Chemicals and Fertilizers Boards / Undertakings / PSU Closing in 0 days TDR #36276178

Tender For Annual Rate Contract Of Misc. Instrumentation Maintenance Jobs At Nfl Vijaipur Unit For The Year 2023-24

Issued by Boards / Undertakings / PSU · vijaipur, Madhya Pradesh
Tender Value
Ref. Documents
Estimated cost
Bid Submission
01 Mar 2023
0 days left
EMD
1 Lakhs
Bank guarantee accepted
Document Fee
1000
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
vijaipur → Madhya Pradesh
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Annual Rate Contract Of Misc. Instrumentation Maintenance Jobs At Nfl Vijaipur Unit For The Year 2023-24

BOQ

Name of Work: Annual Rate cotract for Misc Instrument Maintenance Jobs for the year 2023-24.
Sl. No. Item Description
1LEVEL MEASURING INSTRUMENTS
2Removing of Level Gauges (Pr. Rating < 40 Kg/cm2)
3Fixing of Level Gauges (Pr. Rating < 40 Kg/cm2)
4Removing of Level Gauges (Pr. Rating > 40 Kg/cm2)
5Fixing of Level Gauges (Pr. Rating > 40 Kg/cm2)
6Removing of Level Switches (Pr. Rating < 40 Kg/cm2)
7Fixing of Level Switches (Pr. Rating < 40 Kg/cm2)
8Removing of Level Switches (Pr. Rating > 40 Kg/cm2)
9Fixing of Level Switches (Pr. Rating > 40 Kg/cm2)
10Removing ofLevel Troll (Pr. Rating < 40 Kg/cm2)
11Fixing ofLevel Troll (Pr. Rating < 40 Kg/cm2)
12Removing ofLevel Ttroll (Pr. Rating > 40 Kg/cm2)
13Fixing ofLevel Troll (Pr. Rating > 40 Kg/cm2)
14Removing of Level Controller (Local) / Transmitter
15Fixing of Level Controller (Local) / Transmitter
16Removing of Level Transmitters (Purge type)
17Fixing of Level Transmitters (Purge type)
18Removing of Level DP Transmitter with / without capillary
19Fixing of Level DP Transmitter with / without capillary
20Removing of Ultrasonic/ Radar/ Capacitance type Level Transmitter with accessories
21Fixing of Ultrasonic/ Radar/ Capacitance type Level Transmitter with accessories
22Level Gauge Module removal (On line) for High Pressure Gauges
23Level Gauge Module fixation (On line) for High Pressure Gauges
24Removal of Electrode of Hydrastep (L.G)
25Fixation of Electrode of Hydrastep (L.G)
26Assistance in removal of Nuclear type Level Instt.
27Assistance in fixing of Nuclear type Level Instt.
28Removal of Local Float & Rope type Indicaters
29Fixation of Local Float & Rope type Indicaters
30Removal & cleaning of Purge tube/ Dip tube of Level Transmitter
31Fixation of Purge tube/ Dip tube after cleaning
32Changing of Gauge glass/ mica sheet/ gaskets of LGs
33PRESSURE MEASURING INSTRUMENTS
34Removing of Pressure Gauges (Ordinary) (all sizes & ratings)
35Fixing of Pressure Gauges (Ordinary) (all sizes & ratings)
36Removing of Seal Diaphram Pressure Gauges (without capillary) (all sizes & ratings)
37Fixation of Seal Diaphram Pressure Gauges (without capillary) (all sizes & ratings)
38Removing of Seal Diaphram Pressure Gauges (with capillary) (all sizes & ratings)
39Fixation of Seal Diaphram Pressure Gauges (with capillary) (all sizes & ratings)
40Removing of Pressure Switches all types/sizes
41Fixing of Pressure Switches all types/sizes
42Removing of Electronic/ Pneumatic Pressure Transmitters (without capillary) (all sizes & ratings)
43Fixing of Electronic/ Pneumatic Pressure Transmitters (without capillary) (all sizes & ratings)
44Removing of Electronic/ Pneumatic Pressure Transmitter/ Diff. Pressure Transmitter (with capillary) (all sizes & ratings)
45Fixing of Electronic/ Pneumatic Pressure Transmitter/ Diff. Pressure Transmitter (with capillary) (all sizes & ratings)
46Removing of Pr.Controller (Electronic) (Local panel mounted)
47Fixing of Pr.Controller (Electronic) (Local panel mounted)
48Removing of Air Pr. Regulators -Any size/rating
49Fixingof Air Pr. Regulators -Any size/rating
50Removing of Pressure Transmitter (Lens gasket) (Electronic/ Pneumatic) with capillary
51Fixing of Pressure Transmitter (Lens gasket) (Electronic/ Pneumatic) with capillary
52LEVEL MEASURING INSTRUMENTS
53Removing of Purge / On-line Rotameters of all sizes/ ratings
