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Repair / Maintenance Of Pump Sets, Ats, Apfc Panels And Connected Items At Mil Station Kasauli Under Ge Kasauli, kasauli-Himachal Pradesh

Military Engineer Services-MES has published Repair / Maintenance Of Pump Sets, Ats, Apfc Panels And Connected Items At Mil Station Kasauli Under Ge Kasauli. Submission Date for this Tender is 28-07-2022. Power Factor Panel Tenders in kasauli Himachal Pradesh. Bidders can get complete Tender details and download the document.




Tender Notice

32930924
Corrigendum : Repair / Maintenance Of Pump Sets, Ats, Apfc Panels And Connected Items At Mil Station Kasauli Under Ge Kasauli
Open Tender
Indian
Himachal Pradesh
kasauli
28-07-2022

Tender Details

Repair / Maintenance Of Pump Sets, Ats, Apfc Panels And Connected Items At Mil Station Kasauli Under Ge Kasauli

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 11-Jul-2022 CERTAIN AMENDMENTS TO TENDER DOCUMENTS AND UPLOAD REVISED BOQ BOQ 21-07-2022
2 21-Jul-2022 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 28-07-2022

Key Value

Document Fees
INR 500 /-
EMD
INR 80000.0 /-
Tender Value
INR 40 Lakhs /-

BOQ Items

Name of Work:REPAIR / MAINTENANCE OF PUMP SETS , ATS, APFC PANELS AND CONNECTED ITEMS AT MIL STATION KASAULI UNDER GE KASAULI.
Sl. No. Item Description
1Schedule "A" Section - I
2Disconnecting /unscrewing coupling for 220 HP pump set and seperating pump and motor, disconnecting all water connections from pump including suction and discharge pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repairs and took back after repairs , installing on existing location ,making all the connections carefully, commissioning and testing at site to the entire satisfaction of the Engr-in-Charge. Note: -All the Spares/ parts/ job repairs required to be replaced shall be measured and paid seperately as under:- Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.
3Coupling Set suitable for 220 HP Pumping set
4Replacement of gun metalimpeller
5Replacement of gun metal Bush
6Replacement of Gland Sleeve
7Replacement of body Neck ring gun metal
8Replacement of Pump shaft stainless steel
9Counter Plate stainless steel
10Diffuser Packing
11Impeller brazing machining and reboring
12New Key way of impeller disc
13Diffuser outer dia brazing and machining
14Impellers outer dia brazing and machining
15Disconnecting /unscrewing coupling for 150 HP pump set and seperating pump and motor, disconnecting all water connections from pump including suction and discharge pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repairs and took back after repairs , installing on existing location ,makng all the connections carefully, commissioning and testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid seperately as under:- Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.
16Coupling Set suitable for 150 HP Pumping set
17Replacement of gun metalimpeller
18Replacement of gun metal Bush
19Replacement of Gland Sleeve
20Replacement of body Neck ring gun metal
21Replacement of Pump shaft stainless steel
22Counter Plate stainless steel
23Diffuser Packing
24Impeller brazing machining and reboring
25New Key way of impeller disc
26Diffuser outer dia brazing and machining
27Impellers outer dia brazing and machining
28Taking out old unserviceable with replacement of pressure gauge upto 100 Kg/sqcm, completeall as speciified and as directed by Engineer-in-charge.
29Taking out old unserviceable with replacement of ball bearing 6314, completeall as speciified and as directed by Engineer-in-charge.
30Taking out old unserviceable with replacement of ball bearing 6315, completeall as speciified and as directed by Engineer-in-charge.
31Taking out old unserviceable with replacement of ball bearing 6219, completeall as speciified and as directed by Engineer-in-charge.
32Taking out old unserviceable with replacement of roller bearing NU 207, completeall as speciified and as directed by Engineer-in-charge.
33Taking out old unserviceable with replacement of roller bearing NU 307, completeall as speciified and as directed by Engineer-in-charge.
