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Supplying And Installing Equipments / Accessories To The Mrf At Tenkayedapadavu In Mangalore Taluk Supplying And Installing Equipments / Accessories To The Mrf At Tenkayedapadavu In Mangalore Taluk , Sorting Conveyor System A. Conveyor Line 1 –, Mangalore-Karnataka

Water Supply And Sanitation Department-WSSD has published Supplying And Installing Equipments / Accessories To The Mrf At Tenkayedapadavu In Mangalore Taluk Supplying And Installing Equipments / Accessories To The Mrf At Tenkayedapadavu In Mangalore Taluk , Sorting Conveyor System A. Conveyor Line 1 –. Submission Date for this Tender is 15-09-2022. Coats and Jackets Tenders in Mangalore Karnataka. Bidders can get complete Tender details and download the document.




Tender Notice

33845303
Supplying And Installing Equipments / Accessories To The Mrf At Tenkayedapadavu In Mangalore Taluk Supplying And Installing Equipments / Accessories To The Mrf At Tenkayedapadavu In Mangalore Taluk , Sorting Conveyor System A. Conveyor Line 1 –
Open Tender
Indian
Karnataka
Mangalore
15-09-2022

Tender Details

Supplying And Installing Equipments / Accessories To The Mrf At Tenkayedapadavu In Mangalore Taluk Supplying And Installing Equipments / Accessories To The Mrf At Tenkayedapadavu In Mangalore Taluk , Sorting Conveyor System A. Conveyor Line 1 – Pvc Inclined Belt Conveyor – 7700Mm ( 25 Ft ) Dimension-7700 × 800 × 600-4500Mm Lbh, Conveyor Frame-Ss304 Sheet, 2 Mm Thickness, Fabricated & Ms Tubular Legs, 80X40x2 Mm, Powder Coated Surface, Belt-Pvc Nylon Fabric Belt, 3Mm Thickness, 700Mm Belt Width, Cleat Height 50Mm [ , Cleat Pitch 500 Mm, Ammeraalbeltech / Chiorino Make. Anti-Corrosive Type Suitable To Handle Municipal Solid Waste, Drive Unit-Dia110mm, Ms Roller Fixed Shaft, Bearings-Ucf204, Ntn Or Similar Make, Geared Motor-0.75Kw / 1 Hp, Motovario / Bonvario / Sew / Havells Makes, Conveyor Speed-From 0 To 15 Meter / Min, With Variable Speed Controller Vfd-Cg / Siemens Make, Power Supply-415Vac, 50Hz, Suitable Wiring Cable With Necessary Pin Top Up To The Client Requirement And Necessary Devices To Be Provided To Run And Make The System In Fully Operational Will Be In Supplier.S Scope., Adjuster Pads-M16 X 100Mm, Loading Hopper & Exit Chute-Ss Hopper To Load Waste And Ss Chute At The End Of The Conveyor, Scrapper-Nylon / Similar Material Positioned At The Bottom Of The Conveyor Belt To Clean The Surface Of The Belt, Design & Drawings-Approval To Be Taken Before Production And Coordination Drawing To Be Made Before Installation, Inspection-Factory Inspection & Trial Run To Be Provided Before Dispatch, Supplier Must Provide All Tools Required For Service And Repair Of The Equipments., Regardless Of The Above -Mentioned Standards, If Anything Has To Be Included To Make The System Completely Functional, It Will Be The Responsibility Of The Supplier To Provide The Fully Functional System., The Supplier Will Provide An Amc Up To 3-Year Free Service Including Any Spare Replacement And Necessary Additional Spare Parts That Are Required To Be Included With The Equipment. During Repair / Service / Maintenance An Standby Equipment To Be Provided By Supplier, So That The Work Should Not Be On Hold., If Any Civil Works Like Foundation Etc For Equipment.S / Panels / Electrical Wiring, Electrical Earthing, Cabling, Machine Drawing, Hydraulic Circuit, Electrical Circuit Drawing With Trouble Shooting With Detailed Operational & Maintenance Manual Etc Should Be Brought In Notice In Advance., If Equipment Fails To Operate Within One Year After Commissioning, It Shall Be Replaced With New Equipment At No Cost., Suppliers Must Visit The Project Site Before Manufacturing Equipment For Dimensions And Questions, And Machine Drawings Must Be Submitted To Zp For Approval., B. Conveyor Line 2 – Pvc Flat Belt Conveyor ( Mezzanine Floor ) – 15250Mm ( 50 Ft. ) Dimension-15250 × 800 × 800-4500Mm Lbh - Chute -1200Mm Length, Conveyor Frame-Ss304 Sheet, 2 Mm Thickness, Fabricated & Ms Tubular Legs, 80X40x2 Mm, Powder Coated Surface., Belt-Pvc Nylon Fabric Belt, 3Mm Thickness, 700Mm Belt Width, Ammeraalbeltech / Chiorino Make. Anti-Corrosive Type Suitable To Handle Municipal Solid Waste Drive Unit-Dia110mm, Ms Roller Fixed Shaft, Bearings-Ucf204, Ntn Or Reliable Make, Geared Motor-1.50Kw / 2 Hp, Motovario / Bonvario / Sew / Havells Makes, Conveyor Speed-From 0 To 15 Meter / Min, With Variable Speed Controller Vfd-Cg / Siemens Make, Power Supply-415Vac, 50Hz, Suitable Wiring Cable With Necessary Pin Top Up To The Client Requirement And Necessary Devices To Be Provided To Run And Make The System In Fully Operational Will Be In Supplier.S Scope., Adjuster Pads-M16 X 100Mm, Exit Chute-Ss Chute At The End Of The Conveyor, Scrapper-Nylon / Similar Material Positioned At The Bottom Of The Conveyor Belt To Clean The Surface Of The Belt, Supplier Must Provide All Tools Required For Service And Repair Of The Equipment. Regardless Of The Above -Mentioned Standards, If Anything Has To Be Included To Make The System Completely Functional, It Will Be The Responsibility Of The Supplier To Provide The Fully Functional System., The Supplier Will Provide An Amc Up To 3-Year Free Service Including Any Spare Replacement And Necessary Additional Spare Parts That Are Required To Be Included With The Equipment. During Repair / Service / Maintenance A Standby Equipment To Be Provided By Supplier, So That The Work Should Not Be On Hold., If Any Civil Works Like Foundation Etc For Equipment.S / Panels / Electrical Wiring, Electrical Earthing, Cabling, Machine Drawing, Hydraulic Circuit, Electrical Circuit Drawing With Trouble Shooting With Detailed Operational & Maintenance Manual Etc Should Be Brought In Notice In Advance., If Equipment Failed To Perform Within 1Year Of Its Commissioning Replacement Of Equipment To Be Done In Free Of Cost., Project Site Visit Is Compulsory For Suppliers Before Production Of Equipment For Dimensions & Queries And Machine Drawing Is Compulsory To Submit To Zp For Approval., C. Conveyor Line 3 – Pvc Flat Belt Conveyor With Wheels - 7600Mm ( 25 Ft. ) Dimension-7600 × 900 × 800 Lbh, Conveyor Frame-Ss304 Sheet, 2 Mm Thickness, Fabricated & Ms Tubular Legs, 80X40x2 Mm, Powder Coated Surface., Belt-Pvc Nylon Fabric Belt, 3Mm Thickness, 700Mm Belt Width, Green Color, Ammeraalbeltech / Chiorino Make. Anti-Corrosive Type Suitable To Handle Municipal Solid Waste, Drive Unit-Dia114mm, Ss Roller Fixed Shaft, Bearings-Ntn Or Tr Make, Geared Motor-0.75Kw / 1 Hp, Motovario / Bonvario / Sew / Havells Makes, Conveyor Speed-From 