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Tender For Comprehensive Repair Maint Of Dg Sets Earthing Including Repair And Maint Of Distribution Panels Amf Panels Earthing Painting And Connected Items At Barakh And Sunderbani Area Under Ge N Akhnoor, sunderbani-Jammu And Kashmir

Military Engineer Services-MES has published Tender For Comprehensive Repair Maint Of Dg Sets Earthing Including Repair And Maint Of Distribution Panels Amf Panels Earthing Painting And Connected Items At Barakh And Sunderbani Area Under Ge N Akhnoor. Submission Date for this Tender is 04-02-2023. Electrification Work Tenders in sunderbani Jammu And Kashmir. Bidders can get complete Tender details and download the document.




Tender Notice

35644758
Corrigendum : Tender For Comprehensive Repair Maint Of Dg Sets Earthing Including Repair And Maint Of Distribution Panels Amf Panels Earthing Painting And Connected Items At Barakh And Sunderbani Area Under Ge N Akhnoor
Open Tender
Indian
Jammu And Kashmir
sunderbani
04-02-2023

Tender Details

Comprehensive Repair Maint Of Dg Sets Earthing Including Repair And Maint Of Distribution Panels Amf Panels Earthing Painting And Connected Items At Barakh And Sunderbani Area Under Ge N Akhnoor

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 28-Jan-2023 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 04-02-2023