34Disconnecting existing electric motor and dismantling from foundation and transporting the same to the workshop for repairs and refixing the same on existing location after repair & making electric connection including testing and commissionig complete. including taking out burnt winding and rewinding the motor with super enamelled copper wires as per existing guage and size including super quality of varnish and insulating material as required for 220 HP electric motor completeall as speciified and as directed by Engineer-in-charge. Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.
35-ditto- all asper Item No. 9.00 above but of capacity 150 HP
36-ditto- all as per item No. 9.00 above but of capacity 7.5 HP
37-ditto- all as per item No. 9.00 above but of capacity 2 to 3 HP
38-ditto- all as per item No. 9.00 above but of capacity 0.5 to 1 HP
39Disconnecting /unscrewing Auto Transformer Starter Panel of capacity 150/ 220 HP, disconnecting all electric connections and carrying out necessary repair at site with replacement of parts as under complete all as specified including testing at site to the entire satisfaction of the Engr-in-Charge.Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid as under:
40Electronic over current relay cap 0.5 – 60A220V AC complete with arrangement for over current, phase reversal, under current and phase imbalance protection suitable for 150/250 HP ATS Panel completeall as speciified and as directed by Engineer-in-charge.
41Three pole power contactor, AC Control, AC3 Rating 95A/ 47 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site completeall as speciified and as directed by Engineer-in-charge.
42Three pole power contactor, AC Control, AC3 Rating 140A/ 75 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site completeall as speciified and as directed by Engineer-in-charge.
43Three pole power contactor, AC Control, AC3 Rating 265A/ 140 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site completeall as speciified and as directed by Engineer-in-charge.
44Three pole power contactor, AC Control, AC3 Rating 300A/ 160 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site completeall as speciified and as directed by Engineer-in-charge.
45S&F No volt coil completeall as speciified and as directed by Engineer-in-charge.
46S&F Timer completeall as speciified and as directed by Engineer-in-charge.
47S&F Digital volmeter of size 96 x 96mm range 0 to 500 volts, 3 phase with iin built in selector switch, suitable for CT operation- 01 set.
48S&F Digital Ammeterrange 0 to 400 Amps, 3 phase with iin built in selector switch, suitable for CT operation- 01 set.
49S&F Indicator set RYB 01 set of 3 pcs.
50S&F Selector switch completeall as speciified and as directed by Engineer-in-charge.
51M&L for reparing/servicing of APFC panel board of Cap 135 KVAr by replacing the all defective components with new components, rewiring, cleaning, testing, reconnecting, reinstalling and commissioning the APFC panel board complete all as direcetd by Engineer-in-Charge. Note : Supply of cables, wires & other minor spare parts etc will deemed to be included in the quoted rate.
52All as per item No 26.00 here in before but of cap 100 KVAr.
53All as per item No 26.00here in before but of cap 50 KVAr.
54Earthing complete with galvanised steel earth electrode plate of size 600x600x6mm thick, buried directly in ground(earth pit not less than 2.25m deep below normal ground level) with top edge of the plate not less than 1.50m below normal ground level, connected to galvanised iron earth strip 32x6mm up to test point with suitable GI nuts/bolts and brazed properly up to main board including earth pit in cement concrete 1:2:4 type B-1, precast RCC cover in 1:2:4 reinforced with expanded metal, with suitable handle, excavation and earth work in any type of soil and including medium grade GI watering pipe 25mm bore with funnel wire mesh and medium grade GI earth wire protection pipe 50mm bore up to main board complete as shown in electrical plate no 3 of MES schedule Part-I 2009, connected to earthing testing point including taking out existing unsv earthing complete all as specified and testing on completioncomplete all as specified and directed by Engr-in-charge. Note : The units rate includes the cost of excavation & earth work in any type of soil charcoal & salt in altemate layers, 25mm GI Pipe (light grade) for watering 50mm GI protection pipe (light grade) funnel wire mesh PCC chamber in PCC 1:3:6 type C-1 cast iron frame and 40mm thick RCC cover for pit etc & no extra payment will be made.
