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Tender For Supply, Fabrication And Erection Of Steelstructural, Fabrication And Erection Of Piping, Equipment Erection, Painting And Insulation Works For Ms Block / Pfcc Unit -Nrep, numaligarh-Assam

Numaligarh Refinery Limited has published Tender For Supply, Fabrication And Erection Of Steelstructural, Fabrication And Erection Of Piping, Equipment Erection, Painting And Insulation Works For Ms Block / Pfcc Unit -Nrep. Submission Date for this Tender is 06-07-2023. Paint System Tenders in numaligarh Assam. Bidders can get complete Tender details and download the document.




Tender Notice

35459710
Corrigendum : Tender For Supply, Fabrication And Erection Of Steelstructural, Fabrication And Erection Of Piping, Equipment Erection, Painting And Insulation Works For Ms Block / Pfcc Unit -Nrep
Open Tender
Indian
Assam
numaligarh
06-07-2023

Tender Details

Supply, Fabrication And Erection Of Steelstructural, Fabrication And Erection Of Piping, Equipment Erection, Painting And Insulation Works For Ms Block / Pfcc Unit -Nrep - Installation Of Static Equipment Supplied In Single Piece .For Detailed Work Itemdescription Refer ( Sl No 1.1 Section 1 Ofannexure-I ) 4 Erection Of Equipments Weights Up To 30 Tons 5 Erection Of Equipments Weightsabove 30Tons & Upto50 Tons 6 Erection Of Equipments Weightsabove 50Tons & Upto100 Tons 7 Erection Of Equipments Weights Above 100 & Upto 200 Tons. 8 Erection Of Equipments Weights Above200 & Upto 300 Tons. 9 Installation Of Static Equipment Supplied In Two Pieces / Multiple.For Detailed Work Itemdescription Refer ( Item No 1.2 Section 1 Ofannexure-I ) 10 Assembly, Installation Of Static Equipment ( Supplied In Multiple Pieces ) - Fit-Up, Welding And Pressure Testing Of Equipment By Equipment Vendor And All Other Assistance By Contractor 11 1P25-Cc-1026 - Debutanizer - Dimension - Dia 4000; 53.700M Height _1P25-Cc-1027 -Lpg Amine Contactor - Dimention - Dia 3500; 32.535.000M Height _1P25-Cc-1326-Primary Absorber - Dimention- Dia 2700; 41.500M Height _ 1P25-Cc-3026 - Deethanizer Stripper - Dimention- Dia 4000; 39.750M Height _ 1P26-Cc-8726 - Caustic Prewash Columndimention- Dia 3500; 13, 350 M Height _ 1P26-Vv-1031 - Lpg Sand Filter Vessel - Dia 4500; 14, 550 M Height 12 Assistance For Installation And Field Welding Of Heavy Lift Equipment Supplied In Two Pieces Where Main Liftingand Trailing Crane Including Erection Engineering Andcrew Will Be Provided By Owner And Field Welding Will Be Carried Out By Equipment Vendor.For Detailed Work Itemdescription Refer ( Item No 1.4 Section 1 Ofannexure-I ) 13 Assembly, Installation Of Static Equipment ( Supplied In Two Pieces ) - Fit-Up, Welding And Pressure Testing Of Equipment By Equipment Vendor And All Other Assistance By Contractor 14 Equipments Tag - 1P25-Cc-2626, Dimension - Dia 8000 / 5000; Height 58.000M, 15 Installation Of Rotary Equipments Like Pumps, Agitators Etc. For Detailed Work Itemdescription Refer ( Item No 1.6 Section 1 Ofannexure-I ) 16 Erection Of Equipments 17 Installation Of Package Equipments Like Air Fin Coolers, Compressor, Lube Oil Skid, Psa Unit, Refrigeration Unit, Caustic Washing Unit, Acid Gas Flare With Supporting Str. And Chiller Package Etc. For Detailed Work Itemdescription Refer ( Item No 1.7 Section 1 Ofannexure-I ) 18 Erection Of Package Majorly Mounted On One Or More Skids With Some Assembly On The Skid And Interconnecting Skids 19 Erection Of Equipments Weights Up To 50 Tons 20 Erection Of Equipments Weights Above 50Tons & Upto 100 Tons 21 Assembly And Erection Of Package Equipment Supplied In Knocked Down Condition Like Compressors, Refrigeration Unit, Turbines, Aircoolers Etc.Weight Of Air Cooler Includes Structural Weight. ( Item No 1.7 Section 1 Ofannexure-I ) 22 Erection And Sub Assembly Of Equipment 23 Installation Of Eot Cranes / Hoist / Chain Pulley Blocks For Detailed Work Itemdescription Refer ( Item No 1.8 Section 1 Ofannexure-I ) 24 Chain Pulley Blocks ( Alongwith Geared Trolley ) Capacity Up To 10 Tons 25 Chain Pulley Blocks ( Alongwith Geared Trolley ) Capacity Above 10 Tons To 20 Tons 26 Chain Pulley Blocks ( Alongwith Geared Trolley ) Capacity Above 20 Tons To 30 Tons 27 Installation Of Safety Shower / Sample Cooler / Sample Bombfor Detailed Work Itemdescription Refer ( Item No 1.9 Section 1 Ofannexure-I ) 28 Safety Shower 29 Sample Cooler / Sample Bomb 30 Installation Of Steam Supply And Condensate Manifolds At Various Locations And Elevations. 31 Site Hydrotesting Of Heat Exchangersfor Detailed Work Itemdescription Refer ( Item No 1.10 Section 1 Ofannexure-I ) 32 Hydro Testing Of Heat Exchanger ( Shell Side & Tube Side ) 33 Supply And Application Of Grouting Materialfor Static / Rotary / Package Equipments For Detailed Work Itemdescription Refer ( Item No 1.11 Section 1 Ofannexure-I ) 34 Type : Non Shrink Cementetious Gp2 35 Type: M 40 Concrete ( Cement:Sand: Grit-1:1:1 ) 36 Type : Epoxy Grout 37 Installation Of All Types Of Equipment Internalsas Per The Technical Specification Andinstruction Of Engineer-In-Chargefor Detailed Work Itemdescription Refer ( Item No 1.12 Section 1 Ofannexure-I ) 38 Trays, Demisters, Down Commer Pipe, Supportsetc 39 Installation Of All Types Of Equipment Packings As Per Vendor / Licensors / Technical Specification And Instruction Of Engineer-In-Charge For Detailed Work Itemdescription Refer ( Item No 1.14 Section 1 Ofannexure-I ) 40 Packings 41 Installation Of Static Equipment For Which Nozzle S Will Be Welded At Site. For Detailed Work Itemdescription Refer ( Item No 1.2 Section 1 Ofannexure-I ) 42 Installation Of Static Equipment Supplied With Some Nozzles Loose - Fit-Up, Welding And Pressure Testing Of Equipment By Equipment Vendor And All Other Assistancelike Providing Scaffolding, Welding Machine, Work Permit Etcby Contractor 43 1P25-Vv-2831- Feed Surge Drum1p25-Vv-6631- Closed Blowdown Drum-1 1P25-Vv-6632 - Closed Blowdown Drum-21P25-Vv-6931 - Amine Blow Down Drum 1P26-Vv-1031 - Lpg Sand Filter Vessel1p25-Vv-1031 - Debutanizer Overhead Receiverp25-Vv-6131 -Flare Knock Out Drump26-Vv-7031 - Caustic Closed Blow Down Drum 44 Sand Filling Of Burried Vessels 45 Filling In Excavations, Pits, Trenches With Selected River Sand Laid In Layers Of 200 Mm Compacted Thickness By Mechanical Means Including Compact To 95% Modified Proctor Density At Omc, Watering Etc. All As Per Technical Specifications ( Quantities For Backfilling To Be Worked Out By Deducting Volume Of Concrete From Authorised Excavation Quantity. ) 46 Section 2 47 Above Ground Piping Works ( Pip ) 48 Fabrication And Installation Of A / G Piping Works.For Detailed Work Itemdescription Refer ( Item No Pip.2.1 Section 2 Ofannexure-I ) 49 Carbon Steel Pipe Non Ibr - All Grade And Specifications Including ( Nace, H2services, Amine, Caustic ) For Detailed Work Itemdescription Refer ( Item No Pip.2.1.1 Section 2 Ofannexure-I ) 50 Shop / Field Welding 51 Socket Weld - All Thickness 52 Butt Weld ( Sb ) - All Thickness 53 Butt Weld ( Sb ) - Above 10 Up To 20 54 Butt Weld - Up To 10 Mm 55 Butt Weld - Above 10 Up To 20 56 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 57 All Thickness 58 Carbon Steel Pipe Ibr - All Grade And Specifications For Detailed Work Itemdescription Refer ( Item No Pip.2.1.2 Section 2 Ofannexure-I ) 59 Shop / Field Welding 60 Socket Weld - All Thickness 61 Butt Weld - Up To 10 Mm 62 Butt Weld - Above 10 Up To 20 63 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 64 All Thickness 65 Carbon Steel Pipe - Galvanizedfor Detailed Work Itemdescription Refer ( Item No Pip.2.1.3 Section 2 Ofannexure-I ) 66 Shop / Field Welding 67 Threaded ( Sb ) - All Thickness 68 Butt Weld - Up To 10 Mm 69 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 70 All Thickness 71 Ltcs Pipe - All Grade And Specifications Including ( Nace, H2 Services, Caustic+Amine ) For Detailed Work Itemdescription Refer ( Item No Pip.2.1.4 Section 2 Ofannexure-I ) 72 Shop / Field Welding 73 Socket Weld - All Thickness 74 Butt Weld - Up To 10 Mm 75 Butt Weld - Above 10 Up To 20 76 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 77 All Thickness 78 Alloy Steel Pipe Non Ibr- All Grade P5 / P9 / P11 / P22 Including ( Nace, H2 Services ) , For Detailed Work Itemdescription Refer ( Item No Pip.2.1.5 Section 2 Ofannexure-I ) 79 Shop / Field Welding 80 Socket Weld - All Thickness 81 Butt Weld - Up To 10 Mm 82 Butt Weld - Above 10 Up To 20 83 Butt Weld - Above 20 Up To 30 84 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 85 All Thickness 86 Alloy Steel Pipeibr- All Grade P5 / P9 / P11 / P22 Including ( Nace, H2 Services ) , For Detailed Work Itemdescription Refer ( Item No Pip.2.1.6 Section 2 Ofannexure-I ) 87 Shop / Field Welding 88 Socket Weld - All Thickness 89 Butt Weld - Up To 10 Mm 90 Butt Weld - Above 10 Up To 20 91 Butt Weld - Above 20 Up To 30 92 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 93 All Thickness 94 Stainless Steel / Inconnel Steel Pipe Non Ibr- All Grade And Specifications Including ( Nace, H2 Services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.1.7 Section 2 Ofannexure-I ) 95 Shop / Field Welding 96 Socket Weld - All Thickness 97 Butt Weld ( Sb ) - All Thickness 98 Butt Weld - Up To 10 Mm 99 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 100 All Thickness 101 Fabrication And Installation Of Cpvc 4120 Piping 102 Fixing And Installation Of Cpvc Pipies Having Thermal Stability For Hot And Cold Water Supply Including All Cpvc Plain And Brass Threaded Fittings Including Fixing The Pipe With Clamps St Every 1 M Spacing, This Includes Jointing Of Pipes With One Step Cpvc Solvent And Testing Of Joints Complete As Per Derection Of Engineer Incharge For Various Vatious Nominal Outer Dia Pipes 103 Nominaldia Pipe 3 / 4 104 Nominaldia Pipe 2 105 Nominaldia Pipe 3 106 Nominaldia Pipe 1 107 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 108 All Thickness 109 Fabrication And Installation Of Internal Coatedpipes. 