Petroleum and Natural Gas Boards / Undertakings / PSU Closing in 0 days TDR #32656769

Online Leak Sealing Arresting Jobs In Ref-3 And Cogen Areas At Cpcl Manali-Refinery Online Leak Sealing Arresting Jobs In Ref-3 And Cogen Areas At Cpcl Manali-Refinery , ( Arc ) For Online Leak Seal Services In R , Online Sealing Of Valve Gland

Issued by Boards / Undertakings / PSU · manali, Tamil Nadu
Tender Value
Ref. Documents
Estimated cost
Bid Submission
17 Jun 2022
0 days left
EMD
15000
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
manali → Tamil Nadu
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Online Leak Sealing Arresting Jobs In Ref-3 And Cogen Areas At Cpcl Manali-Refinery Online Leak Sealing Arresting Jobs In Ref-3 And Cogen Areas At Cpcl Manali-Refinery , ( Arc ) For Online Leak Seal Services In R , Online Sealing Of Valve Gland Leaks, , The Rates Are Applicable For All Valves Of Ratings Upto 1500#Irrespective Of Operating Temperatures, With Sealant And Necessary Adapters & Fittings. , , For Reinjection-Sealing After Guarantee Period, The Rates Shall Be 40% For Size Upto 4, 30% For Size 6 To 14 And 20% For Above 14, Of Applicable Fresh Injection Rate In Sor Shall Be Paid., , For Valve Size Above 30 And Rating Upto 1500#, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel With The Rates As Per Sor And Corresponding Sizes. , , For Valve Rating Above 1500#, The Rates Are To Be Approved Prior To Execution Of Work. , For Steam, Water And Air Service Valves Upto 900# Rating , Size ½ - 1 , Size 1½ - 2 , Size 3- 4 , Size 6 - 8 , Size 10- 14 , Size 16- 20 , For Steam, Water And Air Service -- For 1500# , Size ½ - 1 , Size 1½ - 2 , Size 3- 4 , Size 6 - 8 , Size 10- 14 , Size 16- 20 , Size22 - 24 , Hydrocarbon Liquids & Gases, Chemicals And Solvents Service-- Upto 900# , Size ½ - 1 , Size 1½ - 2 , Size 3- 4 , Size 6 - 8 , Size 10- 14 , Size 16- 20 , Size22 - 24 , Hydrocarbon Liquids & Gases, Chemicals And Solvents Service--For 1500# , Size ½ - 1 , Size 1½ - 2 , Size 3- 4 , Size 6 - 8 , Size 10- 14 , Online Sealing Of Flange Leaks With Ring Clamps , , The Rates Are Applicable For Design, Fabrication & Supply Of Ring Clamps And Arresting Flange Joint Leaks With Sealant And Necessary Adapters, Fasteners & Fittings, , The Rates Are Applicable For Flange Gaps Upto 20Mm Irrespective Of Operating Temperatures.For Gaps Above 20 Mm And Upto 30Mm 50% Of The Applicable Rate In Sor Shall Be Paid Additionally, Gaps Above 30 Mm And Upto 40Mm 100% Of The Applicable Rate In Sor Shall Be Paid Additionally And For Gaps Above 40 Mm And Upto 50Mm 150% Of The Applicable Rate In Sor Shall Be Paid Additionally., , If Previously Supplied Clamp Is Used, 85% Of The Applicable Rate In Sor Shall Be Paid. , , For Reinjection-Sealing After Guarantee Period, The Rates Shall Be 30% For Size Upto 4, 22.5% For Size From 6 To 14 And 15% For Size Above 14 Of Applicable Fresh Injection Rate In Sor Shall Be Paid. , , For Flange Size Above 30 And Pressure Rating Upto 1500# And Gaps Upto 50Mm, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel As Per Sor And Corrseponding Sizes. , , For Flange Rating Above 1500#, And / Or Gaps Above 50Mm, The Rates Are To Be Approved Prior To Execution Of Work., , , Steam, Water And Air Service, , Rating Upto 300#, , , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Size 26 To 30 , Rating From 600# To 900# , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Size 26 To 30 , For 1500# Rating , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Hydrocarbon Liquids & Gases, Chemicals And Solvents Service , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Rating From 600# To 900# , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , For 1500# Rating , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Online Sealing Of Flange Leaks Without Ring Clamps , , The Rates Are Applicable For Leak Sealing On Flanges And Valves, Orifice Flanges & Valve Bonnet With Sealant, Wire And Necessary Adapters & Fittings., , The Rates Are Applicable For Flange Gaps Upto 20Mm Irrespective Of Operating Temperatures., , For Reinjection-Sealing After Guarantee Period, The Rates Shall Be 40% For Size Upto 4, 30% For Size 6 To 14 And 20% For Above 14, Of Applicable Fresh Injection Rate In Sor Shall Be Paid., , For Flange Size Above 30 And Pressure Rating Upto 1500# And Gaps Upto 20Mm, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel With The Rates As Per Sor And Corresponding Sizes., , For Flange Rating Above 1500#, The Rates Are To Be Approved Prior To Execution Of Work., , , Steam, Water And Air Service, , Rating Upto 300#, , , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Size 26 To 30 , Rating From 600# To 900# , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , For 1500# Rating , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Hydrocarbon Liquids & Gases, Chemicals And Solvents Service, , Rating Upto 300#, , , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Rating From 600# To 900# , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , For 1500# Rating , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Online Sealing Of Leaks In Pipelines, Fittings, Valves, Flanges, Etc Using Box Clamps , , Fabrication And Supply Of Box Clamp, , The Rates Are Applicable For The Design, Fabrication & Supply Of All Box Clamps With Adapters, Fittings & Fasteners Upto 9 Inches Long, , The Rates Are Applicable For All Ratings Upto 1500# Irrespective Of Operating Temperatures. , , For Size Above 40 And Pressure Rating Upto 1500# And Clamp Length Upto 9, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel With The Rates As Per Sor And Corresponding Sizes., , For Clamp Length Above 9 Inches, The Applicable Rate In Sor Shall Be Paid In Pro-Rata Basis. Formula: Sor Rate For Correspondingsize + ( Sor Rate*60%* ( Actual Length Of Clamp-9 ) / 9 ) The Length Of The Clamp Will Be Decided In Consultation With Eic Depending Upon Job Requirement. , , For Box Clamp On Flanges, The Outside Diameter Of The Flange Shall Be Considered For Measurement., , Rates Are To Be Approved Prior To Execution Of Work For Pressure Rating Above 1500#., , , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 26 , Size 28 To 32 , Size 34 To 40 , Supply And Injection Of Sealant In Clamps, , The Sealant Rates Are Per Inch Length Of Box Clamp, , The Rates Are Applicable For All Ratings Upto 1500#, , For Size Above 40 And Pressure Rating Upto 1500#, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel With The Rates As Per Sor And Corresponding Sizes., , For Reinjection-Sealing After Guarantee Period, 40% Will Be Paid For Size Upto 4, 30% For 6 To 14 Size, And 20% For Size Above 14, Of Applicable Fresh Injection Rate In Sor Shall Be Paid., , Rates Are To Be Approved Prior To Execution Of Work For Pressure Rating Above 1500#., , , For Air, Steam And Water Service , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , For Hydrocarbon Liquids & Gases, Chemicals And Solvents , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Fabrication And Supply Of Special Clamps To Cover Existing Clamps, Valve Body, Flange Faces , , , , , , , , The Scope Includes Procuring Raw Material ( Mild Steel ) , Design, Fabrication, Machining, Supply And Fixing Of Special Irregular Shape Clamps With Fasteners, To Cover Valves, Flanges, Etc Completely, To Arrest Leaks So As To Complete The Job In All Respects To The Entire Satisfication Of Eic. Prior Approval Of Eic In Writting Is Required For The Execution Of This Sor Item. , , , , , , , , Contractor Will Have To Make Separate Gate Pass For Entry Of The Clamp Supplied Inside Cpcl And Copy Of Gate Pass Along With The Other Documents Such Design Calculations And Details Of Moc And Shall Be Submitted By The Contractor For Claiming Payment Against This Sor Item. , , , , , , , , Unit Of Measurement Kg Means Per Kg Charges For Design, Fabrication And Supply Of Special Clamps. Quantity Of Measurement Shall Be Total Weight Of The Supplied Special Clamps. Payment Will Be Made On Actual Weight Of The Clamp Supplied. The Contractor Shall Measure The Weight Of The Clamp, In The Presence Of The Engineer-In-Charge Or His Authorised Representatives Prior To Using It At The Site. , , , , , , , , In Case Of Supply And Fabrication Of Ss / As Clamps As Per The Site Requirement And As Instructed By Eic, The Rates For Supply And Fabrication Of Ss Clamps Shall Be Eight Times I.E Multiplied By 8. However, Contractor Has To Obtain Prior Approval From Eic In Writing Before Proceeding Ahead With Design, Supply And Fabrication Of Clamps. , , , , , , , , , Fabrication And Supply Of Clamps ( Material- Mild Steel ) , Charges For Fitment And Online Sealing Includes Supply And Injection Of Sealant In Special Clamps To Cover Valves, Flanges, Brach Pipes, Etc For Arresting Leaks., , , , , , , , The Scope Includes Supplying And Injecting Suitable Leak Sealing Compound In Special Clamps Supplied And Fitted To Cover Valves, Flanges, Etc Completely, To Arrest Leaks. Payment Will Be Made For The Actual Quantity On Weight Basis ( Per Kg ) Of Sealant Consumed Duly Certified By The Eic., , , , , , , , Contractor Will Have To Make Separate Gate Pass For Entry Of The Sealants Supplied Inside Cpcl And Copy Of Gate Pass Along With The Other Documents Such Msd Of Sealnt, Engineer Certification For Quantity Of Sealant Injected On Each Clamp And Shall Be Submitted By The Contractor For Claiming Payment Against This Sor Item. , , , , , , , , , Injection Of Sealant , Online Sealing Of Heat Exchanger Flange Leaks, , , , , , The Rates Are Applicable For Online Leak Sealing Of Flanges Of Heat Exchangers Inclusive Of Sealant With Ring Clamps, Wires And Necessary Fittings, , , , , , The Rates Are Applicable For Flange Gap Upto 10 Mm For All Outer Diameters.For Flange Gap More Than 10 Mm, The Applicable Rate In Sor Shall Be Paid On Pro-Rata Basis., , , , , , The Outer Diameter Of The Flange In Millimetre Shall Be Taken For Unit Of Measurement ( Uom ) ., , , , , , For Reinjection-Sealing After Guarantee Period, 15% Of Applicable Fresh Injection Rate In Sor Shall Be Paid., , , , , , , Heat Exchanger Flange - Water And Steam Service ( Unit Of Measurement -- Mm = Rate Per Mm Diameter ) , Heat Exchanger Flange - Hydrocarbon Liqu , Heat Exchanger Flange - Hydrocarbon Liquids & Gases, Chemicals And Solvents ( Unit Of Measurement -- Mm = Rate Per Mm Diameter ) => Limited

