Ghp For Gfd Package Design Engineering Manufacturing Supply Eandc And Pg Test Of Ghp Of Fgd Package For 2X500mw Sipat Stps Stage Ii , Complete Gypsum Handling System Inclduing Mechanical & Electrical ( Includes Design, Engineering, Document Submission, sipat-Chhattisgarh

Ghp For Gfd Package Design Engineering Manufacturing Supply Eandc And Pg Test Of Ghp Of Fgd Package For 2X500mw Sipat Stps Stage Ii , Complete Gypsum Handling System Inclduing Mechanical & Electrical ( Includes Design, Engineering, Document Submission, Manufacturing, Inspection, Supply, Transportation, Unloading, Receipt At Site, Construction Of Temporary Store & Storage ( Open / Closed ) ( If Required ) At Site , Security ( 24X7 ) , Erection & Commissioning, All Associated Minor Civil Works, Handing Over & Demonstration Of Performance Guarantee ) & Integration With Other Systems / Equipments, Auxiliary Systems Along With Mechanical And Electrical And C&I Accessories As Per The Scope Mentioned In Technical Enquiry Specifications. , Conveyor System ( 150 Mtph Rated / 165 Mtph Design, 800Mm Belt Width, 2M / S Max. Speed Conveying Limestone & Gypsum ) Complete With Idlers ( Withframes, Brackets ) , All Types Of Pulleys With Plummer Blocks And Bearings, Deflector Rollers, Drive Chain System ( Gear Boxes, All Types Of Fluid Couplings ( Fluid Coupling, Flexible Coupling, Geared Couplings, Other Input And Output Couplings ) , Brakes, Technological Structures, Including Gtu Towers ( Other Than With Tps And Conveyor Trestles ) , Gtu Travel Guide Pipes, Counter Weights, Cradles, Short Supports, Stringers, Stools, Skirt Board And Skirt Rubber, Deck Plates Throughout Conveyor Length, Maintenance Platforms, Inspection Doors, Inspection Stools, Ladders, Bolts, Anchor Fasteners, Templates, External Scrappers, Internal Scrappers, Foundation Bolts & Nuts, Rubber Sealing, Chutes, Drive Base Frame, Base Plate, Shim Plate Etc. And All Electrics And Instruments Which Are Factory Installed Or Coupled With Mechanical Equipment As Per Technical Specification. , Complete Travelling Tripper Incl. Flap Gates ( Three-Way ) , Supports, Rails, Rail Fixtures, Rail Support Beams, Rail Clamps , Electricals And C&I Itemswhich Are Factory Installed Or Coupled With Mechanical Equipment. , Belt Sealing Arrangement Including Belt, Fixtures And All Supporting Accessories. , Flap Gates With Fixing Supports, Maintenance / Access Platform With Ladders Etc. In Gypsum Dewatering Building , Complete Dust Suppression System With Plain Water ( Fogging Nozzle Type ) For Control Of Fugitive Dust In Gypsum Storage Shed, Complete With Pumps, Drives, Piping, Valves, Complete With All Associated Electricals And C&I Which Are Factory Coupled Or Installed With Mechnical Equipment , Complete Ventilation System For Bunker / Tripper Bay ( Housing Tripper Conveyors For Ghp ) & Gypsum Storage Area Below Tripper Bay Of Gypsum Storage Shed Etc. Complete With All Mechanical And Electrical Accessories Which Are Factory Installed Or Coupled With Mechanical Equipment , Electrical Hoist Complete With All Electricals And C&I , Manual Hoist With Travelling Trolley And Chain Pulley Blocks , Sump Pump Of Capacity 80M3 / Hr For Gypsum Storage Shed Complete With Individual Discharge Piping, Fittings And Valves Etc. Upto Bottom Ash Slurry Sump / Disposal Point And All Electrics Which Are Factory Installed Or Coupled With Mechanical Equipment , Belt Vulcanizing Machine Including Tool Kit, All Electrical Items For Maximum Belt Width , Telescopic Chute Including All Electrical Items , Complete Chute Work ( Minimum Clear Cross Section Of Chute: 900 Mm X 600 Mm ( Inside Both Ways ) For 800Mm Belt Width ) Including Saddles, Chute Support Structures, Chute Liners, Chute Block Switches Etc. In Gypsum Dewatering Building & Gypsum Storage Shed Etc. , All Lt Motors For Ghp Conveyors , Sump Pumps, Ventillation , Dust Suppression System, All Ghp Package System Which Are Not Factory Installed , Not Coupled With Mechanical Equipment Or Arrangement. , Actuators With Motor Along With Local Controllersfor Flap Gates / Rack & Pinion Gates / Valves Etc. , Belt Weigher With All Electricals And C&I Instruments Which Are Factory Installed / Coupled