Tender For Liquidation Of Fire Water Line Checklist Points Given By Fire And Safety During The Fcc-Gds And De-Mountable Flare Commissioning And For Closing Out The Fire And Safety Esa Points For Bsvi Project At Cpcl, manali-Tamil Nadu

Liquidation Of Fire Water Line Checklist Points Given By Fire And Safety During The Fcc-Gds And De-Mountable Flare Commissioning And For Closing Out The Fire And Safety Esa Points For Bsvi Project At Cpcl , Carbon Steel Piping Work - Above Ground , The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts. , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest. , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , With Cpcl Supply Of Free Power & Contractors Welding Machine , Socket Welding - All Elevations , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel Piping Work - Underground , The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles. , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest. , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , With Cpcl Supply Of Free Power & Contractors Welding Machine , Butt Welding - Above 8.8 Mm And Upto 12.7 Mmpiping Thickness , Carbon Steel - Underground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mmpiping Thickness -With Hydro / Pneumatic Testing , Sleeve Pipe - Butt Welding , Carbon Steel - Sleeve Pipe- Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest , Notes For Sor Sl. Nos. 10 & 170: , ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. , ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor. , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. , ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement , ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately , ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid , ( 9 ) For Stress Relieving Of Weld Joints, Rates Shall Be Paid Separately , ( 10 ) In Case Of Replacement Of Existing Piping, Rates For Removal Of Old Pipelines Shall Be Paid Separately , ( 11 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. , ( 12 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Not Required And Rate Without Hydrotest Shall Be Paid On Account Of This. , ( 13 ) Hydraulic Testing Shall Be Done Only Once For Testing Sleeve Pipes Before Wrapping & Coating.. , ( 14 ) Radiography Of Weld Joints Is Not Included In Sor , ( 15 ) Wrapping & Coating Of Pipelines Is Not Included In Sor , Earth Work Excavation & Back Filling , The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc. , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Earth Work Excavation & Back Filling - Upto 2 Metres Depth , Tape Coating , Supply And Application Of Corrosion Protection Tape Coating For Underground Steel Pipelines As Per Specification , Tape Coating , Dismantling & Removal Of Piping , The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel , Supply, Erection & Dismantling Of Steel Scaffolding , Job Involves Supply Of Scaffolding Pipes, Erection Of Scaffolding At The Required Locations Using 1-1 / 2 Inch Dia Steel Tubular Pipes With Suitable Clamping Arrangement, Providing Steel Gratings At The Required Locations Firmly Tied On To The Scaffolding Pipes, Removal Of The Steel Gratings & Scaffolding Materials On Completion Of The Job. , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, All Consumables And Labour To Complete The Job In All Respects.. , Supply, Erection & Dismantling - Base Reference Upto 5 Mtr Elevation From Ground Level. ( External ) , Supply, Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding , Note : , ( 1 ) The Above Rates Shall Be Paid In A Telescopic Manner Within The Category , ( 2 ) For Measurement, The Scaffolding Height Shall Be Measured From The Erected Base Level Upto The Top Plank Reference Or The Top Horizontal Poles. , ( 3 ) The Scaffolding Materials Will Be Supplied By Cpcl. However Transportation Of Scaffolding Materials From Tool Room To Site And Return To Tool Room After Completion Of The Work Is Under Contractors Scope Of Work. The Charges For Transportation Is Included In The Sor And No Separate Payment Is Applicable. , ( 4 ) In Case Of Either One Of The Activity Like Erection Or Dismantling Arise, 60% Of The Applicable Rate Shall Be Paid For Erection Of Scaffolding Work & 40% Of The Applicable Rate Shall Be Paid For Dismantling Work , Installation Of Flanged Valves , The Job Includes Transportation Of Valves, Strainers, Hydrant / Monitor, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop Or Dismantled