54Fixing of Purge/ On-line Rotameters of all sizes/ ratings
55Removing of DP type Flowmeter - Electronic/ Pneumatic (without Seal)
56Fixing of DP type Flowmeter - Electronic/ Pneumatic (without Seal)
57Removing of DP type Flowmeter - Electronic/ Pneumatic (with Seal)
58Fixing of DP type Flowmeter - Electronic/ Pneumatic (with Seal)
59Removal of Turbine Flowmeter
60Fixingof Turbine Flowmeter
61Removal of Electro Magnetic type Flowmeter
62Fixingof Electro Magnetic type Flowmeter
63Removing of DPI / DP type Local Flowmeter
64Fixing of DPI / DP type Local Flowmeter
65Removing of Pitot Tube/ Annubar of any size/rating
66Fixing of Pitot Tube/ Annubar of any size/rating
67Removing of Flow Switches for line size upto 2\"
68Fixing of Flow Switches for line size upto 2\"
69Removing of Flow Switches for line size > 2\"
70Fixing of Flow Switches for line size > 2\"
71TEMPERATURE MEASURING INSTRUMENTS
72Removing of the Thermo-Couple/ RTD Elements (Single, Duplex, Triplex) including elecrical termination
73Fixing of the Thermo-Couple/ RTD Elements (Single, Duplex, Triplex) including electrical termination
74Removing of the Temperature Recorder/ Indicator/ Monitor from Panel
75Fixing of the Temperature Recorder/ Indicator/ Monitor from Panel
76Removing of Local Temperature Gauge (Bimettalic/ Filled) with mounting
77Fixing of Local Temperature Gauge (Bimettalic/ Filled) with mounting
78Removing of Temperature Switch including Electrical termination
79Fixing of Temperature Switch including Electrical termination
80Removing of Capillary filled type local Temperature Gauge with mounting
81Fixing of Capillary filled type local Temperature Gauge with mounting
82Removal of Thermowell of all sizes & ratings
83Fixingof Thermowell of all sizes & ratings
84ANALYSERS
85Removing and cleaning of Water Analysers (pH, Conductivity, Residual Chlorine) including asssociated accessories
86Fixing back of Water Analysers (pH, Conductivity, Residual Chlorine) including asssociated accessories
87Removing and cleaning of the Gas Analysers (CO, CO2, Methane, NH3, O2, H2, etc.) including accessories
88Fixing of the Gas Analysers (CO, CO2, Methane, NH3, O2, H2, etc.) including accessories
89Removal and cleaning of Chlorine Detectors including accessories
90Fixing of Chlorine Analyser Detectors including accessories
91Removal and cleaning of Chlorine Ejector
92Fixing of Chlorine Ejector
93Removal and cleaning of Chlorine Regulator
94Fixing of Chlorine Regulator
95Removing, cleaning & tightening of Water Analyser sampling system components
96Removing and cleaning of pH Analyser filters & fixing them back
97Removing of Calibration Gas cylinders with regulators & connections
98Fixing of Calibration Gas cylinders with regulators & connections
99Removing of Gas Regulators from Gas Cylinders
100Fixing of Gas Regulators from Gas Cylinders
101Removal of damaged Sample Cooling Coil, Repair/ Fabrication of new coil from 6mm SS Tube & mounting of same in sample cooler
102IMPULSE LINE PIPING FOR TRANSMITTERS
103Laying, Fabrication, Erection & Testing including required Cutting, Fitting & Welding jobs for following Pipe size/rating:
104Size 1/2\" Carbon Steel, Non IBR Sch 40
105Size 1/2\" Carbon Steel, Non IBR Sch 80
106Size 1/2\" Carbon Steel, Non IBR Sch 160
107Size 1/2\" Stainless Steel, Non IBR Sch 40/80
108Size 1/2\" Stainless Steel, Non IBR Sch 160
109Size 1/2\" Alloy Steel, Non IBR Sch 40
110Size 1/2\" Alloy Steel, Non IBR Sch 80
111Size 1/2\" Alloy Steel, Non IBR Sch 160
112Size 1/2\" Alloy Steel, IBR Sch 40
113Size 1/2\" Alloy Steel, IBR Sch 80
114Size 1/2\" Alloy Steel, IBR Sch 160
115Size 1\" Carbon Steel, Non IBR Sch 40/80
116Size 1\" Stainless Steel, Non IBR Sch 40/80
117Size 2\" Carbon Steel, Non IBR Sch 40/80
118Size 2\" Stainless Steel, Non IBR Sch 40/80
119Removal of Pipingwith supports including cutting for all sizes irrespective of pipe material & rating
120Laying & testing of GI Pipe including cutting, fitting & welding jobs for following pipe sizes:
121SIZE 1/2\"
122SIZE 1\"
123SIZE 2\"