With Mechancial Equipment / Frame / Arrangment. , Weigh Bridge Of 100 Mt Capacity With All Electrical And C&I Items Which Are Factory Installed / Coupled With Mechancial Equipment / Frame / Arrangment , All Instruments Like Pcs, Bss, Cbs, Zss , Pressure , Temperature , Level Swithces / Transmitters , Limit Switches, Position Swithes / Encoders , Solenoids And All Its Erection Accessories And Controllers Requried For The Gypsum Handling System. , Electrical , Control & Instrumentation Panels And Components : Local Starter & Control Panels , Vfd, Lpbs , Lcs With Push Buttons, Control Valve Stations For Dust Supression System, Cjb , Pjb, Fsu , Pdb, Acdb, Acfb , Ups, Charger, Welding Sockets And Receptacles , Control Transformer, Etc For Conveyors, Flap Gates, Tripper , Ventillation System, Sump Pump , Dust Suppression System And All Ghp Package Equipment And Systems. ( As Applicable ) , Ac & Dc -Illumination System - With Conduits, Wires, Lighting Fixtures, Supports, Erection Accessories, Lighting Panels , Ldb, Street Lighting Poles & Fixtures , Street Lighting Panels, Sockets Etc , Power Cables And Lugs And Glands For Complete Ghp Package , Including Illumination System , Control Cables And Lugs And Glands For Complete Ghp Pacakge Includign Interfacing Cables If Any , Instrumentation, Screen , Comunication , Trailing , Flexible Cable And Special Cables With Lugs Glands And Connectors For Complete Ghp Package With Interfacing Cables If Any. , Earthing Materials Which Includes Earth Rods, Salt, Charcoal, Bentonite , Chemical Compound Requried For Achievign The Earth Resistance Of 1 Ohm For Electrical Equipments And 0.5 Ohm For Dcs & Instrumentation System And Above Ground Earthing. , Erection Materials And Accessories :Cable Trays , Steel, Pvc , Hume Pipes / Conduits With All Erection Accessories For Cabling, Steel For Panel Erection , Cable Tray Supports, All Types Of Clamps, Anchor Fasteners , Hardwares, Glands, Lugs, Ferrules , Clamping Materials , Consumables Like Welding Rods, Oxygen Gas, Etcfor The Installation Of All Electrical , Control And Instrumentation Equipments And Cables. , Other Miscilleneous Electrical & C&I Items Fuses, Mcb, Contactors, Auxiliary Relay, Busbars, Olr Relay, Required For Ghp During Commissioning And For Replacement Of Failed Electricals Like In The Electrical Mcc Feeders Of Bhel Supplied Mcc And Vendor Supplied Panelsof Ghp Package. , Mechanical Mandatory Spares As Per Annexure-A , Electrical And C&I Mandatory Spares As Per Annexure-B , Freight Charges For Main Equipment Supply , Freight Charges For Mandatory Spares Supply , Installation Services For Entire Ghp Including All Equipment / Systems As Per Scope Defined In Nit Specification Comprising Of Receipt, Unloading, Handling, Transportation & Storage At Site, Lifting / Shifting To Closed / Open Storage, Insite Transportation, To Make Approach Road Wherever Required, Round The Clock Security At Open Storage Yard , Closed Storage Shed & Erected Material Till Completion Of Work, Assembly, Complete Erection, Alignment, Carrying Out Pre-Commissioning, Commissioning, Trial Run At Site, Touch- Up Painting At Site After Erection And Carrying Out Performance Guarantee Tests, Reliability Test Run, Functional / Demonstration Tests At Site ( As Applicable ) , Obtaining Provisional Acceptance Certificate ( Pac ) , Final Acceptance Certificate ( Fac ) And Handing Over Of The Equipment & Systems Under Ghp Complete With All Accessories For The Total Scope Defined As Per Bhel Nit & Tender Technical Specification, Amendment & Agreements Issued Till Placement Of Order. ( Except For Items Indicated Separately Under Electrical, C&I As Per Electrical Scope ) , Services Of All Items Indicated Separately Under Electrical , C&I As Per Electrical Scope Matrix Anexure-1 And ( Section C Of Technical Enquiry Specification ) For Ghp System Starting From Receipt At Site, Unloading, Lifting / Shifting To Closed / Open Storage, Storage, Shifting To Erection Location, To Make Approach Road Wherever Required, Round The Clock Security Of Closed & Open Storage And Erected Material, Erection, Alignment, Carrying Out Pre-Commissioning, Commissioning, Performance Guarantee Tests, Reliability Test Run, Obtaining Provisional Acceptance Certificate ( Pac ) , Final Acceptance Certificate ( Fac ) And Handing Over Of The Equipment’S Which Is Under The Scope Of Supply And Service Of The Bidder And Bhel Free Supplied Items. Complete E&C For All Electrics, C&I Including Bhel Free Issue Items As Per Annexure-1 , Operation And Maintenance Of All Equipment As Per Technical Specification