Site, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs. , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects. , Valve Rating - 150# , Installation Of 2 Inch Dia To 3 Inch Dia Monitor / Hydrant , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Installation Of 4 Inch Dia To 6 Inch Dia Monitor / Hydrant , Removal Of Flanged Valves , The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal. , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects. , Valve Rating - 150# , Removal Of 2 Inch Dia To 3 Inch Dia Monitor / Hydrant , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of 4 Inch Dia To 6 Inch Dia Monitor / Hydrant , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Radiography , The Job Includes Performing Radiography Examination Of Welds On Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches. , The Job Also Includes Supplying Of Radiation Source Camera, Other Machineries Required, All Consumables Required For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , Pipe Weld Joints - 4 Nominal Dia , Pipe Weld Joints - 6 Nominal Dia , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds , Note: , ( 1 ) For Pipe Weld Joints, Nominal Diameter Of The Pipe Shall Be Taken For Measurement.. , Dye Penetration Test , Performance Of Dye Penetrant Test Including Supply Of All Necessary Materials, Equipment And Labour For Carrying Out The Work As Per Specification And Directions Of Engineer-In Charge. , Dye Penetration Test , Supply, Fabrication And Erection Of Structurals: , Supplying, Transporting, Storing, Fabricating & Erecting In Position Bolted And / Or Weldedstructural Steel Works ( Grade A / B ) Like Angles, Channels, Beams, Plates, Flats, Etc Confirming To Is: 2062 Etc.At All Heights & Levels And Locations Including All Built-Up Sections / Compound Sectionsmade Out Of Rolled Sections And / Or Plates / Bent Plates For Pipe Rack , Pipe Bridge , T Post, Shed , Staircase, Ladders / Monkey Ladders, Walkways, Hand Rails, Platforms, Structural Pipe Supports, Rungs, Etc., Cutting To Required Size, Straightening / Bending If Required, Edge Preparation, Cleaning, Scrapping & Welding Ofunsoundjoints In Existing Structural Members, Preheating, ( Including Sealing Of Box Section With Continuous Welding ) Finishing Edges By Grinding , Fixing In Line And Level With Temporary Bracings, Including Preparing The Surface For Painting , Surface Cleaning, Wire Brushing, Removal Of Mill Scale, Dust, Rust, Oil Or Grease, Etc Complete. Including Providing Paint System As Follows: A ) At Shop :- Surface Preparation As Per Sspc-Sp-10 And Spray Applying One Coat Of Inorganic Zinc Silicate 75 Microns Dft. B ) One Coat Of Zinc Phosphate Paint 40 Microns Dft B ) Two Coats Of High Built Epoxy Finish Paint 100 Microns Dft Each. C ) One Coats Of Acrylic Polyurethane Finish Paint 40 Microns Dft As Per Manufacturers Specifications And As Directed By Engineer-In-Charge Total Dft:345 Microns. The Job Also Includes Providing And Fixing Gi Pipe Hand Rail Of Approved Size By Welding Etc. To Steelladder Railing, Balcony Railing, Staircase Railing And Similar Works, Including Applying A Priming Coat Of Approved Steel Primer , Cs Structural Jobs Of All Types : Supply, Fabrication, Erection And Application Of Painting As Above , Painting ( Offsites ) :- , Painting ( Offsites ) :-Supply Of Paints And Primers, Preparation Of Surfaces And Application Of Primer And Finish Paints, Identificaiton ( Line Numbering ) , Lettering, Colour Bands, Colour Coding Etc., As Specified Including Rubdown And Touch Up Of Shop Primer Wherver Required, Providing Scaffolding For All Heights, Labour , Material, Tools And Tackles, Consumables Supervision, Etc., To Complete The Work In All Respects As Per Eil Specificaiton 6-44-0004, Drawings And Direcitons Of Engineer-In Charge For All Types Of Uninsulated Piping, Fittings, Flanges, Supports, Valves, Etc., Surface Preparation By Metal Grit Blast Cleaning And Applicaiton Is Specified, In Suchcases Finish Paints Shall Also Be Applied In The Fabrication Yard. The Identification Marks Of The Piping And Joints Shall Be Moted Before Blasting And The Same Shall Be Transferred In Primed Surface With Polyurethene Paints ( F2 ) Or As Per The Instruciton Of Engineer-In-Charge. Notes:-All Joints ( Fabrication As Well As Erection Joints ) Shall Be Left Unpainted Till Hydrotesting. No Extra Payment Shall Be Made For Identification ( Line Numbering Etc., ) Any Repair Of Primer Prior To Application Of Balance Coating