Petroleum and Natural Gas Boards / Undertakings / PSU Closing in 0 days TDR #35164951

Tender For Mechanical Piping, Structural Works Including Manpower Supply For Bs-Vi Sru Commissioning At Manali Refinery Of Cpcl

Issued by Boards / Undertakings / PSU · chennai, Tamil Nadu
Tender Value
Ref. Documents
Estimated cost
Bid Submission
09 Dec 2022
0 days left
EMD
35000
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
chennai → Tamil Nadu
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Tender For Mechanical Piping, Structural Works Including Manpower Supply For Bs-Vi Sru Commissioning At Manali Refinery Of Cpcl , Providing Manpower , Providing Manpower To Owner With Hand Tool And Tackles With Necessary Hose Connections, Pressure Test Pumps, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables To Perform Jobs Including Gasket Replacement, Hydrotest, Leak Testing, Blinding & Deblinding, Flushing Of Pipelines, Hot Bolting, Providing Assistance Forpumps / Blower Commissioning, Etc As Per The Directions Of Engineer-In-Charge , Skilled Labours During Day Or Night Shift: 12Hrs All Days , Semi-Skilled Labours During Day Or Night Shift: 12Hrs All Days , Un-Skilled Labours During Day Or Night Shift: 12Hrs All Days , Tractor With Trailor ( 20-Feet ) , Supply Of Hydra: All Inclusive Charges For Supply Of Mobile Crane Meeting All Necessarysafety Requirements With Operator & Cleaner, Necessary Fuels, Lubes, Equipments, Slings, Tools And Tackles And Other Accessories Required For Handling Consignments Including Mobilization & Demobilization Charges. All Tools Slings, Tackles Supplied By The Contractor Shall Be Tested And Certified By Competent Statutory Authority And Contractor To Make Such Certificates Available At Site Of Working. In Case Of Breakdown Of The Crane And The Repair Of The Same Is Expected To Take More Than Two Hours Then Contractor Has To Provide Replacement Within Two Hours. The Quoted Rates Shall Be Inclusive Of Maintenance Charges Of The Crane. All Drivers Employed In The Refinery Shall Have Valid Driving License Issued By Competent Authority. Cost Of Mobilization And De-Mobilization Deemed To Be Included In The Quoted Rate. , Supply Of 15Mt Capacity Hydra-Farana Type , Modification, Fabrication And Erection: , The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. The Rates For The Following Items Shall Be Exclusive Of Erection & Removal Of Scaffolding ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately Sl. No. 220 & 230 , Socket Welding - All Elevations , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Supply, Erection & Dismantling Of Steel Scaffolding , Job Involves Supply, Erection Of Scaffolding At The Required Locations Using 1-1 / 2 Inch Dia Steel Tubular Pipes With Suitable Clamping Arrangement, Providing Steel Gratings At The Required Locations Firmly Tied On To The Scaffolding Pipes, Removal Of The Steel Gratings & Scaffolding Materials On Completion Of The Job. The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Steel Scaffolding Materials &Steel Gratings. , Supply, Erection & Dismantling - Upto10 Mtr Height Of Scaffolding , Supply, Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding , Fabrication And Erection Of Structurals: , The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations. The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work. The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. The Rates For The Following Items Shall Be Exclusive Of Erection & Removal Of Scaffolding ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately Sl. No. 220 & 230 , Fabrication And Erection Of Structurals Upto 15 M Elevation => Limited

BOQ

Name of Work : Mechanical Piping & structural works including manpower supply for BS-VI SRU commissioning at Manali Refinery of CPCL
Sl. No. Item Description
1PROVIDING MANPOWER
2Providing manpower to Owner with hand tool and tackles with necessary hose connections,pressure test pumps, lifting arrangements like chain pulley blocks, machineries, all consumables to perform jobs including gasket replacement, hydrotest, leak testing, blinding & deblinding,flushing of pipelines,hot bolting, providing assistance forPumps / Blower commissioning,etc as per the directions of Engineer-in-Charge
3SKILLED Labours During Day or Night shift: 12hrs all days
4SEMI-SKILLED Labours During Day or Night shift: 12hrs all days
5UN-SKILLED Labours During Day or Night shift: 12hrs all days
6Tractor with trailor(20-feet)
7Supply of Hydra: All inclusive charges for supply of mobile crane meeting all necessarysafety requirements with operator & cleaner, necessary fuels, lubes,equipment\"s, slings, tools and tackles and other accessories required for handling consignments including mobilization & demobilization Charges. All tools slings, tackles supplied by the CONTRACTOR shall be tested and certified by competent statutory authority and CONTRACTOR to make such certificates available at site of working. In case of breakdown of the crane and the repair of the same is expected to take more than two hours then CONTRACTOR has to provide replacement within two hours. The quoted rates shall be inclusive of Maintenance charges of the Crane. All drivers employed in the refinery shall have valid driving license issued by competent authority. Cost of Mobilization and De-mobilization deemed to be included in the quoted rate.
8Supply of 15MT capacity Hydra-Farana type
9MODIFICATION, FABRICATION AND ERECTION:
10The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to the designated area as per EIC instructions. The rates for the following items shall be exclusive of erection & removal of scaffolding (1) For scaffolding work wherever required, rates shall be paid separately Sl. No. 220 & 230
11SOCKET WELDING - ALL ELEVATIONS
12Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest
13Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest
14BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES
15Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
16Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
17BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES
18Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
19Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
20BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES
21Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
22Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
23SUPPLY, ERECTION & DISMANTLING OF STEEL SCAFFOLDING
24Job involves Supply, erection of scaffolding at the required locations using 1-1/2 inch dia steel tubular pipes with suitable clamping arrangement, providing steel gratings at the required locations firmly tied on to the scaffolding pipes, removal of the steel gratings & scaffolding materials on completion of the job. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, all consumables and labour to complete the job in all respects,transportation of steel scaffolding materials &steel gratings.
25Supply, Erection & dismantling - Upto10 mtr height of scaffolding
26Supply, Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding
27FABRICATION AND ERECTION OF STRUCTURALS:
28The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations. The job also includes transportation of the required structural materials from owner\"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of erection & removal of scaffolding(1) For scaffolding work wherever required, rates shall be paid separately Sl. No. 220 & 230
29Fabrication and erection of structurals upto 15 m elevation