Key Value

Document Fees
INR 500 /-
EMD
INR 70000.0 /-
Tender Value
INR 35 Lakhs /-

BOQ Items

Name of Work : COMPREHENSIVE REPAIR & MAINT OF DG SETS, EARTHING INCLUDING REPAIR AND MAINT OF DISTRIBUTION PANELS, AMF PANELS, EARTHING, PAINTINGAND CONNECTED ITEMS AT BARAKH AND SUNDERBANI AREA UNDER GE (N) AKHNOOR
Sl. No. Item Description
1Servicing, taking out & removing unserviceable/defective parts/spares, cleaning, servicing, de-scaling ofwater jackets, oiling and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable parts including draining-out of existing engine oil and filling new engine oil of same grade and filters,refixing of all accessoriesand testing on full load complete all as specified and directed for following capacity of DG sets :- (a) 15KVA3 phase 50 HZ
2(b) 25 KVA to 30KVA 3 phase 50 HZ
3(c)110KVAto 125 KVA 3 phase 50 HZ
4NOTE : (i) The quoted rates of the contractor shall include for fixing the serviceable parts in position and replacement of unserviceable parts with new parts.The new replaced parts shall bemeasured and paid for separately under respective items of Sch `A’ as `Supply only. Quoted rates shall be inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. (ii)Engine oil shall be drained out carefully, collected by the contractor in his own suitable containers and stored properly for checking serviceability including cleaning of oil sump by pouring kerosene oil all as directed by the Engineer-in-Charge. (iii) Fresh engine oil replaced for DG sets shall be supplied by the contractor as “ Supply only” and shall be measured and paid separately under respective item of Sch ‘A’ . However, cost of filling is deemed to be included under the rates quoted by the contractor for above item.
5Supply only following parts of DG set of15KVA capacity :- (a) Fuel filter element ( Set of Two) Make : Kirloskar
6(b) Oil Filter element (Set of Two) Make : Kirloskar
7(c) Air Filter ( Set of Two) Make : Mico
8(d) By pass filter Make : Mico
9(e) Fan belt set ( Set of Two) As per sample
10(f) Radiator hose pipe of suitable size
11Supply only following parts of DG set of 25 to 30 KVA capacity :- (a) Fuel filter element ( Set of Two) Make : Kirloskar
12(b) Oil Filter element (Set of Two) Make : Kirloskar
13(c) Air Filter ( Set of Two) Make : Mico
14(d) By pass filter Make : Mico
15(e) Fan belt set ( Set of Two) As per sample
16(f) Radiator hose pipe of suitable size
17Supply only following parts of DG set of 110KVA to 125 KVA capacity :- (a) Fuel filter element ( Set of Two) Make : Mico
18(b) Oil Filter element (Set of Two) Make : Greaves
19(c) Air Filter ( Set of Two) Make : Mico
20(d) By pass filter Make : Mico
21(e) Fan belt set ( Set of Two) As per sample
22(f) Radiator hose pipe of suitable size
23M&L for coolent for DG set as existing DG set manufacturers recommendation complete.
24Supply only engine oil of DG set of grade 20 W 40. Make :- Servo, Veedol & elf
25Supply only following items for battery 92/180 AH 12 Volts :- (a) Heavy duty brass bettery terminal
26(b) Battery cable 70 Sq mm multy stranded copper conductor
27(c) Distilled Water
28M&L for overhauling of silencer assy after removing from DG set of any capacity, decarbonizes of silencer and extention pipe, cleaning repair to holes by gas welding, denting and reassembling the same to the gen set incl covering with asbestos rope of suitable diameter complete all as specified and directed.
29Taking down radiator assemblyof DG set of any capacity from engine mounting by opening water hose and nut bolt cleaning of radiator inside and out side with anti rust solution, checking the radiator by filling water and repairing for any leakage by brazing the radiator and ensure for no leakage Re- fixing the radiator at place including water hoses and refixing to exiting position all as direected by Engr-in-Charge.
30Taking down turbo charger from engine of DG set of any capacity for servicing and replacement of turbo kit complete all as specified and directed .
31Taking down unserviceable alternator from engine of DG set of any capacity for servicing and replacement of carbon brushes, PCB and refixing after servicing of unserviceable parts and testing complete all as specified and directed.
32Taking down unserviceable self starter 24 Volts for servicing and replacement of old carbon brushes, benteak, bearing and contact blades etc and refixing after servicing and replacement of unsv parts. (NOTE : Ben teak, bearing of alternator will be measured and paid separately)
33Taking down unserviceable self starter 12 Volts for servicing and replacement of old carbon brushes, benteak, bearing and contact blades etc and re fixing after servicing and replacement of unsv parts (NOTE : Ben teak, bearing of alternator will be measured and paid separately)
34Supply only self starter bearing suitable for 12/24 volts starter as per sample. Make :- NBC / SKF
35Dismantling the fuel injection pump from engine block of DG set of any capacity disconnecting all fuel inlet and outlet lines, disconnecting the drive for carrying out repairs/ replacements including calibration, Re assambling of FIP and fixing back in position after repair / replacement of unserviceable parts all asdirectedforDG Setcap 15 kVA . Note :- Calibration of FIP complete shall be got done from manufacturer authorized dealer / workshop to entire satisfaction of Engineer- in- Charge.
36Supply only following unserviceable parts of any capacity of DG sets as under :- (a) Nozzle plunger Make : BOSCH or equivalent
37(b) Delivery valves Make : BOSCH or equivalent
38(c) Injecter holder with washers Make : Kirloskar or equivalent
39(d) Injecter Make : BOSCHor equivalent
40(e) FIP packing Kit Make : Kirloskaror equivalent
41(f) Bearing number 30203 or suitable matching number Make : NBC/SKF
42(g) Bearing number 6203 or suitable matching number Make : NBC/SKF
43(h) Tappet bolt
44(j) Roller pin Make : BOSCH or equivalent
45(k) Cotton sleeves Make : Kirloskar or equivalent
46(l) Sleeve holder Make : Kirloskar or equivalent
47Dismantaling the fuel injection pumpfrom engine block, disconnecting all fuel inlet and outlet lines, disconnecting the drive Make MICO for carrying out repairs/replacements including calibration as under, Reassy of FIP & fixing back in position afterrepairs/replacements of unsv parts all as directed from 125 Kva capacity DG set. Note- Calibration of FIP shall be done from MICO auth wksp/dealer to the entire satisfaction of Engineer-in-Charge
48Supply only followingUNSV parts of fuel injection pump as under :- (a)Nozzle Plunger Make : Kirloskaror equivalent
49(b)Delivery valves Make : BOSCH or equivalent
50(c)Injecter holder with washers Make : BOSCH or equivalent
51(d)Injecter
52(e)FIP Packing kit Make : Kirloskar or equivalent
53(f)Bearing No 30203 Make : NBC/SKF
54(g)Bearing No 6203 Make : Kirloskaror equivalent
55(h)Tappet bolt Make : NBC/SKF
56(j) Roller pin Make : Kirloskar or equivalent
57(k)Cotton sleeves Make : Kirloskar or equivalent
58(l) sleeve holder Make : BOSCH or equivalent
59Supply only followingUNSV parts of radiator as under :- (a) V-belt BX-40 As per Sample
60(b) V-belt AVX 3/1562 As per Sample
61Material & Repair of Magnetic 4 pole power contractors with AC coil, range 40 A confirms to IS/IEC 60947-4-1,class H insulatation,snapfit construction completely shield for dusty atmosphere and low VA burden coils of frame size 1 of Make Havells of cat part no IHPC04100 connecting at position, testing & commissioning of DG setpanel to the entire satisfaction ofEngr-in-charge.
62Material & Repair of armature by rewinding with the enamelled copper winding wire of existing gauge and connecting at position, testing & commissioning of DG set to the entire satisfaction of AGE E/Mupto 110 KVAcapacityDG set.
63Material & Repair of armature by rewinding with the enamelled copper winding wire of existing gauge and connecting at position, testing & commissioning of DG set to the entire satisfaction of AGE E/Mupto125 KVA capacityDG set.
64Material and labour in repair of unserviceable self starter 24 Voltsformade itserviceable and replace the same with New oneof company sealed self starter to the exiting size , make , model and type all as testing and directed by the Engr-in Charge.
65Material and labour in repair of unserviceable self starter 12 Voltsformade it serviceable and replace the same with New oneof company sealed self starter to the exiting size , make , model and type all as testing and directed by the Engr-in Charge.
66Material and labour in repair of unserviceable DG setController for AMF Panel of12 Volts made it serviceableand replace the same with New oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for 15 KVA
67Material and labour in repair of unserviceable DG setController for AMF Panel of12 Volts made it serviceableand replace the same with New oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for30 KVA
68Material and labour in repair of unserviceable DG setController for AMF Panel of24 Volts made it serviceableand replace the same with New oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for125 KVA
69Material and labour in repair of unserviceable DG setOil sensor controller made it serviceableand replace the same with New oneof company sealedDG set oil sensorController for AMF Panel tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for30 KVA DG set
70Material and labour in repair of unserviceable DG setAVRmade it serviceableand replace the same with New oneof company sealedDG setAVR tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for 110 KVA
71Material and labour in repair of unserviceable DG setAVRmade it serviceableand replace the same with New oneof company sealedDG setAVR tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for125 KVA
72Material and labour in repair of unserviceable Battery 12 V, 70 AH made it serviceableand replace the same with New oneof company sealed Battery 12 V, 70 AH tothe exiting size , make Exide/ Exide express/Amron, all as testing and directed by the Engr-in Charge.
