Military Engineer Services-MES has published Repair/ Maintenance Of Dg Set , Amf Panel , Changeover Switches And Connected Items At Mil Stn Gaya. Submission Date for this Tender is 10-09-2022. Switch Supply Tenders in gaya Bihar. Bidders can get complete Tender details and download the document.
| Sl. No. | Item Description |
| 1 | M & L for maintenance of DG Set and carrying out "B" check and replacement of "B" check kit filters such as oil filter, by pass filter, fuel filter, CR element, CR plates with "O" rings and draining of Engine oil and topping up with the new engine oil complete icluding testing on completion complete all as specified and directed for following capacity of DG Sets of Make: Kirloskar Green/ Kirloskar Bliss/Greaves : - Note: (i) Necessary tool for replacement of spares for "B" check shall be deemed to be inclusive in the rate quoted by the contractor. (ii) Spares such as replacement of u/s items incl engine oil, air filter, fuel filter & mobil filter will be measured & paid separately under respective items of Sch as supply only. (iii) Contractor should visit the site before quoting the tender to know the working condition of the DG sets. All requisite safety measurers are to be adopted by contractor on site. (iv) Minor repair work and where ever supply only items by contractor for DG sets is to be carried out by DG Set technician. (v) The contractor will be responsible for cleaning/grass cutting/vegetation cutting upto two meters surrounding of DG Sets. (vi)Supply & fixing items should be executed through authorized rep of manufacturer only. |
| 2 | 200 KVA DG Set |
| 3 | 100 KVA DG Set |
| 4 | 15/30 KVA DG Set |
| 5 | Labour only for attending the breakdwon/malfunctioning of any capacity/make DG sets, AMF panels by deploying one Number Technician & helper for checking all components and rectify the fault and give report to concerned JE complete all as specified and directed by Engr-in-Charge. Note :(i) Spare parts for rectification of fault will be measured and paid separately.(ii) The contractor shall also provide DG Set technician on Sunday & holiday, if required or asked by Engineer-in-charge. (iii) If, contractor failed to provide their DG Set technician or absent to attend the complaints / minor complaint within 24 Hrs, then the recovery will be effected at Rs 2000.00 per day per complaints. |
| 6 | Supply only Engine oil servo type in 20 Ltrs seal pack 20W/40. Make : HP/BP/Gulf. |
| 7 | Supply only Inhibitor corrosion (coolant additive concerntrate) required for top up (Make : Goetze) complete. |
| 8 | Supply only fuel filter cartridge as per sample of DG Set 200 KVA capacity with rubber seal |
| 9 | Supply only mobile filter cartridge as per sample of DG Set 200 KVA capacity with rubber seal. |
| 10 | Supply only Air filter cartridge as per sample of DG Set 200 KVA capacity with rubber seal. |
| 11 | Supply only Fuel pipe as per sample of DG Set 200 KVA capacity all etc complete. |
| 12 | Supply only fuel filter cartridge as per sample of DG Set 100 KVA capacity with rubber seal |
| 13 | Supply only mobile filter cartridge as per sample of DG Set 100 KVA capacity with rubber seal. |
| 14 | Supply only Air filter cartridge as per sample of DG Set 100 KVA capacity with rubber seal. |
| 15 | Supply only Fuel pipe as per sample of DG Set 100 KVA capacity all etc complete. |
| 16 | Supply only fuel filter cartridge as per sample of DG Set 15/30 KVA capacity with rubber seal |
| 17 | Supply only mobile filter cartridge primary and secondary as per sample of DG Set 15/30 KVA capacity with rubber seal. |
| 18 | Supply only Air filter cartridge as per sample of DG Set 15/30 KVA capacity with rubber seal. |
| 19 | Supply only Fuel pipe as per sample of DG Set 15/30 KVA capacity all etc complete. |
| 20 | Supply and topping up of acid mixture suitable for lead acid batteries of 12 volts complete all as directed. |
| 21 | Supply and topping up of distilled water suitable for lead acid batteries of 12 volts complete all as directed. |
| 22 | Supply and fixing battery brass terminal and jelly complete all as specified and directed |
| 23 | M & L for dismantling of exhaust pipe of the DG set by unscrewing nuts and bolts and taking down the pipe with muffler removing the burnt out asbestos rope and replaced with new asbestos rope, well wrapping with new aluminium metal cladding with glass wool including cleaning the silencer, welding if required, painting and refixing the same in its original position complete all as directed by Engr-in-charge for the following capacity of DG sets :- |
| 24 | 15/30 KVA DG Sets |
| 25 | 100 KVA DG Sets |
| 26 | 200 KVA DG Sets |
| 27 | M & L for renewal/replacement of "V" belts for the following capacity DG sets as per exisitng size and model complete all as specified and directed by Engr-in-charge |
| 28 | 200 KVA DG Set |
| 29 | 100 KVA DG Set |
| 30 | 15/30 KVA DG Set. |
