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Tender For Supply, Fabrication And Erection Of Steel Structural, Fabrication And Erection Of Piping, Equipment Erection, Painting And Insulation Works For Ms Block / Pfcc Unit -Nrep, numaligarh-Assam

Numaligarh Refinery Limited has published Tender For Supply, Fabrication And Erection Of Steel Structural, Fabrication And Erection Of Piping, Equipment Erection, Painting And Insulation Works For Ms Block / Pfcc Unit -Nrep. Submission Date for this Tender is 06-07-2023. Vehicle Hiring Service Tenders in numaligarh Assam. Bidders can get complete Tender details and download the document.




Tender Notice

35459713
Corrigendum : Tender For Supply, Fabrication And Erection Of Steel Structural, Fabrication And Erection Of Piping, Equipment Erection, Painting And Insulation Works For Ms Block / Pfcc Unit -Nrep
Open Tender
Indian
Assam
numaligarh
06-07-2023

Tender Details

Tender For Supply, Fabrication And Erection Of Steel Structural, Fabrication And Erection Of Piping, Equipment Erection, Painting And Insulation Works For Ms Block / Pfcc Unit -Nrep - Installation Of Static Equipment Supplied In Single Piece .For Detailed Work Itemdescription Refer ( Sl No 1.1 Section 1 Ofannexure-I ) 4 Erection Of Equipments Weights Up To 30 Tons 5 Erection Of Equipments Weightsabove 30Tons & Upto50 Tons 6 Erection Of Equipments Weightsabove 50Tons & Upto100 Tons 7 Erection Of Equipments Weights Above 100 & Upto 200 Tons. 8 Installation Of Static Equipment Supplied In Two / Multiple Pieces .For Detailed Work Itemdescription Refer ( Item No 1.2 Section 1 Ofannexure-I ) 9 Assembly, Installation Of Static Equipment ( Supplied In Multiple Pieces ) - Fit-Up, Welding And Pressure Testing Of Equipment By Equipment Vendor And All Other Assistance By Contractor 10 1P23-Cc-1527 - Stabilizer Column - Dimension - Dia 3000 / 1900; 42.000M Height _2 Pieces1p22-Cc-1226-Nht Splitter Column - Dimention- Dia 3800; 57.370M Height _ 3 Pieces1p24-Cc-2626 - Stabilizer Column- Dimention- Dia 4700 / 3300 / 2000; 43.190M Height _ 3 Pieces1p22-Cc-2626 - Stripper Column - Dimention - Dia 4800 / 3400 / 2200; 41.500Height_ 3 Pieces1p23-Cc-1026 - Deethanizer Column - Dimention - Dia 1600 / 750 / 600; 36000 Height_ 2 Pieces 11 Assembly, Installation Of Static Equipment ( Supplied In Multiple Pieces ) - Fit-Up, Welding And Pressure Testing Of Equipment By Equipment Vendor And All Other Assistance By Contractor 12 1P23-Cc-1026 - Deethanizer Column - Dimention - Dia 1600 / 750 / 600; 36.000M Height _2 Pieces1p24-Cc-8726 - Caustic Scrubber Column- Dimention - Dia 3300 / 600; 30.050M Height _2 Pieces 13 Assistance For Installation And Field Welding Of Heavy Lift Equipment Supplied In Two Pieces Where Main Liftingand Trailing Crane Including Erection Engineering Andcrew Will Be Provided By Owner And Field Welding Will Be Carried Out By Equipment Vendor.For Detailed Work Itemdescription Refer ( Item No 1.4 Section 1 Ofannexure-I ) 14 Assembly, Installation Of Static Equipment ( Supplied In Two Pieces ) - Fit-Up, Welding And Pressure Testing Of Equipment By Equipment Vendor And All Other Assistance By Contractor 15 Equipments Tag -1P24-Cc-0926 - Deisohexanizer Column, Dimension - 5400 Dia; 70.520M Height 16 Installation Of Rotary Equipments Like Pumps, Agitators Etc. For Detailed Work Itemdescription Refer ( Item No 1.6 Section 1 Ofannexure-I ) 17 Erection Of Equipments 18 Installation Of Package Equipments Like Air Fin Coolers, Compressor, Lube Oil Skid, Psa Unit, Refrigeration Unit, Caustic Washing Unit, Acid Gas Flare With Supporting Str. And Chiller Package Etc. For Detailed Work Itemdescription Refer ( Item No 1.7 Section 1 Ofannexure-I ) 19 Erection Of Package Majorly Mounted On One Or More Skids With Some Assembly On The Skid And Interconnecting Skids 20 Erection Of Equipments Weights Up To 50 Tons In Single Piece 21 Erection Of Equipments Weights Above 50Tons To 100Mt In Single Piece 22 Assembly And Erection Of Package Equipment Supplied In Knocked Down Condition Like Compressors, Refrigeration Unit, Turbines, Aircoolers Etc.Weight Of Air Cooler Includes Structural Weight. ( Item No 1.7 Section 1 Ofannexure-I ) 23 Erection And Sub Assembly Of Equipment 24 Installation Of Eot Cranes / Hoist / Chain Pulley Blocks For Detailed Work Itemdescription Refer ( Item No 1.8 Section 1 Ofannexure-I ) 25 Chain Pulley Blocks ( Alongwith Geared Trolley ) Capacity Up To 10 Tons 26 Chain Pulley Blocks ( Alongwith Geared Trolley ) Capacity Above 10 Tons To 20 Tons 27 Chain Pulley Blocks ( Alongwith Geared Trolley ) Capacity Above 20 Tons To 30 Tons 28 Installation Of Safety Shower / Sample Cooler / Sample Bombfor Detailed Work Itemdescription Refer ( Item No 1.9 Section 1 Ofannexure-I ) 29 Safety Shower 30 Sample Cooler / Sample Bomb 31 Installation Of Steam Supply And Condensate Manifolds At Various Locations And Elevations. 32 Site Hydrotesting Of Heat Exchangersfor Detailed Work Itemdescription Refer ( Item No 1.10 Section 1 Ofannexure-I ) 33 Hydro Testing Of Heat Exchanger ( Shell Side & Tube Side ) 34 Supply And Application Of Grouting Materialfor Static / Rotary / Package Equipments For Detailed Work Itemdescription Refer ( Item No 1.11 Section 1 Ofannexure-I ) 35 Type : Non Shrink Cementetious Gp2 36 Type: M 40 Concrete ( Cement:Sand: Grit-1:1:1 ) 37 Type : Epoxy Grout 38 Installation Of All Types Of Equipment Internalsas Per The Technical Specification Andinstruction Of Engineer-In-Chargefor Detailed Work Itemdescription Refer ( Item No 1.12 Section 1 Ofannexure-I ) 39 Trays, Demisters, Down Commer Pipe, Supportsetc 40 Installation Of All Types Of Equipment Packings As Per Vendor / Licensors / Technical Specification And Instruction Of Engineer-In-Charge For Detailed Work Itemdescription Refer ( Item No 1.14 Section 1 Ofannexure-I ) 41 Packings 42 Installation Of Static Equipment For Which Nozzle S Will Be Welded At Site. For Detailed Work Itemdescription Refer ( Item No 1.16 Section 1 Ofannexure-I ) 43 Installation Of Static Equipment Supplied With Some Nozzles Loose - Fit-Up, Welding And Pressure Testing Of Equipment By Equipment Vendor And All Other Assistancelike Providing Scaffolding, Welding Machine, Work Permit Etcby Contractor 44 1P22-Vv-6631- Hydrocarbon Closed Blowdown Drum 1P22-Vv-7031 - Caustic Closed Blowdown Drum 45 Sand Filling Of Burried Vessels 46 Filling In Excavations, Pits, Trenches With Selected River Sand Laid In Layers Of 200 Mm Compacted Thickness By Mechanical Means Including Compact To 95% Modified Proctor Density At Omc, Watering Etc. All As Per Technical Specifications ( Quantities For Backfilling To Be Worked Out By Deducting Volume Of Concrete From Authorised Excavation Quantity. ) 47 Section 2 48 Above Ground Piping Works ( Pip ) 49 Fabrication And Installation Of A / G Piping Works.For Detailed Work Itemdescription Refer ( Item No Pip.2.1 Section 2 Ofannexure-I ) 50 Carbon Steel Pipe Non Ibr - All Grade And Specifications Including ( Nace, H2services, Amine, Caustic, Hic Etc ) For Detailed Work Itemdescription Refer ( Item No Pip.2.1.1 Section 2 Ofannexure-I ) 51 Shop / Field Welding 52 Socket Weld-All Thickness 53 Butt Weld ( Sb ) -All Thickness 54 Butt Weld-Up To 10 Mm 55 Butt Weld-Above 10 Up To 20 56 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 57 All Thickness 58 Carbon Steel Pipe Ibr - All Grade And Specifications For Detailed Work Itemdescription Refer ( Item No Pip.2.1.2 Section 2 Ofannexure-I ) 59 Shop / Field Welding 60 Socket Weld-All Thickness 61 Butt Weld ( Sb ) -All Thickness 62 Butt Weld-Up To 10 Mm 63 Butt Weld-Above 10 Up To 20 64 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 65 All Thickness 66 Carbon Steel Pipe - Galvanizedfor Detailed Work Itemdescription Refer ( Item No Pip.2.1.3 Section 2 Ofannexure-I ) 67 Shop / Field Welding 68 Threaded ( Sb ) -All Thickness 69 Butt Weld-Up To 10 Mm 70 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 71 All Thickness 72 Ltcs Pipe - All Grade And Specifications Including ( Nace, H2 Services, Caustic+Amine ) For Detailed Work Itemdescription Refer ( Item No Pip.2.1.4 Section 2 Ofannexure-I ) 73 Shop / Field Welding 74 Socket Weld-All Thickness 75 Butt Weld-All Thickness ( Sb ) 76 Butt Weld-Up To 10 Mm 77 Butt Weld-Above 10 Up To 20 78 Butt Weld-Up To 10 Mm 79 All Thickness 80 Alloy Steel Pipe Non Ibr- All Grade P5 / P9 / P11 / P22 Including ( Nace, H2 Services ) , For Detailed Work Itemdescription Refer ( Item No Pip.2.1.5 Section 2 Ofannexure-I ) 81 Shop / Field Welding 82 Socket Weld-All Thickness 83 Butt Weld ( Sb ) -All Thickness 84 Butt Weld-Up To 10 Mm 85 Butt Weld-Above 10 Up To 20 86 Butt Weld-Up To 10 Mm 87 All Thickness 88 Alloy Steel Pipeibr- All Grade P5 / P9 / P11 / P22 Including ( Nace, H2 Services ) , For Detailed Work Itemdescription Refer ( Item No Pip.2.1.6 Section 2 Ofannexure-I ) 89 Shop / Field Welding 90 Socket Weld-All Thickness 91 Butt Weld-All Thickness ( Sb ) 92 Butt Weld-Up To 10 Mm 93 Butt Weld-Above 10 Up To 20 94 Butt Weld-Above 20 Up To 30 95 Butt Weld-Up To 10 Mm 96 All Thickness 97 Stainless Steel / Inconnel Steel Pipe Non Ibr- All Grade And Specifications Including ( Nace, H2 Services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.1.7 Section 2 Ofannexure-I ) 98 Shop / Field Welding 99 Socket Weld-All Thickness 100 Butt Weld ( Sb ) -All Thickness 101 Butt Weld-Up To 10 Mm 102 Butt Weld-Up To 10 Mm 103 All Thickness 104 Monel ( Item No Pip.2.1.9 Section 2 Ofannexure-I ) 105 Welding- Field 106 Butt Weld-All Thickness ( Sb ) 107 Butt Weld-Up To 10 Mm 108 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 109 All Thickness 110 Hastelloy ( Item No Pip.2.1.10 Section 2 Ofannexure-I ) 111 Welding- Field 112 Butt Weld-All Thickness ( Sb ) 113 Butt Weld-Up To 10 Mm 114 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 115 All Thickness 116 Installation Of Cpvc Piping 117 Fixing And Installation Of Cpvc Pipies Having Thermal Stability For Hot And Cold Water Supply Including All Cpvc Plain And Brass Threaded Fittings Including Fixing The Pipe With Clamps St Every 1 M Spacing, This Includes Jointing Of Pipes With One Step Cpvc Solvent And Testing Of Joints Complete As Per Derection Of Engineer Incharge For Various Vatious Nominal Outer Dia Pipes 118 Nominaldia Pipe 3 / 4 119 Nominaldia Pipe 1 120 Nominaldia Pipe 2 121 Nominaldia Pipe 3 122 Nominaldia Pipe 4 123 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 124 All Thickness 125 Installation Of Frp Pipes. 126 Welding- Field / Shop 127 Nominaldia Pipe 1 128 Nominaldia Pipe 1.5 129 Nominaldia Pipe 2 130 Nominaldia Pipe 3 131 Nominaldia Pipe 4 132 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 133 All Thickness 134 Fabrication And Installation Of Coatedpipes. 135 Welding- Field / Shop 136 Butt Weld-Up To 10 Mm 137 Butt Weld-Above 10 Up To 20 138 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 139 All Thickness 140 Fabrication And Installation Of As P11 ( H2 Ser. ) For Catalyst Loading / Unloadingpiping As Per Technical Specification 141 Shop / Field Welding 142 Socket Weld-All Thickness 143 Butt Weld-All Thickness ( Sb ) 144 Butt Weld-Up To 10 Mm 145 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 146 All Thickness 147 Installation Of Pre-Fabricated A / G Piping Works.For Detailed Work Itemdescription Refer ( Item No Pip.2.2 Section 2 Ofannexure-I ) 148 Carbon Steel Pipe Non Ibr - All Grade And Specifications Including ( Nace, H2services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.1 Section 2 Ofannexure-I ) 149 Welding- Field 150 Socket Weld-All Thickness ( Sb ) 151 Socket Weld-All Thickness ( Sb ) 152 Butt Weld-Up To 10 Mm 153 Butt Weld-Above 10 Up To 20 154 Butt Weld-Above 20 Up To 30 155 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 156 All Thickness 157 Carbon Steel Pipe Ibr - All Grade And Specifications Including ( Nace, H2services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.2 Section 2 Ofannexure-I ) 158 Welding- Field 159 Socket Weld-All Thickness 160 Butt Weld-Up To 10 Mm 161 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 162 All Thickness 163 Carbon Steel Galvanized - All Grade And Specifications Including ( Nace, H2services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.3 Section 2 Ofannexure-I ) 164 Welding- Field 165 Threaded ( Sb ) -All Thickness 166 Butt Weld-Above 10 Up To 20 167 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 168 All Thickness 169 Ltcs Pipe - All Grade And Specifications Including ( Nace, H2services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.4 Section 2 Ofannexure-I ) 170 Welding- Field 171 Socket Weld-All Thickness 172 Butt Weld-All Thickness ( Sb ) 173 Butt Weld-Up To 10 Mm 174 Butt Weld-Above 10 Up To 20 175 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 176 All Thickness 177 Alloy Steel Pipe Non Ibr- All Grade P5 / P9 / P11 / P22 Including ( Nace, H2 Services ) For Detailed Work Itemdescription Refer ( Sl No Pip.2.2.5 Section 2 Ofannexure-I ) 178 Welding- Field 179 Socket Weld-All Thickness 180 Butt Weld-All Thickness ( Sb ) 181 Butt Weld-Up To 10 Mm 182 Butt Weld-Above 10 Up To 20 183 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 184 All Thickness 185 Stainless Steel / Inconnel Steel Pipe Non Ibr- All Grade And Specifications Including ( Nace, H2 Services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.7 Section 2 Ofannexure-I ) 186 Welding- Field 187 Socket Weld-All Thickness 188 Butt Weld-All Thickness ( Sb ) 189 Butt Weld-Up To 10 Mm 190 Butt Weld-Above 10 Up To 20 191 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 192 All Thickness 193 Hestolloy ( Item No Pip.2.2.10 Section 2 Ofannexure-I ) 194 Welding- Field 195 Butt Weld-All Thickness ( Sb ) 196 Butt Weld-Up To 10 Mm 197 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 198 All Thickness 199 Fabrication And Installation Of Inside Coatedpipes. 