Rate Contract For Composite Shutdown Contract At Bongaigaon Refinery
Tender Value
4.47 Crore
Estimated cost
Bid Submission
21 Jun 2022
0 days left
EMD
Ref. Documents
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online
Tender Overview
Organization
Tender ID
Competition Type
NCB
Bidding Type
Tender
Location / State
dhaligaon → Assam
EMD Exemption
Not Available
Quantity
Not Available
Website
Contact Person
Address
Project Description
Rate Contract For Composite Shutdown Contract At Bongaigaon Refinery
BOQ
| Sl. No. | Item Description |
| 1 | PART-A EMERGENCY/ UNPLANNED/ M&I SD JOBS |
| 2 | EMERGENCY/ UNPLANNED/ M&I SHUT DOWN JOBS |
| 3 | DISMANTLINGOF CARBON STEEL/ALLOY STEEL PIPINGBY HOT WORK (INSULATED / UNINSULATED) Dismantling and removal of above ground, overhead or under ground (upto height depth of 5m) redundant/ steam traced / insulated/ uninsulated piping of carbon steel / alloy steel by gas cutting or by grinding from various locations such as pipe racks, columns, pump house, vessels, heaters, heat exchangers, desalter etc. including removal of insulation material, all on line instruments, fittings, flanges, valves, vents, drains, branching etc.; lowering down the same to ground level with due care so that no other piping, equipment, machinery etc. is damaged; cutting into pieces if required; segregating for salvaging useful fittings such as bends, flanges, valves, instruments etc. by unbolting, gas cutting, cold cutting etc.; transporting and stacking the salvageable useful materials to workshop / instrument workshop/ store or as per the direction of the Engineer-in-Charge and shifting the scrap pipes etc. to scrap yard or any other location within refinery premises and completing the job as per the instructions of Engineer-in-Charge. Scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation, taking clearance for hot jobs, blinding and de-blinding, area cleaning after completion of work, arrangement for flushing wherever required as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. Salvaging of useful fitting from redundant pipe, if done, will be paidunder separate item. 3. Civil works (excavation and back filling) for underground dismantling shall be paid separately. Note: For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 4 | 15 mm NB |
| 5 | 20 mm NB |
| 6 | 25 mm NB |
| 7 | 40 mm NB |
| 8 | 50 mm NB |
| 9 | 80 mm NB |
| 10 | 100 mm NB |
| 11 | 150 mm NB |
| 12 | 200 mm NB |
| 13 | 250 mm NB |
| 14 | 300 mm NB |
| 15 | 350 mm NB |
| 16 | 400 mm NB |
| 17 | 450 mm NB |
| 18 | 500 mm NB |
| 19 | 600 mm NB |
| 20 | 700 mm NB |
| 21 | 750 mm NB |
| 22 | 800 mm NB |
| 23 | 900 mm NB |
| 24 | DISMANTLINGOF STAINLESS STEEL PIPINGBY HOT WORK (INSULATED / UNINSULATED) Dismantling and removal of above ground or overhead / underground in trenches/ redundant/ steam traced/ insulated/ uninsulated piping of stainless steel by grinding / gouging / plasma cutting from various locations such as pipe racks, columns, pump house, vessels, heaters, heat exchangers, desalter etc. including removal of insulation materials, all on line instruments, fittings, flanges, valves, vents, drains, branching etc.; lowering down the same to ground level with due care so that no other piping, equipment, machinery etc. is damaged; cutting into pieces if required; segregating for salvaging useful fittings such as bends, flanges, valves, instruments etc. by unbolting, gas cutting, cold cutting etc.; transporting and stacking the salvageable useful materials to workshop / instrument workshop / store or as per the direction of the Engineer-in-Charge and shifting the scrap pipes etc. to scrap yard or any other location within refinery premises all complete as per the instructions of engineer in-charge. Scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation, taking clearance for hot jobs, blinding and deblinding area cleaning after completion of work, arrangement for flushing wherever required as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. Salvaging of useful fitting from redundant pipe, if done, will be paidunder separate item. 3. Civil works (excavation and back filling) for underground dismantling shall be paid separately. Note: For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 25 | 15 mm NB |
| 26 | 20 mm NB |
| 27 | 25 mm NB |
| 28 | 40 mm NB |
| 29 | 50 mm NB |
| 30 | 80 mm NB |
| 31 | 100 mm NB |
| 32 | 150 mm NB |
| 33 | 200 mm NB |
| 34 | 250 mm NB |
| 35 | 300 mm NB |
| 36 | 350 mm NB |
| 37 | 400 mm NB |
| 38 | 450 mm NB |
| 39 | 500 mm NB |
| 40 | COLD CUTTING OF STAINLESS STEEL PIPE LINES(INSULATED / UNINSULATED) Cold cutting and removal of above ground or overhead / underground in trenches/ redundant/ steam traced/ insulated/ uninsulated piping of stainless steel from various locations such as pipe racks, columns, pump house, vessels, heaters, heat exchangers, desalter etc. including removal of insulation materials, all on line instruments, fittings, flanges, valves, vents, drains, branching etc.; lowering down the same to ground level with due care so that no other piping, equipment, machinery etc. is damaged; cutting into pieces if required; segregating for salvaging useful fittings such as bends, flanges, valves, instruments etc. by unbolting, gas cutting, cold cutting etc.; transporting and stacking the salvageable useful materials to workshop / instrument workshop / store or as per the direction of the Engineer-in-Charge and shifting the scrap pipes etc. to scrap yard or any other location within refinery premises and completing the job as per the instructions of engineer in-charge. Scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in including area preparation, taking clearance for hot jobs, blinding and deblinding, area cleaning after completion of work, arrangment for flushing wherever required as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. Salvaging of useful fitting from redundant pipe, if done, will be paidunder separate item. 3. Civil works (excavation and back filling) for underground dismantling shall be paid separately. Note: For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 41 | 15 MM NB |
| 42 | 20 MM NB |
| 43 | 25 MM NB |
| 44 | 40 MM NB |
| 45 | 50 MM NB |
| 46 | 80 MM NB |
| 47 | 100 MM NB |
| 48 | 150 MM NB |
| 49 | 200 MM NB |
| 50 | COLD CUTTING OF CARBON / ALLOY STEEL PIPE LINES(INSULATED / UNINSULATED) Cold cutting and removal of above ground or overhead/ underground in tranches/ insulated/ uninsulated pipelines of carbon steel/ alloy steel from various location such as pipe racks, columns, pump house, vessels, heaters, heat exchangers, desalters etc. including removal of insulation materials, all on line instruments, fittings, flanges, valves, vents, drains, branching etc.; lowering down / lifting the same to ground level with due care so that no other piping, equipment, machinery etc. is damaged; cutting into pieces if required; segregating for salvaginguseful fittings such as bends, flanges, valves, instruments etc. by unbolting, gas cutting, cold cutting etc. transporting and stacking the salvageable useful materials to workshop / instrument workshop/ store or as per the direction of the Engineer-in-Chargeand shifting the scrap pipes etc. to scrap yard or any other location within refinery premises all complete as per the instructions of Engineer-in-Charge. Scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation, taking clearance for hot jobs, blinding and deblindingarea cleaning after completion of work, arrangement for flushing wherever required as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. Salvaging of useful fitting from redundant pipe, if done, will be paidunder separate item. 3. Civil works (excavation and back filling) for underground dismantling shall be paid separately. Note: For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 51 | 15 MM NB |
| 52 | 20 MM NB |
| 53 | 25 MM NB |
| 54 | 40 MM NB |
| 55 | 50 MM NB |
| 56 | 80 MM NB |
| 57 | 100 MM NB |
| 58 | 150 MM NB |
| 59 | 200 MM NB |
| 60 | 250 MM NB |
| 61 | 300 MM NB |
| 62 | 350 MM NB |
| 63 | 400 MM NB |
| 64 | 450 MM NB |
| 65 | 500 MM NB |
| 66 | 600 MM NB |
| 67 | CARBON STEEL PIPING FOR NON-HYDROCARBON SERVICE (WITH WELDING ELECTRODE E-6013) - UNITS Transportation of all piping items from owner\"s storage points to work site and / or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing stripwherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometrics upto 1.5 inch NB, specifications, codes etc. and as per theinstructions of the Engineer-in-Charge to his entire satisfaction. The scope also includessupplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. |
| 68 | 15mm NB Sch upto 40 (TIG) |
| 69 | 15mmNB Sch above 40 but upto 80(TIG) |
| 70 | 15mmNB Sch above 80 but upto 160(TIG) |
| 71 | 15mm NB Sch XX Strong (TIG) |
| 72 | 20mm NB Sch upto 40 (TIG) |
| 73 | 20mmNB Sch above 40 but upto 80(TIG) |
| 74 | 20mmNB Sch above 80 but upto 160(TIG) |
| 75 | 20mm NB Sch XX Strong (TIG) |
| 76 | 25mm NB Sch upto 40 (TIG) |
| 77 | 25mmNB Sch above 40 but upto 80(TIG) |
| 78 | 25mmNB Sch above 80 but upto 160(TIG) |
| 79 | 25mm NB Sch XX Strong (TIG) |
| 80 | 40mm NB Sch upto 40 (TIG) |
| 81 | 40mmNB Sch above 40 but upto 80(TIG) |
| 82 | 40mmNB Sch above 80 but upto 160(TIG) |
| 83 | 40mm NB Sch XX Strong (TIG) |
| 84 | CARBON STEEL PIPING JOINTS FOR HYDROCARBON SERVICE (WITH WELDING ELECTRODE E-6010 / E-7018) Transportation of all piping items from owner\"s storage points to work site and / or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing stripwherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometrics upto 1.5 inch NB, specifications, codes etc. and as per theinstructions of the Engineer-in-Charge to his entire satisfaction. The scope also includessupplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5. Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. |
| 85 | 15mmNB Sch above 40 but upto 80(TIG) |
| 86 | 15mmNB Sch above 80 but upto 160(TIG) |
| 87 | 20mmNB Sch above 40 but upto 80(TIG) |
| 88 | 20mmNB Sch above 80 but upto 160(TIG) |
| 89 | 25mm NB Sch upto 40 (TIG) |
| 90 | 25mmNB Sch above 40 but upto 80(TIG) |
| 91 | 40mmNB Sch above 40 but upto 80(TIG) |
| 92 | 40mmNB Sch above 80 but upto 160(TIG) |
| 93 | 50 mm NB, Schedule upto 40 |
| 94 | 50 mm NB, Schedule more than 40 but upto 80 |
| 95 | 50 mm NB, Schedule above 80 but upto 160 |
| 96 | 80 mm NB, Schedule upto 40 |
| 97 | 80 mm NB, Schedule more than 40 but upto 80 |
| 98 | 80 mm NB, Schedule above 80 but upto 160 |
| 99 | 100 mm NB, Schedule upto 40 |
| 100 | 100 mm NB, Schedule more than 40 but upto 80 |
| 101 | 100 mm NB, Schedule above 80 but upto 160 |
| 102 | 150 mm NB, Schedule upto 40 |
| 103 | 150 mm NB, Schedule more than 40 but upto 80 |
| 104 | 200 mm NB, Schedule upto 20 |
| 105 | 200 mm NB, Schedule above 20 but upto 40 |
| 106 | 200 mm NB, Schedule more than 40 but upto 80 |
| 107 | 250 mm NB, Schedule upto 20 |
| 108 | 250 mm NB, Schedule above 20 but upto 40 |
| 109 | 250 mm NB, Schedule more than 40 but upto 80 |
| 110 | 300 mm NB, Schedule upto 20 |
| 111 | 300 mm NB, Schedule above 20 but upto 40 |
| 112 | 300 mm NB, Schedule more than 40 but upto 80 |
| 113 | 350 mm NB, Schedule upto 20 |
| 114 | 350 mm NB, Schedule above 20 but upto 40 |
| 115 | 350 mm NB, Schedule more than 40 but upto 80 |
| 116 | 400 mm NB, Schedule upto 20 |
| 117 | 400 mm NB, Schedule above 20 but upto 40 |
| 118 | 400 mm NB, Schedule more than 40 but upto 80 |
| 119 | 450 mm NB, Schedule upto 20 |
| 120 | 450 mm NB, Schedule above 20 but upto 40 |
| 121 | 450 mm NB, Schedule above 40 but upto 80 |
| 122 | 500 mm NB, Schedule upto 20 |
| 123 | 500 mm NB, Schedule above 20 but upto 40 |
| 124 | 600 mm NB, Schedule upto 20 |
| 125 | 600 mm NB, Schedule above 20 but upto 40 |
| 126 | 700 mm NB, Schedule upto 20 |
| 127 | 700 mm NB, Schedule above 20 but upto 40 |
| 128 | 750 mm NB, Schedule upto 20 |
| 129 | 750 mm NB, Schedule above 20 but upto 40 |
| 130 | 800 mm NB, Schedule upto 20 |
| 131 | 800 mm NB, Schedule above 20 but upto 40 |
| 132 | 900 mm NB, Schedule upto 20 |
| 133 | 900 mm NB, Schedule above 20 but upto 40 |
| 134 | PROVISION OF REINFORCEMENT PAD (WITH WELDING ELECTRODE E-6010 / E-7018) Transportation from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, gri nding, edge preparation as per theinstructions of the Engineer-in-Charge to his entire satisfaction. The scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, pneumatic testing, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. |
| 135 | Branch size 2 inch |
| 136 | Branch size 3 inch |
| 137 | Branch size 4 inch |
| 138 | Branch size 6 inch |
| 139 | Branch size 8 inch |
| 140 | Branch size 10 inch |
| 141 | Branch size 12 inch |
| 142 | Branch size 14 inch |
| 143 | Branch size 16 inch |
| 144 | Branch size 18 inch |
| 145 | EXTRA FOR IBR GRADE CS PIPING JOINTS Extra for IBR grade carbon steel piping joints. For IBR piping jobs, the scope of contractor shall be liasoning with IBR authorities including approval of drawings / documents from IBR authorities and also getting the final approval of the job from IBR authorities including payment of any fee or charges to IBR authorities for this purpose (20% of joints). |
| 146 | 15mm NB Sch above 40 but upto 80 |
| 147 | 15 mm NB, Schedule above 80 but upto 160 |
| 148 | 20mm NB Sch above 40 but upto 80 |
| 149 | 20 mm NB, Schedule above 80 but upto 160 |
| 150 | 25mm NB Sch above 40 but upto 80 |
| 151 | 25 mm NB, Schedule above 80 but upto 160 |
| 152 | 40mmNB Sch above 40 but upto 80 |
| 153 | 40 mm NB, Schedule above 80 but upto 160 |
| 154 | 50 mm NB, Schedule upto 40 |
| 155 | 50 mm NB, Schedule more than 40 but upto 80 |
| 156 | 50 mm NB, Schedule above 80 but upto 160 |
| 157 | 80 mm NB, Schedule upto 40 |
| 158 | 80 mm NB, Schedule more than 40 but upto 80 |
| 159 | 80 mm NB, Schedule above 80 but upto 160 |
| 160 | 100 mm NB, Schedule upto 40 |
| 161 | 100 mm NB, Schedule more than 40 but upto 80 |
| 162 | 100 mm NB, Schedule above 80 but upto 160 |
| 163 | 150 mm NB, Schedule upto 40 |
| 164 | 150 mm NB, Schedule more than 40 but upto 80 |
| 165 | 200 mm NB, Schedule upto 20 |
| 166 | 200 mm NB, Schedule above 20 but upto 40 |
| 167 | 200 mm NB, Schedule more than 40 but upto 80 |
| 168 | 250 mm NB, Schedule upto 20 |
| 169 | 250 mm NB, Schedule above 20 but upto 40 |
| 170 | 250 mm NB, Schedule more than 40 but upto 80 |
| 171 | 300 mm NB, Schedule upto 20 |
| 172 | 300 mm NB, Schedule above 20 but upto 40 |
| 173 | 300 mm NB, Schedule more than 40 but upto 80 |
| 174 | 350 mm NB, Schedule upto 20 |
| 175 | 350 mm NB, Schedule above 20 but upto 40 |
| 176 | 350 mm NB, Schedule more than 40 but upto 80 |
| 177 | 400 mm NB, Schedule upto 20 |
| 178 | 400 mm NB, Schedule above 20 but upto 40 |
| 179 | 400 mm NB, Schedule more than 40 but upto 80 |
| 180 | 450 mm NB, Schedule upto 20 |
| 181 | 450 mm NB, Schedule above 20 but upto 40 |
| 182 | 450 mm NB, Schedule above 40 but upto 80 |
| 183 | 500 mm NB, Schedule upto 20 |
| 184 | 500 mm NB, Schedule above 20 but upto 40 |
| 185 | 600 mm NB, Schedule upto 20 |
| 186 | 600 mm NB, Schedule above 20 but upto 40 |
| 187 | SALVAGING OF CARBON STEEL PIPING |
| 188 | CARBON STEEL PIPING JOINTS FOR NON-HYDROCARBON SERVICE (WITH WELDING ELECTRODE E-6013) Transportation of all piping items from owner\"s storage points to work site and / or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing stripwherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometrics upto 1.5 inch NB, specifications, codes etc. and as per theinstructions of the Engineer-in-Charge to his entire satisfaction. The scope also includessupplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5. Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. |
| 189 | 15mmNB Sch above 40 but upto 80(TIG) |
| 190 | 15mmNB Sch above 80 but upto 160(TIG) |
| 191 | 20mmNB Sch above 40 but upto 80(TIG) |
| 192 | 20mmNB Sch above 80 but upto 160(TIG) |
| 193 | 25mmNB Sch above 40 but upto 80(TIG) |
| 194 | 25mmNB Sch above 80 but upto 160(TIG) |
| 195 | 40mmNB Sch above 40 but upto 80(TIG) |
| 196 | 40mmNB Sch above 80 but upto 160(TIG) |
| 197 | 50 mm NB, Schedule upto 40 |
| 198 | 50 mm NB, Schedule more than 40 but upto 80 |
| 199 | 50 mm NB, Schedule above 80 but upto 160 |
| 200 | 80 mm NB, Schedule upto 40 |
| 201 | 80 mm NB, Schedule more than 40 but upto 80 |
| 202 | 100 mm NB, Schedule upto 40 |
| 203 | 100 mm NB, Schedule more than 40 but upto 80 |
| 204 | 150 mm NB, Schedule upto 40 |
| 205 | 150 mm NB, Schedule more than 40 but upto 80 |
| 206 | 200 mm NB, Schedule upto 20 |
| 207 | 200 mm NB, Schedule above 20 but upto 40 |
| 208 | 200 mm NB, Schedule more than 40 but upto 80 |
| 209 | 250 mm NB, Schedule upto 20 |
| 210 | 250 mm NB, Schedule above 20 but upto 40 |
| 211 | 250 mm NB, Schedule more than 40 but upto 80 |
| 212 | 300 mm NB, Schedule upto 20 |
| 213 | 300 mm NB, Schedule above 20 but upto 40 |
| 214 | 300 mm NB, Schedule more than 40 but upto 80 |
| 215 | 350 mm NB, Schedule upto 20 |
| 216 | 350 mm NB, Schedule above 20 but upto 40 |
| 217 | 350 mm NB, schedule more than 40 but upto 80 |
| 218 | 400 mm NB, Schedule upto 20 |
| 219 | 400 mm NB, Schedule above 20 but upto 40 |
| 220 | 450 mm NB, Schedule upto 20 |
| 221 | 450 mm NB, Schedule above 20 but upto 40 |
| 222 | 500 mm NB, Schedule upto 20 |
| 223 | 500 mm NB, Schedule above 20 but upto 40 |
| 224 | 600 mm NB, Schedule upto 20 |
| 225 | 600 mm NB, Schedule above 20 but upto 40 |
| 226 | Transportation from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, gr inding, edge preparation as per theinstructions of the Engineer-in-Chargeto his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs,area cleaning after completion of work, pneumatic testing, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the dire ctions of the Engineer- in-Charge. |
| 227 | Branch size 2 inch |
| 228 | Branch size 3 inch |
| 229 | Branch size 4 inch |
| 230 | Branch size 6 inch |
| 231 | Branch size 8 inch |
| 232 | Branch size 10 inch |
| 233 | Branch size 12 inch |
| 234 | Branch size 14 inch |
| 235 | Branch size 16 inch |
| 236 | Branch size 18 inch |
| 237 | ALLOY STEEL PIPING (ASTM A335 GR. P1, P2, P11 AND P12) JOINTS Transportation of all piping items from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawings etc. (alloy steel joints shall be welded by doing root run using TIG welding followed by filler passes by manual / semi-automatic arc welding. The job is to be pre-heated prior to welding and all joints to be stress relieved and fully radiographed, however, charges for stress relieving and radiography shall be paid separately),threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing stripwherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometric upto 1.5 inch NB, specifications, codes etc. and as per theinstructions of the Engineer-in-Charge to his entire satisfaction. The scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5.Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. |
| 238 | 15mm NB Sch upto 80 (TIG) |
