Lpg Cylinder Handling, Cartage, Clearing And Miscellaneous Works At Lpg Bottling Plant Gopanari Lpg Cylinder Handling, Cartage, Clearing And Miscellaneous Works At Lpg Bottling Plant, Gopanari Bp ( 24 Point X 2 Carousel X 2 Shift Plant ) F
Tender Value
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Estimated cost
Bid Submission
27 Jul 2022
0 days left
EMD
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Bank guarantee accepted
Document Fee
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Non-refundable
Tender Type
Online
Tender Overview
Organization
Tender ID
Competition Type
NCB
Bidding Type
Tender
Location / State
Tinsukia → Assam
EMD Exemption
Not Available
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Not Available
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Project Description
Lpg Cylinder Handling, Cartage, Clearing And Miscellaneous Works At Lpg Bottling Plant Gopanari Lpg Cylinder Handling, Cartage, Clearing And Miscellaneous Works At Lpg Bottling Plant, Gopanari Bp ( 24 Point X 2 Carousel X 2 Shift Plant ) For Period Of 196 Days => Limited
BOQ
| Sl. No. | Item Description |
| 1 | SEGREGATION OF CYLINDERS MEANT FOR STATUTORY TESTING BY READING THE DATE ON THE VERTICAL STAY PLATE/HOT REPAIRABLE/IRREPAIRABLE FOR DESHAPING BY VISUAL INSPECTION AND STACKING THE CYLINDERS OF DIFFERENT CATEGORY THAT IS DUE FOR ST, DUE FOR HOT REPAIR, IRREPAIRABLE, OMC, SPURIOUS ETC. AT NOMINATED PLACE IN VERTICAL STACKSAS PER INSTRUCTIONS FOR BOTH THE CAROUSEL STREAM |
| 2 | DE-CAPING/OPENING OF SAFETY CAPS FROM THE CYLINDERS VALVE. BROKEN/DAMAGED/SAFETY CAPS TO BE REMOVED . JOB INCLUDES COLLECTION OF DEFECTIVE SAFETY CAPS I.E. WITH DAMAGED THREADS AND R.S. CLIPS AND SOUND SAFETY CAPS WHICH ARE NOT TIED WITH VERTICAL STAY.THE JOB IS FOR BOTH THE CAROUSEL STREAM |
| 3 | CHECKING CYLINDERS VALVES FOR PRESENCE OF ‘O’ RING CYLINDERS BEFORE CAROUSEL ON CONVEYOR AND STACKING OF THE SAME ON PLANT FLOOR AS DIRECTED AND FIXING OF NEW ‘O’ RING IN THE VALVE WITH COROPRATION SUPPLIED ‘O’ RING FIXING TOOL AS DIRECTED.THE JOB IS FOR BOTH THE CAROUSEL STREAM. |
| 4 | CYLINDER ALLIGNMENT AND ASSOCIATED ISSUES AT CONVEYOR. HANDLING OF CYLINDER TO AVOID TOPPLING/JAMMING ON CONVEYOR DUE TO DAMAGE FOOTRING OR DUE TO ANY OTHER REASON INCLUDING OPERATION OF ON/OFF SWITCHES OF COVEYOR. |
| 5 | MISCL CYLINDER MOVEMENT INCLUDING MANUAL EVACUATION. |
| 6 | DESTACKING OF FILLED CYLINDERS FROM THE STACKS ON PLANT FLOOR AND PUTTING THEM ON CONVEYOR AT ANY STAGE INCLUDING SHFTING BY TROLLIES OR, MANNUALLY IRRESPECTIVE OF CROSSING ANY NUMBER OF CHAIN CONVEYORS. |
