Indian Oil Corporation Limited-IOCL has published Tender For Balance Mechanical Works Including Fabrication, Erection, Testing And Commissioning Of Petroleum Product Piping And Allied Works For The Upcoming Petroleum Storage Depot At Achyutapuram, Andhra Pradesh. Submission Date for this Tender is 11-01-2023. Fabrication Work Tenders in Visakhapatanam Andhra Pradesh. Bidders can get complete Tender details and download the document.
| Sl. No. | Item Description |
| 1 | Calibration. Conducting calibration of the tanks including supplying of necessary experienced labour for holding the strapping tape at suitable intervals around the tank during calibration, dismantling and removing the scaffolding materials from the site after calibration and making good the damages to the tank foundation etc., complete as directed by our site Engineer. The calibration has to be conducted through W & M authorities andcertified calibration charts in Triplicate to be submitted. |
| 2 | a) IFRVT - 30M Dia x 14M HT MS Tank |
| 3 | b) IFRVT - 14M Dia x 12M HT ETH Tank |
| 4 | c) IFRVT - 10M Dia x 8M HT TRANSX Tank |
| 5 | d) CRVT - 20M Dia x 13.5M HT HSD Tank |
| 6 | e) CRVT - 40M Dia x 15.2M HT HSD Tank |
| 7 | f) CRVT - 10M Dia x 8M HT BIO Tank |
| 8 | g) CRVT - 9M Dia x 12M HT SLUDGE Tank |
| 9 | h) CRVT - 22M Dia x 14M Ht FWT Tank |
| 10 | Conducting bottom calibration by providing the required water, labour, water meter, water pump, etc.The work involves pouring into the tanks measured quantities of water in the bottom saucer portion upto the level of the datum plate to ascertain the exact volume of the conical portion of the tank and removing the water after calibration and cleaning the tank bottom thoroughly as per instruction at site. The calibration has to be conducted through W & M authorities andcertified calibration charts in Triplicate to be submitted. |
| 11 | a) IFRVT - 30M Dia x 14M HT MS Tank |
| 12 | b) IFRVT - 14M Dia x 12M HT ETH Tank |
| 13 | c) IFRVT - 10M Dia x 8M HT TRANSX Tank |
| 14 | d) CRVT - 20M Dia x 13.5M HT HSD Tank |
| 15 | e) CRVT - 40M Dia x 15.2M HT HSD Tank |
| 16 | f) CRVT - 10M Dia x 8M HT BIO Tank |
| 17 | g) CRVT - 9M Dia x 12M HT SLUDGE Tank |
| 18 | h) CRVT - 22M Dia x 14M Ht FWT Tank |
| 19 | Balance Work of Internal Painting as detailed in scope of work - Shot / Grit blasting and painting the INTERNAL surface of CR tanks to standard SA 2.5 (Swedish standard) including cleaning the surface thoroughly free from grease, dirt, rust, mill scales and removing all other sharp points, weld splatter, flux etc. and supplying and painting the internal surfaceof CR storage tanks upper side surfaces of bottom plateinside surfaceof shell upto 300 mm below the curb angle or upto level below curb angle where lowest point of foam pourer will be locatedwhichever is more in CR tanks including structurals, underside surface of roof plates& including all the appurtenances inside the tank such as tank nozzles, combined gauge well with pipes etc., covering theentire inside of the tank and all surfaces and appurtenances, which are likely to be in contact with the stored liquid, labour, materials, etc., complete in all respects as per enclosed specification and instructions at site. Painting scheme shall be - Blast clean to Sa 2.5 - Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns. - intermediate coat- 1 coat ofepoxy zinc phosphate (P5) of DFT 35-40 microns. - finish coat-2 coats of amine adduct cured HB epoxy Liner (F3) DFT 100-125 micron each coat. Total Min DFT microns 300 microns Note: For CR Tanks,the shell inside means first strake (2 m) of inside surface of shell & 300 mm height below the curb angle or upto level below curb angle where lowest point of foam pourer will be locatedwhichever is more . Note: For Fire Water Tanks, painting includes upper side suraces of bottom plates, inside surface of shell and including curb angle & shell extension including structurals, underside surface of roof plates & including all the appurtenances inside the tanks such as nozzles, dip pies etc,covering the entire inside of the tank and all surfaces and appurtenances, which are likely to be in contact with the stored liquid, labor, materials etc, completein all respects as per enclosed specification and intructin at site. Note: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only. |
| 20 | a) CRVT - 20M Dia x 13.5M HT HSD Tank |
| 21 | b) CRVT - 22M Dia x 14M Ht FWT Tank |
| 22 | Balance work of external painting as detailed in scope of work - Shot / Grit blastingand painting the EXTERNAL surface of mild steel CR & IFR tanks to standard SA 2.5 (Swedish standard) including cleaning the surface thoroughly free from grease, dirt, rust, mill scales and removing all other sharp points weld splatter, flux etc. and supplying and painting the outside surface of the tank shell , wind girders,roof and shell appurtenances including all fittings and appurtenances up to and including curb angle, shell extension, spiralstaircase with hand rails, mid & top landing platforms, top handrailing, all other structures, appurtenances and fittings on the tank, labour, materials etc., complete in all respects as per enclosed specification andinstructions at site. Painting scheme shall be - Blast cleaning to SA 2.5 - Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns - intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns - finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns each Total Min DFT microns 215 microns Note: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only. The colour code of finish coats shall be as per IOC painting manual/standard. IOC logo and monogram shall be provided at two places on the shell. All other lettering such as tank no., product name etc. as per the drawings and specifications shall also be painted. The rate for external painting is inclusive of the above. |
| 23 | h) CRVT - 22M Dia x 14M Ht FWT Tank |
| 24 | Balance works as detailed in scope of work - Fabricating, erecting, welding and testing of shell, end plates,supports,etcincludingcutting, squaring, bevelling, rolling, etc., marking the plates for identification, lifting & placing the plates in position by any approved methods for the underground horizontal tanksof following size as per our specifications and drawings with Carbon Steel plates and all other items such as labour, materials, consumables, water, power, etc. supplied by the contractor.Rates quoted should include hydrostatic testing for tank (on completion, tank has to be tested as per standards) etc. complete in all respects. |
| 25 | c) 3 M Dia X 10.5M Length BIO Tank |
| 26 | d) 3 M Dia X 10.5M Length ETH Tank |
| 27 | f) 1.6 M Dia X 2.75M Length SLOP OIL Tank |
| 28 | Supplying, fabricating, erecting, assembling, fitting & welding all the structurals & appurtenances for underground tanks of following sizes such as stiffening rings, nozzles, manholes, vents nozzles with pipe & its supports, dip pipes, holding down arrangement, mounting stool with accessories for vertical pumps, temperature hatch, nozzle for radar gauge, earthing boss with GI flat connection from tank to the pits, earthing pits, etc as per drawings. The job includes installation of tanks. Civil items shall be paid as per respective items. Note: Steel plates for U/G tank shell and headsshall be provided free of cost by IOC. |
| 29 | f) 1.6 M Dia X 2.75M Length SLOP OIL Tank |
| 30 | COATING OF UNDERGROUND TANKS |
| 31 | External surface of the tanks, turn buckle, buried portion of manholes, nozzles, etc. shall be thoroughly cleaned to remove loose rust, dirt to SSPC - SP2 standard. Coating scheme shall be: - Shot/Grit Blasting to SA 2.5. - 1 coat ofinorganic zinc ethyl silicate primer (P1) total DFT of 65-75 micrones - 2 coats of Amine adduct cured HB epoxy liner finish paint (F3)coating of 100-125 microns DFT. Total Min DFT - 265 microns Note: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only. |
| 32 | f) 1.6 M Dia X 2.75M Length SLOP OIL Tank |
| 33 | Supply of CS Black ERW Pipes to IS 1239 ( Part-1) Heavy Grade. |
| 34 | 100 mm NB |
| 35 | CS Nipple,Material: API 5LGR.B Seamless,As per BS-3799, 100mm Long |
| 36 | 25 NB, SCH.80, PLN-THD |
| 37 | 20 NB, SCH.80, PLN-THD |
| 38 | 20 NB, SCH.80, PLN-PLN |
| 39 | SS Nipple,Material: A312 TP 316 Seamless,As per BS-3799, 100mm Long |
| 40 | 20 NB, SCH.80S, PLN-PLN |
| 41 | Supply of following Weld neck type- WNRF 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150 |
| 42 | 50 mm NB for SCH XS pipe |
| 43 | Supply of following BLRF 125 AARH flanges as per ASTM A105 DIM. ASME B16.5 Class 150. For 700 mm NB ASME B16.47 to be followed. |
| 44 | 350 mm NB |
| 45 | 300 mm NB |
| 46 | 150 mm NB |
| 47 | Supply of following SS Slip-on Raised Face Flange, 125 AARH as per ASTM A182 Gr. F304 DIM. ASME B16.5 Class 150 |
| 48 | 150 mm NB 150# |
| 49 | 100 mm NB 150# |
| 50 | 80 mm NB150# |
| 51 | Supplying the following sizes of CS Gate Valves (# 800 & 150 ) as per Specification |
| 52 | 50 mm dia 150# FLANGED |
| 53 | 80 mm dia 150# FLANGED |
| 54 | Supplying the following sizes of CS Ball Valves (flanged)-150 class Fire Safe as per Specification |
| 55 | 15 mm NB |
| 56 | 20 mm NB Screwed Ball Valve (for PT) |
| 57 | 25 mm NB |
| 58 | 40 mm NB |
| 59 | 50 mm NB |
| 60 | 65 mm NB |
| 61 | Supplying the following sizes of SS Ball Valves (flanged)-150 class Fire Safe as per Specification |
| 62 | 100 mm NB |
| 63 | 80 mm NB |
| 64 | 65NB, 150#,FLG |
| 65 | 50 mm NB |
| 66 | 40NB, 150#,FLG |
| 67 | 25NB, 150#,FLG |
| 68 | 15NB, 150#,FLG |
| 69 | Supply of 2" Water Flow meter for gravity flow as per specifications |
| 70 | Supplying 150 mm dial Pressure/ Composite gauges including supplying suitable sockets, 3 way gauge cock, screwed ball valve, dampener, necessary tubingetc complete in allrespects and as per directions at site. |
| 71 | Laying of Above GroundProductpipelines of steel including pipes supplied by IOCL on pedastals/sleepers/overhead pipe rack/structures etc upto 10 mtr ht. Pipes in the scope of IOC shall be supplied anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings and hydro testing the pipelines at 15 KSCfor a minimum period of 4 Hrs. Note: a. Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item. b. The job includesBlast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. c. Pipe length indicated against each size is actual as per drawing. Payment will be made for the actual quantity executed at site. d. The primer and paint shall be as per the list of paint manufacturers enclosed. The make and quality of paint shall be decided in consultation with IOC prior to use. e. Pipeline colour coding shall be carried out as per IOC specifications at no extra cost for product piping. f. Structural Pipe rack / pedestals not part of this item. The same to be constructed and paid as per the respective item of this SOR. |
| 72 | 100 mm NB 4.78/5.4 mm thickeness |
| 73 | 80 mm NB 4.78/4.8 mm thickeness |
| 74 | 50 mm NB (SCH XS)/ASTM A106 GR B |
| 75 | 40 mm NB (SCH XS)/ASTM A106 GR B |
| 76 | 25 mm NB (SCH XS)/ASTM A106 GR B |
| 77 | 20 mm NB (SCH 160)/ASTM A106 GR B |
| 78 | 15 mm NB(SCH 160)/ASTM A106 GR B |
| 79 | Hydro Testing of Above GroundProductpipelines of steel provided at site on pedastals/sleepers/overhead pipe rack/structures etc upto 10 mtr ht. Pipes laid at site shall be anywhere within the terminal area and the contractor shall approach the same to the site of work at no extra cost with all leads and lifts. The pipeline to be hydro tested at 15 KSCfor a minimum period of 4 Hrs. Note: a. The job includes repair of joints wherever leakage or sweating is found. b. Defective weld to be repaired and radiography of the joint to be done for which payments shall be made in separate items under this tender. c. Payment will be made for the actual quantity executed at site. d. Supply of water is covered under this item. No spearate payment shall be made. |
| 80 | 450 mm NB 7.14 mm thickeness |
| 81 | 400 mm NB 7.14 mm thickeness |
| 82 | 350 mm NB 6.35 mm thickeness |
| 83 | 300 mm NB 6.35 mm thickeness |
| 84 | 200 mm NB 6.35 mm thickeness |
| 85 | 150 mm NB 6.35 mm thickeness |
| 86 | 100 mm NB 4.78/5.4 mm thickeness |
| 87 | 80 mm NB 4.78/4.8 mm thickeness |
| 88 | 50 mm NB (SCH XS)/ASTM A106 GR B |
| 89 | 40 mm NB (SCH XS)/ASTM A106 GR B |
| 90 | 25 mm NB (SCH XS)/ASTM A106 GR B |
| 91 | 20 mm NB (SCH 160)/ASTM A106 GR B |
| 92 | 15 mm NB(SCH 160)/ASTM A106 GR B |
| 93 | Balance painting of Above GroundProductpipelines of steel provided on pedastals/sleepers/overhead pipe rack/structures etc upto 10 mtr ht. Pipes laid at site shall be anywhere within the terminal area and the contractor shall approach the same to the site of work at no extra cost with all leads and lifts. The pipeline to be painted as per scheme enclosed in the tender. The job includesBlast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. Note: a. Pipe length indicated against each size is actual as per drawing. Payment will be made for the actual quantity executed at site. b. The primer and paint shall be as per the list of paint manufacturers enclosed. The make and quality of paint shall be decided in consultation with IOC prior to use. c. The job includesBlast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. d. Pipeline colour coding shall be carried out as per IOC specifications at no extra cost for product piping. |
| 94 | A. Blast Cleaning (using slag/ shots) & application of primer |
| 95 | 450 mm NB 7.14 mm thickeness |
| 96 | 400 mm NB 7.14 mm thickeness |
| 97 | 350 mm NB 6.35 mm thickeness |
| 98 | 300 mm NB 6.35 mm thickeness |
| 99 | 200 mm NB 6.35 mm thickeness |
| 100 | 150 mm NB 6.35 mm thickeness |
| 101 | 100 mm NB 4.78/5.4 mm thickeness |
| 102 | 80 mm NB 4.78/4.8 mm thickeness |
| 103 | 50 mm NB (SCH XS)/ASTM A106 GR B |
| 104 | 40 mm NB (SCH XS)/ASTM A106 GR B |
| 105 | 25 mm NB (SCH XS)/ASTM A106 GR B |
| 106 | 20 mm NB (SCH 160)/ASTM A106 GR B |
| 107 | 15 mm NB(SCH 160)/ASTM A106 GR B |
| 108 | B. Application of MIO |
| 109 | 450 mm NB 7.14 mm thickeness |
| 110 | 400 mm NB 7.14 mm thickeness |
| 111 | 350 mm NB 6.35 mm thickeness |
| 112 | 300 mm NB 6.35 mm thickeness |
| 113 | 200 mm NB 6.35 mm thickeness |
| 114 | 150 mm NB 6.35 mm thickeness |
| 115 | 100 mm NB 4.78/5.4 mm thickeness |
| 116 | 80 mm NB 4.78/4.8 mm thickeness |
| 117 | 50 mm NB (SCH XS)/ASTM A106 GR B |
| 118 | 40 mm NB (SCH XS)/ASTM A106 GR B |
| 119 | 25 mm NB (SCH XS)/ASTM A106 GR B |
| 120 | 20 mm NB (SCH 160)/ASTM A106 GR B |
| 121 | 15 mm NB(SCH 160)/ASTM A106 GR B |
| 122 | C. Application of Finish Coat |
| 123 | 450 mm NB 7.14 mm thickeness |
| 124 | 400 mm NB 7.14 mm thickeness |
| 125 | 350 mm NB 6.35 mm thickeness |
| 126 | 300 mm NB 6.35 mm thickeness |
| 127 | 200 mm NB 6.35 mm thickeness |
| 128 | 150 mm NB 6.35 mm thickeness |
| 129 | 100 mm NB 4.78/5.4 mm thickeness |
| 130 | 80 mm NB 4.78/4.8 mm thickeness |
| 131 | 50 mm NB (SCH XS)/ASTM A106 GR B |
| 132 | 40 mm NB (SCH XS)/ASTM A106 GR B |
| 133 | 25 mm NB (SCH XS)/ASTM A106 GR B |
| 134 | 20 mm NB (SCH 160)/ASTM A106 GR B |
| 135 | 15 mm NB(SCH 160)/ASTM A106 GR B |
| 136 | Laying of above ground SS pipe lines of the following sizes on pedastals/sleepers/overhead pipe rack/structures etc upto 10 mtr ht. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc complete and hydrotesting the pipelines at 18 KSC for a minimum period of 4 Hrs. Note: a. The item includes painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. b. Item includes providing repeated Purging operation to the line with required compressors, N2 or any other inert gas for fully draining the hydro-tested water from the pipeline. c) Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item. |
| 137 | 150 mm NB SCH 40S |
| 138 | 100 mm NB SCH 40S |
| 139 | 80 mm NBSCH 40S |
| 140 | 65 NB, SCH 40S |
| 141 | 50 NB, SCH 40S |
| 142 | 40 NB, SCH 40S |
| 143 | 25 NB, SCH 40S |
| 144 | 20 NB, SCH 40S |
| 145 | 15 NB, SCH 40S |
| 146 | Laying of underground SS pipe lines of the following sizes as described below, through RCC Culvert/ Hume pipe at road crossing inlcuding providingBlast cleaning (using Slag/ Shots) including providing & protecting with polyeurethane based coating or equivalent to be laid at a depth as per site condition as detailed in the enclosed specifications. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc. and hydrotesting the pipelines at 18 KSC for a minimum period of 4 Hrs. Note: a. The item includes painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. b. Item includes providing repeated Purging operation to the line with required compressors, N2 or any other inert gas for fully draining the hydro-tested water from the pipeline. c)Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item. |
| 147 | 100 mm NB SCH 40S |
| 148 | 80 mm NBSCH 40S |
| 149 | 50 mm NB SCH 40S |
| 150 | Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding of Product/OWS pipelines including pipe fittings (3 runs minimum) of radiographic quality by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection. |
| 151 | 450 mm NB |
| 152 | 400 mm NB |
| 153 | 350 mm NB |
| 154 | 300 mm NB |
| 155 | 250 mm NB |
| 156 | 200 mm NB |
| 157 | 150 mm NB |
| 158 | 100 mm NB |
| 159 | 80 mm NB |
| 160 | 40 mm NB |
| 161 | 25 mm NB |
| 162 | 20 mm NB |
| 163 | 15 mm NB |
| 164 | Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding of SS 304 pipelines including pipe fittings (3 runs minimum) of radiographic quality by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection. |
| 165 | 150 mm NB |
| 166 | 100 mm NB |
| 167 | 80 mm NB |
| 168 | 65 NB, SCH 40S |
| 169 | 50 mm NB |
| 170 | 40 NB, SCH 40S |
| 171 | 25 NB, SCH 40S |
| 172 | 20 NB, SCH 40S |
| 173 | 15 NB, SCH 40S |
| 174 | Radiography inspection on product pipe joints of all types and thickness of the following sizes including providing all necessary testing equipment required to perform the work as per detailed specification and instruction of IOC site engineer. The radiographs shall be submitted to the the engineer in charge at site/ third party inspecting agency. Note: 1) Re-taking of radiography due to defective welds/ defective films/ defective workmanship etc., will be to contractor"s cost. 2) The successful tenderer shall set up necessary dark room at the site for interpretation of the radiographic films. 3) Qualified personnel for carrying out radiographic inspection as per applicable codes shall also be part of the rates quoted. |
| 175 | 600 mm NB |
| 176 | 500 mm NB |
| 177 | 450 mm NB |
| 178 | 400 mm NB |
| 179 | 350 mm NB |
| 180 | 300 mm NB |
| 181 | 250 mm NB |
| 182 | 200 mm NB |
| 183 | 150 mm NB |
| 184 | 100 mm NB |
| 185 | 80 mm NB |
| 186 | 65 mm NB |
| 187 | 50 mm NB |
| 188 | Dye penetration examination for the welded pipesof product lines & Fire Hydrant/Spray/Foam pipelines including providing all equipment & materials necessary for the job & labour etc as directed by the site in charge. |
| 189 | 600 mm NB |
| 190 | 500 mm NB |
| 191 | 450 mm NB |
| 192 | 400 mm NB |
| 193 | 350 mm NB |
| 194 | 300 mm NB |
| 195 | 250 mm NB |
| 196 | 200 mm NB |
| 197 | 150 mm NB |
| 198 | 100 mm NB |
| 199 | 80 mm NB |
| 200 | 65 mm NB |
| 201 | 50 mm NB |
| 202 | Welding of supplied WNRF flanges of the following sizes on the Product pipelines including setting, positioning, setting, welding with min. three runs outside and all leads & lifts etc., complete as per specifications and instructions at site. |
| 203 | 450 mm NB |
| 204 | 400 mm NB |
| 205 | 350 mm NB |
| 206 | 300 mm NB |
| 207 | 250 mm NB |
| 208 | 200 mm NB |
| 209 | 150 mm NB |
| 210 | 100 mm NB |
| 211 | 80 mm NB |
| 212 | 50 mm NB |
| 213 | 40 mm NB |
| 214 | 25 mm NB |
| 215 | 20 mm NB |
| 216 | 15 mm NB |
| 217 | Welding of SS SORF flanges of the following sizes on the pipelines including setting, positioning, setting, welding with min. three runs outside and one inside, all leads & lifts etc., complete as per specifications and instructions at site. |
| 218 | 150 mm NB |
| 219 | 100 mm NB |
| 220 | 80 mm NB |
| 221 | 50 mm NB |
| 222 | Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk Spiral Wound & Graphite Filled Metallic gaskets, studs, nuts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Product pipe joints. Note: a. Item includes providing 8 SWG bare Cu wire for bonding between flanges for sizes up to & including 100 mm dia for Product pipelines |
| 223 | 450 mm NB |
| 224 | 400 mm NB |
| 225 | 350 mm NB |
| 226 | 300 mm NB |
| 227 | 250 mm NB |
| 228 | 200 mm NB |
| 229 | 150 mm NB |
| 230 | 100 mm NB |
| 231 | 80 mm NB |
| 232 | 50 mm NB |
| 233 | 40 mm NB |
| 234 | 25 mm NB |
| 235 | 20 mm NB |
| 236 | 15 mm NB |
| 237 | Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk PTFE gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Ethanol pipe joints. Note: a. Item includes providing 8 SWG bare Cu wire for bonding between flanges for sizes up to & including 100 mm dia for Product pipelines |
| 238 | 200 mm NB |
| 239 | 150 mm NB |
| 240 | 100 mm NB |
| 241 | 80 mm NB |
| 242 | 50 mm NB |
| 243 | 25 mm NB |
| 244 | 20 mm NB |