110 Shop / Field Welding 111 Butt Weld - Up To 10 Mm 112 Butt Weld - Above 10 Up To 20 113 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 114 All Thickness 115 Installation Of Pre-Fabricated A / G Piping Works.For Detailed Work Itemdescription Refer ( Item No Pip.2.2 Section 2 Ofannexure-I ) 116 Carbon Steel Pipe Non Ibr - All Grade And Specifications Including ( Nace, H2services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.1 Section 2 Ofannexure-I ) 117 Welding- Field 118 Socket Weld - All Thickness ( Sb ) 119 Butt Weld - All Thickness ( Sb ) 120 Butt Weld - Up To 10 Mm 121 Butt Weld - Above 10 Up To 20 122 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 123 All Thickness 124 Carbon Steel Pipe Ibr - All Grade And Specifications Including ( Nace, H2services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.2 Section 2 Ofannexure-I ) 125 Welding- Field 126 Socket Weld - All Thickness 127 Butt Weld - Up To 10 Mm 128 Butt Weld - Above 10 Up To 20 129 Butt Weld - Above 20 Up To 30 130 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 131 All Thickness 132 Carbon Steel Galvanized - All Grade And Specifications Including ( Nace, H2services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.3 Section 2 Ofannexure-I ) 133 Welding- Field 134 Threaded ( Sb ) - All Thickness 135 Threaded ( Bb ) - Up To 10 Mm 136 Butt Weld - Above 10 Up To 20 137 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 138 All Thickness 139 Ltcs Pipe - All Grade And Specifications Including ( Nace, H2services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.4 Section 2 Ofannexure-I ) 140 Welding- Field 141 Butt Weld - Up To 10 Mm 142 Butt Weld - Above 10 Up To 20 143 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 144 All Thickness 145 Alloy Steel Pipe Non Ibr- All Grade P5 / P9 / P11 / P22 Including ( Nace, H2 Services ) For Detailed Work Itemdescription Refer ( Sl No Pip.2.2.5 Section 2 Ofannexure-I ) 146 Welding- Field 147 Butt Weld - All Thickness ( Sb ) 148 Butt Weld - Up To 10 Mm 149 Butt Weld - Above 10 Up To 20 150 Butt Weld - Above 20 Up To 30 151 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 152 All Thickness 153 Alloy Steel Pipe Ibr- All Grade P5 / P9 / P11 / P22 Including ( Nace, H2 Services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.6 Section 2 Ofannexure-I ) 154 Welding- Field 155 Butt Weld - Up To 10 Mm 156 Butt Weld - Above 10 Up To 20 157 Butt Weld - Above 20 Up To 30 158 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 159 All Thickness 160 Stainless Steel / Inconnel Steel Pipe Non Ibr- All Grade And Specifications Including ( Nace, H2 Services ) For Detailed Work Itemdescription Refer ( Item No Pip.2.2.7 Section 2 Ofannexure-I ) 161 Welding- Field 162 Butt Weld - Up To 10 Mm 163 Butt Weld - Above 10 Up To 20 164 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 165 All Thickness 166 Fabrication And Installation Of Internal Coatedpipes. 167 Welding- Field 168 Butt Weld - Up To 10 Mm 169 Butt Weld - Above 10 Up To 20 170 Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying Etc, 171 All Thickness 172 Erection Of Valves 173 Erection Of Flanged / Welded Valves / Strainers / Bellows ( Except Tsv / Psv & Control Valve ) . For Detailed Work Itemdescription Refer ( Item No Pip.2.3.1 Section 2 Ofannexure-I ) ( Installation Of Valves For Sizes 1.5 And Below Shall Be Included In The Installation Of Piping And Shall Not Be Considered For Separate Payement.Only Valves 2 Inch And Above 2 Inch Shall Qualify For Measurement ) 174 All All Sizes And For All Pound Ratings. 175 Erection Of Flanged / Welded / Sandwichedpressure Safery Valves / Temperature Safety Valve Of All Ratings, All Sizes. For Detailed Work Itemdescription Refer ( Item No Pip.2.3.2 Section 2 Ofannexure-I ) 176 All All Sizes And For All Pound Ratings. ( For Clalculating The Inch Dia, 2 Timesinlet Size Will Be Considered ) 177 Erection Of Flanged / Welded / Sandwichedcontrol Valves Of All Ratings With Actuators And Volume Bottles For Detailed Work Itemdescription Refer ( Item No Pip.2.3.3 Section 2 Ofannexure-I ) ( Installation Of Valves For Sizes 1.5 And Below Shall Be Included In The Installation Of Piping And Shall Not Be Considered For Separate Payement.Only Valves 2 Inch And Above 2 Inch Shall Qualify For Measurement ) 178 All All Sizes And For All Pound Ratings. 179 Section 3 180 Non Destructive Test ( Ndt ) 181 Carry Out Non Destructive Testing And Post Weld Heat Tretement Work As Per Specification And Instruction Of Engineer In Chargefor Detailed Work Itemdescription Refer ( Item No Ndt.3.1 Section 3 Ofannexure-I ) 182 Radiography Test 183 Carrying Out Radiography Test -Thickness ( By -X-Ray Or Gamma Ray Or Selinium 75 ) For Sizes Up To 2 By Eliptical Shot 184 Carrying Out Radiography Test -By -Gamma Ray For Sizes Above 2 185 Carrying Out Radiography Test -By -Selinium 75 Source Advanced Technique ( Safe Rad ) For Sizes Above 2 186 Ultrasonic Test 187 Carrying Out Ultrasonic Test - All Thickness 188 Carrying Out Phased Array Ultrasonic Test ( Paut ) Inclusive Of Mobilisation Of Paut Machine With Level Ii Operator, Consumable For Work In 12 Hour Shift 189 Magnetic Particle Test 190 Carrying Out Magnetic Particle Test - All Thickness 191 Dye Penetrant Test 192 Carrying Out Dp Test - All Thickness 193 Post Weld Heat Tretement ( Pwht ) 194 Carrying Out Post Weld Heat Treatment ( Pwht ) Including Hardness Test 195 Carrying Out Pmi Check ( For Work Itemdescription Refer Annexure-I ) 196 Pmi Check Of Raw Material / Welding Joint ( 3 Spots / Joint ) 197 Section 4 198 Chemical Cleaning / Passivation Work ( Ccl ) 199 Degreasing And Chemical Cleaning Inclusive Of Rinsing, Preservation, Neutralization, Drying Etc For Piping, Equipments As Per Specification And As Per Instruction Of Engineer-In-Charge.For Detailed Work Itemdescription Refer ( Item No Ccl.4.1 Section 4 Ofannexure-I ) 200 Degreasing / Chemical Cleaning / Passivations Of Piping 201 Section 5 202 Steam Tracing Work ( Stw ) 203 Fabrication, Erection, Alignment, Supporting, Welding Ofsteam Tracing Of Pipe Lines Installation Of Supply & Return Manifolds As Per Drawings Andspecification, For Detailed Work Itemdescription Refer ( Item No Stw.5.1 Section 5 Ofannexure-I ) 204 Carbon Steel Size - 0.5 Nominal Dia 205 Carbon Steel Size - 0.75 Nominal Dia 206 Section 6 207 Pipe Support Works ( Psw ) 208 Supply, Fabrication, Erection, Blast Cleaning, Painting Of Carbon Steel / Stainless Steel Secondary / Special Pipe Supports As Per Technical Spcs. & As Per Engineer Incharge. For Detailed Work Itemdescription Refer ( Item No Psw.6.1 Section 6 Ofannexure-I, For Painting Please Refer Section 7 Of Annexure I ) 209 Supply, Fabrication, Erection, Alignment, Welding, Site Adjustment, Bolting, Of Carbon Steel Secondary Supports / Special Supports 210 Supply, Fabrication, Erection, Alignment, Welding, Site Adjustment, Bolting, Of Stainless Steel Secondary Supports / Special Supports 211 Fabrication, Surface Prepration, Painting And Fixing, Of Trunnion Support / Dummy Pipe On Pipe As Per Specification. For Detailed Work Item Description Refer ( Item No Psw.6.2 Section 6 Of Annexure-I ) 212 Carbon Steel Trunnion Support On Pipe As Per Specification. 213 Alloy Steel Trunnion Support On Pipe As Per Specification. 214 Stainless Steel / Inconnel Steel Trunnion Support On Pipe As Per Specification. 215 Supply Graphite Sheet / Teflon Sheet Of Thickness 10 Mm & Installing As Per Support Specificatiion 216 Supply & Installation Of Calcium Silicate Plates For High Temperature Line Used As Isolators.- Thickness 25 Mm As Per Drawings. 217 Erection, Alignment And Load Setting Of Spring Supports. For Detailed Work Item Description Refer ( Item No Psw.6.3 Section 6 Of Annexure-I ) ( Approx. 200 Nos Of Spring Supports ) 218 Installation Of Davit Arm 219 Erection Of Davitsof Various Capacities At Variouslocations And Elevations On The Structural Platforms / Pipe Racks By Weldingor Bolting Forlifting / Loweringvalve / Safety Valves Etc By Providing Tools, Tackles, Crane, Machinary , Scaffloding At Various Locations / Elevations, Consumeblesetc Andnecessory Skilled , Unskilled Manpower, Safety , Supervision Etc. The Workshall Becarriedout As Perthe Specifications, Drawings & Instructions Ofengineer -In- Charge. 220 Section 7 221 Surface Preparation & Painting Works ( Spp ) 222 Surface Preparation And Painting Works On External Surface Of Equipment / Piping / Valves / Pipe Supports Including Arrow Marking And Colour Band Etc. For Detailed Work Itemdescription Refer ( Item No Spp.7.1 Section 7 Ofannexure-I ) 223 Supply And Application Of Painting On External Surface Of Cs, Ltcs, As Piping / Equipmentincluding Primary Pipe Supports, Arrow Marking And Colour Band Asper Paint System. For Detailed Work Itemdescription Refer ( Item No Spp.7.1.2 Section 7 Ofannexure-I ) Painting System Cs2 - Temp. -14 To 100 Dec. 224 All Ag Piping 225 Equipment Like Vessels, Exchangers Etc 226 Supply And Application Of Painting External Surface Of Cs, Ltcs, As Piping / Equipmentincluding Primary Pipe Supports Arrow Marking And Colour Band Asper Paint System. For Detailed Work Itemdescription Refer ( Item No Spp.7.1.3 Section 7 Ofannexure-I ) Painting System Cs3 - Temp. 101 To 400 De. 227 All Ag Piping 228 Equipment Like Vessels, Exchangers Etc 229 Supply And Application Of Painting On External Surface Of Cs, Ltcs & Las Piping / Equipment Including Primary Pipe Supports , Arrow Marking And Colour Band Asper Paint System.For Detailed Work Itemdescription Refer ( Item No Spp.7.1.5 Section 7 Ofannexure-I ) Painting System Cs5 - Temp. -45 To 200 Dec. 230 All Ag Piping 231 Equipment Like Vessels, Exchangers Etc 232 Supply And Application Of Painting On External Surface Of Cs, Ltcs & Las Pipingincluding Primary Pipe Supports, Arrow Marking And Colour Band Asper Paint Systemfor Detailed Work Itemdescription Refer ( Item No Spp.7.1.6 Section 7 Ofannexure-I ) Painting System Cs6 - Trmp. 201 To 540 Dec 233 All Ag Piping 234 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 235 Surface Prepration By Blast Cleaning, Supply And Application Of Painting On External Surface Of Cs Undergroundpiping Ncluding Primary Supports , Arrow Marking, Banding, Lettering And Stenciling Asper Paint Coating System. For Detailed Work Itemdescription Refer ( Item No Spp.7.1.9 Section 7 Ofannexure-I ) Painting System Cb1temp. 25 To 65 Dec. 236 All Ug Piping 237 Surface Prepration By Blast Cleaning, Supply And Application Of Painting On External Surface Of Cs Under Ground Pipingincluding Primary Supports , Arrow Marking, Banding, Lettering And Stenciling Asper Paint Coating Systemfor Detailed Work Itemdescription Refer ( Item No Spp.7.1.10 Section 7 Ofannexure-I ) Painting System Cb2- Temp. 66 To 150 Dec. 238 All Ug Piping 239 Surface Prepration By Blast Cleaning, Supply And Application Of Painting On External Surface Of Carbon Steel Gipiping / Equipment / Un Insulated Tanks Including Primary Supports , Arrow Marking, Banding, Lettering And Stenciling Asper Paint Coating System Cg1for Detailed Work Itemdescription Refer ( Item No Spp.7.1.12 Section 7 Ofannexure-I ) Painting System Cg1 - Temp Upto 60 Dec. 240 All Ag Piping 241 Touchup Painting Of Piping Spools, Equipment Like Vessels, Exchangers Etc 242 Final Painting Of Piping Spoolsafter Erection Insitu As Per Instructions Of Eic 243 Surface Preparation, Supply And Application Ofpaint On Insulated And Uninsulated Piping / Equipment Forlettering And Stenciling For The Identification ( Equipment Number, Equipment Name And Service Description ) As Per Specification Provided Elsewhere In The Contract. ( Item No Spp.7.1.9 Section 7 Ofannexure-I ) 244 Identification Lettering 245 Letter Size - 25 Mm 246 Letter Size - 32 Mm 247 Letter Size - 50 Mm 248 Letter Size - 100 Mm 249 Letter Size - 150 Mm 250 Section 8 251 Structural Works ( Str ) 252 Supply, Fabrication Including Machining Of Surface If Any.For Detailed Work Itemdescription Refer ( Item No Str.8.1 Section 8 Ofannexure-I ) 253 Supply, Fabrication Including Machining Of Surface If Any .For Detailed Work Itemdescription Refer ( Item No Str.8.1B Section 8 Ofannexure-I ) For Semi Builtup Sections. 