BOQ

Name of Work: ONLINE LEAK SEALING ARRESTING JOBS IN REF-3 AND COGEN AREAS AT CPCL MANALI-REFINERY
Sl. No. Item Description
1(ARC) for Online Leak Seal Services in R
2ONLINE SEALING OF VALVE GLAND LEAKS,, The rates are applicable for all valves of ratings upto 1500#irrespective of operating temperatures, with Sealant and necessary adapters & fittings. ,, For reinjection-sealing after guarantee period, the rates shall be 40% for Size upto 4\", 30% for size 6\" to 14\" and 20% for above 14\", of applicable fresh injection rate in SOR shall be paid.,, For Valve size above 30\" and rating upto 1500#, the rate will be paid on prorata basis using Trend formula in MS Excel with the rates as per SOR and corresponding sizes. ,, For valve rating above 1500#, the rates are to be approved prior to execution of work.
3For Steam, Water and Air service valves UPTO 900# rating
4Size ½\" - 1\"
5Size 1½\" - 2\"
6Size 3\"- 4\"
7Size 6\" - 8\"
8Size 10\"- 14\"
9Size 16\"- 20\"
10For Steam, Water and Air service -- for 1500#
11Size ½\" - 1\"
12Size 1½\" - 2\"
13Size 3\"- 4\"
14Size 6\" - 8\"
15Size 10\"- 14\"
16Size 16\"- 20\"
17Size22\" - 24\"
18Hydrocarbon Liquids & Gases, Chemicals and Solvents Service-- upto 900#
19Size ½\" - 1\"
20Size 1½\" - 2\"
21Size 3\"- 4\"
22Size 6\" - 8\"
23Size 10\"- 14\"
24Size 16\"- 20\"
25Size22\" - 24\"
26Hydrocarbon Liquids & Gases, Chemicals and Solvents Service--for 1500#
27Size ½\" - 1\"
28Size 1½\" - 2\"
29Size 3\"- 4\"
30Size 6\" - 8\"
31Size 10\"- 14\"
32ONLINE SEALING OF FLANGE LEAKS WITH RING CLAMPS ,, The rates are applicable for design, fabrication & supply of Ring clamps and arresting flange joint leaks with sealant and necessary adapters, fasteners & fittings,, The rates are applicable for flange gaps upto 20mm irrespective of operating temperatures.For gaps above 20 mm and upto 30mm 50% of the applicable rate in SOR shall be paid additionally, gaps above 30 mm and upto 40mm 100% of the applicable rate in SOR shall be paid additionally and for gaps above 40 mm and upto 50mm 150% of the applicable rate in SOR shall be paid additionally.,, If previously supplied clamp is used, 85% of the applicable rate in SOR shall be paid. ,, For reinjection-sealing after guarantee period, the rates shall be 30% for Size upto 4\", 22.5% for size from 6\" to 14\" and 15% for size above 14\" of applicable fresh injection rate in SOR shall be paid. ,, For Flange size above 30\" and pressure rating upto 1500# and gaps upto 50mm, the rate will be paid on prorata basis using Trend formula in MS Excel as per SOR and corrseponding sizes. ,, For Flange rating above 1500#, and/or gaps above 50mm, the rates are to be approved prior to execution of work.,,
33Steam, Water and Air service,, Rating upto 300#,,
34Size ½\" to 1\"
35Size 1 ½\" to 2\"
36Size 3\" to 4\"
37Size 6\" to 8\"
38Size 10\" to 14\"
39Size 16\" to 20\"
40Size 22\" to 24\"
41Size 26\" to 30\"
42Rating from 600# to 900#
43Size ½\" to 1\"
44Size 1 ½\" to 2\"
45Size 3\" to 4\"
46Size 6\" to 8\"
47Size 10\" to 14\"
48Size 16\" to 20\"
49Size 22\" to 24\"
50Size 26\" to 30\"
51For 1500# Rating
52Size ½\" to 1\"
53Size 1 ½\" to 2\"
54Size 3\" to 4\"
55Size 6\" to 8\"
56Size 10\" to 14\"
57Size 16\" to 20\"
58Hydrocarbon Liquids & Gases, Chemicals and Solvents Service
59Size ½\" to 1\"
60Size 1 ½\" to 2\"
61Size 3\" to 4\"
62Size 6\" to 8\"
63Size 10\" to 14\"
64Size 16\" to 20\"
65Size 22\" to 24\"
66Rating from 600# to 900#
67Size ½\" to 1\"
68Size 1 ½\" to 2\"
69Size 3\" to 4\"
70Size 6\" to 8\"
71Size 10\" to 14\"
72Size 16\" to 20\"
73For 1500# Rating
74Size ½\" to 1\"
75Size 1 ½\" to 2\"
76Size 3\" to 4\"
77Size 6\" to 8\"
78Size 10\" to 14\"
79ONLINE SEALING OF FLANGE LEAKS WITHOUT RING CLAMPS ,, The rates are applicable for Leak Sealing on Flanges and Valves, Orifice Flanges & Valve Bonnet with sealant, wire and necessary adapters & fittings.,, The rates are applicable for flange gaps upto 20mm irrespective of operating temperatures.,, For reinjection-sealing after guarantee period, the rates shall be 40% for Size upto 4\", 30% for size 6\" to 14\" and 20% for above 14\", of applicable fresh injection rate in SOR shall be paid.,, For Flange size above 30\" and pressure rating upto 1500# and gaps upto 20mm, the rate will be paid on prorata basis using Trend formula in MS Excel with the rates as per SOR and corresponding sizes.,, For Flange rating above 1500#, the rates are to be approved prior to execution of work.,,
80Steam, Water and Air service,, Rating upto 300#,,
81Size ½\" to 1\"
82Size 1 ½\" to 2\"
83Size 3\" to 4\"
84Size 6\" to 8\"
85Size 10\" to 14\"
86Size 16\" to 20\"
87Size 22\" to 24\"
88Size 26\" to 30\"
89Rating from 600# to 900#
90Size ½\" to 1\"
91Size 1 ½\" to 2\"
92Size 3\" to 4\"
93Size 6\" to 8\"
94Size 10\" to 14\"
95Size 16\" to 20\"
96For 1500# Rating
97Size ½\" to 1\"
98Size 1 ½\" to 2\"
99Size 3\" to 4\"
100Hydrocarbon Liquids & Gases, Chemicals and Solvents Service,, Rating upto 300#,,
101Size ½\" to 1\"
102Size 1 ½\" to 2\"
103Size 3\" to 4\"
104Size 6\" to 8\"
105Size 10\" to 14\"
106Rating from 600# to 900#
107Size ½\" to 1\"
108Size 1 ½\" to 2\"
109Size 3\" to 4\"
110Size 6\" to 8\"
111Size 10\" to 14\"
112Size 16\" to 20\"
113For 1500# Rating
114Size ½\" to 1\"
115Size 1 ½\" to 2\"
116Size 3\" to 4\"
117Size 6\" to 8\"
118Size 10\" to 14\"
119Size 16\" to 20\"
120Size 22\" to 24\"
121Online sealing of leaks in Pipelines, Fittings, Valves, Flanges, etc using Box clamps ,, Fabrication and Supply of Box Clamp,, The rates are applicable for the design, fabrication & supply of all Box clamps with adapters, fittings & fasteners upto 9 inches long,, The rates are applicable for all ratings upto 1500# irrespective of operating temperatures. ,, For size above 40\" and pressure rating upto 1500# and clamp length upto 9\", the rate will be paid on prorata basis using Trend formula in MS Excel with the rates as per SOR and corresponding sizes.,, \"For clamp length above 9 inches, the applicable rate in SOR shall be paid in pro-rata basis. Formula: SOR rate for correspondingsize + (SOR rate*60%*(Actual length of clamp-9)/9) The length of the clamp will be decided in consultation with EIC depending upon job requirement. \",, For box clamp on flanges, the outside diameter of the flange shall be considered for measurement.,, Rates are to be approved prior to execution of work for pressure rating above 1500#.,,
122Size ½\" to 1\"
123Size 1 ½\" to 2\"
124Size 3\" to 4\"
125Size 6\" to 8\"
126Size 10\" to 14\"
127Size 16\" to 20\"
128Size 22\" to 26\"
129Size 28\" to 32\"
130Size 34\" to 40\"
131SUPPLY AND INJECTION OF SEALANT IN CLAMPS,, The Sealant rates are per inch length of Box Clamp,, The rates are applicable for all ratings upto 1500#,, For size above 40\" and pressure rating upto 1500#, the rate will be paid on prorata basis using Trend formula in MS Excel with the rates as per SOR and corresponding sizes.,, For reinjection-sealing after guarantee period, 40% will be paid for size upto 4\", 30% for 6\" to 14\" size, and 20% for size above 14\", of applicable fresh injection rate in SOR shall be paid.,, Rates are to be approved prior to execution of work for pressure rating above 1500#.,,
132For Air, Steam and Water service
133Size ½\" to 1\"
134Size 1 ½\" to 2\"
135Size 3\" to 4\"
136Size 6\" to 8\"
137Size 10\" to 14\"
138Size 16\" to 20\"
139For Hydrocarbon liquids & gases, Chemicals and Solvents
140Size ½\" to 1\"
141Size 1 ½\" to 2\"
142Size 3\" to 4\"
143Size 6\" to 8\"
144Size 10\" to 14\"
145Size 16\" to 20\"
146FABRICATION AND SUPPLY OF SPECIAL CLAMPS TO COVER EXISTING CLAMPS, VALVE BODY, FLANGE FACES ,,,,,,,, The scope includes procuring raw material (Mild Steel), design, fabrication, machining, supply and fixing of special irregular shape clamps with fasteners, to cover valves, flanges, etc completely, to arrest leaks so as to complete the job in all respects to the entire satisfication of EIC. Prior approval of EIC in writting is required for the execution of this SOR item. ,,,,,,,, Contractor will have to make separate gate pass for entry of the clamp supplied inside CPCL and copy of gate pass along with the other documents such design calculations and details of MOC and shall be submitted by the contractor for claiming payment against this SOR item. ,,,,,,,, Unit of Measurement \"KG\" means per KG charges for Design, Fabrication and Supply of Special Clamps. Quantity of Measurement shall be total weight of the supplied Special Clamps. Payment will be made on actual weight of the clamp supplied. The contractor shall measure the weight of the clamp, in the presence of the Engineer-in-charge or his authorised representatives prior to using it at the site. ,,,,,,,, In case of supply and fabrication of SS / AS Clamps as per the site requirement and as instructed by EIC, the rates for supply and fabrication of SS clamps shall be Eight times i.e multiplied by 8. However, contractor has to obtain prior approval from EIC in writing before proceeding ahead with design, supply and fabrication of clamps. ,,,,,,,,
147Fabrication and Supply of Clamps (Material- Mild Steel)
148CHARGES FOR FITMENT AND ONLINE SEALING INCLUDES SUPPLY AND INJECTION OF SEALANT IN SPECIAL CLAMPS TO COVER VALVES, FLANGES, BRACH PIPES, ETC FOR ARRESTING LEAKS.,,,,,,,, \"The scope includes supplying and injecting suitable leak sealing compound in special clamps supplied and fitted to cover valves, flanges, etc completely, to arrest leaks. Payment will be made for the actual quantity on weight basis (per kg) of sealant consumed duly certified by the EIC.\",,,,,,,, Contractor will have to make separate gate pass for entry of the SEALANTS supplied inside CPCL and copy of gate pass along with the other documents such MSD of sealnt, engineer certification for quantity of sealant injected on each clamp and shall be submitted by the contractor for claiming payment against this SOR item. ,,,,,,,,
149Injection of sealant
150ONLINE SEALING OF HEAT EXCHANGER FLANGE LEAKS,,,,,, The rates are applicable for online leak sealing of flanges of Heat Exchangers inclusive of sealant with ring clamps, wires and necessary fittings,,,,,, The rates are applicable for flange gap upto 10 mm for all outer diameters.For flange gap more than 10 mm, the applicable rate in SOR shall be paid on pro-rata basis.,,,,,, The outer diameter of the flange in millimetre shall be taken for unit of measurement (UOM).,,,,,,For reinjection-sealing after guarantee period, 15% of applicable fresh injection rate in SOR shall be paid.,,,,,,
151Heat exchanger Flange - Water and Steam service (Unit of measurement -- MM = Rate per mm diameter)
152Heat exchanger Flange - Hydrocarbon Liqu
153Heat exchanger Flange - Hydrocarbon Liquids & Gases, Chemicals and Solvents (Unit of measurement -- MM = Rate per mm diameter)

AI Tender Summary

OUR REF NO 32656769
AUTHORITY Boards / Undertakings / PSU
TENDER VALUE Ref. Documents
LAST DATE 17-06-2022
Authority
Authority Name Chennai Petroleum Corporation Limited
Work Description Online Leak Sealing Arresting Jobs In Ref-3 And Cogen Areas At Cpcl Manali-Refinery Online Leak Sealing Arresting Jobs In Ref-3 And Cogen Areas At Cpcl Manali-Refinery , ( Arc ) For Online Leak Seal Services In R , Online Sealing Of Valve Gland Leaks, , The Rates Are Applicable For All Valves Of Ratings Upto 1500#Irrespective Of Operating Temperatures, With Sealant And Necessary Adapters & Fittings. , , For Reinjection-Sealing After Guarantee Period, The Rates Shall Be 40% For Size Upto 4, 30% For Size 6 To 14 And 20% For Above 14, Of Applicable Fresh Injection Rate In Sor Shall Be Paid., , For Valve Size Above 30 And Rating Upto 1500#, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel With The Rates As Per Sor And Corresponding Sizes. , , For Valve Rating Above 1500#, The Rates Are To Be Approved Prior To Execution Of Work. , For Steam, Water And Air Service Valves Upto 900# Rating , Size ½ - 1 , Size 1½ - 2 , Size 3- 4 , Size 6 - 8 , Size 10- 14 , Size 16- 20 , For Steam, Water And Air Service -- For 1500# , Size ½ - 1 , Size 1½ - 2 , Size 3- 4 , Size 6 - 8 , Size 10- 14 , Size 16- 20 , Size22 - 24 , Hydrocarbon Liquids & Gases, Chemicals And Solvents Service-- Upto 900# , Size ½ - 1 , Size 1½ - 2 , Size 3- 4 , Size 6 - 8 , Size 10- 14 , Size 16- 20 , Size22 - 24 , Hydrocarbon Liquids & Gases, Chemicals And Solvents Service--For 1500# , Size ½ - 1 , Size 1½ - 2 , Size 3- 4 , Size 6 - 8 , Size 10- 14 , Online Sealing Of Flange Leaks With Ring Clamps , , The Rates Are Applicable For Design, Fabrication & Supply Of Ring Clamps And Arresting Flange Joint Leaks With Sealant And Necessary Adapters, Fasteners & Fittings, , The Rates Are Applicable For Flange Gaps Upto 20Mm Irrespective Of Operating Temperatures.For Gaps Above 20 Mm And Upto 30Mm 50% Of The Applicable Rate In Sor Shall Be Paid Additionally, Gaps Above 30 Mm And Upto 40Mm 100% Of The Applicable Rate In Sor Shall Be Paid Additionally And For Gaps Above 40 Mm And Upto 50Mm 150% Of The Applicable Rate In Sor Shall Be Paid Additionally., , If Previously Supplied Clamp Is Used, 85% Of The Applicable Rate In Sor Shall Be Paid. , , For Reinjection-Sealing After Guarantee Period, The Rates Shall Be 30% For Size Upto 4, 22.5% For Size From 6 To 14 And 15% For Size Above 14 Of Applicable Fresh Injection Rate In Sor Shall Be Paid. , , For Flange Size Above 30 And Pressure Rating Upto 1500# And Gaps Upto 50Mm, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel As Per Sor And Corrseponding Sizes. , , For Flange Rating Above 1500#, And / Or Gaps Above 50Mm, The Rates Are To Be Approved Prior To Execution Of Work., , , Steam, Water And Air Service, , Rating Upto 300#, , , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Size 26 To 30 , Rating From 600# To 900# , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Size 26 To 30 , For 1500# Rating , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Hydrocarbon Liquids & Gases, Chemicals And Solvents Service , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Rating From 600# To 900# , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , For 1500# Rating , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Online Sealing Of Flange Leaks Without Ring Clamps , , The Rates Are Applicable For Leak Sealing On Flanges And Valves, Orifice Flanges & Valve Bonnet With Sealant, Wire And Necessary Adapters & Fittings., , The Rates Are Applicable For Flange Gaps Upto 20Mm Irrespective Of Operating Temperatures., , For Reinjection-Sealing After Guarantee Period, The Rates Shall Be 40% For Size Upto 4, 30% For Size 6 To 14 And 20% For Above 14, Of Applicable Fresh Injection Rate In Sor Shall Be Paid., , For Flange Size Above 30 And Pressure Rating Upto 1500# And Gaps Upto 20Mm, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel With The Rates As Per Sor And Corresponding Sizes., , For Flange Rating Above 1500#, The Rates Are To Be Approved Prior To Execution Of Work., , , Steam, Water And Air Service, , Rating Upto 300#, , , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Size 26 To 30 , Rating From 600# To 900# , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , For 1500# Rating , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Hydrocarbon Liquids & Gases, Chemicals And Solvents Service, , Rating Upto 300#, , , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Rating From 600# To 900# , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , For 1500# Rating , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 24 , Online Sealing Of Leaks In Pipelines, Fittings, Valves, Flanges, Etc Using Box Clamps , , Fabrication And Supply Of Box Clamp, , The Rates Are Applicable For The Design, Fabrication & Supply Of All Box Clamps With Adapters, Fittings & Fasteners Upto 9 Inches Long, , The Rates Are Applicable For All Ratings Upto 1500# Irrespective Of Operating Temperatures. , , For Size Above 40 And Pressure Rating Upto 1500# And Clamp Length Upto 9, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel With The Rates As Per Sor And Corresponding Sizes., , For Clamp Length Above 9 Inches, The Applicable Rate In Sor Shall Be Paid In Pro-Rata Basis. Formula: Sor Rate For Correspondingsize + ( Sor Rate*60%* ( Actual Length Of Clamp-9 ) / 9 ) The Length Of The Clamp Will Be Decided In Consultation With Eic Depending Upon Job Requirement. , , For Box Clamp On Flanges, The Outside Diameter Of The Flange Shall Be Considered For Measurement., , Rates Are To Be Approved Prior To Execution Of Work For Pressure Rating Above 1500#., , , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Size 22 To 26 , Size 28 To 32 , Size 34 To 40 , Supply And Injection Of Sealant In Clamps, , The Sealant Rates Are Per Inch Length Of Box Clamp, , The Rates Are Applicable For All Ratings Upto 1500#, , For Size Above 40 And Pressure Rating Upto 1500#, The Rate Will Be Paid On Prorata Basis Using Trend Formula In Ms Excel With The Rates As Per Sor And Corresponding Sizes., , For Reinjection-Sealing After Guarantee Period, 40% Will Be Paid For Size Upto 4, 30% For 6 To 14 Size, And 20% For Size Above 14, Of Applicable Fresh Injection Rate In Sor Shall Be Paid., , Rates Are To Be Approved Prior To Execution Of Work For Pressure Rating Above 1500#., , , For Air, Steam And Water Service , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , For Hydrocarbon Liquids & Gases, Chemicals And Solvents , Size ½ To 1 , Size 1 ½ To 2 , Size 3 To 4 , Size 6 To 8 , Size 10 To 14 , Size 16 To 20 , Fabrication And Supply Of Special Clamps To Cover Existing Clamps, Valve Body, Flange Faces , , , , , , , , The Scope Includes Procuring Raw Material ( Mild Steel ) , Design, Fabrication, Machining, Supply And Fixing Of Special Irregular Shape Clamps With Fasteners, To Cover Valves, Flanges, Etc Completely, To Arrest Leaks So As To Complete The Job In All Respects To The Entire Satisfication Of Eic. Prior Approval Of Eic In Writting Is Required For The Execution Of This Sor Item. , , , , , , , , Contractor Will Have To Make Separate Gate Pass For Entry Of The Clamp Supplied Inside Cpcl And Copy Of Gate Pass Along With The Other Documents Such Design Calculations And Details Of Moc And Shall Be Submitted By The Contractor For Claiming Payment Against This Sor Item. , , , , , , , , Unit Of Measurement Kg Means Per Kg Charges For Design, Fabrication And Supply Of Special Clamps. Quantity Of Measurement Shall Be Total Weight Of The Supplied Special Clamps. Payment Will Be Made On Actual Weight Of The Clamp Supplied. The Contractor Shall Measure The Weight Of The Clamp, In The Presence Of The Engineer-In-Charge Or His Authorised Representatives Prior To Using It At The Site. , , , , , , , , In Case Of Supply And Fabrication Of Ss / As Clamps As Per The Site Requirement And As Instructed By Eic, The Rates For Supply And Fabrication Of Ss Clamps Shall Be Eight Times I.E Multiplied By 8. However, Contractor Has To Obtain Prior Approval From Eic In Writing Before Proceeding Ahead With Design, Supply And Fabrication Of Clamps. , , , , , , , , , Fabrication And Supply Of Clamps ( Material- Mild Steel ) , Charges For Fitment And Online Sealing Includes Supply And Injection Of Sealant In Special Clamps To Cover Valves, Flanges, Brach Pipes, Etc For Arresting Leaks., , , , , , , , The Scope Includes Supplying And Injecting Suitable Leak Sealing Compound In Special Clamps Supplied And Fitted To Cover Valves, Flanges, Etc Completely, To Arrest Leaks. Payment Will Be Made For The Actual Quantity On Weight Basis ( Per Kg ) Of Sealant Consumed Duly Certified By The Eic., , , , , , , , Contractor Will Have To Make Separate Gate Pass For Entry Of The Sealants Supplied Inside Cpcl And Copy Of Gate Pass Along With The Other Documents Such Msd Of Sealnt, Engineer Certification For Quantity Of Sealant Injected On Each Clamp And Shall Be Submitted By The Contractor For Claiming Payment Against This Sor Item. , , , , , , , , , Injection Of Sealant , Online Sealing Of Heat Exchanger Flange Leaks, , , , , , The Rates Are Applicable For Online Leak Sealing Of Flanges Of Heat Exchangers Inclusive Of Sealant With Ring Clamps, Wires And Necessary Fittings, , , , , , The Rates Are Applicable For Flange Gap Upto 10 Mm For All Outer Diameters.For Flange Gap More Than 10 Mm, The Applicable Rate In Sor Shall Be Paid On Pro-Rata Basis., , , , , , The Outer Diameter Of The Flange In Millimetre Shall Be Taken For Unit Of Measurement ( Uom ) ., , , , , , For Reinjection-Sealing After Guarantee Period, 15% Of Applicable Fresh Injection Rate In Sor Shall Be Paid., , , , , , , Heat Exchanger Flange - Water And Steam Service ( Unit Of Measurement -- Mm = Rate Per Mm Diameter ) , Heat Exchanger Flange - Hydrocarbon Liqu , Heat Exchanger Flange - Hydrocarbon Liquids & Gases, Chemicals And Solvents ( Unit Of Measurement -- Mm = Rate Per Mm Diameter ) => Limited
Basic Detail
Tender No CC012922
Bidding Type Tender
Location
City manali
State Tamil Nadu
Key Dates
Publish Date 14 Jun 2022
Submission Date 17 Jun 2022
Open Date 17 Jun 2022
Finance
Tender Value Ref. Documents
Tender Fee Ref. Documents
EMD 15000
Exemption Not Available
Document List
e5bb8b09-fd9a-4959-b3a9-5c5d97dbadd3.html
BOQ_8898.xls
CC012922-Tender-Document.pdf
Contractors-Safety-Guidel.pdf
CPCL-Conciliation-Rules-2.pdf
General_Conditions_of_Con.pdf
MSE_PP-LC_Policy-Domestic.pdf
Tendernotice_1.pdf

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Tender Timeline

Jun 14, 2022
11:30 IST

Tender Published

Tender notice published.

Completed
Jun 17, 2022
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Jun 17, 2022

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

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html

e5bb8b09-fd9a-4959-b3a9-5c5d97dbadd3.html

xls

BOQ_8898.xls

pdf

CC012922-Tender-Document.pdf

pdf

Contractors-Safety-Guidel.pdf

pdf

CPCL-Conciliation-Rules-2.pdf

pdf

General_Conditions_of_Con.pdf

pdf

MSE_PP-LC_Policy-Domestic.pdf

pdf

Tendernotice_1.pdf

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