200 Welding- Field 201 Butt Weld-Up To 10 Mm 202 Butt Weld-Above 10 Up To 20 203 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 204 All Thickness 205 Erection Of Valves 206 Erection Of Flanged / Welded Valves / Strainers / Bellows ( Except Tsv / Psv & Control Valve ) . For Detailed Work Itemdescription Refer ( Item No Pip.2.3.1 Section 2 Ofannexure-I ) ( Installation Of Valves For Sizes 1.5 And Below Shall Be Included In The Installation Of Piping And Shall Not Be Considered For Separate Payement.Only Valves 2 Inch And Above 2 Inch Shall Qualify For Measurement ) 207 All All Sizes And For All Pound Ratings. 208 Erection Of Flanged / Welded / Sandwichedpressure Safery Valves / Temperature Safety Valve Of All Ratings, All Sizes. For Detailed Work Itemdescription Refer ( Item No Pip.2.3.2 Section 2 Ofannexure-I ) 209 All All Sizes And For All Pound Ratings. ( For Clalculating The Inch Dia, 2 Timesinlet Size Will Be Considered ) 210 Erection Of Flanged / Welded / Sandwichedcontrol Valves Of All Ratings With Actuators And Volume Bottles For Detailed Work Itemdescription Refer ( Item No Pip.2.3.3 Section 2 Ofannexure-I ) ( Installation Of Valves For Sizes 1.5 And Below Shall Be Included In The Installation Of Piping And Shall Not Be Considered For Separate Payement.Only Valves 2 Inch And Above 2 Inch Shall Qualify For Measurement ) 211 All All Sizes And For All Pound Ratings. 212 Section 3 213 Non Destructive Test ( Ndt ) 214 Carry Out Non Destructive Testing And Post Weld Heat Tretement Work As Per Specification And Instruction Of Engineer In Chargefor Detailed Work Itemdescription Refer ( Item No Ndt.3.1 Section 3 Ofannexure-I ) 215 Radiography Test 216 Carrying Out Radiography Test -Thickness ( By -X-Ray Or Gamma Ray Or Selinium 75 ) For Sizes Up To 2 By Eliptical Shot 217 Carrying Out Radiography Test -By -Gamma Ray For Sizes Above 2 218 Carrying Out Radiography Test -By -Selinium 75 Source Advanced Technique ( Safe Rad ) For Sizes Above 2 219 Ultrasonic Test 220 Carrying Out Ultrasonic Test - All Thickness 221 Carrying Out Phased Array Ultrasonic Test ( Paut ) Inclusive Of Mobilisation Of Paut Machine With Level Ii Operator, Consumable For Work In 12 Hour Shift 222 Magnetic Particle Test 223 Carrying Out Magnetic Particle Test - All Thickness 224 Dye Penetrant Test 225 Carrying Out Dp Test - All Thickness 226 Post Weld Heat Tretement ( Pwht ) 227 Carrying Out Post Weld Heat Treatment ( Pwht ) Including Hardness Test 228 Carrying Out Pmi Check ( For Work Itemdescription Refer Annexure-I ) 229 Pmi Check Of Raw Material / Welding Joint ( 3 Spots / Joint ) 230 Section 4 231 Chemical Cleaning / Passivation Work ( Ccl ) 232 Degreasing And Chemical Cleaning Inclusive Of Rinsing, Preservation, Neutralization, Drying Etc For Piping, Equipments As Per Specification And As Per Instruction Of Engineer-In-Charge.For Detailed Work Itemdescription Refer ( Item No Ccl.4.1 Section 4 Ofannexure-I ) 233 Degreasing / Chemical Cleaning / Passivations Of Piping 234 Section 5 235 Steam Tracing Work ( Stw ) 236 Fabrication, Erection, Alignment, Supporting, Welding Ofsteam Tracing Of Pipe Lines Installation Of Supply & Return Manifolds As Per Drawings Andspecification, For Detailed Work Itemdescription Refer ( Item No Stw.5.1 Section 5 Ofannexure-I ) 237 Carbon Steel Size - 0.5 Nominal Dia 238 Carbon Steel Size - 0.75 Nominal Dia 239 Section 6 240 Pipe Support Works ( Psw ) 241 Supply, Fabrication, Erection, Blast Cleaning, Painting Of Carbon Steel / Stainless Steel Secondary / Special Pipe Supports As Per Technical Spcs. & As Per Engineer Incharge. For Detailed Work Itemdescription Refer ( Item No Psw.6.1 Section 6 Ofannexure-I, For Painting Please Refer Section 7 Of Annexure I ) 242 Supply, Fabrication, Erection, Alignment, Welding, Site Adjustment, Bolting, Of Carbon Steel Secondary Supports / Special Supports 243 Supply, Fabrication, Erection, Alignment, Welding, Site Adjustment, Bolting, Of Stainless Steel Secondary Supports / Special Supports 244 Supply, Fabrication, Erection, Alignment, Welding, Site Adjustment, Bolting, Of Alloy Steel Secondary Supports / Special Supports 245 Fabrication, Surface Prepration, Painting And Fixing, Of Trunnion Support / Dummy Pipe On Pipe As Per Specification. For Detailed Work Item Description Refer ( Item No Psw.6.2 Section 6 Of Annexure-I ) 246 Carbon Steel Trunnion Support On Pipe As Per Specification. 247 Alloy Steel Trunnion Support On Pipe As Per Specification. 248 Stainless Steel / Inconnel Steel Trunnion Support On Pipe As Per Specification. 249 Supply Graphite Sheet Of Thickness 10 Mm & Installing As Per Support Specificatiion 250 Supply Teflon Sheet Of Thickness 10 Mm & Installing As Per Support Specificatiion 251 Supply & Installation Of Calcium Silicate Plates For High Temperature Line Used As Isolators.- Thickness 25 Mm As Per Drawings. 252 Erection, Alignment And Load Setting Of Spring Supports. For Detailed Work Item Description Refer ( Item No Psw.6.3 Section 6 Of Annexure-I ) ( Approx. 420 Nos Of Spring Supports ) 253 Installation Of Davit Arm 254 Erection Of Davitsof Various Capacities At Variouslocations And Elevations On The Structural Platforms / Pipe Racks By Weldingor Bolting Forlifting / Loweringvalve / Safety Valves Etc By Providing Tools, Tackles, Crane, Machinary , Scaffloding At Various Locations / Elevations, Consumeblesetc Andnecessory Skilled , Unskilled Manpower, Safety , Supervision Etc. The Workshall Becarriedout As Perthe Specifications, Drawings & Instructions Ofengineer -In- Charge. 255 Section 7 256 Surface Preparation & Painting Works ( Spp ) 257 Surface Preparation And Painting Works On External Surface Of Equipment / Piping / Valves / Pipe Supports Including Arrow Marking And Colour Band Etc. For Detailed Work Itemdescription Refer ( Item No Spp.7.1 Section 7 Ofannexure-I ) 258 Supply And Application Of Painting On External Surface Of Cs, Ltcs, As Piping / Equipment Including Primary Pipe Supports, Arrow Marking And Colour Band Asper Paint System Cs1 For Detailed Work Itemdescription Refer ( Item No Spp.7.1.1 Section 7 Ofannexure-I ) Painting System Cs1 -Temp. -90 To -15 Dec. 259 All Ag Piping 260 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 261 Supply And Application Of Painting On External Surface Of Cs, Ltcs, As Piping / Equipmentincluding Primary Pipe Supports, Arrow Marking And Colour Band Asper Paint System. For Detailed Work Itemdescription Refer ( Item No Spp.7.1.2 Section 7 Ofannexure-I ) Painting System Cs2 - Temp. -14 To 100 Dec. 262 All Ag Piping 263 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 264 Supply And Application Of Painting External Surface Of Cs, Ltcs, As Piping / Equipmentincluding Primary Pipe Supports Arrow Marking And Colour Band Asper Paint System. For Detailed Work Itemdescription Refer ( Item No Spp.7.1.3 Section 7 Ofannexure-I ) Painting System Cs3 - Temp. 101 To 400 De. 265 All Ag Piping 266 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 267 Supply And Application Of Painting On External Surface Of Cs, Ltcs & Las Piping / Equipment Including Primary Pipe Supports , Arrow Marking And Colour Band Asper Paint System. For Detailed Work Itemdescription Refer ( Item No Spp.7.1.4 Section 7 Ofannexure-I ) Painting System Cs4 - Temp. 401 To 500 Dec. 268 All Ag Piping 269 Supply And Application Of Painting On External Surface Of Cs, Ltcs & Las Piping / Equipment Including Primary Pipe Supports , Arrow Marking And Colour Band Asper Paint System.For Detailed Work Itemdescription Refer ( Item No Spp.7.1.5 Section 7 Ofannexure-I ) Painting System Cs5 - Temp. -45 To 200 Dec. 270 All Ag Piping 271 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 272 Supply And Application Of Painting On External Surface Of Cs, Ltcs & Las Pipingincluding Primary Pipe Supports, Arrow Marking And Colour Band Asper Paint Systemfor Detailed Work Itemdescription Refer ( Item No Spp.7.1.6 Section 7 Ofannexure-I ) Painting System Cs6 - Trmp. 201 To 540 Dec 273 All Ag Piping 274 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 275 Supply And Application Of Painting On External Surface Of Ss Piping / Equipment Including Primary Pipe Supports, Arrow Marking And Colour Band Asper Paint Systemfor Detailed Work Itemdescription Refer ( Item No Spp.7.1.7 Section 7 Ofannexure-I ) Painting System Ss1 - Temp.-45 To 200 Dec 276 All Ag Piping 277 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 278 Supply And Application Of Painting On External Surface Of Ss Piping / Equipmentincluding Primary Pipe Supports, Arrow Marking And Colour Band Asper Paint System For Detailed Work Itemdescription Refer ( Item No Spp.7.1.6 Section 7 Ofannexure-I ) Painting System Ss2 - Temp. 201 To 600 Dec. 279 All Ug Piping 280 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 281 Surface Prepration By Blast Cleaning, Supply And Application Of Painting On External Surface Of Cs Undergroundpiping Ncluding Primary Supports , Arrow Marking, Banding, Lettering And Stenciling Asper Paint Coating System. For Detailed Work Itemdescription Refer ( Item No Spp.7.1.9 Section 7 Ofannexure-I ) Painting System Cb1temp. 25 To 65 Dec. 282 All Ug Piping 283 Surface Prepration By Blast Cleaning, Supply And Application Of Painting On External Surface Of Cs Under Ground Pipingincluding Primary Supports , Arrow Marking, Banding, Lettering And Stenciling Asper Paint Coating Systemfor Detailed Work Itemdescription Refer ( Item No Spp.7.1.10 Section 7 Ofannexure-I ) Painting System Cb2- Temp. 66 To 150 Dec. 284 All Ug Piping 285 Surface Prepration By Blast Cleaning, Supply And Application Of Painting On External Surface Of Carbon Steel Gipiping / Equipment / Un Insulated Tanks Including Primary Supports , Arrow Marking, Banding, Lettering And Stenciling Asper Paint Coating System Cg1for Detailed Work Itemdescription Refer ( Item No Spp.7.1.12 Section 7 Ofannexure-I ) Painting System Cg1 - Temp Upto 60 Dec. 286 All Ag Piping 287 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 288 Surface Preparation, Supply And Application Ofpaint On Insulated And Uninsulated Piping / Equipment Forlettering And Stenciling For The Identification ( Equipment Number, Equipment Name And Service Description ) As Per Specification Provided Elsewhere In The Contract. 289 Identification Lettering 290 Letter Size - 25 Mm 291 Letter Size - 32 Mm 292 Letter Size - 50 Mm 293 Letter Size - 100 Mm 294 Letter Size - 150 Mm 295 Section 8 296 Structural Works ( Str ) 297 Supply, Fabrication Including Machining Of Surface If Any.For Detailed Work Itemdescription Refer ( Item No Str.8.1 Section 8 Ofannexure-I ) 298 Supply, Fabrication Including Machining Of Surface If Any.For Detailed Work Itemdescription Refer ( Item No Str.8.1A Section 8 Ofannexure-I ) For Builtup Sections. 299 Supply, Fabrication Including Machining Of Surface If Any .For Detailed Work Itemdescription Refer ( Item No Str.8.1B Section 8 Ofannexure-I ) For Semi Builtup Sections. 300 Surface Preparation And Painting For Steel Structure 301 Surface Preparation, Providingand Application Of Two Coats ( Primer And Finish Coat ) Of Fp-3A ( Aromatic Amine Cured Epoxy Resin Medium Suitably Pigmented ) Each Coat Of 100 Micron. For Detailed Work Itemdescription Refer ( Item No Str.8.2.1 Section 8 Ofannexure-I ) 302 Surface Preparation, Providing And Application Of Sspc-Sp-10 Inorganic Zinc Silicate ( Fp-6 ) , 1 Coat, 75 Μm, Epoxy High Build ( Fp-3A ) , 1 Coat, 170 Μm Acrylic Polyurethane ( Fp-1 ) , 1 Coat, 40 Μm, Total Dft At Shop = 285 Μm On All Steel Surfaces.For Detailed Work Itemdescription Refer ( Item No Str.8.2.2 Section 8 Ofannexure-I ) 303 Surface Preparation, Providing And Application Of Painting On Ladders. For Detailed Work Itemdescription Refer ( Item No Str.8.2.3 Section 8 Ofannexure-I ) 304 Surface Preparation, Providing And Applyingpainting On Handrails. For Detailed Work Itemdescription Refer ( Item No Str.8.2.4 Section 8 Ofannexure-I ) 305 Blast Cleaning As Per Standard Sspc-Sp-10 Including All Tools And Tackles, Compressor, Etc.All As Per Technical Specifications ( Item No Str.8..2 Section 8 Ofannexure-I ) 306 Erection Of Prefabricated Structural Steel .For Detailed Work Itemdescription Refer ( Item No Str.8.4 Section 8 Ofannexure-I ) 307 Supply, Fabrication , Erection Of Electroforged Galvanised Grating 25 Mm Thk ( Weight Approx. 35 Kg / M2 ) .For Detailed Work Itemdescription Refer ( Item No Str.8.5.0 Section 8 Ofannexure-I ) 308 Supply, Fabrication , Erection Of Electroforged Galvanised Grating 30 Mm Thk ( Weight Approx. 40 Kg / M2 ) . For Detailed Work Itemdescription Refer ( Item No Str.8.5.2 Section 8 Ofannexure-I ) 309 Supplying, Storing, Fabricating, Delivering To Site Structural Steel Of Grade E250br Conforming To Is: 2062For Ms Electroforged Gratings Tread With Nosing Plate With Hot Dip Galvanizing ( 120 Micron ) 310 Supply, Fabrication And Erection Of Hand Rails On Equipment Platforms, Technological Structures Etc.As Per Specification And Drawings For Detailed Work Itemdescription Refer ( Item No Str.8.6 Section 8 Ofannexure-I ) 311 Supply, Fabrication And Erection Of For Structures, Walkways, Platforms ( Except Platform Around / On Circular Vessel ) Staircases: Top Rail, Mid-Rail And Upright Should Be 32 Nb ( M ) Ms Tubes, No Toe Guard ( 100Mmx5mm ) Etc. All As Per Technical Specificationsfor Detailed Work Itemdescription Refer ( Item No Str.8.6 A Section 8 Ofannexure-I ) 312 Supply, Fabrication And Erection Of For Structures, Walkways, Platforms ( Except Platform Around / On Circular Vessel ) Staircases: Top Rail Should Be 32 Nb ( M ) Ms Tubes But Mid Rail Shall Be 50X6 Ms Flat And Vertical Post Shall Be Of Angle Section L50x50x6 With Toe Guard. For Detailed Work Itemdescription Refer ( Item No Str.8.6B Section 8 Ofannexure-I ) 313 Erection Of For Ms Galvanised Grating Tread For Staircase At All Elevations As Per Specification And Drawings For Detailed Work Itemdescription Refer ( Item No Str.8.7 Section 8 Ofannexure-I ) 314 Supplying, Storing, Fabricating, Delivering, Erection Of Structural Steel Of Grade E250br Conforming To Is: 2062For6 / 7 Mm Thk Chequered Plates Including Hot Dip Galvanising ( 120 Micron ) At All Heights And Levels As Per Drawingincludingtools, Tackles, Cutting, Welding, Consumables, Etc For All Types Of Structures In Buildings, Pipe Racks, Platforms, Sheds, Towers , Ladders Etc , All Complete As Per Technical Specifications. 315 Supplying, Storing, Fabricating, Delivering, Erection Of Structural Steel Of Grade E250br Conforming To Is: 2062For8 / 9 Mm Thk Chequered Plates Including Hot Dip Galvanising ( 120 Micron ) As Per Standard Drawing No. Tk-1Zzza-Cv-Std-0005 At All Heights And Levels As Per Drawingincludingtools, Tackles, Cutting, Welding, Consumables, Etc For All Types Of Structures In Buildings, Pipe Racks, Platforms, Sheds, Towers , Ladders Etc , All Complete As Per Technical Specifications. 316 Section 9 317 Under Ground Piping Works ( Ugp ) 318 Fabrication And Laying Of Carbon Steel U / G Piping Works ( Including Nace & H2 Serivces ) Including Blasting, Primer Painting, Wrapping And Coatingn As Per Specification . For Detailed Work Itemdescription Refer ( Item No Ugp.9.1 Section 9 Ofannexure-I ) 319 Fabrication Of Ug Piping For All Thickness 320 Laying Of Ug Piping ( All Thickness ) 321 Wrapping And Coating Of Piping Spools Including Field Joint As Per The Specifications Including Supply Of All Materials, Tools And Tackles, Etc. The Detailed Specification For Wrapping And Coating Is As Under. For Detailed Work Itemdescription Refer ( Item No Ugp.9.2 Section 9 Ofannexure-I ) 322 3Lpe Coated ( Only Field Joints ) 323 Supply And Filling River Sand Around Ug Piping For Padding. For Detailed Work Itemdescription Refer ( Item No Ugp.9.3 Section 9 Ofannexure-I ) 324 Application Of Lining On Internal Surface Of Pipes Including Field Joint As Per Specification.For Detailed Work Itemdescription Refer ( Item No Ugp.9.3 Section 9 Ofannexure-I ) 325 Epoxy Coating ( Only Field Joints ) 326 Section 11 327 Modification Works ( Mis ) 328 Modification Of Existing Steel Structures, Platforms, Ladders, Gratings, Etc. As Per Instruction Of Engineer In Charge. For Detailed Work Itemdescription Refer ( Item No Mis.11.1 Section 11 Ofannexure-I ) 329 Modification Of Piping / Additional Works :-Fabrication Ofmodified Pipe Spools / In Situ Modification By Cutting Grinding, Cold Bending, Edge Preparation, Fit Up Welding, Supporting, Punch Listing, Dilution Of Punch List, Flushing, Testing, Drying, Final Documentation Etc. For Detailed Work Itemdescription Refer ( Item No Mis.11.2 Section 11 Ofannexure-I ) 330 Carbon Steel Piping-All Grades ( Non Ibr ) 331 Cutting ( Up To Pipe Thickness 20 Mm ) 332 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 333 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 334 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 335 Carbon Steel Piping-All Grades ( Ibr ) 336 Cutting ( Up To Pipe Thickness 20 Mm ) 337 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 338 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 339 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 340 Ltcs Piping - All Grades 341 Cutting ( Up To Pipe Thickness 20 Mm ) 342 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 343 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 344 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 345 Alloy Steel Piping- All Grades ( Nibr ) 346 Cutting ( Up To Pipe Thickness 20 Mm ) 347 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 348 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 349 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 350 Alloy Steel Piping- All Grades ( Ibr ) 351 Cutting ( Up To Pipe Thickness 20 Mm ) 352 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 353 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 354 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 355 Stainless Steel -All Grades ( Nibr ) 356 Cutting ( Up To Pipe Thickness 20 Mm ) 357 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 358 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 359 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 360 Fabrication Of Carbon Steel Mitres, Concentric / Eccentric Reducers Etcas Per Drawing & Specification Provided In The Contract-Total Inch Dia Welding Involved In The Fabrication Will Be Considered For Payment. 361 Mitres Bends- 90 Deg, 60 Deg. & 45 Deg 362 Eccentric Reducer 363 Concentric Reducer 364 Fabricationand Installation Of Reinforcementpads For Pipe Connections Where Ever Required From Pipe Supplied As Fim. Cutting, Erection, Fit Up, Welding, Providing Tale Hole And Leak Test Testing ( Including Dpt / Mpt ) If Required And Per Forming Pmi Of The Sameby Using Alloy Analysers As Per Specification, Drawings, Instructions From Eic. Note :Reinforcementpads Are For Branch Pipe Connections 365 Reimforcement Pad For Branch Size : Carbon Steel Piping Including - Cs, Cs Ibr, Cs H2, Cs Nace, Cvs Int Coated , Csnace+Amine Etc 366 3.0 Inch Nb 367 4.0 Inch Nb 368 6.0 Inch Nb 369 8.0 Inch Nb 370 10.0 Inch Nb 371 12.0 Inch Nb 372 14.0 Inch Nb 373 16.0 Inch Nb 374 18.0 Inch Nb 375 20.0 Inch Nb 376 22.0 Inch Nb 377 26.0 Inch Nb 378 28.0 Inch Nb 379 30.0 Inch Nb 380 36.0 Inch Nb 381 38.0 Inch Nb 382 40.0 Inch Nb 383 Reimforcement Pad For Branch Size - Alloy Steel Piping -As, As Ibr, As H2, As Catalyst Piping Etc. 384 3.0 Inch Nb 385 4.0 Inch Nb 386 6.0 Inch Nb 387 8.0 Inch Nb 388 12.0 Inch Nb 389 14.0 Inch Nb 390 16.0 Inch Nb 391 18.0 Inch Nb 392 20.0 Inch Nb 393 32.0 Inch Nb 394 36.0 Inch Nb 395 Bolt Tensioning: 396 Carrying Out Tensioning Of Bolted Joints On All Types Of Piping As Called For In Specification No Tp-1Zzza-Pi-Spe-0005_D1 On Already Erected Systemincluding Supply Of All Materials, Recording Devices, Instruments Etc; Providingall Normal Andspecial Equipment And Gadgets, Skilled / Un Skilled Labour, Pecialist, Supervisory Staffand Completing The Work In All Respects As Per Specifications Andinstructions Ofengineer-In-Charge. Some Joints May Require Bolt Tensioning More Thanonce, But, Payment For One Joint Shall Be Made Only Once. - 397 150# Joints 398 Nb 14.000 Inches 399 Nb 16.000 Inches 400 Nb 18.000 Inches 401 Nb 20.000 Inches 402 Nb 24.000 Inches 403 Nb 26.000 Inches 404 Nb 28.000 Inches 405 Nb 30.000 Inches 406 Nb 32.000 Inches 407 Nb 36.000 Inches 408 Nb 40.000 Inches 409 Nb 42.000 Inches 410 300# Joints 411 Nb 10.000 Inches 412 Nb 12.000 Inches 413 Nb 14.000 Inches 414 Nb 16.000 Inches 415 Nb 18.000 Inches 416 Nb 20.000 Inches 417 Nb 22.000 Inches 418 Nb 24.000 Inches 419 Nb 26.000 Inches 420 Nb 28.000 Inches 421 Nb 30.000 Inches 422 Nb 32.000 Inches 423 Nb 36.000 Inches 424 Nb 38.000 Inches 425 600# Joints 426 Nb 6.000 Inches 427 Nb 8.000 Inches 428 Nb 10.000 Inches 429 Nb 12.000 Inches 430 Nb 14.000 Inches 431 Nb 16.000 Inches 432 Nb 18.000 Inches 433 Nb 26.000 Inches 434 Nb 28.000 Inches 435 600# Joints 436 Nb 26.000 Inches 437 Nb 30.000 Inches 438 600# Joints 439 Nb 3.000 Inches 440 2500# Joints 441 Nb 2.000 Inches 442 Installation Of Insulated Rings Betweenequipment And Concrete Foundationsas Per Specification / Instructions Of Eic 443 Installation Of Piping Special Parts 444 Supply Anderection Of Ss 316 L Wire Mesh For Bird Protectionscreen On Pipe As Per Specification 445 Installation Of Splash Guard On Flanges 446 Installation Of Ows Funnel Strainer As Per Specification 447 Supply And Installation Of Site Fabricated Extended Valve Stem As Per Drawing 448 Bending Of Pipes For Preparation Of Rings : 449 The Job Includes Bending Of Pipes In The Required Curvature And Preparation Of Rings By Supplying Of All Tools, Tackles, Labour And Supervision To Complete The Job As Per Instructions And To The Full Satisfactionof The Engineer-In-Charge. This Item Will Be Operated As Per Instruction Ofengineer-In-Charge. 450 0.5 Inch 451 0.75 Inch 452 1 Inch 453 1.5 Inch 454 2 Inch 455 Section 12 456 Labour Rates ( Mis ) 457 Providing Skilled / Unskilled Manpower With All The Tools & Tackles, Consumables, Brooms, Dial Indicators, Laser Alignment Instruments, Supervision, Safety, Ppes Etc. For Carrying Out Pre Commissioning / Commissioning Activities And Completing The Work As Per The Instruction And Complete Satisfaction Of The OwnerS / Engineer In Charge.For Detailed Work Itemdescription Refer ( Item No Mis.12.1 Section 12 Ofannexure-I ) In Two Shifts ( Each Shift Of 12 Hrs ) 458 Pipe Fitter 459 Mill Wright Fitter 460 Arc Welder 461 Tig Welder 462 Helper 463 Rigger 464 Gas Cutter 465 Grinder 466 Electrician 467 Painter 468 Structural Fitter 469 Structural Welder 470 Tack Welder 471 Job Supervisor 472 Section 13 473 Anchor Fasteners Works ( Hilti Or Other Equivalent As Approved By Engineer In Charge ) 474 Supply, Drilling And Fixing Of Mechanical / Chemical Expansion Anchor Fastener Of Required Size And Length As Per The Instruction Of Engineer In-Charge For Detailed Work Itemdescription Refer ( Item No Mis.13.1 Section 13 Ofannexure-I ) 475 Chemical Anchor Fasteners-Supply & Fixing 476 M12 X 150 Mm 477 M16 X 150 Mm 478 M20 X 150 Mm 479 M12 X 180 Mm 480 M25 X 200 Mm 481 Mechanical Anchor Fasteners-Supply & Fixing 482 M8 X 95 Mm 483 M10 X 100 Mm 484 M12 X 120 Mm 485 M16 X 150 Mm 486 M20 X 180 Mm 487 M25 X 200 Mm 488 Section 14 489 Scaffolding Works 490 Providing And Installating Independent Steel Scaffoldings At Various Locations And Elevations And Making Working Platforms & Approach Ladder As Per The Projectsafety Specifications And As Per Is 2750-1964To Use As Optional Item As Per Requirement Of The Plant. For Detailed Work Itemdescription Refer ( Item No 14.1 Section 14 Ofannexure-I ) This Item Is Optional Item To Be Operated Only Upon Instructions Of Eic At All Levels. 