254 Surface Preparation, Providingand Application Of Two Coats ( Primer And Finish Coat ) Of Fp-3A ( Aromatic Amine Cured Epoxy Resin Medium Suitably Pigmented ) Each Coat Of 100 Micron. For Detailed Work Itemdescription Refer ( Item No Str.8.2.1 Section 8 Ofannexure-I ) 255 Surface Preparation, Providing And Application Of Sspc-Sp-10 Inorganic Zinc Silicate ( Fp-6 ) , 1 Coat, 75 Μm, Epoxy High Build ( Fp-3A ) , 1 Coat, 170 Μm Acrylic Polyurethane ( Fp-1 ) , 1 Coat, 40 Μm, Total Dft At Shop = 285 Μm On All Steel Surfaces.For Detailed Work Itemdescription Refer ( Item No Str.8.2.2 Section 8 Ofannexure-I ) 256 Blast Cleaning As Per Standard Sspc-Sp-10 Including All Tools And Tackles, Compressor, Etc.All As Per Technical Specifications 257 Erection Of Prefabricated Structural Steel For Detailed Work Itemdescription Refer ( Item No Str.8.4 Section 8 Ofannexure-I ) 258 Supply, Fabrication , Erection Of Electroforged Galvanised Grating 25 Mm Thk ( Weight Approx. 35 Kg / M2 ) .For Detailed Work Itemdescription Refer ( Item No Str.8.5.0 Section 8 Ofannexure-I ) 259 Supplying, Storing, Fabricating, Delivering To Site Structural Steel Of Grade E250br Conforming To Is: 2062For Ms Electroforged Gratings Tread With Nosing Plate With Hot Dip Galvanizing ( 120 Micron ) 260 Supply, Fabrication And Erection Of Hand Rails On Equipment Platforms, Technological Structures Etc.As Per Specification And Drawings For Detailed Work Itemdescription Refer ( Item No Str.8.6 Section 8 Ofannexure-I ) 261 Supply, Fabrication And Erection Of For Structures, Walkways, Platforms ( Except Platform Around / On Circular Vessel ) Staircases: Top Rail, Mid-Rail And Upright Should Be 32 Nb ( M ) Ms Tubes, No Toe Guard ( 100Mmx5mm ) Etc. All As Per Technical Specificationsfor Detailed Work Itemdescription Refer ( Item No Str.8.6 A Section 8 Ofannexure-I ) 262 Supply, Fabrication And Erection Of For Structures, Walkways, Platforms ( Except Platform Around / On Circular Vessel ) Staircases: Top Rail Should Be 32 Nb ( M ) Ms Tubes But Mid Rail Shall Be 50X6 Ms Flat And Vertical Post Shall Be Of Angle Section L50x50x6 With Toe Guard. For Detailed Work Itemdescription Refer ( Item No Str.8.6B Section 8 Ofannexure-I ) 263 Erection Of For Ms Galvanised Grating Tread For Staircase At All Elevations As Per Specification And Drawings For Detailed Work Itemdescription Refer ( Item No Str.8.7 Section 8 Ofannexure-I ) 264 Supplying, Storing, Fabricating, Delivering, Erectionof Structural Steel Of Grade E250br Conforming To Is: 2062For6 / 7 Mm Thk Chequered Plates Including Hot Dip Galvanising ( 120 Micron ) At All Heights And Levels As Per Drawingincludingtools, Tackles, Cutting, Welding, Consumables, Etc For All Types Of Structures In Buildings, Pipe Racks, Platforms, Sheds, Towers , Ladders Etc , All Complete As Per Technical Specifications. 265 Supplying, Storing, Fabricating, Delivering, Erection Of Structural Steel Of Grade E250br Conforming To Is: 2062For8 / 9 Mm Thk Chequered Plates Including Hot Dip Galvanising ( 120 Micron ) As Per Standard Drawing No. Tk-1Zzza-Cv-Std-0005 At All Heights And Levels As Per Drawingincludingtools, Tackles, Cutting, Welding, Consumables, Etc For All Types Of Structures In Buildings, Pipe Racks, Platforms, Sheds, Towers , Ladders Etc , All Complete As Per Technical Specifications. 266 Section 9 267 Under Ground Piping Works ( Ugp ) 268 Fabrication And Laying Of Carbon Steel U / G Piping Works ( Including Nace & H2 Serivces ) Including Blasting, Primer Painting, Wrapping And Coatingn As Per Specification . For Detailed Work Itemdescription Refer ( Item No Ugp.9.1 Section 9 Ofannexure-I ) 269 Fabrication Of Ug Piping For All Thickness 270 Laying Of Ug Piping ( All Thickness ) 271 Wrapping And Coating Of Piping Spools Including Field Joint As Per The Specifications Including Supply Of All Materials, Tools And Tackles, Etc. The Detailed Specification For Wrapping And Coating Is As Under. For Detailed Work Itemdescription Refer ( Item No Ugp.9.2 Section 9 Ofannexure-I ) 272 3Lpe Coated ( Only Field Joints ) 273 Supply And Filling River Sand Around Ug Piping For Padding. For Detailed Work Itemdescription Refer ( Item No Ugp.9.3 Section 9 Ofannexure-I ) 274 Application Of Lining On Internal Surface Of Pipes Including Field Joint As Per Specification.For Detailed Work Itemdescription Refer ( Item No Ugp.9.3 Section 9 Ofannexure-I ) 275 Epoxy Coating ( Only Field Joints ) 276 Section 11 277 Modification Works ( Mis ) 278 Modification Of Piping / Additional Works :-Fabrication Ofmodified Pipe Spools / In Situ Modification By Cutting Grinding, Cold Bending, Edge Preparation, Fit Up Welding, Supporting, Punch Listing, Dilution Of Punch List, Flushing, Testing, Drying, Final Documentation Etc. For Detailed Work Itemdescription Refer ( Item No Mis.11.2 Section 11 Ofannexure-I ) 279 Carbon Steel Piping-All Grades ( Non Ibr ) 280 Cutting ( Up To Pipe Thickness 20 Mm ) 281 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 282 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 283 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 284 Carbon Steel Piping-All Grades ( Ibr ) 285 Cutting ( Up To Pipe Thickness 20 Mm ) 286 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 287 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 288 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 289 Ltcs Piping - All Grades 290 Cutting ( Up To Pipe Thickness 20 Mm ) 291 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 292 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 293 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 294 Alloy Steel Piping- All Grades ( Nibr ) 295 Cutting ( Up To Pipe Thickness 20 Mm ) 296 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 297 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 298 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 299 Stainless Steel -All Grades ( Nibr ) 300 Cutting ( Up To Pipe Thickness 20 Mm ) 301 Grinding / Edge Prpeparation / Bevelling / Fit Up / Welding ( Up To Pipe Thickness 20 Mm ) 302 Erection / Supporting / Punch Listing / Dilution Of Punch List ( All Thickness ) 303 Hydrotesting / Flushing / Reinstatement / Documentation ( All Thickness ) 304 Fabrication Of Carbon Steel Mitres, Concentric / Eccentric Reducers Etcas Per Drawing & Specification Provided In The Contract-Total Inch Dia Welding Involved In The Fabrication Will Be Considered For Payment. 305 Mitres Bends- 90 Deg, 60 Deg. & 45 Deg 306 Eccentric Reducer 307 Concentric Reducer 308 Fabricationand Installation Of Reinforcementpads For Pipe Connections Where Ever Required From Pipe Supplied As Fim. Cutting, Erection, Fit Up, Welding, Providing Tale Hole And Leak Test Testing ( Including Dpt / Mpt ) If Required And Per Forming Pmi Of The Sameby Using Alloy Analysers As Per Specification, Drawings, Instructions From Eic. Note :Reinforcementpads Are For Branch Pipe Connections 309 Reimforcement Pad For Branch Size : Carbon Steel Piping Including - Cs, Cs Ibr, Cs H2, Cs Nace, Cvs Int Coated , Csnace+Amine Etc 310 3.0 Inch Nb 311 4.0 Inch Nb 312 6.0 Inch Nb 313 8.0 Inch Nb 314 10.0 Inch Nb 315 12.0 Inch Nb 316 14.0 Inch Nb 317 16.0 Inch Nb 318 18.0 Inch Nb 319 20.0 Inch Nb 320 22.0 Inch Nb 321 28.0 Inch Nb 322 30.0 Inch Nb 323 32.0 Inch Nb 324 34.0 Inch Nb 325 42.0 Inch Nb 326 44.0 Inch Nb 327 48.0 Inch Nb 328 56.0 Inch Nb 329 60.0 Inch Nb 330 72.0 Inch Nb 331 Reimforcement Pad For Branch Size - Alloy Steel Piping -As, As Ibr, As H2, As Catalyst Piping Etc. 332 3.0 Inch Nb 333 4.0 Inch Nb 334 6.0 Inch Nb 335 8.0 Inch Nb 336 10.0 Inch Nb 337 12.0 Inch Nb 338 14.0 Inch Nb 339 16.0 Inch Nb 340 18.0 Inch Nb 341 20.0 Inch Nb 342 30.0 Inch Nb 343 Reimforcement Pad For Branch Size -Ltcs Piping 344 6.0 Inch Nb 345 10.0 Inch Nb 346 14.0 Inch Nb 347 56.0 Inch Nb 348 Reimforcement Pad For Branch Size -Sspiping 349 4.0 Inch Nb 350 6.0 Inch Nb 351 10.0 Inch Nb 352 12.0 Inch Nb 353 Bolt Tensioning: 354 Carrying Out Tensioning Of Bolted Joints On All Types Of Piping As Called For In Specification No Tp-1Zzza-Pi-Spe-0005_D1 On Already Erected Systemincluding Supply Of All Materials, Recording Devices, Instruments Etc; Providingall Normal Andspecial Equipment And Gadgets, Skilled / Un Skilled Labour, Pecialist, Supervisory Staffand Completing The Work In All Respects As Per Specifications Andinstructions Ofengineer-In-Charge. Some Joints May Require Bolt Tensioning More Thanonce, But, Payment For One Joint Shall Be Made Only Once. - 355 150# Joints 356 Nb 14.000 Inches 357 Nb 16.000 Inches 358 Nb 18.000 Inches 359 Nb 20.000 Inches 360 Nb 24.000 Inches 361 Nb 28.000 Inches 362 Nb 30.000 Inches 363 Nb 32.000 Inches 364 Nb 36.000 Inches 365 Nb 42.000 Inches 366 Nb 48.000 Inches 367 Nb 56.000 Inches 368 Nb 60.000 Inches 369 300# Joints 370 Nb 10.000 Inches 371 Nb 12.000 Inches 372 Nb 14.000 Inches 373 Nb 16.000 Inches 374 Nb 18.000 Inches 375 Nb 20.000 Inches 376 Nb 24.000 Inches 377 Nb 28.000 Inches 378 Nb 30.000 Inches 379 Nb 32.000 Inches 380 600# Joints 381 Nb 6.000 Inches 382 Nb 8.000 Inches 383 Nb 10.000 Inches 384 Nb 14000 Inches 385 Nb 16.000 Inches 386 900# Joints 387 Nb 10.000 Inches 388 Nb 12.000 Inches 389 Nb 14.000 Inches 390 Nb 16.000 Inches 391 Nb 26.000 Inches 392 Nb 28.000 Inches 393 Nb 30.000 Inches 394 1500# Joints 395 Nb 02.000 Inches 396 Installation Of Piping Special Parts 397 Supply Anderection Of Ss 316 L Wire Mesh For Bird Protectionscreen On Pipe As Per Specification 398 Installation Of Splash Guard On Flanges 399 Installation Of Ows Funnel Strainer As Per Specification 400 Supply And Installation Of Site Fabricated Extended Valve Stem As Per Drawing 401 Bending Of Pipes For Preparation Of Rings : 402 The Job Includes Bending Of Pipes In The Required Curvature And Preparation Of Rings By Supplying Of All Tools, Tackles, Labour And Supervision To Complete The Job As Per Instructions And To The Full Satisfactionof The Engineer-In-Charge. This Item Will Be Operated As Per Instruction Ofengineer-In-Charge. 