Sr No	CorrigendumDate	Corrignedum	CorrigendumType	NewSubmissionDate
1	28-Apr-2022	Corrigendum-I dated 28.04.2022	Date	09-05-2022
2	09-May-2022	Corrigendum-II	Date	16-05-2022
3	13-May-2022	Corrigendum-III	Technical Bid	16-05-2022
4	16-May-2022	Corrigendum-IV	Date	19-05-2022

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Item: GYPSUM HANDLING PLANT (GHP) FOR FGD PACKAGE FOR 2X500MW SIPAT STPS, STAGE-II

Sl. No.	Item Description
1	Complete Gypsum Handling System inclduing Mechanical & Electrical (includes Design, Engineering, document submission, Manufacturing, Inspection, Supply, Transportation, Unloading, Receipt at site, Construction of temporary store & storage (open/closed) (if required) at site , Security (24X7), Erection & Commissioning, all associated minor civil works, Handing over & Demonstration of Performance Guarantee) & integration with other systems/ equipments, auxiliary systems along with Mechanical and Electrical and C&I accessories as per the scope mentioned in Technical Enquiry Specifications.
2	Conveyor System (150 MTPH rated /165 MTPH design, 800mm belt width, 2m/s max. speed conveying limestone & gypsum) complete with idlers (withframes, brackets), all types of pulleys with plummer blocks and bearings,deflector rollers, drive chain system (gear boxes, all types of fluid couplings (fluid coupling, flexible coupling, geared couplings, other input and output couplings), brakes, technological structures, including GTU towers (other than with TPs and conveyor trestles), GTU travel guide pipes, counter weights, cradles, short supports, stringers, stools, skirt board and skirt rubber, deck plates throughout conveyor length, maintenance platforms, inspection doors, inspection stools, ladders, bolts, anchor fasteners, templates, external scrappers, internal scrappers, foundation bolts & nuts, rubber sealing, chutes, drive base frame, base plate, shim plate etc. and all electrics and instruments which are factory installed or coupled with mechanical equipment as per Technical specification.
3	Complete Travelling Tripper incl. flap gates (three-way), supports, rails, rail fixtures, rail support beams, rail clamps , electricals and C&I itemswhich are factory installed or coupled with mechanical equipment.
4	Belt Sealing arrangement including belt, fixtures and all supporting accessories.
5	Flap gates with fixing supports, maintenance/ access platform with ladders etc. in gypsum dewatering building
6	Complete dust suppression system with plain water (fogging nozzle type) for control of fugitive dust in gypsum storage shed, complete with pumps, drives, piping, valves, complete with all associated Electricals and C&I which are factory coupled or installed with mechnical equipment
7	Complete Ventilation system for Bunker/ Tripper bay (housing tripper conveyors for GHP) & gypsum storage area below tripper bay of gypsum storage shed etc. complete with all mechanical and electrical accessories which are factory installed or coupled with mechanical equipment
8	Electrical Hoist complete with all electricals and C&I
9	Manual Hoist with travelling trolley and chain pulley blocks
10	Sump Pump of capacity 80m3/hr for Gypsum storage shed complete with individual discharge piping, fittings and valves etc. upto Bottom Ash Slurry Sump/ disposal point and all electrics which are factory installed or coupled with mechanical equipment
11	Belt Vulcanizing Machine including tool kit, all electrical items for maximum belt width
12	Telescopic chute including all electrical items
13	Complete chute work (minimum clear cross section of chute: 900 mm x 600 mm (inside both ways) for 800mm belt width) including saddles, chute support structures, chute liners, chute block switches etc. in gypsum dewatering building & gypsum storage shed etc.
