Tender For Supply, Installation, Commissioning And Validation Of Cgmp Model Multi Mill, Co-Mill, Solution Prepatation Vessel, Ipc Lifting And Intermediate Product Container 130 And 75 Litres For Tablet Section Tender For Supply, Installation, Commiss, Alappuzha-Kerala

Tender For Supply, Installation, Commissioning And Validation Of Cgmp Model Multi Mill, Co-Mill, Solution Prepatation Vessel, Ipc Lifting And Intermediate Product Container 130 And 75 Litres For Tablet Section Tender For Supply, Installation, Commissioning And Validation Of Cgmp Model Multi Mill, Co-Mill, Solution Prepatation Vessel, Ipc Lifting And Intermediate Product Container 130 And 75 Litres For Tablet Section , Supply, Installation , Commissioning And Validation Of Cgmp Model Multi Mill Gmp Model Ss 316 Contact Parts, Belt Less Drive With 3 To 5 Hp Motor ( As Required ) Ac Frequency Drive, One No. Perforated Screen And 4 Nos Pu Castor Wheel, Alongwith 4 Numbers Of Additional Ss 316 Perforated Screens Up To 8 Mm . It Shouldconsists Of Ss 316 Material Rotor Fitted With 12 Nos. S.S. Blades Knife / Impact Edge Having Swing Action And 2 Nos. Scrapper Blades. Rotor Assembly Fitted On Ss Shaft With Suitable Bearing. Other End Of The Shaft Directly Coupled With 3Hp- To 5 Hp / 3Ph / 415V / 50Cs / 2800Rpm-Flange Mounting Type Motor Through Love Jaw Coupling.Variable Frequency Drive Unit With Selected 4 Speeds Of I.E. 2800Rpm / 2200Rpm / 1600Rpm / 800Rpm Should Be Included. Output - 200 To 250 Kgs / Hr. Ss Charging Hopper With Slide Plate Arrangement To Control The Material Feed Rate. Ss Screen With Hold Plate To Get Desired Size Of Granules. Ss Discharge Hopper With Necessary Holding Arrangement. Control Panel: S.S. Control Panel Consists Of On / Off Switch, Reverse / Forward Switch And Speed Selection Switch With Emergency Off Enclosed In A Stainless Steel Box. , Supply, Installation , Commissioning And Validation Of Cgmp Model Co-Millgmp Model Ss 316Contact Parts With 5 Hp Motor, Ac Frequency Drive. Ss Control Panel And Mounting On Ss Stand With Trolley With Additional Sieve 1 No.The Processed Material Enters Through The Discharge Valve Fed Into A Granulating Mill ( Co-Mill ) The Material Drops Into The Conical Sieve Chamber.The Rotating Motion Of The Blade Pays A Whirling Action To The Material And Through The Granules To The Sieves Surface By Centrifugal Force. Due To This Action Processed Material Should Passes Throughperforated Sieves And Formuniform Granules.The Size Of The Particles Should Be Adjusted By The Size Of The Mesh.It Should Consists Of Ss 316 Material With Rotor Shaft Driven Coupled With 5 Hp - 2880 Rpm Motor. Output - 200 To 300 Kgs / Hr Complete Unit Should Housed In A Ss Cylindrical Shell With Detachable Hopper, And Should Be Mounted On Vertical Stand With P.U. Castor Wheel. Material Inlet And Out Let Connections From Fbd To Blender Should Be Included With Co-Mill , Supply, Installation , Commissioning And Validation Of Cgmp Model Solution Preparation Vessel Solution Preparation Vessel 150 Ltrs Cap Jacketed For Electrical Heating With Insulation 2 Hp Stirrer With Propeller Type Stirrer Capacity :180 Ltrs. Gross Working:150 Ltrs. Moc : Ss 316 Thickness: 3Mm Thick Ss 316 Jacket:3Mm Thick Ss 304 Insulation:1 1 / 2” Thick Rock Wool With Ss Cladding Top Lid :Lid With Top 2 / 3 Close And 1 / 3 Open Electrical Heaters :The Vessel With 3 No’S- 3 Kw Heater And Flp Enclosure. Stirrer: Propeller Type, Driven By M3 Transflow Air Motor., Directly Mounted On Top Of The Tank. , Supply, Installation , Commissioning And Validation Of Cgmp Model Ipc Lifting & Positioning Device For Compression Machine Granule Loading Lifting & Positioning Device With Hydraulic Lifting Arrangement With 2 Hp Power Pack With Main Panel And Ss Operating Panel.Construction:Gmp-Type Main Single Column, Forks, Swivel Unit In Ms With Cladded 304 , Except Motor, Pump Etc. & Electric , Panelcoveredby Ss 304 Sheet. The Hydrauliccylinder, Ms Pulleys, Chain Etc. Are Covered By Pvc Belt Toprevent The Powder Entering The Column Area. Floor Basehousing: Floor Mounting Arrangement With Bearing Housing At Bottom, Which Holds As Well As Swelles, Withouttop Support And With Heavy Bottom. Load Capacity :500 To 600 Kgs. Boom Projection : To Suit The Requirement Twin Fork Size : As Per Theipc Bins Of 130 Ltrs Capacity Fully Lowered Height From Gd :As Per The Ipc Bin Dimension Fully Lifted Height From Gd: 3 To 4 Meter Bottom Of B.F. Valve Of Ipc Container 130 Ltrs Base Dimension: 800 Mm Dia W X 600 Ht. Room Height:4000 Mm Swivel Arc : 0 To 270 Degree With Position – Lock On Base & Manual Swiveling Lifting System:Fork Carriage Is Lifted By A Double –Acting , Hydraulic Cylinder, Actuated By A Gear Pump Through A Directional Control Valve. Power- Pack: The Electro- Hydraulic Power- Pack Consists Of Oil Reservoir , Oil- Level Indicator, Filter- Breather, Suction Strainer, Gear- Pump 2 Hp Electric Motor Directional Control Valve On A Common Base. Control Panel : ( A ) Main Power Pannel :- Consists Of Up / Down Contactor Backup M.C.B, Over Load Relay, Controls Mcb, & Up / Down Solenoid Coils, Fuses , Power Pack Mounted On The Mast. ( B ) Operating Panel :- S.S. Panel Consists Of Push Buttons For Up And Down, Main Switch For On / Of And Ryb Indication. , Supply, Installation , Commissioning And Validation Of Cgmp Model Intermediate Product Container ( Ipc ) - 75 Liters: Ipc Container 75 Ltrs Cap With Bottom Discharge Ss 150 Mm Butterfly Valve And Air Tight Lid And Clamp, Ss Detachable Trolley With 4 Nos. Pu Castor Wheel.Ss Cylindrical Bin Fabricated Out Of 16Swg Ss Sheet With Ss 316 . Cylindrical Shell Should Be Welded With A Cone Of 100Mm Dia, Butterfly Valve For Discharge. The Bin Should Be Provided With A Leak Proof Lid With S.S Clamp. And There Should Be A Label Pocket Of 125Mm X 75Mm On The Shell Part Of The Bin. The Bin Should Be Seated On Ss Stand Fabricated Out Of Ss 304 Pipe & With 4 Nos. Ss Legs With Polyurethane Coated Castor Wheels. , Supply, Installation , Commissioning And Validation Of Cgmp Model Intermediate Product Container ( Ipc ) - 130 Liters: Ipc Container 130 Ltrs Cap With Bottom Discharge Ss 150 Mm Butterfly Valve And Air Tight Lid And Clamp, Ss Detachable Trolley With 4 Nos. Pu Castor Wheel.Ss Cylindrical Bin Fabricated Out Of 16Swg Ss Sheet With Ss 316 . Cylindrical Shell Should Be Welded With A Cone Of 150 Mm Dia, Butterfly Valve For Discharge. The Bin Should Be Provided With A Leak Proof Lid With S.S Clamp. And There Should Be A Label Pocket Of 125Mm X 75Mm On The Shell Part Of The Bin. The Bin Should Be Seated On Ss Stand Fabricated Out Of Ss 304 Pipe & With 4 Nos. Ss Legs With Polyurethane Coated Castor Wheels.

INR 27022 /-

INR 152480.0 /-

INR 1.52 Crore /-

Name of Work: TENDER FOR SUPPLY, INSTALLATION , COMMISSIONING AND VALIDATION OF cGMP model Multi mill, Co-mill, Solution preparation vessel, IPC lifting & Intermediate Product Container (IPC)- 130 liters & 75 liters for TABLET SECTION.

Sl. No.	Item Description
1	SUPPLY, INSTALLATION , COMMISSIONING AND VALIDATION OF cGMP model MULTI MILL GMP Model SS 316 Contact Parts, belt less drive with 3 to 5 HP Motor (As required ) AC Frequency Drive, one no. Perforated Screen and 4 Nos PU Castor wheel, alongwith 4 numbers of additional SS 316 perforated screens up to 8 mm . It shouldconsists of SS 316 material rotor fitted with 12 Nos. S.S. blades knife/impact edge having swing action and 2 Nos. scrapper blades. Rotor assembly fitted on SS shaft with suitable bearing. Other end of the shaft directly coupled with 3HP- to 5 HP /3PH/415V/50CS/2800RPM-flange mounting type motor through love jaw coupling.Variable Frequency drive unit with selected 4 speeds of i.e. 2800RPM/2200RPM/ 1600RPM/ 800RPM should be included. Output - 200 to 250 Kgs/Hr. SS Charging hopper with slide plate arrangement to control the material feed rate. SS Screen with hold plate to get desired size of granules. SS discharge hopper with necessary holding arrangement. CONTROL PANEL: S.S. Control Panel consists of on/off Switch, Reverse/forward switch and speed selection switch with emergency off enclosed in a stainless steel box.
2	SUPPLY, INSTALLATION , COMMISSIONING AND VALIDATION OF cGMP model Co-MillGMP Model SS 316contact parts with 5 HP motor, AC frequency drive. SS control panel and mounting on SS Stand with trolley with additional sieve 1 no.The Processed material enters through the discharge valve fed into a granulating mill (Co-mill) the material drops into the conical sieve chamber.The rotating motion of the blade pays a whirling action to the material and through the granules to the sieves surface by centrifugal force. Due to this action processed material should passes throughperforated sieves and formuniform granules.The size of the particles should be adjusted by the size of the mesh.It should consists of SS 316 material with rotor shaft driven coupled with 5 HP - 2880 RPM Motor. Output - 200 to 300 Kgs/Hr Complete unit should housed in a SS Cylindrical shell with detachable hopper, and should be mounted on Vertical stand with P.U. Castor Wheel. Material inlet and out let connections from FBD to Blender should be included with co-mill
3	SUPPLY, INSTALLATION , COMMISSIONING AND VALIDATION OF cGMP model Solution preparation vessel Solution Preparation Vessel 150 Ltrs Cap Jacketed for Electrical heating with insulation 2 HP Stirrer with Propeller type stirrer CAPACITY :180 Ltrs. Gross WORKING:150 Ltrs. MOC : SS 316 THICKNESS: 3mm thick SS 316 JACKET:3mm thick SS 304 INSULATION:1 1/2” thick rock wool with SS Cladding TOP LID :Lid with top 2/3 close and 1/3 Open ELECTRICAL HEATERS :The vessel with 3 No’s- 3 KW Heater and FLP Enclosure. STIRRER: Propeller type, driven by M3 Transflow Air Motor.,directly mounted on top of the tank.
4	SUPPLY, INSTALLATION , COMMISSIONING AND VALIDATION OF cGMP model IPC lifting & Positioning device for compression machine granule loading Lifting & Positioning device with hydraulic Lifting arrangement with 2 HP Power pack with Main panel and SS Operating Panel.Construction:GMP-Type main single column, Forks, Swivel unit in MS with cladded 304 , except motor, Pump etc. & electric , panelcoveredby SS 304 Sheet. The Hydrauliccylinder,MS pulleys, chain etc. are covered by PVC Belt toprevent the powder entering the column area. Floor BaseHousing: Floor mounting arrangement with bearing housing at bottom, which holds as well as swelles, withouttop support and with heavy bottom. Load Capacity :500 to 600 Kgs. Boom Projection : To suit the requirement Twin Fork Size : As Per theIPC BINS of 130 ltrs capacity Fully Lowered height from Gd :As Per the IPC Bin dimension Fully Lifted height from Gd: 3 to 4 meter Bottom of B.F. Valve of IPC Container 130 Ltrs Base Dimension: 800 mm Dia W X 600 Ht. Room height:4000 MM Swivel ARC : 0 to 270 Degree with Position – lock on base & manual swiveling Lifting System:Fork carriage is lifted by a double –acting , Hydraulic Cylinder, actuated by a Gear pump through a directional control valve. Power- Pack: The electro- hydraulic power- pack consists of Oil Reservoir , Oil- Level indicator, Filter- Breather, Suction Strainer, Gear- Pump 2 HP Electric motor directional control valve on a common base. Control Panel : (A) Main Power Pannel :- Consists of UP/DOWN Contactor backup M.C.B, Over load relay,controls MCB, & up/down Solenoid coils, Fuses ,power pack mounted on the mast. ( B) Operating Panel :- S.S. Panel Consists of Push buttons for UP and Down, Main switch for ON/OF and RYB Indication.
5	SUPPLY, INSTALLATION , COMMISSIONING AND VALIDATION OF cGMP model Intermediate Product Container (IPC)- 75 liters: IPC Container 75 Ltrs cap with bottom discharge SS 150 mm butterfly valve and air tight lid and clamp, SS detachable trolley with 4 Nos. PU castor wheel.SS Cylindrical Bin fabricated out of 16swg SS sheet with SS 316 . Cylindrical shell should be welded with a cone of 100mm dia, butterfly valve for discharge. The Bin should be provided with a leak proof lid with S.S clamp. and there should be a label pocket of 125mm x 75mm on the shell part of the bin. The bin should be seated on SS stand fabricated out of SS 304 pipe & with 4 Nos. SS legs with polyurethane coated castor wheels.
6	SUPPLY, INSTALLATION , COMMISSIONING AND VALIDATION OF cGMP model Intermediate Product Container (IPC)- 130 liters: IPC Container 130 Ltrs cap with bottom discharge SS 150 mm butterfly valve and air tight lid and clamp, SS detachable trolley with 4 Nos. PU castor wheel.SS Cylindrical Bin fabricated out of 16swg SS sheet with SS 316 . Cylindrical shell should be welded with a cone of 150 mm dia, butterfly valve for discharge. The Bin should be provided with a leak proof lid with S.S clamp. and there should be a label pocket of 125mm x 75mm on the shell part of the bin. The bin should be seated on SS stand fabricated out of SS 304 pipe & with 4 Nos. SS legs with polyurethane coated castor wheels.