403 0.5 Inch 404 0.75 Inch 405 1 Inch 406 1.5 Inch 407 2 Inch 408 Section 12 409 Labour Rates ( Mis ) 410 Providing Skilled / Unskilled Manpower With All The Tools & Tackles, Consumables, Brooms, Dial Indicators, Laser Alignment Instruments, Supervision, Safety, Ppes Etc. For Carrying Out Pre Commissioning / Commissioning Activities And Completing The Work As Per The Instruction And Complete Satisfaction Of The OwnerS / Engineer In Charge.For Detailed Work Itemdescription Refer ( Item No Mis.12.1 Section 12 Ofannexure-I ) In Two Shifts ( Each Shift Of 12 Hrs ) 411 Pipe Fitter 412 Mill Wright Fitter 413 Arc Welder 414 Tig Welder 415 Helper 416 Rigger 417 Gas Cutter 418 Grinder 419 Electrician 420 Painter 421 Structural Fitter 422 Structural Welder 423 Tack Welder 424 Job Supervisor 425 Section 13 426 Anchor Fasteners Works ( Hilti Or Other Equivalent As Approved By Engineer In Charge ) 427 Supply, Drilling And Fixing Of Mechanical / Chemical Expansion Anchor Fastener Of Required Size And Length As Per The Instruction Of Engineer In-Charge For Detailed Work Itemdescription Refer ( Item No Mis.13.1 Section 13 Ofannexure-I ) 428 Chemical Anchor Fasteners-Supply & Fixing 429 M12 X 150 Mm 430 M16 X 150 Mm 431 M20 X 150 Mm 432 M12 X 180 Mm 433 M25 X 200 Mm 434 Mechanical Anchor Fasteners-Supply & Fixing 435 M8 X 95 Mm 436 M10 X 100 Mm 437 M12 X 120 Mm 438 M16 X 150 Mm 439 M20 X 180 Mm 440 M25 X 200 Mm 441 Section 14 442 Scaffolding Works 443 Providing And Installating Independent Steel Scaffoldings At Various Locations And Elevations And Making Working Platforms & Approach Ladder As Per The Projectsafety Specifications And As Per Is 2750-1964To Use As Optional Item During Commissioning Of The Plant. For Detailed Work Itemdescription Refer ( Item No 14.1 Section 14 Ofannexure-I ) This Item Is Optional Item To Be Operated Only Upon Instructions Of Eic At All Levels. 444 Grade Slab To &Up To 8 Meters 445 From Above 8 Meters To & Up To 12 Meters 446 From Above 12 Meters To & Up To 24 Meter 447 From 24 Meters & Above 448 Section 15 449 Hiring Of Equipment / Machinery ( Mis ) 450 Mobilization Of Multiaxiel Hydrolic Trailer Of Capacity Of 400Mt With Primemover Along With Operator, Helper, Mechanic, Fuel, Consumables, Tools & Tackles And Spare Parts Etc As Per Instructions Of Engineer In Charge. Quoted Rates Includes Mobilization, Demobilization, Certification As Oper Requirement From Approving Authorities ( Shift Hours = 12 Hours Working ) Monthly Days = Calender Days. Sunday And Holiday Working Will Be On Prorata Basis.Mobilization Of Multiaxiel Hydrolic Trailer Will Be As Per The Instructions Of Engineer In Charge. 451 Mobilisation And Demobilization Of Erection Equipment On Hiringfor Site Erection Activity As Per Instructions Of Eic Of Epcm1.For Detailed Work Itemdescription Refer ( Item No Mis.15.1 Section 15 Ofannexure-I ) 452 Crane Of Capacity 250 Mt ( Shift Hours = 12 Hours Working ) Monthly Days = Calender Days. Sunday And Holiday Working Will Be On Prorata Basis. 453 Crane Of Capacity 650 Mt ( Shift Hours = 12 Hours Working ) Monthly Days = Calender Days. Sunday And Holiday Working Will Be On Prorata Basis. 454 Supply Oferection Equipment On Lease Basis Including Operator And Fuelfor Site Erection Activity. For Detailed Work Itemdescription Refer ( Item No Mis.15.2 Section 15 Ofannexure-I ) 455 Section 16 456 Fire Fighting Equipments ( Mis ) 457 Installation Of Fire Fighting Equipments Works.For Detailed Work Itemdescription Refer ( Item No Mis.16.1 Section 16 Ofannexure-I ) 458 Item And Size / Dimension 459 Fire Hydrant System 460 Single Headed Hydrant Valve, Conforming To Is: 5290 Type-A, Stainless Steel Conforming To Is: 3444 Gr. I, 80 Mm Nb Flange, Asme B 16.5 Cl.-150 Ff, Complete With Instantaneous Female Coupling With Blank Cap And Chain. - 65 Nb 461 Hose Box ( Outdoor Type ) - Moc-Frp, Grade / Pedestal Mounted Type. - 900 Mm * 600 * 250 462 Hose Box ( Indoor Type ) - Moc- Frp, Wall Mounted Type. - 900 Mm * 600 * 250 463 Fire Hose With Instantaneous M / F Couplings ( Ss 304 ) Conforming To Is: 636, Type-B. - 65 Nb * 150M 464 Universal Branch Pipe With Nozzle, Ss 304, As Per Is: 2871. - 65 Nb * 20Mm 465 Hydrant Wrench, Moc - Mild Steel Conforming To Is: 513, As Per Is: 903 - 65 Nb 466 Hose Reel, Swinging Type, Wall Mounted, Type-A, 25 Nb Flanged Inlet Connection, Outlet Connection -25Mm Nb Of 40M Length; Threads As Per Is 2643, Nozzle - Type – Ii With A Triple Purpose ( Jet / Spray / Off ) Ss-316 Nozzle, Flow Not Less Than 124 Lpm @ 7 Kg / Cm2. And Horizontal Throw Of Not Less Than 6 Mtrs ( In Still Wind Condition ) , Conforming To Is: 884. -25 Nb *40M 467 Horizontal Hose Reel, Grade / Stand Mounted, Type-B, 40 Nb Flanged Inlet Connection, Outlet Connection -25Mm Nb Of 40M Length; Threads As Per Is 2643, Nozzle - Type – Ii With A Triple Purpose ( Jet / Spray / Off ) Ss-316 Nozzle, Flow Not Less Than 350 Lpm @ 7 Kg / Cm2. And Horizontal Throw Of Not Less Than 6 Mtrs ( In Still Wind Condition ) , Conforming To Is: 884. -25 Nb *40M 468 1000 To 2000 Gpm Variable Flow Capacity Long Range Water Cum Foam Monitor ( Hvlrm ) , Ul / Fm / Vds Approved, Stand Post Mounted, Manually Operated Type, Moc-Ss 316, 150 Mm Nb Flanged Inlet, Asme B 16.5 Cl. - 150, Ff, Complete With Jrcp And Nozzle Having 63Nb Male Inletsuitable For Forced Foam Solution Induction Through 63 Mm Flexible Hose From Jrcp Or Foam Tender. - 150 Nb 469 1000 To 2000 Gpmvariable Flow Capacity Long Range Water Cum Foam Monitor ( Hvlrm ) , Tower Mounted And Remote Operated Type, Ul / Fm / Vds Approved, Moc-Ss 316, 100 Mm Nb Flanged Inlet, Asme B 16.5 Cl. - 150, Ff, Complete With Monitor Nozzle Having 63Nb Male Inletsuitable For Forced Foam Solution Induction Through 63 Mm Flexible Hose By Foam Tender, Monitor Control Panel With Mounting Accessories, Portable Monitor Remote Controller Suitable For Operating The Tower Monitor From A Distance Of About 75 M, 8 Size Motor Operated Gate Valve ( Mov ) , All Required Power And Control Cabling And Accessories Etc. All Electrical & Instrumentation Items Of This Equipment Shall Be Suitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum. Weather Protection For Control Panel Enclosure Shall Be Minimum Ip67. - 150 Nb 470 Pressure Gauge, Ss 304, 1 / 2 Mnpt End Conection. - 15 Mm * 150 Mm Dail 471 Automatic Air Release Valve, Ss 304, Inlet Connection - 1 / 2 Mnpt. - 25 Nb 472 Restriction Orifice, Single Stage, With Integrated Body And Handel, Ss 304, Class - 150# - 80Mm * 40 * 3 473 Restriction Orifice, To Be Used On Booster Pump Discharge Headers, With Integrated Body And Handel, Ss 304, Class # 300 - 200 Mm * 100Mm * 9 474 2-Way Breaching Inlet Flanged Outlet With 2 Male Instantaneous Inlets Shall Be Compatible For Foam Tender / Nurser. Moc - Ss 304 Or Gunmetal. - 80 Mm * 63 Mm 475 Portable Foam Monitor, 2000 Gpm Capacity @ 7 Kg / Cm2, Trolley / Trailer Mounted Type, Moc - Ss 316, Ul Listed. - 100 Mm 476 Foam Concentrate Barel Of 500 L Capacity Filled With Ul Listed Afff 3% Foam Concentrate. - 500 L 477 Deluge Water Spray Systems ( Mvws System + Hvws System + Water Curtain System ) 478 Cs Deluge Valve With Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete With With Test, Alarm & Drain Equipment. - 200 Mm 479 Cs Deluge Valve With Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete With With Test, Alarm & Drain Equipment. - 150 Mm 480 Cs Deluge Valve With Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete With With Test, Alarm & Drain Equipment. - 100 Mm 481 Cs Deluge Valve With Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete With With Test, Alarm & Drain Equipment. - 80 Mm 482 Cs Deluge Valve With Electric Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete Withwith Test, Alarm & Drain Equipment. - 200 Mm 483 Cs Deluge Valve With Electric Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, Ul / Fm / Vds Approved, Complete Withwith Test, Alarm & Drain Equipment. - 150 Mm 484 Mvw Spray Nozzle With 1 / 2 Mnpt End Connection, Moc - Stainless Steel With Corrosion Resistant Coating, Ul Listed. - 15 Mm 485 Hvw Spray Nozzle With 3 / 4 Mnpt End Connection, Moc - Stainless Steel With Corrosion Resistant Coating, Ul Listed. - 20 Mm 486 Quartzoid Bulb Detector With 1 / 2 Mnpt End Connection, Moc - Brass With Nickel Chrome Plated, K-80, Temp. Rating-79 Deg. C, Ul Listed. - 15 Mm 487 2-Way Solenoid Valve, Intrinsically Safe, 1 / 2 Mnpt End Connection, Uitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum.- 15 Mm 488 Pressure Transmitters, Intrinsically Safe, M20 X 1.5F End Connection, Uitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum.- 15 Mm 489 Pressure Gauge, Ss 304, 1 / 4 Mnpt End Conection. - 15 Mm * 100 Mm Dial 490 Air Filter Regulator, Ss 304, 1 / 2 Npt End Conection. - 15 Mm 491 Limit Switch For Gate Valve Located On Up-Stream Of Deluge Valve, Uitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum. 492 Deluge Valve Local Control Panel ( Dvlcp ) For Local Manaul Activation With Push Button Arrangement, Uitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3 As Minimum. Power Supply For Dvlcp Shall Be Derrived From Inerfaced F&G Panel Located At Unit Control Room. 493 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 200 * 150*9 494 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 150 * 100* 6 495 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 100 *80*6 496 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 100 *50 *6 497 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 80 *50*3 498 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 50 *40 *3 499 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 50 *25 *3 500 Restriction Orifice Plate, Single Stage, With Integrated Body And Handel, Ss 304, Class -150# - 40*25*3 501 Fire Extiguisher 502 Dcp Portable Fire Extinguisher, Cartridge Operated Conforming To Is: 15683, Complete With Accessories And Frp Cabinet. - 6 Kg. 503 Dcp Portable Fire Extinguisher, Cartridge Operated, Conforming To Is: 15683, Complete With Accessories And Frp Cabinet. - 9 Kg. 504 Dcp Wheeled Fire Extinguisher, Co2 Cylinder / Cartridge Operated, Conforming To Is: 16018, Complete With Accessories And Frp Cabinet. - 50 Kg. 505 Co2 Portable Fire Extinguisher, Conforming To Is: 15683, Complete With Accessories And Frp Cabinet. - 4.5 Kg. 506 Co2 Trolley Mounted Fire Extinguisher, Conforming To Is: 15683, Complete With Accessories And Frp Cabinet. - 22.5 Kg. 507 Trolley Mounted Type Water Mist & Compressed Air Foam ( Caf ) Fire Fighting Unit, 50L Capacity ( High Pressure Design ) , Conforming To Din En3.