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Comprehensive Repair Maint Of Dg Sets Amf Panels And Connected Works At Af Stn Suratgarh C , suratgarh-Rajasthan

Military Engineer Services-MES has published Comprehensive Repair Maint Of Dg Sets Amf Panels And Connected Works At Af Stn Suratgarh C . Submission Date for this Tender is 11-10-2022. Diesel Generators Tenders in suratgarh Rajasthan. Bidders can get complete Tender details and download the document.




Tender Notice

33920546
Corrigendum : Comprehensive Repair Maint Of Dg Sets Amf Panels And Connected Works At Af Stn Suratgarh C
Open Tender
Indian
Rajasthan
suratgarh
11-10-2022

Tender Details

Comprehensive Repair Maint Of Dg Sets Amf Panels And Connected Works At Af Stn Suratgarh C

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 23-Sep-2022 Amendment Other 04-10-2022
2 23-Sep-2022 Revised BOQ BOQ 04-10-2022
3 04-Oct-2022 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 11-10-2022

Key Value

Document Fees
INR 500 /-
EMD
INR 45000.0 /-
Tender Value
INR 30 Lakhs /-

BOQ Items

Name of Work: COMPREHENSIVE REPAIR/ MAINT OF DG SETS AMF PANELS AND CONNECTED WROKS AT AF STN SURATGARH
Sl. No. Item Description
1Labour only for identification of breakdown of any type and minor defect of DGs of any capacity and make with proper record mentioning time date and nature of defect duly signed by JE E/M and AGE E/M Note:- (i) Spares required for major repair will be measured paid separately. (ii)Contractor will produce the register at the time of payment.
2Supply and fixing bypass filter element with O ring of Make MICO/ Kirloskar for the following capacities of DG Sets complete all as specified and as directed.
3All as per Srl Item No 2.00 above for capacity 400 KVA
4All as per Srl Item No 2.00 above for capacity 380 KVA
5All as per Srl Item No 2.00 above for capacity 200 KVA
6All as per Srl Item No 2.00 above for capacity 160 KVA
7All as per Srl Item No 2.00 above for capacity125 KVA
8All as per Srl Item No 2.00 above for capacity 110KVA
9All as per Srl Item No 2.00 above for capacity 100 KVA
10All as per Srl Item No 2.00 above for capacity 82.5KVA
11All as per Srl Item No 2.00 above for capacity 75 KVA
12All as per Srl Item No 2.00 above for capacity62.5 KVA
13All as per Srl Item No 2.00 above for capacity 50KVA
14All as per Srl Item No 2.00 above for capacity 30 KVA
15All as per Srl Item No 2.00 above for capacity 15KVA
16Supply and fixing lubrication oil filter element with "O" ring of Make MICO/ Kirloskar/ Reuston/ Mahindra as required at site for the following capacities of DG Sets complete all as specified and as directed.
17All as per Srl Item No 3.00 above for capacity 400 KVA
18All as per Srl Item No 3.00 above for capacity 380 KVA
19All as per Srl Item No 3.00 above for capacity 200 KVA
20All as per Srl Item No 3.00 above for capacity 160 KVA
21All as per Srl Item No 3.00 above for capacity125 KVA
22All as per Srl Item No 3.00 above for capacity 110KVA
23All as per Srl Item No 3.00 above for capacity 100 KVA
24All as per Srl Item No 3.00 above for capacity 82.5KVA
25All as per Srl Item No 3.00 above for capacity 75 KVA
26All as per Srl Item No 3.00 above for capacity62.5 KVA
27All as per Srl Item No 3.00 above for capacity 50KVA
28All as per Srl Item No 3.00 above for capacity 30 KVA
29All as per Srl Item No 3.00 above for capacity 15KVA
30Supply and fixing Air filter element inner and outer as required at site with"O" ring of Make MICO/ Kirloskar/ Reuston as required at site for the following capacities of DG Sets complete all as specified and as directed.
31All as per Srl Item No 4.00 above for capacity 400 KVA
32All as per Srl Item No 4.00 above for capacity 380 KVA
33All as per Srl Item No 4.00 above for capacity 200 KVA
34All as per Srl Item No 4.00 above for capacity 160 KVA
35All as per Srl Item No 4.00 above for capacity125 KVA
36All as per Srl Item No 4.00 above for capacity 110KVA
37All as per Srl Item No 4.00 above for capacity 100 KVA
38All as per Srl Item No 4.00 above for capacity 82.5KVA
39All as per Srl Item No 4.00 above for capacity 75 KVA
40All as per Srl Item No 4.00 above for capacity62.5 KVA