| 239 | 15mm NB Sch above 80 (TIG) |
| 240 | 20mm NB Sch upto 80 (TIG) |
| 241 | 20mm NB Sch above 80 (TIG) |
| 242 | 25mm NB Sch upto 80 (TIG) |
| 243 | 25mm NB Sch above 80 (TIG) |
| 244 | 40mm NB Sch upto 40 (TIG) |
| 245 | 40mmNB Sch above 40 but upto 80(TIG) |
| 246 | 40mmNB Sch above 80 but upto 120(TIG) |
| 247 | 40mm NB Sch above 120 (TIG) |
| 248 | \"50 mm NB, Schedule upto 40 \" |
| 249 | \"50mm NB, Schedule above 40 but upto 80 \" |
| 250 | \"50 mm NB, Schedule above 80 but upto 120\" |
| 251 | \"50 mm NB, Schedule above 120 \" |
| 252 | \"80 mm NB, Schedule upto 40 \" |
| 253 | \"80mm NB, Schedule above 40 but upto 80 \" |
| 254 | \"100mm NB, Schedule upto 40 \" |
| 255 | \"100mm NB, Schedule above 40 but upto 80 \" |
| 256 | \"150 mm NB, Schedule upto 40 \" |
| 257 | \"150 mm NB, Schedule more than 40 but upto 80\" |
| 258 | \"200 mm NB, Schedule upto 20 \" |
| 259 | \"200 mm NB, Schedule above 20 but upto 40 \" |
| 260 | \"200 mm NB, Schedule more than 40 but upto 80\" |
| 261 | \"250 mm NB, Schedule upto 20 \" |
| 262 | \"250 mm NB, Schedule above 20 but upto 40 \" |
| 263 | \"250 mm NB, Schedule more than 40 but upto 80\" |
| 264 | \"300 mm NB, Schedule upto 20 \" |
| 265 | \"300 mm NB, Schedule above 20 but upto 40 \" |
| 266 | \"300 mm NB, Schedule more than 40 but upto 80\" |
| 267 | \"350 mm NB, Schedule upto 20 \" |
| 268 | \"350 mm NB, Schedule above 20 but upto 40 \" |
| 269 | \"350 mm NB, Schedule more than 40 but upto 80\" |
| 270 | \"400 mm NB, Schedule upto 20 \" |
| 271 | \"400 mm NB, Schedule above 20 but upto 40 \" |
| 272 | \"400 mm NB, Schedule more than 40 but upto 80\" |
| 273 | \"450 mm NB, Schedule upto 20 \" |
| 274 | \"450 mm NB, Schedule above 20 but upto 40 \" |
| 275 | \"450 mm NB, Schedule above 40 but upto 80\" |
| 276 | \"500 mm NB, Schedule upto 20 \" |
| 277 | \"500 mm NB, Schedule above 20 but upto 40 \" |
| 278 | \"600 mm NB, Schedule upto 20 \" |
| 279 | \"600 mm NB, Schedule above 20 but upto 40 \" |
| 280 | PROVISION OF REINFORCEMENT PAD FOR P-1, P-2, P-11 AND P-12 Transportation from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, gri nding, edge preparation as per theinstructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, pneumatic testing, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE: 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 281 | Branch size 2 inch |
| 282 | Branch size 3 inch |
| 283 | Branch size 4 inch |
| 284 | Branch size 6 inch |
| 285 | Branch size 8 inch |
| 286 | Branch size 10 inch |
| 287 | Branch size 12 inch |
| 288 | Branch size 14 inch |
| 289 | Branch size 16 inch |
| 290 | Branch size 18 inch |
| 291 | EXTRA FOR IBR GRADE ALLOY STEEL PIPING (ASTM A335 GR.\"P1, P2, P11 & 12) JOINTS Extra for IBR grade alloy steel piping (ASTM A335 GR. P1, P2, P11 and 12) joints. For IBR piping jobs, the scope of contractor shall be liasoning with IBR authorities including approval of drawings / documents from IBR authorities and also getting the final approval of the job from IBR authorities including payment of any fee or charges to IBR authorities for this purpose. |
| 292 | \"15 mm NB, Schedule upto 80 \" |
| 293 | \"15 mm NB, Schedule above 80 \" |
| 294 | \"20 mm NB, Schedule upto 80 \" |
| 295 | \"20 mm NB, Schedule above 80 \" |
| 296 | \"25 mm NB, Schedule upto 80 \" |
| 297 | \"25 mm NB, Schedule above 80 \" |
| 298 | \"40 mm NB, Schedule upto 40 \" |
| 299 | \"40mm NB, Schedule above 40 but upto 80 \" |
| 300 | \"40 mm NB, Schedule above 80 but upto 120\" |
| 301 | \"40 mm NB, Schedule above 120 \" |
| 302 | \"50 mm NB, Schedule upto 40 \" |
| 303 | \"50mm NB, Schedule above 40 but upto 80 \" |
| 304 | \"50 mm NB, Schedule above 80 but upto 120\" |
| 305 | \"50 mm NB, Schedule above 120 \" |
| 306 | \"80 mm NB, Schedule upto 40 \" |
| 307 | \"80mm NB, Schedule above 40 but upto 80 \" |
| 308 | \"100mm NB, Schedule upto 40 \" |
| 309 | \"100mm NB, Schedule above 40 but upto 80 \" |
| 310 | \"150 mm NB, Schedule upto 40 \" |
| 311 | \"150 mm NB, Schedule more than 40 but upto 80\" |
| 312 | \"200 mm NB, Schedule upto 20 \" |
| 313 | \"200 mm NB, Schedule above 20 but upto 40 \" |
| 314 | \"200 mm NB, Schedule more than 40 but upto 80\" |
| 315 | \"250 mm NB, Schedule upto 20 \" |
| 316 | \"250 mm NB, Schedule above 20 but upto 40 \" |
| 317 | \"250 mm NB, Schedule more than 40 but upto 80\" |
| 318 | \"300 mm NB, Schedule upto 20 \" |
| 319 | \"300 mm NB, Schedule above 20 but upto 40 \" |
| 320 | \"300 mm NB, Schedule more than 40 but upto 80\" |
| 321 | \"350 mm NB, Schedule upto 20 \" |
| 322 | \"350 mm NB, Schedule above 20 but upto 40 \" |
| 323 | \"350 mm NB, Schedule more than 40 but upto 80\" |
| 324 | \"400 mm NB, Schedule upto 20 \" |
| 325 | \"400 mm NB, Schedule above 20 but upto 40 \" |
| 326 | \"400 mm NB, Schedule more than 40 but upto 80\" |
| 327 | \"450 mm NB, Schedule upto 20 \" |
| 328 | \"450 mm NB, Schedule above 20 but upto 40 \" |
| 329 | \"450 mm NB, Schedule above 40 but upto 80\" |
| 330 | \"500 mm NB, Schedule upto 20 \" |
| 331 | \"500 mm NB, Schedule above 20 but upto 40 \" |
| 332 | \"600 mm NB, Schedule upto 20 \" |
| 333 | \"600 mm NB, Schedule above 20 but upto 40 \" |
| 334 | ALLOY STEEL PIPING (ASTM A335 GR. P22) JOINTS Transportation of all piping items from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawings etc. (alloy steel joints shall be welded by doing root run using TIG welding followed by filler passes by manual / semi-automatic arc welding. The job is to be pre-heated prior to welding and all joints to be stress relieved and fully radiographed, however, charges for stress relieving and radiography shall be paid separately),threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing stripwherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometric upto 1.5 inch NB, specifications, codes etc. and as per theinstructions of the Engineer-in-Charge to his entire satisfaction. The scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5.Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. |
| 335 | 15mm NB Sch upto 80 (TIG) |
| 336 | 15mm NB Sch above 80 (TIG) |
| 337 | 20mm NB Sch upto 80 (TIG) |
| 338 | 20mm NB Sch above 80 (TIG) |
| 339 | 25mm NB Sch upto 80 (TIG) |
| 340 | 25mm NB Sch above 80 (TIG) |
| 341 | 40mm NB Sch upto 40 (TIG) |
| 342 | 40mmNB Sch above 40 but upto 80(TIG) |
| 343 | 40mmNB Sch above 80 but upto 120(TIG) |
| 344 | 40mm NB Sch above 120 (TIG) |
| 345 | \"50 mm NB, Schedule upto 40 \" |
| 346 | \"50mm NB, Schedule above 40 but upto 80 \" |
| 347 | \"50 mm NB, Schedule above 80 but upto 120\" |
| 348 | \"50 mm NB, Schedule above 120 \" |
| 349 | \"80 mm NB, Schedule upto 40 \" |
| 350 | \"80mm NB, Schedule above 40 but upto 80 \" |
| 351 | \"100mm NB, Schedule upto 40 \" |
| 352 | \"100mm NB, Schedule above 40 but upto 80 \" |
| 353 | \"150 mm NB, Schedule upto 40 \" |
| 354 | \"150 mm NB, Schedule more than 40 but upto 80\" |
| 355 | \"200 mm NB, Schedule upto 20 \" |
| 356 | \"200 mm NB, Schedule above 20 but upto 40 \" |
| 357 | \"200 mm NB, Schedule more than 40 but upto 80\" |
| 358 | \"250 mm NB, Schedule upto 20 \" |
| 359 | \"250 mm NB, Schedule above 20 but upto 40 \" |
| 360 | \"250 mm NB, Schedule more than 40 but upto 80\" |
| 361 | \"300 mm NB, Schedule upto 20 \" |
| 362 | \"300 mm NB, Schedule above 20 but upto 40 \" |
| 363 | \"300 mm NB, Schedule more than 40 but upto 80\" |
| 364 | \"350 mm NB, Schedule upto 20 \" |
| 365 | \"350 mm NB, Schedule above 20 but upto 40 \" |
| 366 | \"350 mm NB, Schedule more than 40 but upto 80\" |
| 367 | \"400 mm NB, Schedule upto 20 \" |
| 368 | \"400 mm NB, Schedule above 20 but upto 40 \" |
| 369 | \"400 mm NB, Schedule more than 40 but upto 80\" |
| 370 | \"450 mm NB, Schedule upto 20 \" |
| 371 | \"450 mm NB, Schedule above 20 but upto 40 \" |
| 372 | \"450 mm NB, Schedule above 40 but upto 80\" |
| 373 | \"500 mm NB, Schedule upto 20 \" |
| 374 | \"500 mm NB, Schedule above 20 but upto 40 \" |
| 375 | \"600 mm NB, Schedule upto 20 \" |
| 376 | \"600 mm NB, Schedule above 20 but upto 40 \" |
| 377 | PROVISION OF REINFORCEMENT PAD FOR P-22 Transportation from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, gri nding, edge preparation as per theinstructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, pneumatic testing, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 378 | Branch size 2 inch |
| 379 | Branch size 3 inch |
| 380 | Branch size 4 inch |
| 381 | Branch size 6 inch |
| 382 | Branch size 8 inch |
| 383 | Branch size 10 inch |
| 384 | Branch size 12 inch |
| 385 | Branch size 14 inch |
| 386 | Branch size 16 inch |
| 387 | Branch size 18 inch |
| 388 | EXTRA FOR IBR GRADE ALLOY STEEL PIPING (ASTM A335 GR. P22) JOINTS Extra for IBR grade alloy steel piping (ASTM A335 GR. P22) joints. For IBR piping jobs, the scope of contractor shall be liasoning with IBR authorities including approval of drawings / documents from IBR authorities and also getting the final approval of the job from IBR authorities including payment of any fee or charges to IBR authorities for this purpose. |
| 389 | \"15 mm NB, Schedule upto 80 \" |
| 390 | \"15 mm NB, Schedule above 80 \" |
| 391 | \"20 mm NB, Schedule upto 80 \" |
| 392 | \"20 mm NB, Schedule above 80 \" |
| 393 | \"25 mm NB, Schedule upto 80 \" |
| 394 | \"25 mm NB, Schedule above 80 \" |
| 395 | \"40 mm NB, Schedule upto 40 \" |
| 396 | \"40mm NB, Schedule above 40 but upto 80 \" |
| 397 | \"40 mm NB, Schedule above 80 but upto 120\" |
| 398 | \"40 mm NB, Schedule above 120 \" |
| 399 | \"50 mm NB, Schedule upto 40 \" |
| 400 | \"50mm NB, Schedule above 40 but upto 80 \" |
| 401 | \"50 mm NB, Schedule above 80 but upto 120\" |
| 402 | \"50 mm NB, Schedule above 120 \" |
| 403 | \"80 mm NB, Schedule upto 40 \" |
| 404 | \"80mm NB, Schedule above 40 but upto 80 \" |
| 405 | \"100mm NB, Schedule upto 40 \" |
| 406 | \"100mm NB, Schedule above 40 but upto 80 \" |
| 407 | \"150 mm NB, Schedule upto 40 \" |
| 408 | \"150 mm NB, Schedule more than 40 but upto 80\" |
| 409 | \"200 mm NB, Schedule upto 20 \" |
| 410 | \"200 mm NB, Schedule above 20 but upto 40 \" |
| 411 | \"200 mm NB, Schedule more than 40 but upto 80\" |
| 412 | \"250 mm NB, Schedule upto 20 \" |
| 413 | \"250 mm NB, Schedule above 20 but upto 40 \" |
| 414 | \"250 mm NB, Schedule more than 40 but upto 80\" |
| 415 | \"300 mm NB, Schedule upto 20 \" |
| 416 | \"300 mm NB, Schedule above 20 but upto 40 \" |
| 417 | \"300 mm NB, Schedule more than 40 but upto 80\" |
| 418 | \"350 mm NB, Schedule upto 20 \" |
| 419 | \"350 mm NB, Schedule above 20 but upto 40 \" |
| 420 | \"350 mm NB, Schedule more than 40 but upto 80\" |
| 421 | \"400 mm NB, Schedule upto 20 \" |
| 422 | \"400 mm NB, Schedule above 20 but upto 40 \" |
| 423 | \"400 mm NB, Schedule more than 40 but upto 80\" |
| 424 | \"450 mm NB, Schedule upto 20 \" |
| 425 | \"450 mm NB, Schedule above 20 but upto 40 \" |
| 426 | \"450 mm NB, Schedule above 40 but upto 80\" |
| 427 | \"500 mm NB, Schedule upto 20 \" |
| 428 | \"500 mm NB, Schedule above 20 but upto 40 \" |
| 429 | \"600 mm NB, Schedule upto 20 \" |
| 430 | \"600 mm NB, Schedule above 20 but upto 40 \" |
| 431 | ALLOY STEEL PIPING (ASTM A335 GR. P5) JOINTS Transportation of all piping items from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawings etc. (alloy steel joints shall be welded by doing root run using TIG welding followed by filler passes by manual / semi-automatic arc welding. The job is to be pre-heated prior to welding and all joints to be stress relieved and fully radiographed, however, charges for stress relieving and radiography shall be paid separately),threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing stripwherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometric upto 1.5 inch NB, specifications, codes etc. and as per theinstructions of the Engineer-in-Charge to his entire satisfaction. The scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5. Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. |
| 432 | 15mm NB Sch upto 80 (TIG) |
| 433 | 15mm NB Sch above 80 (TIG) |
| 434 | 20mm NB Sch upto 80 (TIG) |
| 435 | 20mm NB Sch above 80 (TIG) |
| 436 | 25mm NB Sch upto 80 (TIG) |
| 437 | 25mm NB Sch above 80 (TIG) |
| 438 | 40mm NB Sch upto 40 (TIG) |
| 439 | 40mmNB Sch above 40 but upto 80(TIG) |
| 440 | 40mmNB Sch above 80 but upto 120(TIG) |
| 441 | 40mm NB Sch above 120 (TIG) |
| 442 | \"50 mm NB, Schedule upto 40 \" |
| 443 | \"50mm NB, Schedule above 40 but upto 80 \" |
| 444 | \"50 mm NB, Schedule above 80 but upto 120\" |
| 445 | \"50 mm NB, Schedule above 120 \" |
| 446 | \"80 mm NB, Schedule upto 40 \" |
| 447 | \"80mm NB, Schedule above 40 but upto 80 \" |
| 448 | \"100mm NB, Schedule upto 40 \" |
| 449 | \"100mm NB, Schedule above 40 but upto 80 \" |
| 450 | \"150 mm NB, Schedule upto 40 \" |
| 451 | \"150 mm NB, Schedule more than 40 but upto 80\" |
| 452 | \"200 mm NB, Schedule upto 20 \" |
| 453 | \"200 mm NB, Schedule above 20 but upto 40 \" |
| 454 | \"200 mm NB, Schedule more than 40 but upto 80\" |
| 455 | \"250 mm NB, Schedule upto 20 \" |
| 456 | \"250 mm NB, Schedule above 20 but upto 40 \" |
| 457 | \"250 mm NB, Schedule more than 40 but upto 80\" |
| 458 | \"300 mm NB, Schedule upto 20 \" |
| 459 | \"300 mm NB, Schedule above 20 but upto 40 \" |
| 460 | \"300 mm NB, Schedule more than 40 but upto 80\" |
| 461 | \"350 mm NB, Schedule upto 20 \" |
| 462 | \"350 mm NB, Schedule above 20 but upto 40 \" |
| 463 | \"350 mm NB, Schedule more than 40 but upto 80\" |
| 464 | \"400 mm NB, Schedule upto 20 \" |
| 465 | \"400 mm NB, Schedule above 20 but upto 40 \" |
| 466 | \"400 mm NB, Schedule more than 40 but upto 80\" |
| 467 | \"450 mm NB, Schedule upto 20 \" |
| 468 | \"450 mm NB, Schedule above 20 but upto 40 \" |
| 469 | \"450 mm NB, Schedule above 40 but upto 80\" |
| 470 | \"500 mm NB, Schedule upto 20 \" |
| 471 | \"500 mm NB, Schedule above 20 but upto 40 \" |
| 472 | \"600 mm NB, Schedule upto 20 \" |
| 473 | \"600 mm NB, Schedule above 20 but upto 40 \" |
| 474 | PROVISION OF REINFORCEMENT PAD FOR P-5 Transportation from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, gri nding, edge preparation as per theinstructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, pneumatic testing, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 475 | Branch size 2 inch |
| 476 | Branch size 3 inch |
| 477 | Branch size 4 inch |
| 478 | Branch size 6 inch |
| 479 | Branch size 8 inch |
| 480 | Branch size 10 inch |
| 481 | Branch size 12 inch |
| 482 | Branch size 14 inch |
| 483 | Branch size 16 inch |
| 484 | Branch size 18 inch |
| 485 | EXTRA FOR IBR GRADE ALLOY STEEL PIPING (ASTM A335 GR. P5) JOINTS Extra for IBR grade alloy steel piping (ASTM A335 GR. P5) joints. For IBR piping jobs, the scope of contractor shall be liasoning with IBR authorities including approval of drawings / documents from IBR authorities and also getting the final approval of the job from IBR authorities including payment of any fee or charges to IBR authorities for this purpose. |
| 486 | \"15 mm NB, Schedule upto 80 \" |
| 487 | \"15 mm NB, Schedule above 80 \" |
| 488 | \"20 mm NB, Schedule upto 80 \" |
| 489 | \"20 mm NB, Schedule above 80 \" |
| 490 | \"25 mm NB, Schedule upto 80 \" |
| 491 | \"25 mm NB, Schedule above 80 \" |
| 492 | \"40 mm NB, Schedule upto 40 \" |
| 493 | \"40mm NB, Schedule above 40 but upto 80 \" |
| 494 | \"40 mm NB, Schedule above 80 but upto 120\" |
| 495 | \"40 mm NB, Schedule above 120 \" |
| 496 | \"50 mm NB, Schedule upto 40 \" |
| 497 | \"50mm NB, Schedule above 40 but upto 80 \" |
| 498 | \"50 mm NB, Schedule above 80 but upto 120\" |
| 499 | \"50 mm NB, Schedule above 120 \" |
| 500 | \"80 mm NB, Schedule upto 40 \" |
| 501 | \"80mm NB, Schedule above 40 but upto 80 \" |
| 502 | \"100mm NB, Schedule upto 40 \" |
| 503 | \"100mm NB, Schedule above 40 but upto 80 \" |
| 504 | \"150 mm NB, Schedule upto 40 \" |
| 505 | \"150 mm NB, Schedule more than 40 but upto 80\" |
| 506 | \"200 mm NB, Schedule upto 20 \" |
| 507 | \"200 mm NB, Schedule above 20 but upto 40 \" |
| 508 | \"200 mm NB, Schedule more than 40 but upto 80\" |
| 509 | \"250 mm NB, Schedule upto 20 \" |
| 510 | \"250 mm NB, Schedule above 20 but upto 40 \" |
| 511 | \"250 mm NB, Schedule more than 40 but upto 80\" |
| 512 | \"300 mm NB, Schedule upto 20 \" |
| 513 | \"300 mm NB, Schedule above 20 but upto 40 \" |
| 514 | \"300 mm NB, Schedule more than 40 but upto 80\" |
| 515 | \"350 mm NB, Schedule upto 20 \" |
| 516 | \"350 mm NB, Schedule above 20 but upto 40 \" |
| 517 | \"350 mm NB, Schedule more than 40 but upto 80\" |
| 518 | \"400 mm NB, Schedule upto 20 \" |
| 519 | \"400 mm NB, Schedule above 20 but upto 40 \" |
| 520 | \"400 mm NB, Schedule more than 40 but upto 80\" |
| 521 | \"450 mm NB, Schedule upto 20 \" |
| 522 | \"450 mm NB, Schedule above 20 but upto 40 \" |
| 523 | \"450 mm NB, Schedule above 40 but upto 80\" |
| 524 | \"500 mm NB, Schedule upto 20 \" |
| 525 | \"500 mm NB, Schedule above 20 but upto 40 \" |
| 526 | \"600 mm NB, Schedule upto 20 \" |
| 527 | \"600 mm NB, Schedule above 20 but upto 40 \" |
| 528 | ALLOY STEEL PIPING (ASTM A335 GR. P9) JOINTS Transportation of all piping items from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawings etc. (alloy steel joints shall be welded by doing root run using TIG welding followed by filler passes by manual / semi-automatic arc welding. The job is to be pre-heated prior to welding and all joints to be stress relieved and fully radiographed, however, charges for stress relieving and radiography shall be paid separately),threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing stripwherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometric upto 1.5 inch NB, specifications, codes etc. and as per theinstructions of the Engineer-in-Charge to his entire satisfaction. The scope also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5. Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. |
| 529 | 15mm NB Sch upto 80 (TIG) |
| 530 | 15mm NB Sch above 80 (TIG) |
| 531 | 20mm NB Sch upto 80 (TIG) |
| 532 | 20mm NB Sch above 80 (TIG) |
| 533 | 25mm NB Sch upto 80 (TIG) |
| 534 | 25mm NB Sch above 80 (TIG) |
| 535 | 40mm NB Sch upto 40 (TIG) |
| 536 | 40mmNB Sch above 40 but upto 80(TIG) |
| 537 | 40mmNB Sch above 80 but upto 120(TIG) |
| 538 | 40mm NB Sch above 120 (TIG) |
| 539 | \"50 mm NB, Schedule upto 40 \" |
| 540 | \"50mm NB, Schedule above 40 but upto 80 \" |
| 541 | \"50 mm NB, Schedule above 80 but upto 120\" |
| 542 | \"50 mm NB, Schedule above 120 \" |
| 543 | \"80 mm NB, Schedule upto 40 \" |
| 544 | \"80mm NB, Schedule above 40 but upto 80 \" |
| 545 | \"100mm NB, Schedule upto 40 \" |
| 546 | \"100mm NB, Schedule above 40 but upto 80 \" |
| 547 | \"150 mm NB, Schedule upto 40 \" |
| 548 | \"150 mm NB, Schedule more than 40 but upto 80\" |
| 549 | \"200 mm NB, Schedule upto 20 \" |
| 550 | \"200 mm NB, Schedule above 20 but upto 40 \" |
| 551 | \"200 mm NB, Schedule more than 40 but upto 80\" |
| 552 | \"250 mm NB, Schedule upto 20 \" |
| 553 | \"250 mm NB, Schedule above 20 but upto 40 \" |