| 31 | M & L for disconnecting all electrical connections from the unserviceable self starter of any make/capacity model 24 volts and taking down the self starter and transporting to civil workshop for carrying out repairs, complete overhauling the system including replacing the unserviceable parts like bearings, carbon brushes, clutch platesetc & assembling including after repair refixing the self starter in its original position, making all connection as per DG set OEM recommendation, testing and commissioning complete all as directed by Engr-in-charge. Note : Supply only Armature coil, field coil shall be measured and paid separtely under relevant items of schedule. |
| 32 | Supply & fixing in replacement of armature coil for self starter of any make, any capacity and any model 24 volts including testing complete all as specified and directed. |
| 33 | M & L for renewal of battery cable leads of copper conductor and with brass lugs & terminal, for the 12V/24V, 150/180/100 Ah batteries to self starter as per existing size and length complete all as directed. |
| 34 | M & L for renewal of three Nos of single core PVC insulated copper conductor cale of size 70 Sqmm duly thimbled with copper lugs terminal as per existing size and length for connection from contactor to alternator terminal block complete all as specified and directed. |
| 35 | S & F automatic cut off type battery charger suitable for 12V battery upto 150 Ah battery suitable for fixing on DG set with mounting arrangement complete all as specified and directed. Make : SMPS/Phonix |
| 36 | S & F automatic cut off type battery charger suitable for 24V battery upto 180 Ah battery suitable for fixing on DG set with mounting arrangement complete all as specified and directed. Make : SMPS/Phonix |
| 37 | S & F PVC insulated, screened, PVC bedded, electric cable 1100 Volts grade with copper conductor of cross sectional area 2.5 Sqmm 2 Core complete alongwith proper thimbling all as specified and directed. Make : Finolex/Havells/Polycab |
| 38 | M & L for replacement of existing unserviceable fuel gauge level sensor with new fuel gauge level sensor for the DG set of any capacity / description including making necessary electrical / mechanical connections including calibration and taking down old unserviceable oil pressure gauge complete all as specified and directed by Engr-in-charge. Make : OEM recommended. |
| 39 | Labour only for drain out the fuel from the fuel tank of DG set of capacity upto 30 KVA and keeping it in separate container safely, disconnecting all the fuel lines and other mechanical connections and taking out the fuel tank for cleaning, internally and externally by removing all the accumulated dirt/sediment/leak testing the tank and welding/brazing including one coat of synthetic enamel spray paint, refixing the tank in its original position, replacing the drain plug and PVC pipe, calibrating the fuel tank, refilling the drained out fuel back into the tank and marking of liters in gauge and provision of locking arrangements complete all as directed by Engr-in-charge. |
| 40 | Labour only for drain out the fuel from the fuel tank of DG set of capacity upto 100 KVA and keeping it in separate container safely, disconnecting all the fuel lines and other mechanical connections and taking out the fuel tank for cleaning, internally and externally by removing all the accumulated dirt/sediment/leak testing the tank and welding/brazing including one coat of synthetic enamel spray paint, refixing the tank in its original position, replacing the drain the plug and PVC pipe, calibrating the fuel tank, refilling the drained out fuel back into the tank and marking of liters in gauge and provision of locking arrangements complete all as directed by Engr-in-charge. |
| 41 | Labour only for drain out the fuel from the fuel tank of DG set of capacity upto 200 KVA and keeping it in separate container safely, disconnecting all the fuel lines and other mechanical connections and taking out the fuel tank for cleaning, internally and externally by removing all the accumulated dirt/sediment/leak testing the tank and welding/brazing including one coat of synthetic enamel spray paint, refixing the tank in its original position, replacing the drain the plug and PVC pipe, calibrating the fuel tank, refilling the drained out fuel back into the tank and marking of liters in gauge and provision of locking arrangements complete all as directed by Engr-in-charge. |
| 42 | M & L for removing the defective charging dynamo of capacity 12/24 volts DC any make, model, any capactiy and opening it by removing all nuts and bolts, cleaning with necessary cleaning agent and overhauling lubricating of the rewinding the damaged winding of field coils with super enabled copper wire suitable to same existing size/gauge & reconnecting the same, refixing back, in original position including making all necessary electrical/mechanical connections testing and commissioning complete all as specified and directed by Engr-in-charge |
| 43 | S & F in replacement lead acid battery of capacity 180 AH, 12V complete all as specified and directed. Make : Exide New Xpress / Amaron/ Amra Raja |
| 44 | S & F in replacement lead acid battery of capacity 150 AH, 12V complete all as specified and directed. Make : Exide New Xpress / Amaron/ Amra Raja |
| 45 | S & F in repairs unserviceable automatic voltage regulator (AVR) of capacity upto 30/100/200 KVA DG set including all internal electrical connections and testing on completion complete all as specified and directed. |
| 46 | S & F in replacement of power contactor 200 Amps, 4 Pole, 02 NO + 02 NC. Make : L&T/ABB/Simens |
| 47 | M & L for making provision for coolant box for DG Sets of 100/200 KVA capacity /any description/ any model including necessary internal connection with radiator with necessary piping and mounting arrangement all etc complete as specified and directed by Engr-in-Charge |
| 48 | M & L for disconnecting all electrical & mechanical connections, strip opening of engine (Make : Kirloskar Bliss/Greaves/Cummins) of 200 KVA DG set capacity and transportation to authorised work shop for complete overhauling, repair/replacement of following unserviceable worn out spares with new of appropriate make as recommended by OEM, re-assembling the same after repair/overhaul and shifting the same to original existing place in the DG set complete including testing, commissioning on completion on parameters as per OEM recommendation complete all as specified and directed. Note : (i) Major spares parts shall be measured and paid separately, however cost minor parts required for successful operation of DG set shall deemed to be included in the rate quoted, if not considreded in tender. (ii) The quoted rate shall deemed to be inclusive of manpower, crane hiring charges for transportation of engine to workshop and back after repairs. |
| 49 | S & F total gaskets set including head gasket complete set. |
| 50 | M & L for head repair including necessary lathe work complete set. |
| 51 | M & L for repair of crankshaft complete set. |
| 52 | M & L for repair of valve set complete set. |
| 53 | M & L for replacement of liner complete set. |
| 54 | M & L for replacement liner "O" ring complete set. |
| 55 | M & L for repair of guide set complete set. |
| 56 | M & L for replacement of valve stem seal complete set. |
| 57 | M & L for replacement of CR bearing standard complete set. |
| 58 | S & F in replacement turbo charger assy set complete with all accessories as per OEM recommendation suitable for 200 KVA DG |
| 59 | S & F in replacement thermostate valve |
| 60 | M & L for disconnecting all electrical & mechanical connections, strip opening of engine (Make : Kirloskar Bliss/Greaves/Cummins) of 100 KVA DG set capacity and transportation to authorised work shop for complete overhauling, repair/replacement of following unserviceable worn out spares with new of appropriate make as recommended by OEM, re-assembling the same after repair/overhaul and shifting the same to original existing place in the DG set complete including testing, commissioning on completion on parameters as per OEM recommendation complete all as specified and directed. Note : (i) Major spares parts shall be measured and paid separately, however cost minor parts required for successful operation of DG set shall deemed to be included in the rate quoted, if not considreded in tender. (ii) The quoted rate shall deemed to be inclusive of manpower, crane hiring charges for transportation of engine to workshop and back after repairs. |
| 61 | S & F total gaskets set including head gasket complete set. |
| 62 | S & F in replacement thermostate valve |
| 63 | M & L for replacement of main oil seal complete set. |
| 64 | M & L for repair of valve set complete set. |
| 65 | M & L for replacement of liner complete set. |
| 66 | M & L for replacement liner "O" ring complete set. |
| 67 | M & L for repair of guide set complete set. |
| 68 | M & L for replacement of valve stem seal complete set. |
| 69 | M & L for replacement of CR bearing standard complete set. |
| 70 | S & F in replacement of microprocessor based control unit suitable to DG set controlls/commands of 100/200 KVA capacity of any description suitable with existing model with all listed parameters as per recommendation by OEM including testing, calibration etc complete as specified and directed. |
| 71 | M & L for advance maintenance free GI safe earthing electrode with pipe of not less than 50mm outer dia and two meter length, electrode should be of galvanised steel (80-100 micron) along with earth lead as galvanised steel strip of size 32x6mm of length 7.5 mtr, GI electrode shall be pre-filled with crystaline conductive material (CCM), GI electrode shall be surrounded with 25 kg Back fill compound to provide maximum contact between electrode and back fill compound, earthing pit cover should be factroy built size TOP 10 inch, bottom 13 inch, height 10.25 inch made of heavy duty polypropylene complete all as specified and directed. Make : ISG Global Ericon/Indelec/ABB/OBO/True Power. |