41All as per Srl Item No 4.00 above for capacity 50KVA
42All as per Srl Item No 4.00 above for capacity 30 KVA
43All as per Srl Item No 4.00 above for capacity 15 KVA
44Supply and fixing fuel filter elemetnwith"O" ring of Make MICO/ Kirloskar/ Reuston as required at site for the following capacities of DG Sets complete all as specified and as directed.
45All as per Srl Item No 5.00 above for capacity 400 KVA
46All as per Srl Item No 5.00 above for capacity 380 KVA
47All as per Srl Item No 5.00 above for capacity 200KVA
48All as per Srl Item No 5.00 above for capacity 160 KVA
49All as per Srl Item No 5.00 above for capacity125 KVA
50All as per Srl Item No 5.00 above for capacity 110KVA
51All as per Srl Item No 5.00 above for capacity 100 KVA
52All as per Srl Item No 5.00 above for capacity 82.5KVA
53All as per Srl Item No 5.00 above for capacity 75 KVA
54All as per Srl Item No 5.00 above for capacity62.5 KVA
55All as per Srl Item No 5.00 above for capacity 50KVA
56All as per Srl Item No 5.00 above for capacity 30 KVA
57All as per Srl Item No 5.00 above for capacity 15KVA
58Supply and fixing fuel filter elemetnwith"O" ring of Make MICO/ Kirloskar/ Reuston as required at site for the following capacities of DG Sets complete all as specified and as directed.
59All as per Srl Item No 6.00 above for capacity 400 KVA
60All as per Srl Item No 6.00 above for capacity 380 KVA
61All as per Srl Item No 6.00 above for capacity 200KVA
62All as per Srl Item No 6.00 above for capacity 160 KVA
63All as per Srl Item No 6.00 above for capacity125 KVA
64All as per Srl Item No 6.00 above for capacity 110KVA
65All as per Srl Item No 6.00 above for capacity 100 KVA
66All as per Srl Item No 6.00 above for capacity 82.5KVA
67All as per Srl Item No 6.00 above for capacity 75 KVA
68All as per Srl Item No 6.00 above for capacity62.5 KVA
69All as per Srl Item No 6.00 above for capacity 50KVA
70All as per Srl Item No 6.00 above for capacity 30 KVA
71All as per Srl Item No 6.00 above for capacity 15KVA
72Material & labour for dismantling the complete engine of 82.50 to 100 KVA DG Set, removing all accessories required for repair/ replacement, cleaning, washing of all the parts and reassembling the engine after repair/ replacement and commissioning testing on full load including replacement of engine oil and replacement of the following items :- (i) Piston (ii)Piston Rings (iii) Liner (iv) Inlet and outlet valves (v) Main bearing set, beg & bush (vi)Turbo charger (vii)Packing kit (viii) Hose pipe set (ix)Rubber pig set (x) Fuel filter (xi)Lubricant oil filter (xii) CR Bush (xiii) Head gasket (xiv)Valve guide (xv)Main seal (xvi)Timing seal (xvii) Cam bush
73Supply only distilled water to be filled in batteries complete all as specified and directed.
74Supply and fixing only ignition switch with key in repair for DG Sets of any capacities complete all as specified and directed.
75Material and labour for replacement of battery cable of 50 Sqmm PVC insulated multi stranded copper conductor single core cable with necessary lugs complete all as specified and directed.
76Supply only top up coolant for DG set radiator complete all as specified and directed.
77Supply and fixing only water temperature gauge complete all as specified and directed.
78Supply and fixing only oil pressure gauge assembly complete all as specified and directed.
79Supply and fixing only oil temperature gauge complete all as specified and directed.
80Supply and fixing only cable for techno meter complete all as specified and directed.
81Supply and fixing only Techno meter assembly complete all as specified and directed.
82Supply and fixing only flexible braided hydraulic hose 5/8" dia x 600 mm length including suitable check nuts andwashers complete all as specified and directed.
83Supply and fixing only RPM meter with cable ( 0-3000 ) RPM complete all as specified and directed.
84Supply and fixing only solenoid switch in repair suitable for any capacity of DG Set complete all as specified and directed.
85Supply only lubricant oil SAE 15W - 40 (Make: - Castrol/ Power Supreme/Power oil/Savita) for Top up and filling up the oil in the sump after completely flushing the old oil out of the tank and cleaning of the tank for fresh filling all complete all as specified and directed.
