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| 1 | DNIT for sale of old plant & machinery of Karnal sugar mill |
| 2 | Cane Unloading Equipments and System No. of cranes & Capacity 02 Nos. 5 MT, 30 m (Length) x 22 m (Span)Bridge Drive Motor 10 hp, 950 RPM Grab Hydraulic without Motor Gantry Crane |
| 3 | Cane CarrierLength x Width x Depth 52.43m x 1500 mm x 1000 mm with reduction gear without motor |
| 4 | Rake Elevator Length x Width 1 No. for Prepared Cane 19.75 m x 1500 mm without reduction gear & motor |
| 5 | ACFC (Instrumentation Specification) PLC based IO’s Make: ABB |
| 6 | Preparation of CaneKicker 22 blades, 48 rpm, With reduction gear without motor Leveller32 blades, 585 rpm, swing dia-1500 mm without motor |
| 7 | Fibrizer Hammers (no. & weight)42 nos., 22 kg, 750 rpm, swing dia – 1800 mm Turbine Driven600 BHP Single-Stage Steam Turbine Bellis India Ltd. (SS 26 M), working pr. 17-21 kg/cm2 |
| 8 | II. Mills (Including IRC) Number 04 Mills, 03 Rollers with UFR each without 03 sets top roller bearing housing with bearing. Roller Size: 30” x 60” KCP Make Type of Hydraulic System Edward Hydro-Pneumatic Accumulator System |
| 9 | Mills (Including IRC) Drive for mills (Turbine driven)02 nos., 600 BHP Single-Stage Steam Turbine Bellis India Ltd. (SS 26 M), working pr. 17-21 kg/cm2 without 01 set turbine governor. |
| 10 | Reduction gear arrangement i. 2-sets reduction gears having single helical teeth incorporated in the turbines reduction from 5000 to 1000 rpm |
| 11 | Reduction gear arrangement2-sets double reduction gear boxes with double helical type teeth incorporated in the turbines reduction from 1000 to 50 rpm |
| 12 | Reduction gear arrangement 2-sets single reduction machine cut spur gearing (29 teeth, 204 teeth) reduction from 50 to 7.1 rpm |
| 13 | Bagasse Elevator Wooden Slat type, length-26mm (11 m horizon. + 15 m elevated), 25 hp motor with gear box Return Carrier 50 mtrs, 40 hp motor with gear box |
| 14 | Imbibition Scheme followed PLC based Compound Imbibition |
| 15 | III. CLARIFICATION PLANT |
| 16 | Weighing Equipment Juice weighing scale, 65 qtls capacity / charge. Also having 01 steel yard type check weighbridge of 65 qtls capacity / charge 01 No., Raw Juice Receiving Tank L x B x H 6 x 2 x 1.25 Meter 01 No.,Raw Juice Weighing Tank Number 01 No.L x B x H 4 x 2 x 1.25 Meter |
| 17 | Raw Juice Pump |
| 18 | Juice Heater with condensate pumps Juice heater (Multiple Circulator) 120 sq. mtr. H.S. Juice Heater (Vertical Type) Multiple Circulation 170 sq. mtr. H.S. 04 No., Vapor Line Juice Heater 300 sq. mtr. H.S. 01 no, Clear Juice Heater 300 sq. Mtr. H.S. 01 No. |
| 19 | Juice sulphitation tank Continuous juice sulphitor tank, Gross/working capacity = 23/15 m3 = 02 Nos, Juice Sulphitation receiving Tank & Pumps 01 No. |
| 20 | Clarifier 01 No. Multitech Make, Rapidorr 444 type Dia x height : 26’ x 20’ , Clear Juice Pump02 Nos. |
| 21 | A). Sulphur furnace - 140 kg/hr. = 02 Nos, Sulphur furnace 70 Kg/hr.= 02 NosB). Waste heat recovery system = 02 Nos |
| 22 | C). Sulphur furnace 70 Kg/hr.01 No. |
| 23 | Air Compressor 02 Nos. air compressors (Ingersoll Rand Make), 340 m3/hr (01 no.) & 250 m3/hr (01 no. blower type) |
| 24 | Size 8’ x 16’ length, filtering area = 400 sq. ft. with SS screens, size 8’ length 13” width, No. of screen 48 in each filter without valves 01 Triveni make Rotary Vacuum Filter 01 Universal make Rotary Vacuum Filter |
| 25 | Muddy Juice Receiving Tank01 No., Dia-2.5 mtr, Height-2m Muddy Pump 02 Nos. (01 working and 01 standby) Capacity-25 ltr/sec., head-30 mtrFilterate Pump 02 Nos., Capacity-60 tonnes/hr., Head-30 mtr., & 02 Nos. 30 ton/hr., head |
| 26 | Vacuum Pumps with motors01 No., Kakati Make Vacuum Pump, Suitable for 18 m3/min. at 710 mm of Hg.01 No., Kakati Make Vacuum as standby Suitable for 10 m3/min. |
| 27 | Milk of Lime Plant One rotary type lime slaker, having a diameter 1m. x 4.5 length, capable of slaking 200 kgs quick lime per hourMilk of lime storage tanks 02 Nos., 7.5 m3 each MOL Pump 02 Nos., Capacity-10 m3/hrs. Head-20 mtrs |
| 28 | 01 No. vibro screen of “PENNWALT” make of 60” size of Milk of lime screening 01 No. vibro screen of “PENNWALT” make of 60” size for Filterate Juice |
| 29 | V. EVAPORATION AND BOILING PLANTHS of body (m2) Vapour Cell Dia x Height4.7m x 10.73m 1300 |
| 30 | 1st body Dia x Height3.7m x 7.9m 750 |
| 31 | 2nd body Dia x Height3.4m x 8.0m 560 |
| 32 | 3rd body Dia x Height2.95m x 8.0m 440 |
| 33 | 4th body Dia x Height2.95m x 8.0m 440 |
| 34 | Standby Dia x Height2.95m x 9.5m 440 |
| 35 | Standby of 1st body (2012) Dia x Height3.7m x 7.9m 750 |
| 36 | Arrangement of drawing Condensate from vessel Through individual pumps : capacity head 1st body: 50m3/hr, 30m = 02 Nos2nd body : 50m3/hr, 30m = 02 NosCondensate Pump 02 Nos., 30 ton/hr, 30m head |
| 37 | Syrup Sulphitation Tank 02 Nos. gross capacity 15m3, (5.6’ h x 7.10’ dia) Sulphited syrup receiving tank 01 No., Dia-2m, height-3m Sulphited syrup pumps 02 nos |
| 38 | Syrup Storage tanks 03 Nos. of tanks, 10.6 m3 of capacity each Melt Tank 02 Nos. of tanks, 10.6m3 of capacity each Molasses Storage 09 Nos. 10.6 m3 of capacity each |
| 39 | 04 Pans 40 tons striking capacity, 185m2 HS each, Mechanical circulator in only 03 pans |
| 40 | 01 Pan 60 tons striking capacity, 277m2 HS |
| 41 | Condensate Pump 02 Nos. Cap. 50m3/hr, height-30m |
| 42 | Cooling and Condensing, Condensers (Total six) 01 (for quad)-Multi-jet (1.5m dia, 2.69 ht.) 04 (for pans)-Multi-jet (1.2m dia, 2.33 ht.)01-(for pans) Multi-jet (1.2m dia, 2.33 ht.-01 |
| 43 | Pumps 03 Nos. of pumps of 227.78 lt/sec coupled with 150 BHP motor. The system is automatic control of water consumption at evaporator set, pan station and spray pond. |
| 44 | Excess condensate cooling system 02 Nos. of cooling towers, 20m3/hr with 02 nos. of pumps of 20m3/hr capacity |
| 45 | Crystallizers 02 No. for A-MassecuiteWater cooled open type having 50 m3 capacity |
| 46 | Crystallizers 01 No. for A-MassecuiteWater cooled open type having 35 m3 capacity |
| 47 | Crystallizers 03 No. for B-Massecuite Water cooled arms type having 35 m3 capacity |
| 48 | Crystallizers 04 No. for C-Massecuite Water cooled arms type having 35 m3 capacity |
| 49 | Crystallizers 01 No. for C-Massecuite ReceiverAir cooled open type having 35 m3 capacity |