0 To 15 Meter / Min, With Variable Speed Controller, Vfd-Cg / Siemens Make, Power Supply-415Vac, 50Hz, Suitable Wiring Cable With Necessary Pin Top Up To The Client Requirement And Necessary Devices To Be Provided To Run And Make The System In Fully Operational Will Be In Supplier.S Scope., Adjuster Pads-M16 X 100Mm, Wheels-5 Inches Supo Make, Wheels 8 No.S., Loading Hopper & Exit Chute-Ss Hopper To Load Waste And Ss Chute At The End Of The Conveyor, Scrapper-Nylon / Similar Material Positioned At The Bottom Of The Conveyor Belt To Clean The Surface Of The Belt, Civil & Electrical Works Including Earthing Details-Including Electrical Wiring Till The Client Provided Power Point Complete And Any Civil Works ( Foundation Etc ) Required To Be Intimated Immediately After Getting The Work Order With Proper Drawings & Dimensions, Design & Drawings-Approval To Be Taken Before Production And Coordination Drawing To Be Made Before Installation, Inspection-Factory Inspection & Trial Run To Be Provided Before Dispatch, Pricing & Amc-Everything To Be Inclusive Till Handing Over In Working Condition With Proper Amc Of 3Year Inclusive Of Warranties For Machinery Parts, Supplier Must Provide All Tools Required For Service And Repair Of The Equipment., Regardless Of The Above -Mentioned Standards, If Anything Has To Be Included To Make The System Completely Functional, It Will Be The Responsibility Of The Supplier To Provide The Fully Functional System., The Supplier Will Provide An Amc Up To 3 Year Free Service Including Any Spare Replacement And Necessary Additional Spare Parts That Are Required To Be Included With The Equipment. During Repair / Service / Maintenance An Standby Equipment To Be Provided By Supplier, So That The Work Should Not Be On Hold., If Any Civil Works Like Foundation Etc For Equipment.S / Panels / Electrical Wiring, Electrical Earthing, Cabling, Machine Drawing, Hydraulic Circuit, Electrical Circuit Drawing With Trouble Shooting With Detailed Operational & Maintenance Manual Etc Should Be Brought In Notice In Advance., If Equipment Failed To Perform Within 1Year Of Its Commissioning 100% Newly Replacement Of Equipment To Be Done In Free Of Cost., Project Site Visit Is Compulsory For Suppliers Before Production Of Equipment For Dimensions & Queries And Machine Drawing Is Compulsory To Submit To Zp For Approval., , Weighbridge – 60T ( Specifications Of Unique Orthotropic Modular Design Of 60T Platform ( 9M X 3M ) ) A ) Plat Form Structure ( Four Modules ) - Each Module Shall Be Seal Welded Including Top Plate And Contain U Beams., Depth Of Each Module Shall Be 258 Mm And Width Shall Be 1500 Mm., Complete Structure Is Fabricated Using High Tensile Plates Of Grade Is: 2062:2006 E 410 / Bsk 46 Steels Having Min Yield Strength Of 410 Mpa ( Normal Ms Plates Are 250 Mpa ) , All Welding Is Done Using High Tensile Wires Which Is Compatible To High Tensile Grade Of Steel. B ) Load Cells:Double Ended Shear Beam Load Cells., Capacity: 40 Klb Each, Number Of Load Cells: 6 No.S, Rated Output: 3.0 +Or – 0.25% Mv / V, Total Error: 0.050+Or-% Of Applied Load, Zero Return After 30Mins: 0.050+Or-% Of Applied Load, Temperature Effect On Out Put: 0.004+Or-% Of Applied Load / C, Temperature Effect On Zero: 0.007+Or-% Of Applied Load / C, Zero Balance: 3.0 +Or-% Of Applied Load / C, Temperature Range: Operating: -30To+80 C, Safe Overload: 150 %Of Rated Capacity, Ultimate Overload: 300 %Of Rated Capacity, Excitation: Recommended: 10 Volts Ac Or Dc, Excitation: Maximum: 15 Volts Ac Or Dc, Input Impedance: 780+20 Ohms, Output Impedance: 705+5 Ohms, Insulation Impedance: Greater Than1000 Mega Ohms, Deflection At Rated Capacity: ≪0.4 Mm, Construction: Electro Less Nickel-Plated Alloy Steel, Environmental Protection: Ip 68 C ) Digital Indicator Features: Can Store Up To 20, 000 Records., Direct Print Without Computer., Graphical Lcd Display With Pleasant Green Backlight., Factory Calibration Restore Function., Preferable With Bluetooth Connectivity Weighing & Interface Related Features: Auto Log Of Weight When Stable., Multi Range Limit For Capacity And Interval., No Weight Tampering Possible Since Calibration Is Password Protected., Rs 232 ( 2 No.S ) & Rs 485 Full Duplexes., Rs 485 Full Duplex ( Modbus Ascii ) ., Digital Input / Output ( 14 No ) ., Ps2 ( For Pc Key Board Interface / Bar Code Scanner ) ., Centronics ( For Parallel Interface Printer ) ., Gripped Load Cell Connector Which Avoids Loose Connection. Input / Output Devices:Standard Windows Keyboard Can Be Used ( Optional ) ., Any Centronics Printer Can Be Interfaced ( Optional ) ., On – Line Print Option After Record Saving. Data Related Features: Can Store Up To 20, 000 Records., Plu ( Product Look Up ) For Material Name., Plu Storage Capacity Of Maximum 5, 000 Items With The Function Of Copy, Edit And Delete., Basic Formula Settings For Fields., Standard Pre – Configured Reports., All Menu Functions Operation Through Key Board. D ) Protection Devices: Should Protect Load Cells Against Surges Caused By Lightning., Repeated Auto-Resetting Operation Without Maintenance., Reliable Protection Through High Surge Absorption Capacity., Weather Proof Enclosure., No Effect On System Accuracy. E ) Software Features: Multi User Software., Compatible To Sap And Erp., Master Database For Tare Weight., Report Selection Based On Customized Fields., Sift Wise Options., Multi Ticket Templates., Export Option For Reports., Preview Option For Printing., Time Based Selection For Duplicate Printing., Selection Of Different Criteria For Deletion Of Records F ) General Terms: Including Electrical Wiring Till The Client Provided Power Point Complete Including Earthing Details To Be Intimated Immediately After Getting The Work Order With Proper Drawings & Dimensions, Any Modification At Site Or Civil Work Like Foundation Etc. To Be Undertaken By Equipment Provider., Design & Drawings - Approval To Be Taken Before Production And Coordination Drawing To Be Made Before Installation Inspection Factory Inspection & Trial Run To Be Provided Before Dispatch., The Supplier Will Provide An Amc Up To 1Year Free Service Including Any Spare Replacement And Necessary Additional Spare Parts That Are Required To Be Included With The Equipment. During Repair / Service / Maintenance An Standby Equipment To Be Provided By Supplier, So That The Work Should Not Be On Hold., If Any Additional Work For Equipment.S / Panels / Electrical Wiring, Electrical Earthing, Cabling, Machine Drawing, Hydraulic Circuit, Electrical Circuit Drawing With Trouble Shooting With Detailed Operational & Maintenance Manual Etc Should Be Brought In Notice In Advance., If Equipment Failed To Perform Within 1Year Of Its Commissioning 100% Newly Replacement Of Equipment To Be Done In Free Of Cost., Project Site Visit Is Compulsory For Suppliers Before Production Of Equipment For Dimensions & Queries And Machine Drawing Is Compulsory To Submit To Zp For Approval., Diesel Generator - 10 Kva A ) Diesel Engine: For 10 Kva, Engine Water Cooled Self-Start Four Strokes1, 2-Cylinder Diesel Engine At 1500&3000 Rpm, With Standard Accessories. • Battery Charging Alternator, • Engine Safety Sensors ( Lop & Hwt ) , • Air Cleaner, • Lube Oil Filter, • Fuel Filler B ) Alternator:Cg / Meccalte At 1500 &3000 Rpm At 0.8 Lagging Power Factor At 415 Volts Suitable For50 Hz System. The Alternator Shall Confirm To Is: 4722 / Bs: 2613 And Should Be Suitable For Tropical Condition. C ) Manual Control Panel::Digital Manual Should Be Equipped With 16-Bit High Speed Risc Processor Based Controller. It Displays The Following Parameters:• Voltage, • Frequency, • Current, • Kva, • Kw, • Kwh, • Pf, • Rpm, • Cumulative Run Hours, • Oil Pressure, • Coolant Temperature, • Charging Current ( Dc Amp Meter ) D ) The Controller Should Provide The Following Safety To The Engine: • Under & Over Voltage, • Under & Over Frequency, • Under & Over Speed, • Overload, • Low Lube Oil Pressure, • High Coolant Temperature, • Emergency E ) Accessories: Fuel Tank: Daily Service Fuel Tank Of Sheet Metal Of Suitable Size Complete With Air Vent, Inlet, And Outlet Connections. Batteries: One No. Battery Of 12Volts Each In Dry And Uncharged. F ) 5 Years Warranty For Critical Engine Parts., Single Box A. Vertical Single Box Baler Machine Type-Vertical Single Box Baler, Baler Classification-Manual Operation, Material To Be Handled- Baler Will Have To Process All Types Of Dry Waste Including But Not Limited To Pet, Rigid Plastics, Flexible Plastics, Paper, Old Corrugated Carton ( Occ ) , Textile Waste, Foot Wear, Etc., Motor & Pump- Main Drive Motor Capacity-10-12.5 Hp, Motor Manufacturer / Brand-Abb / Crompton / Siemens, Hydraulic Pump Type-Vane Pump, Hydraulic Pump Manufacturer / Make- Yuken / Dowty / Polyhydron Make, Hydraulic Operating Pressure-3, 000 Psi, Hydraulic Valve Type-Manually Operated Directional Control Valve, Electrical Control Panel Make-Siemens Make Or Equivalent, Electric Control Panel Features-Push Buttons Switch And Light Indicators, Electric Cables-Provide 10M Armored Cables For Connection Between Machine And Power Source, Structure-Number Of Bailing Chamber-One, Chamber Size-508 Mm ( L ) X 711 Mm ( W ) X 1778 Mm ( H ) , Maximum Bale Size-508 Mm ( L ) X 711 Mm ( W ) X 1067 Mm ( H ) . , Structural Plate Thickness- 10 Mm - 6 Mmt Hick ( Pressing Plate And Bottom Plate Should Be Minimum 40 Mm Size ) . All Metal Sections To Be Of Appropriate Thickness And Specification To Ensure Structural Stability Under Normal Operations. Design To Take Into Considerations Fatigue Loading Parameters To Avoid Any Cracks Or Failures, Specification Of Metal Used For Fabrication Of Baler-Mild Steel, Channels-Ideally Of A Combination Of 125 Mm And 100 Mm. Design Should Ensure Structural Stability And Safe Operations Of Baler., Locking System-Multipoint Lock For Safe Operations , Guides-Metal Guide Rods Or Guide Bushes On Pressing Plate To Be Provided, Machine Weight ( Approximate ) -2, 300 Kg Minimum., Machine Footprint ( Overall Machine Dimensions ) -1220 Mm ( L ) X 610 Mm ( W ) X 3657 Mm ( H ) , Bale Weight- Dry Waste Color Paper / Old Corrugated Carton / Flexible Plastic Films / Pet Bale - Minimum 130 Kg, Paint-Primer With Minimum 2 Coats Of Epoxy Paint, Pressing And Release Operations Of Pressing Plate-Manual Operation, Feeding Hopper Volume- Minimum 200L, Hydraulic Oil Tank Placement-On Shop Floor Besides The Baler, Bale Ejection-Hydraulic Actuation Of Safe Bale Release, Bale Tie System-Manual Operations, Number Of Bale Ties-Minimum 3 Bale Ties, Specification / Type Of Bale Wires To Be Used-3.25 Mm Annealed Wire ( Made By Prime Wire Rods ) , Limit Switch-Limit Switches To Be Provided For End Of Stroke Identification, Drainage Of Fluids From Bale Chamber-Baler Design To Accommodate Systematic Liquid Drainage Channels, Anchoring Of Baler-Provide Anchor Bolts And The Baler Footing To Have Holes For Installation Of The Anchor Bolts, Hydraulic Cylinder- Number Of Main Pressing / Load Cylinder-One, Number Of Cylinder For Ejections-One, Main Pressing Cylinder Tonnage / Ram Pressing Force-50 Tons, Main Pressing Cylinder Bore Diameter-180 Mm, Main Pressing Piston Rod Dimension-120 Mm , Ejector Cylinder Tonnage / Ram Pressing Force-10 Tons, Ejector Cylinder Bore Diameter-80 Mm, Ejector Cylinder Piston Rod Dimension-50 Mm, Hydraulic Oil Tank Capacity-350 Liters, Piston Rod Finish-Hard Chrome Finished, Piston Scals& Rod Seal-Bronx Filled, Pu Seals & Chevron Pack, Cylinder Bore Finish-Honing Finished, Main Cylinderstroke Length-Minimum 1500 Mm, Ejector Cylinderstroke Length-500 Mm, Speed Of Forward Stroke- 25-30S, Speed Of Backward Stroke-18-23S, Production Rate ( Per Hour ) -1 - 2 Bales Per Hour, Cooling-Oil Cooler Is Required To Maintain Moderate Oil Temperature, Grade Of Hydraulic Oil-68 Grade Hydraulic Oil , Manufacturer / Make Of Hydraulic Oil-Eni Make Or Equivalent, Detail On Electrical Supply And Concrete Foundation-Suuplier To Provide Prior Information ( Upon Securing Tender ) On Details Of Electrical Connections, Earthing Work Requirement, Civil Works Requirements For Foundation, Civil Works Requirement For Collection Of Drained Fluids. These Details Are To Be Communicated Through Detailed Drawings & Dimensions, Design & Drawings- Design Approval Will Have To Be Signed Off Prior To Commencement Of Production Through Detailed Drawing., Inspection-Machine Inspection And Trials To Be Conducted At The Suppliers Factory Prior To Dispatch Of Baler, Warranty And Amc-1 Year Warranties For All Machinery Parts And Structure. Free Service Including Replacement Of Spare Parts Will Be Included With The Costings For This Initial 1 Year Period. During Repair / Service / Maintenance A Standby Equipment To Be Provided By Supplier To Ensure That The Work Will Not Be Put On Hold. Costs To Include 3 Years Annual Maintenance Contract Post The 1 Year Warranty Period., Supplier Must Provide All Tools Required For Service And Repair Of The Equipment, Regardless Of The Above -Mentioned Standards, If Anything Has To Be Included To Make The System Completely Functional, It Will Be The Responsibility Of The Supplier To Provide The Fully Functional System., Machine To Be Supplied