| 7 | CYLINDER SIZE 10 KG/14.2 KG / 19 KG |
| 8 | CYLINDER SIZE 5 kg |
| 9 | CYLINDER SIZE 47.5 KG |
| 10 | DESTACKING OF EMPTY CYLINDERS FROM THE STACKS ON PLANT FLOOR AND PUTTING THEM ON CONVEYOR AT ANY STAGE INCLUDING SHIFTING BY TROLLIES OR, MANNUALLY. NO BELLY ROLLING OF CYLINDERS IS PERMITTED. |
| 11 | CYLINDER SIZE 10 KG/14.2 KG / 19 KG |
| 12 | CYLINDER SIZE 5 Kg |
| 13 | CYLINDER SIZE 47.5 KG |
| 14 | STACKING OF FILLED CYLINDERS BY REMOVING THEM FROM CHAIN CONVEYOR AT A NOMINATED PLACE IN STACKS INCLUDING SHIFTING BY TROLLIES, OR MANUALLY IRRESPECTIVE OF CROSSING ANY NUMBER OF CHAIN CONVEYORS. |
| 15 | CYLINDER SIZE 10 KG/14.2 KG / 19 KG |
| 16 | CYLINDER SIZE 5 kg |
| 17 | CYLINDER SIZE 47.5 KG |
| 18 | STACKING OF EMPTY CYLINDERS BY REMOVING THEM FROM CHAIN CONVEYOR AT A NOMINATED PLACE IN STACKS INCLUDING SHIFTING BY TROLLIES, OR MANUALLY IRRESPECTIVE OF CROSSING ANY NUMBER OF CHAIN CONVEYORS. |
| 19 | CYLINDER SIZE 10 KG/14.2 KG / 19 KG |
| 20 | CYLINDER SIZE 5 kg |
| 21 | CYLINDER SIZE 47.5 KG |
| 22 | SHIFTING OF FILLED CYLINDERS FROM ANYWHERE WITHIN PLANT SHEDS INCLUDING STACKING/DESTACKING CROSSING ANY NUMBER OF CHAIN CONVEYORS. |
| 23 | CYLINDER SIZE 10 KG/14.2 KG / 19 KG |
| 24 | CYLINDER SIZE 14.2 KG/19 kg |
| 25 | CYLINDER SIZE 47.5 KG |
| 26 | SHIFTING OF EMPTY CYLINDERS/NEW CYLINDERS/HOT REPAIRED/RETESTED CYLINDERS FROM ANYWHERE WITHIN PLANT SHEDS, INCLUDING STACKING/ DESTACKING CROSSING ANY NUMBER OF CHAIN CONVEYORS BY USING TROLLIES/MANUALLY AS DIRECTED. |
| 27 | CYLINDER SIZE 5 kg |
| 28 | CYLINDER SIZE 14.2 KG/19 kg |
| 29 | CYLINDER SIZE 47.5 KG |
| 30 | TARE WEIGHT RE-STENCILLING OF CYLINDERS GOING FOR BOTTLING BY READING THE SAME FROM VERTICAL STAY BY CORPORATION SUPPLIED PAINT. THE JOB IS FOR BOTH THE CAROUSEL STREAM. |
| 31 | REPLACEMENT OF O-RING IN O-RING MISSING CYLINDERS DETECTED BY O-RING DETECTOR IN BOTH THE CAROUSEL LINE IN CORRECTION LOOP,PASSING THESE INTO MAIN STREAM .ALSO DIVERTING VALVE DEFECT CYLINDERS DETECTED BY VD MACHINES TOWARDS EVACUATION UNIT THROUGH CONVEYOR. |
| 32 | TYING AND FIXINGOF SAFETY CAPS WITH INCOMING STREAMS OF CYLINDERS BY LOOPING THE THREADS WITH ONE OF THE VERTICAL STAY. THE CAPS ARE TO BE TIED WITH THE CYLINDERS, WHICH ARE NOT HAVING SAFETY CAPS TIED WITH VERTICAL STAY. TO AVOID THE DAMAGE, SAFETY CAPS ARE TO BE HANGED AROUND SC VALVE OF THE CYLINDER.THE JOB IS FOR BOTH THE CAROUSEL STREAM. |
| 33 | PLACING OF PVC SEAL ON CYLINDERS IN MOTION ON CONVEYOR. SEAL SHOULD BE TIGHT / STRIAGHT ENOUGH TO ENABLE SEALING. |
| 34 | WATER BATH MONITORING OF BODY/BUNG LEAK CYLINDERS. SUCH IDENTIFIED CYLINDERS BE PICKED UP AND PUT ONLINE FOR EVACUATION. |