55S&F MCCB 400 Amps 4 pole, 50 KA, 415 V, 50 Hz withthermal setting between 70% to 100%, adjustable type and connecting up in the existing panel locationincluding taking out existing unserviceable MCCBcompleteall as speciified and as directed by Engineer-in-charge.
56S&F MCCB 200 Amps 4 pole, 35 KA, 415 V, 50 Hz withthermal setting between 70% to 100%, adjustable type and connecting up in the existing panel locationincluding taking out existing unserviceable MCCBcompleteall as speciified and as directed by Engineer-in-charge.
57Cross arms bracings, support, clamps and back plates fabricated from structural steel section including nuts, bolts, washers etc, welding, bending cold or hot, drilling holes for bolts in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of aluminum paint complete all as specified and directed by Engr-in-charge.
58Material & labour for cement concrete 1:4:8 type D2 using 40mm graded stone aggregate as in foundation of electric poles, sturts, blocks with and including necessary form work, and fair finish to exposed surfaces without using extra cement complete all as specified.
59Excavation in trenches in hard/dense soil n.exc 1.5 mtr wide & n.exc1.5mtr in depth for laying cables in trenches/pole foundation and getting out complete allas specified.
60Returning, filling in including spreading, levelling, watering and well ramming excavated soilin layers not exceeding 25 cm thick each, filling back in trenches after cables have been laid and tested, poles, stays , struts have been erected and tested complete all as specified.
61Removing of surplus soil to a distance n.exc 50 mtr and depositing at a level n.exc 1.5 mtr above starting point where directed.
62Supply& Fixing in repair/replacement GI pipe 100 mm dia light grade along pole for covering cable including clamp, nuts, bolts & washers etc complete all as specified.
63Supply & Fixing double walled corrugated HDPE duct pipe of 63 mm outer dia confirming to IS: 14930 (Part-II) of approved colour with fittings for cable protection complete all as specified.
64Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 95 Sqmm,Grade As Per IS 7098 (Part -1) 1988 including making electrical connection for main panel, to starter and starter to motor in pieces of suitable length as per site requirement duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.
65Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 120 Sqmm,Grade As Per IS 7098 (Part 1) 1988 including making electrical connection for main panel, to starter and starter to motor in pieces of suitable length as per site requirement duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.
66Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 185 Sqmm,Grade As Per IS 7098 (Part 1) 1988 including making electrical connection for main panel, to starter and starter to motor in pieces of suitable length as per site requirement duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.
67Taking out complete Auto Trasformer Pannel (ATS) setincluding all electric connection , carrying 15 Mtr distance and making new suitable foundation for the ATS pannel and grouting the nut and bolts and fixing the same ATS pannel including electric connection and testing the pannel all as specified and direcetd by Engr-in Charge.
68Taking out old unsv and Supply installation and testing of Auto Transformer starter panel of capacity 150 HP with PU Gasket steel enclosure complete phase corrector 300 Amp with MCCB TP 400 Amps 50 kA with rotory handle -01 No, having adjustable tapping 50 %, 65 % and 80 % six starts per hour. Power contactors-03 Nos, BOCR 3DE relay, phase & motor on/off/trip indications and all other standerd fittings for ATS, with digital volt meter 96x96 mm, 0-500 Volts and digital ammeter complete all as specified and as direcetd by Engineer-in-Charge including taking down the existing starter panel. Note : Foundation shall be provided as per existing size and specification.
69S&F for replacement of battery 12 V 180 Ah maintenance free, including taking down all as specified and direcetd by Engr-in-Charge
70Supplying, fixing and testing of high pressure, heavy duty cast steel non return valve/ check valve, nominal size DN-150 mm, conforming to BS 1868, Class 600, suitable to hydrostatic test pressure for body 156 kg/sq cm & for seat 115 kg/sq cm, both ends flanged in existing line,afterremoval of old unserviceablenon return valve without damagingtoexistingpipeline complete all as specified and directed by Engr-in-charge. Note : Suitable size MS flanges for existing pipe line, Joints and jointing materials shall be included under this item.