| 245 | Fixing supplied Carbon steel/ Stainless steel MOVs/ GATE VALVE/ GLOBE VALVE/ NRV/ ROSOV/ DBBV/ BALL VALVES/ ARC VALVE/ BUTTERFLY VALVE/ PUPPET VALVES/ AIR RELEASE VALVE/ STRAINER including valves supplied by IOCL of the following sizes on the pipeline including supplying and fixing 3 mm thk gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site. Note: a) Painting with approved make, colour, shade including colour coding as per specifications. b) The valves shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. c. Item includes providing 8 SWG bare Cu wire for bonding between flanges for sizes up to 100 mm dia for Product pipelines. |
| 246 | With Spiral Wound & Graphite Filled Metallic gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Productpipe joints. |
| 247 | 450 mm dia |
| 248 | 400 mm dia |
| 249 | 350 mm dia |
| 250 | 300 mm dia |
| 251 | 250 mm dia |
| 252 | 200 mm dia |
| 253 | 150 mm dia |
| 254 | 100 mm dia |
| 255 | 80 mm dia |
| 256 | 50 mm dia |
| 257 | 40 mm dia |
| 258 | 25 mm dia |
| 259 | 20 mm dia |
| 260 | 15 mm dia |
| 261 | With Non Asbestos gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints. |
| 262 | 600 mm dia |
| 263 | 400 mm dia |
| 264 | 350 mm dia |
| 265 | 300 mm dia |
| 266 | 250 mm dia |
| 267 | 200 mm dia |
| 268 | 150 mm dia |
| 269 | 100 mm dia |
| 270 | 80 mm dia |
| 271 | 65 mm dia |
| 272 | 50 mm dia |
| 273 | 40 mm dia |
| 274 | 25 mm dia |
| 275 | 20 mm dia |
| 276 | 15 mm dia |
| 277 | With PTFE gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Ethanol Pipe joints. |
| 278 | 200 mm NB |
| 279 | 150 mm NB |
| 280 | 100 mm NB |
| 281 | 80 mm NB |
| 282 | 50 mm NB |
| 283 | 40 mm dia |
| 284 | 25 mm NB |
| 285 | 20 mm dia |
| 286 | With Non Asbestos gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for SS Orifice Plate |
| 287 | 200 mm NB |
| 288 | 150 mm NB |
| 289 | 100 mm NB |
| 290 | 80 mm NB |
| 291 | With Spiral Wound & Graphite Filled Metallic gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Thermal relief valves, Air Release Valves & Pressure relief valves |
| 292 | 25mm dia x 20mm dia TRV |
| 293 | 80mm dia x 50mm dia TRV |
| 294 | 25mm NB Air Release Valves |
| 295 | Fixing of supplied 150 mm dial pressure gauges on the foam/ sprinkler/ product pipeline headers including supplying and welding suitable sockets, provision of 3 way gauge cock, screwed ball valve necessary tubingetc complete in allrespects and as per directions at site. |
| 296 | Mounting, installing, aligning, testing and commissioning of all static & rotary equipment including those supplied by IOCL as per specification, manufacturer"s drawings, instructions at site. Note: a) The equipment shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. b) The cost of RCC foundation, grouting,MS Structural steel etc shall be measured & paid separately under respective civil items as applicable. c) Painting with approved make, colour, shade including colour coding as per specifications shall be part of rate quoted. d) Item includes provision of Mill rate fitter, required dial gauges & aligning all the rotary equipment within the tolerance limits. e) Item rate includes provision of Coupling guard for all rotary equipment & AVM pads for Fire Engines. |
| 297 | Vertical Sump Pump for UG MS & UG HSD Tanks (25 m3/h @ 35 mlc) |
| 298 | Vertical Sump Pump for UG Ethanol & UG Bio-diesel Tanks(72 m3/h @ 35 mlc) |
| 299 | Vertical Sump Pump for UG HSD Tank for DG & Fire Engine & Slop Oil Transfer Pump(5 m3/h @ 25 mlc) |
| 300 | Fire Water Feed Pump with Motors: Rated Capacity : 100 m3/h & Diff. Head : 45 mlc |
| 301 | Treated Water Transfer Pumps with Motors: Rated Capacity: 20 m3/h & Diff. Head: 30 mlc |
| 302 | Static Water Transfer Pumps with Motors: Rated Capacity: 75 m3/h & Diff. Head: 30 mlc |
| 303 | Raw Water Feed Pumps with Motors: Rated Capacity: 20 m3/h & Diff. Head: 45 mlc; |
