Indian Oil Corporation Limited-IOCL has published Residual Design, Detailed Engineering, Includingsupply And Installation With Third Party Inspection, Testing, Commissioning Of Mechanical Pipeline And Civil Works For The Provision Of Kgpl Lpg Pipeline Receipt Hookup Facility At Lpg Bottling Plant, Ujjain. Submission Date for this Tender is 07-12-2022. Bottles Tenders in ujjain Maharashtra. Bidders can get complete Tender details and download the document.
| Sl. No. | Item Description |
| 1 | CIVIL WORK |
| 2 | Earth work in surface excavation not exceeding 30 cm in depth but exceeding 1.5 m in width as well as 10 sqm on plan including taking out and disposal of excavated earth within site and lift upto 1.5 m, disposed soil to be levelled and neatly dressed as directed by Engineer-in-charge. Extra for levelling & neatly dressing of disposed soil completely to be paid separately as per item no. MPLCN00600. |
| 3 | Clearing grass and removal of the rubbish outside site premises and at an unobjectionable place. |
| 4 | Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift upto 1.5 m, including taking out the excavated soil & disposal of surplus excavated soil as directed, within or outside the site at an unobjectionable place. |
| 5 | i) All kinds of Soil |
| 6 | ii) Ordinary rock |
| 7 | iii) Hard Rock(Requiring Blasting) |
| 8 | iv) Hard Rock(Blasting Prohibited) chiesel/pneumatic drilling |
| 9 | Extra for every additional lift of 1.5m or part thereof in excavation or banking excavated or stacked materials in all kinds of soil |
| 10 | Providing and laying in position cement concrete of specified grade excluding cost of centering & shuttering. All work up to plinth level: |
| 11 | i) 1:4:8(1 Cement :4 Coarse Sand :8 Graded stone aggregate of 40mm) |
| 12 | Centeringand shutteringincludingstrutting,proppingetc. and removal of form work for: |
| 13 | i) Foundations,footings,bases of column |
| 14 | ii) Retaining/return wall, wall (any Thickness) including attached pilaster buttresses, plinth & string courses, fillets, kerbs&steps etc |
| 15 | iii) Columns, piers, abutment, pillars,posts & struts |
| 16 | Supply of Steel reinforcement for R.C.C. including straightening, cutting, bending, placing in position and binding all complete at all levels |
| 17 | Thermo Mechanically Treated Bars of Fe- 500D grade or more, conforming to IS1786 |
| 18 | Providing and laying in position, machine batched & machine mixed design mix M-25 grade cement concrete for reinforced cement concrete work, using cement content as per approved design mix, including pumping of concrete to site of laying but excluding the cost of centering, shuttering, finishing and reinforcement. Including admixtures in recommended proportions as per IS 9109 to accelerate, retard setting of concrete,improve workability without impairing strength and durability as per direction of Engineer-in-charge. (Note :- Cement content considered in this item is @ 330 kg/cum. Less cement used as per design mix (if any) will be recoverable separately. No extra payment against extra cement if used shall be payable. |
| 19 | i) M-25 grade reinforced cement concrete UP TO PLINTH LEVEL |
| 20 | ii) M-25 grade reinforced cement concrete ABOVE PLINTH & UP TO FLOOR 5 LEVEL |
| 21 | Structural steel work riveted,bolted or welded in built up sections, trusses & framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete: |
| 22 | Demolishingcement concrete manually/ by mechanical means including disposal of material outside premises at an unobjectionable place as per direction of Engineer-in-charge. |
| 23 | i) 1:3:6 or richer mix (i/c equivalent design mix) |
| 24 | ii) 1:4:8 or leaner mix (i/c equivalent design mix) |
| 25 | Demolishing R.C.C. workmanually/ by mechanicalmeans including stacking of steel bars & disposal of unserviceable material outside site to an unobjectionable place as/ direction of Engineer-in-charge |
| 26 | Extra for cutting reinforcement bars manually/ by mechanical means in R.C.C. or R.B. work (Payment shall be made on the cross sectional area of R.C.C. or R.B. work) as per direction of Engineer-in-charge. |
| 27 | Preparation and consolidation of sub grade with power road roller of 8 to12 tonne capacity after excavating earth to an average of 22.5 cm. depth dressing to camber and consolidating with road roller including making good the undulations etc. and re-rolling the sub grade and disposal of surplus earth within premises |
