Providing And Fixing Necessary Machineries At Buffalo Slaughter House For Daund Municipal Council, Daund. Dist. Pune- 1 A - Modernized Gravity Buffalo / Cattle Slaughter Line Capacity 20 - 25 Per Hour. 2 Providing And Fixing In Position Gravitylinefor Buffalo Slaughterhouse ( Speed - 20-25 Cap / Hr ) 3 Providing And Fixing In Position Ritual Killingbox:1. The One Boxes Will Be Made Up Of Mild Steel2. Structure Of The Killing Box Will Be Ms With Hot Dip Galvanized3. Wheel Of The Killing Box Will Be Ms With Epoxy Painted After Sand Blasting4. Pneumatic Cylinders Will Be Airmax Make Of Different Sizes 10 Nos.5. Pneumatic Fittings Will Be Airmax Make6. Bearing & Housing7. Control Box With Contactors And Relays Of Telemechanic Make18. Approximate Weight – 4500 Kg.11. Approximate Overall Dimension Breadth = 3.00 Meterslength = 3.50 Meters Height = 3.50 Meters 4 Providing And Fixing In Position Halalplatformwithguard:This Should Be Made Up Of Heavy Duty 2” B Class G.I Pipe For Slaughtering The Animals As Per Islamic Halal Method With Side Guard. 5 Providing And Fixing In Position Hoist:The Hoist Shall Be Used For Lifting The Stuck Animals From The Halal Table To The Bleeding Rail The Capacity Of The Hoist Shall Be 1 Tones And Load Lift Of 5.0 Mtrs The Hoist Shall Be Complete With A Rail Trolley. 6 Providing And Fixing In Position Bleedinggravityrail:This Shall Be Mild Steel Of Size 75 X 12 Mm With Top At About 4.5 Mtrs From The Floor And Gradually Sloping. The Complete System Shall Be Fully Supported From The Overhead Beams With Mild Steel Hangers. At About 800 Mm Centre To Centre. The Length And Layout Shall Be Generally As Per The Drawing. The Rail System Shall Be With The Bends And Rail Switches Where Ever Necessary As Per The Layout. 7 Providing And Fixing In Position Bleeding Shackles:These Shall Be Made Of M.S. Properly Designed And Used For Hanging The Animal On The Bleeding Rail For Bleeding After Sticking. 8 Providing And Fixing In Position Transfer Mechanism:This Shall Be Pneumatically Operated Mechanism Transfer Animal From Bleeding Rail To Dressing Rail. This Shall Consist, Pneumatic Cylinders, Valves, Push Buttons Switch . 9 Providing And Fixingin Position Dressinghooks:Dressing Trolleys And Hooks: The Trolleys Shall Be Of Mild Steel Capacity To Carry Required Load. This Shall Be With Bearing For Smooth Travel During Dressing. The Hooks Shall Be Of Food Grade Stainless Steel . 10 Providing And Fixing In Position Dressing Gravity Rail:This Shall Be Mild Steel Flat Of Size 75 X 12 Mm With Top At About 4.5 Mtrs From The Floor And Gradually Sloping. The Complete System Shall Be Fully Supported From The Overhead Beams With Mild Steel Hangers At About 800 Mm Centre To Centre. The Length And Layout Shall Be Generally As Per The Drawing. The Rail System Shall Be With The Bends And Rail Switches Where Ever Necessary As Per The Layout. The Rail System Shall Be Used From All Major Operations Such As Evisceration, Splitting, Washing, Uartering And Weighting. 11 Providing And Fixing In Position White Offaltraywithchute:This Shall Be Mild Steel 18 Gauge Sheet. The Conveyor System Shall Be With The Bends And Chute Switches Where Ever Necessary As Per The Requirement 12 Providing And Fixing In Position Red Offal Rail:This Shall Be Mild Steel Of Size 75 X 12 Mm Supported From The Overhead Beams With Mild Steel Hangers At About 800 Mm Centre To Centre. The Length And Layout Shall Be Generally As Per The Drawing. The Rail System Shall Be With The Bends And Rail Switches Where Ever Necessary As Per The Layout 13 Providing And Fixing In Position Overheadscale :This Shall Be Scale Cap 500 Kg. On The Rail. 14 Providing And Fixing In Position Fixedplatforms ( Operator’Splatform ) : This Shall Be 1.0 Meter Wide Long & Height Where Ever Necessary As Per The Layout And With. It Shall Have Non-Skidding Topaluminum Plate.13.1 – Transfer13.2 – Tail & Bung13.3 - Pre De-Hiding13.4 – Brisket & Evisceration- Red & White Offal’S13.5 – Vet Inspection13.6 –Trimming 15 Providing And Fixing In Position Pneumaticplatforms:The Construction Shall Be Of Mild Steel With Non – Skid Surface Preferably Of Dixon Channels. Proper Railing Shall Be Provided On Two Sides. The Unit Shall Be Heavy Duty, Self Supporting And Fixed At A Convenient Operation Location.14.1 - De-Hiding-214.2 - Splitting -1 16 Providing And Fixing In Position Sterilizerswithwashbasins:These Shall Be Made From 20 Gauge Mild Steel With Necessary Valves, With Proper Insulation And Overflow Connection To The Drain.Halal -1 Fore Legs-1 Hind Legs-1Evisceration & Red Offals-1 Vet Inspection -1Trimming- 1 17 Providing And Fixing In Position Quartering System:This Shall Be Pneumatically Operated Quartering System Carcass To Dressing Rail. This Shall Consist, Pneumatic Cylinders, Valves, Push Buttons Switch . 18 Providing And Fixing In Position Carcass Washing Cabinet:This Shall Be Mild Steel 18 Gauge Sheet . The Cabinet Should Be Water Spray System Shall Be With The Bends And Shower Switches Where Ever Necessary As Per The Requirement 19 Providing And Fixing In Position Brisket Saw :To Facilitate Easy Cutting Of Brisket Bone Of De-Hided Carcass For Evisceration Operation. This Shall Consist Motorized Blade, Power Pack Enclosed In Aluminum Body. This Should Be Conveniently Suspended From Overhead Structure On Spring Balancer The Capacity Of The System Should Be To Suit The Through Output Of 40-50 Animals Per Hr. 20 Providing And Fixing In Position Splitting Saw:Beef Splitting Saw Powered By Adequate Capacity Direct Drive Motor For Splitting Of The Carcass While On Rail Shall Be Provided. The Saw Shall Be Heavy Duty Reciprocating Type With About 127 Inch Long Saw Blade. Alternatively, Circular Saw Also May Be Quoted. The Saw Design Shall Permit Vertical Splitting Of 50 Beef Carcasses Per Hour. The Whole Assembly Shall Be Suspended From Overhead Cross Beams By A Balancer. 21 Providing And Fixing In Position Horn Cutter :This Shall Be Hydraulic Operated Mechanism To Transfer Animal To Cut The Horns, Hoovesof Animals. This Shall Be Electric Or Hydraulic Unit Having Power Output 4.5 Hp / 5.5 Hp Rated Voltage Of 230 / 440V, 3 Phases, And 50 Cycles. This Shall Have Capacity To Operate 40-50 Animals Per Hour. This Unit Shall Be Complete With Spring Balancer, Hydraulic Oil Hose And Hydraulic Power Pack Complete. 22 Providing And Fixing In Position Trolleys ( Horns 1, Skin 1 ) These Shall Be Of Size 1.0 M X 0.75 M Deep And Made Shall Be Fabricated Form Mild Steel. Front Wheel Shall Be Of 150 Mm With Swiveling Castor And Rear Two Wheels Of 150 Mm Die. They Shall Have, Sloping Bottom, 25 Mm Drain Connection With Plug And A Handle. 23 Providing And Fixing In Position Highpressurewashingpumpforcarcass Washingcabinet:Pump Should Be 2 Hp. To Be Connected To Your Tank. 24 B - Larrage Shed And Railing For 340 Animal 25 Providingstructuralsteelworkin Trusses, Othersimilartrussedpurlins Andmemberswithallbracing, Gusset Plates, Etc.Asperdetaileddesignand Drawingorasdirectedbyengineer-In Chargeincludingcutting, Fabricating , Hoisting, Erectingandfixingin Position, Making Riveted / Bolted / Weldedconnections Andprovidingandfixingm.S.Pipe Railinghaving1.0Mheightconsisting 75Odroundpipex3mmthickand Providingandfixingm.S.Gate4ftx 4Ftforeverycompartmentwith 75Mmdim.Spipemediumclassand Painting2coatsofoilpaintover 1Coatofanticorrosivepaintof Approvedcolour Andshadeincluding Costofalllabour, Transportingbends Tocurvedshape, Etc.Complete ( Size - 125 Ftx 81Ft ) 26 Providingcorrugatedpowdercoated Sheetroofingincludingvertical / Curvedsurfacefixedwithpolymer Coatedjorlhooks, Boltsandnuts8 Mmdiameterwithbitumenandg.I. Limpetwashersorwithg.I.Limpet Washersfilledwithwhitelead, Includingacoat Ofapprovedsteel Primerandtwo Coatsofapproved Paintonoverlappingof Sheets Complete ( Uptoanypitchin Horizontal / Verticalorcurved Surfaces ) , Excludingthecostof Purlins, Raftersandtrussesand Includingcuttingtosizeandshape Whereverrequired. 27 Drainiscover:Providingandfixingm.S.Flatpatti 25Mmx5mmthickandjalitype Draincover130ftx1ftand Providingangleframeand Painting 2Coatsof Oilpaintover1coatof Anticorrosivepaintofapproved Colourandshadeincludingcost Ofall Labour, Transportingbendstocurved Shape, Etc.Complete 28 C - Modular Chillerroomforfreshmeat 29 Construction Of Modular Chillerroomforfreshmeat ( 60 X 40 X 17 Size Chamber, App 250 Mt Capacity Chamber, Storage For Incoming Product Of Fresh Meat, Pull Down Time -24 Hrs, Maintain Room Temperature 0 To 5 Deg C, Walls And Ceilings Of Chamber - 100 Mm Puff Panels With 0.5Mm Ppgi Sheet On Both Sides Puff Density: 40 Kg / M3 Cfc Free Blowing Agent, Connection Of Panels - All Panels With Cam Locks For Wall To Wall And Ceiling To Ceiling, 60 Mm Puff Slab [ Kota Flooring In Customer Scope ] , 60 Mm Puff Door With Standard Accessories Of Size: 4’ W X 12’H – Qty – 2 Nos, Refrigerating Machine - 35000 Btu At Evap Temp Of -8 Deg C X 3 Machine Per Chamber Total – 3 Nos, Evaporator And Condenser- Designed With Copper Tubes And Aluminium Fins [ Air Cooled Unit ] Evaporator Body In Al, Emmerson – Hermatic Reciprocating Compressor, Expansion Valve / Capilliary, Sub Zero Fully Automatic & Digital Controllers, 8.0 Kw Per Machine / 3 Phase Electrical Requirement. ) 30 Chiller Room Panels As Per Annexure-1 In 100Mm Panels For Walls And Ceilings 80Mm Puff Slab For Flooring [ Kotafloor Incustomerscope ] 12’H X 4’W Manual Sliding Puff Door – 2 Nos10 Kw At Evap Temp Of -8 Deg C X 3 Refrigerating Machinesmake:Carriercopper Pipes With Insulation – 20’ Per Machine Complete With Supply Installation And Commissioning 31 Chillerroomrail:This Shall Be Mild Steel Flat Hot Deep Galvanizing Of Size 75 X 12 Mm With Top At About 3.70 Mtrs From The Floor. The Complete System Shall Be Fully Supported From The Overhead Beams With Mild Steel Hangers At About 1Mtr Centre To Centre. The Length And Layout Shall Be Generally As Per The Drawing. The Rail System Shall Be With The Bends. 32 Changeoverswitch:This Shall Be Made Up Of Mild Steel Flat Hot Deep Galvanizing. The Changeover Switches System Shall Be Used For Carcass Hanging In Chilling Room All Major Operations Such As Chilling Rail. 33 D - Air Compressor And Electric Work 34 Providing & Commissioning Atlascopcomakeaircompresso Model: G15laff7.5Tmair Compressor Havingcapacityof92.6Cfm@7.5Bar Pressurewithinbuiltrefrgerationdryer With15kw / 20Hp Motor 35 Electricalwork:Theelectrical Works Includes Provisionofpowerrequirementofallequipment’S Andlightingcontrol. Thescope Ofworkis Toprovidingand Fixingofcabling, Metering, Steeringboards, Exhaustfans, Equipment’Scontrolboards / Panels, Earthling-Etc., Electricalsubstationtobe Providedbidderasrequiredforthe Project.Theentireelectrical Work Shouldbecarriedoutas Pernational Electricalcode &Nationalbuildingcodes Withapprovedmakesandmodels 36 