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Mini Zonal Contract For Mechanical Static Field Onsite Maintenance Jobs At Cpcl- Manali. , Mini Zonal Contract For Zone-1 , Zonal Contract-Zone-1 Refinery-1 And Refinery-2< / >< / > , General Category Jobs- Zone-1< / >< / > , <, manali-Tamil Nadu

Chennai Petroleum Corporation Limited-CPCL has published Mini Zonal Contract For Mechanical Static Field Onsite Maintenance Jobs At Cpcl- Manali. , Mini Zonal Contract For Zone-1 , Zonal Contract-Zone-1 Refinery-1 And Refinery-2< / >< / > , General Category Jobs- Zone-1< / >< / > , <. Submission Date for this Tender is 05-04-2022. Uniform Tenders in manali Tamil Nadu. Bidders can get complete Tender details and download the document.




Tender Notice

31689567
Mini Zonal Contract For Mechanical Static Field Onsite Maintenance Jobs At Cpcl- Manali. , Mini Zonal Contract For Zone-1 , <H><U>Zonal Contract-Zone-1 Refinery-1 And Refinery-2< / >< / > , <H><U>General Category Jobs- Zone-1< / >< / > , <
Limitted
Indian
Tamil Nadu
manali
05-04-2022

Tender Details

Mini Zonal Contract For Mechanical Static Field Onsite Maintenance Jobs At Cpcl- Manali. , Mini Zonal Contract For Zone-1 , <H><U>Zonal Contract-Zone-1 Refinery-1 And Refinery-2< / >< / > , <H><U>General Category Jobs- Zone-1< / >< / > , <H><U>Erection & Dismantling Of Steel Scaffolding:< / >< / > , , , , Job Involves Erection Of Scaffolding At The Required Locations Using 1-1 / 2 Inch Dia Steel Tubular Pipes With Suitable Clamping Arrangement, Providing Steel Gratings At The Required Locations Firmly Tied On To The Scaffolding Pipes, Removal Of The Steel Gratings & Scaffolding Materials On Completion Of The Job., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, All Consumables And Labour To Complete The Job In All Respects, Collection & Transportation Of Steel Scaffolding Materials & Steel Gratings From The Owners Storage Point To The Work Site And Back To Owners Storage Point. ( Unit Of Measurementm3 = Cubic Metre ) , <H>Erection & Dismantling - Base Reference Upto 5 Mtr Elevation From Ground Level. ( External ) < / > , Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding ( External ) . , <H>Erection & Dismantling - Base Reference Above 5 Mtr Elevation From Ground Level And Upto 10 Mtr. Elevation From Ground Level. ( External ) < / > , Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding ( External ) , Erection & Dismantling - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding ( External ) , Erection & Dismantling - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Base Reference Above 10 Mtr Elevation From Ground Level And Upto 15 Mtr. Elevation From Ground Level. ( External ) . , Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Base Reference Above 15 Mtr Elevation From Ground Level And Upto 20 Mtr. Elevation From Ground Level. ( External ) . , Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding ( External ) . , <H>Scaffolding Erection & Dismantling Inside Heaters / Columns & Vessels / Tanks.< / > , Erection & Dismantling - Base Reference Upto 5 Mtr Elevation From Ground Level. ( Inside Heaters / Columns & Vessels / Tanks ) , Erection & Dismantling ( Internal ) - Upto 10 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding. , Erection & Dismantling - Base Reference Above 5 Mtr Elevation From Ground Level And Upto 10 Mtr. Elevation From Ground Level. ( Inside Heaters / Columns & Vessels / Tanks ) , Erection & Dismantling ( Internal ) - Upto 10 Mtr Height Of Scaffolding , Erection & Dismantling ( Internal ) - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding. , <H>Erection & Dismantling - Base Reference Above 10 Mtr Elevation From Ground Level And Upto 15 Mtr. Elevation From Ground Level. ( Inside Heaters / Columns & Vessels / Tanks ) < / > , Erection & Dismantling ( Internal ) - Upto 10 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding. , Erection & Dismantling - Base Reference Above 15 Mtr Elevation From Ground Level And Upto 20 Mtr. Elevation From Ground Level. ( Inside Heaters / Columns & Vessels / Tanks ) . , Erection & Dismantling ( Internal ) - Upto 10 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding. , <H><U>Blinding And De-Blinding:< / >< / > , , The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. <H> ( Unit Of Measurement : Ea = Each ) < / > , <H><U>Blinding And Deblinding For 150# & 300# Ratings:< / >< / > , <H>Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia.< / > , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding & Deblinding - Size 18 Inch Dia. To 24 Inch Dia. , <H>Blinding And Deblinding For 600# & 900# Ratings:< / > , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding & Deblinding - Size 18 Inch Dia. To 24 Inch Dia. , <H>Changing / Replacement Of Flange Gaskets:< / >, , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. <H> ( Unit Of Measurement : Ea = Each ) < / > , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Replacement Of Gaskets - Size 18 Inch Dia. To 24 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Replacement Of Gaskets - Size 18 Inch Dia. To 24 Inch Dia. , <H>Removal / Installation / Refixing Of Flanged Valves:< / > , <H><U>Removal Of Flanged Valves ( Other Than Safety Valves ) .< / >< / >The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects. <H> ( Unit Of Measurement : Ea = Each ) < / > , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Removal Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , Removal Of Valves - Size 20 Inch Dia. To 24 Inch Dia. , Removal Of Valves - Size 26 Inch Dia. To 28 Inch Dia. , Removal Of Valves - Size 30 Inch Dia. To 32 Inch Dia. , Valve Rating - 600# & 900# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Removal Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , <H>Installation Of Flanged Valves ( Other Than Safety Valves ) :< / >, , The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Ea = Per Each ) , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Installation Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , Installation Of Valves - Size 20 Inch Dia. To 24 Inch Dia. , Installation Of Valves - Size 26 Inch Dia. To 28 Inch Dia. , Installation Of Valves - Size 30 Inch Dia. To 32 Inch Dia. , Valve Rating - 600# & 900# : , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Installation Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , <H><U>Removal & Refixing Of Flanged Safety Valves:< / >< / >, , The Job Includes Removal Of Flanged Safety Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting, Providing A Temporary Blind Flange At The Inlet & Outlet Of Safety Valve, Providing Identification Mark On The Safety Valve With A Tag And Transportation Of The Valve To The Maintenance Valve Shop For Servicing / Testing., , The Job Also Includes Transportation Of Safety Valves From Maintenance Valve Shop After Servicing & Testing, Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Installation Of The Safety Valve At All Heights & Grades Using Proper Gaskets & Studs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructionsunit Of Measurement : Ea = Each ) . , <H>Upto 15 Metres Elevation From Ground Level:< / > , Valve Rating - 150# &300# - Upto 15 Metres Elevation From Ground Level: , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 6 Inch Dia. & Upto 10 Inch Dia. , Valve Rating - 600# &900# - Upto 15 Metres Elevation From Ground Level: , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 6 Inch Dia. & Upto 10 Inch Dia. , <H>Above 15 Metres Elevation From Ground Level:< / > , Valve Rating - 150# &300# - Above 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 6 Inch Dia. & Upto 10 Inch Dia. , Valve Rating - 600# &900# - Above 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 6 Inch Dia. & Upto 10 Inch Dia. , <H>Hot Bolting Of Flange Joints - Above 16 Inch Dia.< / >The Job Also Includes Tightening Of Flange Joints Of All Type Of Equipment Including Piping At Hot Conditions To Arrest Leak During Operations As Per Eic Instructions, Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurment-Id = Inch Dia ) , <H>Flange Joints Above 16 Inch Dia. - Upto 300# Ratings.< / > , Hot Bolting Of Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , <H>Flange Joints Above 16 Inch Dia. - 600# & 900# Ratings.< / > , Hot Bolting Of Flange Joints Above 16 Inch Dia. - 600# & 900# Ratings. , Note:Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , <H>Cleaning Of Pump Suction Strainer:< / >, , The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : Ea = Each ) , <H>Strainer Flanges Rating Upto 300#:< / > , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Cleaning - Flange Dia.14 Inch , Strainer Cleaning - Flange Dia.16 Inch , Strainer Cleaning - Flange Dia.18 Inch , Strainer Cleaning - Flange Dia.20 Inch , Strainer Cleaning - Flange Dia.24 Inch , Strainer Cleaning - Flange Dia.26 To 32 , Strainer Cleaning - Flange Dia.34 To 38 , Strainer Flanges Rating 600#& 900#. , Strainer Cleaning - Flange Dia.10 Inch. , Collection Of Empty Drums ( Chemical / Ca , Collection Of Empty Carbouys ( Chemical / , <H>Cutting / Fabrication Work, , < / ><H> Plate Rolling , , < / > The Job Includes Spreading The Required Plate For Marking, Cutting, Marking Of Plates, Edge Preparation, Chipping, Shifting Of Plate To Rolling Machine, Rolling Of Plates Including Transportation And Shifting Of Rolled Plates To Work Site., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Plate Rolling - Carbon Steel / Alloy Steel - 3 Mm To 5 Mm Thickness. , Plate Rolling - Carbon Steel / Alloy Steel - 6 Mm To 10 Mm Thickness. , Plate Rolling Cs / As - Above 1500 Mm Dia , Plate Rolling - Carbon Steel / Alloy Steel - 3 Mm To 5 Mm Thickness. , Plate Rolling - Carbon Steel / Alloy Steel - 6 Mm To 10 Mm Thickness. , <H>Note:< / > ( 1 ) The Contractor Can Have The Rolling Facility Made Available Inside The Refinery Premises Or Shall Get The Job Done Through His Sub-Contractor Outside The Refinery Premises.In Case Oftransportation Involved To Shift The Plates Outside The Refinery Premises, The Cost Of Transportation At Actuals Shall Be Paid Additionally As Per Eic. ( 2 ) The Finished Rolled Plate Dimensions Shall Be Taken For Measurement Purposes. ( 3 ) Cutting Of Plates On Sides After Rolling Is Included In The Above Scope Of Work And There Is No Additional Payment. However, Rates For Cutting Shall Be Paid Additionally, In Case The Required Size Of Plates Are Cut From A Bigger Size Plate Provided By Cpcl. , <H>Gas Cutting Of Plates- Carbon Steel / Alloy Steel.< / >The Job Includes Gas Cutting Of Carbon Steel / Alloy Steel Plates At All Heights & Grades Including Area Preparation For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, Gas, All Consumables And Labour To Complete The Job In All Respects And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.Unit Of Measurement : M=Running Metre , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 6 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 8 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 10 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 12 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 14 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 16 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 18 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 20 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 22 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 24 Mm , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 26 Mm. , <H><U>Gas Cutting Of Bolts:< / >< / >The Job Includes Gas Cutting Of Carbon Steel & B7 Studs At All Heights & Grades Including Area Preparation For Hot Work., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, Gas, All Consumables And Labour To Complete The Job In All Respects And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment : Ea =Each ) , Gas Cutting Of Studs Size - Carbon Steel & B7 Material - Upto Size M 20. , Gas Cutting Of Studs Size - Carbon Steel & B7 Material - Above Size M 20. , <H><U>Cold Cutting Of Pipes - Carbon Steel:< / >< / >The Job Includes Cold Cutting Of Carbon Steel Pipes, Etc., At All Heights & Grades Using Hacksaw.The Job Also Includes Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment ---Id=Inch Dia ) , Cold Cutting Of Pipes - Carbon Steel - Thickness Upto 6 Mm. , <H>Cutting Of Stainless Steel Plates - By Grinding:< / >The Job Includes Cutting Of Ss Plates By Grinding Wheel At All Heights & Grades Including Area Preparation For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment--M=Rnning Metre ) , <H><U>Grinding - Carbon Steel / Alloy Steel:< / >< / >The Job Involves Grinding Of Weldments, Plate Surfaces, Pipe Surfaces, Etc., For Reducing Thickness To Maintain The Required Clearance And The Job Includes Area Preparation For Hot Work At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects.Unit Of Measurment -- M=Running Metre , Grinding -Carbon Steel - Thickness Reduction For 3 Mm. , Grinding -Carbon Steel - Thickness Reduction-More Than 3 Mm& Upto 6 Mm. , Grinding -Carbon Steel - Thickness Reduction-7 Mmto 9 Mm. , Grinding -Carbon Steel - Thickness Reduction- 10 Mmto 12 Mm. , <H><U>Gouging Of Plates / Pipes - Carbon Steel / Alloy Steel:< / >< / >The Job Involves Gouging Of Weldments, Plate Surfaces, Pipe Surfaces, Etc., By Using Oxy-Acetylene Gas, Grinding The Surface To Get The Required Surface Finish Including Area Preparation For Hot Work At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, Gas, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement :M = Per Running Metre ) , Gouging Of Plates / Pipes - Carbon Steel / Alloy Steel - Upto 8 Mm Thick. , <H><U>Fillet Welding:Unit Of Measurment : M=Per Running Metre< / >< / > , <H>Fillet Welding - Carbon Steel ( Using E-6013 Electrode ) :< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using E 6013 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Fillet Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 8 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 14 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 14 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 16 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 18 Mm Thickness Using E 6013 Electrodes. , <H><U>Fillet Welding - Carbon Steel ( Using E-7018 Electrode ) :< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using E 7018 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. <H> ( Unit Of Measurment -- M = Running Metre ) < / > , Fillet Welding - Carbon Steel - Upto 4 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 8 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 10 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 12 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 14 Mm Thickness Using E 7018 Electrodes. , <U><H>Note: ( For 1.10.1 & 1.10.2 ) :< / >< / > ( 1 ) The Above Rates Are Applicable For All External Welding Jobs And Internal Welding Jobs In Heat Exchangers, Furnaces. , <H>Fillet Welding - Carbon Steel ( Using E-6013 Electrode ) - Inside Columns / Vessels:< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using E 6013 Electrodes At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. <H> ( Unit Of Measurment --M = Runningmetre< / > ) , Fillet Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 8 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) , Fillet Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) . , <H>Fillet Welding - Carbon Steel ( Using E-7018 Electrode ) - Inside Columns / Vessels.< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using E 7018 Electrodes At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment --M = Runningmetre ) , , , Fillet Welding - Carbon Steel - Upto 4 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 8 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 10 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 12 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , <H><U>Fillet Welding - Stainless Steel - Using Electrodes Of Grades - E - 308, 308H, 308L, 347.< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment --M = Runningmetre ) , , , , , Fillet Welding - Stainless Steel - Upto 4Mm Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Fillet Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Fillet Welding - Stainless Steel - 8 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Fillet Welding - Stainless Steel - 10 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , <H>Fillet Welding - Stainless Steel - Using Electrodes Of Grades - E - 309, 309 Mo, 316, 316L:< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment --M= Runningmetre ) , , , Fillet Welding - Stainless Steel - Upto 4Mm Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L7. , Fillet Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L. , Fillet Welding - Stainless Steel - 8 Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L. , Fillet Welding - Stainless Steel - 10 Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L. , Butt Welding , <H>Butt Welding - Carbon Steel ( Using E-6013 Electrode ) < / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Cutting, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding Of Plate Surfaces Using E 6013 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment -- M = Runningmetre ) , , , Butt Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 8 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 14 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 16 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 18 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 20 Mm Thickness Using E 6013 Electrodes. , <H>Butt Welding - Carbon Steel ( Using E-6010 / 7018 Electrode ) .< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Cutting, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding Of Plate Surfaces Using E 6010 & E 7018 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment--M=Running Metre , Butt Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 8 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 10 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 12 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 14 Mm Thickness Using E 6010 / E-7018 Electrodes. , <H>Note: ( For 1.11.1 & 1.11.2 ) :< / > ( 1 ) The Above Rates Are Applicable For All External Welding Jobs And Internal Welding Jobs In Heat Exchangers, Furnaces , <H><U>Butt Welding - Carbon Steel ( Using E-6013 Electrode ) - Inside Columns / Vessels:< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Cutting, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding Of Plate Surfaces Using E 6013 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment-- M = Running Metre ) , Butt Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6013 Electrodes - Inside Columns & Vessels. , Butt Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6013 Electrodes - Inside Columns & Vessels. , Butt Welding - