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Fabrication And Erection Jobs Of Morinda Csm-2 Replacement Of Worn-Out Of M.S. Runner Of Pcc, Scc, Icc, Elevator, Rbc And Cross Carrier Chains 3 Replacement Of S.S. Tubes Of All Juice Heaters, Vapour Line Juice Heater And Semi-Kestner. 4 -Do-But , morinda-Punjab

Department of Cooperation has published Fabrication And Erection Jobs Of Morinda Csm-2 Replacement Of Worn-Out Of M.S. Runner Of Pcc, Scc, Icc, Elevator, Rbc And Cross Carrier Chains 3 Replacement Of S.S. Tubes Of All Juice Heaters, Vapour Line Juice Heater And Semi-Kestner. 4 -Do-But . Submission Date for this Tender is 25-05-2022. Clothing Accessories Tenders in morinda Punjab. Bidders can get complete Tender details and download the document.




Tender Notice

32325753
Fabrication And Erection Jobs Of Morinda Csm-2 Replacement Of Worn-Out Of M.S. Runner Of Pcc, Scc, Icc, Elevator, Rbc And Cross Carrier Chains 3 Replacement Of S.S. Tubes Of All Juice Heaters, Vapour Line Juice Heater And Semi-Kestner. 4 -Do-But
Open Tender
Indian
Punjab
morinda
25-05-2022