320Kvacumminssoundproofdiesel Generatorset:Threephasealternatorofferedcomewiththreesingle-Phasewindings With Brushlessalternatorsandgenerator Headssoastoprovideforsuitableusage. Providingforvariablespeed&Variable Kw Output, Thegeneratoralsocomes With User Friendlycontrolpanelcomprising Digitalautomaticvoltage Regulator, Diodebridgeforconvertingactodc, Key Boardforprogrammingdesiredfunctional Parametersandothers.Features:Provide For Constant Dc Voltage At Terminals User Settable Dc Output Voltage Battery Current & Overall Current Parameters Among Others. 37 Supplyerectionandcommissioningof11kv Htmeteringcubicalwithcablejointingkit, 9 Nosearthingetc 38 Erection, Testingandcommissioningofpole Mounteddistributiontransformersub-Station750kva, 11 / 0433Kvon9mrsjpole 39 Erection, Testingandcommissioningof11kv Lineusing9mrsjpoles, Weaselconductor Withprotectiveguarding 40 Providing And Fixing In Position Feederbay 41 Labour Charges For Air Compressor And Electric Work 42 E - Effluent Treatment Plant. 43 Providing & Commissioning C.I. Twin Lobe Positive Displacement Air Blower For Areation Tank & Collection Tank Of Capacity 50 M3 / Hr @ 4500 Mm Wg. 44 Providing & Commissioning Foot Mounted C.I. Tefc Sq., Cage Induction Motor, Suitable For 450 Volts, 50 Heads Size, 3 Phase A.C Supply With Ip 55 Protection And Class ‘B’ Insulation Suitable For 43 0 C Ambient Temperature. 45 Providing & Fixing In Position Hdpe / Pvc Perforated Pipe For Air Grid In The Equilastion Tank & Aeration Tank. 46 Providing & Commissioning C.I. Centrifugal, Self Priming Effluent Transfer Pump Of Capacity 2.9 M3 / Hr @ 12 M Head. 47 Providing & Commissioning Foot Mounted C.I. Tefc Sq, Cage Induction Motor, Suitable For 450 Volts, 50 Heads Size, 3 Phase A.C Supply With Ip 55 Protection And Class ‘B’ Insulation Suitable For 430C Ambient Temperatures. 48 Providing & Commissioning C.I. Horizontal Centrifugal, Self Priming For Return Sludge Pump Of Capacity 2.9 M3 / Hr @ 10 M Head. 49 Providing & Commissioning Foot Mounted C.I. Tefc Sq, Cage Induction Motor, Suitable For 450 Volts, 50 Heads Size, 3 Phase A.C Supply With Ip 55 Protection And Class ‘B’ Insulation Suitable For 430C Ambient Temperatures For Return Sludge Pump 50 Providing & Commissioning C.I. Horizontal Centrifugal, Self Priming For Filter Feed Pump Of Capacity 2.9 M3 / Hr @ 20 M Head. 51 Providing & Commissioning M.S Epoxy Painted Internally With Different Grades Of Sand Media Of Type Vertical, Multi Media For Dual Media Filter Having Capacity 500 Mm Dia X 1250 Mm Hos. 52 Providing & Commissioning M.S Epoxy Painted Internally With Activated Carbon Of Type Vertical, Activated Carbon Media For Activated Carbon Filter Having Capacity 500 Mm Dia X 1250 Mm Hos. 53 Providing And Fixing In Position M.S Epoxy Painted Rake Type, Coarse Bar Screen 54 Providing And Fixingin Position Hdpe For Interconnecting Piping & Pp For Interconnecting Valves 55 Providing And Fixing In Position Hdpe Vertical, Open Top Hypochlorite Dosing Tank Of Capacity 50 Ltr 56 Providing And Fixing In Position Pp Vertical Open Top Hypochlorite Dosing Pump Of Capacity 0 - 6 Lph 57 Providing And Fixing In Position Hdpe Vertical Open Top Poly Dosing Tank Of Capacity 50 Ltr. 58 Providing And Fixing In Position Pp Vertical Open Top Poly Dosing Pump Of Capacity 0 - 6 Lph 59 Providing And Fixing In Position Hdpe Vertical Open Top Alum Dosing Tank Of Capacity 50 Ltr. 60 Providing And Fixing In Position Pp Vertical Open Top Alum Dosing Pump Of Capacity 0 - 6 Lph 61 Providing And Fixing In Position Ss 100 Rpm Slow Speen Agitator For Flash Mixer Of Capacity 0.5 Hp With Gear.