| 72 | Supply and fixing in replacement of all broken door hinges with new MS hinges of length 4” screwed/welded with door and made thedoor operational condition of DG Set any capacity all as directed by Engineer-in-Charge. |
| 73 | Supply and fixing in replacement of 200 Amps DIN type fuse links type HN including base suitable for cylindrical/DIN fuse links of capacity all etc including necessary screws complete all as specified and directed. Make : L&T/C&S/Siemens |
| 74 | M & L for lifting, transportation and re-installation of DG set capacity upto 200 KVA after disconnection complete from cables, shifting to the place where directed by Engr-in-charge with in 5 Km radius and making all necessary arrrangement of cable connections, testing and commissioning on re-installation complete all as specified and directed. Note: All items, manpower including crane for lifting up and placing again on new foundation is included in quoted rates. |
| 75 | M & L for lifting of DG set of capacity 100 KVA from foundation after disconnection complete from cables, shifting aside for preparation of new foundation and M & L for making PCC foundation of size suitable to existing DG set with 1:2:4 including smooth finishing and shifting of DG set on new foundation with all necessary arrangement of cable connections, testing and commissioning complete all as directed by Engr-in-charge. Note : All items, manpower including crane for lifting up and placing again on new foundation is included in quoted rates. |
| 76 | M & L for lifting of DG set of capacity 30 KVA from foundation after disconnection complete from cables, shifting aside for preparation of new foundation and M & L for making PCC foundation of size suitable to existing DG set with 1:2:4 including smooth finishing and shifting of DG set on new foundation with all necessary arrangement of cable connections, testing and commissioning complete all as directed by Engr-in-charge. Note : All items, manpower including crane for lifting up and placing again on new foundation is included in quoted rates. |
| 77 | Supply, installation, testing & commisioning in replacement of radiator assembly for Gen Set of capacity 100 KVA after disconnection from engine and connecting with new radiator assembly suitable for 100 KVA Make: Greaves as per OEM recommedation including first fill of coolant with provn of coolant box and AVM pads andmaking necessary internal connections complete al as specified and directed. Note : All items, manpower including transporation shall deemed to be included in the rate quoted. Make: Greaves Cat Part No. PE1100520414 |
| 78 | S & F onload change over switch 415V in sheet metal enclosures 4 pole of capacity 200 Amps. Make : L&T/ABB/Legrand/Havells |
| 79 | S & F onload change over switch 415V in sheet metal enclosures 4 pole of capacity 400 Amps. Make : L&T/ABB/Legrand/Havells |
| 80 | Taking out unserviceable cable any type/size from trench/pole/ road/ duct etc including necessary joints, U/S fittings and pipes etc complete all as directed. |
| 81 | Supply and laying in trenches /laid in floor/duct/drawn through conduit XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armouredheavy duty electric cable 1100V grade with aluminum conductor of cross sectional area 95 Sqmm x 3.5 Core complete alongwith proper thimbling and cable gland as per requirement of site all as specified and directed . Make : Finolex/Havells/Polycab |
| 82 | Supply and laying in trenches /laid in floor/duct/drawn through conduit XLPE insulated,screened, PVC bedded, galvanized steel strip or wire armouredheavy duty electric cable 1100V grade with aluminum conductor of cross sectional area 120 Sqmm x 3.5 Core complete alongwith proper thimbling and cable gland as per requirement of site all as specified and directed . Make : Finolex/Havells/Polycab |
| 83 | Excavation in trenches not. exc. 1.5m wide and not exc. 1.5 in deep and getting out in soft/loose soil complete all as specified and directed. |
| 84 | Returning, filling in, including spreading, levelling, watering and well ramming in layers not exc 25cm in soft/loose soil. |
| 85 | Removing surplus soil to a distance not exc 50m and depositing where directed at a level not exc. 1.5m above the starting point. |
| 86 | Material and labour for sand cushioning for under ground cable with locally available sand for protection of cable including spreading and consolidations, complete all as specified and directed. |
| 87 | Supply and laying in trenches dry well burnt locally available sub class “B” bricks over sand cushioning for protection of cable complete all as per specified and directed. |
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