Tender Details

Fabrication And Erection Jobs Of Morinda Csm-2 Replacement Of Worn-Out Of M.S. Runner Of Pcc, Scc, Icc, Elevator, Rbc And Cross Carrier Chains 3 Replacement Of S.S. Tubes Of All Juice Heaters, Vapour Line Juice Heater And Semi-Kestner. 4 -Do-But The Number Of Tubes Below 50 No. 5 -Do- But All Pans During Off-Season 6 -Do- But Evaporators During Off-Season 7 - Do – But In Case Of Entire Body Of Evaporator 8 Welding Joints Of Water, Juice, Vapour And Exhaust Pipe Lines Of All Sizes. 9 Pipe Line Upto 12” Diaa ) Dismantling 10 B ) Erection 11 Pipe Line Above 12”Diafrom Ms Platea ) Dismantling 12 B ) Fabrication 13 C ) Erection 14 Bends From Readymade Pipe Line Up To 12 Dia A ) Dismantling 15 B ) Fabrication 16 C ) Erection 17 Bends Above 12” Dia From Ms Platea ) Dismantling 18 B ) Fabrication 19 C ) Erection 20 Tee, Nipples & Crosses Upto 12” Dia A ) Dismantling 21 B ) Fabrication 22 C ) Erection 23 Tee, Nipples & Crosses Above 12” Dia From M.S Platea ) Dismantling 24 B ) Fabrication 25 C ) Erection 26 Reducers Of All Sizes, A ) Dismantling 27 B ) Fabrication 28 C ) Erection 29 Flanges Of All Sizes, A ) Dismantling 30 B ) Fabrication 31 C ) Erection 32 Valves:A ) Dismantling 33 B ) Fabrication 34 C ) Erection 35 Man Holes Ofall Sizesa ) Dismantling 36 B ) Fabrication 37 C ) Erection 38 Platform:A ) Dismantling 39 B ) Fabrication 40 C ) Erection 41 M.S. Structure Worklighta ) Dismantling 42 B ) Fabrication 43 C ) Erection 44 M.S. Structure Work Heavya ) Dismantling 45 B ) Fabrication 46 C ) Erection 47 M.S. Tank Completehaving Round & Conical & Rectangular Bottomsa ) Dismantling 48 B ) Fabrication 49 C ) Erection 50 M.S Rubber Seated Valves Of Any Typesa ) Dismantling 51 B ) Fabrication 52 C ) Erection 53 Nrv Of Any Type:A ) Dismantling 54 B ) Fabrication 55 C ) Erection 56 Platform Pipe Line Railing Of All Sizesa ) Dismantling 57 B ) Erection 58 Fabrication Of S.S Rubber Seated Valves And Nrv Of All Sizes 59 M.S. Patch Work 60 Fabrication And Erection M.S. Stair; A ) Monkey Tower Type 61 B ) Step Type 62 Repair Of Rubber Seated Valves Above 12 Dia 63 Repair Of Nrv Valves Above 12 Dia 64 Straighteningm.S Plate 65 Strengthening Of Any Structure With M.S Angle / Channel 66 S.S. To S.S. Welding 67 Fabrication And Erection Of All Type Of Pump + Motor Bed. 68 Repair Of Cane Un-Loader Grab Arms 69 Drilling And Tapping Of Mill’S Top Roller Of Square End Face Having Size 8-20M At 265 Pcd And 50Mm Deep Thread For Fitting Of Ropeless Coupling. 70 Repair And Overhauling Of Cane Unloaders Except Hydraulic Grab. 71 Replacement Of Cane Cutting Knives Of Chopper 72 Replacement Of Cane Cutting Knives Of Swing Type Cutter 73 Replacement Of Fibrizer Hammers With Tip 74 -Do- But Only Domite Tips 75 Dismantling, Fabrication & Erection Ofmills Juice Tray ( M.S. Plate ) 76 Fabrication Of Scc And Inter Carrier Chain’S Rake. 77 Repair Of Secondary Cane Carrier & Inter Carrier Chain’S Rake. 78 Hard Facing Of Trpf Rollers 79 To Build Mills Top Rollers Square End As Per Standard Size 80 To Build Mills Roller Crown Pinion Teeth As Per Standard Template Of Teeth. 81 -Do- But Mill Roller Coupling Square Section As Per Standard Size 82 Fabrication Oftrpf Juice Tray 83 Fabrication Oftrpf Top Roller Cover 84 Dismantling, Fabrication And Erection Of Donnelly Chute Of Mills 85 To Build Up The Trpf Roller Journal As Per Standard Size. 86 To Build Up The Mill Roller Journal As Per Standard Size. 87 Fabrication And Erection Of Mill Roller Crown Pinion Guard 88 Fabrication And Erection Of Trpf Roller Crown Pinion Guard 89 Complete Repair Of Trpf Pressure Chute, Including Replacement Of Worn Out S.S. Plate 90 Fabrication Of Mill Top Roller Scrapperassembly As Per Existingsize & Design 91 Fabrication Of Discharge Roller Scrapper Assembly. 92 Replacement Of Worn Out Bottom Boot Of Inter Carrier Chain. 93 Replacement Of Cast Iron Furnace Chute Of J.T. And Texmaco Boilers. 