491 Grade Slab To &Up To 8 Meters 492 From Above 8 Meters To & Up To 12 Meters 493 From Above 12 Meters To & Up To 24 Meter 494 From 24 Meters & Above 495 Section 15 496 Hiring Of Equipment / Machinery ( Mis ) 497 Mobilization Of Multiaxiel Hydrolic Trailer Of Capacity Of 400Mt With Primemover Along With Operator, Helper, Mechanic, Fuel, Consumables, Tools & Tackles And Spare Parts Etc As Per Instructions Of Engineer In Charge. Quoted Rates Includes Mobilization, Demobilization, Certification As Oper Requirement From Approving Authorities ( Shift Hours = 12 Hours Working ) Monthly Days = Calender Days. Sunday And Holiday Working Will Be On Prorata Basis.Mobilization Of Multiaxiel Hydrolic Trailer Will Be As Per The Instructions Of Engineer In Charge. 498 Mobilisation And Demobilization Of Erection Equipment On Hiringfor Site Erection Activity As Per Instructions Of Eic Of Epcm1.For Detailed Work Itemdescription Refer ( Item No Mis.15.1 Section 15 Ofannexure-I ) 499 Crane Of Capacity 250 Mt ( Shift Hours = 12 Hours Working ) Monthly Days = Calender Days. Sunday And Holiday Working Will Be On Prorata Basis. 500 Crane Of Capacity 650 Mt ( Shift Hours = 12 Hours Working ) Monthly Days = Calender Days. Sunday And Holiday Working Will Be On Prorata Basis. 501 Deployment Of 2 No. Of Vehicles At Owner’S Office In Two Shifts Of 12 Hours Eachat Their Disposalfor Entire Contract Duration From The Date Of Site Handover, For Daily Operation, Maintenance And Running Upto 1800 Km Per Month For Each Vehicle. The Type Of Vehicle Shall Be Diesel Driven ( Make: Bolero / Marazzo / Scorpio ) And Should Not Be Older Than 3 Years From The Date Of Registration. The Vehicle Should Comply With Motor Vehicles Rules And Regulations Not Limited To Valid First Party Insurance, Pollution Certificate, Road Tax Etc. The Vehicle Should Be Fitted With Gps Device Capable Of Showing Vehicle Position And Km Run Of The Vehicle. The Quoted Rates Should Include The Rental Charges For The Vehical, Expences For Fuel, Driver Salary, Maintance Etc. And Any Other Micilinious Expences As Necessory. 502 Additional Charges Beyond 1800 Km 503 Section 16 504 Fire Fighting Equipments ( Mis ) 505 Installation Of Fire Fighting Equipments Works.For Detailed Work Itemdescription Refer ( Item No 16.1 Section 16 Ofannexure-I ) 506 Item With Size / Dimension 507 Fire Hydrant System 508 Single Headed Hydrant Valve, Conforming To Is: 5290 Type-A, Stainless Steel Conforming To Is: 3444 Gr. I, 80 Mm Nb Flange, Asme B 16.5 Cl.-150 Ff, Complete With Instantaneous Female Coupling With Blank Cap And Chain. - 65 Nb 509 Hose Box ( Outdoor Type ) - Moc-Frp, Grade / Pedestal Mounted Type. - 900 Mm * 600 * 250 510 Hose Box ( Indoor Type ) - Moc- Frp, Wall Mounted Type. - 900 Mm * 600 * 250 511 Fire Hose With Instantaneous M / F Couplings ( Ss 304 ) Conforming To Is: 636, Type-B. - 65 Nb * 150M 512 Universal Branch Pipe With Nozzle, Ss 304, As Per Is: 2871. - 65 Nb * 20Mm 513 Hydrant Wrench, Moc - Mild Steel Conforming To Is: 513, As Per Is: 903 - 65 Nb 514 Hose Reel, Swinging Type, Wall Mounted, Type-A, 25 Nb Flanged Inlet Connection, Outlet Connection -25Mm Nb Of 40M Length; Threads As Per Is 2643, Nozzle - Type – Ii With A Triple Purpose ( Jet / Spray / Off ) Ss-316 Nozzle, Flow Not Less Than 124 Lpm @ 7 Kg / Cm2. And Horizontal Throw Of Not Less Than 6 Mtrs ( In Still Wind Condition ) , Conforming To Is: 884. -25 Nb *40M 515 Horizontal Hose Reel, Grade / Stand Mounted, Type-B, 40 Nb Flanged Inlet Connection, Outlet Connection -25Mm Nb Of 40M Length; Threads As Per Is 2643, Nozzle - Type – Ii With A Triple Purpose ( Jet / Spray / Off ) Ss-316 Nozzle, Flow Not Less Than 350 Lpm @ 7 Kg / Cm2. And Horizontal Throw Of Not Less Than 6 Mtrs ( In Still Wind Condition ) , Conforming To Is: 884. -25 Nb *40M 516 1000 To 2000 Gpm Variable Flow Capacity Long Range Water Cum Foam Monitor ( Hvlrm ) , Ul / Fm / Vds Approved, Stand Post Mounted, Manually Operated Type, Moc-Ss 316, 150 Mm Nb Flanged Inlet, Asme B 16.5 Cl. - 150, Ff, Complete With Jrcp And Nozzle Having 63Nb Male Inletsuitable For Forced Foam Solution Induction Through 63 Mm Flexible Hose From Jrcp Or Foam Tender. - 150 Nb 517 1000 To 2000 Gpmvariable Flow Capacity Long Range Water Cum Foam Monitor ( Hvlrm ) , Tower Mounted And Remote Operated Type, Ul / Fm / Vds Approved, Moc-Ss 316, 100 Mm Nb Flanged Inlet, Asme B 16.5 Cl. - 150, Ff, Complete With Monitor Nozzle Having 63Nb Male Inletsuitable For Forced Foam Solution Induction Through 63 Mm Flexible Hose By Foam Tender, Monitor Control Panel With Mounting Accessories, Portable Monitor Remote Controller Suitable For Operating The Tower Monitor From A Distance Of About 75 M, 8 Size Motor Operated Gate Valve ( Mov ) , All Required Power And Control Cabling And Accessories Etc. All Electrical & Instrumentation Items Of This Equipment Shall Be Suitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum. Weather Protection For Control Panel Enclosure Shall Be Minimum Ip67. - 150 Nb 518 Pressure Gauge, Ss 304, 1 / 2 Mnpt End Conection. - 15 Mm * 150 Mm Dail 519 Automatic Air Release Valve, Ss 304, Inlet Connection - 1 / 2 Mnpt. - 25 Nb 520 Restriction Orifice, Single Stage, With Integrated Body And Handel, Ss 304, Class - 150# - 80Mm * 40 * 3 521 2-Way Breaching Inlet Flanged Outlet With 2 Male Instantaneous Inlets Shall Be Compatible For Foam Tender / Nurser. Moc - Ss 304 Or Gunmetal. - 80 Mm * 63 Mm 522 Portable Foam Monitor, 2000 Gpm Capacity @ 7 Kg / Cm2, Trolley / Trailer Mounted Type, Moc - Ss 316, Ul Listed. - 100 Mm 523 Foam Concentrate Barel Of 500 L Capacity Filled With Ul Listed Afff 3% Foam Concentrate. - 500 L 524 Deluge Water Spray Systems ( Mvws System + Hvws System + Water Curtain System ) 525 Cs Deluge Valve With Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete With With Test, Alarm & Drain Equipment. - 200 Mm 526 Cs Deluge Valve With Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete With With Test, Alarm & Drain Equipment. - 150 Mm 527 Cs Deluge Valve With Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete With With Test, Alarm & Drain Equipment. - 100 Mm 528 Cs Deluge Valve With Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete With With Test, Alarm & Drain Equipment. - 80 Mm 529 Cs Deluge Valve With Electric Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete Withwith Test, Alarm & Drain Equipment. - 200 Mm 530 Cs Deluge Valve With Electric Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete Withwith Test, Alarm & Drain Equipment. - 150 Mm 531 Mvw Spray Nozzle With 1 / 2 Mnpt End Connection, Moc - Stainless Steel With Corrosion Resistant Coating, Ul Listed. - 15 Mm 532 Hvw Spray Nozzle With 3 / 4 Mnpt End Connection, Moc - Stainless Steel With Corrosion Resistant Coating, Ul Listed. - 20 Mm 533 Quartzoid Bulb Detector With 1 / 2 Mnpt End Connection, Moc - Brass With Nickel Chrome Plated, K-80, Temp. Rating-79 Deg. C, Ul Listed. - 15 Mm 534 Water Curtain Nozzle With 1 / 2 Mnpt End Connection, K- 58, Moc - Stainless Steel With Corrosion Resistant Coating, Ul Listed. - 15 Mm 535 2-Way Solenoid Valve, Intrinsically Safe, 1 / 2 Mnpt End Connection, Uitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum.- 15 Mm 536 Pressure Transmitters, Intrinsically Safe, M20 X 1.5F End Connection, Uitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum.- 15 Mm 537 Pressure Gauge, Ss 304, 1 / 4 Mnpt End Conection. - 15 Mm * 100 Mm Dial 538 Air Filter Regulator, Ss 304, 1 / 2 Npt End Conection. - 15 Mm 539 Limit Switch For Gate Valve Located On Up-Stream Of Deluge Valve, Uitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum. 540 Deluge Valve Local Control Panel ( Dvlcp ) For Local Manaul Activation With Push Button Arrangement, Uitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum. Power Supply For Dvlcp Shall Be Derrived From Inerfaced F&G Panel Located At Unit Control Room. 541 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 250 * 200 * 9 542 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 200 * 150*9 543 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 150 * 100* 6 544 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 100 *80*6 545 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 80 *50*3 546 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 50 *25 *3 547 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 40*25*3 548 Fire Extiguisher 549 Dcp Portable Fire Extinguisher, Cartridge Operated Conforming To Is: 15683, Complete With Accessories And Frp Cabinet. - 6 Kg. 550 Dcp Portable Fire Extinguisher, Cartridge Operated, Conforming To Is: 15683, Complete With Accessories And Frp Cabinet. - 9 Kg. 551 Dcp Wheeled Fire Extinguisher, Co2 Cylinder / Cartridge Operated, Conforming To Is: 16018, Complete With Accessories And Frp Cabinet. - 50 Kg. 552 Co2 Portable Fire Extinguisher, Conforming To Is: 15683, Complete With Accessories And Frp Cabinet. - 4.5 Kg. 553 Co2 Trolley Mounted Fire Extinguisher, Conforming To Is: 15683, Complete With Accessories And Frp Cabinet. - 22.5 Kg. 554 Trolley Mounted Type Water Mist & Compressed Air Foam ( Caf ) Fire Fighting Unit, 50L Capacity ( High Pressure Design ) , Conforming To Din En3.- 50 L 555 Pressure Gauges, Ss 304 556 Flow Transmitter ( 0 To 585M3 / Hr ) , Suitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3. - 15 Mm 557 Flow Element ( 0 To 585M3 / Hr ) - 150 Nb 558 Flow Element For Booster Pump Discharge Header, 12 Size, Ss 316 - 300 Mm 559 Section 18 560 Carry Out Mechanical Tie In Works / B L Connectionsfor Pipelines At All Location And Elevation As Per Drawinginvolving Cutting , Welding And Ndt Works .For Detailed Work Itemdescription Refer ( Item No Mis.18.1 Section 18 Ofannexure-I ) 561 For Tapping Size Up To 2 562 For Tapping Sizefrom 3 To 10 563 For Tapping Sizefrom 12 To 18 564 For Tapping Sizefrom 20 To 28 565 For Tapping Sizefrom 30 To 36 566 Section 19 567 Insulation Of Equipment Msb 568 Insulation Type - Ic - Insulation Thickness In Mm-40 569 Insulation Type - Ic - Insulation Thickness In Mm-65 570 Insulation Type - Ih - Insulation Thickness In Mm-25 571 Insulation Type - Ih - Insulation Thickness In Mm-40 572 Insulation Type - Ih - Insulation Thickness In Mm-50 573 Insulation Type - Ih - Insulation Thickness In Mm-65 574 Insulation Type - Ih - Insulation Thickness In Mm-75 575 Insulation Type - Ih - Insulation Thickness In Mm-100 576 Insulation Type - Ih - Insulation Thickness In Mm-115 577 Insulation Type - Ih - Insulation Thickness In Mm-140 578 Insulation Type - Ih - Insulation Thickness In Mm-165 579 Insulation Type - Ih - Insulation Thickness In Mm-190 580 Insulation Type - Is - Insulation Thickness In Mm-25 581 Insulation Type - Pp - Insulation Thickness In Mm-25 582 Insulation Type - Pp - Insulation Thickness In Mm-90 583 Section 20 584 Insulation Of Piping Msb 585 Insulation Type - Ie - Insulation Thickness - 50 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 586 Insulation Type - Ie - Insulation Thickness - 75 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 587 Insulation Type - Ih - Insulation Thickness - 25 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 588 Insulation Type - Ih - Insulation Thickness - 40 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 589 Insulation Type - Ih - Insulation Thickness - 50 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 590 Insulation Type - Ih - Insulation Thickness - 55 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 591 Insulation Type - Ih - Insulation Thickness - 65 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 592 Insulation Type - Ih - Insulation Thickness - 75 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 593 Insulation Type - Ih - Insulation Thickness - 90 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 594 Insulation Type - Ih - Insulation Thickness -100 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 595 Insulation Type - Ih - Insulation Thickness -115 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 596 Insulation Type - Ih - Insulation Thickness -125 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 597 Insulation Type - Ih - Insulation Thickness -140 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 598 Insulation Type - Ih - Insulation Thickness -150 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 599 Insulation Type - Ih - Insulation Thickness -165 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 600 Insulation Type - Ih - Insulation Thickness - 175 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 601 Insulation Type - Ih - Insulation Thickness -190 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 602 Insulation Type - Cc - Insulation Thickness - 25 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 603 Insulation Type - Cc - Insulation Thickness - 40 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 604 Insulation Type - Is - Insulation Thickness - 25 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 605 Insulation Type - Is - Insulation Thickness - 40 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 606 Insulation Type - Is - Insulation Thickness - 50 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 607 Insulation Type - Is - Insulation Thickness - 65 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 608 Insulation Type - Is - Insulation Thickness - 75 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 609 Insulation Type - Is - Insulation Thickness - 90 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 610 Insulation Type - Is - Insulation Thickness - 100 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports 611 Insulation Type - It - Insulation Thickness - 25 - Pipe+Fittings+Flanges+Valves+Inline Valves+Supports

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 09-Jan-2023 Addendum_1 Date 24-01-2023
2 16-Jan-2023 Addendum_2 Date 09-02-2023
3 20-Jan-2023 Addendum_3 Other 09-02-2023
4 01-Feb-2023 Addendum_4_Technical_Info Other 09-02-2023
5 09-Feb-2023 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 16-02-2023
6 17-Feb-2023 Addendum_6_MSB_Grp_A_Ext2 Date 27-02-2023
7 28-Feb-2023 Addendum_7_Extn_3 Date 15-03-2023
8 28-Feb-2023 Addendum_8_Pre_Bid_Meeting Other 15-03-2023
9 16-Mar-2023 Addendum_9_Extn_4 Date 03-04-2023
10 31-Mar-2023 Addendum_10_Comm_Clarification Other 03-04-2023
11 31-Mar-2023 Addendum_11_Comm_Clarification Other 03-04-2023
12 04-Apr-2023 Addendum_12_Extn5 Date 17-04-2023
13 04-Apr-2023 Addendum_13_Tech_Clari Other 17-04-2023
14 11-Apr-2023 Addendum_14_Tech_Clari Other 17-04-2023
15 13-Apr-2023 Addn_15_Group_A_TechClar Other 17-04-2023
16 18-Apr-2023 ADDENDUM- 17 Other 24-04-2023
17 18-Apr-2023 ADDENDUM-16 Date 24-04-2023
18 25-Apr-2023 Addendum_18_Bid_Due _Date_Extension Date 05-05-2023
19 25-Apr-2023 Addendum_19_Tech_Clarification Other 05-05-2023
20 27-Apr-2023 Addendum_20_Comm_Clarification Other 05-05-2023
21 05-May-2023 Addendum_21_Ext8 Date 15-05-2023
22 16-May-2023 Addendum_22_Ext9 Date 25-05-2023
23 26-May-2023 Addendum_23_Ext10 Date 05-06-2023
24 06-Jun-2023 Addendum_24_Ext11 Date 15-06-2023
25 16-Jun-2023 Addendum_25_Group_A_Ext12 Date 29-06-2023
26 16-Jun-2023 Addendum_26_Comm_Clar_Group_A Other 29-06-2023
27 20-Jun-2023 Addendum_27_Comm_Clar_Gr_A Other 29-06-2023
28 22-Jun-2023 Addendum_28_Tech_Clari_Gr_A Other 29-06-2023
29 23-Jun-2023 Addendum_29_Tech_Clar_Gr_A Other 29-06-2023
30 30-Jun-2023 Addendum_30_Gr_A_Ext13 Date 06-07-2023
31 30-Jun-2023 Addendum_31_Comm_Clar_Gr_A Other 06-07-2023

Key Value

Document Fees
Refer document
EMD
INR 8830000.0 /-
Tender Value
Refer document

BOQ Items

Name of Work:SUPPLY, FABRICATION AND ERECTION OF STEELSTRUCTURAL, FABRICATION AND ERECTION OF PIPING, EQUIPMENT ERECTION, PAINTING AND INSULATION WORKS FOR MS BLOCK / PFCC UNIT -NREP
Sl. No. Item Description
1SECTION 1
2INSTALLATION OF EQUIPMENT (EQP)
3Installation of static equipment supplied in single piece .For detailed work Itemdescription refer (sl no 1.1 section 1 ofAnnexure-I)
4Erection of equipments weights up to 30 Tons
5Erection of equipments weightsabove 30Tons & upto50 Tons
6Erection of equipments weightsabove 50Tons & upto100 Tons
7Erection of equipments weights above 100 & upto 200 Tons.
8Installation of static equipment supplied in two/ multiple pieces .For detailed work Itemdescription refer (Item no 1.2 section 1 ofAnnexure-I)
9Assembly, Installation of Static Equipment (Supplied in multiple pieces)- Fit-up, welding and pressure testing of equipment by equipment vendor and all other assistance by contractor
101P23-CC-1527 - Stabilizer Column - Dimension - Dia 3000 / 1900; 42.000m height _2 pieces 1P22-CC-1226-NHT Splitter Column - Dimention- Dia 3800; 57.370M height _ 3 pieces 1P24-CC-2626 - Stabilizer Column- Dimention- Dia 4700 / 3300 / 2000; 43.190M height _ 3 pieces 1P22-CC-2626 - Stripper Column - Dimention - Dia 4800 / 3400 / 2200; 41.500Height_ 3 pieces 1P23-CC-1026 - Deethanizer Column - Dimention - Dia 1600 / 750 / 600; 36000 Height_ 2 pieces
11Assembly, Installation of Static Equipment (Supplied in multiple pieces)- Fit-up, welding and pressure testing of equipment by equipment vendor and all other assistance by contractor
121P23-CC-1026 - Deethanizer Column - Dimention - Dia 1600 / 750 / 600; 36.000M height _2 pieces 1P24-CC-8726 - Caustic Scrubber Column- Dimention - Dia 3300/600; 30.050M height _2 pieces
13Assistance for installation and field welding of Heavy lift equipment supplied in two pieces where Main liftingand trailing crane including erection engineering andcrew will be provided by Owner and Field welding will be carried out by equipment vendor.For detailed work Itemdescription refer (Item no 1.4 section 1 ofAnnexure-I)
14Assembly, Installation of Static Equipment (Supplied in Two pieces)- Fit-up, welding and pressure testing of equipment by equipment vendor and all other assistance by contractor
15Equipments Tag -1P24-CC-0926 - Deisohexanizer Column, Dimension - 5400 Dia; 70.520M height
16Installation of Rotary equipments like pumps,agitators etc. For detailed work Itemdescription refer (Item no 1.6 section 1 ofAnnexure-I)
17Erection of equipments
18Installation of Package equipments like Air fin coolers, compressor, lube oil skid, PSA Unit, Refrigeration Unit, Caustic Washing Unit, Acid Gas Flare with supporting Str. and Chiller Package etc. For detailed work Itemdescription refer (Item no 1.7 section 1 ofAnnexure-I)
19Erection of package majorly mounted on one or more skids with some assembly on the skid and interconnecting skids
20Erection of equipments weights up to 50 Tons in single piece
21Erection of equipments weights above 50Tons to 100MT in single piece
22Assembly and Erection of package equipment supplied in knocked down condition like compressors, refrigeration unit, turbines, aircoolers etc. weight of air cooler includes structural weight. (Item no 1.7 section 1 ofAnnexure-I)
23Erection and sub assembly of equipment
24Installation of EOT Cranes/Hoist/Chain Pulley Blocks For detailed work Itemdescription refer (Item no 1.8 section 1 ofAnnexure-I)
25Chain Pulley blocks (alongwith geared trolley) Capacity up to 10 Tons
26Chain Pulley blocks (alongwith geared trolley) Capacity above 10 Tons to 20 Tons
27Chain Pulley blocks (alongwith geared trolley) Capacity above 20 Tons to 30 Tons
28Installation of safety shower/ sample cooler/ sample bombFor detailed work Itemdescription refer (Item no 1.9 section 1 ofAnnexure-I)
29Safety shower
30Sample Cooler/Sample Bomb
31Installation of Steam supply and condensate manifolds at various locations and elevations.
32Site hydrotesting of heat exchangersFor detailed work Itemdescription refer (Item no 1.10 section 1 ofAnnexure-I)
33Hydro testing of heat exchanger (Shell side & Tube side)
34Supply and application of grouting materialfor Static/Rotary/Package equipments For detailed work Itemdescription refer (Item no 1.11 section 1 ofAnnexure-I)
35Type : non shrink cementetious GP2
36Type: M 40 Concrete (cement:sand: grit-1:1:1)
37Type : Epoxy grout
38Installation of all types of equipment internalsas per the Technical Specification andinstruction of Engineer-In-ChargeFor detailed work Itemdescription refer (Item no 1.12 section 1 ofAnnexure-I)
39Trays,Demisters,down commer pipe,supportsetc
40Installation of all types of equipment packings as per vendor/ licensors/ Technical Specification and instruction of Engineer-In-Charge For detailed work Itemdescription refer (Item no 1.14 section 1 ofAnnexure-I)
41Packings
42Installation of static equipment for which nozzle s will be welded at site. For detailed work Itemdescription refer (Item no 1.16 section 1 ofAnnexure-I)
43Installation of Static Equipment Supplied with some nozzles loose - Fit-up, welding and pressure testing of equipment by equipment vendor and all other assistancelike providing scaffolding, welding machine, work permit etcby contractor
441P22-VV-6631- Hydrocarbon Closed blowdown drum 1P22-VV-7031 - Caustic Closed Blowdown drum
45Sand filling of burried vessels
46Filling in excavations, pits, trenches with selected River sand laid in layers of 200 mm compacted thickness by mechanical means including compact to 95% modified proctor density at OMC, watering etc. all as per technical specifications (Quantities for backfilling to be worked out by deducting volume of concrete from authorised excavation quantity.)
47SECTION 2
48ABOVE GROUND PIPING WORKS (PIP)
49Fabrication and Installation of A/G piping works.For detailed work Itemdescription refer (Item no PIP.2.1 section 2 ofAnnexure-I)
50Carbon steel pipe Non IBR - All grade and specifications including (NACE,H2services,Amine, caustic, HIC etc) For detailed work Itemdescription refer (Item no PIP.2.1.1 section 2 ofAnnexure-I)
51Shop / Field Welding
52Socket weld-All Thickness
53Butt weld (SB)-All Thickness
54Butt weld-Up to 10 mm
55Butt weld-above 10 up to 20
56Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
57All thickness
58Carbon steel pipe IBR - All grade and specifications For detailed work Itemdescription refer (Item no PIP.2.1.2 section 2 ofAnnexure-I)
59Shop / Field Welding
60Socket weld-All Thickness
61Butt weld (SB)-All Thickness
62Butt weld-Up to 10 mm
63Butt weld-above 10 up to 20
64Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
65All thickness
66Carbon steel pipe - GalvanizedFor detailed work Itemdescription refer (Item no PIP.2.1.3 section 2 ofAnnexure-I)
67Shop / Field Welding
68Threaded (SB)-All Thickness
69Butt weld-Up to 10 mm
70Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
71All thickness
72LTCS pipe - All grade and specifications including (NACE,H2 services, Caustic+Amine)For detailed work Itemdescription refer (Item no PIP.2.1.4 section 2 ofAnnexure-I)
73Shop / Field Welding
74Socket weld-All Thickness
75Butt weld-All Thickness (SB)
76Butt weld-Up to 10 mm
77Butt weld-above 10 up to 20
78Butt weld-Up to 10 mm
79All thickness
80Alloy steel pipe Non IBR- All Grade P5/P9/P11/P22 including (NACE,H2 services),For detailed work Itemdescription refer (Item no PIP.2.1.5 section 2 ofAnnexure-I)
81Shop / Field Welding
82Socket weld-All Thickness
83Butt weld (SB)-All Thickness
84Butt weld-Up to 10 mm
85Butt weld-above 10 up to 20
86Butt weld-Up to 10 mm
87All thickness
88Alloy steel pipeIBR- All Grade P5/P9/P11/P22 including (NACE,H2 services), For detailed work Itemdescription refer (Item no PIP.2.1.6 section 2 ofAnnexure-I)
89Shop / Field Welding
90Socket weld-All Thickness
91Butt weld-All Thickness (SB)
92Butt weld-Up to 10 mm
93Butt weld-above 10 up to 20
94Butt weld-above 20 up to 30
95Butt weld-Up to 10 mm
96All thickness
97Stainless steel /Inconnel steel pipe Non IBR- All grade and specifications including (NACE,H2 services)For detailed work Itemdescription refer (Item no PIP.2.1.7 section 2 ofAnnexure-I)
98Shop / Field Welding
99Socket weld-All Thickness
100Butt weld (SB)-All Thickness
101Butt weld-Up to 10 mm
102Butt weld-Up to 10 mm
103All thickness
104Monel (Item no PIP.2.1.9 section 2 ofAnnexure-I)
105Welding- Field
106Butt weld-All Thickness (SB)
107Butt weld-Up to 10 mm
108Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
109All thickness
110Hastelloy (Item no PIP.2.1.10 section 2 ofAnnexure-I)
111Welding- Field
112Butt weld-All Thickness (SB)
113Butt weld-Up to 10 mm
114Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
115All thickness
116Installation of CPVC piping
117Fixing and installation of CPVC pipies having thermal stability for hot and cold water supply including all CPVC plain and brass threaded fittings including fixing the pipe with clamps st every 1 m spacing, this includes jointing of pipes with one step CPVC solvent and testing of joints complete as per derection of engineer incharge for various vatious nominal outer Dia pipes
118Nominaldia pipe 3/4 "
119Nominaldia pipe 1"
120Nominaldia pipe 2"
121Nominaldia pipe 3"
122Nominaldia pipe 4"
123Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
124All thickness
125Installation of FRP pipes.
126Welding- Field / shop
127Nominaldia pipe 1"
128Nominaldia pipe 1.5"
129Nominaldia pipe 2"
130Nominaldia pipe 3"
131Nominaldia pipe 4"
132Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
133All thickness
134Fabrication and Installation of coatedpipes.
135Welding- Field / shop
136Butt weld-Up to 10 mm
137Butt weld-above 10 up to 20
138Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
139All thickness
140Fabrication and Installation of AS P11 (H2 SER.) FOR CATALYST Loading/ UnloadingPIPING as per technical specification
141Shop / Field Welding
142Socket weld-All Thickness
143Butt weld-All Thickness (SB)
144Butt weld-Up to 10 mm
145Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
146All thickness
147Installation of Pre-fabricated A/G piping works.For detailed work Itemdescription refer (Item no PIP.2.2 section 2 ofAnnexure-I)
148Carbon steel pipe Non IBR - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.1 section 2 ofAnnexure-I)
149Welding- Field
150Socket weld-All Thickness (SB)
151Socket weld-All Thickness (SB)
152Butt weld-Up to 10 mm
153Butt weld-above 10 up to 20
154Butt weld-above 20 up to 30
155Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
156All thickness
157Carbon steel pipe IBR - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.2 section 2 ofAnnexure-I)
158Welding- Field
159Socket weld-All Thickness
160Butt weld-Up to 10 mm
161Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
162All thickness
163Carbon steel Galvanized - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.3 section 2 ofAnnexure-I)
164Welding- Field
165Threaded (SB)-All Thickness
166Butt weld-above 10 up to 20
167Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
168All thickness
169LTCS pipe - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.4 section 2 ofAnnexure-I)
170Welding- Field
171Socket weld-All Thickness
172Butt weld-All Thickness (SB)
173Butt weld-Up to 10 mm
174Butt weld-above 10 up to 20
175Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
176All thickness
177Alloy steel pipe Non IBR- All Grade P5/P9/P11/P22 including (NACE,H2 services) For detailed work Itemdescription refer (sl no PIP.2.2.5 section 2 ofAnnexure-I)
178Welding- Field
179Socket weld-All Thickness
180Butt weld-All Thickness (SB)
181Butt weld-Up to 10 mm
182Butt weld-above 10 up to 20
183Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
184All thickness
185Stainless steel /Inconnel steel pipe Non IBR- All grade and specifications including (NACE,H2 services) For detailed work Itemdescription refer (Item no PIP.2.2.7 section 2 ofAnnexure-I)
186Welding- Field
187Socket weld-All Thickness
188Butt weld-All Thickness (SB)
189Butt weld-Up to 10 mm
190Butt weld-above 10 up to 20
191Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
192All thickness
193Hestolloy (Item no PIP.2.2.10 section 2 ofAnnexure-I)
194Welding- Field
195Butt weld-All Thickness (SB)
196Butt weld-Up to 10 mm
197Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
198All thickness
199Fabrication and Installation of inside coatedpipes.
200Welding- Field
201Butt weld-Up to 10 mm
202Butt weld-above 10 up to 20
203Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
204All thickness
205ERECTION OF VALVES
206Erection of Flanged /welded valves/strainers/bellows (Except TSV/PSV & Control Valve). For detailed work Itemdescription refer (Item no PIP.2.3.1 section 2 ofAnnexure-I) (Installation of valves for sizes 1.5" and below shall be included in the installation of piping and shall not be considered for separate payement.Only valves 2 inch and above 2 inch shall qualify for measurement )
207All all sizes and for all pound ratings.
208Erection of Flanged /welded/SandwichedPressure Safery valves/ Temperature Safety Valve of all ratings, all sizes. For detailed work Itemdescription refer (Item no PIP.2.3.2 section 2 ofAnnexure-I)
209All all sizes and for all pound ratings. (For clalculating the inch dia, 2 timesinlet size will be considered)
210Erection of Flanged /welded/SandwichedControl valves of all ratings with actuators and volume bottles For detailed work Itemdescription refer (Item no PIP.2.3.3 section 2 ofAnnexure-I) (Installation of valves for sizes 1.5"" and below shall be included in the installation of piping and shall not be considered for separate payement.Only valves 2 inch and above 2 inch shall qualify for measurement )
211All all sizes and for all pound ratings.
212SECTION 3
213NON DESTRUCTIVE TEST (NDT)
214Carry out non destructive testing and Post weld heat tretement work as per specification and instruction of engineer in chargeFor detailed work Itemdescription refer (Item no NDT.3.1 section 3 ofAnnexure-I)
215Radiography test
216Carrying out Radiography Test -Thickness (By -X-ray or gamma ray or Selinium 75)for sizes up to 2" by eliptical shot
217Carrying out Radiography Test -By -Gamma Ray for sizes above 2"
218Carrying out Radiography Test -By -SELINIUM 75 Source advanced technique (SAFE RAD) for sizes above 2"
219Ultrasonic test
220Carrying out ultrasonic Test - All thickness
221Carrying out Phased array ultrasonic test (PAUT) inclusive of mobilisation of PAUT machine with level II operator, consumable for work in 12 hour shift
222Magnetic Particle test
223Carrying out Magnetic Particle Test - All thickness
224Dye penetrant test
225Carrying out DP Test - All thickness
226Post weld heat tretement (PWHT)
227Carrying out Post Weld Heat Treatment(PWHT) including hardness test
228Carrying out PMI check (For work Itemdescription refer Annexure-I)
229PMI check of raw material / welding joint( 3 spots / joint)
230SECTION 4
231CHEMICAL CLEANING/PASSIVATION WORK (CCL)
232Degreasing and chemical cleaning inclusive of rinsing, preservation, neutralization, drying etc for Piping,equipments as per specification and as per instruction of Engineer-in-charge.For detailed work Itemdescription refer (Item no CCL.4.1 section 4 ofAnnexure-I)
233Degreasing/Chemical Cleaning/Passivations of Piping
234SECTION 5
235STEAM TRACING WORK (STW)
236Fabrication,Erection, alignment, supporting, welding ofSteam Tracing of Pipe Lines installation of supply & return manifolds as per drawings andspecification,For detailed work Itemdescription refer (Item no STW.5.1 section 5 ofAnnexure-I)
237Carbon steel Size - 0.5" Nominal Dia
238Carbon steel Size - 0.75" Nominal Dia
239SECTION 6
240PIPE SUPPORT WORKS (PSW)
241Supply, Fabrication, Erection,blast cleaning, Painting of carbon steel/Stainless steel secondary /special Pipe Supports as per Technical Spcs. & as per Engineer Incharge. For detailed work Itemdescription refer (Item no PSW.6.1 section 6 ofAnnexure-I, for painting please refer section 7 of annexure I)
242Supply, Fabrication,Erection,alignment,welding,site adjustment,bolting, of Carbon Steel secondary supports /special supports
243Supply, Fabrication,Erection,alignment,welding,site adjustment,bolting, of Stainless Steel secondary supports /special supports
244Supply, Fabrication,Erection,alignment,welding,site adjustment,bolting, of Alloy Steel secondary supports /special supports
245Fabrication, surface prepration, painting and fixing, of Trunnion Support/ Dummy Pipe on pipe as per specification. For detailed work item description refer (Item no PSW.6.2 section 6 of Annexure-I)
246Carbon Steel Trunnion Support on pipe as per specification.
247Alloy Steel Trunnion Support on pipe as per specification.
248Stainless Steel/ Inconnel steel Trunnion Support on pipe as per specification.
249Supply Graphite Sheet of thickness 10 mm & installing as per support specificatiion
250Supply Teflon sheet of thickness 10 mm & installing as per support specificatiion
251Supply & installation of Calcium silicate plates for high temperature line used as isolators.- thickness 25 mm as per drawings.
252Erection, Alignment and Load setting of Spring Supports. For detailed work item description refer (Item no PSW.6.3 section 6 of Annexure-I)(approx. 420 nos of spring supports)
253Installation of Davit Arm
254Erection of davitsof various capacities at variouslocations and elevations on the structural platforms / pipe racks by weldingor bolting forlifting / loweringvalve/safety valves etc by providing tools, tackles, crane,machinary , scaffloding at various locations / elevations, consumeblesetc andnecessory skilled , unskilled manpower, safety , supervision etc. The workshall becarriedout as perthe specifications, drawings & instructions ofEngineer -in- Charge.
255SECTION 7
256SURFACE PREPARATION & PAINTING WORKS (SPP)
257Surface preparation and painting works on external surface of Equipment/Piping/valves/Pipe supports including Arrow marking and colour band etc. For detailed work Itemdescription refer (Item no SPP.7.1 section 7 ofAnnexure-I)
258Supply and application of painting on external surface of CS, LTCS, AS piping/Equipment including primary pipe supports, arrow marking and colour band asper paint system CS1 For detailed work Itemdescription refer (Item no SPP.7.1.1 section 7 ofAnnexure-I) painting system CS1 -temp. -90 to -15 dec.
259All AG Piping
260Touchup painting of piping spools, Equipment like vessels,exchangers etc
261Supply and application of painting on external surface of CS, LTCS, AS piping / equipmentincluding primary pipe supports,arrow marking and colour band asper paint system. For detailed work Itemdescription refer (Item no SPP.7.1.2 section 7 ofAnnexure-I) painting system CS2 - temp. -14 to 100 dec.
262All AG Piping
263Touchup painting of piping spools, Equipment like vessels,exchangers etc
264Supply and application of painting external surface of CS, LTCS, AS piping / Equipmentincluding primary pipe supports arrow marking and colour band asper paint system. For detailed work Itemdescription refer (Item no SPP.7.1.3 section 7 ofAnnexure-I) painting system CS3 - temp. 101 to 400 de.
265All AG Piping
266Touchup painting of piping spools, Equipment like vessels,exchangers etc
267Supply and application of painting on external surface of CS, LTCS & LAS piping/ Equipment including primary pipe supports ,arrow marking and colour band asper paint system. For detailed work Itemdescription refer (Item no SPP.7.1.4 section 7 ofAnnexure-I) painting system CS4 - temp. 401 to 500 dec.
268All AG Piping
269Supply and application of painting on external surface of CS, LTCS & LAS piping/ Equipment including primary pipe supports ,arrow marking and colour band asper paint system.For detailed work Itemdescription refer (Item no SPP.7.1.5 section 7 ofAnnexure-I) painting system CS5 - temp. -45 to 200 dec.
270All AG Piping
271Touchup painting of piping spools, Equipment like vessels,exchangers etc
272Supply and application of painting on external surface of CS, LTCS & LAS pipingincluding primary pipe supports,arrow marking and colour band asper paint systemFor detailed work Itemdescription refer (Item no SPP.7.1.6 section 7 ofAnnexure-I) painting system CS6 - trmp. 201 to 540 dec
273All AG Piping
274Touchup painting of piping spools, Equipment like vessels,exchangers etc
275Supply and application of painting on external surface of SS piping / Equipment including primary pipe supports,arrow marking and colour band asper paint systemFor detailed work Itemdescription refer (Item no SPP.7.1.7 section 7 ofAnnexure-I) painting system SS1 - temp.-45 to 200 dec
276All AG Piping
277Touchup painting of piping spools, Equipment like vessels,exchangers etc
278Supply and application of painting on external surface of SS piping / Equipmentincluding primary pipe supports,arrow marking and colour band asper paint system For detailed work Itemdescription refer (Item no SPP.7.1.6 section 7 ofAnnexure-I) painting system SS2 - temp. 201 to 600 dec.
279All UG Piping
280Touchup painting of piping spools, Equipment like vessels,exchangers etc
281Surface prepration by blast cleaning, Supply and application of painting on external surface of CS undergroundpiping ncluding primary supports , arrow marking, banding, lettering and stenciling asper paint coating system. For detailed work Itemdescription refer (Item no SPP.7.1.9 section 7 ofAnnexure-I) painting system CB1temp. 25 to 65 dec.
282All UG Piping
283Surface prepration by blast cleaning, Supply and application of painting on external surface of CS under ground pipingincluding primary supports , arrow marking, banding, lettering and stenciling asper paint coating systemFor detailed work Itemdescription refer (Item no SPP.7.1.10 section 7 ofAnnexure-I) painting system CB2- temp. 66 to 150 dec.
284All UG Piping
285Surface prepration by blast cleaning, Supply and application of painting on external surface of carbon steel GIpiping /Equipment /un insulated tanks including primary supports , arrow marking, banding, lettering and stenciling asper paint coating system CG1For detailed work Itemdescription refer (Item no SPP.7.1.12 section 7 ofAnnexure-I) painting system CG1 - Temp upto 60 dec.
286All AG Piping
287Touchup painting of piping spools, Equipment like vessels,exchangers etc
288Surface preparation, supply and application ofpaint on insulated and uninsulated piping /equipment forlettering and stenciling for the identification (Equipment number, equipment name and service description) as per specification provided elsewhere in the contract.
289Identification lettering
290Letter size - 25 mm
291Letter size - 32 mm
292Letter size - 50 mm
293Letter size - 100 mm
294Letter size - 150 mm
295SECTION 8
296STRUCTURAL WORKS (STR)
297Supply, fabrication including machining of surface if any.For detailed work Itemdescription refer (Item no STR.8.1 section 8 ofAnnexure-I)
298Supply, fabrication including machining of surface if any.For detailed work Itemdescription refer (Item no STR.8.1A section 8 ofAnnexure-I) for Builtup sections.
299Supply, fabrication including machining of surface if any .For detailed work Itemdescription refer (Item no STR.8.1B section 8 ofAnnexure-I) for Semi Builtup sections.
300Surface preparation and painting for steel structure
301Surface preparation, providingand application of two coats (primer and finish coat)of FP-3A (Aromatic amine cured epoxy resin medium suitably pigmented) each coat of 100 micron. For detailed work Itemdescription refer (Item no STR.8.2.1 section 8 ofAnnexure-I)
302Surface preparation, providing and application of SSPC-SP-10 Inorganic Zinc Silicate (FP-6), 1 coat, 75 µm, Epoxy High build (FP-3A), 1 coat, 170 µm Acrylic Polyurethane (FP-1), 1 coat, 40 µm, Total DFT at shop = 285 µm on all steel surfaces.For detailed work Itemdescription refer (Item no STR.8.2.2 section 8 ofAnnexure-I)
303Surface preparation, providing and application of painting on ladders. For detailed work Itemdescription refer (Item no STR.8.2.3 section 8 ofAnnexure-I)
304Surface preparation, Providing and applyingPainting on Handrails. For detailed work Itemdescription refer (Item no STR.8.2.4 section 8 ofAnnexure-I)
305Blast cleaning as per standard SSPC-SP-10 including all tools and tackles, compressor, etc.all as per technical specifications (Item no STR.8..2 section 8 ofAnnexure-I)
306Erection of prefabricated structural steel .For detailed work Itemdescription refer (Item no STR.8.4 section 8 ofAnnexure-I)
307Supply, fabrication , erection of electroforged galvanised grating 25 mm Thk ( Weight approx. 35 kg/m2).For detailed work Itemdescription refer (Item no STR.8.5.0 section 8 ofAnnexure-I)
308Supply, fabrication , erection of electroforged galvanised grating 30 mm Thk ( Weight approx. 40 kg/m2). For detailed work Itemdescription refer (Item no STR.8.5.2 section 8 ofAnnexure-I)
309Supplying,storing,fabricating,delivering to site structural steel of Grade E250BR conforming to IS: 2062for MS Electroforged gratings tread with nosing plate with hot dip galvanizing (120 micron)
310Supply, fabrication and Erection of hand rails on equipment platforms,technological structures etc.as per specification and drawings For detailed work Itemdescription refer (Item no STR.8.6 section 8 ofAnnexure-I)
311Supply, fabrication and Erection of for structures, walkways, platforms (except platform around/on circular vessel) staircases: Top rail, mid-rail and upright should be 32 NB (M) MS tubes, NO toe guard (100mmx5mm) etc. all as per technical specificationsFor detailed work Itemdescription refer (Item no STR.8.6 A section 8 ofAnnexure-I)
312Supply, fabrication and Erection of for structures, walkways, platforms (except platform around/on circular vessel) staircases: Top rail should be 32 NB (M) MS tubes but mid rail shall be 50X6 MS flat and vertical post shall be of angle section L50X50X6 with toe guard. For detailed work Itemdescription refer (Item no STR.8.6B section 8 ofAnnexure-I)
313Erection of for MS galvanised grating tread for staircase at all elevations as per specification and drawings For detailed work Itemdescription refer (Item no STR.8.7 section 8 ofAnnexure-I)
314Supplying,storing,fabricating,delivering, erection of structural steel of Grade E250BR conforming to IS: 2062for6/7 mm Thk Chequered Plates including hot dip galvanising (120 micron) at all heights and levels as per drawingincludingtools, tackles,cutting, welding, consumables, etc for all types of structures in buildings, pipe racks, platforms, sheds, towers ,ladders etc , all complete as per technical specifications.
315Supplying,storing,fabricating,delivering, erection of structural steel of Grade E250BR conforming to IS: 2062for8/9 mm Thk Chequered Plates including hot dip galvanising (120 micron) as per standard drawing no. TK-1ZZZA-CV-STD-0005 at all heights and levels as per drawingincludingtools, tackles,cutting, welding, consumables, etc for all types of structures in buildings, pipe racks, platforms, sheds, towers ,ladders etc , all complete as per technical specifications.
316SECTION 9
317UNDER GROUND PIPING WORKS (UGP)
318Fabrication and laying of Carbon Steel U/G piping works (including NACE & H2 serivces) including blasting, primer painting, wrapping and coatingn as per specification . For detailed work Itemdescription refer (Item no UGP.9.1 section 9 ofAnnexure-I)
319Fabrication of UG Piping for all thickness
320Laying of UG piping (All thickness)
321Wrapping and coating of Piping spools including field joint as per the specifications including supply of all materials, tools and tackles, etc. The detailed specification for wrapping and coating is as under. For detailed work Itemdescription refer (Item no UGP.9.2 section 9 ofAnnexure-I)
3223LPE coated (Only Field Joints)
323Supply and filling river sand around UG piping for padding. For detailed work Itemdescription refer (Item no UGP.9.3 section 9 ofAnnexure-I)
324Application of lining on internal surface of pipes including field joint as per specification.For detailed work Itemdescription refer (Item no UGP.9.3 section 9 ofAnnexure-I)
325Epoxy coating (Only Field Joints)
326SECTION 11
327MODIFICATION WORKS (MIS)
328Modification of existing steel structures, platforms, ladders, gratings,etc. as per instruction of engineer in charge. For detailed work Itemdescription refer (Item no MIS.11.1 section 11 ofAnnexure-I)
329Modification of Piping/additional works :-Fabrication ofmodified pipe spools/in situ modification by cutting grinding,cold bending,edge preparation,fit up welding, supporting, punch listing,dilution of punch list, flushing, testing,drying,final documentation etc. For detailed work Itemdescription refer (Item no MIS.11.2 section 11 ofAnnexure-I)
330Carbon Steel Piping-All grades(Non IBR)
331Cutting (Up to Pipe thickness 20 mm)
332Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
333Erection/Supporting/punch listing/dilution of punch list (All thickness)
334Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
335Carbon Steel Piping-All grades( IBR)
336Cutting (Up to Pipe thickness 20 mm)
337Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
338Erection/Supporting/punch listing/dilution of punch list (All thickness)
339Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
340LTCS piping - All grades
341Cutting (Up to Pipe thickness 20 mm)
342Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
343Erection/Supporting/punch listing/dilution of punch list (All thickness)
344Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
345Alloy Steel Piping- All grades (NIBR)
346Cutting (Up to Pipe thickness 20 mm)
347Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
348Erection/Supporting/punch listing/dilution of punch list (All thickness)
349Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
350Alloy Steel Piping- All grades (IBR)
351Cutting (Up to Pipe thickness 20 mm)
352Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
353Erection/Supporting/punch listing/dilution of punch list (All thickness)
354Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
355Stainless Steel -All grades (NIBR)
356Cutting (Up to Pipe thickness 20 mm)
357Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
358Erection/Supporting/punch listing/dilution of punch list (All thickness)
359Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
360Fabrication of Carbon steel mitres,concentric/eccentric reducers etcas per drawing & specification provided in the contract-Total inch dia welding involved in the fabrication will be considered for payment.
361Mitres Bends- 90 deg, 60 deg. & 45 deg
362Eccentric reducer
363Concentric reducer
364Fabricationand installation of ReinforcementPads for pipe connections where ever required from pipe supplied as FIM. Cutting, erection, fit up, welding, providing tale hole and leak test testing ( including DPT/MPT) if required and per forming PMI of the sameby using alloy analysers as per specification, drawings, instructions from EIC. Note :ReinforcementPads are for branch pipe connections
365Reimforcement Pad for branch size : Carbon steel piping including - CS, CS IBR, CS H2, CS NACE, CVS INT COATED ,CSNACE+AMINE etc
3663.0 INCH NB
3674.0 INCH NB
3686.0 INCH NB
3698.0 INCH NB
37010.0 INCH NB
37112.0 INCH NB
37214.0 INCH NB
37316.0 INCH NB
37418.0 INCH NB
37520.0 INCH NB
37622.0 INCH NB
37726.0 INCH NB
37828.0 INCH NB
37930.0 INCH NB
38036.0 INCH NB
38138.0 INCH NB
38240.0 INCH NB
383Reimforcement Pad for branch size - Alloy steel Piping -AS, AS IBR, AS H2, AS CATALYST PIPING etc.
3843.0 INCH NB
3854.0 INCH NB
3866.0 INCH NB
3878.0 INCH NB
38812.0 INCH NB
38914.0 INCH NB
39016.0 INCH NB
39118.0 INCH NB
39220.0 INCH NB
39332.0 INCH NB
39436.0 INCH NB
395Bolt Tensioning:
396Carrying out tensioning of bolted joints on all types of piping as called for in Specification no TP-1ZZZA-PI-SPE-0005_D1 on already erected systemincluding supply of all materials, recording devices, instruments etc; Providingall normal andspecial equipment and gadgets, skilled / un skilled labour, pecialist,supervisory staffand completing the work in all respects as per specifications andinstructions ofengineer-in-charge. some joints may require bolt tensioning more thanonce, but,payment for one joint shall be made only once. -
397150# joints
398NB 14.000 INCHES
399NB 16.000 INCHES
400NB 18.000 INCHES
401NB 20.000 INCHES
402NB 24.000 INCHES
403NB 26.000 INCHES
404NB 28.000 INCHES
405NB 30.000 INCHES
406NB 32.000 INCHES
407NB 36.000 INCHES
408NB 40.000 INCHES
409NB 42.000 INCHES
410300# joints
411NB 10.000 INCHES
412NB 12.000 INCHES
413NB 14.000 INCHES
414NB 16.000 INCHES
415NB 18.000 INCHES
416NB 20.000 INCHES
417NB 22.000 INCHES
418NB 24.000 INCHES
419NB 26.000 INCHES
420NB 28.000 INCHES
421NB 30.000 INCHES
422NB 32.000 INCHES
423NB 36.000 INCHES
424NB 38.000 INCHES
425600# JOINTS
426NB 6.000 INCHES
427NB 8.000 INCHES
428NB 10.000 INCHES
429NB 12.000 INCHES
430NB 14.000 INCHES
431NB 16.000 INCHES
432NB 18.000 INCHES
433NB 26.000 INCHES
434NB 28.000 INCHES
435600# JOINTS
436NB 26.000 INCHES
437NB 30.000 INCHES
438600# JOINTS
439NB 3.000 INCHES
4402500# JOINTS
441NB 2.000 INCHES
442Installation of Insulated rings betweenequipment and concrete foundationsas per specification / instructions of EIC
443installation of Piping Special parts
444Supply anderection of SS 316 L wire mesh for bird protectionscreen on pipe as per specification
445Installation of splash guard on flanges
446Installation of OWS FUNNEL STRAINER as per specification
447supply and installation of site fabricated extended valve stem as per drawing
448BENDING OF PIPES FOR PREPARATION OF RINGS :
449The job includes bending of pipes in the required curvature and preparation of rings by supplying of all tools, tackles, labour and supervision to complete the job as per instructions and to the full satisfactionof the Engineer-in-Charge. This item will be operated as per instruction ofEngineer-in-Charge.
4500.5 inch
4510.75 inch
4521 Inch
4531.5 inch
4542 inch
455SECTION 12
456LABOUR RATES (MIS)
457Providing skilled/unskilled manpower with all the tools & tackles, consumables, brooms, dial indicators, laser alignment instruments, supervision, safety, PPEs etc. for carrying out pre commissioning/ commissioning activities and completing the work as per the instruction and complete satisfaction of the Owner"s/engineer In charge.For detailed work Itemdescription refer (Item no MIS.12.1 section 12 ofAnnexure-I) in two shifts( each shift of 12 hrs)
458Pipe fitter
459Mill wright fitter
460ARC welder
461TIG welder
462Helper
463Rigger
464Gas cutter
465Grinder
466Electrician
467Painter
468Structural Fitter
469Structural Welder
470Tack Welder
471Job Supervisor
472SECTION 13
473ANCHOR FASTENERS WORKS (HILTI or other equivalent as approved by Engineer in Charge)
474Supply,drilling and fixing of mechanical /Chemical expansion anchor fastener of required size and length as per the Instruction of Engineer in-Charge For detailed work Itemdescription refer (Item no MIS.13.1 section 13 ofAnnexure-I)
475Chemical Anchor Fasteners-Supply & Fixing
476M12 X 150 mm
477M16 X 150 mm
478M20 X 150 mm
479M12 X 180 mm
480M25 X 200 mm
481Mechanical Anchor Fasteners-Supply & Fixing
482M8 X 95 mm
483M10 X 100 mm
484M12 X 120 mm
485M16 X 150 mm
486M20 X 180 mm
487M25 X 200 mm
488SECTION 14
489SCAFFOLDING WORKS
490Providing and installating independent steel scaffoldings at various locations and elevations and making working platforms & approach ladder as per the projectsafety specifications and as per IS 2750-1964to use as optional item as per requirement of the plant. For detailed work Itemdescription refer (Item no 14.1 section 14 ofAnnexure-I) This Item is optional item to be operated only upon instructions of EIC at all levels.