71Supply, fabricating, installation, testing, commissioning and electrically connecting LT panel board 415Volts factory made dust proof vermin for indoor type made out of CRCA sheet 2mm thick except inner sheath of 3mm powder coated machine presssed both side opening in two halves with rubber beading including aluminium bus bar of 1000 Amp capacity 4 strip mounted on porcelain insulator bus bar chamber shall be provided with inspection covers, each MCCB/ cubical switch shall have be independent opening panel shall be mounted on an angle iron fframe and legs made from angle of size 40x40x5 mm frame including lifting arrangement and lugs duly spray painted internally and externally with two coats of red oxide primer groutedin PCC 1:3:6 type B-2 (40mm graded stone aggregate) complete including all connevctions/control wiring incoming/outgoing with suitable size of copper conductor cable comprising of following accessories including testing complete all as per existing and taking out existing unsv LT Panel all as specified and directed by Engineer-in-Charge. (a) LT Air Circuit Breaker microprocessor release 4 Pole 415 volts 50 Hz, 50 KA Manual Draw out type 630 Amp Capacity as including. (b) 630 Amp 4P Change Over Switch -01 No (c) MCCB 4 pole 630Amp rating with breaking capacity 36 KA, adjustable thermal and magnetic setting 50 Hz - 01 (Outgoing) Ics = 100% of Icu (d) MCCB 4 pole 400Amp rating with breaking capacity 36 KA, adjustable thermal and magnetic setting 50 Hz - 02 (Outgoing) Ics = 100% of Icu (e) Indicator Lamp R,Y,B = 01 Set (f) Digital Amp meter 0-1000 Amp with in built selecctor switch & CT"s of suitable ratio = 01 No
72Supply and fix in replacement Cast Iron Air Release Valves with double air Outlets, conforming to IS 14845 of size 150 mm dia bore and fixing up in seamless carbon steel pipe supply mains of size 150 mm dia complete all as specified and qty as per requirement and as directed by Engr-in-Charge.
73Supply of calcium hypo chloride, 65%-70% chlorine content, high strength granular disinfectant for treatment of drinking water complete all as specified and qty as per requirement and as directed by Engr-in-Charge.
74S & F in replacement of Start Push button for ATS Panel all as per existing and all as specified and direcetd by Engr-in-Charge
75S & F in replacement of Stop Push button for ATS Panel all as per existing and all as specified and direcetd by Engr-in-Charge
76S & F in replacement of Meter indicator of one phase of Servo Voltage Stablizer of rated capacity 300 KVA; rated voltage 240V, 3 phase 50 Hz all as specified and direcetd by Engr-in-Charge
77S & F in replacement of Program Controller card of capacity 150 KVAr for APFC Panel all as specified and direcetd by Engr-in-Charge
78S & F in replacement of Program Controller card of capacity 200 KVAr for APFC Panel all as specified and direcetd by Engr-in-Charge.
79S & F in replacement of MC Contactor of 25 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
80S & F in replacement of MC Contactor of 10 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
81S & F in replacement of MC Contactor of 05 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
82S & F in replacement of Heavy Duty Capacitor of 20 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
83S & F in replacement of Heavy Duty Capacitor of 10 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
84S & F in replacement of Heavy Duty Capacitor of 1 to 5 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
85S&F in replacement of Rubber Mat of size ( 1 Meter x 2 meter x 19mm) uses in pumps house for safety purposes for operators as specified and directed by Engineer in charge.
86Supply only PTFE Gland packing white colour 12 mm of square shape as specified and directed by Engineer in charge.
87Supply only Grease yellowish of Grade- 3 in a bucket/barrel of 1kilogram for industrial appliation as specified and directed by Engineer in charge.
88Supply only high quality Lubrication Oil in a bucket/barrel of 1 Ltr as specified and directed by Engineer in charge.