| 28 | Extraforcompaction of earth work in embankmentunder optimum moisture conditions to give at least 95% of the maximum dry density (proctor density). |
| 29 | Supply and laying of water bound macadam in layers, each of 75 mm thick (consolidated) with 63 mm to 45 mm stone aggregate. Each layer shall be consolidated by power roller after watering, spreading chippings of stone and murrum complete as per specifications. Item includes supply of murrum 6 mm thick, watering and rolling with power roller complete with preparation of surface. Rate per Layer |
| 30 | Providing and laying at or near ground level factory made kerb stone of M-25 grade cement in position to the required line, level and curvature jointed with cement mortar 1:3 (1 cement:3 coarse sand) including making joints with or without grooves (thickness of joints except at sharp curve shall not to more than 5mm) including making drainage opening wherever required complete etc. as per direction of Engineer-in-charge (length of finished kerb edging shall be measured for payment) (Precast C.C. kerb stone shall be approved by Engineer-in-charge. |
| 31 | Soil Investigation |
| 32 | Conducting soil investigation with boring of minimum 150mm dia. boreholes of maximum 10m depth including all field tests and laboratory tests, mobilization and demobilization of equipments & personnel etc. for soil investigation for each borehole location . complete work in all respects as per drawings, specifications and directions of Engineer-in-Charge including submitting hard copies of Reports & recommendations and supply of electronic files. |
| 33 | Conducting Earth Resistivity test as per tender specification. |
| 34 | PIPING WORKS |
| 35 | FABRICATION, ERECTION, INSTALLATION AND TESTING OF PIPING: Receiving and taking over of all Owner supplied materials from Owner"s designated place(s) of issue,transportation including loading, unloading, handling from Owner"s designated place(s) of issue to Contractor"s own stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required; supply of all materials (except those specified subsequently in SOR), equipment, consumables as defined in Contractor"s scope of supply and their transportation to the work site(s); performing all above ground/buried piping fabrication works including cutting, edge preparation (inclusive of grinding the edges of pipes, fittings, flanges etc. to match with thematching edges of uneven/ different thickness wherever required), fit up, bending, pre-heating wherever required, welding, threading etc.; erection of pipes of all types and thickness over sleepers, overhead on racks and at all elevations; hook-up with equipment nozzles; installation of all type of valves up to size of 1.5" NB, all types of inline and online instruments such as pressure/thermal safety valves (other than those covered separately), fittings of all sizes i.e.LR bends, elbows, pig signallers, reducers, tees, "o" lets, flanges, blind flanges, spectacle blinds, tappings for pressure gauges, thermowells, hoses and hose couplings of all sizes, if applicable, sample connections, flame arrestors as applicable, vents and drains required for process and hydrotesting purposes etc. including fixing of all types of gaskets , bolts, studs and nuts of all sizes;, carrying out non-destructive testing (excluding radiography covered subsequently in SOR) such as magnetic particle/ liquid penetration etc. as required; hook-up with existing piping/pipeline installed by others as per drawings wherever required; cleaning and flushing by water/ compressed air, carrying out hydrostatic test, pneumatic test, valve functional test and any other type of testing as specified, depressurising, dewatering, drying by compressed air if applicable; cutting/ rebeveling (as required), precommissioning and providing commissioning assistance to Commissioning Contractor/Agency for process piping and commissioning of non-process piping if applicable; clean-up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus free issue materials to Owner"s designated place(s); completing all works in all respects as per the AFC drawings, specifications, standards and other provisions of Contract and instruction of Engineer-in-Charge. Note :- a.) All items fittings, flanges, valves, pipesbelow 2" shall be supplied & installed by the contractor under this item, Contractor to quote accordingly. b.) All bolts, nuts, gaskets of all size shall be supplied & installed by the contractor under this item, Contractor to quote accordingly. c.) Contractor works includes all work including tie in with exisitng terminal inside Station and with pipeline |