73Material and labour in repair of unserviceable Battery 12 V, 90 AH made it serviceableand replace the same with New oneof company sealed Battery 12 V, 90 AH tothe exiting size , make Exide/ Exide express/Amron, all as testing and directed by the Engr-in Charge.
74Supply laying & testing ofXLPE insulated, armoured, heavy duty electric under ground cable with stranded aluminium conductor, 1100 volts grade, laid in trenches, sleeving through pipes or fixed on poles & walls or laid under floors including jointingwith suitable size aluminium lugs complete of size 10 Sqmm nominal cross section x 2 core.
75All as above item no 33.00 but16 Sqmm nominal cross section x 4 core.
76All as above item no 33.00 but25Sqmm nominal cross section x 3.5 core.
77All as above item no 33.00 but35 Sqmm nominal cross section x 3.5 core.
78All as above item no 33.00 but50 Sqmm nominal cross section x 3.5 core.
79All as above item no 33.00 but70 Sqmm nominal cross section x 3.5 core.
80All as above item no 33.00 but95 Sqmm nominal cross section x 3.5 core.
81All as above item no 33.00 but120 Sqmm nominal cross section x 3.5 core.
82Supply and fixing in repairs MCB TPN, 415V,80 Amps, "C" series
83Supply and fixing in repairs MCB TPN, 415V,100 Amps, "C" series
84Supply and fixing in repairs MCB TPN, 415V,40 Amps, "C" series
85All as per item No 43but 63 amps
86All as per item No 43but SPN, 240V, 40 amps
87Supply and fix in repairs MCCB 125 Amps, 16 KA, TP, 415 volts with neutral link including al cable lugsall as specified directed.
88Supply and fix in repairs MCCB 160 Amps, 16 KA, TP, 415 volts with neutral link including al cable lugsall as specified directed.
89Taking down old unsv earthing complete and made serviceable with new Earthing complete with galvanised steel earth plate elcrode 60cmx60cmx6mm thick buried directly in ground (earth pit not less than 2.25m deep below normal ground) with top edge of plate not less than 1.5m below normal ground level connecting to the GI earthing strip 32x6mm by means of bolts, nuts check nuts and washers of galvanised iron and GI Strip 32x6mm protected by provision of GI Light grade pipe of 40mm bore including provision of concrete pit in PCC (1:2:4) type B-1 using 20mm graded crushed stone aggregrate with 40mm thick cover of RCC (1:2:4) raniforced with XPM (weight not less than 4Kg/sqm) and frame of angle iron 25x25x6mm with lugs 02 nos and 6mm dia MS bars handle made to shape, GI Light grade 20mm bore pipe for watering perforated at bottom 1.75m long placed on top edge for earth plate incl common salt and charcoal filling, test point made out of 75x50x6mm phosphorous bronze with fixing arrangement, funnel, wire mesh and earth work in hard/ dense soil, returning filling in and removal of surplus soil to a distance not exceeding 50m all as per electrical plate no 3 of SSR 1991 Pt-I and connecting to earh test point incl testing on completion. Note:-The required resistance of Earthing shall be less than 2 ohm, If not fouund to the required resisstance, the contractor has to re earthingfor required resistance andthe cost for the same included in the quoted rate and no extra shall be paid on failure of getting required resistance.
90Excavating in trenches, in any type of soilnot exceeding 1.5m wide and not exceeding 1.5m in depth for foundation, etcand getting out in anysoft/loosesoil complete all l asspecified and directed
91Returning, filling in excavated approved soil, including spreading, leveling, watering and well ramming in layers not exceeding 25cm each complete.
92Removing excavated soil not exceeding 50m and depositing where directed at a level not exceeding 1.5m above the starting point complete.
93Sand cushioning with fine dry unwashed sand in trenches for protection of cables complete.
94Old size sub class ‘B’ bricks, laid in trenches as cable covers complete.
95Dismantling the fuel injection pump from engine block of DG set of any capacity disconnecting all fuel inlet and outlet lines, disconnecting the drive for carrying out repairs/ replacements including calibration, Re assambling of FIP and fixing back in position after repair / replacement of unserviceable parts all asdirectedforDG Setcap30KVA . Note :- Calibration of FIP complete shall be got done from manufacturer authorized dealer / workshop to entire satisfaction of Engineer- in- charge.
96Material & labour for painting of LT distribution panelafter doing complete pannel with scrapig and avoidforeign particales on LT panel, apply with one cat red oxide paint and two cats of synthetic enamel paint with colour as aper approval and made necessary repairing work like a welding work for panel legs and fixing hinges of Lt door pannelin orignial positionall asall as specified and directedby Engr - in - charge.