94 Fabrication Of Rbc Slats Made Out From 3 Mm Thick Plate For Both Rbc Chain 95 Repair Of Rbc Slat 96 Replacement Of M.S. Bagasse Chute Of J.T. And Texmaco Boilers. 97 Replacement Of Worn Out Furnace Door Ofj.T. Boilers Without Frame 98 Replacement Of Worn Out Furnace Doorframe 99 Repair & Fitting Of Furnace Door Of Texmaco / Jt Boiler 100 A ) Fabrication Of Steam Drum Partition Plates Ofboilers 101 B ) Repair Of Steam Drum Partition Plates Of Boilers 102 Boiler Dampera ) Dismantling 103 B ) Fabrication 104 C ) Erection 105 Repair Of Id Fan Of J.T & Texmaco Boiler 106 Repair Of Fd Fan Of J.T & Texmaco Boiler 107 Replacement Of Worn Out Stainers Of Various Types Such As Juice Pump, Lime Pumps And Syrup Pumps. 108 Complete Replacement Of Worn Out Save-All Of Evaporator Bodies In All Respects. 109 Complete Replacement Of Worn Out Save-All Of Pans In All Respects. 110 Replacement Of Worn Out Vapour Pipe Of Various Sizes Of Pans Going To Condenser 111 Replacement Of Worn Out Steam / Water Coil Of Ordinary Designsize -1 / 2 To 3 112 Do- But 4 To 6 113 Replacement Of Worn Out Steam / Water Coil Of Pure Circular Designsize -1 / 2 To 3 114 Do- But 4 To 6 115 Dismantling, Fabrication & Erection Of Bends Of Pan’S Vapour Pipe Line Leading From Body Shell To Condensers. Rates To Be Quoted In Terms Of :-Full Bend:-Size 900 Mm 116 1100 Mm 117 1250 Mm 118 Halfbend:-Size 900 Mm 119 1100 Mm 120 1250 Mm 121 Replacement Of Gutters A ) Dismantling 122 B ) Fabrication 123 C ) Erection 124 A ) Replacement Of Worn Out Stirrer Arms ( Straight Type ) 125 B ) Replacement Of Worn Out Stirrer Arms ( Worm Type ) 126 Replacement Of Worn Out Umbrella Of Pans 127 Replacement Of All Pipe Line Of Sulphur Burners Cooler, Complete In All Respect. 128 Replacement Of Worn Out Portion Of Sulphur Burner Cooler Inside Pipeline. 129 Complete Replacement Of Worn-Out After Burner Of Sulphur Furnace I.E Including The Replacement Of Internal Pipe Line Also 130 Dismantling, Fabrication And Erection Of Sulphur Burner Melter Of Sulphur Furnaces. 131 Replacement Of Worn-Out Bagacilo Pipe Line Made Out From G.I. Plain Sheet Of Standard Size 132 Replacement Of Y Type Steam Connection For Syrup And Molasses Tank At Pan Station 133 Replacement Of Vacuum Filter Agitator 134 Fitting & Modification Of Planetary Gear Box Along With Dismantling Of Existing Gear System. A ) 80 Ton 135 B ) 60 Ton 136 C ) 40 Ton 137 Replacement Of Worn Out Partition Plates Of Headers Of Juice Heaters, Complete In All Respect. 138 Replacement Of S.S Pipeline Of Any Size:A ) Dismantling 139 B ) Fabrication 140 C ) Erection 141 Lowering The Height Of Evaporator Body No. 1 Similar To Level Of Evaporator Body No. 2 Including Water Levelling And Fitting Of All Connections. 142 Repair Of Vapour Line Juice Heater’S Header Cover:Scope Of Work Includes:A ) Dismantling, Facing / Machining Header Cover.B ) S.S. Lining Of Header Cover By 6Mm Thick Plate With Duly Facing And Levelling. C ) Fitting Of Existing Cover Plate After Completion Of The Above Mentioned Work. 143 A ) Replacement Of Hopper Trough 144 B ) Replacement Of Complete Portion Of Hopper Tray 145 Replacement Of Molasses Chute Of ;A ) Continuous Centrifugal Machine 146 B ) Batch Type Centrifugal Machine 147 Replacement Of Any Worn Out Shell Portion Of Pug Mills / Magma Mixers. 148 Modification Of Cooling Coils Of Overhead Crystallizer Into Air Cooled Type. 149 Fitting The Complete Magnetic Separator System At Sugar Hopper Tray. 150 Dismantling Of Existing, Obsolete Aaw Machines Including All Accessories I.E. Pugmill, Structure, Elect. Panel Etc. Along With Motors. 151 Dismantling Of Existing, Obsolete Afw Machines Including All Accessories I.E. Pugmill, Structure, Elect. Panel Etc. Along With Motors. 152 Fabrication & Erection Of Cable Tray 153 Replacement Ofthimble ( Any Size ) 154 Checking Of Cable Connections, Cleaning Of Thimbles & Reconnection 155 Replacement Of Switches / Mccb 630 Amp, 400 Amp, 250 Amp 156 Replacement / Erection Of Changeover Switch 630 Amp / 400 Amp / 250 / Amp