| 36 | Installation of Above Ground Low Temperature Carbon Steel Process Piping (including all flanges & fittings) as per details given below: |
| 37 | Size - 8", 30HC, Sch - STD , Material - ASTM A 106 GR.B, BE, SMLS |
| 38 | Size - 3", 15HLT, Sch - STD , Material - ASTM A333 Gr.6, BE, SMLS |
| 39 | Size - 2", 30HC, Sch - XS , Material - ASTM A 106 GR.B, BE, SMLS |
| 40 | Size - 2", 30HLT, Sch - XS , Material - ASTM A333 Gr.6, BE, SMLS |
| 41 | Size - 2", 15HLT, Sch - XS , Material - ASTM A333 Gr.6, BE, SMLS |
| 42 | Installation of Underground Ground Carbon Steel Process Piping (including all flanges & fittings) including trenching and back filling all complete as per details given below: |
| 43 | Size - 8", Sch - STD , Material - Material - ASTM A333 Gr.6, BE, SMLS (Coated with 1000 micron thick solid epoxy powercrete R95) |
| 44 | INSTALLATION OF VALVES AT STATION |
| 45 | Receiving and taking over of all Owner supplied materials, equipment from Owner"s designated place(s) of issue, transportation including loading, unloading, handling from Owner"s designated place(s) of issue to Contractor"s own stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required; supply of all materials, equipment, consumables as defined in Contractor"s scope of supply and its transportation to the worksite(s);installation of valves, scraper launcher,including fixing of gaskets, bolts, studs, nuts wherever required, levelling, aligning, installation and assembly of accessories including accessories for actuators including making electrical connections for such actuators, if any, by bolting/threading or welding of pipes at all elevations, testing, completing all works in all respects as per drawings, specification, other provisions of Contract and directions of the Engineer-in-Charge. Note : Work shall be carried out by Contractor as per battery limit Drawing (Scope Demarcated P&ID), the hook up shall be carried out by the Contractor who has completed the work at last.Hook up shall be carried out as per Approved drawing only. |
| 46 | Installation of Above Ground Flanged Valves (Ball/ Check/ Globe) as per details given below: |
| 47 | Size - 8", Rating - 300# |
| 48 | Size - 2", Rating - 300# |
| 49 | Size - 2", Rating - 150# |
| 50 | Installation, Calibration and Commissioning of Above Ground Flanged End ROV Ball Valves as per standard specifications ,data sheets, P&IDs and as per details |
| 51 | Size - 8", Rating - 300# |
| 52 | Supply including procurement and transportation to worksite(s)/workshop(s) including loading, unloading and handling forthe following materials to be supplied by Contractor as per the requirement of PMS, specifications, data-sheets, standards, instructions of Owner/ Engineer- in-Charge and other provisions of Contract. |
| 53 | Valves |
| 54 | Supply of Above Ground Flanged End ROV Ball Valves as per details given below: |
| 55 | Size - 8", 30HC, 300#, Body – ASTM A216 Gr. WCB, FLGD, ASME B16.5, RF/125 AARH, API 6D, ROV, Full Bore |
| 56 | Supply of Above Ground Flanged Ball Valves as per details given below: |
| 57 | Size - 8", 30HC, 300#, Body –ASTM A216 Gr. WCB, FLGD, ASME B16.5, RF/125 AARH, API 6D, Full Bore |
| 58 | Size - 8", 30HC, 300#, Body –ASTM A216 Gr. WCB, FLGD, ASME B16.5, RF/125 AARH, API 6D |
| 59 | Size - 2", 30HC, 300#, Body –ASTM A216 Gr. WCB, FLGD, ASME B16.5, RF/125 AARH, API 6D |
| 60 | Size - 2", 30HC, 300#, Body –ASTM A216 Gr. WCB, FLGD, ASME B16.5, RF/125 AARH, API 6D, Full Bore |
| 61 | Size - 2", 30HC, 300#, Body –ASTM A216 Gr. WCB, FLGD, ASME B16.5, RF/125 AARH, API 6D, Locking Arrangement |
| 62 | Size - 2", 30HLT, 300#, Body – ASTM A352 Gr. LCB, FLGD, ASME B16.5, RF/125 AARH, API 6D, Full Bore, Locking Arrangement |
| 63 | Size - 2", 30HLT, 300#, Body – ASTM A352 Gr. LCB, FLGD, ASME B16.5, RF/125 AARH, API 6D, Locking Arrangement |