86Supply and fixing only battery terminal heavy duty as per sample made of brass with bolts and washer complete all as specified and directed.
87Material and labour for replacement of electronic automatic voltage regulator (AVR) of 100 V, 8 Amps suitable to DG Set of capacity upto 100 KVA including necessary terminals, sleeves etc as required at site of any type and make of DG Sets (Make of AVR shall besame as supplied by the DG set manufacturer with new DG Set)complete all as specified and directed
88Material and labour for replacement of electronic automatic voltage regulator (AVR) of 50 V, 16 Amps suitable to DG Set of capacity from 100 KVA to 400 KVAincluding necessary terminals, sleeves etc as required at site of any type and make of DG Sets (Make of AVR shall be same as supplied by the DG set manufacturer with new DG Set)complete all as specified and directed.
89Taking down unserviceable fuel injection pump from any type/ capacity DG Set, carrying to workshop and Material and labour for repairing including necessary spares and calibration, re-fixing the same duly repaired to its original position and testing for its serviceability at site complete all as specified and directed.
90Supply and fixing as in repair complete dry cell 12 V, 180 AMPH battery and initial charging complete includingin built charger includingrequired electrolyte/ distilled water etc and fixing as required at site to the concerned DG Set complete all as specified and directed.
91Supply and fixing as in repair complete dry cell 12 V, 90 AMPH battery and initial charging complete includingin built charger including required electrolyte/ distilled water etc and fixing as required at site to the concerned DG Set complete all as specified and directed.
92Supply and fixing in repair of self starter assembly 12/24 V complete for DG Set of 380 to 400 KVA , 24 volts DG setincluding, complete all as specified and directed.
93Supply and fixing in repair of self starter assembly 12/24 V complete for DG Set of 125 to 200 KVA , 24 volts DG setincluding, complete all as specified and directed.
94Supply and fixing in repair of self starter assembly 12/24 V complete for DG Set of 50 to 100 KVA , 12 volts DG setincluding, complete all as specified and directed.
95Supply and fixing in repair of self starter assembly for DG Set of 15 to 30 KVA, 12 volts DG set including, complete all as specified and directed.
96Taking out unserviceable alternator from DG set, taking to workshop, rewinding with existing size copper conductor, varnishing and drying and re-fixing, connecting and testing the following capacity alternators complete all as specified as directed by Engr-in-Charge.
9715 to 100 KVA alternator
98110to 200 KVA alternator
99380to 400 KVA alternator
100Supply and fixing rubber hose set for DG set radiator by replacing the unserviceable hose set for the following capacity DG sets complete all as specified and directed.
10115 to 100 KVADG Set
102110to 200 KVADG Set
103380to 400 KVADG Set
104Material and labour for making smooth surface by scratching the old paints and rubbing with emery paper, filling putty in dents, where required, apply one coat of red oxide primer then apply two coats of synthetic enamel smoke grey DUCO paint with spraying process including writing of SM/MES number on DG set for the following capacities of DG sets complete all as specified and directed.
10515 to 100 KVADG Set
106110to 200 KVADG Set
107Supply and fixing in replacement of turbo charger of capacity 380 to 400 KVA complete all as specified and directed. Make: - Holset / Honeywell/ Turbo Energy
108Material and labour for opening/dismantling and disconnecting all the connections from panel to terminal box, repair/replacing the field coils to the alternator, re-fixing the field coils to the alternator after drying the varnish and making the electric connections to terminal box with proper brass nut bolts and washers testing and commissioning for satisfaction for the following capacities of DG sets complete all as specified and directed.
10915 to 100 KVADG Set
110110to 200 KVADG Set