Along With All Details Of Civil Works Like Foundation For Equipment, Electrical Earthing Requirements, Electric Circuit Drawings, Cabling, Machine Drawing, Hydraulic Circuit Drawing Are To Be Provided. Operational & Maintenance Manual With Details Of Trouble Shooting And Periodic Maintenance Details Are To Be Provided Along With The Machine, Installation To Include Supplier Visit And Demonstration Of Machine Operations For At Least One Week. Training Will Be Provided To The Operators During This One Week Period., The Above Specification Serves As A Guideline To Provide For A Fully Functional And Effective Baling Machine. The Design Of Baler Is The Full Responsibility Of The Manufacturer And The Machine Needs To Be Fit For Purpose., Dry Waste Screening Trommel With Feeding & Bottom Conveyor Machine Type-Trommel / Rotary Screener, Screener Type-Drum Type - Shaft Less, Production / Processing Capacity-1 To 1.5 Metric Ton / Hour, Diameter Of Trommel-1, 200 Mm Minimum, Length Of Trommel-4000 Mm, Leg Support Height-1200 Mm, Overall Height Of Machine From Floor Level-2400 Mm Approximately. Design To Be Finalised At The Stage Of Installation Based On Site Conditions, Drive Type-Gearbox, Gearbox Make-Duro Drive / Premium / Bonfiglioli / As Per Iso Standard, Drive Motor / Gearbox Capacity-5Hp-50Hz With 440V, Drive Motor / Gearbox Make / Manufacturer-Bonfiglioli / Standard Iso Certified, Screen Holes Opening Dia-80Mm., Screen Thickness-5Mm, Total Machine Weight Including All Components-1.5 To 2 Mt, Protective Casing Around The Trommel - Ms Sheet Thickness-2Mm Thick Ms Sheet To Avoid Spillage, Transmission-Chain And Sprocket [ Duplex ] , Chain Covers Ms Sheet Thickness-2.5 Mm, Material Used For Fabrication-Mild Steel, Type Of Support-Mounting Legs Self-Support Structure. Design To Be Finalised At The Stage Of Installation Based On Site Conditions, Type Of Discharge-Chute As Per Site Requirement, Motor Make-Abb / Siemens, Inclination-3-5 Degree As Per Site Requirement, No Of Roller-4, Wheel Type-Rubber Tyre, Side Cover-2 Mm Thick, Ms Sheet To Avoid Spilliage, Output Rpm-10 To 15 ( Control By Variable Frequency Drive ) , Material Of Constructions-Mild Steel, Bearing Size-50 To 6 Mm, Bearing Make / Manufacturer-Skf / Nbc / Arb, Chute For Discharge Of The Fines Component-Design Will Be As Per Site Requirement At The Time Of Installation To Accommodate Integration To The Fines Conveyor Dimension, Trommel Bottom Chute-2 Mm Thick, Ms Sheet To Avoid Spilliage, Screen Support Structure & Base-Ismc 125, Civil & Electrical Works Including Earthing Details-Including Electrical Wiring Till The Client Provided Power Point Complete And Any Civil Works ( Foundation Etc ) Required To Be Intimated Immediately After Getting The Work Order With Proper Drawings & Dimensions, Design & Drawings-Approval To Be Taken Before Production And Coordination Drawing To Be Made Before Installation, Pricing & Amc-Everything To Be Inclusive Till Handing Over In Working Condition With Proper Amc Of 3Year Inclusive Of Warranties For Machinery Parts, Supplier Must Provide All Tools Required For Service And Repair Of The Equipment, Suitable Chute ( Approximately 1828 Mm Or As Per Site Condition ) System Totransfer Of Material To Inclined Conveyor. Bottom Conveyors For Collecting The Discharge Materials A ) -80Mm Conveyor 1 ( Under Trammel ) : Drive Motor Capacity-3 H.P Motor ( Crompton Greaves ) , Motor Make-Crompton / Siemens / Abb Bonvario / Motovario, Belt Width-800 Mm, Belt Type-Pvc Nylon Fabric Belt, 3Mm Thickness, 700Mm Belt Width, Ammeraalbeltech / Chiorino Make. Anti-Corrosive Type Suitable To Handle Municipal Solid Waste, Carrying Roller-Approximately 60Mm As Per Design Requirement, If Applicable, Length-4000 Mm, Drive Motor / Gearbox Assembly Manufacturer / Make-Iso Certified, Speed Of Conveyor-0 To 20 Mtrs / Minute ( As Per The Site Requirement ) , Conveyor Guide Height-80Mm, Belt Thickness-3Mm Thick, Material Of Construction-Mild Steel, Control Panel-Electrical Panel, Belt Material -Pvc, Belt Thickness-3 Mm, Impact Troughed Idlers-88.9 Mm, Carrying Troughed Idlers 88.9 Mm Dai-88.9 Mm Dai, Return Idler-89 Mm, Head Drum Puuley 320 Mm Dai-320 Mm Dai, Tail Drum Puuley -220 Mm Dai, Shaft [ En 8 ] -50 Mm Dai, Bearing -50 Mm Dai, Belt Tighting-Screw Type, Drive Mechanism -Helical Gear Motor, Supporting Frames -Ismc 100 B ) -80Mm Conveyor 2: All The Specifications Same As -80Mm Conveyor 1 ( Under Trammel ) Except Length, Consider Length-6000Mm For This Conveyor Feeding Conveyor For Trommel Drive Motor Capacity-3 H.P Motor ( Crompton Greaves ) , Motor Make-Crompton / Siemens / Abb Bonvario / Motovario, Belt Width-800 Mm, Belt Type-Pvc Nylon Fabric Belt, 3Mm Thickness, 700Mm Belt Width, Ammeraalbeltech / Chiorino Make. Anti-Corrosive Type Suitable To Handle Municipal Solid Waste, Carrying Roller-Approximately 50Mm As Per Design Requirement, Length-8000 Mm Approximately, Conveyor Inclination- Upto 25% And As Per Site Requirement, Drive Motor / Gearbox Assembly Manufacturer / Make-Gear Motor, Speed Of Conveyor-0 To 30 Mtrs / Minute, Conveyor Speed Control-Variable Frequency Drive Siemens Make, Conveyor Guide Height-200Mm Above Belt At Horizontal Segment & 500Mm Above Belt At Inclined Segment, Belt Thickness-3Mm Thick, Material Of Construction-Mild Steel, Control Panel-Electrical Panel With Vfd, Belt Material -Pvc, Impact Troughed Idlers-88.9 Mm, Carrying Troughed Idlers-88.9 Mm Dai, Dai Return Idler-89 Mm, Head Drum Puuley 320 Mm Dai-320 Mm Dai, Tail Drum Puuley -220 Mm Dai, Shaft [ En 8 ] -50 Mm Dai, Bearing -50 Mm Dai, Drive Mechanism-Helical Gear Motor, Belt Tighting-Screw Type, Supporting Frames -Ismc 100 Work Order Will Be Issued Seperately Depending Upon The Availability Of Fund And Requirement Of Site, Semi Electric Stacker- Capacity 1000Kgs Basic Capacity-1000Kgs, Mast Type-Telescopic, Fork Length-1150Mm, Fork Outer Width-560Mm, Load Center-600Mm, Lowered Height Of Forks-90Mm, Lift Height Of Forks-2000Mm, Shut Height Of Equipment-1600Mm, Extended Mast Height-2450Mm, Overall Length Of Equipment-1850Mm, Overall Width Of Equipment-670Mm, Capacity @ Full Height-750Kgs, Outer Turning Radius-1650Mm, Working Aisle Between Racking-2100Mm, Battery – Make-12 X 135 - Exide / Amaron / Amararaja, Battery - Charge Time-8Hours, Battery - Discharge Time-5Hours, Hydraulic Pump Motor / Make-12 X 1.5 / Winner / Bucher, Lifting Speed - Laden / Un- Laden-0.15 / 0.18, Lowering Speed - Laden / Un- Laden-0.16 / 0.17, Wheels Make-Nylon, Wheels Size-Support Wheels - Dia - 180 X 50Mm &Tandem Load Wheels - Dia - 80 X 70Mm, Charger & Charging Details-To Be Inclusive , Factory Inspection & Trial Run To Be Provided Before Dispatch, The Supplier Will Provide An Amc Up To 1Year Free Service Including Any Spare Replacement And Necessary Additional Spare Parts That Are Required To Be Included With The Equipment. During Repair / Service / Maintenance An Standby Equipment To Be Provided By Supplier, So That The Work Should Not Be On Hold., If Equipment Failed To Perform Within 1Year Of Its Commissioning 100% Newly Replacement Of Equipment To Be Done In Free Of Cost., Pallet Truck – Capacity 2500Kgs Basic Capacity-2500Kgs, Fork Length-1130Mm, Fork Outer Width-520Mm, Width Of Each Fork-160Mm, Inner Distance Between Forks-200Mm, Load Center-600Mm, Lowered Height Of Forks-85Mm, Lift Height Of Forks-115Mm, Raised Height From Ground Level-200Mm, Overall Length Of Equipment-1475Mm, Overall Height Of Equipment-1230Mm, Lift / Stroke-14Mm, Outer Turning Radius-950Mm, Steering Angle Degree 225-225 Degree, Weight Of Pallet Truck-70-75Kgs, Wheels Make-Nylon, Wheels Size-Support Wheels - Dia - 180 X 50Mm & Tandem Load Wheels - Dia - 80 X 70Mm, Charger & Charging Details -To Be Inclusive , Factory Inspection & Trial Run To Be Provided Before Dispatch, The Supplier Will Provide An Amc Up To 1Year Free Service Including Any Spare Replacement And Necessary Additional Spare Parts That Are Required To Be Included With The Equipment. During Repair / Service / Maintenance And Standby Equipment To Be Provided By Supplier, So That The Work Should Not Be On Hold., If Equipment Failed To Perform Within 1Year Of Its Commissioning 100% Newly Replacement Of Equipment To Be Done In Free Of Cost., Weighing Scale- Model-Ds415, Capacity-1000Kg, Accuracy Size-50Gm, Frame Moc-Ms, Platter Moc-Msc, Platter Size-500X500mm Connectivity - Rs-232

Key Value

Document Fees
INR 550 /-
EMD
INR 100000.0 /-
Tender Value
Refer document

BOQ Items

Sl. No. Item Name
1Sorting Conveyor System A. Conveyor line 1 – PVC Inclined Belt Conveyor – 7700mm (25 ft) Dimension-7700 × 800 × 600-4500mm LBH, Conveyor Frame-SS304 Sheet, 2 mm Thickness, Fabricated & MS Tubular Legs, 80x40x2 mm, Powder Coated Surface, Belt-PVC Nylon Fabric Belt, 3mm Thickness, 700mm Belt Width, Cleat Height 50mm, Cleat Pitch 500 mm, AmmeraalBeltech / Chiorino Make. Anti-corrosive type suitable to handle municipal solid waste, Drive Unit-dia110mm, MS Roller fixed shaft, Bearings-UCF204, NTN or similar Make, Geared Motor-0.75KW /1 HP, Motovario / Bonvario /SEW/Havells Makes, Conveyor Speed-From 0 to 15 Meter/Min, with Variable Speed Controller VFD-CG / Siemens Make, Power Supply-415VAC, 50Hz, Suitable Wiring Cable with Necessary Pin Top up to the Client requirement and necessary devices to be provided to run and make the system in fully operational will be in supplier.s scope., Adjuster Pads-M16 x 100mm, Loading hopper & Exit Chute-SS hopper to load waste and SS Chute at the end of the conveyor, Scrapper-Nylon/similar material positioned at the bottom of the conveyor belt to clean the surface of the belt, Design & Drawings-Approval to be taken before production and Coordination drawing to be made before Installation, Inspection-Factory Inspection & Trial Run to be provided before dispatch, Supplier must provide all tools required for service and repair of the equipments., Regardless of the above -mentioned standards, if anything has to be included to make the system completely functional, it will be the responsibility of the supplier to provide the fully functional system., The Supplier will provide an AMC up to 3-year free service including any spare replacement and necessary additional Spare Parts that are required to be included with the Equipment. During Repair / Service / Maintenance an standby equipment to be provided by supplier, So that the work should not be on HOLD., If any Civil Works like Foundation etc for Equipment.s / Panels / Electrical Wiring, Electrical Earthing, Cabling, Machine Drawing, Hydraulic circuit, Electrical circuit drawing with Trouble shooting with detailed Operational & Maintenance Manual etc should be brought in notice in advance., If equipment fails to operate within one year after commissioning, it shall be replaced with new equipment at no cost., Suppliers must visit the project site before manufacturing equipment for dimensions and questions, and machine drawings must be submitted to ZP for approval.
2B. Conveyor line 2 – PVC Flat Belt Conveyor( Mezzanine Floor ) – 15250mm (50 ft.) Dimension-15250 × 800 × 800-4500mm LBH - CHUTE -1200mm Length, Conveyor Frame-SS304 Sheet, 2 mm Thickness, Fabricated & MS Tubular Legs, 80x40x2 mm, Powder Coated Surface., Belt-PVC Nylon Fabric Belt, 3mm Thickness, 700mm Belt Width, AmmeraalBeltech /Chiorino Make. Anti-corrosive type suitable to handle municipal solid waste Drive Unit-dia110mm, MS Roller fixed shaft, Bearings-UCF204, NTN or Reliable Make,Geared Motor-1.50KW /2 HP, Motovario /Bonvario /SEW/Havells Makes, Conveyor Speed-From 0 to 15 Meter/Min, with Variable Speed Controller VFD-CG / Siemens Make, Power Supply-415VAC, 50Hz, Suitable Wiring Cable with Necessary Pin Top up to the Client requirement and necessary devices to be provided to run and make the system in fully operational will be in supplier.s scope., Adjuster Pads-M16 x 100mm, Exit Chute-SS Chute at the end of the conveyor, Scrapper-Nylon/similar material positioned at the bottom of the conveyor belt to clean the surface of the belt, Supplier must provide all tools required for service and repair of the equipment. Regardless of the above -mentioned standards, if anything has to be included to make the system completely functional, it will be the responsibility of the supplier to provide the fully functional system., The Supplier will provide an AMC up to 3-year free service including any spare replacement and necessary additional Spare Parts that are required to be included with the Equipment. During Repair / Service / Maintenance a standby equipment to be provided by supplier, So that the work should not be on HOLD.,If any Civil Works like Foundation etc for Equipment.s / Panels / Electrical Wiring, Electrical Earthing, Cabling, machine Drawing, Hydraulic circuit, Electrical circuit drawing with Trouble shooting with detailed Operational & Maintenance Manual etc should be brought in notice in advance., If Equipment failed to perform within 1year of its Commissioning replacement of equipment to be done in free of cost., Project Site Visit is Compulsory for Suppliers before Production of Equipment for Dimensions & Queries and Machine Drawing is Compulsory to Submit to ZP for Approval.