491Grade slab to &up to 8 meters
492From above 8 meters to & up to 12 meters
493From above 12 meters to & up to 24 meter
494From 24 meters & above
495SECTION 15
496HIRING OF EQUIPMENT/MACHINERY (MIS)
497Mobilization of Multiaxiel hydrolic trailer of capacity of 400Mt with Primemover along with operator, helper, mechanic, fuel, consumables, tools & tackles and spare parts etc as per instructions of engineer in charge. Quoted rates includes mobilization, demobilization, certification as oper requirement from approving authorities ( shift hours = 12 hours working) monthly days = calender days. Sunday and holiday working will be on prorata basis. Mobilization of Multiaxiel hydrolic trailer will be as per the instructions of engineer in charge.
498Mobilisation and demobilization of erection equipment on hiringfor site erection activity as per instructions of EIC of EPCM1.For detailed work Itemdescription refer (Item no MIS.15.1 section 15 ofAnnexure-I)
499Crane of capacity 250 MT ( shift hours = 12 hours working) monthly days = calender days. Sunday and holiday working will be on prorata basis.
500Crane of capacity 650 MT ( shift hours = 12 hours working) monthly days = calender days. Sunday and holiday working will be on prorata basis.
501Deployment of 2 no. of vehicles at owner’s office in two shifts of 12 hours eachat their disposalfor entire contract duration from the date of site handover,for daily operation, maintenance and running upto 1800 KM per month for each vehicle. The type of vehicle shall be diesel driven (Make: Bolero/Marazzo/Scorpio) and should not be older than 3 years from the date of registration. The vehicle should comply with motor vehicles rules and regulations not limited to valid first party insurance, pollution certificate, road tax etc. The vehicle should be fitted with GPS device capable of showing vehicle position and KM run of the vehicle. The quoted rates should include the rental charges for the vehical, expences for fuel, driver salary, maintance etc. and any other micilinious expences as necessory.
502Additional charges beyond 1800 KM
503SECTION 16
504FIRE FIGHTING EQUIPMENTS (MIS)
505Installation of Fire fighting equipments works.For detailed work Itemdescription refer (Item no 16.1 section 16 ofAnnexure-I)
506Item with Size/Dimension
507Fire Hydrant system
508Single Headed Hydrant Valve, conforming to IS: 5290 Type-A, Stainless Steel conforming to IS: 3444 Gr. I, 80 mm NB Flange, ASME B 16.5 Cl.-150 FF, complete with instantaneous female coupling with blank cap and chain. - 65 NB
509Hose Box (Outdoor Type)- MOC-FRP, Grade/Pedestal Mounted Type. - 900 MM * 600 * 250
510Hose Box (Indoor Type) - MOC- FRP, Wall Mounted Type. - 900 MM * 600 * 250
511Fire Hose with Instantaneous M/F Couplings (SS 304) conforming to IS: 636, Type-B. - 65 NB * 150M
512Universal Branch Pipe with Nozzle, SS 304, as per IS: 2871. - 65 NB * 20MM
513Hydrant Wrench, MOC - Mild Steel conforming to IS: 513, as per IS: 903 - 65 NB
514Hose Reel, Swinging Type, Wall Mounted, Type-A, 25 NB Flanged Inlet Connection, Outlet Connection -25mm NB of 40m length; Threads as per IS 2643, Nozzle - Type – II with a triple purpose (jet/spray/off) SS-316 nozzle, Flow not less than 124 lpm @ 7 kg/cm2. and horizontal throw of not less than 6 mtrs (in still wind condition), conforming to IS: 884. -25 NB *40M
515Horizontal Hose Reel, Grade/Stand Mounted, Type-B, 40 NB Flanged Inlet Connection, Outlet Connection -25mm NB of 40m length; Threads as per IS 2643, Nozzle - Type – II with a triple purpose (jet/spray/off) SS-316 nozzle, Flow not less than 350 lpm @ 7 kg/cm2. and horizontal throw of not less than 6 mtrs (in still wind condition), conforming to IS: 884. -25 NB *40M
5161000 to 2000 GPM variable flow capacity Long Range Water Cum Foam Monitor(HVLRM), UL / FM / VdS approved, Stand Post Mounted, Manually Operated Type, MOC-SS 316, 150 mm NB flanged inlet, ASME B 16.5 CL. - 150, FF, complete with JRCP and nozzle having 63NB male inletsuitable for forced foam solution induction through 63 mm flexible hose from JRCP or Foam Tender. - 150 NB
5171000 to 2000 GPMvariable flow capacity Long Range Water Cum Foam Monitor(HVLRM), Tower Mounted and Remote Operated Type, UL / FM / VdS approved, MOC-SS 316, 100 mm NB flanged inlet, ASME B 16.5 CL. - 150, FF, complete with monitor nozzle having 63NB male inletsuitable for forced foam solution induction through 63 mm flexible hose by Foam Tender, Monitor Control Panel with mounting accessories, Portable Monitor Remote Controller suitable for operating the Tower Monitor from a distance of about 75 m, 8" Size Motor Operated Gate Valve (MOV),all required power and control cabling and accessories etc. All electrical & instrumentation items of this equipment shall be suitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum. Weather protection for control panel enclosure shall be minimum IP67. - 150 NB
518Pressure Gauge, SS 304, 1/2" MNPT End Conection. - 15 MM * 150 MM DAIL
519Automatic Air Release Valve, SS 304, Inlet Connection - 1/2" MNPT. - 25 NB
520Restriction Orifice, Single Stage, with integrated body and handel, SS 304, Class - 150# - 80MM * 40 * 3
5212-way Breaching Inlet flanged outlet with 2 male instantaneous inlets shall be compatible for Foam Tender/Nurser. MOC - SS 304 or Gunmetal. - 80 MM * 63 MM
522Portable Foam Monitor, 2000 GPM capacity @ 7 kg/cm2, Trolley/Trailer Mounted Type, MOC - SS 316, UL Listed. - 100 MM
523Foam Concentrate Barel of 500 L Capacity filled with UL Listed AFFF 3% Foam Concentrate. - 500 L
524DELUGE WATER SPRAY SYSTEMS (MVWS SYSTEM + HVWS SYSTEM + WATER CURTAIN SYSTEM)
525CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 200 MM
526CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 150 MM
527CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 100 MM
528CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 80 MM
529CS Deluge Valve with Electric Trim,Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete withwith Test, Alarm & Drain Equipment. - 200 MM
530CS Deluge Valve with Electric Trim,Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete withwith Test, Alarm & Drain Equipment. - 150 MM
531MVW Spray Nozzle with 1/2" MNPT end connection, MOC - Stainless Steel with corrosion resistant coating, UL Listed. - 15 MM
532HVW Spray Nozzle with 3/4" MNPT end connection, MOC - Stainless Steel with corrosion resistant coating, UL Listed. - 20 MM
533Quartzoid Bulb Detector with 1/2" MNPT end connection, MOC - Brass with Nickel chrome plated, K-80, Temp. Rating-79 deg. C, UL Listed. - 15 MM
534Water Curtain Nozzle with 1/2" MNPT end connection, K- 58, MOC - Stainless Steel with corrosion resistant coating, UL Listed. - 15 MM
5352-way Solenoid Valve, Intrinsically Safe, 1/2" MNPT end connection, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum.- 15 MM
536Pressure transmitters, Intrinsically safe, M20 X 1.5F End Connection, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum.- 15 MM
537Pressure Gauge, SS 304, 1/4" MNPT End Conection. - 15 MM * 100 mm Dial
538Air Filter Regulator, SS 304, 1/2" NPT End Conection. - 15 MM
539Limit Switch for Gate Valve located on up-stream of Deluge Valve, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum.
540Deluge Valve Local Control Panel (DVLCP) for local manaul activation with push button arrangement, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum. Power supply for DVLCP shall be derrived from inerfaced F&G Panel located at unit Control Room.
541Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 250 * 200 * 9
542Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 200 * 150*9
543Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 150 * 100* 6
544Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 100 *80*6
545Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 80 *50*3
546Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 50 *25 *3
547Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 40*25*3
548FIRE EXTIGUISHER
549DCP Portable Fire Extinguisher, Cartridge Operated Conforming to IS: 15683, complete with accessories and FRP cabinet. - 6 Kg.
550DCP Portable Fire Extinguisher, Cartridge Operated, Conforming to IS: 15683, complete with accessories and FRP cabinet. - 9 Kg.
551DCP Wheeled Fire Extinguisher, CO2 Cylinder / Cartridge Operated, Conforming to IS: 16018, complete with accessories and FRP cabinet. - 50 Kg.
552CO2 Portable Fire Extinguisher, Conforming to IS: 15683, complete with accessories and FRP cabinet. - 4.5 Kg.
553CO2 Trolley Mounted Fire Extinguisher, Conforming to IS: 15683, complete with accessories and FRP cabinet. - 22.5 Kg.
554Trolley Mounted type Water Mist & Compressed Air Foam (CAF) Fire Fighting Unit, 50L Capacity (High Pressure Design), Conforming to DIN EN3.- 50 L
555Pressure Gauges, SS 304
556Flow transmitter (0 to 585m3/hr), suitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3. - 15 MM
557Flow element (0 to 585m3/hr) - 150 NB
558Flow Element for Booster Pump Discharge Header, 12" Size, SS 316 - 300 MM
559SECTION 18
560Carry out Mechanical Tie in works / B L connectionsfor pipelines at all location and elevation as per drawinginvolving cutting , welding and NDT works .For detailed work Itemdescription refer (Item no MIS.18.1 section 18 ofAnnexure-I)
561For tapping size up to 2"
562For tapping sizefrom 3" to 10"
563For tapping sizefrom 12" to 18"
564For tapping sizefrom 20" to 28"
565For tapping sizefrom 30" to 36"
566SECTION 19
567INSULATION OF EQUIPMENT MSB
568Insulation Type - IC - Insulation Thickness in mm-40
569Insulation Type - IC - Insulation Thickness in mm-65
570Insulation Type - IH - Insulation Thickness in mm-25
571Insulation Type - IH - Insulation Thickness in mm-40
572Insulation Type - IH - Insulation Thickness in mm-50
573Insulation Type - IH - Insulation Thickness in mm-65
574Insulation Type - IH - Insulation Thickness in mm-75
575Insulation Type - IH - Insulation Thickness in mm-100
576Insulation Type - IH - Insulation Thickness in mm-115
577Insulation Type - IH - Insulation Thickness in mm-140
578Insulation Type - IH - Insulation Thickness in mm-165
579Insulation Type - IH - Insulation Thickness in mm-190
580Insulation Type - IS - Insulation Thickness in mm-25
581Insulation Type - PP - Insulation Thickness in mm-25
582Insulation Type - PP - Insulation Thickness in mm-90
583SECTION 20
584INSULATION OF PIPING MSB
585Insulation type - IE - Insulation Thickness - 50 - Pipe+fittings+flanges+valves+inline valves+supports
586Insulation type - IE - Insulation Thickness - 75 - Pipe+fittings+flanges+valves+inline valves+supports
587Insulation type - IH - Insulation Thickness - 25 - Pipe+fittings+flanges+valves+inline valves+supports
588Insulation type - IH - Insulation Thickness - 40 - Pipe+fittings+flanges+valves+inline valves+supports
589Insulation type - IH - Insulation Thickness - 50 - Pipe+fittings+flanges+valves+inline valves+supports
590Insulation type - IH - Insulation Thickness - 55 - Pipe+fittings+flanges+valves+inline valves+supports
591Insulation type - IH - Insulation Thickness - 65 - Pipe+fittings+flanges+valves+inline valves+supports
592Insulation type - IH - Insulation Thickness - 75 - Pipe+fittings+flanges+valves+inline valves+supports
593Insulation type - IH - Insulation Thickness - 90 - Pipe+fittings+flanges+valves+inline valves+supports
594Insulation type - IH - Insulation Thickness -100 - Pipe+fittings+flanges+valves+inline valves+supports
595Insulation type - IH - Insulation Thickness -115 - Pipe+fittings+flanges+valves+inline valves+supports
596Insulation type - IH - Insulation Thickness -125 - Pipe+fittings+flanges+valves+inline valves+supports
597Insulation type - IH - Insulation Thickness -140 - Pipe+fittings+flanges+valves+inline valves+supports
598Insulation type - IH - Insulation Thickness -150 - Pipe+fittings+flanges+valves+inline valves+supports
599Insulation type - IH - Insulation Thickness -165 - Pipe+fittings+flanges+valves+inline valves+supports
600Insulation type - IH - Insulation Thickness - 175 - Pipe+fittings+flanges+valves+inline valves+supports
601Insulation type - IH - Insulation Thickness -190 - Pipe+fittings+flanges+valves+inline valves+supports
602Insulation type - CC - Insulation Thickness - 25 - Pipe+fittings+flanges+valves+inline valves+supports
603Insulation type - CC - Insulation Thickness - 40 - Pipe+fittings+flanges+valves+inline valves+supports
604Insulation type - IS - Insulation Thickness - 25 - Pipe+fittings+flanges+valves+inline valves+supports
605Insulation type - IS - Insulation Thickness - 40 - Pipe+fittings+flanges+valves+inline valves+supports
606Insulation type - IS - Insulation Thickness - 50 - Pipe+fittings+flanges+valves+inline valves+supports
607Insulation type - IS - Insulation Thickness - 65 - Pipe+fittings+flanges+valves+inline valves+supports
608Insulation type - IS - Insulation Thickness - 75 - Pipe+fittings+flanges+valves+inline valves+supports
609Insulation type - IS - Insulation Thickness - 90 - Pipe+fittings+flanges+valves+inline valves+supports
610Insulation type - IS - Insulation Thickness - 100 - Pipe+fittings+flanges+valves+inline valves+supports
611Insulation type - IT - Insulation Thickness - 25 - Pipe+fittings+flanges+valves+inline valves+supports
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