| 64 | Size - 2", 30HLT, 300#, Body – ASTM A352 Gr. LCB, FLGD, ASME B16.5, RF/125 AARH, API 6D, Full Bore |
| 65 | Size - 2", 15HLT, 150#, Body – ASTM A352 Gr. LCB, FLGD, ASME B16.5, RF/125 AARH, API 6D, Full Bore, Locking Arrangement |
| 66 | Size - 2", 15HLT, 150#, Body – ASTM A352 Gr. LCB, FLGD, ASME B16.5, RF/125 AARH, API 6D, Locking Arrangement |
| 67 | Supply of Above Ground Flanged Globe Valves as per details given below: |
| 68 | Size - 8", 30HC, 300#, Body –ASTM A216 Gr. WCB, FLGD, ASME B16.5, RF/125 AARH, BS 1873 |
| 69 | Size - 2", 30HLT, 300#, Body – ASTM A352 Gr. LCB, FLGD, ASME B16.5, RF/125 AARH, BS 1873, Full Bore |
| 70 | Size - 2", 30HLT, 300#, Body – ASTM A352 Gr. LCB, FLGD, ASME B16.5, RF/125 AARH, BS 1873, Locking Arrangement |
| 71 | Supply of Above Ground Flanged Check Valves as per details given below: |
| 72 | Size - 8", 30HC, 300#, Body –ASTM A216 Gr. WCB, FLGD, ASME B16.5, RF/125 AARH, BS 1868 |
| 73 | Size - 2", 15HLT, 150#, Body – ASTM A352 Gr. LCB, FLGD, ASME B16.5, RF/125 AARH, BS 1868 |
| 74 | Pipes |
| 75 | Supply of Carbon Steel Process Pipe as per details given below: |
| 76 | Size - 8", 30HC, Sch - STD , Material - ASTM A 106 GR.B, BE, SMLS |
| 77 | Size - 3", 15HLT, Sch - STD , Material - ASTM A333 Gr.6, BE, SMLS |
| 78 | Size - 2", 30HC, Sch - XS , Material - ASTM A 106 GR.B, BE, SMLS |
| 79 | Size - 2", 30HLT, Sch - XS , Material - ASTM A333 Gr.6, BE, SMLS |
| 80 | Size - 2", 15HLT, Sch - XS , Material - ASTM A333 Gr.6, BE, SMLS |
| 81 | Flanges & Fittings |
| 82 | Supply of Weld Neck Raised Face Flange as per details given below: |
| 83 | Size- 8", 300#, Sch - STD, WNRF, ASTM A 105 (Charpy), RF/125AARH, ASME B16.5 |
| 84 | Size- 4"*, 300#, Sch - STD, WNRF, ASTM A 105, RF/125AARH, ASME B16.5 Note- Size is under hold & shall be finalised post receipt of MFM Vendor data. |
| 85 | Size- 3", 150#, Sch - STD, WNRF, ASTM A350 GR.LF2, RF/125AARH, ASME B16.5 |
| 86 | Size- 2", 300#, Sch - XS, WNRF, ASTM A 105 (Charpy), RF/125AARH, ASME B16.5 |
| 87 | Size- 2", 300#, Sch - XS, WNRF, ASTM A350 GR.LF2, RF/125AARH, ASME B16.5 |
| 88 | Size- 2", 150#, Sch - XS, WNRF, ASTM A350 GR.LF2, RF/125AARH, ASME B16.5 |
| 89 | Size- 2", 150#, Sch - XS, WNRF, ASTM A350 GR.LF2, RF/125AARH, ASME B16.5, Off Spec Flange |
| 90 | Supply of Weld Neck Raised Face Flange (With JS Holes) as per details given below: |
| 91 | Size- 8", 300#, Sch - STD, WNRF, ASTM A105, RF/125AARH, ASME B16.5 |
| 92 | Size- 2", 300#, Sch - XS, WNRF, ASTM A105, RF/125AARH, ASME B16.5 |
| 93 | Supply of Blind Flange as per details given below: |
| 94 | Size- 3", 150#, RF, ASTM A350 GR.LF2, ASME B16.5 |
| 95 | Size- 2", 300#, WNRF, ASTM A 105, RF/125AARH, ASME B16.5 |
| 96 | Supply of Figure 8/ Spacer & Blind as per details given below: |
| 97 | Size- 8", 300#, ASTM A 105, ASME B16.48, FF/125AARH |
| 98 | Size- 2", 300#, ASTM A350 GR.LF2, ASME B16.48, FF/125AARH |
| 99 | Supply of Elbows as per details given below: |
| 100 | Size- 8" (90?), 300#, Sch - STD, BW, ASTM A 234 Gr. WPB, Seamless, ASME B16.9 |
| 101 | Size- 8" (45?), 300#, Sch - STD, BW, ASTM A 234 Gr. WPB, Seamless, ASME B16.9 |
| 102 | Size- 3" (90?), 150#, Sch - STD, BW, ASTM A420 WPL6, Seamless, ASME B16.9 |
| 103 | Size- 3" (45?), 150#, Sch - STD, BW, ASTM A420 WPL6, Seamless, ASME B16.9 |
| 104 | Size- 2" (90?), 300#, Sch - XS, BW, ASTM A 234 Gr. WPB, Seamless, ASME B16.9 |
| 105 | Size- 2" (45?), 300#, Sch - XS, BW, ASTM A 234 Gr. WPB, Seamless, ASME B16.9 |
| 106 | Size- 2" (90?), 150#, Sch - XS, BW, ASTM A420 WPL6, Seamless, ASME B16.9 |
| 107 | Size- 2" (45?), 150#, Sch - XS, BW, ASTM A420 WPL6, Seamless, ASME B16.9 |
| 108 | Supply of Equal Tee as per details given below: |
| 109 | Size- 8", 300#, Sch - STD, BW, ASTM A234 Gr. WPB, Seamless, ASME B16.9 |
| 110 | Size- 2", 300#, Sch - STD, BW, ASTM A234 Gr. WPB, Seamless, ASME B16.9 |
| 111 | Size- 2", 150#, Sch - XS, BW, ASTM A420 WPL6, Seamless, ASME B16.9 |
| 112 | Supply of Reducing Tee as per details given below: |
| 113 | Size- 3"x2", Sch STD, Sch XS, 150#, BW, ASTM A420 WPL6, Seamless, ASME B16.9 |
| 114 | Size- 2"x0.75", Sch XS, Sch 160, 150#, BW, ASTM A420 WPL6, ASME B16.9 |
| 115 | Size- 2"x0.75", Sch XS, Sch 160, 300#, BW, ASTM A420 WPL6, ASME B16.9 |
| 116 | Supply of Reducer/ Swage as per details given below: |