| 554 | \"250 mm NB, Schedule more than 40 but upto 80\" |
| 555 | \"300 mm NB, Schedule upto 20 \" |
| 556 | \"300 mm NB, Schedule above 20 but upto 40 \" |
| 557 | \"300 mm NB, Schedule more than 40 but upto 80\" |
| 558 | \"350 mm NB, Schedule upto 20 \" |
| 559 | \"350 mm NB, Schedule above 20 but upto 40 \" |
| 560 | \"350 mm NB, Schedule more than 40 but upto 80\" |
| 561 | \"400 mm NB, Schedule upto 20 \" |
| 562 | \"400 mm NB, Schedule above 20 but upto 40 \" |
| 563 | \"400 mm NB, Schedule more than 40 but upto 80\" |
| 564 | \"450 mm NB, Schedule upto 20 \" |
| 565 | \"450 mm NB, Schedule above 20 but upto 40 \" |
| 566 | \"450 mm NB, Schedule above 40 but upto 80\" |
| 567 | \"500 mm NB, Schedule upto 20 \" |
| 568 | \"500 mm NB, Schedule above 20 but upto 40 \" |
| 569 | \"600 mm NB, Schedule upto 20 \" |
| 570 | \"600 mm NB, Schedule above 20 but upto 40 \" |
| 571 | PROVISION OF REINFORCEMENT PAD FOR P-9 Transportation from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, gri nding, edge preparation as per theinstructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, pneumatic testing, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 572 | Branch size 2 inch |
| 573 | Branch size 3 inch |
| 574 | Branch size 4 inch |
| 575 | Branch size 6 inch |
| 576 | Branch size 8 inch |
| 577 | Branch size 10 inch |
| 578 | Branch size 12 inch |
| 579 | Branch size 14 inch |
| 580 | Branch size 16 inch |
| 581 | Branch size 18 inch |
| 582 | SALVAGING OF ALLOY STEEL PIPING Cutting, Grinding, Bevelling and Welding of pipe ends of alloy steel pipes of different sizes, grades and thickness upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches as per instruction of the Engineer-in-Charge complete with supply of tools, tackles consumables labours and contractor\"s supervision. The rate shall be applicable for the following: Upto 2 inch NB- Sch. 80, above 2 inch but upto 10 inch- Sch. 40, 12 inch - Sch. 30, above 12 inch- Sch. 20. NOTE: 1.For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 2.Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be pa id separately. |
| 583 | \"AS P1, P2, P11, P12\" |
| 584 | AS P22 |
| 585 | AS P5 |
| 586 | AS P9 |
| 587 | STAINLESS STEEL PIPING (GR. SS 300) JOINTS Transportation of all piping items from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches; anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing stripwherever required; welding prefabricated shoes and supports (including alignment) as per the drawings, including preparation of small bore isometric upto 1.5 inch NB, specifications, codes etc. and as per theinstructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables a nd labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fa brication as directed by the Engineer-in-Charge. NOTE: 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5. Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. |
| 588 | 15mm NB Sch upto 40 (TIG) |
| 589 | 15mmNB Sch more than 40 but upto 80(TIG) |
| 590 | 15mmNB Sch above 80 but upto 120(TIG) |
| 591 | 20mm NB Sch upto 40 (TIG) |
| 592 | 20mmNB Sch more than 40 but upto 80(TIG) |
| 593 | 20mmNB Sch above 80 but upto 120(TIG) |
| 594 | 25mm NB Sch upto 40 (TIG) |
| 595 | 25mmNB Sch more than 40 but upto 80(TIG) |
| 596 | 25mmNB Sch above 80 but upto 120(TIG) |
| 597 | 40mm NB Sch upto 40 (TIG) |
| 598 | 40mmNB Sch more than 40 but upto 80(TIG) |
| 599 | 40mmNB Sch above 80 but upto 120(TIG) |
| 600 | \"50 mm NB, Schedule upto 40 \" |
| 601 | \"50 mm NB, Schedule more than 40 but upto 80\" |
| 602 | \"80 mm NB, Schedule upto 40 \" |
| 603 | \"80 mm NB, Schedule more than 40 but upto 80\" |
| 604 | \"100 mm NB, Schedule upto 40 \" |
| 605 | \"100 mm NB, Schedule more than 40 but upto 80\" |
| 606 | \"150 mm NB, Schedule upto 40 \" |
| 607 | \"150 mm NB, Schedule more than 40 but upto 80\" |
| 608 | \"150 mm NB, Schedule above 80 but upto 120\" |
| 609 | \"200 mm NB, Schedule upto 40 \" |
| 610 | \"200 mm NB, Schedule more than 40 but upto 80\" |
| 611 | \"250 mm NB, Schedule upto 40 \" |
| 612 | \"250 mm NB, Schedule more than 40 but upto 80\" |
| 613 | \"300 mm NB, Schedule upto 40 \" |
| 614 | \"300 mm NB, Schedule more than 40 but upto 80\" |
| 615 | \"350 mm NB, Schedule upto 40 \" |
| 616 | \"350 mm NB, Schedule more than 40 but upto 80\" |
| 617 | \"400 mm NB, Schedule upto 40 \" |
| 618 | \"400 mm NB, Schedule more than 40 but upto 80\" |
| 619 | \"450 mm NB, Schedule upto 40 \" |
| 620 | \"450 mm NB, Schedule more than 40 but upto 80\" |
| 621 | \"500 mm NB, Schedule upto 40 \" |
| 622 | \"600 mm NB, Schedule upto 40 \" |
| 623 | PROVISION OF REINFORCEMENT PAD FOR SS 300 SERIES Transportation from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, gri nding, edge preparation as per theinstructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, pneumatic testing, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 624 | Branch size 2 inch |
| 625 | Branch size 3 inch |
| 626 | Branch size 4 inch |
| 627 | Branch size 6 inch |
| 628 | Branch size 8 inch |
| 629 | Branch size 10 inch |
| 630 | Branch size 12 inch |
| 631 | Branch size 14 inch |
| 632 | Branch size 16 inch |
| 633 | Branch size 18 inch |
| 634 | STAINLESS STEEL PIPING (GR. SS 400) JOINTS Transportation of all piping items from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches; anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles, rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, reinforcement pads, earthing stripwherever required; welding prefabricated shoes and supports (including alignment) as per the drawings, including preparation of small bore isometric upto 1.5 inch NB, specifications, codes etc. and as per theinstructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables a nd labour etc. to complete the work in all respects including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fa brication as directed by the Engineer-in-Charge. NOTE: 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. 4. Piping up to 40mm NB shall be fully TIG welded. Piping size 50mm NB & above, where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. 5. Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. |
| 635 | 15mm NB Sch upto 40 (TIG) |
| 636 | 15mmNB Sch more than 40 but upto 80(TIG) |
| 637 | 15mmNB Sch above 80 but upto 120(TIG) |
| 638 | 20mm NB Sch upto 40 (TIG) |
| 639 | 20mmNB Sch more than 40 but upto 80(TIG) |
| 640 | 20mmNB Sch above 80 but upto 120(TIG) |
| 641 | 25mm NB Sch upto 40 (TIG) |
| 642 | 25mmNB Sch more than 40 but upto 80(TIG) |
| 643 | 25mmNB Sch above 80 but upto 120(TIG) |
| 644 | 40mm NB Sch upto 40 (TIG) |
| 645 | 40mmNB Sch more than 40 but upto 80(TIG) |
| 646 | 40mmNB Sch above 80 but upto 120(TIG) |
| 647 | \"50 mm NB, Schedule upto 40 \" |
| 648 | \"50 mm NB, Schedule more than 40 but upto 80\" |
| 649 | \"80 mm NB, Schedule upto 40 \" |
| 650 | \"80 mm NB, Schedule more than 40 but upto 80\" |
| 651 | \"100 mm NB, Schedule upto 40 \" |
| 652 | \"100 mm NB, Schedule more than 40 but upto 80\" |
| 653 | \"150 mm NB, Schedule upto 40 \" |
| 654 | \"150 mm NB, Schedule more than 40 but upto 80\" |
| 655 | \"200 mm NB, Schedule upto 40 \" |
| 656 | \"200 mm NB, Schedule more than 40 but upto 80\" |
| 657 | \"250 mm NB, Schedule upto 40 \" |
| 658 | \"250 mm NB, Schedule more than 40 but upto 80\" |
| 659 | \"300 mm NB, Schedule upto 40 \" |
| 660 | \"300 mm NB, Schedule more than 40 but upto 80\" |
| 661 | PROVISION OF REINFORCEMENT PAD FOR SS 400 SERIES Transportation from owner\"s storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, gri nding, edge preparation as per theinstructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, pneumatic testing, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 662 | Branch size 2 inch |
| 663 | Branch size 3 inch |
| 664 | Branch size 4 inch |
| 665 | Branch size 6 inch |
| 666 | Branch size 8 inch |
| 667 | Branch size 10 inch |
| 668 | Branch size 12 inch |
| 669 | SALVAGING OF STAINLESS STEEL PIPING Cutting, Grinding, Bevelling and Welding of pipe ends ofSS pipes of different sizes, grades and thickness upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches as per instruction of the Engineer-in-Charge complete with supply of tools, tackles consumables labours and contractor\"s supervision. NOTE: 1.For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. 2.Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be pa id separately. |
| 670 | SS 300 |
| 671 | SS 400 |
| 672 | EXTRA FOR IBR GRADE STAINLESS STEEL PIPING (GR. SS 300) JOINTS Extra for IBR grade stainless steel piping (GR. SS 300) joints. For IBR piping jobs, the scope of contractor shall be liasoning with IBR authorities including approval of drawings / documents from IBR authorities and also getting the final approval of the job from IBR authorities including payment of any fee or charges to IBR authorities for this purpose. |
| 673 | 15 mm NB, Schedule upto 40 |
| 674 | 15 mm NB, Schedule more than 40 but upto 80 |
| 675 | 15 mm NB, Schedule above 80 but upto 120 |
| 676 | 20 mm NB, Schedule upto 40 |
| 677 | 20 mm NB, Schedule more than 40 but upto 80 |
| 678 | 20 mm NB, Schedule above 80 but upto 120 |
| 679 | 25 mm NB, Schedule upto 40 |
| 680 | 25 mm NB Schedule more than 40 but upto 80 |
| 681 | 25 mm NB, Schedule above 80 but upto 120 |
| 682 | 40 mm NB, Schedule upto 40 |
| 683 | 40 mm NB, Schedule more than 40 but upto 80 |
| 684 | 40 mm NB, Schedule above 80 but upto 120 |
| 685 | 50 mm NB, Schedule upto 40 |
| 686 | 50 mm NB, Schedule more than 40 but upto 80 |
| 687 | 50 mm NB, Schedule above 80 but upto 120 |
| 688 | 80 mm NB, Schedule upto 40 |
| 689 | 80 mm NB, Schedule more than 40 but upto 80 |
| 690 | 80 mm NB, Schedule above 80 but upto 120 |
| 691 | 100 mm NB, Schedule upto 40 |
| 692 | 100 mm NB, Schedule more than 40 but upto 80 |
| 693 | 100 mm NB, Schedule above 80 but upto 120 |
| 694 | 150 mm NB, Schedule upto 40 |
| 695 | 150 mm NB, Schedule more than 40 but upto 80 |
| 696 | 150 mm NB, Schedule above 80 but upto 120 |
| 697 | 200 mm NB, Schedule upto 40 |
| 698 | 200 mm NB, Schedule more than 40 but upto 80 |
| 699 | 200 mm NB, Schedule above 80 but upto 120 |
| 700 | 250 mm NB, Schedule upto 40 |
| 701 | 250 mm NB, Schedule more than 40 but upto 80 |
| 702 | 250 mm NB Schedule above 80 but upto 120 |
| 703 | FABRICATION AND ERECTION OF PIPE SUPPORT / PLATFORMS / DAVITS / STAIR CASE ETC. |
| 704 | DISMANTLING OF STRUCTURALS LIKE PIPE SUPPORT / STAIRWAY / DAVITS ETC. |
| 705 | HANDLING / ERECTION OF FABRICATED PIPES / COIL ASSEMBLIES |
| 706 | BENDING OF PIPES Bending of pipes: the job includes bending of pipes in the required curvature and supply of all tools, tackles, labour, and the supervision to complete the job as per and to the full satisfaction of the Engineer-in-Charge. |
| 707 | 15 mm NB |
| 708 | 20 mm NB |
| 709 | 25 mm NB |
| 710 | 40 mm NB |
| 711 | 50 mm NB |
| 712 | 80 mm NB |
| 713 | 100 mm NB |
| 714 | 150 mm NB |
| 715 | 200 mm NB |
| 716 | DYE PENETRATION TEST FOR PIPING WORKS Performance of dye penetration test including supply of all necessary materials, penetrant, developer etc. along with all equipment’s, labour, for carrying out the work as per specification and direction of engineer -in-charge at all elevations. Test has to be carried out in all metallurgy the test has to carry out on all schedules of pipes. |
| 717 | For Pipes (Per Inch Dia) |
| 718 | For Vessels / Tanks (Per Inch) |
| 719 | RADIOGRAPHY OF PIPING WORKS Performance of radiographic inspection on all type and sizing of piping/ pipe fittings in position at all heights inclusive of providing sources, film, chemicals, and all necessary equipment, consumables etc. complete in all respect as per specification and instruction of the Engineer-in-Charge. |
| 720 | For Pipes (Per Inch Dia) |
| 721 | For Vessel/ tanks etc. (Per Inch) |
| 722 | HYDROTESING OF PIPING WORKS Hydrostatic testing of pipelines at the specified pressure including blinding/deblinding, fabrication and fixing of testing connections, pressure gauge installation. Hose pipe connection and making all other arrangements as required and dewatering, flushing and boxing up after fixing proper gaskets with supply of all labour, tools andtackles, instruments and instruction of the Engineer-in-Charge. The job has to be carried out at all elevations. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 723 | 15 mm |
| 724 | 20 mm |
| 725 | 25 mm |
| 726 | 40 mm |
| 727 | 50 mm |
| 728 | 80 mm |
| 729 | 100 mm |
| 730 | 150 mm |
| 731 | 200 mm |
| 732 | 250 mm |
| 733 | 300 mm |
| 734 | 350 mm |
| 735 | 400 mm |
| 736 | 450 mm |
| 737 | 500 mm |
| 738 | 550 mm |
| 739 | 600 mm |
| 740 | 700 mm |
| 741 | 750 mm |
| 742 | PNEUMATIC TESTING OF PIPING Pneumatic test of pipe lines surface to identify leaks after cleaning the surface with wire brush, air jet etc. including all connected jobs of blinding, deblinding etc. and all preparatory jobs as required with all tools, tackles, consumables, air compressor, vacuum box and all other as directed by the Engineer-in-Charge. The job has to be executed at all elevations. Note: Unit of measurement \"EA\" is to be read as \" Metre\" |
| 743 | 15 mm |
| 744 | 20 mm |
| 745 | 25 mm |
| 746 | 40 mm |
| 747 | 50 mm |
| 748 | 80 mm |
| 749 | 100 mm |
| 750 | 150 mm |
| 751 | 200 mm |
| 752 | 250 mm |
| 753 | 300 mm |
| 754 | 350 mm |
| 755 | 400 mm |
| 756 | 450 mm |
| 757 | 500 mm |
| 758 | 600 mm |
| 759 | 700 mm |
| 760 | 750 mm |
| 761 | 800 mm |
| 762 | 900 mm |
| 763 | 1050 mm |
| 764 | 1100 mm |
| 765 | 1200 mm |
| 766 | 1300mm |
| 767 | 1400mm |
| 768 | 1500mm |
| 769 | 1600mm |
| 770 | FIXING / REMOVAL OF FLANGES / BLIND FLANGES OF RATING UPTO 300# Opening / fixing etc. of flanges / blind flanges / spool pieces at the two flange joint (rating upto 300#) as and when required for elbow reversing, wedge opening etc. or any other job including handling of flanges and preparation of gaskets from the sheet including tools and tackles, consumables, supervision etc. and as per direction of the Engineer-in-Charge. |
| 771 | 15 mm |
| 772 | 20 mm |
| 773 | 25 mm |
| 774 | 40 mm |
| 775 | 50 mm |
| 776 | 80 mm |
| 777 | 100 mm |
| 778 | 150 mm |
| 779 | 200 mm |
| 780 | 250 mm |
| 781 | 300 mm |
| 782 | 350 mm |
| 783 | 400 mm |
| 784 | 450 mm |
| 785 | 500 mm |
| 786 | 600 mm |
| 787 | 700 mm |
| 788 | 750 mm |
| 789 | 800 mm |
| 790 | 900 mm |
| 791 | 1050 mm |
| 792 | 1100 mm |
| 793 | 1200 mm |
| 794 | 1300mm |
| 795 | 1400mm |
| 796 | 1500mm |
| 797 | 1600mm |
| 798 | FIXING / REMOVAL OF FLANGES / BLIND FLANGES OF RATING MORE THAN 300# AND UPTO 600# Opening / fixing etc. of flanges / blind flanges / spool pieces at the two flange joint (rating more than 300# and upto 600#) as and when required for elbow reversing, wedge opening etc. or any other job including handling of flanges and preparation of gaskets from the sheet including tools and tackles, consumables, supervision etc. and as per direction of the Engineer-in-Charge. |
| 799 | 15 mm |
| 800 | 20 mm |
| 801 | 25 mm |
| 802 | 40 mm |
| 803 | 50 mm |
| 804 | 80 mm |
| 805 | 100 mm |
| 806 | 150 mm |
| 807 | 200 mm |
| 808 | 250 mm |
| 809 | 300 mm |
| 810 | 350 mm |
| 811 | 400 mm |
| 812 | 450 mm |
| 813 | 500 mm |
| 814 | 600 mm |
| 815 | 700 mm |
| 816 | 750 mm |
| 817 | 800 mm |
| 818 | 900 mm |
| 819 | 1050 mm |
| 820 | 1100 mm |
| 821 | 1200 mm |
| 822 | 1300mm |
| 823 | 1400mm |
| 824 | 1500mm |
| 825 | 1600mm |
| 826 | FIXING / REMOVAL OF FLANGES / BLIND FLANGES OF RATING MORE THAN 600# Opening / fixing etc. of flanges / blind flanges / spool pieces at the two flange joint (rating more than 600#) as and when required for elbow reversing, wedge opening etc. or any other job including handling of flanges and preparation of gaskets from the sheet including tools and tackles, consumables, supervision etc. and as per direction of the Engineer-in-Charge. |
| 827 | 15 mm |
| 828 | 20 mm |
| 829 | 25 mm |
| 830 | 40 mm |
| 831 | 50 mm |
| 832 | 80 mm |
| 833 | 100 mm |
| 834 | 150 mm |
| 835 | 200 mm |
| 836 | 250 mm |
| 837 | 300 mm |
| 838 | 350 mm |
| 839 | 400 mm |
| 840 | 450 mm |
| 841 | 500 mm |
| 842 | 600 mm |
| 843 | 700 mm |
| 844 | 750 mm |
| 845 | 800 mm |
| 846 | 900 mm |
| 847 | 1050 mm |
| 848 | 1100 mm |
| 849 | 1200 mm |
| 850 | 1300mm |
| 851 | 1400mm |
| 852 | 1500mm |
| 853 | 1600mm |
| 854 | EXTRA FOR FIXING / REMOVAL OF RTJ FLANGES / BLIND FLANGES Extra for opening / fixing etc. of RTJ flanges / blind flanges / spool pieces for lapping etc. |
| 855 | 15 mm |
| 856 | 20 mm |
| 857 | 25 mm |
| 858 | 40 mm |
| 859 | 50 mm |
| 860 | 80 mm |
| 861 | 100 mm |
| 862 | 150 mm |
| 863 | 200 mm |
| 864 | 250 mm |
| 865 | 300 mm |
| 866 | 350 mm |
| 867 | 400 mm |
| 868 | 450 mm |
| 869 | 500 mm |
| 870 | 600 mm |
| 871 | 700 mm |
| 872 | 750 mm |
| 873 | 800 mm |
| 874 | 900 mm |
| 875 | 1050 mm |
| 876 | 1100 mm |
| 877 | 1200 mm |
| 878 | 1300mm |
| 879 | 1400mm |
| 880 | 1500mm |
| 881 | 1600mm |
| 882 | HEAT TREATMENT Heat treatment of shop fabricated for already installed piping / static equipment etc. for joints or other operations wherever required. Heating to be carried out in a furnace or by using an electric resistance or induction heating equipment ensuring uniform temperature attainment at all points of the portion being heat-treated. The portion under heat treatment shall be wrapped suitably under insulation to avoid any harmful temperature gradient. The temperature thus attainted in the portion under heat treatment shall be recorded by means of thermocouples, pyrometer and an automatic temperature recorders suitably calibrated should be employed. The calibration chart of each recorder along with hardness test results shall be submitted to the Engineer-in-Charge for approval. The details of heat treatment such as heating rate, soaking temperature pause period and cooling rate etc. to be carried out as per relevant standards / code as instructed by the Engineer-in-Charge. |
| 883 | For Pipes (Per Inch Dia) |
| 884 | For Vessel & Tanks |
| 885 | FABRICATION OF PLATE FLANGES Fabrication of plate flanges for the given plate and shifting of material for store to work place and fabricating as per drawing and instruction of Engineer-in-Charge. |
| 886 | Upto size Dia 50 mm |
| 887 | Above Dia 50 mm and up to Dia 100 mm |
| 888 | Above Dia 100 mm and up to Dia 200 mm |
| 889 | Above Dia 200 mm and up to Dia 300 mm |
| 890 | Above Dia 300 mm and up to Dia 400 mm |
| 891 | Above Dia 400 mm and up to Dia 500 mm |
| 892 | Above Dia 500 mm and up to Dia 600 mm |
| 893 | SUPPORT PAD WELDING OF PIPES The job involves transportation of all items including all types of structures, pipes etc. from owner\"s storage point to work site and / or prefabrication yard and welding including cutting / grinding / edge preparing and required testing to prove soundness of welding with supply of all consumables, manpower, tools as per technical specification and direction and satisfaction of the Engineer-in-Charge. |
| 894 | For Pipe Dia up to 25mm |
| 895 | For pipe Dia 40 mm |
| 896 | For pipe Dia 50 mm |
| 897 | For pipe Dia 80 mm |