14	All LT Motors for GHP Conveyors , Sump pumps, Ventillation , Dust suppression system, all GHP package system which are not factory installed , not coupled with mechanical equipment or arrangement.
15	Actuators with motor along with Local controllersfor Flap Gates /Rack & Pinion Gates/ Valves etc.
16	Belt weigher with all electricals and C&I instruments which are factory installed / coupled with mechancial equipment / frame / arrangment.
17	Weigh Bridge of 100 MT capacity with all electrical and C&I items which are factory installed / coupled with mechancial equipment / frame / arrangment
18	All Instruments like PCS, BSS, CBS, ZSS , Pressure , Temperature , level swithces / transmitters , Limit switches, position swithes / encoders , solenoids and all its erection accessories and controllers requried for the Gypsum handling System.
19	Electrical , Control & Instrumentation Panels and Components : Local Starter & Control Panels , VFD, LPBS , LCS with push buttons, Control valve stations for Dust supression system, CJB , PJB, FSU , PDB, ACDB, ACFB , UPS, Charger, welding sockets and receptacles , control transformer, etc for conveyors, flap gates, tripper , ventillation system, sump pump , dust suppression system and all GHP package equipment and systems.( As applicable)
20	AC & DC -Illumination system - with conduits, wires, lighting fixtures, supports, erection accessories, Lighting panels , LDB, Street lighting poles & fixtures , Street lighting panels, Sockets etc
21	Power Cables and lugs and glands for complete GHP package , including illumination system
22	Control Cables and lugs and glands for complete GHP pacakge includign interfacing cables if any
23	Instrumentation, Screen , comunication , trailing , flexible cable and special cables with lugs glands and connectors for Complete GHP package with interfacing cables if any.
24	Earthing Materials which includes earth rods, salt, charcoal, bentonite , chemical compound requried for achievign the earth resistance of 1 ohm for electrical equipments and 0.5 ohm for DCS & instrumentation system and above ground earthing.
25	Erection Materials and accessories :Cable Trays , Steel, PVC , Hume pipes / conduits with all erection accessories for cabling, Steel for panel erection , cable tray supports, all types of clamps, anchor fasteners , Hardwares, glands, lugs, ferrules , clamping materials , consumables like welding rods, oxygen gas, etcfor the installation of all electrical , control and instrumentation equipments and cables.
26	Other Miscilleneous electrical & C&I items Fuses, MCB, contactors,auxiliary relay, busbars, OLR Relay, required for GHP during commissioning and for replacement of failed electricals like in the electrical MCC feeders of BHEL supplied MCC and vendor supplied panelsof GHP package.
27	Mechanical Mandatory Spares as per Annexure-A
28	Electrical and C&I Mandatory Spares as per Annexure-B
29	Freight Charges for Main Equipment Supply
30	Freight Charges for Mandatory Spares Supply
31	Installation Services for entire GHP including all equipment/systems as per scope defined in NIT specification comprising of receipt, unloading, handling, transportation & storage at site, lifting/shifting to closed/open storage, insite transportation, to make approach road wherever required, Round the clock security at open storage yard , closed storage shed & erected material till completion of work, assembly, complete Erection, alignment, carrying out Pre-Commissioning, Commissioning, trial run at site, Touch- Up painting at site after erection and carrying out Performance Guarantee Tests, Reliability Test Run, Functional/Demonstration tests at site (As applicable), obtaining Provisional Acceptance Certificate (PAC), Final Acceptance Certificate (FAC) and handing over of the equipment & systems under GHP complete with all accessories for the total scope defined as per BHEL NIT & tender technical specification, amendment & agreements issued till placement of order. ( Except for items indicated separately under Electrical, C&I as per Electrical Scope)
32	Services of all items indicated separately under Electrical , C&I as per Electrical Scope matrix Anexure-1 and (Section C of technical enquiry specification) for GHP system starting from receipt at site, unloading, lifting/shifting to closed/open storage,storage, shifting to erection location, to make approach road wherever required, round the clock security of closed & open storage and erected material, Erection, alignment, Carrying out Pre-Commissioning, Commissioning, Performance Guarantee Tests, Reliability Test Run, obtaining Provisional Acceptance Certificate (PAC), Final Acceptance Certificate (FAC) and handing over of the equipment’s which is under the scope of supply and service of the bidder and BHEL free supplied items. Complete E&C for all electrics, C&I including BHEL free issue items as per Annexure-1
33	Operation and Maintenance of all equipment as per Technical Specification