124Removal of GI Pipe with supports including cutting for all sizes
125Arrest the leakage of a joint by welding/ rewelding of joint/ welding of crack or broken parts
126For Carbon Steel material & all rating
127For Stainless Steel material & all rating
128Removal of Condensate Pots including related cutting
129Fixing of Condensate Pots including cutting & welding
130Fabrication & installation of Float guide upto 4\" pipe
131TUBING JOBS (including connections & testing)
132Size 6mm S.S./ Copper Tube laying
133Size 6mm S.S./ Copper Tube removing
134Size 8mm S.S./ Copper Tube laying
135Size 8mm S.S./ Copper Tube removing
136Size 10mm S.S./ Copper Tube laying
137Size 10mm S.S./ Copper Tube removing
138Size 12mm S.S./ Copper Tube laying
139Size 12mm S.S./ Copper Tube removing
140CABLING JOBS: Cable laying on Cable Tray/ Trench/ Conduits, Glanding, Termination & checking of cables for Loop continuity. Removing of Cables from Cable Trays/ Trench/ Conduits including Electrical Terminations and storing them with proper marking. Cable types: Signal, Power, Control, Thermocouple, RTD Cables- conductor size =<0.5mm2 (armoured/unarmoured)
141Laying of Cable, 2 core To 6 core
142Removing of Cable, 2 core To 6 core
143Laying of Cable, 7 core To 24 core
144Removing of Cable 7 core To 24 core
145Fixing of Junction Box complete with accessories (Area<=500 cm2)
146Removal of Junction Box disconnecting electrical cables (Area<=500 cm2)
147Fixing of Junction Box complete with accessories (Area>500 cm2)
148Removal of Junction Box disconnecting electrical cables (Area>500 cm2)
149Digging 300mm wide 0.5 m deep trench, laying of bricks & filling back with sand/earth after laying the cable
150Laying conduit/GI pipe=<2\"through the trench 300mmwide 0.5m deep
151Dressing of the Cables (2 to 24 core) with proper clamping
152Removal of Broken Bolts of JB Covers & fixing new bolts.
153Replacement of Cable gland/ Pipe fitting/ Tube fitting, where cable laying/ pipe laying/ tube laying is not desired. Size upto 2\" and all rating & material.
154TRAY & OTHER MISC. JOBS Tray/ Angle Iron laying (for tubing/cables) fixing of supports - including related cutting, welding, fitting jobs for different sizes:
155size : 2\"/ 50 mm wide
156size : 4\"/100 mm wide
157size : 8\"/200 mm wide
158size : 16\"/400 mm wide
159Al. Tray Cover Fixation Size 200 mm.
160Al. Tray Cover Fixation Size 400 mm.
161Tray/ Angle Iron removing (for tubing/cables) including related cutting & grindingjobs for different sizes:
162size : 2\"/ 50 mm wide
163size : 4\"/100 mm wide
164size : 8\"/200 mm wide
165size : 16\"/400 mm wide
166Al. Tray Cover Removal Size 200 mm.
167Al. Tray Cover Removal Size 400 mm.
168Fabrication/ Re-conditioning & Erection of GI/MS sheet Canopies/ Protection Covers for Transmitters/ other Instruments of size upto 1 sq m. area
169Fabrication of Supports of Structural Steel
170Fabrication of Stanchions for mounting Insts. As per standards
171Dismentling of structure by opening bolts, gas cutting, removal & shifting from site to scrap stores
172Removing of Canopy/ Protection Cover for Maintenance job of Instrument and Fixing back (any size)
173ISOLATION VALVES & GLAND PACKING JOBS Fixing of Isolation Valves (Socket Weld /Threaded type) including fitting, welding & pressure testing job for following sizes :
174size 1/4\", upto 1500# Lbs rating CS/ SS
175size 1/2\", 1500# - 3000# Lbs rating CS/ SS
176size 1\", 1500# - 3000# Lbs rating CS/ SS
177size 2\", 1500# - 3000# Lbs rating CS/ SS
178Removal of Isolation Valves (Socket Weld/ Threaded type) including fitting,cutting job irrespective of material, rating & upto size 2\" inclusive
179Gland Packing of Isolation Valves / Control Valves of any sizes
180Opening of Flanges, Cleaning, Repair & Polishing of Gasket Surfaces (including Lapping of Ring/ Lens Joint type) and boxing up as & when required. Size upto 4\" and all ratings
181Dismentaling, Cleaning and Assembling of Condensate Drain System in Passivation Air Comprs.(K-3)
182CONTROL VALVE JOBS