| 50 | Crystallizers 01 No. for B-Massecuite ReceiverAir cooled open type having 35 m3 capacity |
| 51 | Seed Crystallizers 01 No. open type seed crystallizer 14m3 seed |
| 52 | Seed Crystallizers 01 No. open type seed crystallizer 14m3 for C-seed |
| 53 | Seed Crystallizers Vacuum crystallizers (02 nos. for B&C massecuite of 21m3 cap) |
| 54 | Seed Crystallizers Vacuum crystallizers (01no. for A massecuite of 28m3 cap) |
| 55 | Massecuite transfer pumps 05 Nos. 30m3/hr, 20m head |
| 56 | Details of reheating 02 Nos.for C- massecuite 16m2 of HS area each 03 Nos. for B-massecuite11.16m2 of HS area each |
| 57 | Centrigual Machines (1250kg/charge) for A-massecuite= 01 Noscontinuous machines of 7-8 ton/hr capacity (75HP motor) = 03 Nos |
| 58 | Mollasses Pumps 15 Nos. (high flow type) |
| 59 | Sugar dryer Total 03 nos. electric drive air blowers 01 for hot air + 02 for cold air |
| 60 | Total 04 hoppers |
| 61 | 01 sugar belt conveyor |
| 62 | 01 dust conveyor belt |
| 63 | 02 bucket type elevator 60 buckets, 20m height |
| 64 | 01 no. of sugar grader 15ton/hr cap. |
| 65 | sugar bins withautomatic weighing machines 01 No. 150 ton for ‘M’ grade sugar |
| 66 | sugar bins with automatic weighing machines01 No.100 ton of ‘L’ grade sugar |
| 67 | Boiler 02 Nos. (20 TPH, 1070m2 HS of boiler, 65.7m2 HS of super heater each)Pr. & temp. 21kg/cm2, 300 deg. C Furnace Horse shoe type Feed water treatment 01 No. of treatment plant working on ION-EXCHANGE principle, 15m3/hr cap. Economiser225m2 HS each Air pollution control system 01 No. of wet scrubber APH690 m2 HS eachFeed water tank36m3Chimney 01 self-supporting mild steel chimney of 30.48m height ID/FD fans FD fan : 02 nos. without motor ID fan : 02 nos. without motor Auxiliary fan – 01 no. without motorFeed water pumps 01 No. with motor 75 hp.Boiler instrument panel 01 set each without digital temperature indicator, digital steam flow indicator/totallizer, digital feed water flow indicator, drum level indicator controller, electronic hotter alarm enunciator & DP transmeter range 0 to 6000-01 No, DP Transmeter 2600T 0 to 5000MMWC-01 No, DP transmeter 2600T range 0 to 10000MMWC-01 no., DP transmeter range 0-1600-01 no., IP convertor – 01 No., Control valve 2 way 25mm- 01 No., Electronic pneumatic positioned-01 No., Mini air filter regulator-05 Nos., Control valve size-65mm- 01 No., SS Niddle valve, Size-1/2” – 03 nos., Electro pneumatic positioned-01 no., All accessories, sub-machineries, etc. exclusive of steam & water cock valve, size- ¾”-08 nos., blow down valve size- 1 ½” -06 nos. & cast steel valve size- 1 ½” – 02 Nos. |
| 68 | All accessories, sub-machineris, etc. inclusive |
| 69 | Power Plant Turbine 01 No. 1.5MW, 21kg/cm2, One mini turbine- 0.18MW for spray pond and ETP power |
| 70 | General final Weighing Scalefor molasses 01 No. steel yard type cheching weighbridge of 5 tons capacity, 01 bolougne scale of 1 ton capacity |
| 71 | Sugar Melter01 No. horizontal type of 8ton/hr capacity 01 No. Vertical type of 10 ton/hr. capacity |
| 72 | Air compressors for centrifugals02 Nos. (0.85 m3 cap. & pr. 7kg/cm2) with 50 hp motor |
| 73 | Mill house crane with crane gantry Capacity of crane 20 T |