111380to 400 KVADG Set
112Material and labour for dismantling of radiator of any type of DG sets from engine taking it to work shop repair of leakage pipes, cleaning the radiator with cleaning agents, re-assembling to the engine complete all as specified and directed.
113Inspection/checking of AMF panel of DG set of capacity 30 KVA to 100 KVA installed at various installations of any make and shape, rectification of defects and cleaning, detecting during inspection or pointed out by users/department replacement of unserviceable part and carry out maintenance. Note: - Spare parts required shall be measured and paid separately.
114All as per Srl item No 37.00 abovebut capacity of 110 KVA to 200 KVA installed at various sub station complete all as specified and directed.
115All as per Srl item No 37.00 abvoebut capacity of 380 KVA to 400 KVA installed at various sub station complete all as specified and directed.
116Supply and fixing only 4 Pole power contactor with AC coil 800 Amps, 3 phase 415 volt 50 HZ suitable for AMF panels complete all as specified and directed. Make: - Havells/GE/L&T/Siemens
117Supply and fixing only 4 Pole power contactor with AC coil 400 Amps, 3 phase 415 volt 50 HZ suitable for AMF panels complete all as specified and directed. Make: - Havells/GE/L&T/Siemens
118Supply and fixing only 4 Pole power contactor with AC coil 250 Amps, 3 phase 415 volt 50 HZ suitable for AMF panels complete all as specified and directed. Make: - Havells/GE/L&T/Siemens
119Supply and fixing only 4 Pole power contactor with AC coil 200 Amps, 3 phase 415 volt 50 HZ suitable for AMF panels complete all as specified and directed. Make: - Havells/GE/L&T/Siemens
120Supply and fixingonly AC coil 230/440 V suitable for 200 Amps, 3 phase 415 volt 50 HZ power contactor Make: - Havells/GE/L&T/Siemens
121Supply and fixing only AC coil 230/440 V suitable for 400/500 Amps, 3 phase 415 volt 50 HZ power contactor complete all as specified and directed. Make: - Havells/GE/L&T/Siemens
122Supply and fixing only Digital voltmeter 0-500 volt of size 96 Sqmm suitable for AMF panels complete all as specified and directed. Make: - AE/MECO/SECURE/SCHNEIDER.
123Supply and fixing only Digital ampere meter 0-300 Amps of size 96 Sqmm suitable for AMF panels complete all as specified and directed. Make: - AE/MECO/SECURE/SCHNEIDER.
124Supply and fixing only engine start relay 12 volt DC suitable for AMF panels complete all as specified and directed. Make: - Eagle Man/PIC/Novatek
125Supply and fixing only engine start relay 24 volt DC suitable for AMF panels complete all as specified and directed. Make: - Eagle Man/PIC/Novatek
126Supply and fixing in replacementbenzo pipe of size 17mm from tank to diesel pump of DG set complete all as specified and directed.
127Supply and fixing only selector switch for volt/ampere meter 415 volt four stage suitable for AMF panels complete all as specified and directed. Make: - L&T/CONCORD/KAYCEE/C&S
128Supply and fixing only electronic timer 12 volt (6 sec-60 sec) suitable for AMF panels complete all as specified and directed. Make: -UG/PIC/SS Power system/L&T
129Supply and fixing only electronic timer 24 volt (6 sec-60 sec) suitable for AMF panels complete all as specified and directed. Make: - UG/PIC/SS Power system/L&T
130Supply and fixing only thermal overload relay 3 PH, 415 Volt (0-300 Amp) suitable for AMF panels complete all as specified and directed.
131Supply and fixing only cranking relay 12/24 volts DC 8/11 stage suitable for AMF panels complete all as specified and directed.
132Supply and fixing only indicator lamp assembly LED type with red/green/blue for phases R, Y, B suitable for AMF panels complete all as specified and directed.
133Material and labourfor replacement of unserviceable/worn-out control wiring of AMF panel of DG set with existing size of cable for complete AMF panel and testing complete for up to 200 KVA AMF panel complete all as specified and directed.
134Material and labourfor replacement of MCCB 4 pole 400 Amp, 36 KA with adjustable thermal and adjustable magnetic setting including making all incoming and outgoing connections, complete all as specified and as directed by Engr-in-Charge. Make: - Legrand/ABB/Siemens/L&T/Havells.