AI Tender Summary

OUR REF NO 35164951
AUTHORITY Boards / Undertakings / PSU
TENDER VALUE Ref. Documents
LAST DATE 09-12-2022
Authority
Authority Name Chennai Petroleum Corporation Limited
Work Description Tender For Mechanical Piping, Structural Works Including Manpower Supply For Bs-Vi Sru Commissioning At Manali Refinery Of Cpcl , Providing Manpower , Providing Manpower To Owner With Hand Tool And Tackles With Necessary Hose Connections, Pressure Test Pumps, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables To Perform Jobs Including Gasket Replacement, Hydrotest, Leak Testing, Blinding & Deblinding, Flushing Of Pipelines, Hot Bolting, Providing Assistance Forpumps / Blower Commissioning, Etc As Per The Directions Of Engineer-In-Charge , Skilled Labours During Day Or Night Shift: 12Hrs All Days , Semi-Skilled Labours During Day Or Night Shift: 12Hrs All Days , Un-Skilled Labours During Day Or Night Shift: 12Hrs All Days , Tractor With Trailor ( 20-Feet ) , Supply Of Hydra: All Inclusive Charges For Supply Of Mobile Crane Meeting All Necessarysafety Requirements With Operator & Cleaner, Necessary Fuels, Lubes, Equipments, Slings, Tools And Tackles And Other Accessories Required For Handling Consignments Including Mobilization & Demobilization Charges. All Tools Slings, Tackles Supplied By The Contractor Shall Be Tested And Certified By Competent Statutory Authority And Contractor To Make Such Certificates Available At Site Of Working. In Case Of Breakdown Of The Crane And The Repair Of The Same Is Expected To Take More Than Two Hours Then Contractor Has To Provide Replacement Within Two Hours. The Quoted Rates Shall Be Inclusive Of Maintenance Charges Of The Crane. All Drivers Employed In The Refinery Shall Have Valid Driving License Issued By Competent Authority. Cost Of Mobilization And De-Mobilization Deemed To Be Included In The Quoted Rate. , Supply Of 15Mt Capacity Hydra-Farana Type , Modification, Fabrication And Erection: , The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. The Rates For The Following Items Shall Be Exclusive Of Erection & Removal Of Scaffolding ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately Sl. No. 220 & 230 , Socket Welding - All Elevations , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Supply, Erection & Dismantling Of Steel Scaffolding , Job Involves Supply, Erection Of Scaffolding At The Required Locations Using 1-1 / 2 Inch Dia Steel Tubular Pipes With Suitable Clamping Arrangement, Providing Steel Gratings At The Required Locations Firmly Tied On To The Scaffolding Pipes, Removal Of The Steel Gratings & Scaffolding Materials On Completion Of The Job. The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Steel Scaffolding Materials &Steel Gratings. , Supply, Erection & Dismantling - Upto10 Mtr Height Of Scaffolding , Supply, Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding , Fabrication And Erection Of Structurals: , The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations. The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work. The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. The Rates For The Following Items Shall Be Exclusive Of Erection & Removal Of Scaffolding ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately Sl. No. 220 & 230 , Fabrication And Erection Of Structurals Upto 15 M Elevation => Limited
Basic Detail
Tender No CPCL/PMC/T-040/2022-23
Bidding Type Tender
Location
City chennai
State Tamil Nadu
Key Dates
Publish Date 07 Dec 2022
Submission Date 09 Dec 2022
Open Date 09 Dec 2022
Finance
Tender Value Ref. Documents
Tender Fee Ref. Documents
EMD 35000
Exemption Not Available
Document List
a0c62f16-8ed4-4459-982f-cb0177d2a806.html
BOQ_9181.xls
Tendernotice_1.pdf
Tender_Document.pdf

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Tender Timeline

Dec 07, 2022
11:30 IST

Tender Published

Tender notice published.

Completed
Dec 09, 2022
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Dec 09, 2022

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

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