Shall Be Included In Offered Price. No Separate Price Shall Be Paid For Repair Of Primer Paint. , Paintingof Un-Insulated Lines Including Pipe Pad ( Design Temp: ( - ) 14-80°C ) : Surface Preperation Sspc-Sp-10: Apply Of Pre Fabriaction Primer : 1 Coat Of F-9 ( 65 - 75 Microns ) + 1 Coat Of P6 ( 1X40=40 Microns ) + 2 Coats Of F-6 ( 2X100=200 Microns ) + 1 Coat Of F-2 ( 1X 40=40Microns ) Total Dft = 345 Microns As Per Eil Std: 6-44-0004 , Surface Preparation , Grit Blasting As Per Sspc-Sp-10 , Painting , 1 Coat Of Inorganic Zinc Silicate ( F-9 ) @ 75 Microns / Coat ( 1 X 75 = 75Dft ) , 1 Coat Ofepoxy Zinc Phosphate Primer ( P-6 ) @ 40 Microns / Coat ( 1 X 40 = 40 Dft ) , 2 Coats Ofepoxyhigh Build Finish ( F-6 ) @ 100 Microns / Coat ( 2 X 100 = 200 Dft ) ( Rate For 2 Coats ) , 1 Coats Of Acrylic Polyurethene Finish Paint ( F-2 ) @ 40 Microns / Coat ( 1 X 40 = 40 Dft ) , Internal Coating Of Cs Piping , Supply And Application Of Fw Line Internal Painting As Per The Followingpainting Specification Andscope Of Work Attached : A ) The Surface Shall Be Blast Cleaned To Sa 2.5 Using Copper Slag.B ) Two Pack Cold Cured Isophthalic Polyester Acrylic Co-Polymer Glass Flake Filled Coating Which Shall Be Suitable In The Continuous Wet Operating Temperature Range Of 25-60Deg.C. The Total Dry Film Thickness 1000 Micron Minimum. , Internal Painting Of Pipesof 4 Inch To 24 Inch Fw Line Including Painting Of Field Joints => Limited

Refer document

INR 82000.0 /-

Refer document

Name of Work : Liquidation of fire water line checklist points given by Fire & Safety during the FCC-GDS & De-mountable flare commissioning and for closing out the Fire & safety ESA points for BS-VIproject at CPCL

Sl. No.	Item Description
1	Carbon Steel Piping Work - Above ground
2	The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.
3	The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications
4	The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.
5	The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.
6	The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to the designated area as per EIC instructions.
7	The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding
8	The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.
9	WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE
10	SOCKET WELDING - ALL ELEVATIONS
11	Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest
12	BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES
13	Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
14	Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
15	BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES
16	Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
17	Carbon Steel Piping Work - Underground
18	The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level,trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles.
19	The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc.,valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications
20	The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.
21	The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.
22	The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.
23	The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding
24	The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.
25	WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE
26	BUTT WELDING - Above 8.8 mm and upto 12.7 mmPIPING THICKNESS
27	Carbon Steel - Underground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mmpiping thickness -With Hydro / pneumatic testing
28	SLEEVE PIPE - BUTT WELDING
29	Carbon Steel - Sleeve pipe- Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest
30	NOTES FOR SOR SL. NOS. 10 & 170:
31	(1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards
32	(2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable.
33	(3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.
34	(4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR.
35	(5) For reinforcement pad welding, the rates shall be paid separately
36	(6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement
37	(7) For scaffolding work wherever required, rates shall be paid separately
38	(8) For blinding & deblinding wherever involved, rates shall be paid
39	(9) For stress relieving of weld joints, rates shall be paid separately
40	(10) In case of replacement of existing piping, rates for removal of old pipelines shall be paid separately
41	(11) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR.