| 35 | REPLACEMENT OF DEFECTIVE SC VALVE AFTER EVACUATION OF VALVE DEFECT CYLINDERS IN VALVE CHANGE MACHINE WITH PROPER TORQUE.THE JOB INCLUDES SUPERVISING DEPRESSURING OF CYLINDER,PUTTING TEFLON TAP IN VALVE THREAD ETC AS PER DIRECTION. WEIGHT TOP UP ETC |
| 36 | TOPPING UP OF SOAP SOLUTION TRAYS FOR VARIOUS CHAIN CONVEYORS DURING OPERATION. THE JOB INCLUDES SHIFTING OF SOAP DRUM FROM STORES TO PLANT AT NOMINATED PLACE, PREPARATION OF SOAP SOLUTION IN 1:10 RATIO OR AS DIRECTED, BY MANUAL STIRRING OR BY MECHANICAL STRIRRER AND CARRYING THE SOAP SOLUTION THROUGH PIPELINE/ IN CONTRACTOR SUPPLIED BUCKETS FOR TOPPING UP THE SOAP SOLUTION TRAYS. IT SHOULD BE ENSURED THAT ALL TRAYS ARE ALWAYS FOUND IN TOPPED UP CONDITION.APPROXIMATE NO. OF TRAYS - 150.THIS JOB INCLUDES RETURN BACK OF EMPTY CAIN KOTE DRUMS FROM SHED /YARD TO NOMINATED SCRAP YARD AS DIRECTED. |
| 37 | REPAIR OF CYLINDERS WITH BEND VERTICAL STAY BY STRAIGHTENING THE SAME WITH THE HELP OF HYDRAULIC (VP RING/FOOT RING STRAIGHTENING MC)/ MECHANICAL MACHINES/ MANUAL JACKS AS DIRECTED. THE JOB INCLUDES ALL HANDLING INVOLVED IN THE OPERATION, SUCH AS STACKING, DESATCKING, OFFLOADING FROM CONVEYOR AND LOADING ONTO THE CONVEYOR. |
| 38 | CONSUMABLE MOVEMENT, DRINKING WATER SUPPLY ETC. |
| 39 | PROVIDING ASSISTANCE AT S&D IN EACH OF WORKING SHIFT FOR PREPARATION OF ON-LINE WAY BILL FOR PACKED TRUCKS, BULK TRUCKS, OTHER INCOMING MATERIALS LIKE NEW CYLS, DPR,CONSUMABLES ETC |
| 40 | PROVIDING ASSISTANCE FOR RECORD KEEPING IN MAINTENANCE STORE FOR PROPER RECORD KEEPING OF RECEIPT/ISSUE OF MATERIALS FROM/TO PLANT AND WITHIN PLANT AS PER DIRECTION |
| 41 | RETRIEVAL OF SAFETY CAPS FROM VARIOUS PLACES IN AND AROUND THE PLANT, HANDING OVER TO STORES IN 100 CAPS BUNCH AFTER REMOVING SEAL; WASHING AND REPAIRING OF DEFECTIVE CAPS BY REPLACING THREADS AND S.S. CLIPS AS DIRECTED. (S.S. CLIPS AND NYLON THREADS WILL BE PROVIDED BY CORPORATION.PAYMENT WILL BE MADE FOR FIT SAFETY CAPS DEPOSITED TO STORES. 1 BUNCH OF 100 CAPS WILL BE CONSIDERED AS 1 UNIT. ENGAGEMENT IS OF ONE HALF (4 HRS)SEMI-SKILLED PERSON PER SHIFT PER CAROUSEL. |
| 42 | VALVERETRIEVAL: JOB INCLUDES RETRIEVAL THROUGH VALVE RETRIVAL MACHINE AS PER DIRECTION OF PLANT IN-CHARGE. IT INCLUDES BRINGING OF OLD/DEFECTIVE VALVES FROM STORES AND SEGREGATION, PAINTING OF COLOUR MARK ON RETRIEVED VALVE AND DEPOSITING BOTH RETRIEVED AND DEFECTIVE VALVE IN THE STORES.COMPRESSED AIR, KEROSENE, TESTING EQUIPMENTS & FACILITIES WILL BE PROVIDED BY CORPORATION. PAYMENT WILL BE MADE FOR ACTUAL NO. OF VALVES RETRIEVED. ENGAGEMENT IS OF ONE (1) SEMI-SKILLED PERSON PER SHIFT. |
