Design, Supply, Erection & Commissioning Of Electromechanical Equipment For The 16 Tpd / Shift Capacity Material Recovery Facility ( Mrf ) Facility .-1 Feeding Conveyor ( 100Mm Trommel ) -Design, Procure, Manufacture, Supply, Install And Commission A Conveyor For Movement Of Waste From The Receiving Point Into The Trommel From A Starting Height Of 0.604 M To A Final Height Of 1.996 M. The Conveyor Shall Have A Width Of 800 Mm, The Belt Shall Be Rubber Belt, 8Mm Thick With 3 Ply, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Minimum 2 Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Conveyor Shall Be Considered. The Typical Specification Of The Conveyor Is Provided In Annexure-C1-D .Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 2 100 Mm Hexagonal Trommel-Design, Procure, Manufacture, Supply, Install And Commission A 100 Mm Hexagonal Trommel For Sieving Of Waste From The Receiving Conveyor. The Trommel Shall Have A Length Of 4500 Mm And 751 Mm ( Each Side Of The Hexagonal ) , The Trommel Frame Shall Be Hexagonal With Square Openings Of 100Mm X 100 Mm, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Suitable Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Trommel Shall Be Considered. The Typical Specification Of The Trommel Is Provided In Annexure-E1-D. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 3 Oversize Conveyor ( 100Mm Trommel ) -Design, Procure, Manufacture, Supply, Install And Commission A Conveyor For Movement Of Waste From The Trommel To Oversize Sorting Conveyor From A Starting Height Of 1.154 M To A Final Height Of 1.154 M. The Conveyor Shall Have A Width Of 600 Mm, The Belt Shall Be Rubber Belt, 8Mm Thick With 3 Ply, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Minimum 0.5 Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainabl Operations Of The Conveyor Shallbe The Typical Specification Of The Conveyor Is Provided In Annexure-C2-D . Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 4 Manual Sorting Conveyor- Design, Procure, Manufacture, Supply, Install And Commission A Conveyor For Movement Of Waste From The Oversize Conveyor From A Starting Height Of M To 1.104 A Final Height Of 1.104 M. The Conveyor Shall Have A Width Of 800 Mm, The Belt Shall Be Rubber Belt, 8Mm Thick With 3 Ply, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Minimum 2 Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Conveyor Shallbe The Typical Specification Of The Conveyor Is Provided In Annexure-C4-D .Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 5 Undersize Conveyor Cum Feeding Conveyor ( Ballistic Separator ) Design, Procure, Manufacture, Supply, Install And Commission A Conveyor For Movement Of Waste From The Trommel Into The Ballastic Separator From A Starting Height Of 0.754 M To A Final Height Of 3.309 M. The Conveyor Shall Have A Width Of 600 Mm, The Belt Shall Be Rubber Belt, 8Mm Thick With 3 Ply, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Minimum 2 Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Conveyor Shall Be The Typical Specification Of The Conveyor Is Provided In Annexure-C3-D . Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 6 Ballistic Separator- Design, Procure, Manufacture, Supply, Install And Commission A Ballistic Separator Of Capacity Not Less Than 3 Tph For Segregation Of Waste From Receiving Conveyor Into 2D, 3D And Undersize Components. The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor And Blower Motors Shall Be Of Suitable Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Ballistic Separator Shall Be Considered. The Typical Specification Of The Ballistic Separator Is Provided In Annexure-E2-D. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 7 Oversize Conveyor ( Ballistic Separator ) -1: Design, Procure, Manufacture, Supply, Install And Commission A Conveyor For Movement Of Waste From The Ballistic Separator Into The Oversize Sorting Conveyor From A Starting Height Of 3.309 M To A Final Height Of 1.254M. The Conveyor Shall Have A Width Of 600 Mm, The Belt Shall Be Rubber Belt, 8Mm Thick With 3 Ply, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Minimum 1 Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Conveyor Shall Be Considered. The Typical Specification Of The Conveyor Is Provided In Annexure-C5-D . Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 8 Oversize Conveyor ( Ballistic Separator ) -2: Design, Procure, Manufacture, Supply, Install And Commission A Conveyor For Movement Of Waste From The Ballistic Separator To Oversize Sorting Conveyor From A Starting Height Of 3.309 M To A Final Height Of 1.379 M. The Conveyor Shall Have A Width Of 600 Mm, The Belt Shall Berubber Belt, 8Mm Thick With 3 Ply, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Minimum 1 Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainabl Operations Of The Conveyor Shall Be Considered The Typical Specification Of The Conveyor Is Provided In Annexure-C6-D .Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge . 9 Ballistic Undersize Conveyor- Design, Procure, Manufacture, Supply, Install And Commission A Conveyor For Movement Of Waste From The Ballistic Separator From A Starting Height Of 3.309 M To A Final Height Of 1.154M. The Conveyor Shall Have A Width Of 600 Mm, The Belt Shall Be Rubber Belt, 8Mm Thick With 3 Ply, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Minimum 0.5 Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Conveyor Shall Be Considered. The Typical Specification Of The Conveyor Is Provided In Annexure-C7-D. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 10 Movable Conveyor ( Bag Stacker Conveyor ) -Design, Procure, Manufacture, Supply, Install And Commission A Conveyor For Movement Of Dry Waste And Recyclables From And To The Transport Vehicle. The Conveyor Shall Have A Width Of 750Mm, The Belt Shall Berubber Belt, 8Mm Thick With 3 Ply, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Minimum 1 Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainabl Operations Of The Conveyor Shall Be Considered. The Typical Specification Of The Conveyor Is Provided In Annexure-C8-D. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 11 Organic Waste Composter ( Includes Curing System ) -Design, Procure, Manufacture, Supply, Install And Commission An Organic Waste Composter Consisting Of A Composter And Curing Unit Of Capacity 500 Kgs / Day With Minimum 10 Days Curing. All Motors Shall Be Of Suitable Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Organic Waste Composter Shall Be Considered. The Typical Specification Of The Organic Waste Composter Is Provided In Annexure-E1-W Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 12 Sieving Machine- Design, Procure, Manufacture, Supply, Install And Commission A Sieving Machine Of Capacity 1 Tph For Sieving Compost. The Machine Would Handle The Composted Organic Waste. All Motors Shall Be Of Proven Make With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Sieving Machine Shall Be Considered. The Typical Specification Of The Sieving Machine Is Provided In Annexure-E3-W. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge. 13 Bag Stitching Machine- Design, Procure, Manufacture, Supply, Install And Commission A Hand Operated Bag Stitching Machine For Stitching Woven Sack Hdpe Compost Bags. All Other Requirements For The Sustainable Operations Of The Conveyor Shall Be Considered. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 14 Garden Waste Sorting Conveyor- Design, Procure, Manufacture, Supply, Install And Commission A Conveyor For Movement Of Waste At A Height Of 1.104 M. The Conveyor Shall Have A Width Of 800 Mm, The Belt Shall Be Rubber Belt, 8Mm Thick With 3 Ply, The Structure Shall Be Of Mild Steel With Primer And Anti-Corrosive Paint, The Drive Motor Shall Be Of Minimum 3 Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Conveyor Shall Be Considered. The Typical Specification Of The Conveyor Is Provided In Annexure-C1-G. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 15 Shredder-Design, Procure, Manufacture, Supply, Install And Commission A Shredding Machine Of Capacity 1 Tph For Shredding Garden Waste Into Sizes Less Than 15 Mm. All Motors Shall Be Of Suitable Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Shredding Machine Shall Be Considered. The Typical Specification Of The Shredding Machine Is Provided In Annexure-E1-G. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 16 Wood Chipper-Design, Procure, Manufacture, Supply, Install And Commission A Wood Chipper Of Capacity 1 Tph For Shredding Branches Of Sizes Upto 100 Mm Dia Into Chips Of Sizes Less Than 25 Mm. All Motors Shall Be Of Suitable Hp With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Wood Chipper Shall Be Considered. The Typical Specification Of The Wood Chipper Is Provided In Annexure-E1-G Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 17 Vibratory Screen Conveyor-Design, Procure, Manufacture, Supply, Install And Commission A Vibratory Sieve Of Capacity 3 Tph For Separation Of Sand And Other Inert Material From Sweeping Waste Collected By Sweeping Machines Or Manually. The Machine Would Discharge The Segregated Material Into 2 Separate Heaps Suitable For Transporting Out For Processing / Disposal. All Motors Shall Be Of Proven Make With Vfd And Sensor Sensing For Remote Data Monitoring And Control. All Other Requirements For The Sustainable Operations Of The Vibratory Sieve Shall Be Considered. The Typical Specification Of The Vibratory Sieve Is Provided In Annexure-C1-S. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 18 Fork Lift- Design, Procure, Manufacture, Supply, Install And Commission An Electrically Operated Fork Lift Of Type Godrej-Gx 200E ( Or Equivalent ) With Lifting Capacity Of 2 Tons To A Height Of 3 Metres Suitable For Operation Inside Buildings. . All Other Requirements For The Sustainable Operations Of The Fork Lift Shall Be Considered. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge. Ref. Specification In Annexure-M1. 