3C. Conveyor line 3 – PVC Flat Belt Conveyor with wheels - 7600mm (25 ft.) Dimension-7600 × 900 × 800 LBH, Conveyor Frame-SS304 Sheet, 2 mm Thickness, Fabricated & MS Tubular Legs, 80x40x2 mm, Powder Coated Surface., Belt-PVC Nylon Fabric Belt, 3mm Thickness, 700mm Belt Width, Green Color, AmmeraalBeltech /Chiorino Make. Anti-corrosive type suitable to handle municipal solid waste, Drive Unit-dia114mm, SS Roller fixed shaft, Bearings-NTN or TR Make, Geared Motor-0.75KW /1 HP, Motovario /Bonvario /SEW/Havells Makes, Conveyor Speed-From 0 to 15 Meter/Min, with Variable Speed Controller, VFD-CG / Siemens Make,Power Supply-415VAC, 50Hz, Suitable Wiring Cable with Necessary Pin Top up to the Client requirement and necessary devices to be provided to run and make the system in fully operational will be in supplier.s scope., Adjuster Pads-M16 x 100mm, Wheels-5 inches SUPO Make, Wheels 8 No.s., Loading hopper & exit chute-SS hopper to load waste and SS chute at the end of the conveyor, Scrapper-Nylon/similar material positioned at the bottom of the conveyor belt to clean the surface of the belt, Civil & Electrical Works Including Earthing Details-Including Electrical Wiring till the Client provided Power Point complete and any civil works (Foundation etc) required to be intimated immediately after getting the work order with Proper drawings & Dimensions, Design & Drawings-Approval to be taken before production and Coordination drawing to be made before Installation,Inspection-Factory Inspection & Trial Run to be provided before dispatch, Pricing & AMC-Everything to be inclusive till handing over in working condition with Proper AMC of 3year Inclusive of Warranties for Machinery Parts, Supplier must provide all tools required for service and repair of the equipment., Regardless of the above -mentioned standards, If anything has to be included to make the system completely functional, it will be the responsibility of the supplier to provide the fully functional system., The Supplier will provide an AMC up to 3 year free service including any spare replacement and necessary additional Spare Parts that are required to be included with the Equipment. During Repair / Service / Maintenance an standby equipment to be provided by supplier, So that the work should not be on HOLD., If any Civil Works like Foundation etc for Equipment.s / Panels / Electrical Wiring, Electrical Earthing, Cabling, machine Drawing, Hydraulic circuit, Electrical circuit drawing with Trouble shooting with detailed Operational & Maintenance Manual etc should be brought in notice in advance., If Equipment failed to perform within 1year of its Commissioning 100% newly replacement of equipment to be done in free of cost., Project Site Visit is Compulsory for Suppliers before Production of Equipment for Dimensions & Queries and Machine Drawing is Compulsory to Submit to ZP for Approval.,
4Weighbridge – 60T (Specifications of unique orthotropic modular design of 60t platform (9m x 3m)) A)PLAT FORM STRUCTURE (Four Modules) - Each module shall be seal welded including top plate and contain U Beams.,Depth of each module shall be 258 mm and width shall be 1500 mm.,Complete structure is fabricated using High tensile plates of grade IS: 2062:2006 E 410/BSK 46 steels having min yield strength of 410 MPa (Normal MS plates are 250 Mpa), All welding is done using High tensile wires which is compatible to high tensile grade of steel. B)LOAD CELLS:Double Ended Shear Beam Load Cells.,Capacity: 40 klb each,Number of Load Cells: 6 No.s, Rated Output: 3.0 +or – 0.25% mV/V, Total Error: 0.050+or-% of Applied Load, Zero Return after 30mins: 0.050+or-% of Applied Load, Temperature Effect on Out Put: 0.004+or-% of Applied Load/C, Temperature Effect on Zero: 0.007+or-% of Applied Load/C, Zero Balance: 3.0 +or-% of Applied Load/C, Temperature range: Operating: -30to+80 C, Safe Overload: 150 %of Rated Capacity, Ultimate Overload: 300 %of Rated Capacity, Excitation: Recommended: 10 Volts AC or DC, Excitation: Maximum: 15 Volts AC or DC, Input Impedance: 780+20 Ohms, Output Impedance: 705+5 Ohms, Insulation Impedance: greater than1000 Mega Ohms, Deflection at Rated Capacity: <0.4 mm, Construction: Electro less Nickel-Plated Alloy Steel, Environmental Protection: IP 68 C)DIGITAL INDICATOR features: Can store up to 20,000 records., Direct print without computer., Graphical LCD Display with pleasant green backlight.,Factory Calibration Restore Function., Preferable with Bluetooth connectivity Weighing & Interface Related Features: Auto log of weight when stable.,Multi range limit for capacity and interval., No weight tampering possible since calibration is password protected., RS 232(2 no.s) & RS 485 full duplexes., RS 485 full duplex (Modbus ASCII)., Digital input/ output (14 no)., PS2 (for PC key board interface/Bar code scanner).,Centronics (for parallel interface printer)., Gripped load cell connector which avoids loose connection. Input /Output Devices:Standard windows keyboard can be used (Optional).,Any Centronics printer can be interfaced (Optional).,On – line print option after record saving. Data Related Features: Can store up to 20,000 records.,PLU (Product Look Up) for material name.,PLU storage capacity of maximum 5,000 items with the function of copy, edit and delete.,Basic formula settings for fields., Standard pre – configured reports.,All menu functions operation through key board. D)Protection Devices: Should protect load cells against surges caused by lightning., Repeated auto-resetting operation without maintenance., Reliable protection through high surge absorption capacity., Weather proof enclosure.,No effect on system accuracy. E)SOFTWARE FEATURES: Multi user software., Compatible to SAP and ERP., Master database for tare weight.,Report selection based on customized fields., Sift wise options., Multi ticket templates., Export option for reports., Preview option for printing., Time based selection for duplicate printing., Selection of different criteria for deletion of records F)GENERAL TERMS: Including Electrical Wiring till the Client provided Power Point complete including earthing details to be intimated immediately after getting the work order with Proper drawings & Dimensions, Any modification at site or civil work like foundation etc. to be undertaken by equipment provider., Design & Drawings - Approval to be taken before production and Coordination drawing to be made before Installation Inspection Factory Inspection & Trial Run to be provided before dispatch., The Supplier will provide an AMC up to 1year free service including any spare replacement and necessary additional Spare Parts that are required to be included with the Equipment. During Repair / Service / Maintenance an standby equipment to be provided by supplier, So that the work should not be on HOLD.,If any additional work for Equipment.s / Panels / Electrical Wiring, Electrical Earthing, Cabling, machine Drawing, Hydraulic circuit, Electrical circuit drawing with Trouble shooting with detailed Operational & Maintenance Manual etc should be brought in notice in advance., If Equipment failed to perform within 1year of its Commissioning 100% newly replacement of equipment to be done in free of cost., Project Site Visit is Compulsory for Suppliers before Production of Equipment for Dimensions & Queries and Machine Drawing is Compulsory to Submit to ZP for Approval.