| 898 | For pipe Dia 100 mm |
| 899 | For pipe Dia 150 mm |
| 900 | For pipe Dia 200 mm |
| 901 | For pipe Dia 250 mm |
| 902 | For pipe Dia 300 mm |
| 903 | For pipe Dia 350 mm |
| 904 | For pipe Dia 400 mm |
| 905 | For pipe Dia 450 mm |
| 906 | For pipe Dia 500 mm |
| 907 | FABRICATION OF STRAINER The job includes fabrication of strainer by cutting, bending, forming of strainer frame and fixing of SS wire mesh by tying, stitching and welding etc. and grinding / smoothening the same, complete in all respect as per specification, drawing and instruction of En gineer-in-Charge. |
| 908 | FABRICATION OF STRAINER: Dia - 40 mm |
| 909 | FABRICATION OF STRAINER: Dia - 50 mm |
| 910 | FABRICATION OF STRAINER: Dia - 80 mm |
| 911 | FABRICATION OF STRAINER: Dia - 100 mm |
| 912 | FABRICATION OF STRAINER: Dia - 150 mm |
| 913 | FABRICATION OF STRAINER: Dia - 200 mm |
| 914 | FABRICATION OF STRAINER: Dia - 250 mm |
| 915 | FABRICATION OF STRAINER: Dia - 300 mm |
| 916 | STRAINER CLEANING The job includes opening of flange joints / cover flange for strainer, removal of filter / strainer from position, cleaning of strainer and its internals and finally boxing up with new gaskets supplied by IOCL and as per the instruction of Engineer-In-Charge. The job also includes hot bolting, area cleaning etc., as per requirement and complete the job in all respects with supply of all tools and tackles, labour and supervision as per instructions of Engineer-in-charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. |
| 917 | STRAINER CLEANING Up to Dia 40 mm |
| 918 | STRAINER CLEANING Above Dia 40 mm and up to to Dia 80 mm |
| 919 | STRAINER CLEANING Above Dia 80 mm and up to to Dia 150 mm |
| 920 | STRAINER CLEANING Above Dia 150 mm and up to to Dia 300 mm |
| 921 | STRAINER CLEANING Above Dia 300 mm and up to to Dia 600 mm |
| 922 | STRAINER CLEANING Above Dia 600 mm and up to to Dia 900 mm |
| 923 | STRAINER CLEANING Above Dia 900 mm and up to to Dia 1200 mm |
| 924 | STRAINER CLEANING Above Dia 1200 mm and up to Dia 1600 mm |
| 925 | DISMANTLING OF EQUIPMENT (INCLUDING HEAVY EQUIPMENT CHARGES) The job involves removal of existing equipment along with base frame/ support plate, insulation etc. unfastening, dismantling and transporting of all types of equipment from all elevations such as vessels, heat-exchangers, pumps, mixers etc. with all care to avoid any damage to equipment to the scrapyard/ project stores/ main stores/ designated place with all connected structural, various fittings, instruments installed on the equipment. Job also includes supplying of all types of tools, tackles, lifting arrangements, cranes, tractor trolley and equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 926 | DISMANTLING OF EQUIPMENT (INCLUDING HEAVY EQUIPMENT CHARGES) |
| 927 | INSTALLATION OF ROTATING EQUIPMENT (PUMP/ MIXER/ COMPRESSOR/ TURBINE ETC.)(INCLUDING HEAVY EQUIPMENT CHARGES) Transportation of rotating equipment with drives (including all types of pumps/ mixers/ compressors/ turbines etc.) and accessories from owner\"s storage points to worksite, assembly of parts/ sub-assemblies, installation of base plates for foundations, placing the equipment on prepared foundations, levelling with machined and tapered metallic wedges and tack welding grouting, carrying out alignment, trial runs and start up runs and providing manpower for testing, rectifying and defect and completion of works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of labour, tools, tackles, lifting arrangements, heavy equipment, machineries all consumables to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 928 | INSTALLATION OF ROTATING EQUIPMENT (PUMP/ MIXER/ COMPRESSOR/ TURBINE ETC.)(INCLUDING HEAVY EQUIPMENT CHARGES) |
| 929 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS UPTO 5 MT (INCLUDING HEAVY EQUIPMENT CHARGES) Transportation of vessel/ columns/ filters/ drums etc. from owner\"s storage point to worksite, assembly of parts, sub-assemblies (including internals), erection at all elevations, aligning, tightening of bolts, grouting, cleaning, hydrotesting and flushing by water, draining, drying by compressed air and installation of all mountings and completing the works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements,heavy equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 930 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS UPTO 5 MT (INCLUDING HEAVY EQUIPMENT CHARGES) |
| 931 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. UPTO 5 MT (INCLUDING HEAVY EQUIPMENT CHARGES) Transportation of the exchangers from owner\"s storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including earthing protection by way of fixing earthing strips and electrodes, anodes as per specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements, heavy equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 932 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. UPTO 5 MT (INCLUDING HEAVY EQUIPMENT CHARGES) |
| 933 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 5 MT AND UPTO 10 MT (INCLUDING HEAVY EQUIPMENT CHARGES) Transportation of vessel/ columns/ filters/ drums etc. from owner\"s storage point to worksite, assembly of parts, sub-assemblies (including internals), erection at all elevations, aligning, tightening of bolts, grouting, cleaning, hydrotesting and flushing by water, draining, drying by compressed air and installation of all mountings and completing the works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements, heavy equipment, machineries all consumables and labour to complete the job in a workman like manner,area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 934 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 5 MT AND UPTO 10 MT (INCLUDING HEAVY EQUIPMENT CHARGES) |
| 935 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 5 MT AND UPTO 10 MT(INCLUDING HEAVY E QUIPMENT CHARGES) Transportation of the exchangers from owner\"s storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including earthing protection by way of fixing earthing strips and electrodes, anodes as per specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements, heavy equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 936 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 5 MT AND UPTO 10 MT(INCLUDING HEAVY E QUIPMENT CHARGES) |
| 937 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 10 MT AND UPTO 20 MT (INCLUDING HEAVY EQUIPMENT CHARGES) Transportation of vessel/ columns/ filters/ drums etc. from owner\"s storage point to worksite, assembly of parts, sub-assemblies (including internals), erection at all elevations, aligning, tightening of bolts, grouting, cleaning, hydrotesting and flushing by water, draining, drying by compressed air and installation of all mountings and completing the works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements, heavy equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 938 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 10 MT AND UPTO 20 MT (INCLUDING HEAVY EQUIPMENT CHARGES) |
| 939 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 10 MT AND UPTO 20 MT(INCLUDING HEAVY EQUIPMENT CHARGES) Transportation of the exchangers from owner\"s storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including earthing protection by way of fixing earthing strips and electrodes, anodes as per specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements, heavy equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 940 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 10 MT AND UPTO 20 MT(INCLUDING HEAVY EQUIPMENT CHARGES) |
| 941 | DISMANTLING OF EQUIPMENT (EXCLUDING HEAVY EQUIPMENT CHARGES) The job involves removal of existing equipment along with base frame/ support plate, insulation etc. unfastening, dismantling and transporting of all types of equipment from all elevations such as vessels, heat-exchangers, pumps, mixers etc. with all care to avoid any damage to equipment to the scrapyard/ project stores/ main stores/ designated place with all connected structural, various fittings, instruments installed on the equipment.Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 942 | DISMANTLING OF EQUIPMENT (EXCLUDING HEAVY EQUIPMENT CHARGES) The job involves removal of existing equipment along with base frame/ support plate, insulation etc. unfastening, dismantling and transporting of all types of equipment from all elevations such as vessels, heat-exchangers, pumps, mixers etc. with all care to avoid any damage to equipment to the scrapyard/ project stores/ main stores/ designated place with all connected structural, various fittings, instruments installed on the equipment.Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 943 | INSTALLATION OF ROTATING EQUIPMENT (PUMP/ MIXER/ COMPRESSOR/ TURBINE ETC.) (EXCLUDING HEAVY EQUIPMENT CHARGES) Transportation of rotating equipment with drives (including all types of pumps/ mixers/ compressors/ turbines etc.) and accessories from owner\"s storage points to worksite, assembly of parts/ sub-assemblies, installation of base plates for foundations, placing the equipment on prepared foundations, levelling with machined and tapered metallic wedges and tack welding grouting, carrying out alignment, trial runs and start up runs and providing manpower for testing, rectifying and defect and completion of works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 944 | INSTALLATION OF ROTATING EQUIPMENT (PUMP/ MIXER/ COMPRESSOR/ TURBINE ETC.) (EXCLUDING HEAVY EQUIPMENT CHARGES) Transportation of rotating equipment with drives (including all types of pumps/ mixers/ compressors/ turbines etc.) and accessories from owner\"s storage points to worksite, assembly of parts/ sub-assemblies, installation of base plates for foundations, placing the equipment on prepared foundations, levelling with machined and tapered metallic wedges and tack welding grouting, carrying out alignment, trial runs and start up runs and providing manpower for testing, rectifying and defect and completion of works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 945 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS UPTO 10 MT (EXCLUDING HEAVY EQUIPMENT CHARGES) Transportation of vessel/ columns/ filters/ drums etc. from owner\"s storage point to worksite, assembly of parts, sub-assemblies (including internals), erection at all elevations, aligning, tightening of bolts, grouting, cleaning, hydrotesting and flushing by water, draining, drying by compressed air and installation of all mountings and completing the works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 946 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS UPTO 10 MT (EXCLUDING HEAVY EQUIPMENT CHARGES) |
| 947 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. UPTO 10 MT(EXCLUDING HEAVY EQUIPMENT CHARGES) Transportation of the exchangers from owner\"s storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including earthing protection by way of fixing earthing strips and electrodes, anodes as per specifications. Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 948 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. UPTO 10 MT(EXCLUDING HEAVY EQUIPMENT CHARGES) |
| 949 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 10 MT AND UPTO 20 MT (EXCLUDING HEAVY EQUIPMENT CHARGES) Transportation of vessel/ columns/ filters/ drums etc. from owner\"s storage point to worksite, assembly of parts, sub-assemblies (including internals), erection at all elevations, aligning, tightening of bolts, grouting, cleaning, hydrotesting and flushing by water, draining, drying by compressed air and installation of all mountings and completing the works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner,, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 950 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 10 MT AND UPTO 20 MT (EXCLUDING HEAVY EQUIPMENT CHARGES) |
| 951 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 10 MT AND UPTO 20 MT(EXCLUDING HEAVY EQUIPMENT CHARGES) Transportation of the exchangers from owner\"s storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including earthing protection by way of fixing earthing strips and electrodes, anodes as per specifications. Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 952 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 10 MT AND UPTO 20 MT(EXCLUDING HEAVY EQUIPMENT CHARGES) |
| 953 | INSTALLATION OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/MONITORS/ SAFETY VALVES ETC. Transportation of all types of flanged / RTJ valves, level troll, fire hydrant, monitor, gaskets, nut bolts etc. either from owner\"s storage point to workshop and/ or worksite. Installation at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenchesincluding assembly of valve accessories, cleaning of flanged faces, lapping of RTJ rings, providing new gasket (IOCL supplied) or cutting of new gasketsto proper size if required, placing the gaskets / RTJ ring properly, installation in position with correct direction, tightening of studs, providing earthing protection by way of fixing strips, complete the job in all respectas per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. and tightening of the gland to ensure zero leak including hot bolting wherever applicable. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 954 | For Valves (other than RTJ) |
| 955 | For RTJ Valves |
| 956 | REMOVAL OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/MONITORS/ SAFETY VALVES ETC. |
| 957 | REVISIONING OF BURNER BLOCK INCLUDING AIR REGISTER / DAMPER Removal of auxiliary connections to the burner, dropping of burner block and cleaning for preliminary inspection of burner assembly, revisioning of primary and secondary air registers, straightening of flapper if required and checking free movement of the system, cleaning the burners (oil, gas, pilot burners) by oil, steam etc., greasing and assembling the parts and fixing back to proper places and finally boxing up of total assembly and its auxiliary connections with proper alignment including alignment of burner assembly and other enabling arrangements for the job and complete the job in all respectas per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 958 | Burner block of weight upto 0.50 MT |
| 959 | Burner block of weight more than 0.50 MT |
| 960 | REVISIONING OF BURNER ASSEMBLY |
| 961 | REPLACEMENT OF FURNACE TUBE GUIDES, SLEEVES, CLAMPS ETC. |
| 962 | REPLACEMENT OF TUBE HANGERS & LOCKING BARS Debolting and removal of existing wall / roof tube hangers / locking bars (including hot job if any) and fixing back the repaired / new hangers in position as per the direction of the Engineer-in-Charge including alignment and replacement of locking pin,and complete the job in all respectas per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 963 | Replacement of tube hangers |
| 964 | Replacement of locking bars |
| 965 | REPLACEMENT OF STAINLESS STEEL U-CLAMPS INSIDE HEATERS |
| 966 | REPLACEMENT OF THERMOCOUPLE |
| 967 | OPENING AND BOXING UP OF FURNACE HEADER BOX COVERS, FURNACE COVERS ETC. Opening of header box covers by debolting, cleaning of all bends, opening of header plugs / furnace covers etc. and finally boxing up with proper gasket, packing, replacing defective bolt-nuts to ensure zero leak of joints and to facilitate inspection of bends / plugs etc. including minor repair of covers and hinges if any, replacement of defective header plugs, cleaning / lapping of header plugs etc. complete as per the directions and to the entire satisfaction of the Engineer-in-Charge. |
| 968 | Header Box Cover |
| 969 | Furnace manway cover/ convection door |
| 970 | Header Plug |
| 971 | Explosion door/ hinged stack cover |
| 972 | DISMANTLING & REFIXING OF DEAERATOR TRAYS OF CO-BOILER |
| 973 | REPLACEMENT OF DIFFUSER CONE |
| 974 | SCAPH REVISIONING, CLEANING & TESTING Manual air blowing and cleaning of scaph finned tubes, hydro testing and cleaning of scaph finned bundle and cutting of leaky tubes and plugging, testing and boxing up of manhole as instructed by the Engineer-in-Chargeincluding all labour, tools, tackles, consumables and supervision etc. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 975 | SCAPH cleaning & testing |
| 976 | REVISIONING OF SOOT BLOWER (LRSB & ROTARY) Opening of soot blower, removal from its position, lowering, dismantling the complete assembly, minor repairs, replacement jobs of required spare parts, assembling, fixing in position and boxing up complete in all respect with all consumables, tools, manpower as directed by the Engineer-in-Charge. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 977 | LRSB |
| 978 | Rotary |
| 979 | OPENING & BOXING OF REACTOR, REGENERATOR, ORIFICE CHAMBER MANHOLES IN FCC/RFCC/INDMAX The job involves mobilisation of manpower, tools and tackles to all the necessary technological platforms at all heights, opening of manhole covers using the required tools/ torque wrenches, cleaning of gasket surfaces of manhole flanges and blinds, re-fixing of manhole covers after completion of all activities, including fitting the gaskets/ ceramic tapes/ ceramic ropes, by uniform tightening of cross-wise fashion and final hot bolting of the manholes by application of the specified torques during/ after commissioning of the equipment. This shall also include provision of rope ladders inside the cyclones after opening of manholes for inspection. The entire activity shall be carried out as per the instruction of and to the satisfaction of the engineer-in-charge and in adherence to all safety norms and practices. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 980 | Dia of manholes upto 20 inches |
| 981 | Dia of manhole above 20 inches and upto 32 inches |
| 982 | Dia of manhole above 32 inches and upto 40 inches |
| 983 | Dia of manhole above 40 inches and upto 80 inches |
| 984 | Dia of manhole above 80 inches and upto 102 inches |
| 985 | OPENING AND BOXING OF RISER BOTTOM ASSEMBLY |
| 986 | OPENING AND BOXING OF DFAH BURNER ASSEMBLY |
| 987 | MAINTENANCE OF SLIDE VALVES |
| 988 | MAINTENANCE OF REACTOR |
| 989 | BLINDING AND DEBLINDING OF VAPOUR LINE Removal of spectacle blind, insertion of blind in the vapours line simultaneously by use of chain pulley blocks and tightening the flange joints, finally deblinding in same manner by removal of blind and insertion of spectacle and boxing up of joints using proper rated gasket / fasteners and hot bolting as per requirement.Total job has to be carried out in the presence of skilled supervisor taking adequate safety precautions includingmaintaining steam purging and complete the job in all respectas per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately |
| 990 | FCC Reactor vapour line (28\") |
| 991 | FPU-I over head line (42\") |
| 992 | FPU-II over head line (48\") |
| 993 | REPLACEMENT OF CI CAPS Removal and lowering of old CI caps, lifting of new / repaired caps in position at an elevation of 75 to 85 metres and fixing the same as per specification, drawing and instruction of the Engineer-in-Charge including all enabling arrangements and miscellaneous welding if any and complete the job in all respect including all labour, tools, tackles, consumables and supervision etc. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately |
| 994 | DISMANTLING AND ERECTION OF PANEL / ROOF SEGMENTS IN BOILER / FURNACE ETC. |
| 995 | FABRICATION OF PANEL/ ROOF SEGMENTS IN FURNACE/ BOILERS ETC. |
| 996 | HEX MESH FIXING IN FCCU (ON NEW SURFACE) |
| 997 | HEX MESH REMOVAL & REFIXING IN FCCU (ON OLD SURFACE) |
| 998 | HEX MESH REMOVAL AND REFIXING IN REACTOR & RISER Operation of winch for jhula movement inside the Riser, removal of damaged hex mesh along with castable material from position by cutting, cleaning of old surface by chipping, grinding etc.Removal of coke / carbon deposited on surface by any means, transportation of new hex mesh from owner’s store to place of work inside Reactor, Riser etc., cutting the new hex mesh to the required size, forming in the correct shape fixing on old surface in position, tack welding, inspecting through Inspection and welding in position by approved welder using company’s approved procedure (UOP standard specification 3-25) with weld length (19mm + 19mm) in each pocket as per direction of Engineer-in-charge.Supply of all labour, tools and tackles, consumables etc. will be in contractor scope including removal of scrap and area cleaning. Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 999 | ECONOMISER, APH HOPPER, FD FAN DUCT, ID FAN SUCTION HOOD CLEANING |
| 1000 | STEAM DRUM CLEANING Opening of manhole of steam drum, fixing and removal of owner supplied wooden plugs in riser tube opening and providing pre-fabricated dummy plugs on downcomers, removal of its machinery/internals, manual cleaning with wire brush and fixing back machinery/internals and the manhole with proper rated gasket after cleaning of gasket faces as per the instructions of the Engineer-in-charge. Supply of all labour, tool and tackles, consumables etc. will be in the scope of contractor. |
| 1001 | Boiler capacity upto 20 tonnes |
| 1002 | Boiler capacity more than 40 tonnes but upto 80 tonnes |
| 1003 | Boiler capacity more than 20 tonnes but upto 40 tonnes |
| 1004 | Boiler capacity above 80 tonnes |
| 1005 | MUD DRUM CLEANING Opening of manhole of mud drum, removal of its machinery/ internals, manual cleaning with wire brush and fixing back machinery/ internals and the manhole with proper rated gasket after cleaning of gasket faces as per the instructions of the Engineer-in-charge. Supply of all labour, tool and tackles, consumables etc. will be in the scope of contractor. |
| 1006 | Boiler capacity upto 20 tonnes |
| 1007 | Boiler capacity more than 40 tonnes but upto 80 tonnes |
| 1008 | Boiler capacity more than 20 tonnes but upto 40 tonnes |
| 1009 | Boiler capacity above 80 tonnes |
| 1010 | REPAIR OF GAMA PLUG (IBR) |
| 1011 | MANHOLE OPENING AND CLOSING OF HRSG |
| 1012 | CLEANING OF OLD CONVOLUTION OF EXPANSION JOINT OF FCC/RFCC/INDMAX |
| 1013 | VBU FURNACE PLUG REMOVAL |
| 1014 | REPLACEMENT OF CO-BOILER TUBE |
| 1015 | SULPHUR BOOT / PLUG VALVE CLEANING Cleaning of sulphur boot by flame heating, poking and manual cleaning with wire brush, heating and making free the seized plug valve as per the instructions of Engineer-in-charge.Supply of labour, including the cutting and welding wherever reqd. consumables, tools and tackles etc. will be in contractor\"s scope including scrap removal and area cleaning. |
| 1016 | Sulphur boot |
| 1017 | Plug valve |
| 1018 | BBU REACTOR DISTRIBUTER PIPE CLEANING |
| 1019 | DECHOKING OF CW LINE / PRODUCT LINE Dechoking of CW line/product line by poking rod inside or any other means. This includes opening/ removal of spool piece of piping to be dechoked, removal of sludge/ hard deposits etc. by poking rod/ dechoking by steam or any other means and fixing / erecting the line in position after dechoking,including cutting and fixing suitable size as per instructions of Engineer-in-charge including supply of all labour, tools and tackles, machinery etc. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1020 | Dia up to 1 inch |
| 1021 | Dia 1½\" |
| 1022 | Dia 2\" |
| 1023 | Dia 4\" |
| 1024 | Dia 6\" |
| 1025 | Dia 8\" |
| 1026 | FLAME HEATING BRG, HUB AND FURNACE PLUG ETC. |
| 1027 | DEMISTER PAD REPLACEMENTS Removal of existing demister pad with frame after debolting / cold/ hot cutting, insertion and fixing of new demister pad with frame as per instruction of the Engineer-in-Charge. This job includes transportation of new pad to the work site, depositing the old pad at owner\"s storage point, minor hot job if any for replacement as per site conditions, enabling necessary arrangements and complete job in all respect as per instruction of Engineer-in-charge including supply of all tools and tackles, machinery, labour, consumables etc. |
| 1028 | Demister size upto 1m dia |
| 1029 | Demister size above 1m and up to 2mdia |
| 1030 | Demister size above 2m and up to 3mdia |
| 1031 | Demister size above 3m and up to 4mdia |
| 1032 | Demister size above 4m dia |
| 1033 | REVISIONING OF DAMPER PLATE |
| 1034 | REVISIONING OF EXPLOSION DOOR |
| 1035 | REVISIONING OF PEEP HOLES |
| 1036 | FABRICATION OF DEMISTER PAD |
| 1037 | HOSE CONNECTION AND DISCONNECTION JOB Hose connection and disconnection job involves transportation of hoses from the owner\"s storage to worksite, opening the roll and laying the hose, cutting if required, joining them properly, connection of ends to specified locations/ equipment/ supply points as per Production requirement, tying the hose wherever required, opening of end connections and removal of hose after job completion, rolling the same and shifting to scrap yard/ storage point as per direction of EIC. The job also covers lowering, lifting, handling of hoses, area preparation, area cleaning and compliance to all safety norms and work permit systems. Note: The rates shall be applicable for working and connection at all elevation. The hoses, clamps and bolts shall be supplied by IOCL free of charge. This item shall be operative only if hose connection/ disconnection is required by Production/ Maintenance and is not related to execution of other item. Only hose connection or dis-connection shall be treated as half activity. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1038 | WATER WASHING OF FURNACE (CONVECTION ZONE) Water washing of convection zone studded tubes by using water jet with caustic solution after completely covering all other zones by means of tarpauline and by providing proper drainage so as to avoid any damage to the refractory and to guide the water outside and offering for inspection at two stages i.e. just after provision of tarpauline, hose pipes, consumables, tools and tackles, etc. and removal of the covers after cleaning job is over and to the complete satisfaction of the engineer-in-charge (tarpauline will be supplied by IOCL as free issue material. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1039 | Approx. area of convection section 25 M X 1.8 M. |
| 1040 | Approx. area of convection section 20 M X 1.8 M. |
| 1041 | Approx. area of convection section 15 M X 1.0 M. |
| 1042 | Approx. area of convection section 5 M X 2 M. |
| 1043 | HYDRO-TESTING OF HYDRO-CARBON & SUPER HEATER COILS Job involves making all necessary arrangements for hydro-test of one complete pass/ loop of hydrocarbon coil, super heater coil etc. including blinding and de-blinding of the flanged joints connected with the respective passes, connection of water hose, testing pump etc. pressurising the system as per the direction of engineer-in-charge and offering for inspection (IBR/ Non-IBR). Job also includes all auxiliary arrangements, depressurisation/ draining of system after hydro-test and complete job in all respect as per instruction of Engineer-in-charge including supply of all tools and tackles, machinery, labour, consumables etc. Note: 1. In case of any leakage observed during hydrotest rehydrotesting shall be carried out after completion of repair job etc. at no extra cost. 2. The necessary co-ordination with IBR authorities is under owner\"s scope. 3. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1044 | Upto the length of 20 M. |
| 1045 | Upto the length of 10 M. |
| 1046 | Upto the length of 7 M. |
| 1047 | STACK DAMPER SHUT OFF BLADE REVISIONING |
| 1048 | VAPOUR LINE BLINDING AND DEBLINDING |
| 1049 | CLEANING/ REPLACEMENT OF FILTER |
| 1050 | OVERHAULING AND REVISIONING OF AGITATOR The job includes decoupling, dismantling, opening, internal inspection, replacement / rectification, boxing up, installation at base, coupling etc. for agitators, e.g., caustic, sulphuric acid, hydrogen peroxide, alum, dope, urea, nutrient, dolomite soda ash etc. of all sizes. All tools, tackles, advanced tools, manpower and other resources to execute the job are in the scope of the vendor. After completion of work the area is to be cleaned and scrap materials are to be removed to scrapyard as per direction and entire satisfaction of the Engineer-in-charge. Note: Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1051 | APH GATE OPENING AND CLOSING The job includes opening of APH gate of ID fan, FD fan, furnace, reformer etc. APH gate is of any type and size. The job is to be carried out at any location and height / elevation. Cleaning is to be carried out and APH gate is to be boxed-up with new gasket, if required. The rate is for both opening and boxing-up. All tools, tackles, advanced tools, manpower and other resources to execute the job are in the scope of the vendor. After completion of work the area is to be cleaned and scrap materials are to be removed to scrapyard as per direction and entire satisfaction of the Engineer-in-charge. Note: For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1052 | HEAT EXCHANGER REVISIONING / TESTING(SINGLE UNIT HAVING 151 TO 300 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1053 | Blinding and Deblinding, Fixing, Dismantling of Piping |
| 1054 | Blinding and deblinding, in case of RTJ Flange |
| 1055 | Channel box opening & box-up (only in case of bundle pulling out) |
| 1056 | Bundle pulling and insertion |
| 1057 | Bundle cleaning from inside, outside & shell cleaning |
| 1058 | Ring test |
| 1059 | Floating head test |
| 1060 | Cover test |
| 1061 | Individual tube testing |
| 1062 | HEAT EXCHANGER REVISIONING / TESTING (SINGLE UNIT HAVING 301 to 600 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1063 | Blinding and deblinding,fixing, dismantling of piping |
| 1064 | Blinding and deblinding, in case of RTJ Flange |
| 1065 | Channel box opening & box-up (only in case of bundle pulling out) |
| 1066 | Bundle pulling and insertion |
| 1067 | Bundle cleaning from inside, outside & shell cleaning |
| 1068 | Ring test |
| 1069 | Floating head test |
| 1070 | Cover test |
| 1071 | Individual tube testing |
| 1072 | HEAT EXCHANGER REVISIONING/ TESTING (SINGLE UNIT HAVING601 TO 900 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1073 | Blinding and deblinding,fixing, dismantling of piping |
| 1074 | Blinding and deblinding, in case of RTJ Flange |
| 1075 | Channel box opening & box-up (only in case of bundle pulling out) |
| 1076 | Bundle pulling and insertion |
| 1077 | Bundle cleaning from inside, outside & shell cleaning |
| 1078 | Ring test |
| 1079 | Floating head test |
| 1080 | Cover test |
| 1081 | Individual tube testing |
| 1082 | DECHOKING OF HEAT EXCHANGER TUBES Dechoking of Heat exchanger tubes by poking rod inside tube and removing hard deposits and complete the job in all respectas per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. |
| 1083 | Dia above 10 mm and up to Dia 15 mm tubes |
| 1084 | Dia above 15 mm and up to Dia 20 mm tubes |
| 1085 | Dia above 20 mm and up to Dia 25 mm tubes |
| 1086 | Dia above 25 mm and up to Dia 40 mm tubes |
| 1087 | Dia above 40 mm and up to Dia 50 mm tubes |
| 1088 | AIR COOLER / INTER COOLER / AFTER COOLER REVISIONING AND TESTING Blinding-deblinding, inlet/ outlet piping spool removal and refixing, cover opening, cleaning and boxing up on both sides, individual tube testing and plugging, hydraulic cover testing by opening of flanges, inside tube cleaning as per instructions of Engineer-in-charge including all labour, tools and tackles, consumables, supervision etc., scrap removal and complete area cleaning.. In case any repeat test or any single test among the above is required to be done, the payment will be made as below. Note: Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately. |
| 1089 | Blinding and deblinding |
| 1090 | Cover opening |
| 1091 | Tube cleaning of bundle |
| 1092 | Tube Bundle testing and plugging |
| 1093 | Cover box-up & testing |
| 1094 | AIR COOLER / INTER COOLER / AFTER COOLER REVISIONING AND TESTING (MORE THAN 100 TUBES) Blinding-deblinding, inlet/ outlet piping spool removal & refixing, cover opening, cleaning and boxing up on both sides, indiv idual tube testing and plugging, hydraulic cover testing by opening of flanges, inside tube cleaning as per instructions of Engineer-in-charge including all labour, tools and tackles, consumables, supervision etc., scrap removal and complete area cleaning.. In case any repeat test or any single test among the above is required to be done, the payment will be made as below. Note: Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately. |
| 1095 | Blinding and deblinding |
| 1096 | Cover opening |
| 1097 | Tube cleaning of bundle |
| 1098 | Tube Bundle testing and plugging |
| 1099 | Cover box-up & testing |
| 1100 | SALVAGING OF TUBESHEETS AND BAFFLES Job includes area preparation for hot job, taking hot permit, (if required) etc. gas cutting of tubes, or pull out the tubes using pullers at the predetermined places, without damaging the tube sheets, baffle plates or tie rods etc. removing tubes from tube sheet and baffle plates, depositing and stacking the same at the area earmarked, cleaning the area including supply of all tools tackles, consumables, labours and contractor\"s supervision as directed by the Engineer-in-Charge. |
| 1101 | For Tubesheets (each hole of tubesheet) |
| 1102 | For Baffles (each hole of baffle) |
| 1103 | RETUBING AND EXPANDING Job includes getting all materials issued from owner’s storage point, shifting it to work site, unloading, stacking, handling and positioning, of tube sheets as per dimensions given in the drawing, holding with the help of required fixtures, clamps etc. placement of tie rod plates, baffle plates, maintain their verticality and distance as per drawings, inserting of tubes, expanding both the ends of each tube to the extent as specified by inspection authority, facilitating stage inspection by inspection authority and carry out necessary rectification as recommended including rectifying roll leak during testing including supply of tools, tackles, including tube expander, drive, etc. consumables and contractor\"s supervision as directed by the Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1104 | RETUBING AND EXPANDING |
| 1105 | HYDROBLAST CLEANING OF EQUIPMENT WITH CONTRACTOR\"S MACHINE Cleaning of heat exchanger/ air fin cooler tube bundle. Supply on hire hydrodynamic water jet equipment / machine, electrical/ driven having adequate jet pressure inclusive ofspin jet and all other required nozzles, pumps, drives, lancers, hoses, complete with its accessories, operating crew, labour and cleaning heat exchanger tubes from inside as per direction of the Engineer-in-Charge on round the clock basis. The rate should be inclusive of F/H cover, shell cover, channel box and channel box cover cleaning and accessories of that specific heat exchanger (in position cleaning/ bundle in pulled out condition) the motor of hydrojetting M/c should be flame proof. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1106 | For tubes having less than or equal to 6m length (in position) |
| 1107 | For tubes having length more than 6m and upto 9m (in position) |
| 1108 | For tubes having less than or equal to 6m length (bundle pulled out condition) |
| 1109 | For tubes having length more than 6m and upto 9m(bundle pulled out condition) |
| 1110 | HYDROBLAST CLEANING OF EQUIPMENT WITH OWNER\"S MACHINE Operation and running maintenance of owner\"s hydro jetting pump, power lance and / or flex lance to clean the inside of tubes of tube bundle in position / bundle pulled out condition, in which all the fast wearing parts of power lance / flex lance like nozzles, packings, bushing, etc. shall be provided by contractor and any other spares parts like lances, waterscrew shall be provided by owner (IOCL). Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1111 | For tubes having less than or equal to 6m length (in position) |
| 1112 | For tubes having length more than 6m and upto 9m (in position) |
| 1113 | For tubes having less than or equal to 6m length (bundle pulled out condition) |
| 1114 | For tubes having length more than 6m and upto 9m(bundle pulled out condition) |
| 1115 | HEAT EXCHANGER REVISIONING/ TESTING (SINGLE UNIT HAVING UPTO 150 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1116 | Blinding and deblinding,fixing, dismantling of piping. |
| 1117 | Blinding and deblinding, in case of RTJ Flange. |
| 1118 | Channel box opening & box-up (only in case of bundle pulling out). |
| 1119 | Bundle pulling and insertion. |
| 1120 | Bundle cleaning from inside, outside & shell cleaning. |
| 1121 | Ring test. |
| 1122 | Floating head test. |
| 1123 | Cover test. |
| 1124 | Individual tube testing. |
| 1125 | HEAT EXCHANGER REVISIONING / TESTING(SINGLE UNIT HAVING 901 TO 1200 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1126 | Blinding and deblinding,fixing, dismantling of piping. |
| 1127 | Blinding and deblinding, in case of RTJ Flange. |
| 1128 | Channel box opening & box-up (only in case of bundle pulling out). |
| 1129 | Bundle pulling and insertion. |
| 1130 | Bundle cleaning from inside, outside & shell cleaning. |
| 1131 | Ring test. |
| 1132 | Floating head test. |
| 1133 | Cover test. |
| 1134 | Individual tube testing. |
| 1135 | HEAT EXCHANGER REVISIONING / TESTING(SINGLE UNIT HAVING 1201 TO 1500 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1136 | Blinding and deblinding,fixing, dismantling of piping. |
| 1137 | Blinding and deblinding, in case of RTJ Flange. |
| 1138 | Channel box opening & box-up (only in case of bundle pulling out). |
| 1139 | Bundle pulling and insertion. |
| 1140 | Bundle cleaning from inside, outside & shell cleaning. |
| 1141 | Ring Test. |
| 1142 | Floating Head Test. |
| 1143 | Cover Test. |
| 1144 | Individual Tube Testing. |
| 1145 | HEAT EXCHANGER REVISIONING / TESTING(SINGLE UNIT HAVING 1501 TO 1800 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1146 | Blinding and deblinding,fixing, dismantling of piping. |
| 1147 | Blinding and deblinding, in case of RTJ Flange. |
| 1148 | Channel box opening & box-up (only in case of bundle pulling out). |
| 1149 | Bundle pulling and insertion. |
| 1150 | Bundle cleaning from inside, outside & shell cleaning. |
| 1151 | Ring Test. |