Key Value

Document Fees
Refer document
EMD
INR 50000.0 /-
Tender Value
Refer document

BOQ Items

Name of Work: Fabrication & Erection Jobs (Morinda CSM)
Sl. No. Item Description
1Morinda CSM
2Replacement of worn-out of M.S. Runner of PCC, SCC, ICC, Elevator, RBC and cross carrier chains
3Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner.
4-do-but the number of tubes below 50 no.
5-do- but all pans during off-season
6-do- but evaporators during off-season
7- do – but in case of entire body of evaporator
8Welding joints of water, juice, vapour and exhaust pipe lines of all sizes.
9Pipe line upto 12” dia a)Dismantling
10b) Erection
11Pipe line above 12”diafrom MS plate a)Dismantling
12b) Fabrication
13c) Erection
14Bends from readymade pipe line up to 12" dia a)Dismantling
15b) Fabrication
16c) Erection
17Bends above 12” dia from MS plate a)Dismantling
18b) Fabrication
19c) Erection
20Tee, Nipples & Crosses upto 12” dia a)Dismantling
21b) Fabrication
22c) Erection
23Tee, Nipples & Crosses above 12” dia from M.S Plate a)Dismantling
24b) Fabrication
25c) Erection
26Reducers of all sizes, a)Dismantling
27b) Fabrication
28c) Erection
29Flanges of all sizes, a)Dismantling
30b) Fabrication
31c) Erection
32Valves: a)Dismantling
33b) Fabrication
34c) Erection
35Man Holes ofall sizes a)Dismantling
36b) Fabrication
37c) Erection
38Platform: a) Dismantling
39b) Fabrication
40c) Erection
41M.S. Structure workLight a)Dismantling
42b) Fabrication
43c) Erection
44M.S. Structure work Heavy a)Dismantling
45b) Fabrication
46c) Erection
47M.S. Tank completehaving round & conical & rectangular bottoms a)Dismantling
48b) Fabrication
49c) Erection
50M.S Rubber seated valves of any types a)Dismantling
51b) Fabrication
52c) Erection
53NRV of any type: a)Dismantling
54b) Fabrication
55c) Erection
56Platform Pipe Line railing of all sizes a) Dismantling
57b) Erection
58Fabrication of S.S rubber seated valves and NRV of all sizes
59M.S. Patch work
60Fabrication and Erection M.S. stair; a) Monkey tower type
61b) Step type
62Repair of rubber seated valves above 12" dia
63Repair of NRV valves above 12" dia
64StraighteningM.S plate
65Strengthening of any structure with M.S Angle/Channel
66S.S. to S.S. welding
67Fabrication and erection of all type of pump + motor bed.
68Repair of cane un-loader grab arms
69Drilling and Tapping of Mill’s top roller of square end face having size 8-20M at 265 PCD and 50mm deep thread for fitting of Ropeless coupling.
70Repair and overhauling of Cane unloaders except hydraulic grab.
71Replacement of cane cutting knives of chopper
72Replacement of cane cutting knives of swing type cutter
73Replacement of Fibrizer hammers with tip
74-do- but only Domite tips
75Dismantling, fabrication & erection ofmills juice tray (M.S. Plate)
76Fabrication of SCC and inter carrier chain’s rake.
77Repair of Secondary Cane Carrier & inter Carrier Chain’s rake.
78Hard facing of TRPF rollers
79To build mills top rollers square end as per standard size
80To build mills roller crown pinion teeth as per standard template of teeth.
81-do- but mill roller coupling square section as per standard size
82Fabrication ofTRPF juice tray
83Fabrication ofTRPF top roller cover
84Dismantling, fabrication and erection of Donnelly chute of mills
85To build up the TRPF roller journal as per standard size.
86To build up the mill roller journal as per standard size.
87Fabrication and erection of mill roller crown pinion guard
88Fabrication and erection of TRPF roller crown pinion guard
89Complete repair of TRPF pressure chute, including replacement of worn out S.S. Plate
90Fabrication of Mill top roller scrapperassembly as per existingsize & design
91Fabrication of discharge roller scrapper assembly.
92Replacement of worn out bottom boot of inter carrier chain.
93Replacement of Cast Iron Furnace chute of J.T. and Texmaco Boilers.
94Fabrication of RBC slats made out from 3 mm thick plate for both RBC Chain