5Diesel Generator - 10 KVA a) Diesel Engine: FOR 10 KVA, Engine water cooled Self-start four strokes1, 2-cylinder Diesel engine at 1500&3000 RPM, with standard accessories. • Battery Charging Alternator, • Engine safety Sensors (LOP & HWT), • Air Cleaner, • Lube Oil Filter, • Fuel Filler b) Alternator:CG / MeccAlte at 1500 &3000 RPM AT 0.8 lagging power factor at 415 Volts suitable for50 Hz system. The alternator shall confirm to IS: 4722/BS: 2613 and should be suitable for tropical condition. c) Manual Control Panel::Digital Manual should be equipped with 16-bit high speed RISC Processor based controller. It displays the following parameters:• Voltage, • Frequency, • Current, • KVA, • KW, • KWH, • Pf, • Rpm, • Cumulative Run Hours, • Oil Pressure, • Coolant Temperature, • Charging Current (DC Amp Meter) d) The Controller should provide the following safety to the engine: • Under & Over Voltage, • Under & over Frequency, • Under & Over Speed, • Overload, • Low Lube Oil Pressure, • High Coolant Temperature, • Emergency e) ACCESSORIES: Fuel Tank: Daily service fuel tank of sheet metal of suitable size complete with air vent, inlet, and outlet connections. BATTERIES: One No. battery of 12volts each in dry and uncharged. f) 5 Years Warranty for Critical Engine Parts.
6Single Box A. Vertical Single Box Baler Machine Type-Vertical single box baler, Baler classification-Manual operation, Material to be handled- Baler will have to process all types of dry waste including but not limited to PET, rigid plastics, flexible plastics, paper, Old Corrugated Carton (OCC), textile waste, foot wear, etc., Motor & Pump- Main drive motor capacity-10-12.5 HP, Motor manufacturer/brand-ABB/Crompton/Siemens, Hydraulic pump type-Vane pump, Hydraulic pump manufacturer/make- Yuken/Dowty/Polyhydron make, Hydraulic operating pressure-3,000 PSI, Hydraulic valve type-Manually operated Directional Control Valve, Electrical control panel make-Siemens make or equivalent, Electric control panel features-Push buttons switch and light indicators, Electric cables-Provide 10m armored cables for connection between machine and power source, Structure-Number of bailing chamber-One, Chamber size-508 mm (L) x 711 mm (W) x 1778 mm (H), Maximum bale size-508 mm (L) x 711 mm (W) x 1067 mm (H). , Structural plate thickness- 10 mm - 6 mmT hick (Pressing plate and bottom plate should be minimum 40 mm size). All metal sections to be of appropriate thickness and specification to ensure structural stability under normal operations. Design to take into considerations fatigue loading parameters to avoid any cracks or failures, Specification of metal used for fabrication of baler-Mild Steel, Channels-Ideally of a combination of 125 mm and 100 mm. Design should ensure structural stability and safe operations of baler., Locking system-Multipoint lock for safe operations , Guides-Metal guide rods or guide bushes on pressing plate to be provided, Machine weight (Approximate)-2,300 Kg minimum.,Machine footprint (overall machine dimensions)-1220 mm(L) x 610 mm (W) x 3657 mm (H), Bale weight- Dry waste color paper/Old Corrugated Carton/Flexible plastic films/PET bale - minimum 130 Kg, Paint-Primer with minimum 2 coats of epoxy paint, Pressing and release operations of pressing plate-Manual operation, Feeding hopper volume- Minimum 200L, Hydraulic oil tank placement-On shop floor besides the baler, Bale ejection-Hydraulic actuation of safe bale release, Bale tie system-Manual operations, Number of bale ties-Minimum 3 bale ties,Specification/type of bale wires to be used-3.25 MM Annealed wire(Made by prime wire rods), Limit switch-Limit switches to be provided for end of stroke identification, Drainage of fluids from bale chamber-Baler design to accommodate systematic liquid drainage channels, Anchoring of baler-Provide anchor bolts and the baler footing to have holes for installation of the anchor bolts, Hydraulic cylinder- Number of main pressing/load cylinder-One, Number of cylinder for ejections-One, Main pressing cylinder tonnage/ram pressing force-50 Tons, Main pressing cylinder bore diameter-180 mm, Main pressing piston rod dimension-120 mm , Ejector cylinder tonnage/ram pressing force-10 Tons, Ejector cylinder bore diameter-80 mm, Ejector cylinder piston rod dimension-50 mm, Hydraulic oil tank capacity-350 Liters, Piston Rod finish-Hard chrome finished, Piston scals& rod seal-Bronx Filled, PU seals & Chevron pack, Cylinder bore finish-Honing Finished, Main cylinderStroke length-Minimum 1500 mm, Ejector cylinderStroke length-500 mm, Speed of forward stroke- 25-30s, Speed of backward stroke-18-23s,Production Rate (Per hour )-1 - 2 bales per hour, Cooling-Oil cooler is required to maintain moderate oil temperature, Grade of hydraulic oil-68 grade hydraulic oil , Manufacturer/make of hydraulic oil-Eni make or equivalent, Detail on electrical supply and concrete foundation-Suuplier to provide prior information (upon securing tender) on details of electrical connections, earthing work requirement, civil works requirements for foundation, civil works requirement for collection of drained fluids. These details are to be communicated through detailed drawings & dimensions, Design & Drawings- Design approval will have to be signed off prior to commencement of production through detailed drawing.,Inspection-Machine inspection and trials to be conducted at the suppliers factory prior to dispatch of baler, Warranty and AMC-1 year warranties for all machinery parts and structure. Free service including replacement of spare parts will be included with the costings for this initial 1 year period. During Repair / Service / Maintenance a standby equipment to be provided by supplier to ensure that the work will not be put on hold. Costs to include 3 years Annual Maintenance Contract post the 1 year warranty period., Supplier must provide all tools required for service and repair of the equipment, Regardless of the above -mentioned standards, If anything has to be included to make the system completely functional, it will be the responsibility of the supplier to provide the fully functional system.,Machine to be supplied along with all details of civil works like foundation for Equipment, electrical earthing requirements, electric circuit drawings, cabling, machine drawing, hydraulic circuit drawing are to be provided. Operational & maintenance manual with details of trouble shooting and periodic maintenance details are to be provided along with the machine, Installation to include supplier visit and demonstration of machine operations for at least one week. Training will be provided to the operators during this one week period., The above specification serves as a guideline to provide for a fully functional and effective baling machine. The design of baler is the full responsibility of the manufacturer and the machine needs to be fit for purpose.