- 50 L 508 Pressure Gauges, Ss 304 - 509 Flow Transmitter ( 0 To 585M3 / Hr ) , Suitable For Hazardous Area Classification Zone-1, Gas Group Iia / Iib / Iic, T3. - 15 Mm 510 Flow Element ( 0 To 585M3 / Hr ) - 150 Nb 511 Flow Element For Booster Pump Discharge Header, 12 Size, Ss 316 - 300 Mm 512 Section 18 513 Carry Out Mechanical Tie In Works / B L Connectionsfor Pipelines At All Location And Elevation As Per Drawinginvolving Cutting , Welding And Ndt Works .For Detailed Work Itemdescription Refer ( Item No Mis.18.1 Section 18 Ofannexure-I ) 514 For Tapping Size Up To 2 515 For Tapping Sizefrom 3 To 10 516 For Tapping Sizefrom 12 To 18 517 For Tapping Sizefrom 20 To 28 518 For Tapping Sizefrom 30 To 36 519 Section 19 520 Insulation Of Equipment Pfcc 521 Insulation Type - Ih - Insulation Thickness In Mm- 25 522 Insulation Type - Ih - Insulation Thickness In Mm- 40 523 Insulation Type - Ih - Insulation Thickness In Mm- 50 524 Insulation Type - Ih - Insulation Thickness In Mm- 65 525 Insulation Type - Ih - Insulation Thickness In Mm- 75 526 Insulation Type - Ih - Insulation Thickness In Mm- 100 527 Insulation Type - Ih - Insulation Thickness In Mm- 115 528 Insulation Type - Pp - Insulation Thickness In Mm- 50 529 Insulation Type - Pp - Insulation Thickness In Mm- 75 530 Section 20 531 Piping Insulation - Pfcc Unit 532 Insulation Type - Ih - Insulation Thickness - 25 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 533 Insulation Type - Ih - Insulation Thickness - 40 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 534 Insulation Type - Ih - Insulation Thickness - 50 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 535 Insulation Type - Ih - Insulation Thickness - 55 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 536 Insulation Type - Ih - Insulation Thickness - 65 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 537 Insulation Type - Ih - Insulation Thickness - 75 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 538 Insulation Type - Ih - Insulation Thickness - 90 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 539 Insulation Type - Ih - Insulation Thickness - 100 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 540 Insulation Type - Ih - Insulation Thickness - 115 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 541 Insulation Type - Ih - Insulation Thickness - 140 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 542 Insulation Type - Ih - Insulation Thickness - 150 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 543 Insulation Type - Is - Insulation Thickness - 25 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 544 Insulation Type - Is - Insulation Thickness - 40 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 545 Insulation Type - Is - Insulation Thickness - 50 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 546 Insulation Type - Is - Insulation Thickness - 65 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 547 Insulation Type - Is - Insulation Thickness - 75 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 548 Insulation Type - It - Insulation Thickness - 25 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 549 Insulation Type - It - Insulation Thickness - 40 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 550 Insulation Type - It - Insulation Thickness - 50 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 551 Insulation Type - It - Insulation Thickness - 55 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 552 Insulation Type - It - Insulation Thickness - 65 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 553 Insulation Type - It - Insulation Thickness - 75 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 554 Insulation Type - It - Insulation Thickness - 90 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 555 Insulation Type - It - Insulation Thickness - 100 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports 556 Insulation Type - It - Insulation Thickness - 115 - Pipe + Fittings + Flanges+Valve+Inline Valves A+ Supports

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 09-Jan-2023 Addendum_1 Date 24-01-2023
2 16-Jan-2023 Addendum_2 Date 09-02-2023
3 20-Jan-2023 Addendum_3 Other 09-02-2023
4 01-Feb-2023 Addendum_4_Technical_Info Other 09-02-2023
5 09-Feb-2023 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 16-02-2023
6 17-Feb-2023 Addendum_6_PFCC_Grp_B_Ext2 Date 27-02-2023
7 28-Feb-2023 Addendum_7_Extn_3 Date 15-03-2023
8 28-Feb-2023 Addendum_8_Pre_Bid_Meeting Other 15-03-2023
9 16-Mar-2023 Addendum_9_Extn_4 Date 03-04-2023
10 31-Mar-2023 Addendum_10_ Other 03-04-2023
11 31-Mar-2023 Addendum_11_Comm_Clarification Other 03-04-2023
12 04-Apr-2023 Addendum_12_Extn5 Date 17-04-2023
13 04-Apr-2023 Addendum_13_Tech_Clari Other 17-04-2023
14 11-Apr-2023 Addendum_14_Tech_Clari Other 17-04-2023
15 13-Apr-2023 Addn_15_Group_B_TechClar Other 17-04-2023
16 18-Apr-2023 ADDENDUM- 17 Other 24-04-2023
17 18-Apr-2023 ADDENDUM-16 Date 24-04-2023
18 25-Apr-2023 Addendum_18_Bid_Due _Date_Extension Date 05-05-2023
19 25-Apr-2023 Addendum_19_Tech_Clarification Other 05-05-2023
20 27-Apr-2023 Addendum_20_Comm_Clarification Other 05-05-2023
21 05-May-2023 Addendum_21_EXT_8 Date 15-05-2023
22 16-May-2023 Addendum_22_Ext9 Date 25-05-2023
23 26-May-2023 Addendum_23_Ext10 Date 05-06-2023
24 06-Jun-2023 Addendum_24_Ext11 Date 15-06-2023
25 16-Jun-2023 Addendum_25_Group_B_Ext12 Date 29-06-2023
26 16-Jun-2023 Addendum_26_Comm_Clar_Group_B Other 29-06-2023
27 20-Jun-2023 Addendum_27_Comm_Clar_Gr_B Other 29-06-2023
28 22-Jun-2023 Addendum_28_Tech_Clari_Gr_B Other 29-06-2023
29 23-Jun-2023 Addendum_29_Tech_Clar_Gr_B Other 29-06-2023
30 30-Jun-2023 Addendum_30_Gr_B_Ext13 Date 06-07-2023
31 30-Jun-2023 Addendum_31_Comm_Clar_Gr_B Other 06-07-2023

Key Value

Document Fees
Refer document
EMD
INR 6569000.0 /-
Tender Value
Refer document

BOQ Items

Name of Work:SUPPLY, FABRICATION AND ERECTION OF STEELSTRUCTURAL, FABRICATION AND ERECTION OF PIPING, EQUIPMENT ERECTION, PAINTING AND INSULATION WORKS FOR MS BLOCK / PFCC UNIT -NREP
Sl. No. Item Description
1SECTION 1
2INSTALLATION OF EQUIPMENT (EQP)
3Installation of static equipment supplied in single piece .For detailed work Itemdescription refer (sl no 1.1 section 1 ofAnnexure-I)
4Erection of equipments weights up to 30 Tons
5Erection of equipments weightsabove 30Tons & upto50 Tons
6Erection of equipments weightsabove 50Tons & upto100 Tons
7Erection of equipments weights above 100 & upto 200 Tons.
8Erection of equipments weights above200 & upto 300 Tons.
9Installation of static equipment supplied in two pieces / multiple.For detailed work Itemdescription refer (Item no 1.2 section 1 ofAnnexure-I)
10Assembly, Installation of Static Equipment (Supplied in multiple pieces)- Fit-up, welding and pressure testing of equipment by equipment vendor and all other assistance by contractor
111P25-CC-1026 - Debutanizer - Dimension - Dia 4000; 53.700m height _ 1P25-CC-1027 -LPG Amine Contactor - Dimention - Dia 3500; 32.535.000M height _ 1P25-CC-1326-Primary Absorber - Dimention- Dia 2700; 41.500M height _ 1P25-CC-3026 - Deethanizer Stripper - Dimention- Dia 4000; 39.750M height _ 1P26-CC-8726 - Caustic Prewash ColumnDimention- Dia 3500; 13,350 M height _ 1P26-VV-1031 - LPG Sand Filter Vessel - Dia 4500; 14,550 M height
12Assistance for installation and field welding of Heavy lift equipment supplied in two pieces where Main liftingand trailing crane including erection engineering andcrew will be provided by Owner and Field welding will be carried out by equipment vendor.For detailed work Itemdescription refer (Item no 1.4 section 1 ofAnnexure-I)
13Assembly, Installation of Static Equipment (Supplied in Two pieces)- Fit-up, welding and pressure testing of equipment by equipment vendor and all other assistance by contractor
14Equipments Tag - 1P25-CC-2626, Dimension - Dia 8000/5000; Height 58.000m,
15Installation of Rotary equipments like pumps,agitators etc. For detailed work Itemdescription refer (Item no 1.6 section 1 ofAnnexure-I)
16Erection of equipments
17Installation of Package equipments like Air fin coolers, compressor, lube oil skid, PSA Unit, Refrigeration Unit, Caustic Washing Unit, Acid Gas Flare with supporting Str. and Chiller Package etc. For detailed work Itemdescription refer (Item no 1.7 section 1 ofAnnexure-I)
18Erection of package majorly mounted on one or more skids with some assembly on the skid and interconnecting skids
19Erection of equipments weights up to 50 Tons
20Erection of equipments weights above 50Tons & upto 100 Tons
21Assembly and Erection of package equipment supplied in knocked down condition like compressors, refrigeration unit, turbines, aircoolers etc. weight of air cooler includes structural weight.(Item no 1.7 section 1 ofAnnexure-I)
22Erection and sub assembly of equipment
23Installation of EOT Cranes/Hoist/Chain Pulley Blocks For detailed work Itemdescription refer (Item no 1.8 section 1 ofAnnexure-I)
24Chain Pulley blocks (alongwith geared trolley) Capacity up to 10 Tons
25Chain Pulley blocks (alongwith geared trolley) Capacity above 10 Tons to 20 Tons
26Chain Pulley blocks (alongwith geared trolley) Capacity above 20 Tons to 30 Tons
27Installation of safety shower/ sample cooler/ sample bombFor detailed work Itemdescription refer (Item no 1.9 section 1 ofAnnexure-I)
28Safety shower
29Sample Cooler/Sample Bomb
30Installation of Steam supply and condensate manifolds at various locations and elevations.
31Site hydrotesting of heat exchangersFor detailed work Itemdescription refer (Item no 1.10 section 1 ofAnnexure-I)
32Hydro testing of heat exchanger (Shell side & Tube side)
33Supply and application of grouting materialfor Static/Rotary/Package equipments For detailed work Itemdescription refer (Item no 1.11 section 1 ofAnnexure-I)
34Type : non shrink cementetious GP2
35Type: M 40 Concrete (cement:sand: grit-1:1:1)
36Type : Epoxy grout
37Installation of all types of equipment internalsas per the Technical Specification andinstruction of Engineer-In-ChargeFor detailed work Itemdescription refer (Item no 1.12 section 1 ofAnnexure-I)
38Trays,Demisters,down commer pipe,supportsetc
39Installation of all types of equipment packings as per vendor/ licensors/ Technical Specification and instruction of Engineer-In-Charge For detailed work Itemdescription refer (Item no 1.14 section 1 ofAnnexure-I)
40Packings
41Installation of static equipment for which nozzle s will be welded at site. For detailed work Itemdescription refer (Item no 1.2 section 1 ofAnnexure-I)
42Installation of Static Equipment Supplied with some nozzles loose - Fit-up, welding and pressure testing of equipment by equipment vendor and all other assistancelike providing scaffolding, welding machine, work permit etcby contractor
431P25-VV-2831- Feed Surge Drum 1P25-VV-6631- Closed blowdown drum-1 1P25-VV-6632 - Closed blowdown drum-2 1P25-VV-6931 - Amine blow down drum 1P26-VV-1031 - LPG Sand Filter Vessel 1P25-VV-1031 - Debutanizer Overhead Receiver P25-VV-6131 -Flare Knock Out Drum P26-VV-7031 - Caustic Closed blow down drum
44Sand filling of burried vessels
45Filling in excavations, pits, trenches with selected River sand laid in layers of 200 mm compacted thickness by mechanical means including compact to 95% modified proctor density at OMC, watering etc. all as per technical specifications (Quantities for backfilling to be worked out by deducting volume of concrete from authorised excavation quantity.)
46SECTION 2
47ABOVE GROUND PIPING WORKS (PIP)
48Fabrication and Installation of A/G piping works.For detailed work Itemdescription refer (Item no PIP.2.1 section 2 ofAnnexure-I)
49Carbon steel pipe Non IBR - All grade and specifications including (NACE,H2services,Amine, caustic) For detailed work Itemdescription refer (Item no PIP.2.1.1 section 2 ofAnnexure-I)
50Shop / Field Welding
51Socket weld - All Thickness
52Butt weld (SB) - All Thickness
53Butt weld (SB) - above 10 up to 20
54Butt weld - Up to 10 mm
55Butt weld - above 10 up to 20
56Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
57All thickness
58Carbon steel pipe IBR - All grade and specifications For detailed work Itemdescription refer (Item no PIP.2.1.2 section 2 ofAnnexure-I)
59Shop / Field Welding
60Socket weld - All Thickness
61Butt weld - Up to 10 mm
62Butt weld - above 10 up to 20
63Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
64All thickness
65Carbon steel pipe - GalvanizedFor detailed work Itemdescription refer (Item no PIP.2.1.3 section 2 ofAnnexure-I)
66Shop / Field Welding
67Threaded (SB) - All Thickness
68Butt weld - Up to 10 mm
69Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
70All thickness
71LTCS pipe - All grade and specifications including (NACE,H2 services, Caustic+Amine)For detailed work Itemdescription refer (Item no PIP.2.1.4 section 2 ofAnnexure-I)
72Shop / Field Welding
73Socket weld - All Thickness
74Butt weld - Up to 10 mm
75Butt weld - above 10 up to 20
76Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
77All thickness
78Alloy steel pipe Non IBR- All Grade P5/P9/P11/P22 including (NACE,H2 services),For detailed work Itemdescription refer (Item no PIP.2.1.5 section 2 ofAnnexure-I)
79Shop / Field Welding
80Socket weld - All Thickness
81Butt weld - Up to 10 mm
82Butt weld - above 10 up to 20
83Butt weld - above 20 up to 30
84Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
85All thickness
86Alloy steel pipeIBR- All Grade P5/P9/P11/P22 including (NACE,H2 services), For detailed work Itemdescription refer (Item no PIP.2.1.6 section 2 ofAnnexure-I)
87Shop / Field Welding
88Socket weld - All Thickness
89Butt weld - Up to 10 mm
90Butt weld - above 10 up to 20
91Butt weld - above 20 up to 30
92Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
93All thickness
94Stainless steel /Inconnel steel pipe Non IBR- All grade and specifications including (NACE,H2 services)For detailed work Itemdescription refer (Item no PIP.2.1.7 section 2 ofAnnexure-I)
95Shop / Field Welding
96Socket weld - All Thickness
97Butt weld (SB) - All Thickness
98Butt weld - Up to 10 mm
99Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
100All thickness
101Fabrication and Installation of CPVC 4120 piping
102Fixing and installation of CPVC pipies having thermal stability for hot and cold water supply including all CPVC plain and brass threaded fittings including fixing the pipe with clamps st every 1 m spacing, this includes jointing of pipes with one step CPVC solvent and testing of joints complete as per derection of engineer incharge for various vatious nominal outer Dia pipes
103Nominaldia pipe 3/4"
104Nominaldia pipe 2"
105Nominaldia pipe 3"
106Nominaldia pipe 1"
107Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
108All thickness
109Fabrication and Installation of internal coatedpipes.
110Shop / Field Welding
111Butt weld - Up to 10 mm
112Butt weld - above 10 up to 20
113Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
114All thickness
115Installation of Pre-fabricated A/G piping works.For detailed work Itemdescription refer (Item no PIP.2.2 section 2 ofAnnexure-I)
116Carbon steel pipe Non IBR - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.1 section 2 ofAnnexure-I)
117Welding- Field
118Socket weld - All Thickness (SB)
119Butt weld - All Thickness (SB)
120Butt weld - Up to 10 mm
121Butt weld - above 10 up to 20
122Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
123All thickness
124Carbon steel pipe IBR - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.2 section 2 ofAnnexure-I)
125Welding- Field
126Socket weld - All Thickness
127Butt weld - Up to 10 mm
128Butt weld - above 10 up to 20
129Butt weld - above 20 up to 30
130Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
131All thickness
132Carbon steel Galvanized - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.3 section 2 ofAnnexure-I)
133Welding- Field
134Threaded (SB) - All Thickness
135Threaded (BB) - Up to 10 mm
136Butt weld - above 10 up to 20
137Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
138All thickness
139LTCS pipe - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.4 section 2 ofAnnexure-I)
140Welding- Field
141Butt weld - Up to 10 mm
142Butt weld - above 10 up to 20
143Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
144All thickness
145Alloy steel pipe Non IBR- All Grade P5/P9/P11/P22 including (NACE,H2 services) For detailed work Itemdescription refer (sl no PIP.2.2.5 section 2 ofAnnexure-I)
146Welding- Field
147Butt weld - All Thickness (SB)
148Butt weld - Up to 10 mm
149Butt weld - above 10 up to 20
150Butt weld - above 20 up to 30
151Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
152All thickness
153Alloy steel pipe IBR- All Grade P5/P9/P11/P22 including (NACE,H2 services) For detailed work Itemdescription refer (Item no PIP.2.2.6 section 2 ofAnnexure-I)
154Welding- Field
155Butt weld - Up to 10 mm
156Butt weld - above 10 up to 20
157Butt weld - above 20 up to 30
158Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
159All thickness
160Stainless steel /Inconnel steel pipe Non IBR- All grade and specifications including (NACE,H2 services) For detailed work Itemdescription refer (Item no PIP.2.2.7 section 2 ofAnnexure-I)
161Welding- Field
162Butt weld - Up to 10 mm
163Butt weld - above 10 up to 20
164Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
165All thickness
166Fabrication and Installation of internal coatedpipes.
167Welding- Field
168Butt weld - Up to 10 mm
169Butt weld - above 10 up to 20
170Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
171All thickness
172ERECTION OF VALVES
173Erection of Flanged /welded valves/strainers/bellows (Except TSV/PSV & Control Valve). For detailed work Itemdescription refer (Item no PIP.2.3.1 section 2 ofAnnexure-I) (Installation of valves for sizes 1.5"" and below shall be included in the installation of piping and shall not be considered for separate payement.Only valves 2 inch and above 2 inch shall qualify for measurement )
174All all sizes and for all pound ratings.
175Erection of Flanged /welded/SandwichedPressure Safery valves/ Temperature Safety Valve of all ratings, all sizes. For detailed work Itemdescription refer (Item no PIP.2.3.2 section 2 ofAnnexure-I)
176All all sizes and for all pound ratings. (For clalculating the inch dia, 2 timesinlet size will be considered)
177Erection of Flanged /welded/SandwichedControl valves of all ratings with actuators and volume bottles For detailed work Itemdescription refer (Item no PIP.2.3.3 section 2 ofAnnexure-I) (Installation of valves for sizes 1.5" and below shall be included in the installation of piping and shall not be considered for separate payement.Only valves 2 inch and above 2 inch shall qualify for measurement )
178All all sizes and for all pound ratings.
179SECTION 3
180NON DESTRUCTIVE TEST (NDT)
181Carry out non destructive testing and Post weld heat tretement work as per specification and instruction of engineer in chargeFor detailed work Itemdescription refer (Item no NDT.3.1 section 3 ofAnnexure-I)
182Radiography test
183Carrying out Radiography Test -Thickness (By -X-ray or gamma ray or Selinium 75)for sizes up to 2" by eliptical shot
184Carrying out Radiography Test -By -Gamma Ray for sizes above 2"
185Carrying out Radiography Test -By -SELINIUM 75 Source advanced technique (SAFE RAD) for sizes above 2"
186Ultrasonic test
187Carrying out ultrasonic Test - All thickness
188Carrying out Phased array ultrasonic test (PAUT) inclusive of mobilisation of PAUT machine with level II operator, consumable for work in 12 hour shift
189Magnetic Particle test
190Carrying out Magnetic Particle Test - All thickness
191Dye penetrant test
192Carrying out DP Test - All thickness
193Post weld heat tretement (PWHT)
194Carrying out Post Weld Heat Treatment(PWHT) including hardness test
195Carrying out PMI check (For work Itemdescription refer Annexure-I)
196PMI check of raw material / welding joint( 3 spots / joint)
197SECTION 4
198CHEMICAL CLEANING/PASSIVATION WORK (CCL)
199Degreasing and chemical cleaning inclusive of rinsing, preservation, neutralization, drying etc for Piping,equipments as per specification and as per instruction of Engineer-in-charge.For detailed work Itemdescription refer (Item no CCL.4.1 section 4 ofAnnexure-I)
200Degreasing/Chemical Cleaning/Passivations of Piping
201SECTION 5
202STEAM TRACING WORK (STW)
203Fabrication,Erection, alignment, supporting, welding ofSteam Tracing of Pipe Lines installation of supply & return manifolds as per drawings andspecification,For detailed work Itemdescription refer (Item no STW.5.1 section 5 ofAnnexure-I)
204Carbon steel Size - 0.5" Nominal Dia
205Carbon steel Size - 0.75" Nominal Dia
206SECTION 6
207PIPE SUPPORT WORKS (PSW)
208Supply, Fabrication, Erection, blast cleaning, Painting of carbon steel/Stainless steel secondary /special Pipe Supports as per Technical Spcs. & as per Engineer Incharge. For detailed work Itemdescription refer (Item no PSW.6.1 section 6 ofAnnexure-I, for painting please refer section 7 of annexure I)
209Supply, Fabrication,Erection,alignment,welding,site adjustment,bolting, of Carbon Steel secondary supports /special supports
210Supply, Fabrication,Erection,alignment,welding,site adjustment,bolting, of Stainless Steel secondary supports /special supports
211Fabrication, surface prepration, painting and fixing, of Trunnion Support/ Dummy Pipe on pipe as per specification. For detailed work item description refer (Item no PSW.6.2 section 6 of Annexure-I)
212Carbon Steel Trunnion Support on pipe as per specification.
213Alloy Steel Trunnion Support on pipe as per specification.
214Stainless Steel/ Inconnel steel Trunnion Support on pipe as per specification.
215Supply Graphite sheet/Teflon sheet of thickness 10 mm & installing as per support specificatiion
216Supply & installation of Calcium silicate plates for high temperature line used as isolators.- thickness 25 mm as per drawings.
217Erection, Alignment and Load setting of Spring Supports. For detailed work item description refer (Item no PSW.6.3 section 6 of Annexure-I)(approx. 200 nos of spring supports)
218Installation of Davit Arm
219Erection of davitsof various capacities at variouslocations and elevations on the structural platforms / pipe racks by weldingor bolting forlifting / loweringvalve/safety valves etc by providing tools, tackles, crane,machinary , scaffloding at various locations / elevations, consumeblesetc andnecessory skilled , unskilled manpower, safety , supervision etc. The workshall becarriedout as perthe specifications, drawings & instructions ofEngineer -in- Charge.
220SECTION 7
221SURFACE PREPARATION & PAINTING WORKS (SPP)
222Surface preparation and painting works on external surface of Equipment/Piping/valves/Pipe supports including Arrow marking and colour band etc. For detailed work Itemdescription refer (Item no SPP.7.1 section 7 ofAnnexure-I)
223Supply and application of painting on external surface of CS, LTCS, AS piping / equipmentincluding primary pipe supports,arrow marking and colour band asper paint system. For detailed work Itemdescription refer (Item no SPP.7.1.2 section 7 ofAnnexure-I) painting system CS2 - temp. -14 to 100 dec.
224All AG Piping
225Equipment like vessels,exchangers etc
226Supply and application of painting external surface of CS, LTCS, AS piping / Equipmentincluding primary pipe supports arrow marking and colour band asper paint system. For detailed work Itemdescription refer (Item no SPP.7.1.3 section 7 ofAnnexure-I) painting system CS3 - temp. 101 to 400 de.
227All AG Piping
228Equipment like vessels,exchangers etc
229Supply and application of painting on external surface of CS, LTCS & LAS piping/ Equipment including primary pipe supports ,arrow marking and colour band asper paint system.For detailed work Itemdescription refer (Item no SPP.7.1.5 section 7 ofAnnexure-I) painting system CS5 - temp. -45 to 200 dec.
230All AG Piping
231Equipment like vessels,exchangers etc
232Supply and application of painting on external surface of CS, LTCS & LAS pipingincluding primary pipe supports,arrow marking and colour band asper paint systemFor detailed work Itemdescription refer (Item no SPP.7.1.6 section 7 ofAnnexure-I) painting system CS6 - trmp. 201 to 540 dec
233All AG Piping
234Touchup painting of piping spools, Equipment like vessels,exchangers etc
235Surface prepration by blast cleaning, Supply and application of painting on external surface of CS undergroundpiping ncluding primary supports , arrow marking, banding, lettering and stenciling asper paint coating system. For detailed work Itemdescription refer (Item no SPP.7.1.9 section 7 ofAnnexure-I) painting system CB1temp. 25 to 65 dec.