183Opening of Control Valve from Actuator/ Bonnet /Line upto 2\" size & any rating
184Opening of Control Valve from Actuator/ Bonnet / Line upto 3\" size & any rating
185Opening of Control Valve from Actuator/ Bonnet upto 4\" size & any rating
186Opening of Control Valve from Actuator/ Bonnet upto 5\" & 6\" size & any rating
187Opening of Control Valve from Actuator/ Bonnet upto 8\" & 10\" size & any rating
188Opening of Control Valve from Actuator/ Bonnet above 10\" size & any rating
189Fixing back of Control Valve Actuator/ Bonnet on the Body / Line upto 2\" size & any rating
190Fixing back of Control Valve Actuator/ Bonnet on the Body / Line upto 3\" size & any rating
191Fixing back of Control Valve Actuator/ Bonnet on the Body upto 4\" size & any rating
192Fixing back of Control Valve Actuator/ Bonnet on the Body upto 5\" & 6\" size & any rating
193Fixing back of Control Valve Actuator/ Bonnet on the Body upto 8\"& 10\" size & any rating
194Fixing back of Control Valve Actuator/ Bonnet on the Body above 10\" any rating
195Removal of Valve Positioner with it\"s Pneumatic/ Electrical connection
196Removal of Pilot Relay/ Lockup relay, LimitSwitch alongwith Pneumatic/ Electrical connection
197Removal of Volume Booster alongwith it\"s Pneumatic connection
198Removal of I/P Convertor alongwith Pneumatic/ Electrical connection
199Removal of Solenoid Valve alongwith Pneumatic/ Electrical connection
200Fixing of Valve Positioner alongwith Pneumatic/ Electrical connection
201Fixing of Pilot Relay/ Lockup relay, LimitSwitch alongwith Pneumatic/ Electrical connection
202Fixing of Volume Booster alongwith it\"s Pneumatic connection
203Fixing of I/P Convertor alongwith it\"s Pneumatic/ Electrical connection
204Fixing of Solenoid Valve alongwith Pneumatic/ Electrical connection
205Replacement of Actutor Diapragm (Pneumatic) of any size actuator
206Removal of Piston/Power Cylinder alongwith Pneumatic connection
207Fixing of Piston/Power Cylinder alongwith Pneumatic connection
208Lapping of Plug ,Seat & Other Sealing Surface of Control Valves
209Greasing of Control Valve Parts
210Removal of Air Filter Regulator set with fittings
211Fixingof Air Filter Regulator set with fittings
212JOBS IN BAGGING PLANT AREA
213Removal and cleaning of Level Probes & refixing
214Cleaning of Machines, Weigh Pans, Solenoid Valves,Power Cylinders etc.
215Replacement of broken Weigh Pan assembly of Bagging Machines & Repairing by doing necessary Cutting/ Welding, cleaning etc.
216Cleaning of \"Avery/Tulaman\" pre-determined Weighing Scales (Check-Weighers)
217Cleaning of ET-6 Belt Weigher\"s framework and related equipments
218Assistance in calibration of Bagging Machines by putting weights
219Fixing of Power Cylinder of Piston Dia.upto 100mm on the machine
220Removing of Power Cylinder of Piston Dia.upto 100mm from machine
221Removal of Solenoid Valve spool type 5 ports
222Fixing of Solenoid Valve spool type 5 ports
223Laying/ Removing PVC / Nylon Tubing upto 12mm size
224Filling of oil in Bagging Machine Air Regulators
225Replacement of Proximity Sensor in Pandoor/ Bagholder of Bagging Machines
226Replacement & Repairing of broken Feed Gate Assembly of Bagging Machines by doing necessary Cutting/ Welding, cleaning etc.
227Removing, cleaning & fixing of Anti-vibration Pads in Bagging Machines
228Replacement & Repairing of brokenBag Holder assembly of Bagging Machines by doing necessary Cutting/ Welding, cleaning etc.
229Replacement of Load Cell (including all accessories) of Urea Bunker Level measuring system/ Urea Belt Weigher/ Weigh Bridges
230OTHER MISC.JOBS
231Removing of Manual Call Points MCP) including accessories
232Refixing of Manual Call Points MCP) including glanding and termination
233Removing of Heat, Flame or Smoke Detectors & termination
234Refixing of Heat, Flame or Smoke detectors & termination
235Painting of Control Valves, Actuators including accessories & other insts. with mounting stand
236Writing of Tag Nos. on Instruments, Control Valves, etc