| 1152 | Floating Head Test. |
| 1153 | Cover Test. |
| 1154 | Individual Tube Testing. |
| 1155 | HEAT EXCHANGER REVISIONING / TESTING(SINGLE UNIT HAVING 1801 TO 2400 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1156 | Blinding and deblinding,fixing, dismantling of piping. |
| 1157 | Blinding and deblinding, in case of RTJ Flange. |
| 1158 | Channel box opening & box-up (only in case of bundle pulling out). |
| 1159 | Bundle pulling and insertion. |
| 1160 | Bundle cleaning from inside, outside & shell cleaning. |
| 1161 | Ring Test. |
| 1162 | Floating Head Test. |
| 1163 | Cover Test. |
| 1164 | Individual Tube Testing. |
| 1165 | HEAT EXCHANGER REVISIONING / TESTING(SINGLE UNIT HAVING 2401 TO 3000 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1166 | Blinding and deblinding, fixing, dismantling of piping |
| 1167 | Blinding and deblinding, in case of RTJ Flange. |
| 1168 | Channel box opening & box-up (only in case of bundle pulling out). |
| 1169 | Bundle Pulling and Insertion. |
| 1170 | Bundle cleaning from inside, outside & shell cleaning. |
| 1171 | Ring Test. |
| 1172 | Floating Head Test. |
| 1173 | Cover Test. |
| 1174 | Repeated Ring Test. |
| 1175 | Individual Tube Testing. |
| 1176 | HEAT EXCHANGER REVISIONING / TESTING(SINGLE UNIT HAVING 3001 TO 4200 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1177 | Blinding and deblinding,fixing, dismantling of piping. |
| 1178 | Blinding and deblinding, in case of RTJ Flange. |
| 1179 | Channel box opening & box-up (only in case of bundle pulling out). |
| 1180 | Bundle pulling and insertion. |
| 1181 | Bundle cleaning from inside, outside & shell cleaning. |
| 1182 | Ring Test. |
| 1183 | Floating Head Test. |
| 1184 | Cover Test. |
| 1185 | Repeated Ring Test. |
| 1186 | Individual Tube Testing. |
| 1187 | HEAT EXCHANGER REVISIONING / TESTING(SINGLE UNIT HAVING 4200 TO 6000 TUBES) Ring Test, Floating Head Test, Cover Test, manual / steam cleaning of tube bundles from inside and outside as well as cleaning of shell and covers, blinding and deblinding, dismantling of pipes, shell cover opening & refixing, floating head cover opening & refixing, channel box opening and refixing (only in case of bundle pulling out), pulling and insertion of bundles as required as per instructions of Engineer-in-Charge, supply of all tools and tackles, labour, consumables, supervision etc. will be in the scope of contractor including scrap removal and area cleaning, cleaning of all covers and plug the leaky tubes, hot bolting as required if any and cutting of gaskets from sheet and offer for inspection as directed by Engineer-in-Charge. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1188 | Blinding and deblinding,fixing, dismantling of piping. |
| 1189 | Blinding and deblinding, in case of RTJ Flange. |
| 1190 | Channel box opening & box-up (only in case of bundle pulling out). |
| 1191 | Bundle Pulling and Insertion. |
| 1192 | Bundle cleaning from inside, outside & shell cleaning. |
| 1193 | Ring Test. |
| 1194 | Floating Head Test. |
| 1195 | Cover Test. |
| 1196 | Repeated Ring Test. |
| 1197 | Individual Tube Testing. |
| 1198 | LOWERING DOWN and RAISING OF TUBE BUNDLE/ SHELL COVER/ CHANNEL BOX/ FLOATING HEAD ETC. The job includes lowering down of tube bundle/ shell/ floating head/ shell cover/ channel box etc. from the Technological platform (at any level) to the ground floor for necessary maintenance job and raising up of above items to the position after completion of maintenance job, with all labours, tools and tackles, lifting arrangement etc. as per direction and entire satisfaction of the engineer-in-charge. Note: Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately. |
| 1199 | FOAM CLEANING OF EXTERIOR FIN FAN COOLER The job includes to and fro transportation of free issue material from owners storage point to work site, area cleaning, scrap removal to be done daily during job execution or after job completion as per the direction of engineer-in-charge.Cutting of gasket from sheet supplied by IOCL (if required), Opening and closing of all threaded capping, connection/ disconnection of steam, air, water, hoses etc., Arrange foam generator, foaming chemicals and give necessary water connections, Make necessary arrangements for collection and disposal of effluent, protection of fan and motor etc., Carryout foam cleaning of the fins of the cooler, Offer the cooler for inspection and obtain approval from Inspection/ Maintenance/ Process/ Operations Engineer, Dispose of the effluent at a designated location inside the refinery as advised by engineer-in-charge, Carryout housekeeping of the siteParty has to give guarantee of temperature gain by minimum 10° Celsius, Use Anemometer to find air flow velocity before and after completion of foam cleaning process. Note: Requirement of heavy equipment to be envisaged by Engineer in Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1200 | Foam Cleaning of Cooler |
| 1201 | Mobilization charges (Per Visit). |
| 1202 | SEAL WELDING OF EXCHANGER TUBE This includes Cleaning of Tube Sheet surface, Seal Welding by using TIG. Transportation of materials from owner\"s storage points to work site, grinding, edge preparation, welding using approved welding electrodes as per owners quality requirements as per the instructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, provision of air hose, area cleaning after completion of work, flushing wherever required, cleaning off all foreign materials etc. Proper safety arrangements for carrying out the job is under contractor\"s scope and the same has to be complied with as per the directions of the Engineer- in-Charge |
| 1203 | SEAL WELDING OF EXCHANGER TUBE - 20 MM |
| 1204 | SEAL WELDING OF EXCHANGER TUBE - 25 MM |
| 1205 | WELD DEPOSIT ON PITTED SURFACE Grinding / cleaning of pitted / corroded area and filling the pitted surface by weld deposit and grinding / smoothening the surface as required and complete the job in all respectas per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. |
| 1206 | CS weld deposit for vessel / heat exchanger / column etc. (upto 2.5mm depth) |
| 1207 | SS weld deposit (upto 2.5mm depth) |
| 1208 | Inconel weld deposit (upto 2.5mm depth) |
| 1209 | WELDING OF CS PLATES Transportation of all items including plates etc. from owner\"s storage point to work site and / or prefabrication yard and welding of CS plates including cutting / grinding / edge preparing and required testing to prove soundness of weld joint with supply of all consumables, manpower, tools & tackles, supervision as per technical specifications, drawings and complete the job in all respect as per direction of the Engineer-in-Charge. Note: Heat treatment and other NDT charges shall be paid extra. |
| 1210 | Upto 3mm thick |
| 1211 | Above 3mm & upto 5mm thick. |
| 1212 | Above 5mm & upto 6mm thick |
| 1213 | Above 6mm & upto 7mm thick |
| 1214 | Above 7mm & upto 9mm thick. |
| 1215 | Above 9mm & upto 11mm thick |
| 1216 | Above 11mm & upto 12.7mm thick |
| 1217 | Above 12.7mm & upto 15mm thick |
| 1218 | Above 15mm & upto 16mm thick. |
| 1219 | Above 16mm & upto 18 mm thick. |
| 1220 | Above 18mm & upto 20mm thick. |
| 1221 | Above 20 mm thick. |
| 1222 | WELDING OF SS / AS PLATES Transportation of all items including plates etc. from owner\"s storage point to work site and / or prefabrication yard and welding of SS / AS plates / structural etc. including cutting / grinding / edge preparing and required testing to prove soundness of weld joint with supply of all consumables, manpower, tools & tackles, supervision as per technical specifications, drawings and complete the job in all respect as per direction of the Engineer-in-Charge. Note: Heat treatment and other NDT charges shall be paid extra. |
| 1223 | Upto 3 mm thick alloy steel (P5) |
| 1224 | Above 3 mm & upto 5 mm thick alloy steel (P5) |
| 1225 | Upto 3 mm thick stainless steel (SS 300) |
| 1226 | Above 3 mm & upto 5 mm thick stainless steel (SS 300) |
| 1227 | Above 5 mm & upto 6 mm thick stainless steel (SS 300) |
| 1228 | Above6 mm & upto 7 mm thick stainless steel (SS 300) |
| 1229 | Above 7 mm & upto 9 mm thick stainless steel (SS 300) |
| 1230 | Above 9 mm & upto 11 mm thick stainless steel (SS 300) |
| 1231 | Above 11 mm & upto 12.7 mm thick stainless steel (SS 300) |
| 1232 | Above 12.7 mm & upto 15 mm thick stainless steel (SS 300) |
| 1233 | Upto 3 mm thick stainless steel (SS 400) |
| 1234 | Above 3 mm & upto 5 mm thick stainless steel (SS 400) |
| 1235 | Above 5 mm & upto 6 mm thick stainless steel (SS 400) |
| 1236 | Above6 mm & upto 7 mm thick stainless steel (SS 400) |
| 1237 | Above7 mm & upto 9 mm thick stainless steel (SS 400) |
| 1238 | Above9 mm & upto 11 mm thick stainless steel (SS 400) |
| 1239 | Above11 mm & upto 12.7 mm thick stainless steel (SS 400) |
| 1240 | Above 12.7 mm & upto 15 mm thick stainless steel (SS 400) |
| 1241 | CS / AS PLATE CUTTING Transportation of material from owner\"s storage point to work site, cutting of CS / AS plate by Gas/ grinding or any other means and complete the job in all respectas per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. |
| 1242 | 3mm thick |
| 1243 | 5mm thick |
| 1244 | 6mm thick |
| 1245 | 8mm thick |
| 1246 | 10mm thick |
| 1247 | 12mm thick |
| 1248 | 16 mm thick |
| 1249 | 18 mm thick. |
| 1250 | 20 mm thick. |
| 1251 | SS PLATE CUTTING Transportation of material from owner\"s storage point to work site, Cutting of SS plate by grinding or any other means and complete the job in all respectas per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. |
| 1252 | 3mm thick |
| 1253 | 5mm thick |
| 1254 | 6mm thick |
| 1255 | 8mm thick |
| 1256 | 10mm thick |
| 1257 | 12mm thick |
| 1258 | 14 mm thick |
| 1259 | FABRICATION / FIXING OF LUGS Transportation of fabricated clamp from store / stacking place to place of work, installation of clamp over leaky pipe including rubber pad and tightening will be done as per instruction of the Engineer-in-Charge. Supply of labour, consumables, tools and tackles, supervision etc. will be in the scope of contractor including scrap removal and area cleaning. |
| 1260 | CS Lugs |
| 1261 | SS Lugs |
| 1262 | CS Lugs |
| 1263 | SS Lugs |
| 1264 | COLD CUTTING OF BOLTS Cutting of bolts in position with hacksaw by cold cutting because of seized condition of bolts and nuts that can not be opened by ordinary means, as per instructions of the Engineer-in-Charge. Supply of consumables, labour, tools and tackles, equipment, supervision, area cleaning etc. will be in contractor\"s scope. |
| 1265 | Up to 12mm Dia Bolts |
| 1266 | Above 12mm & up to 16mm Dia Bolts |
| 1267 | Above 16mm & up to 20mm Dia Bolts |
| 1268 | Above 20mm & up to 24mm Dia Bolts |
| 1269 | Above 24mm & up to 30mm Dia Bolts |
| 1270 | Above 30mm & up to 32mm Dia Bolts |
| 1271 | Above 32mm & up to 36mm Dia Bolts |
| 1272 | Above 36mm & up to 42mm Dia Bolts |
| 1273 | GAS CUTTING OF BOLTS Cutting of CS / AS Bolts in position by means of gas cutting and complete the job in all respect as per instructions of the Engineer -in-Charge including supply of tools and tackles, labour, consumables, equipment, supervision, area cleaning, cut edge smoothening by grinding etc. |
| 1274 | Up to M-12mm Bolts |
| 1275 | Above M-12mm up to M-16mm Bolts |
| 1276 | Above M-16mm up to M-20mm Bolts |
| 1277 | Above M-20mm up to M-24mm Bolts |
| 1278 | Above M-24mm up to M-30mm Bolts |
| 1279 | Above M-30mm up to M-32mm Bolts |
| 1280 | Above M-32mm up to M-36mm Bolts |
| 1281 | Above M-36mm up to M-42mm Bolts |
| 1282 | HOT BOLTING OF FLANGE JOINT (RAISED FACE) UPTO RATING 300# Tightening of flange joints as well as heat exchanger joints in hot condition to arrest leak during operation as per instruction and guidance of the Engineer-in-Charge including all labour, consumables, tools and tackles, equipment etc. complete for rating upto 300#. |
| 1283 | 15 mm |
| 1284 | 20 mm |
| 1285 | 25 mm |
| 1286 | 40 mm |
| 1287 | 50 mm |
| 1288 | 80 mm |
| 1289 | 100 mm |
| 1290 | 150 mm |
| 1291 | 200 mm |
| 1292 | 250 mm |
| 1293 | 300 mm |
| 1294 | 350 mm |
| 1295 | 400 mm |
| 1296 | 450 mm |
| 1297 | 500 mm |
| 1298 | 600 mm |
| 1299 | 700 mm |
| 1300 | 900 mm |
| 1301 | 1050 mm |
| 1302 | 1100 mm |
| 1303 | 1200 mm |
| 1304 | HOT BOLTING OF FLANGE JOINT (RAISED FACE) RATING MORE THAN 300# BUT UPTO 600# Tightening of flange joints as well as heat exchanger joints in hot condition to arrest leak during operation as per instruction and guidance of the Engineer-in-Charge including all labour, consumables, tools and tackles, equipment etc. complete for rating more than 300# but upto 600#. |
| 1305 | 15 mm |
| 1306 | 20 mm |
| 1307 | 25 mm |
| 1308 | 40 mm |
| 1309 | 50 mm |
| 1310 | 80 mm |
| 1311 | 100 mm |
| 1312 | 150 mm |
| 1313 | 200 mm |
| 1314 | 250 mm |
| 1315 | 300 mm |
| 1316 | 350 mm |
| 1317 | 400 mm |
| 1318 | 450 mm |
| 1319 | 500 mm |
| 1320 | 600 mm |
| 1321 | 700 mm |
| 1322 | 750 mm |
| 1323 | 800 mm |
| 1324 | 900 mm |
| 1325 | 1050 mm |
| 1326 | 1100 mm |
| 1327 | 1200 mm |
| 1328 | HOT BOLTING OF FLANGE JOINT(RAISED FACE) RATING MORE THAN 600# Tightening of flange joints as well as heat exchanger joints in hot condition to arrest leak during operation as per instruction and guidance of the Engineer-in-Charge including all labour, consumables, tools and tackles, equipment etc. complete for rating more than 600#. |
| 1329 | 15 mm |
| 1330 | 20 mm |
| 1331 | 25 mm |
| 1332 | 40 mm |
| 1333 | 50 mm |
| 1334 | 80 mm |
| 1335 | 100 mm |
| 1336 | 150 mm |
| 1337 | 200 mm |
| 1338 | 250 mm |
| 1339 | 300 mm |
| 1340 | 350 mm |
| 1341 | 400 mm |
| 1342 | 450 mm |
| 1343 | 500 mm |
| 1344 | 600 mm |
| 1345 | 700 mm |
| 1346 | 750 mm |
| 1347 | 800 mm |
| 1348 | 900 mm |
| 1349 | 1050 mm |
| 1350 | 1100 mm |
| 1351 | 1200 mm |
| 1352 | HOT BOLTING OF RTJ FLANGE JOINT RATING UPTO 300# Tightening of RTJ joints in hot condition to arrest leak during operation as per instruction and guidance of the Engineer-in-Charge including all labour, consumables, tools and tackles, equipment etc. complete for rating upto 300#. |
| 1353 | 15 mm |
| 1354 | 20 mm |
| 1355 | 25 mm |
| 1356 | 40 mm |
| 1357 | 50 mm |
| 1358 | 80 mm |
| 1359 | 100 mm |
| 1360 | 150 mm |
| 1361 | 200 mm |
| 1362 | 250 mm |
| 1363 | 300 mm |
| 1364 | 350 mm |
| 1365 | 400 mm |
| 1366 | 450 mm |
| 1367 | 500 mm |
| 1368 | 600 mm |
| 1369 | 700 mm |
| 1370 | 750 mm |
| 1371 | 800 mm |
| 1372 | 900 mm |
| 1373 | 1050 mm |
| 1374 | 1100 mm |
| 1375 | 1200 mm |
| 1376 | HOT BOLTING OF RTJ JOINT RATING MORE THAN 300# BUT UPTO 600# Tightening of RTJ joints in hot condition to arrest leak during operation as per instruction and guidance of the Engineer-in-Charge including all labour, consumables, tools and tackles, equipment etc. complete for rating more than 300# but upto 600#. |
| 1377 | 15 mm |
| 1378 | 20 mm |
| 1379 | 25 mm |
| 1380 | 40 mm |
| 1381 | 50 mm |
| 1382 | 80 mm |
| 1383 | 100 mm |
| 1384 | 150 mm |
| 1385 | 200 mm |
| 1386 | 250 mm |
| 1387 | 300 mm |
| 1388 | 350 mm |
| 1389 | 400 mm |
| 1390 | HOT BOLTING OF RTJ JOINT RATING MORE THAN 600# Tightening of RTJ joints in hot condition to arrest leak during operation as per instruction and guidance of the Engineer-in-Charge including all labour, consumables, tools and tackles, equipment etc. complete for rating more than 600#. |
| 1391 | 15 mm |
| 1392 | 20 mm |
| 1393 | 25 mm |
| 1394 | 40 mm |
| 1395 | 50 mm |
| 1396 | 80 mm |
| 1397 | 100 mm |
| 1398 | 150 mm |
| 1399 | 200 mm |
| 1400 | 250 mm |
| 1401 | 300 mm |
| 1402 | 350 mm |
| 1403 | 400 mm |
| 1404 | BUFFING OF WELD JOINTS Job involves buffing and cleaning of total weld area of the vessel / column etc. using power brush. The job has to be completed in all respect to the entire satisfaction of the Engineer-in-Charge including all labour, tools, tackles, consumables and supervision etc. (each length of buffing will be up to width of 150 mm). |
| 1405 | CLEANING OF INTERNAL BORE OF PIPELINES Opening end fittings, jump bends, applying external heating, internal pressures (pneumatic/steam hydraulic), poker rods, hammering, jet blasting etc. for cleaning bore of jammed pipelines with out removing from the site and boxing up the end fittings with new gaskets and complete the job in all respectas per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. |
| 1406 | 15 mm |
| 1407 | 20 mm |
| 1408 | 25 mm |
| 1409 | 40 mm |
| 1410 | 50 mm |
| 1411 | 80 mm |
| 1412 | 100 mm |
| 1413 | 150 mm |
| 1414 | 200 mm |
| 1415 | 250 mm |
| 1416 | 300 mm |
| 1417 | CUTTING VARIOUS SIZES OF GASKETS Job involves trasportation of gasket sheets from stores/ storage location to gasket cutting die machine/ work site, cut the required quantities of gaskets with quality finish cut , and complete the job in all respectas per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. |
| 1418 | 100 mm |
| 1419 | 150 mm |
| 1420 | 200 mm |
| 1421 | 250 mm |
| 1422 | 300 mm |
| 1423 | 350 mm |
| 1424 | 400 mm |
| 1425 | 450 mm |
| 1426 | 500 mm |
| 1427 | 600 mm |
| 1428 | 700 mm |
| 1429 | 750 mm |
| 1430 | REPAIRS BY FILLET WELDING BY ELECTRODE Welding of pipe, plates with electrode for carrying out special repair job at any elevation in reactor, regenerator, orifice chamber which includes grinding, edge preparation, pre / post heating, of the job and welding by electrode in the form of fillet welding to complete the job in all respects, with all labour, tools, tackles, consumables will be in the scope of contractor including scrap removal and area cleaning and shifting to scrap yard / stores. Note: CS Plate rate for per meter is considered and divided by 3 to get rate for one run. AS Plate rate for per meter is considered and divided by 3 to get rate for one run. (Rate of P5 Plate) SS Plate rate for per meter is considered and divided by 3 to get rate for one run (Rate of 300 series) Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately. |
| 1431 | CS, upto 3 mm thickness |
| 1432 | CS, above 3 mm & upto 5 mm thickness |
| 1433 | CS, above 5 mm & upto 6 mm thickness |
| 1434 | CS, above 6 mm & upto 7 mm thickness |
| 1435 | CS, above 7 mm & upto 9 mm thickness |
| 1436 | CS, above 9 mm & upto 11 mm thickness |
| 1437 | CS, above 11 mm & upto 12.7 mm thickness |
| 1438 | CS, above 20 mm |
| 1439 | AS, upto 3 mm thickness (Rate of P1 plate) |
| 1440 | AS, above 3 mm & upto 5 mm thickness |
| 1441 | AS, above 5 mm & upto 6 mm thickness |
| 1442 | AS, upto 3mm thickness (Rate of P22 Plate) |
| 1443 | AS, Above 3 mm thickness &upto 5 mm thickness. |
| 1444 | AS, Above 5 mm & upto 6 mm thickness. |
| 1445 | AS, upto 3 mm thickness (Rate of P5 Plate). |
| 1446 | AS, Above 3 mm & upto 5 mm thickness. |
| 1447 | AS, Above 5 mm & upto 6 mm thickness. |
| 1448 | AS, upto 3 mm thickness (Rate of P9 Plate). |
| 1449 | AS, Above 3 mm & upto 5 mm thickness. |
| 1450 | AS, Above 5 mm & upto 6 mm thickness. |
| 1451 | SS, upto 3 mm thickness (SS 300 series) |
| 1452 | SS, above 3 mm & upto 5 mm thickness |
| 1453 | SS, above 5 mm & upto 6 mm thickness |
| 1454 | SS, Upto 3 mm thickness (Rate of SS 400 Series). |