| 117 | Size- 8" x 4" *, Sch - STD, STD, 300#, BW, ASTM A234 Gr. WPB, ASME B16.9, Eccentric Note-Size is under hold & shall be finalised post receipt of vendor data. |
| 118 | Size- 2"x1", Sch XS, Sch XS, 300#, BW,ASTM A420 WPL6, Seamless, ASME B16.9 |
| 119 | Size- 2"x1", Sch XS, Sch XS, 150#, BW, SW,ASTM A350 Gr. LF2, BS3799 |
| 120 | Supply of Weldolet"s as per details given below: |
| 121 | Size- 8"x 2", Sch STD, Sch XS, 300#, BW, ASTM A 105, MSS-SP97 |
| 122 | Supply of Sockolet"s as per details given below: |
| 123 | Size- 8"x 1.5", Sch STD, Sch XS, 300#, BW, ASTM A 105, MSS-SP97 |
| 124 | Size- 8"x 0.75", Sch STD, XS, 300#, BW, SW, ASTM A 105, MSS-SP-97 |
| 125 | RADIOGRAPHY: |
| 126 | Performance of radiographic inspection of piping of all types, sizes, thickness including providing or hiring of all necessary equipment, supply of all consumables including radiographic films and whatever else even though not expressly mentioned but required to perform the work as per specification and instructions of Engineer-in-Charge. Contractor to submit DPR, Inspection Report along with Radiography Report to Engineer-in-Charge. Note : a) All NDT including Radiography, MPT, LPT for below 2" are covered under this SOR item. No separate payment shall be made. Radiography of piping joints as per details given below: |
| 127 | Size - 8" |
| 128 | Size - 3" |
| 129 | Size - 2" |
| 130 | PIPE SUPPORTS |
| 131 | Supply, fabrication and erection of pipe/ equipment supports (for all sizes/ thickness) including shoes, pipes etc. as required, cradles, turn buckles, T-posts for all types of guides, anchors, special supports for cold/hot insulated pipes etc. if applicable, all necessary equipment, consumables, labour etc. for completing all works including supply of bolts, nuts, washers, U-clamps, wooden blocks etc. as required for supporting, supply and application of paints and primers suitable for normal corrosive painting environment as defined in contract document and as per standard specification for painting specification no. VPC-SS-PP-2502, Drawings, Specification, Standards, other provisions of Contract and instruction of Engineer-in-Charge. |
| 132 | MS Structural Steel |
| 133 | PAINTING |
| 134 | Supply of paints, solvents and primers, preparation of surfaces and application of primer and finish paints suitable for Highly Corrosive painting environment as defined in contract document and on pipes as per standard specification for painting specification no. VPC-SS-PP-2502, identification, lettering/ numbering, colour coding etc. as specified including rub down and touch up of shop primer or scrapping of shop primer wherever required and providing of scaffolding for all heights, labour, materials, tools and tackles, consumables, supervision etc. to complete the work in all respect as per Specification, Drawings, Standards and instruction of Engineer-in-Charge. Note : a) All painting work for sizes below 2" are covered under this SOR item. No separate payment shall be made. |
| 135 | Painting of all above ground piping including all fittings, valves, flanges etc. and including colour bands |
| 136 | Size - 8",Painting Environment - Highly CorrosiveEnvironment(Above Ground) |
| 137 | Size - 3",Painting Environment -Highly CorrosiveEnvironment(Above Ground) |
| 138 | Size - 2",Painting Environment -Highly CorrosiveEnvironment(Above Ground) |
| 139 | Repair of Painting of Equipments / skids Suitable for Normal corrosive/Highly Corrosive Environment |
| 140 | Metering Skid |
| 141 | Hook-up with existing facilities. |
| 142 | Supply of all materials, equipment, consumables as defined in Contractor"s scope of supply and their transportation to the work site(s); performing fabrication works & Hook-up with existing piping including cutting & bevel preparation of existing line for welding/ Hook-up. |
| 143 | Tee, Size - 8.0 X 8 Inch |
| 144 | LEAKS/ BURSTS (FOR TERMINAL PIPING) |
| 145 | LEAKS/ BURSTS All works for leak/burst (occurring during hydrostatic testing) including necessary repair/replacement of defective pipe length, including cutting and removing out defective pipes, welding, NDT of welds, repair and re-testing of defective welds, painting of welded joints, clean-up, re hydro testing of the pipe segment including providing all necessary equipments, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, specifications enclosed with the Contract and directions of Engineer-in-Charge. Note : This rate shall be applicable for manufacturing defects in Company supplied materials only. |