237Cleaning of Instruments, Control valves, Local panels, CCR cabinets etc
238Laying of Heat Detector Cable on Cable Trays & their connections
239Removing of Heat Detector Cable on Cable Trays
240Removal of Speed/ Vibration/ Axial Displacement Probe/ Extension Cable
241Fixation of Speed/ Vibration/ Axial Displacement Probe/ Extension Cable
242Removal of Field Tachometer/ Speed Indicator
243Fixation of Field Tachometer/ Speed Indicator
244Control Panel cutting (for cable entry or providing new instrument)
245Removal of Low Explosive Limit Detector/ Ammonia Detector/ CO Detector
246Fixation of Low Explosive Limit Detector / Ammonia Detector/ CO Detector
247Transportation of Instruments/ Materials from respective Plant to Instrument Workshop/ Store
248Transportation of Instruments/ Materials from Instrument Workshop/ Store to respective Plants
249Removal of UV Flame Scanner & cleaning
250Fixation of UV Flame Scanner
251Removal of Weephole Probe in Urea reactors
252Fixing of Weephole Probe in Urea reactors
253Removal, Cleaning/ Washing and Fixing of Suction Air Filters of CCR/ LCR Control Cabinets (DCS/ESD/OPS/HIS/VMS & Printer Consoles)
254Panel Cooling Fans removing, cleaning & checking
255Panel Cooling Fans fixing (including mounting arrangement)
256VARIOUS PLANT JOBS: To assist NFL employees in executing various Instrument maintenance jobs in routine day to day maintenance in General shift, Centrel shift. (8 Hrs of Normal Working) MANDAYS FOR SR NO 14.01 -14.02, 1. Bidder has to ensure due diligence to comply with statutory obligations as NIT clause of STC (Annexure-XIV) 1. *2. Price bids will be rejected if the quoted rate is found less than the notified minimum wages for Unskilled/Skilled workers applicable as on 01.10.2022 plus statutory obligation @ 30.66%of the applicable minimum wages as on 01.10.2022 to comply statutory obligations. A.Refernce calculation for item S.No 14 (14.01-14.02)are as under: ( minimum 30.66% ). 8 Hrs basis1.Minimum wages for Helper( Unskilled)= 477 + 146.25= 623.25 2.Minimum wages for Skilled Manpower =671 +205.73=876.73 Party may fill any rate in SOQR but not less than minimum amount as mentioned above.
257Helper (Un-skilled)
258Manpower (Skilled)
259OT Hours : To assist NFL employees in executing various Instrument maintenance jobs during unforeseen Breakdown/Short Shutdown & Emergency requirement. (Beyond 8 Hrs of Normal Working)A.Refernce calculation for items under S.No 15 & 17 are as under: 1.Minimum wages for Helper( Unskilled)= 477/8*2= 119.252.Minimum wages for (Skilled) Manpower =671/8*2=167.75 Party may fill any rate in SOQR but not less than minimum rate as mentioned above.
260Helper (Un-skilled)
261Manpower (Skilled)
262PLANNED SHUTDOWN: Supply of Contract labour for Planned Shutdown of Line-I & Line-II. (8 Hrs of Normal Working) MANDAYS FOR SR NO 16.01 to 16.06, 1. Bidder has to ensure due diligence to comply with statutory obligations as per NIT clause of STC (Annexure-XIV) 1. *2. Price bids will be rejected if the quoted rate is found less than the notified minimum wages for Unskilled/Skilled workers applicable as on 01.10.2022 plus statutory obligation @ 16.25% of the applicable minimum wages as on 01.10.2022 to comply statutory obligations. A.Refernce calculation for item S.No 16 (16.01 to 16.06)are as under: ( minimum 16.25% ). 8 Hrs basis1.Minimum wages for Helper( Unskilled)= 477 + 77.51= 554.51 Say 5552.Minimum wages for Skilled Manpower =671 +109.03 =780.04 Say 780 Party may fill any rate in SOQR but not less than minimum amount as mentioned above.
263Helper (Un-skilled)
264Fitter(Skilled)
265Rigger (Skilled)
266Welder (Skilled)
267Electrician (Skilled)
268Technician (Skilled)
269OT HOURS : Supply of Contract labour for Planned Shutdown of Line-I & Line-II. (Beyond 8 Hrs of work) * Party may fill any rate in SOQR but not less than minimum rate as mentioned at Sl. No. 15 above.
270Helper (Un-skilled)
271Fitter (Skilled)
272Rigger (Skilled)
273Welder (Skilled)
274Electrician (Skilled)
275Technician (Skilled)