42	(12) For steam tracing piping work, hydraulic testing of piping is not required and rate without hydrotest shall be paid on account of this.
43	(13) Hydraulic testing shall be done only once for testing sleeve pipes before wrapping & coating..
44	(14) Radiography of weld joints is not included in SOR
45	(15) Wrapping & coating of pipelines is not included in SOR
46	Earth work excavation & back filling
47	The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc.
48	The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.
49	Earth work excavation & back filling - Upto 2 metres depth
50	TAPE COATING
51	Supply and application of corrosion protection tape coating for underground steel pipelines as per specification
52	TAPE COATING
53	Dismantling & Removal of Piping
54	The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by coldcutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipesand transported to their respective designated locations as per EIC.
55	The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.
56	Dismantling & removal of Piping - Carbon steel / Alloy steel
57	SUPPLY,ERECTION & DISMANTLING OF STEEL SCAFFOLDING
58	Job involves supply of scaffolding pipes, erection of scaffolding at the required locations using 1-1/2 inch dia steel tubular pipes with suitable clamping arrangement, providing steel gratings at the required locations firmly tied on to the scaffolding pipes, removal of the steel gratings & scaffolding materials on completion of the job.
59	The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, all consumables and labour to complete the job in all respects..
60	Supply,Erection & dismantling - Base reference upto 5 Mtr elevation from Ground level. (External)
61	Supply,Erection & dismantling - Upto 10 mtr height of scaffolding
62	NOTE :
63	(1) The above rates shall be paid in a telescopic manner within the Category
64	(2) For measurement, the scaffolding height shall be measured from the erected base level upto the top plank reference or the top horizontal poles.
65	(3) The Scaffolding materials will be supplied by CPCL. However transportation of scaffolding materials from Tool room to site and return to tool room after completion of the work is under contractor"s scope of work. The charges for transportation is included in the SOR and no separate payment is applicable.
66	(4) In case of either one of the activity like erection or dismantling arise, 60% of the applicable rate shall be paid for erection of scaffolding work & 40% of the applicable rate shall be paid for dismantling work
67	INSTALLATION OF FLANGED VALVES
68	The job includes transportation of valves, strainers,hydrant/monitor,gaskets, fasteners, etc., from the owner"s storage point or valve maintenance shop or dismantled site, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop,installation of flanged valve at all heights & grades using proper gaskets & studs.
69	The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.
70	Valve rating - 150#
71	Installation of 2 inch dia to 3 inch dia Monitor/Hydrant
72	Installation of valves - Size 4 inch dia. to 6 inch dia.
73	Installation of valves - Size 12 inch dia. to 14 inch dia.
74	Installation of 4 inch dia to 6 inch dia Monitor/Hydrant
75	REMOVAL OF FLANGED VALVES
76	The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.
77	The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.
78	Valve rating - 150#
79	Removal of 2 inch dia to 3 inch dia Monitor/Hydrant
80	Removal of valves - Size 4 inch dia. to 6 inch dia.
81	Removal of 4 inch dia to 6 inch dia Monitor/Hydrant
82	Installation of valves - Size 12 inch dia. to 14 inch dia.
83	RADIOGRAPHY
84	The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.
85	The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review.
86	Pipe weld joints - 4" nominal dia
87	Pipe weld joints - 6" nominal dia
88	Weld joint size - above 6" nominal dia and weld seams of storage tanks, pressure vessels and plate welds
89	NOTE:
90	(1) For pipe weld joints, nominal diameter of the pipe shall be taken for measurement..
91	DYE PENETRATION TEST
92	Performance of Dye penetrant test including supply of all necessary materials, equipment and labour for carrying out the work as per specification and directions of Engineer-in Charge.
93	DYE PENETRATION TEST
94	SUPPLY, FABRICATION AND ERECTION OF STRUCTURALS:
95	Supplying, transporting, storing, fabricating & erecting in position bolted and / or weldedSTRUCTURAL STEEL WORKS (Grade A/B)like angles, channels, beams, plates, flats, etc confirming to IS: 2062 etc.at all heights & levels and locations including all built-up sections/ compound sectionsmade out of rolled sections and / or plates / bent plates for Pipe rack , Pipe Bridge , T post,shed , staircase, ladders/monkey ladders, walkways, hand rails, platforms, structural pipe supports, rungs, etc., cutting to required size, straightening/bending if required, edge preparation, cleaning, scrapping & welding ofunsoundjoints in existing structural members, preheating, (including sealing of box section with continuous welding ) finishing edges by grinding , fixing in line and level with temporary bracings, including preparing the surface for painting , surface cleaning, wire brushing, removal of mill scale, dust, rust, oil or grease, etc complete. including providing paint system as follows: a) At shop :- Surface preparation as per SSPC-SP-10 and spray applying One coat of Inorganic Zinc silicate 75 microns DFT. B)One coat of zinc phosphate paint 40 microns DFT b) Two coats of High built Epoxy finish paint 100 microns DFT each. c) One coats of Acrylic polyurethane finish paint 40 microns DFT as per manufacturer"s specifications and as directed by Engineer-in-Charge Total DFT:345 microns. The job also includes Providing and fixing GI Pipe hand rail of approved size by welding etc. to steelladder railing, balcony railing, staircase railing and similar works, including applying a priming coat of approved steel primer
96	CS structural jobs of all types : Supply, fabrication, erection and application of painting as above
97	PAINTING (OFFSITES):-
98	PAINTING (OFFSITES):-Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identificaiton (Line Numbering), lettering, colour bands, colour coding etc., as specified including rubdown and touch up of shop primer wherver required, providing scaffolding for all heights, labour , material, tools and tackles, consumables supervision, etc., to complete the work in all respects as per EIL specificaiton 6-44-0004, drawings and direcitons of Engineer-in Charge for all types of uninsulated piping, fittings, flanges, supports, valves, etc., Surface preparation by Metal grit blast cleaning and applicaiton is specified, in suchcases finish paints shall also be applied in the fabrication yard. The identification marks of the piping and joints shall be moted before blasting and the same shall be transferred in primed surface with polyurethene paints (F2) or as per the instruciton of Engineer-in-Charge. Notes:-All joints (fabrication as well as erection joints) shall be left unpainted till Hydrotesting. No extra payment shall be made for identification (line numbering etc.,) Any repair of primer prior to application of balance coating shall be included in offered price. No separate price shall be paid for repair of primer paint.
99	Paintingof Un-insulated lines including pipe Pad (Design Temp: (-)14-80°C) : Surface preperation SSPC-SP-10: Apply of Pre Fabriaction Primer : 1 Coat of F-9 ( 65 - 75 microns) + 1 coat of P6 (1X40=40 microns) + 2 Coats of F-6 (2X100=200 microns) + 1 Coat of F-2 (1X 40=40microns) TOTAL DFT = 345 microns as per EIL Std: 6-44-0004
100	Surface Preparation
101	Grit Blasting as per SSPC-SP-10
102	Painting
103	1 Coat of Inorganic Zinc Silicate (F-9) @ 75 microns/Coat (1 X 75 = 75DFT)
104	1 Coat ofEpoxy Zinc Phosphate Primer (P-6) @ 40 microns/Coat (1 X 40 = 40 DFT)
105	2 Coats ofEpoxyHigh Build Finish (F-6) @ 100 microns/Coat (2 X 100 = 200 DFT) (rate for 2 coats)
106	1 Coats of Acrylic Polyurethene Finish Paint (F-2) @ 40 microns/Coat (1 X 40 = 40 DFT)
107	Internal coating of CS Piping
108	Supply and Application of FW line internal painting as per the followingpainting Specification andScope of work attached : A) The surface shall be blast cleaned to Sa 2.5 using copper slag.B) Two Pack Cold Cured Isophthalic Polyester Acrylic Co-Polymer Glass Flake Filled coating which shall be suitable in the continuous wet operating temperature range of 25-60deg.C. The total Dry Film Thickness 1000 micron minimum.
109	Internal painting of pipesof 4 Inch to 24 Inch FW line including painting of field joints