| 146 | SUPPLY/ INSTALLATION/ FABRICATION/ ERECTION OF VENT STACK INCLUDING FLAME ARRESTOR WITH RAIN CAP |
| 147 | Supply, Installation, fabrication and erection of Vent Stack includingFlame Arrestor of Detonation type (including flanges) with a loose fitting Rain Cap with chain,including all necessary fabrication works, including providing all necessary equipment, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, data sheet, specifications enclosed with the Contract and directions of Engineer-in-Charge. |
| 148 | VentStack includingFlame Arrestor (including flanges) with Rain Cap (3", 15HLT) |
| 149 | NITROGEN SUPPLY & COMMISSIONING OF TERMINAL |
| 150 | Supply of Nitrogen for purging for terminal commissioning and during hook up of piping with existing piping |
| 151 | INSTALLATION/ DISMANTLING OF MECHANICAL EQUIPMENTS/ FILTER SEPERATOR/ ULTRASONIC METER |
| 152 | Transportation of all equipments (Static & Rotary), Filter Sepertator / Ultrasonic Meter along with all accessories supplied by supplier etc. from owner"s storage point / designated location to work site including loading and unloading from withinstation, erection of all static / rotary equipments including layout marking at site, alignment, fabrication and installation of shims including cutting and grinding, installation and levelling of base plates, assembly of sub-assemblies, bolting, fitting of all interconnected piping from diesel day tank to diesel engine, exshaust piping of diesel engine (supplied by equipment supplier), installation of rigging apparatus for erection crane, alignment of equipment at all elevations as per drawings, Instaallation of electric panel, electric equipment, removal, placing and shifting of stools and saddles including loading and unloading, installation of all mountings and accessories, all enabling work as required, and completing the work in all respects as per drawings, specification, codes and instruction of Engineer-in-Charge. Note: a) Actual rate shall be paid to contractor based on actual weight of items. |
| 153 | Installation of Metering Skid |
| 154 | SUPPLY AND INSTALLATION OF FIRE-EXTINGUISHER |
| 155 | 10 Kg DCP |
| 156 | 75 Kg DCP |
| 157 | 2 Kg CO2 based fire extinguisher |
| 158 | Sand buckets with stand |
| 159 | COMMISSIONING OF TERMINAL |
| 160 | Carrying out pre-commissioning checks and commissioning assistanceto Client during during commissioning of terminal including supply of all adequate nitrogen forpurgingequipment, manpower, consumables, materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge. Note: Work shall include hook up with existing piping |
| 161 | FIREWATER NETWORK (PIPING) |
| 162 | FABRICATION, ERECTION, INSTALLATION AND TESTING OF FIRE WATER NETWORK PIPING Receiving and taking over of all Owner supplied materials from Owner"s designated place(s) of issue, transportation including loading, unloading, handling from Owner"s designated place(s) of issue to Contractor"s own stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required;supply of all materials (except those specified subsequently in SOR), equipment, consumables as defined in Contractor"s scope of supply and their transportation to the work site(s); performing all above ground/buried piping fabrication works including cutting, edge preparation (inclusive of grinding the edges of pipes, fittings, flanges etc. to match with the matching edges of uneven/ different thickness wherever required), fit up, bending, pre-heating wherever required, welding, threading etc.; erection of pipes of all types and thickness over sleepers, overhead on racks and at all elevations; hook-up with equipment nozzles; all types of inline and online instrumentsfittings of all sizes elbows, reducers, tees, "o" lets, flanges, blind flanges, spectacle blinds, tappings for pressure gauges, thermowells, hoses and hose couplings of all sizes,if applicable, vents and drains required for hydrotesting purposes etc. including fixing of all types of gaskets bolts, studs and nuts of all sizes; carrying out non-destructive testing (excluding radiography covered subsequently in SOR) such as magnetic particle/ liquid penetration etc. as