AI Tender Summary

OUR REF NO 36276178
AUTHORITY Boards / Undertakings / PSU
TENDER VALUE Ref. Documents
LAST DATE 01-03-2023
Authority
Authority Name National Fertilizers Limited
Work Description Annual Rate Contract Of Misc. Instrumentation Maintenance Jobs At Nfl Vijaipur Unit For The Year 2023-24
Basic Detail
Tender No NFVP/INST/ARC/2023-24/NIT
Bidding Type Tender
Location
City vijaipur
State Madhya Pradesh
Key Dates
Publish Date 15 Feb 2023
Submission Date 01 Mar 2023
Open Date 02 Mar 2023
Finance
Tender Value Ref. Documents
Tender Fee 1000
EMD 1 Lakhs
Exemption Not Available
Document List
8fafa0d8-b606-4858-90ad-f467659e4155.html
BOQ_159261.xls
Eligibility-Criteria-ANN-.pdf
NIT-ARC-2023-24.pdf
SOQR-ANN-XV.pdf
STC-TTC-ANN-XIV.pdf
Tendernotice_1.pdf

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Tender Timeline

Feb 15, 2023
11:30 IST

Tender Published

Tender notice published.

Completed
Mar 01, 2023
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Mar 02, 2023

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

Download All (ZIP) ↓
html

8fafa0d8-b606-4858-90ad-f467659e4155.html

xls

BOQ_159261.xls

pdf

Eligibility-Criteria-ANN-.pdf

pdf

NIT-ARC-2023-24.pdf

pdf

SOQR-ANN-XV.pdf

pdf

STC-TTC-ANN-XIV.pdf

pdf

Tendernotice_1.pdf

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