Kerala Shipping And Inland Navigation Corporation Limited has published Retender For Annual Dry Dock Survey Repairs Of Bulk Cargo Barge Athulya Retender For Annual Dry Dock Survey Repairs Of Bulk Cargo Barge Athulya. Submission Date for this Tender is 05-09-2022. Survey Works Tenders in Ernakulam Kerala. Bidders can get complete Tender details and download the document.
| Sr No | CorrigendumDate | Corrignedum | CorrigendumType | NewSubmissionDate |
| 1 | 26-Aug-2022 | Due Date Extension | Date | 05-09-2022 |
| Sl. No. | Item Description |
| 1 | Hauling up and Launching |
| 2 | od247529/2021_2022 : Hauling up of the vessel of having GRT 425 at a place as directed by KSINC official . Keeping the vessel at a height of 75 CM above the ground level for inspection and launching the same after under water repairs and inspection by KSINC officials. |
| 3 | od247548/2021_2022 : Dock rent for keeping the vessel of having GRT 425 for inspection, replacement of damaged plates and painting etc, as per the direction of corporation officials. |
| 4 | od247673/2021_2022 : Wharfage Charge for engine trials and miscellaneous works. |
| 5 | od247683/2021_2022 : Removing the thickly formed sea growth, barnacles and other vegetation growth from the underwater portion of the vessel including cleaning the vessel complete as per the instruction of the Corporation Officers. |
| 6 | od247732/2021_2022 : Gauging the thickness of the plates, beam, frame etc. at different portion of the vessel using, ultrasonic thickness gauge. after chipping, scrapping, cleaning etc. |
| 7 | Machinery Works |
| 8 | od250013/2021_2022 : Removing rudder and rudder stock, Rudder shaft worn out area building up by welding, machining, bend checking, Removing rudder bushes and bearings and replacing with new one etc, and refitting the same. |
| 9 | od250027/2021_2022 : Removing the propeller with shaft and cutlass bushes from the vessel and dismantling the propeller from the propeller shaft etc. and renew the bushes and gland packing, shaft worn out area building up by welding, machining, bend checking, facing coupling and straightening the shaft, balancing and pitch correcting the propeller, refitting etc. all as per the direction of KSINC officials. |
| 10 | od250028/2021_2022 : Repair the Anchor winch installed on the vessel and made the winch operational & removing the anchor with wire rope from the winch, free the swivel links, greasing the wire rope, freeing the shank and fluke of anchor. Cutting the damaged portion of the wire rope and crimping with shackle. as per the direction and satisfaction of KSINC officers. |
| 11 | od252197/2021_2022 : Replacing the existing main engines with a new Weichai 240 HP, Model: WD 10C 240 - 18, erecting after modifying all pipe lines and exhaust lines, instrumentation and electrical works etc complete including the cost of removal of the existing engine and aligning after modifications / steel fabrication works which may occur to align the gear box with the main engine if required. The removed engine to be returned to KSINC yard. |
| 12 | od252264/2021_2022 : Dismantle the Dong-IMarine Gearbox, open it, overhaul, replace the defective spares if any (The contractor should procure the spare parts required from the authorized dealers and submit the original dealer bill along with their bill for its reimbursement). These procured spares as well as the replaced unserviceable/old parts except consumable like O rings, rubber parts etc. should be got inspected by the Engineer who is the in-charge of the work and these unserviceable/ old spares should be returned to KSINC for realization of payment) assemble the gearbox, assemble with the engine and propeller shaft, add required lubricating oil, and take trial run all as per the direction of KSINC officials. |
| 13 | od252803/2021_2022 : Repair the defective rudder steering system including the tiller mechanism and replace the damaged rudder angle indicator with reputed make of good quality having ISI mark and replace the existing hydraulic pressure hoses of the steering line with new seamless stainless steel pipe (Grade 316, Sch 40S) in exposed areas and remaining portions with hydraulic hose and end fittings, check the hydraulic rudder System of the vessel for arresting any leakages from the wheel house to the rudder compartment, check the hydraulic pump, and check the quantity and quality of the hydraulic oil and replace any parts/oil if damaged and renewal of inter connection pipes of port & stbd tiller/ quadrant arms, and make the steering wheel smooth and operational, as per the direction of KSINC officials. |
| 14 | od255245/2021_2022 : Semi rotary pump repair/ overhauling as per the direction of KSINC officials. |
| 15 | 16.4.2 : INSULATION ON EXISTING PIPE Supplying, laying/ fixing, testing and commissioning of following thickness resin bonded fiber glass pipe section insulation having density 80 kg/cum or mineral wool (non combustible) having density of 144 Kg/ cu m duly covered with a layer of 120 gm/sqm polythene sheet (vapour barrier) on existing pipe and finally applying 0.63mm aluminium sheet cladding complete with type3 , grade 1 roofing feltstrip(as per IS:1322 as amended up to date ) at joints etc. as per specifications and as required.insulation of thickness 65 mm on existing pipe |
| 16 | od256470/2021_2022 : Providing of digital diesel flow meter in main engine (material - stainless steel, accuracy 1%) inlet and outlet diesel lines by modifying the existing pipe lines.(Fuel System - Rated engine power – 176 KW Supply restriction of fuel pump at rated working condition - 18kPa Fuel Consumption at Rated Speed - 35kg/h Max. fuel temperature 50?) |
| 17 | od257605/2021_2022 : Replacing the auxiliary engine and pump with a new Kirloskar diesel engine driven self priming pump, 5 HP, Rated Speed: 1420 RPM, Head: 10-18m, Discharge: 17.5-3.5 lps Model: SP 3LM+, erecting after modifying thepipe lines if necessary etc complete including the cost of removal of the existing engine and pump after modifications / steel fabrication works. The replaced engine and pump to be return to KSINC. |
| 18 | Cleaning Works |
| 19 | od250109/2021_2022 : Bilge Cleaning of engine room after removing the chequered plate and refitting after cleaning as per the direction of KSINC officials. |
| 20 | od250117/2021_2022 : Opening up of the man hole cover of diesel main and service tank/ lube oil storage tank and making gas free after drain out existing diesel oil / lubrication oil to be barrel cleaning the tank and refill diesel oil lube oil from barrels to the tank and close the man hole cover using new packing & bolt and nut, joint etc, as per the direction of Corporation officers. |
| 21 | od264240/2021_2022 : Double bottom tank cleaning including removal of Sulphur debris etc and disposing it at safe place as per rules and regulation. |
| 22 | Steel Works |
| 23 | od250271/2021_2022 : Supplying and welding (using E6013/ E7018 marine quality welding rod) after cutting and removing of old/ damaged portion of the vessel with new various thickness plate of IS 2062 GR B quality for beam/ gazette and other plate work of original size and shape to the various portions of the vessel after heating and bending to shape, V cut on the matting edge of the plate and three layer welding on both sides together. The rate including the welding charges, tools, plants, scaffolding other incidental expenses etc complete as per the direction of KSINC officers. (Entire quantity of welding rod supply should be get inspected and approved by engineer, who is in-charge of work or designated by KSINC. |
| 24 | od250317/2021_2022 : Supplying and fitting by welding zinc anode weighting 2.5 kg (excluding the weight of bracket) with bracket on the underwater portion of the hull if damaged/distorted the existing anodes complete as per the direction of department officers.(Material test certificate of renewd anode to be submitted) |
| 25 | od250550/2021_2022 : Renewal of C - Channel fender (150x75x 12 mm |
| 26 | od251491/2021_2022 : Sea chest gratings removal, cleaning and refitting |
| 27 | od251504/2021_2022 : Servicing and easing up of engine room air cowl doors. |
| 28 | od251566/2021_2022 : Renewal of tyre fenders afterproviding hooks, chain (12mm, GI), D shackle and new lorry tyres. |
| 29 | od251581/2021_2022 : Renewal of tarpaulin hooks with 10 mm MS rod. |
| 30 | od251624/2021_2022 : Manhole covers of all wing tanks and other tanks removing and refitting with new packing and SS nuts. |
| 31 | od251649/2021_2022 : Filling pits by welding. |
| 32 | od252170/2021_2022 : Fabricating supplying and fixing by welding a new bollard 400 x 400 x 150 mm base dimension with 8 mm MS plate on deck having single post of overall height 500mm and dia 250 mm with ms pipe and provide top plate of diameter 270 mm having 8 mm thick, 25 mm rod to avoid slipping of rope at the end of post and stiffeners with pipe and base. Fill the hollow pipe with 1:2:4 cement concrete all as per the direction of corporation officers. |
| 33 | od252331/2021_2022 : Hand rails to be renewed with 40 MM GI B-class pipe with two layers at the height of 1 meter fixing by welding 1 m apart, fixing of pipe rails & stanchions on doubler plates on deck all are as per the direction of corporation officers. |
| 34 | od252332/2021_2022 : Detachable hand rails to be renewed with 40 MM GI B-class pipe with two layers at the height of 1 meter fixing by welding 1 m apart, fixing of pipe rails & stanchions on doubler plates on deck, with suitable arrangement for removal all are as per the direction of corporation officers. |
| 35 | od266220/2021_2022 : Supplying and welding (using IS 6013/ IS 7018 marine quality welding rod) with new doubler plate of various thickness plate of IS 2062 GR B quality for beam/ gazette and other plate work to the various portions of the vessel after heating and bending to shape if necessary. The rate including the welding charges, tools, plants, scaffolding other incidental expenses etc complete as per the direction of KSINC officers. (Entire quantity of welding rod supply should be get inspected and approved by engineer, who is in-charge of work or designated by KSINC. |
| 36 | Pipe line and Valves Repairing |
| 37 | od250452/2021_2022 : Check all the pipelines onboard of the vessel of size such as 80 mm, including the waterline, fire line, fuel and oil line etc, replace the damaged pipe line if any with new C class GI pipe of existing size and good quality make the pipelines free from air for the smooth flow of sea water, bilging etc complete as per the direction of the corporation officers. |
| 38 | od250453/2021_2022 : Check all the pipelines onboard of the vessel of size such as 65 mm, including the waterline, fuel and oil line etc, replace the damaged pipe line if any with new C class GI pipe of existing size and good quality make the pipelines free from air for the smooth flow of sea water, bilging etc complete as per the direction of the corporation officers. |
| 39 | od250455/2021_2022 : Check all the pipelines onboard of the vessel of size such as 25 mm, including the waterline, fire line, fuel and oil line, sounding, air vent etc, replace the damaged pipe line if any with new C class GI pipe of existing size and good quality make the pipelines free from air for the smooth flow of sea water, bilging etc, complete as per the direction of the corporation officers. |
| 40 | od251413/2021_2022 : Overhaulingof the different valves on board of the vessel -Up to DN 50. |
| 41 | od251441/2021_2022 : Overhaulingof the different valves on board of the vessel - Above DN 50 & up to DN 100. |
| 42 | od255675/2021_2022 : Providing of new bilge header in engine room after replacing the existing damaged one as per the size available on board. |
| 43 | od266047/2021_2022 : Check all the pipelines in the engine room of size such as 50 mm, including the waterline, fuel and oil line, sounding pipe, air vent etc, replace the damaged pipe line if any with new C class GI pipe of existing size and good quality make the pipelines free from air for the smooth flow of sea water, bilge etc, complete as per the direction of the corporation officers. |
| 44 | od266048/2021_2022 : Check all the pipelines in the engine room of size such as 40 mm, including the waterline, fuel and oil line, replace the damaged pipe line if any with new C class GI pipe of existing size and good quality make the pipelines free from air for the smooth flow of sea water, bilging etc, complete as per the direction of the corporation officers. |
| 45 | Electrical Works |
| 46 | od255112/2021_2022 : Check all the electrical wiring in the vessel, replace the defective switches (6A – 10 Nos), sockets (6A; 4 Nos), wiring (cable, 1.5 sqmm; 30 mtr), lighting (LED lights 24V, 18W; 12 Nos), coach fan (24V, DC; 4 Nos) water tight flood light (24V DC, 48W; 6 Nos), search light (24V DC, 100/90W- 2 Nos), intrinsically safe trumpet horn(24V DC; 1 No), fog light (24V DC, 70W; 2 Nos)navigational lights (24V DC -3 Nos) etc by new complete all as directed by corporation officers. |
| 47 | od255380/2021_2022 : Disconnecting the existing heavy duty battery and Renew the same with reputed make of Exide or equivalent of Batteries,12V,180AH Heavy Duty |
| 48 | od255470/2021_2022 : Providing Bilge and Smoke alarm andits accessories, wiring as per the direction of corporation officers. |
| 49 | Miscellaneous Works |
| 50 | od255292/2021_2022 : Replace the existing damaged water tank installed on the vessel with existing shape and capacity of reputed make and install the same, as per the direction of corporation officials. |
| 51 | od255324/2021_2022 : Accommodation / hylum sheet / Sun mica/ ceiling plywood renewal / side paneling renewal with new M.S cleets, wooden reapers and 6mm/4mm new plywood without causing damage to other parts, after removing the old damaged hylum sheet / plywood. |
| 52 | FRP Works |
| 53 | od255369/2021_2022 : Fiber the damaged outer area of the vessel by good quality FRP material in four layers and finish as per the direction of corporation officers. |
| 54 | Surface Preparation and Painting |
| 55 | od255704/2021_2022 : Surface preparation, Sand blasting to S.A 2.5 standard including the cost of tools, plants and material as per the direction of corporation officers. |
| 56 | od255799/2021_2022 : Chipping, scrapping and cleaning the surface of the vessel body, machineries, pipelines and other accessories of the vessel as per the direction of the Corporation Officers. |
| 57 | od255860/2021_2022 : Supplying and painting with INTERNATIONAL Intertuf 262 paint on the vessel after cleaning the surface complete as per the direction of Corporation Officers. |
| 58 | od255862/2021_2022 : Supplying and painting with INTERNATIONAL Intergard 263 paint on the vessel after cleaning the surface complete as per the direction of Corporation Officers. |
| 59 | od255864/2021_2022 : Supplying and painting with INTERNATIONAL Intergard 269 paint on the vessel after cleaning the surface complete as per the direction of Corporation Officers. |
| 60 | od255867/2021_2022 : Supplying and painting with INTERNATIONAL Intergard 403 paint on the vessel after cleaning the surface complete as per the direction of Corporation Officers. |
| 61 | od255871/2021_2022 : Supplying and painting with INTERNATIONAL Interbond 201 paint on the vessel after cleaning the surface complete as per the direction of Corporation Officers. |
| 62 | od255872/2021_2022 : Supplying and painting with INTERNATIONAL Interline 850 paint on the vessel after cleaning the surface complete as per the direction of Corporation Officers. |
| 63 | od255873/2021_2022 : Supplying and painting with INTERNATIONAL P U Finish paint on the vessel after cleaning the surface complete as per the direction of Corporation Officers. |
| 64 | od255874/2021_2022 : Supplying and painting with INTERNATIONAL Surface Tolerant paint on the vessel after cleaning the surface complete as per the direction of Corporation Officers. |
| 65 | od255875/2021_2022 : Supplying and painting with INTERNATIONAL Interspeed 6200 paint on the vessel after cleaning the surface complete as per the direction of Corporation Officers. |
| 66 | od255878/2021_2022 : Painting the name and statutory warning letters as per the specification of KIV all over the vessel |
| 67 | LSA and FFA |
| 68 | od256356/2021_2022 : Servicing, Refilling, Pressure Testing Painting of Fire Extinguishers - Mechanical Foam 50 Lt |
| 69 | od256357/2021_2022 : Servicing, Refilling, Pressure Testing and Painting of Fire Extinguishers - DCP 6 kg |
| 70 | od256412/2021_2022 : Servicing, Refilling, Pressure Testing and Painting of Fire Extinguishers - Water type 9 Ltr |
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