required; hook-up with existing piping installed by others as per drawings wherever required; cleaningand flushing by water/ compressed air, carrying out hydrostatic test, pneumatic test, valve functional test and any other type of testing as specified, de-pressurising, dewatering, drying by compressed air if applicable; cutting/ rebeveling (as required), pre-commissioning and providing commissioning assistance clean-up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus free issue materials to Owner"s designated place(s); completing all works in all respects as per the AFC drawings, specifications, standards and other provisions of Contract and instruction of Engineer-in-Charge. Note :- a) All butt welded fittings end shall generally match with connecting pipe wall thickness. However, in case of misalignment, contractor shall have to do end preparation accordingly without any extra cost. b) All couplings, nipples etc. as required shall be supplied by contractor without any extra cost. c) All Gaskets & Nut-Bolts of adequate quantity shall be supplied and installedwithout any extra cost. d) All pipes, valves and fittings etc. below 2" as required shall be supplied by contractor without any extra cost. e) All pipes, valves and fittings etc. for Instrument Air as required shall be supplied (As per PMS) by contractor without any extra cost. |
| 163 | Installation of Below/ above ground Piping for Fire water network (including all flanges & fittings) as per details given below |
| 164 | Size - 2.0 Inch, Thk/Sch- STD, Material - ASTM A 106 GR.B, BE, SEAMLESS |
| 165 | Installation of Above ground Piping for Fire water network (Galv.) as per details given below |
| 166 | Size - 2.0 Inch, Thk/Sch -HVY, Material - IS 1239 (Part-I, Galv), SCRM. Welded |
| 167 | Supply & Erection, testing & commissioning of medium velocity water spray (MVWSS) nozzle along with matching fitting as per data sheets, specification and directions of Engineer - in - charge for following capacity. |
| 168 | Size - 1/2 inch |
| 169 | Supply including procurement and transportation to worksite(s)/workshop(s) including loading, unloading and handling forthe following materials to be supplied by Contractor as per the requirement of PMS, specifications, data-sheets, standards, instructions of Owner/ Engineer- in-Charge and other provisions of Contract. |
| 170 | Pipes |
| 171 | Supply of Below/ above ground Piping for Fire water network as per details given below |
| 172 | Size - 2.0 Inch, Thk/Sch- STD, Material - ASTM A 106 GR.B, BE, SEAMLESS |
| 173 | Supply of Above ground Piping for Fire water network (Galv.) as per details given below |
| 174 | Size - 2.0 Inch, Thk/Sch -HVY, Material - IS 1239 (Part-I, Galv), SCRM. Welded |
| 175 | Supply of Elbows as per details given below (For Fire Water Network) |
| 176 | Size- 2.0 inch, 90 deg.,ASTM A 234 Gr. WPB, ASME B-16.9, BW |
| 177 | Supply of Elbows as per details given below (GALV) (For Fire Water Network) |
| 178 | Size- 2.0 inch, 90 deg., SCRD, IS-1239(PART-II) (GALV) |
| 179 | Supply of Unequal Tee as per details given below (Galv.) (For Fire Water Network) |
| 180 | 2" x 1",Sch/Thk- HVY, IS 1239 (PART-II) (GALV), IS 1239-II, SCR(F) |
| 181 | SUPPLY & INSTALLATION OF FIRE WATER ITEMS |
| 182 | Supply & Installation of Hydrant Stand Post as per details given below: |
| 183 | Pipe Material - IS 1239 (Part-I), Inlet Flange : 100mm NB Flanged (ANSI B16.5, 150lbs), Outlet connection : 2 X 80 mm NB Flanged (ANSI B 16.5, 150lbs) |
| 184 | Supply & Installation of Landing Valve as per details given below: |
| 185 | Size - 3.0 inch, Body, Bonnet, Check Nut and Instantaneous Female Outlet - Stainless Steel IS 3444 Gr.1 (SS 304), Hand Wheel Washers - MS (Galvanized) etc. |
| 186 | Supply & Installation of Water Monitor as per details given below: |
| 187 | Size 4.0 inch, Base Flange, Swivel Joint, Water Barrel, Nozzle/ Jet Spray Nozzle etc. - Stainless Steel 316 (Non Aspiratory Aqua Type Nozzle ) UL - 162 |
| 188 | Supply of medium velocity water spray (MVWSS) nozzle along with matching fitting as per data sheets, specification and directions of Engineer - in - charge for following capacity. |
| 189 | Size - 1/2 inch, Body, Pin & Deflector - Nickel Aluminum Bronze, Nozzle K-41 (HOLD), Angle 90 deg. |
| 190 | Supply & Installation of Hose boxes |
| 191 | Type-II external leg mounted hose cabinet with two members of delivery hose (15m each) with end coupling, necessary hangers and brackets for hosees, Triple purpose [ Straight stream (Jet), Spray & Shut off] nozzles, cabinet shall be with double panel glass door and shall be self supporting type suitable for outside installation. |
| 192 | RADIOGRAPHY: |
| 193 | Performance of radiographic inspection of piping of all types, sizes, thickness including providing or hiring of all necessary equipment, supply of all consumables including radiographic films and whatever else even though not expressly mentioned but required to perform the work as per specification and instructions of Engineer-in-Charge. Contractor to submit DPR, Inspection Report along with Radiography Report to Engineer-in-Charge. Note : a) All NDT including Radiography, MPT, LPT for below 2" are covered under this SOR item. No separate payment shall be made. Radiography of piping joints as per details given below: |
| 194 | Size - 2.0 Inch |
| 195 | PIPE SUPPORTS |
| 196 | Supply, fabrication and erection of pipe/ equipment supports (for all sizes/ thickness) including shoes, pipes, cross-overs, platforms, ladders, railings etc. as required, cradles, turn buckles, T-posts for all types of guides, anchors, special supports for cold/hot insulated pipes etc. if applicable, all necessary equipment, consumables, labour etc. for completing all works including supply of bolts, nuts, washers, U-clamps, wooden blocks etc. as required for supporting, supply and application of paints and primers suitable for highly corrosive painting environment as defined in contract document and as per standard specification for painting specification, No. VPC-SS-PP-2502, Drawings, Specification, Standards, other provisions of Contract and instruction of Engineer-in-Charge. |
| 197 | MS Structural Steel |
| 198 | PAINTING |
| 199 | Supply of paints, solvents and primers, preparation of surfaces and application of primer and finish paints suitable for highly corrosive painting environment as defined in contract document and on pipes as per standard specification for painting specification, No. VPC-SS-PP-2502, identification, lettering/ numbering, colour coding etc. as specified including rub down and touch up of shop primer or scrapping of shop primer wherever required and providing of scaffolding for all heights, labour, materials, tools and tackles, consumables, supervision etc. to complete the work in all respect as per Specification, Drawings, Standards and instruction of Engineer-in- Charge. Note : a) All painting work for sizes 2" and below are covered under this SOR item. No separate payment shall be made. |
| 200 | Painting of all above ground fire water network piping including all fittings, valves, flanges etc. |
| 201 | Size - 2.0 Inch |
| 202 | Hook-up with existing facilities. |
| 203 | Supply of all materials, equipment, consumables as defined in Contractor"s scope of supply and their transportation to the work site(s); performing fabrication works & Hook-up with existing fire water network including cutting & bevel preparation of existing line for welding/ Hook-up. |
| 204 | Above Ground Fire Water Network |
| 205 | Size - 2.0 X 1 Inch |
| 206 | LEAKS/ BURSTSTERMINAL PIPING |
| 207 | LEAKS/ BURSTS All works for leak/burst (occurring during hydrostatic testing) including necessary repair/replacement of defective pipe length, including cutting and removing out defective pipes, welding, NDT of welds, repair and re-testing of defective welds, painting of welded joints, clean-up, re hydro testing of the pipe segment including providing all necessary equipments, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, specifications enclosed with the Contract and directions of Engineer-in-Charge. Note : This rate shall be applicable for manufacturing defects in Company supplied materials only. |
| 208 | COMMISSIONING OF TERMINAL |
| 209 | Carrying out pre-commissioning checks and commissioning assistanceto Client during commissioning of terminal including supply of all adequate nitrogen forpurgingequipment, manpower, consumables, materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge |
Copyright © 2024 · All Rights Reserved. Terms of Usage | Privacy Policy
For Tender Information Services Visit : TenderDetail