| 1455 | SS, Above 3 mm & upto 5 mm thickness. |
| 1456 | SS, Above 5 mm & upto 6 mm thickness. |
| 1457 | SS, Above 6 mm & upto 7 mm thickness. |
| 1458 | SS, Above 7 mm & upto 9 mm thickness. |
| 1459 | SS, Above 9 mm & upto 11 mm thickness. |
| 1460 | SS, Above 11 mm & upto 12.7 mm thickness. |
| 1461 | SS, Above 12.7 mm & upto 15 mm thickness. |
| 1462 | REPLACEMENT OF GASKETS Job involves opening of all types of flanged joints, valve bonnet etc. by debolting, cold or gas cutting of fasteners, cleaning of flange face revisioning/ replacement of fasteners, providing proper rating of gaskets, and boxing up of flange joint. This also includes necessary capping / decamping of threaded joints, area cleaning, hot bolting etc. torque wrench if required shall be arranged by IOCL on returnable basis. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately. |
| 1463 | Up to 25 mm |
| 1464 | Above 25 mm to 80 mm |
| 1465 | Above 80 mm to 200 mm |
| 1466 | Above 200 mm to 350 mm |
| 1467 | Above 350 mm to 450 mm |
| 1468 | Above 450 mm to 600 mm |
| 1469 | Above 600 mm to 800 mm |
| 1470 | FABRICATION & FIXING OF FABRIC BELLOW The job involves removal of old fabric bellow from the expansion joint, cleaning of the bellow and fixing of new fabric bellow in position as per instruction of Engineer-in-charge including tools and tackles and all manpower. Supply of new fabric bellow shall be in the scope of IOCL. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately. |
| 1471 | TESTING & PLUGGING OF TUBES IN GLASS TUBE APH Testing for leak and plugging of tubes in Glass Tube APH using teflon plugs and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.Plugs shall be provided by IOCL. |
| 1472 | INCONEL FILLET WELDING Transportation of all materials from owner\"s storage point to work site and / or prefabrication yard and welding of CS/AS/SS/dissimilar material etc. including inconel pipe/ pipe fittings/ tubes/ plates/ structural etc. including cutting / grinding / cleaning/ edge preparing and required testing to prove soundness of weld joint with supply of all consumables, manpower, tools as per technical specification and direction of the Engineer-in-Charge. (Heat treatment and other NDT charges shall be paid extra). |
| 1473 | Up to 4 mm fillet thickness |
| 1474 | Above 4 to 6 mm fillet thickness |
| 1475 | Above 6 to 10 mm fillet thickness |
| 1476 | INCONEL BUTT WELDING Transportation of all materials from owner\"s storage point to work site and / or prefabrication yard and welding of CS/AS/SS/dissimilar material etc. including inconel pipe/ pipe fittings/ tubes/ plates/ structural etc. including cutting / grinding / cleaning/ edge preparing and required testing to prove soundness of weld joint with supply of all consumables, manpower, tools as per technical specification and direction of the Engineer-in-Charge. (Heat treatment and other NDT charges shall be paid extra). |
| 1477 | Up to 4 mm thickness |
| 1478 | Above 4 to 6 mm thickness |
| 1479 | Above 6 mm to 10 mm thickness |
| 1480 | OPENING AND BOXING UP OF MANHOLES The job involves opening of cover, man holes, by opening of bolts and nuts, cold/hot cutting of corroded fasteners, boxing up by using new and proper rating gasket after cleaning of gasket faces and complete the job in all respectas per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. |
| 1481 | Dia 8\" to 12\" |
| 1482 | Dia 12\" to 18\" |
| 1483 | Dia 18\" to 24\" |
| 1484 | Dia 24\" to 30\" |
| 1485 | Dia above 30\" |
| 1486 | STRIP LININGOF COLUMN, VESSEL The job includes removal of old strips and getting the material issued transportation to work and handling at site, fabrication of strips by cutting, drilling or by any other means to required sizes and bending to proper shape to suit the curvature of the vessel / column, edge preparation etc. cleaning and surface preparation of the shell, grinding weld build up on the pitted area, fixing and welding of the strips, D.P. testing of all weld joints and pneumatic testing of strips into segment of bridges (25mm x 10mm) at a pressure of 0.2 kg / sq. cm. the job includes all consumables and to be completed in all respect ready for commissioning as directed by Engineer-in-Charge. The length of the strip selected in the range of 600 to 1500 mm and width of 150 mm or less to suit the contour requirement. 10-mm drill holes to be made at a gap of 150 mm on the centreline of each strip which are to be plug welded. Three bead fillet butt method to be used for strip lining. Lining materials will be of 2 to 3 mm thick. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1487 | S.S. Lining |
| 1488 | Monel lining |
| 1489 | REMOVAL/ INSTALLATION OF TRAYS/ PACKING RINGS/ STRUCTURED PACKING The job includes getting the materials issued from stores, transportation to work site, mock up assembly and marking of individual elements at site, removal of tray deck plates, down comer, seal pan, packing rings etc. by debolting, cutting or by any other means without damaging the unit, lowering down them to ground and handling, placing, aligning and fixing with proper gaskets of all components of trays, down comer, seal pan, packing rings etc. with all consumables, tools, manpower to the entire satisfaction of Engineer-in-Charge. |
| 1490 | Removal of Packing Rings/ Rachig Rings |
| 1491 | Removal of Trays/ Down comer/ Structured packing |
| 1492 | Installation of Trays /Down comer/ Structured packing |
| 1493 | Installation of Packing Rings/ Rachig Rings |
| 1494 | MAINTENANCE OF VESSEL/ COLUMN The job includes blinding/ de-blinding, hose connections for steaming, water flushing, air flushing, and entry permit of vessel, opening of manholes, hand holes, vent etc., thorough cleaning of internal surface and fittings, removal and refitting of components, strainers after cleaning. Removal, reloading/ replacement of activated charcoal, raching rings etc. including transportation of material and disposal of the refusal and minor repairs like weld build up of the scarred portion/ pitted area wherever required etc. gasket cutting at the required sizes from gasket sheet and replacing the same including cleaning of joint surface. Final blinding / de-blinding, boxing up and other necessary piping connections, hydraulic testing, hot bolting of all joints during hot circulation as per requirement and as instructed by Engineer-in-Charge (area of shell internal surface and trays/ baffles top and bottom to be measured separately). Note: Tray and packing related jobs shall be paid extra. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1495 | STEEL SCAFFLODING (MATERIALS IN CONTRACTOR\"S SCOPE) The job includes supply of all scaffolding materials, transportation to work site, erection of scaffolding at site covering the areas specified as per ISMS-1007 safety standards and dismantling scaffolding after completion of job and taking away the scaffolding material including supply of all tools, tackles, consumables, labours and contractor\"s supervision as directed by the Engineer-in-Charge Note: 1. For measurement in SQM: 2 (length + width) X height area covered by the scaffolding is to be taken. 2. Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs |
| 1496 | Upto 6 M |
| 1497 | Above 6 m upto 10 m |
| 1498 | Above 10 m upto 20 m |
| 1499 | Above 20 m upto 30 m |
| 1500 | Above 30 m upto 40 m |
| 1501 | Above 40 m upto 50 m |
| 1502 | Above 50 m upto 90 m |
| 1503 | Intermediate plate form |
| 1504 | Volumetric (For inside Furnace/ Vessels etc.) (For volumetric scaffolding beyond 10 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 10 meters.) |
| 1505 | This is shutdown factor which shall be paid @25% of executed value of IOCL Common SOR items |
| 1506 | PART-B EMERGENCY/ UNPLANNED/ M&I SD JOBS |
| 1507 | EMERGENCY/ UNPLANNED/ M&I SHUT DOWN JOBS |
| 1508 | Hiring of 15 Metric Tonne or above Hydra crane Tyre mounted.Job involves hiring of 15 Metric Tonne or above hydra crane for round the clock working hours. The UOM \"EA\" denotes charges for each shift of12 hours per Hydra. As per site requirement Round \"o\" clock duty may be required as per direction of E-I-C.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1509 | Hiring of Tyre Mounted 45 Metric Tonne Crane or AboveJob involves hiring of Tyre Mounted 45 Metric Tonne crane for round the clock working.The crane shall be tyre mounted, telescopic extendable boom, mobile crane having minimum 45 Metric Tonne capacity at its minimum boom length.The UOM \"EA\" denotes charges for each shift of 12 hours per crane. As per site requirement Round \"o\" clock duty may be required as per direction of E-I-C.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1510 | Contractor must put steel plates of sufficient thickness below all out-rigger arms irrespective of capacity of crane.Mobilization and Demobilization charges for crane mentioned in SOR are inclusive of mobilization and demobilization of plates for outrigger arms, counter weights, Fly Jibs (Extendable Boom), etc.1 UOM \"EA\" denotes charges for Mobilization/demobilization of 45 Metric Tonne crane each way.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1511 | Hiring of Tractor & Trailor (Open long Trailor) of minimum capacity to carry 20MT Weight.Job involves hiring of Tractor & Trailor (Open long Trailor) with minimum capacity to carry 20MT for transporation of materials as directed by EIC.The UOM \"EA\" denotes charges for each shift of 12hrs per Tractor & trailor inclusive of mobilization and demobilization. As per site requirement Round o clock duty may be required as per direction of E-I-C.Note :- Tractor & trailor is considered as one unit.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1512 | Hiring of Tractor & Trailor (Open long Trailor) of minimum capacity to carry 40MT Weight.Job involves hiring of Tractor & Trailor (Open long Trailor) with minimum capacity to carry 40MT for transporation of materials as directed by EIC.The UOM \"EA\" denotes charges for each shift of 12hrs per Tractor & trailor inclusive of mobilization and demobilization. As per site requirement Round o clock duty may be required as per direction of E-I-C.Note :- Tractor & trailor is considered as one unit.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1513 | MOBILISATION AND DEMOBILISATION OF HYDRAULIC TUBE BUNDLE PULLER FOR HEAT EXCHANGERs ( 9 METER LENGTH , 30 MT CAPACITY AND 40 MT PULLING CAPACITY).The UOM \"EA\" denotes charges for Mobilization/ Demobilization of tube bundle puller each way. |
| 1514 | The job includes the mobilisation/demobilisation of hydrauilic tube bundle puller with all accessories ,hoses , hydraulic oil etc. from contractor\"s site to IOCL Gujarat refinery site and again from IOCL Gujarat refinery site to contractor\"s site . Contractor has to mobilise the equipment at site as per the required date in case of early mobilisation of the equipment at site the charges shall not be paid by IOCL . IOCL shall not be accountable in case of any damage occured during tranportation, handling , loading and unloading . IOCL will provide crane &manpower for loading and unloading the equipment at site with free of costbut loading and unloading shall be executed by the contractor at Gujarat Refinery. Separate charges like insurance, any taxes required for mobilisation and demobilisation shall not be paid by IOCL.The unit \"EA\" denotes Mobilization/ Demobilization of tube bundle puller each way.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1515 | SUPPLYING OF HYDRAULIC TUBE BUNDLEPULLER FOR REMOVAL OF HEAT EXCHANGER TUBE BUNDLES DURING SHUT DOWN (9 METER LENGTH, 30 MT CAPACITY, 40 MT PULLING CAPACITY, MAXIMUM TUBE BUNDLE DIAMETER- 2000 mm) |
| 1516 | The job includes supplying of hydraulic tube bundle puller 9 meter length 30 MT capacity and pulling capacity 40 MT in operational condition. In case of any out of order condition while working the charges will not be paid on that outage duration. The required consumables, oil etc. will be in contractor\"s scope. The job shall be done as per thedirection and instruction of engineer in charge.Unit of measurement EA denotes charges per day.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1517 | DAILY CHARGES OF OPERATOR ON 12 HOUR SHIFT.The unit \"EA\" denotes charges for 12 hour shift of per operator. |
| 1518 | The job includes operation of the Tube bundle puller as and when required by the engineer-in-charge at site. The timing shall be 8 AM to 8 PM day shift and night shift will be 8 PM to 8 AM . The job may be required to carry out during night shift also if required.The measurement shall be considered on shift basis only . The operation job shall be executed with full satisfaction and instruction of engineer in charge.The unit \"EA\" denotes charges for per shift of 12hrs per operator.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1519 | Hiring of Torque tools: Job involves supply of torque tool along with operator and all the accessories to operate the tool. All the tools tackles and consumables required for the job is in the scope of agency only. Torque Tools are to be operated in 12 hrs shifts round the clock basis, with seperate operator in each shift of the day. |
| 1520 | Hiring of torque tool as per the specification below. Stud size 30 mm to 60 mm. Torque Range: 700 ft-lb to 7000 ft-lb.Unit of measurement is 12 hrs shift .The unit of measurement \"EA\" denotes \"Hiring charges per machine per 12 Hours shift\".Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1521 | Hiring of torque tool as per the specification below. Hiring charges of torque tool (1 no.) (2-1/2\" sq-drive - 35000 Nm) with operator for 12 hrs shift. Stud size 36 mm to 90 mm.Unit of measurement is 12 hrs shift. The unit of measurement \"EA\" denotes \"Hiring charges of torques tool with operator per machine per 12 Hours shift\"Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1522 | Hiring of Tyre Mounted 100 Metric Tonne or above Crane Job involves hiring of Tyre Mounted 100 Metric Tonne crane with operator for round the clock working.The crane shall be tyre mounted, telescopic extendable boom, mobile crane having minimum 100 Metric Tonne capacity at its minimum boom length and having minimum 50M Telescopic Boom Length.The unit \"EA\" denotes each shift of 12 hours per crane with operator. As per site requirement Round o clock duty may be required as per direction of E-I-C.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1523 | Contractor must put steel plates of sufficient thickness below all out-rigger arms irrespective of capacity of crane.Mobilization and Demobilization charges for crane mentioned in SOR are inclusive of mobilization and demobilization of plates for outrigger arms, counter weights, Fly Jibs (Extendable Boom), etc.Unit of measurement \"EA\" denotes Mobilization/demobilization of 100 Metric Tonne crane each way.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1524 | Hiring of Tyre Mounted 180 Metric Tonne crane or aboveJob involves hiring 180 Metric Ton crane with operator for round the clock working.The crane shall be tyre mounted, telescopic extendable boom, mobile crane having minimum 180 Metric Tonne capacity at its minimum boom length and having minimum 60 M telescopic boom length.The unit \"EA\" denotes each shift of 12 hours per crane with operator . As per site requirement Round o clock duty may be required as per direction of E-I-C.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1525 | Contractor must put steel plates of sufficient thickness below all out-rigger arms irrespective of capacity of crane.Mobilization and Demobilization charges for crane mentioned in SOR are inclusive of mobilization and demobilization of plates for outrigger arms, counter weights, Fly Jibs (Extendable Boom), etc.Unit of measurement \"EA\" denotes Mobilization/demobilization of 180 Metric Tonne crane each way.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1526 | Job involves hiring of Hydraulic flange spreader-10T capacity one set 2 nos flange spreader included in hydraulic hand operated pump 700 bar capacity ,operator , connecting flexible hose. tip clearance 4MM Max spread 70 MM on round the clock basis .The unit of measurement \"EA\" denotes charges for each shift of12 hour. Job shall be completed as per instruction and to the complete satisfaction of E-I-C. Air ,water and electricity if required shall be in scope of IOCL.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1527 | Hiring of Fork Lift having fork assembly of 3 Metric Tonne CapacityJob involves hiring of Fork lift having fork assembly of 3 Metric Tonne Capacity for round the clock working.The unit of measurement \"EA\" denotes deployment of one no. of forklift for one shift of 12 hours. Forklift is to be deputed as per site requirement on round the clock basis as per instructions and to the full satisfaction of EIC.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor |
| 1528 | OPENING, REVISIONING AND TESTING OF PLUG TYPE AIR FIN COOLERS:The following activties shall be part of scope of work for opening, revisioing & testing of plug type air fin coolers; 1. Opening of individual plugs partially or fully to access the tubes as per instruction & direction of EIC. This shall be carried out by mechnical means like impact wrench with sockets. Inno case, the head of the plug shall be damaged. If by chance, during course of opening of plug, the head of plug got broken, then alternative arrangement for taking out the subject plug by mean of drilling, tapping, gas cutting & welding has to be done by contractor as per direction & instruction of E-I-C. 2. Cleaning of plug threads, cheasing of threads and replacement of gaskets shall be done by contractor. 3. Refixing of individual plugs in air fin coolers. 4. Carrying out hydrotesting of air fin cooler at designated pressure. 5. Taking care of any leaking plug by tightening or replacement of gaskets/plugs. In case, the plug is still leaking, even after tightening, the seal welding shall be carried out as per direction & instruction of E-I-C. 6. In case a leak is observed in any tube the same shall be identified and plugged as per instruction & direction of EIC.Apart from above, all labour, tools & tackles, consumables and equipment etc., scrap removal and area cleaning complete shall be carried out by contractor as per instruction & direction of EIC.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor |
| 1529 | Maint. of Plug Type Air Fin Coolers:Job includes opening of plugs without damaging the tread. If required, flame heating around the plugs to be done for ease in opening, with permission of EIC. Job also includes boxup of plugs with application of anti seize compound (Anti seize compound to be provided by IOCL) & final tightening of all the plugs at suitable torque value decided by EIC. The job also includes Hydrotesting of AFC Bundles & final box up of flanges.The unit of measurement \"EA\" denotes charges per one no of threaded plug of Air fin cooler bundleNote :- Hydro-Jet Cleaning of Tubes will be paid seperately under SOR item CME10011XX.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor |
| 1530 | Brazing job: Repair job brazing of brass tubebundles/baffle plate/ tube sheet or any other brazing work required for job. |
| 1531 | PAUT/TOFD:The PAUT/TOFD shall be done on piping and equipment of carbon steel, alloy steel and Austenitic stainless steel of any grade and thickness ranging from 6mm to 55mm.1.0 OTHER TERMS & CONDITIONS 1.1,,Contractor shall submit brief Approach Paper indicating technique/procedure and nature of Instruments to be used, before the mobilization. Capabilities of applied methods and Instruments in detecting thickness loss shall be demonstrated by the agency before commencement of the job. 1.2,,Calibration of the ultrasonic instrument/ probes and the verification of the test procedure to attain desired sensitivity shall be done at site, before starting the job as per the instructions of E.I.C. 1.3,,In case of any loss of time due to rain/unforeseen circumstances, which cannot be influenced by IOCL, no compensation will be paid for such hours/days lost. 1.4,,The job shall be done by ASNT/ISNT Level-III certified personnel having experience in above mentioned NDT\"s OR ASNT/ISNT Level-II certified personnel having experience in above mentioned NDT\"s under the close supervision of ASNT/ISNT Level-III certified personnel having experience in above mentioned NDT\"s. 1.5,,Copy of qualification and experience certificates of ASNT/ ISNT Level-III and level-II qualified technician/ inspector those will be deputed on the job shall be furnished at the time of commencement of job. 1.6,,The test result interpretation shall be done by ASNT/ISNT Level-III certified personnel having experience in PAUT/TOFD. 1.7,,Agency shall do all Computer analysis and provide the report. 1.8,,Relevant documents for qualification of personnel to be submitted prior to the job for IOCL acceptance. 1.9,,All equipment, tools / consumables (like cotton waste, grease etc) for all testing\"s shall be in the contractor\"s scope.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor |
| 1532 | Charges for PAUT/TOFD of welds for 12 working hrs. for one team.It includes charges for procedure preparation & qualification, PAUT examination including charges for 2 Level-II technicians for examination & one Level-III certified personnel at site for certification and interpretation during testing.The Unit of measurement \"EA\" denotes Charges for PAUT/TOFD of welds for one team (including instruments, equipment, tools / consumables) working for 12 hrs.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor |
| 1533 | The Unit of measurement \"EA\" denotes charges for mobilization & de-mobilization of one inspection team including all equipment and accessories for PAUT/TOFD of welds.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor |
| 1534 | SS CUTTING BY PLASMA CUTTING MACHINE, The SOR Rates for stainless steel plate cutting are inclusive of plate/shell cutting of any vessel, column, reactor or any other equipment.Plasma Machine is in contractor\"s scope of supply |
| 1535 | SS CUTTING BY PLASMA CUTTING MACHINE, The SOR Rates for stainless steel plate cutting are inclusive of plate / shell cutting of any vessel, column, reactor or any other equipment.Plasma Machine is in contractor\"s scope of supplyUnit of measuurement \"M\" means per Meter cutting charges of plate/shell having thickness of less than or equal to 03 MM. |
| 1536 | SS CUTTING BY PLASMA CUTTING MACHINE, The SOR Rates for stainless steel plate cutting are inclusive of plate/shell cutting of any vessel, column, reactor or any other equipment.Plasma Machine is in contractor\"s scope of supplyUnit of measuurement \"M\" means per Meter cutting charges of plate/shell having thickness of more than 03 MM and less than or equal to 06 MM. |
| 1537 | SS CUTTING BY PLASMA CUTTING MACHINE, The SOR Rates for stainless steel plate cutting are inclusive of plate/shell cutting of any vessel, column, reactor or any other equipment.Plasma Machine is in contractor\"s scope of supplyUnit of measuurement \"M\" means per Meter cutting charges of plate/shell having thickness of more than 06 MM and less than or equal to 10 MM. |
| 1538 | SS CUTTING BY PLASMA CUTTING MACHINE, The SOR Rates for stainless steel plate cutting are inclusive of plate/shell cutting of any vessel, column, reactor or any other equipment.Plasma Machine is in contractor\"s scope of supplyUnit of measuurement \"M\" means per Meter cutting charges of plate/shell having thickness from 11MM to 14MM. |
| 1539 | SS CUTTING BY PLASMA CUTTING MACHINE, The SOR Rates for stainless steel plate cutting are inclusive of plate/shell cutting of any vessel, column, reactor or any other equipment.Plasma Machine is in contractor\"s scope of supplyUnit of measuurement \"M\" means per Meter cutting charges of plate/shell having thickness from 15MM to 20MM. |
| 1540 | SS CUTTING BY PLASMA CUTTING MACHINE, The SOR Rates for stainless steel plate cutting are inclusive of plate/shell cutting of any vessel, column, reactor or any other equipment.Plasma Machine is in contractor\"s scope of supplyUnit of measuurement \"M\" means per Meter cutting charges of plate/shell having thickness from 21MM to 30MM. |
| 1541 | Grinding / Cleaning on Pitted / corroded area and filling the pitted surface by Monel weld deposit and grinding / smoothening the surface as required and directed by the engineer in charge.Monel Weld Deposit (upto 2.5 MM depth).Unit \"M2\" means Monel weld deposit in 1 M2 area (upto 2.5 MM depth) as per detailed scope of work given above, in SCC-T and anywhere else in tender documents. |
| 1542 | Hiring of Tyre Mounted 300 Metric Tonne crane or aboveJob involves hiring 300 Metric Tonne crane or above with operator for round the clock working.The crane shall be tyre mounted, telescopic extendable boom, mobile crane \"preferrably rough terrain crane\" having minimum 300 Metric Tonne capacity at its minimum boom length and having minimum 75M telescopic boom length.The unit \"EA\" denotes charges for each day ( i.e, both Day shift and Night shift of 12 hrs each) per crane with operator . As per site requirement Round o clock duty may be required as per direction of E-I-C.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor |
| 1543 | Contractor must put steel plates of sufficient thickness below all out-rigger arms irrespective of capacity of crane.Mobilization and Demobilization charges for crane mentioned in SOR are inclusive of mobilization and demobilization of plates for outrigger arms, counter weights, Fly Jibs (Extendable Boom), etc.Unit of measurement \"EA\" denotes charges for Mobilization/demobilization of 300 Metric Tonne crane or above each way.Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor |
| 1544 | Hot Job Gang :-1 Hot Job Gang shall consist of mimimum manpower as following :-a) 01 nos. welder. b) 01 nos. Fitter. c) 01 nos. grinder. d) 01 nos. gas cutter. e) 02 nos. rigger. f) 02 nos. helper.75% of the total measurement of executed hot jobs by this group shall be paid in SOR items.(Eg. If total 10inch dia welding done then the amount payable against respective SOR items will be for 7.5inch dia along with the hot job gang rates)This group shall be deployed as per the direction & sole discretion of E-I-CThe unit SOR rates \"LS\" are for 01 no. hot job gang per 12Hrs shift. |
| 1545 | Cold Job Gang for jobs for emergency/ exigency/ expediting / assistance during revamp shutting down/ start-Up commissioning activities as per instruction of E-I-C. Contractor cannot claim this item for other jobs without consent of E-I-C.1 Cold job gang shall consist of mimimum manpower as following :-a) 02 nos. rigger. b) 05 nos. helper.This group shall be deployed as per the direction & sole discretion of E-I-CThe unit SOR rates \"LS\" are for 01 no. cold job gang per 12Hrs shift. |
| 1546 | Hiring Charges for low weight low noise high speed Pneumatic Impact Wrench with all size sockets, deep sockets, Hoses & accessories, etc.:-The charges considered in the SOR are for supply of low weight low noise high speed Pneumatic Impact Wrench with all size sockets & deep sockets, Hoses & accessories, etc. required at site for fast (speedy) & safe opening of stud & nuts to complete the job in all repsect.Job includes de-torquing of fasteners, nuts, etc. and speedly opening of complete nut from stud or bolt during flage or equipment opening and tightening of complete nut on stud or bolt druing flage or equipment boxing-up.The charges considered in the SOR are for per pneumatic impact Wrench with all sockets required at site per working shift.Unit of measurement \"Day\" = 1 Working shift of 12 Hrs. per machine.Note-1: The pneumatic impact wrenches should be capable of de-torquing of fasteners, nut, etc.Note-2: Tools/ Equipments shall not be chargeable during Idle Shift.UOM \"Day\" denotes hiring charges for low weight, low noise, high speed Pneumatic impact wrenches with all size sockets & deep sockets, Hoses & accessories, etc. for fast (speedy) & safe opening of stud & nuts to complete the job in all repsect. Job includes de-torquing of fasteners, nuts, etc. and speedly opening of complete nut from stud or bolt during flage or equipment opening and tightening of complete nut on stud or bolt druing flage or equipment boxing-up as described in detail SOR line item and SCC-T.Stud or bolt Size :up to M16 (Including M16)Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1547 | UOM \"Day\" denotes hiring charges for low weight, low noise, high speed Pneumatic impact wrenches with all size sockets & deep sockets, Hoses & accessories, etc. for fast (speedy) & safe opening of stud & nuts to complete the job in all repsect. Job includes de-torquing of fasteners, nuts, etc. and speedly opening of complete nut from stud or bolt during flage or equipment opening and tightening of complete nut on stud or bolt druing flage or equipment boxing-up as described in detail SOR line item and SCC-T.Stud or bolt Size : > M16 up to M20 (Excluding M30 and Including M42)Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1548 | UOM \"Day\" denotes hiring charges for low weight, low noise, high speed Pneumatic impact wrenches with all size sockets & deep sockets, Hoses & accessories, etc. for fast (speedy) & safe opening of stud & nuts to complete the job in all repsect. Job includes de-torquing of fasteners, nuts, etc. and speedly opening of complete nut from stud or bolt during flage or equipment opening and tightening of complete nut on stud or bolt druing flage or equipment boxing-up as described in detail SOR line item and SCC-T.Stud or bolt Size : > M20 and up to M30 (Excluding M20 and Including M30)Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor |
| 1549 | UOM \"Day\" denotes hiring charges for low weight, low noise, high speed Pneumatic impact wrenches with all size sockets & deep sockets, Hoses & accessories, etc. for fast (speedy) & safe opening of stud & nuts to complete the job in all repsect. Job includes de-torquing of fasteners, nuts, etc. and speedly opening of complete nut from stud or bolt during flage or equipment opening and tightening of complete nut on stud or bolt druing flage or equipment boxing-up as described in detail SOR line item and SCC-T.Stud or bolt Size : > M30 and up to M42 (Excluding M30 and Including M42)Detailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1550 | Hiring Charges-Operator & crew:-UOM \"DAY\" denotes Charges for Operator and entire crew per working shift of 12 hrs for installation & operation of one pneumatic impact wrench.Unit 1 Day = 1 Working shift of 12 Hrs. for operator and entire crewDetailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1551 | Hiring Charges-Supervisor:-UOM \"DAY\" denotes Charges for supervisory services per shift of 12 hrs for managing & supervisoing the complete site for operation of pneumatic impact wrench.Unit 1 Day = 1 Working shift of 12 Hrs. per supervisorDetailed scope of work & supply of contractor is mentioned in Special Conditions of Contract - Technical. Any other work and/or supply not mentioned in owner\"s / IOCL\"s scope required for the completion of job in all respects to the full satisfaction of engineer-in-charge is in the scope of contractor. |
| 1552 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 20 MT AND UPTO 30 MT(INCLUDING HEAVY EQUIPMENT CHARGES)UOM \"TO\" denotes per tonne charges for Installaion of Static Equipment such as HE/Coolers/condensers etc. of weight more than 20MT to 30MT.Transportation of the exchangers from owner\"s storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including earthing protection by way of fixing earthing strips and electrodes, anodes as per specifications.Job also includes supplying of all types of tools, tackles, lifting arrangements, heavy equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge.Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1553 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 30 MT AND UPTO 40 MT(INCLUDING HEAVY EQUIPMENT CHARGES)UOM \"TO\" denotes per tonne charges for Installaion of Static Equipment such as HE/Coolers/condensers etc. of weight more than 30MT upto 40MT.Transportation of the exchangers from owner\"s storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including earthing protection by way of fixing earthing strips and electrodes, anodes as per specifications.Job also includes supplying of all types of tools, tackles, lifting arrangements, heavy equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge.Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1554 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 20 MT AND UPTO 30 MT (INCLUDING HEAVY EQUIPMENT CHARGES)UOM \"TO\" denotes per tonne charges for Installaion of VESSELS/ COLUMNS/ DRUMS/ FILTERS of weight more than 20MT and upto 30MT.Transportation of vessel/ columns/ filters/ drums etc. from owner\"s storage point to worksite, assembly of parts, sub-assemblies (including internals), erection at all elevations, aligning, tightening of bolts, grouting, cleaning, hydrotesting and flushing by water, draining, drying by compressed air and installation of all mountings and completing the works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements, heavy equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cl eaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in- Charge.Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1555 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 30 MT AND UPTO 40 MT (INCLUDING HEAVY EQUIPMENT CHARGES)UOM \"TO\" denotes per tonne charges for Installaion of VESSELS/ COLUMNS/ DRUMS/ FILTERS of weight more than 30MT and upto 40MT.Transportation of vessel/ columns/ filters/ drums etc. from owner\"s storage point to worksite, assembly of parts, sub-assemblies (including internals), erection at all elevations, aligning, tightening of bolts, grouting, cleaning, hydrotesting and flushing by water, draining, drying by compressed air and installation of all mountings and completing the works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements, heavy equipment, machineries all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area c leaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in- Charge.Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. |
| 1556 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 20 MT AND UPTO 30 MT(EXCLUDING HEAVY EQUIPMENT CHARGES)UOM \"TO\" denotes per tonne charges for Installaion of Static Equipment such as HE/Coolers/condensers etc. of weight more than 20MT to 30MT.Transportation of the exchangers from owner\"s storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including earthing protection by way of fixing earthing strips and electrodes, anodes as per specifications.Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge.Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.Requirement of heavy equipment to be envisaged by Engineer-in- Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 1557 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 30 MT AND UPTO 40 MT(EXCLUDING HEAVY EQUIPMENT CHARGES)UOM \"TO\" denotes per tonne charges for Installaion of Static Equipment such as HE/Coolers/condensers etc. of weight more than 30MT to 40MT.Transportation of the exchangers from owner\"s storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including earthing protection by way of fixing earthing strips and electrodes, anodes as per specifications.Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge.Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.Requirement of heavy equipment to be envisaged by Engineer-in- Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 1558 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 20 MT AND UPTO 30 MT (EXCLUDING HEAVY EQUIPMENT CHARGES)UOM \"TO\" denotes per tonne charges for Installaion of VESSELS/ COLUMNS/ DRUMS/ FILTERS of weight more than 20MT and upto 30MT.Transportation of vessel/ columns/ filters/ drums etc. from owner\"s storage point to worksite, assembly of parts, sub-assemblies (including internals), erection at all elevations, aligning, tightening of bolts, grouting, cleaning, hydrotesting and flushing by water, draining, drying by compressed air and installation of all mountings and completing the works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge.Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.Requirement of heavy equipment to be envisaged by Engineer-in- Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 1559 | INSTALLATION OF VESSELS/ COLUMNS/ DRUMS/ FILTERS MORE THAN 30 MT AND UPTO 40 MT (EXCLUDING HEAVY EQUIPMENT CHARGES)UOM \"TO\" denotes per tonne charges for Installaion of VESSELS/ COLUMNS/ DRUMS/ FILTERS of weight more than 30MT and upto 40MT.Transportation of vessel/ columns/ filters/ drums etc. from owner\"s storage point to worksite, assembly of parts, sub-assemblies (including internals), erection at all elevations, aligning, tightening of bolts, grouting, cleaning, hydrotesting and flushing by water, draining, drying by compressed air and installation of all mountings and completing the works in all respects including earthing protection by way of fixing strips and electrodes as per drawings and specifications. Job also includes supplying of all types of tools, tackles, all consumables and labour to complete the job in a workman like manner, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge.Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.Requirement of heavy equipment to be envisaged by Engineer-in- Charge and to be arranged separately, if required, as the same in not included in the item rate. |
| 1560 | REPLACEMENT OF METALLIC BELLOW |
| 1561 | INSTALLATION OF CLAMSHELL BELLOW IN RFCC |
AI Tender Summary
Tender Timeline
Jun 14, 2022
11:30 IST
Tender Published
Tender notice published.
CompletedJun 21, 2022
17:00 IST
Bid Submission Deadline
Online submission via eProcurement portal.
CompletedJun 22, 2022
Bid Opening Date
Technical bids will be opened and evaluated.
CompletedTender Documents
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