| 304 | Treated Water Feed Pumps with Motors: Rated Capacity: 20 m3/h & Diff. Head: 30 mlc; |
| 305 | Installation testing & commissioning of Effluent Treatment Plant (150 KL/HR) consisting of Screening system, Corrugated plat separator, Multimmedia Filter, Coalescer Filter, Oil Water Feed Pump (1 Working + 1 standby), Treated water feed pump (1 working + 1 standby), Piping system, Control system, Oil water seperator with skimmer, Purimeter, all pipes, fittings, valves, Energy meter etc as per enclosed drawings & specifications. Note: a. Rate does not include Civil works comprising of U/G RCC holding tanks, pipe sleepers, equipment foundations etc & the same shall be paid under respective items. b. Rate does not include supply & installation of MS Piping upto the OWS system. The same shall be paid seperately under respective item. c. Except for items mentioned in Note (a) & (b) as above, all items forming part of the design, supply, erection and commissioning of the ETP are included in the scope of this item. |
| 306 | Supply & installation of EYE WASH AND SAFETY SHOWER as per specification Eye wash & safety shower made from heavy duty GI pipe, eye wash bowl and shower head are made from ABS grade noncorrosive plastic with special foam generating atomiser and filter. Operating valve made of brass and pipe are powder coated paint with hand operated shower and pedal operated eyewash as par I.S:10592 of 82 with ISI marked. |
| 307 | Unloadng of material like MS plates , pipes, valvesetc. from trailor/trucks etc. with suitable capacity of hydra or cranes and stacking of the same inside the IOCL site premises (anywhere withing the IOCL premises) as per direction of Site Engineer.The payment will be done on theoritical weight basis of material unloaded. |
| 308 | Makingflanged joints for both SS RF flanges and blind flanges and spectacle Blind including Fixing the supplied SS Gate / Ball / Check / Needle valve, ROSOV, DBBV, ARV(with its tubing and all accessories) , Motor Operated valves (with all leads and lift), TRV,PSV, Y type and Basket type Strainers including supply and fixing of PTFE gaskets(with 100% spare quantity) ,nuts & stud bolts confirmingto ASTM A-194 -8 and ASTM A-193-B8 respectively. |
| 309 | 80 NB |
| 310 | 100 NB |
| 311 | 65 NB |
| 312 | 50 NB |
| 313 | 40 NB |
| 314 | 25 NB |
| 315 | 20 NB |
| 316 | 15 NB |
| 317 | STENCILING AND LETTER WRITING OF NAME & RESPECTIVE CODE NO. ON EQUIPMENTS/MACHINERY/ PIPING AT ALL HEIGHTS AND SURFACES. |
| 318 | Complete supply of all the painting materials, transportation of materials to site, storage, providing necessary scaffolding stenciling and Letter writing of name and respective code numberin color paint letters/numbers stenciling shall be unbroken. Colour bands and ground colour for colour bands shall be as per codes or as per IOCL’S instructions. The above job shall be done as per directions of IOCL’S. The rate to include all consumable, overheads, labour and materials required for this job. At all heigts and surfaces. |
| 319 | For Letter Sizes Up to 2 inch |
| 320 | For Letter Sizes 2" to 4 inch |
| 321 | For Letter Sizes Above4 inch |
| 322 | Supplying the following sizes of CS Gate Valves (# 800 & 150 ) as per Specification |
| 323 | 40 mm NB |
| 324 | Supplying the following sizes of CS Ball Valves (flanged)-800 class Fire Safe as per Specification |
| 325 | 20 mm Screwed- Class 800 # |
| 326 | Supplying the following sizes of SS Ball Valves (flanged)-150 class Fire Safe as per Specification |
| 327 | 20 mm NB |
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