89S & F in replacement of Copper Thimble of below mentioned sizes as specified and directed by Engineer in charge.
90Size 220mm
91Size 150mm
92Size 120mm
93Size 90mm
94Supply only Gasket sheet of 3mm to 5mm thickness of high pressure bearing capacity as specified and directed by Engineer in charge.
95Supply only high quality Gear Oil of SAE class 80W90 in a bucket/barrel of 1 Ltr as specified and directed by Engineer in charge.
96S & F in replacement of current transformer 250/5A, Class 1 ID 45 CT With 15 VA for Ammeter with current rating 5.0 amps for ATS panel, all as specified and direcetd by Engr-in-Charge.
97S & F in replacement of Change Over Switch of rating 400A of Servo Voltage Stablizer of rated capacity 300 KVA; rated voltage 240V with 3 no of phases , all as specified and direcetd by Engr-in-Charge.
98S & F in replacement of sign board of size 2x1 Sqm with detailed schematic diagram of water supply installations with proper arrangement to fix on angle/column, complete all as specified and directed by engineer in charge.
99S&F in replacement of shock treatment chart in multi languages i.e english and hindi of size 2 x1 Sqm with proper arrangement to fix, complete all as specified and directed by engineer in charge.
100Dismantling and taking out old flanged and drilled pipe line complete with all fittings and flanged joints,150mm dia, including necessary excavation ,returning and filling etc complete, removing unserviceable from site and transporting out of sitecomplete all as specified and directed by Engr-in-charge.
101Supplying, laying, jointing and testing hot finished seamless carbon steel pipe not less than YST-240, grade B as per ASTM A 106, Sch 40, nominal sizeNPS-150 mm, outer dia 168.30 mm, with nominal wall thickness 7.1 mm and weight 28.22 Kg/ Rm, including short pieces as required at site, laid in trenches/over RCC pillars/across or under bridges/along hill side (up or down)/culverts/inside valve pits complete all as specified and directed by Engr-in-charge. NOTE:- (i) Excavation Earth work, PCC, seamless pipe fittings, MS flanges & flanged joints shall measured and paid for separatly under relevant items. (ii) Work will be carried out in piecemeal loacations experienced based on break downsand weaker sections of existing rising main as per site requirement and as directed by Engineer-in-charge. (iii) Any other expenses including permision from state authorities are included under this item.
102Supplying, laying, jointing and testing bends, suitable length, radius as specified and as per site requirement, made of hot finished seamless carbon steel pipe not less than YST-240, grade B as per ASTM A 106, Sch 40, nominal size NPS-150 mm, outer dia 168.30 mm, with nominal wall thickness 7.1 mm and weight 28.2 Kg/ Rm, including short pieces with flanged ends duly fabricated as required at site, laid in trenches/over RCC pillars/across or under bridges/along hill side (up or down)/culverts/inside valve pits complete all as specified snd directed by Engr-in-charge. NOTE:- As per item No-72.00.
103Supplying, laying, jointing and testing of Tees, suitable length and as per site requirement, made of hot finished seamless carbon steel pipe not less than YST-240, grade B as per ASTM A 106, Sch 40, nominal size NPS-150 mm, outer dia 168.30 mm, with nominal wall thickness 7.1 mm and weight 28.2 Kg/ Rm, including short pieces with flanged ends duly fabricated as required at site, laid in trenches/over RCC pillars/across or under bridges/along hill side (up or down)/culverts/inside valve pits complete all as specified and directed by Engr-in-charge. NOTE:- As per item No-73.00
104Supplying, fixing and testing of high pressure, heavy duty cast steel sluice valve, nominal size DN-150 mm, conforming to API 600, Class 600, suitable to hydrostatic test pressure for body 156 kg/sq cm & for seat 115 kg/sq cm, both ends flanged in existing line,afterremoval of old unserviceable gate valve without damagingtoexistingpipeline complete all as specified and directed by Engr-in-charge. Note : Suitable size MS flanges for existing pipe line, Joints and jointing materials shall be included under this item.
105Amount of credit of Rs. 130626.10 for retrived old material as mentioned in Schedule "A" section-II of tender document in pdf form, will be deducted offline while acceptence of tender.
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