95Repair of RBC Slat
96Replacement of M.S. Bagasse chute of J.T. and Texmaco Boilers.
97Replacement of worn out furnace door ofJ.T. boilers without frame
98Replacement of worn out furnace doorframe
99Repair & fitting of furnace door of Texmaco/JT boiler
100a) Fabrication of steam drum partition Plates ofBoilers
101b) Repair of steam drum partition Plates of Boilers
102Boiler damper a)Dismantling
103b) Fabrication
104c) Erection
105Repair of ID fan of J.T & Texmaco boiler
106Repair of FD fan of J.T & Texmaco boiler
107Replacement of worn out stainers of various types such as juice pump,lime pumps and syrup pumps.
108Complete replacement of worn out save-all of evaporator bodies in all respects.
109Complete replacement of worn out save-all of pans in all respects.
110Replacement of worn out vapour pipe of various sizes of pans going to condenser
111Replacement of worn out steam/water coil of Ordinary design size -1/2"" to 3""
112do- but 4"" to 6""
113Replacement of worn out steam/water coil of Pure circular design size -1/2"" to 3""
114do- but 4"" to 6""
115Dismantling, fabrication & erection of bends of pan’s vapour pipe line leading from body shell to condensers. Rates to be quoted in terms of :- Full Bend:-size 900 mm
1161100 mm
1171250 mm
118HalfBend:-size 900 mm
1191100 mm
1201250 mm
121Replacement of gutters a) Dismantling
122b) Fabrication
123c) Erection
124a) Replacement of worn out stirrer arms(Straight Type)
125b) Replacement of worn out stirrer arms(Worm Type)
126Replacement of worn out umbrella of pans
127Replacement of all pipe line of sulphur burners cooler, complete in all respect.
128Replacement of worn out portion of sulphur burner cooler inside pipeline.
129Complete replacement of worn-out after burner of Sulphur furnace i.e including the replacement of internal pipe line also
130Dismantling, Fabrication and erection of sulphur burner melter of sulphur furnaces.
131Replacement of worn-out Bagacilo pipe line made out from G.I. plain sheet of standard size
132Replacement of Y type steam connection for syrup and molasses tank at pan station
133Replacement of vacuum filter agitator
134Fitting & modification of Planetary gear box along with dismantling of existing gear system. a) 80 Ton
135b)  60 Ton
136c) 40 Ton
137Replacement of worn out partition plates of headers of juice heaters, complete in all respect.
138Replacement of S.S pipeline of any size: a) Dismantling
139b) Fabrication
140c) Erection
141Lowering the height of evaporator body no. 1 similar to level of evaporator body no. 2 including water levelling and fitting of all connections.
142Repair of vapour line juice heater’s header cover: Scope of work includes: a) Dismantling, facing/machining header cover. b) S.S. lining of header cover by 6mm thick plate with duly facing and levelling. c) Fitting of existing cover plate after completion of the above mentioned work.
143a) Replacement of Hopper trough
144b) Replacement of complete portion of Hopper tray
145Replacement of molasses chute of ; a) Continuous Centrifugal machine
146b) Batch type Centrifugal machine
147Replacement of any worn out shell portion of pug mills/magma mixers.
148Modification of cooling coils of overhead crystallizer into air cooled type.
149Fitting the complete magnetic separator system at Sugar Hopper tray.
150Dismantling of Existing, obsolete AAW machines including all accessories i.e. pugmill, structure, elect. Panel etc. along with motors.
151Dismantling of Existing, obsolete AFW machines including all accessories i.e. pugmill, structure, elect. Panel etc. along with motors.
152Fabrication & erection of cable tray
153Replacement ofThimble (Any Size)
154Checking of cable connections, cleaning of thimbles & reconnection
155Replacement of switches/MCCB 630 AMP,400 AMP,250 AMP
156Replacement/erection of changeover switch 630 AMP/400 AMP/ 250/ AMP
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