236All UG Piping
237Surface prepration by blast cleaning, Supply and application of painting on external surface of CS under ground pipingincluding primary supports , arrow marking, banding, lettering and stenciling asper paint coating systemFor detailed work Itemdescription refer (Item no SPP.7.1.10 section 7 ofAnnexure-I) painting system CB2- temp. 66 to 150 dec.
238All UG Piping
239Surface prepration by blast cleaning, Supply and application of painting on external surface of carbon steel GIpiping /Equipment /un insulated tanks including primary supports , arrow marking, banding, lettering and stenciling asper paint coating system CG1For detailed work Itemdescription refer (Item no SPP.7.1.12 section 7 ofAnnexure-I) painting system CG1 - Temp upto 60 dec.
240All AG Piping
241Touchup painting of piping spools, Equipment like vessels,exchangers etc
242Final Painting of piping spoolsafter erection Insitu as per instructions of EIC
243Surface preparation, supply and application ofpaint on insulated and uninsulated piping /equipment forlettering and stenciling for the identification (Equipment number, equipment name and service description) as per specification provided elsewhere in the contract. (Item no SPP.7.1.9 section 7 ofAnnexure-I)
244Identification lettering
245Letter size - 25 mm
246Letter size - 32 mm
247Letter size - 50 mm
248Letter size - 100 mm
249Letter size - 150 mm
250SECTION 8
251STRUCTURAL WORKS (STR)
252Supply, fabrication including machining of surface if any.For detailed work Itemdescription refer (Item no STR.8.1 section 8 ofAnnexure-I)
253Supply, fabrication including machining of surface if any .For detailed work Itemdescription refer (Item no STR.8.1B section 8 ofAnnexure-I) for Semi Builtup sections.
254Surface preparation, providingand application of two coats (primer and finish coat)of FP-3A (Aromatic amine cured epoxy resin medium suitably pigmented) each coat of 100 micron. For detailed work Itemdescription refer (Item no STR.8.2.1 section 8 ofAnnexure-I)
255Surface preparation, providing and application of SSPC-SP-10 Inorganic Zinc Silicate (FP-6), 1 coat, 75 µm, Epoxy High build (FP-3A), 1 coat, 170 µm Acrylic Polyurethane (FP-1), 1 coat, 40 µm, Total DFT at shop = 285 µm on all steel surfaces.For detailed work Itemdescription refer (Item no STR.8.2.2 section 8 ofAnnexure-I)
256Blast cleaning as per standard SSPC-SP-10 including all tools and tackles, compressor, etc.all as per technical specifications
257Erection of prefabricated structural steel For detailed work Itemdescription refer (Item no STR.8.4 section 8 ofAnnexure-I)
258Supply, fabrication , erection of electroforged galvanised grating 25 mm Thk ( Weight approx. 35 kg/m2).For detailed work Itemdescription refer (Item no STR.8.5.0 section 8 ofAnnexure-I)
259Supplying,storing,fabricating,delivering to site structural steel of Grade E250BR conforming to IS: 2062for MS Electroforged gratings tread with nosing plate with hot dip galvanizing (120 micron)
260Supply, fabrication and Erection of hand rails on equipment platforms, technological structures etc.as per specification and drawings For detailed work Itemdescription refer (Item no STR.8.6 section 8 ofAnnexure-I)
261Supply, fabrication and Erection of for structures, walkways, platforms (except platform around/on circular vessel) staircases: Top rail, mid-rail and upright should be 32 NB (M) MS tubes, NO toe guard (100mmx5mm) etc. all as per technical specificationsFor detailed work Itemdescription refer (Item no STR.8.6 A section 8 ofAnnexure-I)
262Supply, fabrication and Erection of for structures, walkways, platforms (except platform around/on circular vessel) staircases: Top rail should be 32 NB (M) MS tubes but mid rail shall be 50X6 MS flat and vertical post shall be of angle section L50X50X6 with toe guard. For detailed work Itemdescription refer (Item no STR.8.6B section 8 ofAnnexure-I)
263Erection of for MS galvanised grating tread for staircase at all elevations as per specification and drawings For detailed work Itemdescription refer (Item no STR.8.7 section 8 ofAnnexure-I)
264Supplying,storing,fabricating,delivering, erectionof structural steel of Grade E250BR conforming to IS: 2062for6/7 mm Thk Chequered Plates including hot dip galvanising (120 micron) at all heights and levels as per drawingincludingtools, tackles,cutting, welding, consumables, etc for all types of structures in buildings, pipe racks, platforms, sheds, towers ,ladders etc , all complete as per technical specifications.
265Supplying,storing,fabricating,delivering, erection of structural steel of Grade E250BR conforming to IS: 2062for8/9 mm Thk Chequered Plates including hot dip galvanising (120 micron) as per standard drawing no. TK-1ZZZA-CV-STD-0005 at all heights and levels as per drawingincludingtools, tackles,cutting, welding, consumables, etc for all types of structures in buildings, pipe racks, platforms, sheds, towers ,ladders etc , all complete as per technical specifications.
266SECTION 9
267UNDER GROUND PIPING WORKS (UGP)
268Fabrication and laying of Carbon Steel U/G piping works (including NACE & H2 serivces) including blasting, primer painting, wrapping and coatingn as per specification . For detailed work Itemdescription refer (Item no UGP.9.1 section 9 ofAnnexure-I)
269Fabrication of UG Piping for all thickness
270Laying of UG piping (All thickness)
271Wrapping and coating of Piping spools including field joint as per the specifications including supply of all materials, tools and tackles, etc. The detailed specification for wrapping and coating is as under. For detailed work Itemdescription refer (Item no UGP.9.2 section 9 ofAnnexure-I)
2723LPE coated (Only Field Joints)
273Supply and filling river sand around UG piping for padding. For detailed work Itemdescription refer (Item no UGP.9.3 section 9 ofAnnexure-I)
274Application of lining on internal surface of pipes including field joint as per specification.For detailed work Itemdescription refer (Item no UGP.9.3 section 9 ofAnnexure-I)
275Epoxy coating (Only Field Joints)
276SECTION 11
277MODIFICATION WORKS (MIS)
278Modification of Piping/additional works :-Fabrication ofmodified pipe spools/in situ modification by cutting grinding,cold bending,edge preparation,fit up welding, supporting, punch listing,dilution of punch list, flushing, testing,drying,final documentation etc. For detailed work Itemdescription refer (Item no MIS.11.2 section 11 ofAnnexure-I)
279Carbon Steel Piping-All grades(Non IBR)
280Cutting (Up to Pipe thickness 20 mm)
281Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
282Erection/Supporting/punch listing/dilution of punch list (All thickness)
283Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
284Carbon Steel Piping-All grades( IBR)
285Cutting (Up to Pipe thickness 20 mm)
286Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
287Erection/Supporting/punch listing/dilution of punch list (All thickness)
288Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
289LTCS piping - All grades
290Cutting (Up to Pipe thickness 20 mm)
291Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
292Erection/Supporting/punch listing/dilution of punch list (All thickness)
293Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
294Alloy Steel Piping- All grades (NIBR)
295Cutting (Up to Pipe thickness 20 mm)
296Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
297Erection/Supporting/punch listing/dilution of punch list (All thickness)
298Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
299Stainless Steel -All grades (NIBR)
300Cutting (Up to Pipe thickness 20 mm)
301Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
302Erection/Supporting/punch listing/dilution of punch list (All thickness)
303Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
304Fabrication of Carbon steel mitres,concentric/eccentric reducers etcas per drawing & specification provided in the contract-Total inch dia welding involved in the fabrication will be considered for payment.
305Mitres Bends- 90 deg, 60 deg. & 45 deg
306Eccentric reducer
307Concentric reducer
308Fabricationand installation of ReinforcementPads for pipe connections where ever required from pipe supplied as FIM. Cutting, erection, fit up, welding, providing tale hole and leak test testing ( including DPT/MPT) if required and per forming PMI of the sameby using alloy analysers as per specification, drawings, instructions from EIC. Note :ReinforcementPads are for branch pipe connections
309Reimforcement Pad for branch size : Carbon steel piping including - CS, CS IBR, CS H2, CS NACE, CVS INT COATED ,CSNACE+AMINE etc
3103.0 INCH NB
3114.0 INCH NB
3126.0 INCH NB
3138.0 INCH NB
31410.0 INCH NB
31512.0 INCH NB
31614.0 INCH NB
31716.0 INCH NB
31818.0 INCH NB
31920.0 INCH NB
32022.0 INCH NB
32128.0 INCH NB
32230.0 INCH NB
32332.0 INCH NB
32434.0 INCH NB
32542.0 INCH NB
32644.0 INCH NB
32748.0 INCH NB
32856.0 INCH NB
32960.0 INCH NB
33072.0 INCH NB
331Reimforcement Pad for branch size - Alloy steel Piping -AS, AS IBR, AS H2, AS CATALYST PIPING etc.
3323.0 INCH NB
3334.0 INCH NB
3346.0 INCH NB
3358.0 INCH NB
33610.0 INCH NB
33712.0 INCH NB
33814.0 INCH NB
33916.0 INCH NB
34018.0 INCH NB
34120.0 INCH NB
34230.0 INCH NB
343Reimforcement Pad for branch size -LTCS Piping
3446.0 INCH NB
34510.0 INCH NB
34614.0 INCH NB
34756.0 INCH NB
348Reimforcement Pad for branch size -SSPiping
3494.0 INCH NB
3506.0 INCH NB
35110.0 INCH NB
35212.0 INCH NB
353Bolt Tensioning:
354Carrying out tensioning of bolted joints on all types of piping as called for in Specification no TP-1ZZZA-PI-SPE-0005_D1 on already erected systemincluding supply of all materials, recording devices, instruments etc; Providingall normal andspecial equipment and gadgets, skilled / un skilled labour, pecialist,supervisory staffand completing the work in all respects as per specifications andinstructions ofengineer-in-charge. some joints may require bolt tensioning more thanonce, but,payment for one joint shall be made only once. -
355150# joints
356NB 14.000 INCHES
357NB 16.000 INCHES
358NB 18.000 INCHES
359NB 20.000 INCHES
360NB 24.000 INCHES
361NB 28.000 INCHES
362NB 30.000 INCHES
363NB 32.000 INCHES
364NB 36.000 INCHES
365NB 42.000 INCHES
366NB 48.000 INCHES
367NB 56.000 INCHES
368NB 60.000 INCHES
369300# joints
370NB 10.000 INCHES
371NB 12.000 INCHES
372NB 14.000 INCHES
373NB 16.000 INCHES
374NB 18.000 INCHES
375NB 20.000 INCHES
376NB 24.000 INCHES
377NB 28.000 INCHES
378NB 30.000 INCHES
379NB 32.000 INCHES
380600# JOINTS
381NB 6.000 INCHES
382NB 8.000 INCHES
383NB 10.000 INCHES
384NB 14000 INCHES
385NB 16.000 INCHES
386900# JOINTS
387NB 10.000 INCHES
388NB 12.000 INCHES
389NB 14.000 INCHES
390NB 16.000 INCHES
391NB 26.000 INCHES
392NB 28.000 INCHES
393NB 30.000 INCHES
3941500# JOINTS
395NB 02.000 INCHES
396installation of Piping Special parts
397Supply anderection of SS 316 L wire mesh for bird protectionscreen on pipe as per specification
398Installation of splash guard on flanges
399Installation of OWS FUNNEL STRAINER as per specification
400supply and installation of site fabricated extended valve stem as per drawing
401BENDING OF PIPES FOR PREPARATION OF RINGS :
402The job includes bending of pipes in the required curvature and preparation of rings by supplying of all tools, tackles, labour and supervision to complete the job as per instructions and to the full satisfactionof the Engineer-in-Charge. This item will be operated as per instruction ofEngineer-in-Charge.