| 43 | SUPERVISING AND MOINTORING OF COMPLETE WORK OF LOADING/UNLOADING OF CYLINDERS, HAULAGE , CARTAGE , CLEARING & MISC WORKIN CONSULTATION WITH LOCATION IN CHARGE /OFFICER IN CHARGE IN SHIFT AND KEEPING LOCATION IN CHARGE INFORMED ABOUT STATUS |
| 44 | SEALING OF THOSE FILLED CYLINDERS WHICH ARE NOT SEALED WITH AUTOMATIC SEALING UNIT OR, ARE IMPROPERLY SEALED ON MOVING CONVEYOR BY MECHANICAL CRIMPER/ PORTABLE HOT AIR SEALING SYSTEM ON THE OUTPUT CONVEYOR MANUALLY. NECESSARY TOOL SHALL BE SUPPLIED BY CORPORATION. THE JOB INCLUDES REMOVAL OF SEAL OF IMPROPERLY SEALED CYLINDERS AND PLACEMENT OF SAFETY CAP, PVC SEAL ON TO THE VALVE, IF NOT AVAILABLE. |
| 45 | CLEANING OF WATER BATH ON WEEKLY BASIS AT THE END OF THE DAY AND AS DIRECTED. THE JOB INCLUDES EMPTYING OF WATER BATH, CLEANING OF MUD, DIRT ETC., CLEANING OF INNER SURFACE OF WATER BATH BY USING WIRE BRUSH AND SUITABLE DETERGANT AND CLOTH AND WASHING OF WATER BATH BY FRESH WATER AND FINALLY TOPPING UP WITH FRESH WATER. BRUSH, CLOTH AND PVC PIPE TO BE PROVIDED BY CONTRACTOR. |
| 46 | CLEANING OF ONE NO. OF WASHING UNIT TANK/PIT WEEKLY INCLUDING REMOVAL OF MUD/DIRT ETC. |
| 47 | OPENING OF VALVE SLIP CYLINDERS. THE JOB INCLUDES OPENING OF ROUND OFF VALVES BY SPECIAL HAND TOOLS/WRENCHES ETC. PROVIDED BY CONTRACTOR. THE ITEM ALSO INCLUDES STACKING/DESTACKING SHIFTING AND HANDLING OF CYLINDERS. (THE PAYMENT WILL BE MADE FOR ONLY THOSE OF WHICH VALVE IS OPENED). |
| 48 | CLEANING OF ALL TOILET FACILITY NEAR FILLING SHED ON DAILY BASIS. |
| 49 | CLEANING OF ALL SOAP SOULTION TRAYS EVERY WEEK THE JOB INCLUDES REMOVAL OF SOAP TRAYS FROM CONVEYOR, REMOVAL OF MUCK, MUD AND SLUDGE FROM TRAYS, CLEANING WITH NON-FERROUS BRUSH AND WASHIGN WITH FRESH WATER THE SLUDGE, MUCK, MUD REMOVED FROM TRAYS IS TO BE DISPOSED OFF AT DESIGNATED PLACE AS DIRECTED.THE JOB ALSO INCLUDES PREPARATION OF SOAP SOLUTION IN 1:10 RATIO OR AS DIRECTED AND FILLING OF TRAYS WITH FRESH SOAP SOLUTION PREPARED. WIRE BRUSH AND OTHER MATERIALS REQUIRED FOR CLEANING WILL BE PROVIDED BY CONTRACTOR. |
| 50 | CLEANING OF ALL CHAIN CONVEYOR CHANNELS WITH JET WATER USING HOSE PIPES AND CLEANING ALL ACCUMULATED DUSTS, MUDS ETC IN THE CHANNEL, REMOVAL OF ALL UNWANTED MATERIALS . AFTER CLEANING CHAIN CONVEYOR WILL BE RUN WITH SOAP SLOUTION CARRIED TO THE CHANNEL BY RUNNING THE DRIVE UNITS |
| 51 | SHIFTING OF CYLINDERS FROM GROUND TO PLANT FLOOR OR VICE VERSA THROUGH TRUCK/TRACTOR/TROLLEY/ MANUALLY AS SUITABLE.IT INCLUDES STACKING / DESTACKING, LOADING / UNLOADING AND HANDLING. |