19 Warehouse Trolley- Design, Procure, Manufacture, Supply, Install And Commission A Manually Operated Warehouse Trolley Of Dimension 0.9M X 1.2M With Lifting Capacity Of 2 Tons Suitable For Operation Inside Buildings.. All Other Requirements For The Sustainable Operations Of The Warehouse Trolley Shall Be Considered. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge. Ref. Specification In Annexure-M3 20 Hand Pallet Trucks- Design, Procure, Manufacture, Supply, Install And Commission A Manually Operated Hand Pallet Truck Of Standard Dimension With Lifting Capacity Of 3 Tons Suitable For Operation Inside Buildings. All Other Requirements For The Sustainable Operations Of The Hand Pallet Truck Shall Be Considered. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge. Ref. Specification In Annexure-M2. 21 Weighing Scales ( 100Kgs ) - Design, Procure, Manufacture, Supply, Install And Commission A Platform Type Weighing Scale Capacity Of Minimum 100 Kgs With All Necessary Regulatory Approvals. All Other Requirements For The Sustainable Operations Of The Weighing Scale Shall Be Considered. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 22 Weighing Scales ( 300 Kgs ) - Design, Procure, Manufacture, Supply, Install And Commission A Platform Type Weighing Scale Capacity Of Minimum 300 Kgs With All Necessary Regulatory Approvals. All Other Requirements For The Sustainable Operations Of The Weighing Scale Shall Be Considered. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 23 Height Adjustable Stool- Design, Procure, Manufacture, Supply, Install And Commission Height Adjustable Stools For Seating Of Segregation Staff. The Stool Shall Be Ergonomically Designed For Long Hours Of Seating And Allow Height Adjustments To Accomodate 200 Mm Height Adjustments And Suitable For Working Height Of 900 Mm Above Ground Level. All Other Requirements For The Sustainable Operations Of The Height Adjustable Stool Shall Be Considered. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 24 Pallet Bins 1 Cu.M- Design, Procure, Manufacture, Supply, Install And Commission Pallet Bins Of Capacity Of 1 Cu.M Made Of Recycled Plastics Of Proven Design, Stackable.. All Other Requirements For The Sustainable Operations Of The Pallet Bins Shall Be Considered. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge. Ref. Specification In Annexure-M4a. 25 Pallet Bins 0.5 Cu.M- Design, Procure, Manufacture, Supply, Install And Commission Pallet Bins Of Capacity Of 0.5 Cu.M Made Of Recycled Plastics Of Proven Design, Stackable. India. All Other Requirements For The Sustainable Operations Of The Pallet Bins Shall Be Considered. Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge. Ref. Specification In Annexure-M4b. 25 Undertaking Trial Run For 3 Months Post Commisioning Of The Plant, Including Providing Sop Documentation And Training Of Elcita Team. The Operations During The Trial Run Would Be As Per Clause Xiv Of The Rfp. Complete As Per Manufacturers Specification, Requirements Of Tender Document & Direction Of Engineer-In-Charge 26 Undertaking Maintenance During Operation For A Period Of 1 Year Post Trial Runs Including Implementation Of Sop Documentation And Training Of Elcita Team.The Maintenance During Operations Would Involve Ensuring That All Equipments Are Fully Functional And Availability Of The Same Over 95% Of The Time. Complete As Per Manufacturers Specification, Requirements Of Tender Document & Direction Of Engineer-In-Charge. ( Optional, To Be Procured At Elcita Discretion ) 27 Weigh Bridge -Design, Procure, Manufacture, Supply, Install And Commission A Weigh Bridge Of 50 Tons Capacity Of Platform Dimension 9M X 3M With Suitable Load Cells, Automated Recording System, Software For Sharing Data Remotely For Centralized Monitoring And All Regulatory Approvals. The Scope Of Supply Shall Not Include All Civil Works Required For Setting Up The Weigh Bridge. The Weigh Bridge Platform Shall Be Flush To The Road Surface. All Other Requirements For The Sustainable Operations Of The Weigh Bridge Shall Be Considered.Complete As Per Manufacturers Specification & Direction Of Engineer-In-Charge 28 A. Design, Procure, Manufacture, Supply, Install And Commission The Control Panel Consisting Of: 1. Individual Mcb’S For Switching On And Off The Equipment Under Boq Item Number 1 To 12 And 14 To 17. 2. Instrumentation From The Equipment Under Boq Item 1 To 12 And 14 To 17 For Data Monitoring. 3. Connectivity Of The Individual Equipment On / Off Status And Instrumentation Data To The Control Room Of Elcita. 4. Elcb And Any Other Safety Requirements To Be Provided. 5. Instrumentation And The Control Panel Drawings Shall Be Prepared At The Start Of The Provided And Be Approved By The Engineer-In-Charge. 6. Control Panel And Its Components Shall Meet Ip64, Relevant Bis Standards And Suitable Interlocking For Safe Operations. B. Complete As Per Manufacturers Specification And Direction Of Engineer-In-Charge.