4030.5 inch
4040.75 inch
4051 Inch
4061.5 inch
4072 inch
408SECTION 12
409LABOUR RATES (MIS)
410Providing skilled/unskilled manpower with all the tools & tackles, consumables, brooms, dial indicators, laser alignment instruments, supervision, safety, PPEs etc. for carrying out pre commissioning/ commissioning activities and completing the work as per the instruction and complete satisfaction of the Owner"s/engineer In charge.For detailed work Itemdescription refer (Item no MIS.12.1 section 12 ofAnnexure-I) in two shifts( each shift of 12 hrs)
411Pipe fitter
412Mill wright fitter
413ARC welder
414TIG welder
415Helper
416Rigger
417Gas cutter
418Grinder
419Electrician
420Painter
421Structural Fitter
422Structural Welder
423Tack Welder
424Job Supervisor
425SECTION 13
426ANCHOR FASTENERS WORKS (HILTI or other equivalent as approved by Engineer in Charge)
427Supply,drilling and fixing of mechanical /Chemical expansion anchor fastener of required size and length as per the Instruction of Engineer in-Charge For detailed work Itemdescription refer (Item no MIS.13.1 section 13 ofAnnexure-I)
428Chemical Anchor Fasteners-Supply & Fixing
429M12 X 150 mm
430M16 X 150 mm
431M20 X 150 mm
432M12 X 180 mm
433M25 X 200 mm
434Mechanical Anchor Fasteners-Supply & Fixing
435M8 X 95 mm
436M10 X 100 mm
437M12 X 120 mm
438M16 X 150 mm
439M20 X 180 mm
440M25 X 200 mm
441SECTION 14
442SCAFFOLDING WORKS
443Providing and installating independent steel scaffoldings at various locations and elevations and making working platforms & approach ladder as per the projectsafety specifications and as per IS 2750-1964to use as optional item during commissioning of the plant. For detailed work Itemdescription refer (Item no 14.1 section 14 ofAnnexure-I) This Item is optional item to be operated only upon instructions of EIC at all levels.
444Grade slab to &up to 8 meters
445From above 8 meters to & up to 12 meters
446From above 12 meters to & up to 24 meter
447From 24 meters & above
448SECTION 15
449HIRING OF EQUIPMENT/MACHINERY (MIS)
450Mobilization of Multiaxiel hydrolic trailer of capacity of 400Mt with Primemover along with operator, helper, mechanic, fuel, consumables, tools & tackles and spare parts etc as per instructions of engineer in charge. Quoted rates includes mobilization, demobilization, certification as oper requirement from approving authorities ( shift hours = 12 hours working) monthly days = calender days. Sunday and holiday working will be on prorata basis. Mobilization of Multiaxiel hydrolic trailer will be as per the instructions of engineer in charge.
451Mobilisation and demobilization of erection equipment on hiringfor site erection activity as per instructions of EIC of EPCM1.For detailed work Itemdescription refer (Item no MIS.15.1 section 15 ofAnnexure-I)
452Crane of capacity 250 MT ( shift hours = 12 hours working) monthly days = calender days. Sunday and holiday working will be on prorata basis.
453Crane of capacity 650 MT ( shift hours = 12 hours working) monthly days = calender days. Sunday and holiday working will be on prorata basis.
454Supply oferection equipment on lease basis including operator and fuelfor site erection activity. For detailed work Itemdescription refer (Item no MIS.15.2 section 15 ofAnnexure-I)
455SECTION 16
456FIRE FIGHTING EQUIPMENTS (MIS)
457Installation of Fire fighting equipments works.For detailed work Itemdescription refer (Item no MIS.16.1 section 16 ofAnnexure-I)
458Item and Size/Dimension
459Fire Hydrant system
460Single Headed Hydrant Valve, conforming to IS: 5290 Type-A, Stainless Steel conforming to IS: 3444 Gr. I, 80 mm NB Flange, ASME B 16.5 Cl.-150 FF, complete with instantaneous female coupling with blank cap and chain. - 65 NB
461Hose Box (Outdoor Type)- MOC-FRP, Grade/Pedestal Mounted Type. - 900 MM * 600 * 250
462Hose Box (Indoor Type) - MOC- FRP, Wall Mounted Type. - 900 MM * 600 * 250
463Fire Hose with Instantaneous M/F Couplings (SS 304) conforming to IS: 636, Type-B. - 65 NB * 150M
464Universal Branch Pipe with Nozzle, SS 304, as per IS: 2871. - 65 NB * 20MM
465Hydrant Wrench, MOC - Mild Steel conforming to IS: 513, as per IS: 903 - 65 NB
466Hose Reel, Swinging Type, Wall Mounted, Type-A, 25 NB Flanged Inlet Connection, Outlet Connection -25mm NB of 40m length; Threads as per IS 2643, Nozzle - Type – II with a triple purpose (jet/spray/off) SS-316 nozzle, Flow not less than 124 lpm @ 7 kg/cm2. and horizontal throw of not less than 6 mtrs (in still wind condition), conforming to IS: 884. -25 NB *40M
467Horizontal Hose Reel, Grade/Stand Mounted, Type-B, 40 NB Flanged Inlet Connection, Outlet Connection -25mm NB of 40m length; Threads as per IS 2643, Nozzle - Type – II with a triple purpose (jet/spray/off) SS-316 nozzle, Flow not less than 350 lpm @ 7 kg/cm2. and horizontal throw of not less than 6 mtrs (in still wind condition), conforming to IS: 884. -25 NB *40M
4681000 to 2000 GPM variable flow capacity Long Range Water Cum Foam Monitor(HVLRM), UL / FM / VdS approved, Stand Post Mounted, Manually Operated Type, MOC-SS 316, 150 mm NB flanged inlet, ASME B 16.5 CL. - 150, FF, complete with JRCP and nozzle having 63NB male inletsuitable for forced foam solution induction through 63 mm flexible hose from JRCP or Foam Tender. - 150 NB
4691000 to 2000 GPMvariable flow capacity Long Range Water Cum Foam Monitor(HVLRM), Tower Mounted and Remote Operated Type, UL / FM / VdS approved, MOC-SS 316, 100 mm NB flanged inlet, ASME B 16.5 CL. - 150, FF, complete with monitor nozzle having 63NB male inletsuitable for forced foam solution induction through 63 mm flexible hose by Foam Tender, Monitor Control Panel with mounting accessories, Portable Monitor Remote Controller suitable for operating the Tower Monitor from a distance of about 75 m, 8" Size Motor Operated Gate Valve (MOV),all required power and control cabling and accessories etc. All electrical & instrumentation items of this equipment shall be suitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum. Weather protection for control panel enclosure shall be minimum IP67. - 150 NB
470Pressure Gauge, SS 304, 1/2" MNPT End Conection. - 15 MM * 150 MM DAIL
471Automatic Air Release Valve, SS 304, Inlet Connection - 1/2" MNPT. - 25 NB
472Restriction Orifice, Single Stage, with integrated body and handel, SS 304, Class - 150# - 80MM * 40 * 3
473Restriction Orifice, to be used on Booster Pump Discharge Headers, with integrated body and handel, SS 304, Class # 300 - 200 MM * 100MM * 9
4742-way Breaching Inlet flanged outlet with 2 male instantaneous inlets shall be compatible for Foam Tender/Nurser. MOC - SS 304 or Gunmetal. - 80 MM * 63 MM
475Portable Foam Monitor, 2000 GPM capacity @ 7 kg/cm2, Trolley/Trailer Mounted Type, MOC - SS 316, UL Listed. - 100 MM
476Foam Concentrate Barel of 500 L Capacity filled with UL Listed AFFF 3% Foam Concentrate. - 500 L
477DELUGE WATER SPRAY SYSTEMS (MVWS SYSTEM + HVWS SYSTEM + WATER CURTAIN SYSTEM)
478CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 200 MM
479CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 150 MM
480CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 100 MM
481CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 80 MM
482CS Deluge Valve with Electric Trim,Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete withwith Test, Alarm & Drain Equipment. - 200 MM
483CS Deluge Valve with Electric Trim,Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete withwith Test, Alarm & Drain Equipment. - 150 MM
484MVW Spray Nozzle with 1/2" MNPT end connection, MOC - Stainless Steel with corrosion resistant coating, UL Listed. - 15 MM
485HVW Spray Nozzle with 3/4" MNPT end connection, MOC - Stainless Steel with corrosion resistant coating, UL Listed. - 20 MM
486Quartzoid Bulb Detector with 1/2" MNPT end connection, MOC - Brass with Nickel chrome plated, K-80, Temp. Rating-79 deg. C, UL Listed. - 15 MM
4872-way Solenoid Valve, Intrinsically Safe, 1/2" MNPT end connection, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum.- 15 MM
488Pressure transmitters, Intrinsically safe, M20 X 1.5F End Connection, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum.- 15 MM
489Pressure Gauge, SS 304, 1/4" MNPT End Conection. - 15 MM * 100 mm Dial
490Air Filter Regulator, SS 304, 1/2" NPT End Conection. - 15 MM
491Limit Switch for Gate Valve located on up-stream of Deluge Valve, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum.
492Deluge Valve Local Control Panel (DVLCP) for local manaul activation with push button arrangement, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum. Power supply for DVLCP shall be derrived from inerfaced F&G Panel located at unit Control Room.
493Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 200 * 150*9
494Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 150 * 100* 6
495Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 100 *80*6
496Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 100 *50 *6
497Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 80 *50*3
498Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 50 *40 *3
499Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 50 *25 *3
500Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 40*25*3
501FIRE EXTIGUISHER
502DCP Portable Fire Extinguisher, Cartridge Operated Conforming to IS: 15683, complete with accessories and FRP cabinet. - 6 Kg.
503DCP Portable Fire Extinguisher, Cartridge Operated, Conforming to IS: 15683, complete with accessories and FRP cabinet. - 9 Kg.
504DCP Wheeled Fire Extinguisher, CO2 Cylinder / Cartridge Operated, Conforming to IS: 16018, complete with accessories and FRP cabinet. - 50 Kg.
505CO2 Portable Fire Extinguisher, Conforming to IS: 15683, complete with accessories and FRP cabinet. - 4.5 Kg.
506CO2 Trolley Mounted Fire Extinguisher, Conforming to IS: 15683, complete with accessories and FRP cabinet. - 22.5 Kg.
507Trolley Mounted type Water Mist & Compressed Air Foam (CAF) Fire Fighting Unit, 50L Capacity (High Pressure Design), Conforming to DIN EN3.- 50 L
508Pressure Gauges, SS 304 -
509Flow transmitter (0 to 585m3/hr), suitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3. - 15 MM
510Flow element (0 to 585m3/hr) - 150 NB
511Flow Element for Booster Pump Discharge Header, 12" Size, SS 316 - 300 MM
512SECTION 18
513Carry out Mechanical Tie in works / B L connectionsfor pipelines at all location and elevation as per drawinginvolving cutting , welding and NDT works .For detailed work Itemdescription refer (Item no MIS.18.1 section 18 ofAnnexure-I)
514For tapping size up to 2"
515For tapping sizefrom 3" to 10"
516For tapping sizefrom 12" to 18"
517For tapping sizefrom 20" to 28"
518For tapping sizefrom 30" to 36"
519Section 19
520Insulation of Equipment PFCC
521Insulation Type - IH - Insulation Thickness in mm- 25
522Insulation Type - IH - Insulation Thickness in mm- 40
523Insulation Type - IH - Insulation Thickness in mm- 50
524Insulation Type - IH - Insulation Thickness in mm- 65
525Insulation Type - IH - Insulation Thickness in mm- 75
526Insulation Type - IH - Insulation Thickness in mm- 100
527Insulation Type - IH - Insulation Thickness in mm- 115
528Insulation Type - PP - Insulation Thickness in mm- 50
529Insulation Type - PP - Insulation Thickness in mm- 75
530Section 20
531PIPING INSULATION - PFCC UNIT
532Insulation type - IH - Insulation Thickness - 25 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
533Insulation type - IH - Insulation Thickness - 40 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
534Insulation type - IH - Insulation Thickness - 50 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
535Insulation type - IH - Insulation Thickness - 55 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
536Insulation type - IH - Insulation Thickness - 65 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
537Insulation type - IH - Insulation Thickness - 75 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
538Insulation type - IH - Insulation Thickness - 90 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
539Insulation type - IH - Insulation Thickness - 100 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
540Insulation type - IH - Insulation Thickness - 115 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
541Insulation type - IH - Insulation Thickness - 140 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
542Insulation type - IH - Insulation Thickness - 150 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
543Insulation type - IS - Insulation Thickness - 25 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
544Insulation type - IS - Insulation Thickness - 40 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
545Insulation type - IS - Insulation Thickness - 50 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
546Insulation type - IS - Insulation Thickness - 65 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
547Insulation type - IS - Insulation Thickness - 75 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
548Insulation type - IT - Insulation Thickness - 25 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
549Insulation type - IT - Insulation Thickness - 40 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
550Insulation type - IT - Insulation Thickness - 50 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
551Insulation type - IT - Insulation Thickness - 55 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
552Insulation type - IT - Insulation Thickness - 65 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
553Insulation type - IT - Insulation Thickness - 75 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
554Insulation type - IT - Insulation Thickness - 90 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
555Insulation type - IT - Insulation Thickness - 100 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
556Insulation type - IT - Insulation Thickness - 115 - Pipe + Fittings + Flanges+valve+inline valves a+ supports
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