97S & F in repairs, installation, commissioning and testing Polycarbonate ASTA CPRI approved OEM made main LT Panel. The panel shall be made of modular POLYCARBONATE THERMOPLASTIC ENCLOSURES which should be UV resistance in accordance with IEC 61439-1, clause 10.2.4: The panel should be anti-acid & anti corrosive. Degree of protection against mechanical load should be IK08 (5 Joule) in accordance with IEC 62262. The manufacturer shall share panel assemble by OEM, channel partner or sister concerned assembly will not accepted. DEGREE OF INGRESS PROTECTION IP 65IN ACCORDANCE WITH IEC 60529. The gasket should be internally embedded made of polyurethane. The manufacturer of panel SHALL submit a copy of ASTA CPRI TYPE TEST REPORT of a board made out of Polycarbonate thermoplastic panel in accordance with IEC 60439-1. The ASTA CPRI report shall have mention of following tests performed and passed out satisfactorily Temperature Rise, Dielectric Properties, Short circuit withstand current – Rated peak & short time withstand current and Rated Conditional Short Circuit Current, Effectiveness of Protective Circuits.The board manufacturer must submit the copy of type test reports for Polycarbonate Thermoplastic Board only. Test Reports submitted of other material of construction like MS, SS will not be applicable. Each Board shall have individual routine test report of the manufacturer. The panel should passed glow wire test 960°C in accordance with 60695-2-11 [flame retardant and self-extinguishing. Make- Hensel/Schneider/ABB/Rittal/Siemens
98Incomer i. Main MCCB 125A 4Pole Breaking Capacity 18KA adj. Thermal and Fixed Magnetic Setting with Spreader Links & Rotary Handle– 1 No. ii. Digital VAF Meter with Volt,Amp, Frequency – 1 Nos iii. LED Indicator Lamp R,Y,B – 3 Nos iv. CT coils 100/5A – 3 Nos v.  Control Fuse – 3 Nos vi. Copper Bus Bar 150A TPN with Colour Seleve.Outgoingsi.  MCCB 100A 4Pole Breaking Capacity 18 KA Adj. Thermal and Fixed Magnetic Setting with Spreader Links &Rotary Handle – 1 Nos ii.  MCCB 63A 4Pole Breaking Capacity 18 KA Adj. Thermal and Fixed Magnetic Setting with Spreader Links &Rotary Handle – 2 Nos.iii.  MCCB 3A 4Pole Breaking Capacity 18 KA Adj. Thermal and Fixed Magnetic Setting with Spreader Links &Rotary Handle – 1 Nos.
99Supply, Installation and Fixing AMF PANEL for 30KVA D.G Set shall be made out of GRP, Glass-fiber reinforced polyester SMC as per EN 14598-1-UP FR2 material with Protection class IP 54in accordance with IEC 60529 and Color code RAL 7032 completely dyedin mass and box shall be made out of insulating, slow-burning and self-extinguishing composite (polyester + glass fiber) characterized with resistance to atmospheric agents (UV). Protection class II (EN 61140) when correctly installed on the base and Panel internal sizeshould be not less than 590mm x 800mm x 250 mm. GRP material shall be Anti-corrosive suitable for saline atmosphere and have ambient temperatures of -50°C up to +120°C, Flammability HB 40 a, b (EN 60695-11-10),V-1. Glow wire tested at 960°C/ 3 mm as per EN 60695-2-12. The dimensional stability under heat is more than 200 °C as per ISO 75 – 2 method A . The enclosure is Halogen-free, resistant to termites. GRP cabinet should withstand minimum Di-Electric strength of 130KV/Cm as per IEC 60243-1. The Panel box shall have shall be equipped with GRP handle lock with THREE point locking mechanism and the provision to insert various type of locking cylinders provided to avoid unauthorized access. RoHS Directive (EU) 2015/863 (extension to directive 2011/65/EU),REACH Regulation (EC) no. 1907/2006. The Panel Stand Angle Iron of 50x50x5mm and Copper Bus-bar with Heat Shrinkable Sleeves of capacity 100 Amp, TPN. Start/Stop Push Buttons, Auto/Manual Selector Switches, wiring of Panel with suitable size of Copper Conductor Cable, Thimbles, etc. having size of the Panel suitable for fixing the Items/Materials mentioned at here-in-below, complete all as specified and as directed :- Make- Hensel/Schneider/ABB/Rittal/Siemens
100INCOMMING :-a). MCCB 100Amp 3P 30KA with Thermal and magnetic released with spreader links - 2 Nos ( Main & D.G )b). 100 Amp Contactors Heavy Duty - 2 Nosc). LED indicator R/Y/B- 3 Sets d). Multi-functional Meter ( Volt,Amp,frequency ) with 3 Nos CT Coils 100/5A - 1 Noe). Battery Charger 12V - 10Amp - 1 Nof). Control MCB SP 2Amp- 6 Nosg). SM 500 Relay - 2 Nos h). On Delay Tmer - 2 Nos j). 8 Pin Relay - 1 NosNote :- AMP Panel with Complete all accessories for Command to D.G Auto Start/Stop and convert in D.G and Electricity.
101Supply and fix in replacement galvanized iron strip of size 32x 6 mm to be fixed on wallor to belaid in ground , complete all as specified and including taking down from any position and any places and as directed by Engr-in-Charge.
102M&L Concrete in ground floors and pavings n exc 15 cm thickness (below or above ground level)
103M&L for Cement concrete in foundations,filling and mass concrete type E2 1:5:10
104M&L for Screed bed or bedding layer of mortar 20 mm ,1:4 thick for laying floor finishes
105M&L for Chequered cement concrete tiles 20cm x 20cm x 25mm thick with grey cement and pigment any colour.
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