135Material and labourfor replacement of MCCB 4 pole 250 Amp, 36 KA with adjustable thermal and adjustable magnetic setting including making all incoming and outgoing connections, complete all as specified and as directed by Engr-in-Charge. Make: - Legrand/ABB/Siemens/L&T/Havells.
136Material and labourfor replacement of MCCB 4 pole 200 Amp, 36 KA with adjustable thermal and adjustable magnetic setting including making all incoming and outgoing connections, complete all as specified and as directed by Engr-in-Charge. Make: - Legrand/ABB/Siemens/L&T/Havells.
137Material and labourfor replacement of MCCB 4 pole 160 Amp, 36 KAadjustable thermal and adjustable magnetic setting including making all incoming and outgoing connections, complete all as specified and as directed by Engr-in-Charge. Make: - Legrand/ABB/Siemens/L&T/Havells.
138Material and labour for Painting to outdoor/indoor type AMF panel box internally as well as external surfaces complete with two coat of synthetic enameled paint over a coat of red oxide primer of approved colour including of preparation of old surfaces of Panel complete all as specified and as directed.
139Supply and fixingin repair old unserviceable ON load change over switch of 100 Amp cap with SS Enclosure with necessary mounting accessories all as specified and as directed. Make: - Standard/Havells/L&T/Legrand.
140Supply and fixingin repair old unserviceable ON load change over switch of 200 Amp cap, 4 pole with SS Enclosure with necessary mounting accessories all as specified and directed. Make: - Standard/Havells/L&T/Legrand.
141Supply and fix in repair old unserviceable ON load change over switch of 315 Amp cap 4 pole with SS Enclosure with necessary mounting accessories complete all as specified and directed. Make: -Standard/Havells/L&T/Legrand.
142Supply and fix in repair old unserviceable ON load change over switch of 400 Amp cap 4 pole with SS Enclosure with necessary mounting accessories complete all as specified and directed. Make: - Standard/Havells/L&T/Legrand.
143Material and labour for control wiring with single core copper cable of size 2.5 sqmm from AMF panel to DG set complete all as specified and directed.
144Supply and fixingbattery charger (automatic type) 12 V 10 A panel mounted operating on 230 V single phase 50 Hz supply having automatic cut off facility after charging of battery, by replacing unserviceable charger complete all as specified and directed.
145Supply and fixing battery charger (automatic type) 24 V 10 A panel mounted operating on 230 V single phase 50 Hz supply having automatic cut off facility after charging of battery, by replacing unserviceable charger complete all as specified and directed.
146Supply and fixing locking arrangement of all compartments of a DG set with 3 No of keys for any type of DG set as per the site requirement complete all as specified and directed.
147Material and labour for Earthing complete with Copper earth plate electrode 600mmx600mmx3.15mm thick, buried directly in ground (earth pitnot less than 2.25 meters deep below ground level) with top edge of earth plate not less than 1.5 meters below normal ground level connected with copper earth strip 20mmx3mm thick and copperbolts, nuts, etc and protected by GI pipe light grade 40mm bore and 20 mm dia GI tubing light grade with funnelfor watering, connecting to busbar, all as shown in electrical plate No.3 of SSR Part I including necessary earth work and excavation in any type of soil, PCC earth chamber withRCC cover slab, salt, charcoal and MS hook, one provision of test point complete. Note: - (i) Copper strip 20x3mm upto 7.5 Meters with 40mm protection pipe shall be included in quoted rates and beyond 7.5 meters shall be measured and paid separately. (ii) Team for repairing of DG set and AMF panel should be ready at every time with all necessary equipments during working hours and repair action should be started within 60 Minutes after complaint intimation to contractor/ supervisor through phone call or text message or by any other means.
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