| 52 | DEGASSING – DESTACKING OF CYLINDERS OF ANY SIZE FROM NOMINATED STACK ON THE PLANT FLOOR SHIFTING OF CYLINDERS, IF REQUIRED. OPENING OF VALVE BY APPROVED TOOLS, FILLING OF WATER INTO THE CYLINDERS UP TO THE BRIM REMOVING THE WATER BY INVERTING THE CYLINDERS AND SHIFTING THE SAME ON THE GROUND AFTER PUTTING CORPORATION SUPPLIED BUNG CAP. THE ITEM INCLUDES ALL HANDLING INVOLVED IN THE OPERATION. THE WHOLE JOB WILL BE CONSIDERED AS ONE ACTIVITY. ALL TOOL REQUIRED FOR THE ABOVE JOB WILL BE PROVIDED BY CONTRACTOR. THE ITEM ALSO INCLUDES DEPOSITING OF VALVES REMOVED FROM CYLINDERS TO STORE IN PROPER COUNTING. |
| 53 | DESHAPING OF CYLDS BY USING (HYDRAULIC PRESS TO BE PROVIDED BY IOC) ON A PRESS DEFACING OF ALL MARKING ON CYLDS AFTER RECORDING THE DETAILS IN PROPER RECORDS AS DIRECTED INCLUDING HANDLING OF CYLDS WITHIN PLANT PREMISES. THE REQUISITE PRESS, GRINDER AND ELECTRICITY, CABLING AND MAINTENANCE OF THE PRESS AND GRINDER WILL BE DONE BY CORPORATION.THIS JOB INCLUDES ALL TYPE OF LPG CYLINDERS(14.2 KG/19 KG/5.0 KG/47.5 KG) |
| 54 | DESHAPING OF DEFECTIVE VALVES AS DIRECTED AND ONLY AT A NOMINATED PLACE IN THE PLANT PREMISES. THE ITEM ALSO INCLUDES SHIFTING OF VALVES AFTER AND BEFORE DESHAPING. THE JOB ALSO INCLUDES THE PACKING OF DESHAPED VALVES IN WOODEN CRATES OR GUNNY BAGS AFTER WEIGHTMENT, PAINTING OF ITEM DESCRIPTION AND WEIGHT DETAILS OVER THE PACKAGE AND STACKING OF PACKAGE AT NOMINATED PLACE. EQUIPMENTS FOR DESHAPING VALVES WILL BE PROVIDED BY CONTRACTOR. LOT OF 100 VALVES WILL BE CONSIDERED AS ONE UNIT |
| 55 | BREAKING OF DEFECTIVE PRESSURE REGULATORS BY USING HAMMER AS DIRECTED. THE ITEM ALSO INCLUDES SHIFTING OF PRs AFTER AND BEFORE DESHAPING. THE JOB ALSO INCLUDES THE PACKING OF BROKEN PRESSURE REGULATORS IN WOODEN CRATES OR GUNNY BAGS AFTER WEIGHMENT, PAINTING OF ITEM DESCRIPTION AND WEIGHT DETAILS OVER THE PACKAGE AND STACKING OF PACKAGE AT NOMINATED PLACE. EQUIPMENTS FOR BREAKING PRESSURE REGULATORS AND PAINT WILL BE PROVIDED BY CONTRACTOR. LOT of 100 PRs WILL BE CONSIDERED AS 1 NO. UNIT |
| 56 | Sunday / Holiday bottling as per job required for weekly operating dayper carousal per shift. |
| 57 | Uniform & PPEs (Annual) : 2 pair of uniform of shirt & pant + 1 Safety Shoe + 1 Safety Helmet |
AI Tender Summary
Tender Timeline
Jul 19, 2022
11:30 IST
Tender Published
Tender notice published.
CompletedJul 27, 2022
17:00 IST
Bid Submission Deadline
Online submission via eProcurement portal.
CompletedJul 28, 2022
Bid Opening Date
Technical bids will be opened and evaluated.
CompletedTender Documents
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