7DRY WASTE SCREENING TROMMEL WITH FEEDING & BOTTOM CONVEYOR Machine Type-Trommel/Rotary screener, Screener Type-Drum Type - Shaft Less, Production/processing capacity-1 to 1.5 Metric Ton/Hour, Diameter of trommel-1,200 mm minimum, Length of trommel-4000 MM,Leg support height-1200 mm, Overall height of machine from floor level-2400 mm approximately. Design to be finalised at the stage of installation based on site conditions, Drive type-Gearbox, Gearbox make-Duro drive/premium/ Bonfiglioli /as per iso standard, Drive motor/gearbox capacity-5HP-50Hz with 440V, Drive motor/gearbox make/manufacturer-Bonfiglioli/Standard ISO Certified, Screen Holes Opening Dia-80MM., Screen Thickness-5mm, Total machine weight including all components-1.5 to 2 MT, Protective casing around the trommel - MS sheet thickness-2mm thick MS sheet to avoid spillage, TRANSMISSION-CHAIN AND SPROCKET [ DUPLEX], Chain covers MS sheet thickness-2.5 mm, Material used for fabrication-Mild steel, Type of Support-Mounting Legs Self-Support Structure. Design to be finalised at the stage of installation based on site conditions,Type of discharge-Chute as per site requirement, Motor Make-ABB/SIEMENS, Inclination-3-5 degree as per site requirement, No of roller-4,wheel type-Rubber tyre, Side cover-2 MM THICK, MS SHEET TO AVOID SPILLIAGE,Output RPM-10 TO 15 (control by Variable Frequency Drive),Material of constructions-Mild steel, Bearing size-50 to 6 mm, Bearing make/manufacturer-SKF/NBC/ARB,Chute for discharge of the fines component-Design will be as per site requirement at the time of installation to accommodate integration to the fines conveyor dimension, TROMMEL BOTTOM CHUTE-2 MM THICK, MS SHEET TO AVOID SPILLIAGE, SCREEN SUPPORT STRUCTURE & BASE-ISMC 125,Civil & Electrical Works Including Earthing Details-Including Electrical Wiring till the Client provided Power Point complete and any civil works (Foundation etc) required to be intimated immediately after getting the work order with Proper drawings & Dimensions, Design & Drawings-Approval to be taken before production and Coordination drawing to be made before Installation, Pricing & AMC-Everything to be inclusive till handing over in working condition with Proper AMC of 3year Inclusive of Warranties for Machinery Parts, Supplier must provide all tools required for service and repair of the equipment,Suitable chute( Approximately 1828 mm or as per site condition) system totransfer of material to inclined conveyor. BOTTOM CONVEYORS FOR COLLECTING THE DISCHARGE MATERIALS a)-80mm Conveyor 1 ( under trammel): Drive motor capacity-3 H.P MOTOR (Crompton Greaves), Motor make-Crompton/ Siemens/ABB Bonvario/ Motovario,Belt Width-800 MM, Belt Type-PVC Nylon Fabric Belt, 3mm Thickness, 700mm Belt Width, AmmeraalBeltech /Chiorino Make. Anti-corrosive type suitable to handle municipal solid waste,Carrying Roller-Approximately 60mm as per design requirement, if applicable, Length-4000 MM, Drive motor/gearbox assembly manufacturer/make-ISO Certified,Speed of conveyor-0 to 20 Mtrs / Minute (as per the site requirement), Conveyor guide height-80mm, Belt Thickness-3mm Thick,Material of construction-Mild steel, Control Panel-Electrical panel,BELT MATERIAL -PVC, BELT THICKNESS-3 MM, IMPACT TROUGHED IDLERS-88.9 MM, CARRYING TROUGHED IDLERS 88.9 MM DAI-88.9 MM DAI, RETURN IDLER-89 MM, HEAD DRUM PUULEY 320 MM DAI-320 MM DAI, TAIL DRUM PUULEY -220 MM DAI,SHAFT [ EN 8] -50 MM DAI, BEARING -50 MM DAI, BELT TIGHTING-SCREW TYPE, DRIVE MECHANISM -HELICAL GEAR MOTOR, SUPPORTING FRAMES -ISMC 100 b)-80mm Conveyor 2: All the specifications same as -80mm Conveyor 1 ( under trammel) except Length, consider Length-6000MM for this Conveyor FEEDING CONVEYOR FOR TROMMEL Drive motor capacity-3 H.P MOTOR (Crompton Greaves), Motor make-Crompton/ Siemens/ABB Bonvario/ Motovario,Belt Width-800 MM, Belt Type-PVC Nylon Fabric Belt, 3mm Thickness, 700mm Belt Width, AmmeraalBeltech /Chiorino Make. Anti-corrosive type suitable to handle municipal solid waste,Carrying Roller-Approximately 50mm as per design requirement, Length-8000 mm approximately, Conveyor inclination- Upto 25% and as per site requirement, Drive motor/gearbox assembly manufacturer/make-Gear motor,Speed of conveyor-0 to 30 Mtrs / Minute, Conveyor speed control-Variable frequency drive Siemens make, Conveyor guide height-200mm above belt at horizontal segment & 500mm above belt at inclined segment, Belt Thickness-3mm Thick,Material of construction-Mild steel, Control Panel-Electrical panel with VFD,BELT MATERIAL -PVC, IMPACT TROUGHED IDLERS-88.9 MM, CARRYING TROUGHED IDLERS-88.9 MM DAI,DAI RETURN IDLER-89 MM, HEAD DRUM PUULEY 320 MM DAI-320 MM DAI, TAIL DRUM PUULEY -220 MM DAI,SHAFT [ EN 8] -50 MM DAI, BEARING -50 MM DAI, DRIVE MECHANISM-HELICAL GEAR MOTOR, BELT TIGHTING-SCREW TYPE, SUPPORTING FRAMES -ISMC 100 Work order will be issued seperately depending upon the availability of fund and requirement of site
8Semi Electric Stacker- Capacity 1000Kgs Basic Capacity-1000Kgs, Mast Type-Telescopic,Fork Length-1150mm,Fork Outer Width-560mm, Load Center-600mm,Lowered Height of Forks-90mm, Lift Height of Forks-2000mm, Shut height of Equipment-1600mm, Extended Mast Height-2450mm, Overall length of Equipment-1850mm,Overall Width of Equipment-670mm, Capacity @ Full Height-750Kgs, Outer Turning Radius-1650mm,Working Aisle Between Racking-2100mm, Battery – Make-12 x 135 - EXIDE / AMARON / AMARARAJA, Battery - Charge Time-8Hours, Battery - Discharge Time-5Hours, Hydraulic Pump Motor / Make-12 x 1.5 / Winner / Bucher, Lifting Speed - Laden / Un- laden-0.15 / 0.18, Lowering Speed - Laden / Un- Laden-0.16 / 0.17, Wheels Make-Nylon, Wheels Size-Support Wheels - Dia - 180 x 50mm &Tandem Load Wheels - Dia - 80 x 70mm, Charger & Charging Details-To be inclusive , Factory Inspection & Trial Run to be Provided before Dispatch, The Supplier will provide an AMC up to 1year free service including any spare replacement and necessary additional Spare Parts that are required to be included with the Equipment. During Repair / Service / Maintenance an standby equipment to be provided by supplier, So that the work should not be on HOLD., If Equipment failed to perform within 1year of its Commissioning 100% newly replacement of equipment to be done in free of cost.
9Pallet Truck – Capacity 2500Kgs Basic Capacity-2500Kgs, Fork Length-1130mm, Fork Outer Width-520mm, Width of Each Fork-160mm,Inner Distance Between Forks-200mm, Load Center-600mm, Lowered Height of Forks-85mm, Lift Height of Forks-115mm, Raised Height from Ground Level-200mm, Overall Length of Equipment-1475mm, Overall Height of Equipment-1230mm, Lift / Stroke-14mm, Outer Turning Radius-950mm, Steering Angle Degree 225-225 Degree, Weight of Pallet Truck-70-75Kgs, Wheels Make-Nylon, Wheels Size-Support Wheels - Dia - 180 x 50mm & Tandem Load Wheels - Dia - 80 x 70mm, Charger & Charging Details -To be inclusive , Factory Inspection & Trial Run to be Provided before Dispatch, The Supplier will provide an AMC up to 1year free service including any spare replacement and necessary additional Spare Parts that are required to be included with the Equipment. During Repair / Service / Maintenance and standby equipment to be provided by supplier, So that the work should not be on HOLD., If Equipment failed to perform within 1year of its Commissioning 100% newly replacement of equipment to be done in free of cost.
10Weighing Scale- Model-DS415, Capacity-1000KG, Accuracy Size-50gm, Frame MOC-MS, Platter MOC-MSC, Platter Size-500X500mm Connectivity - RS-232
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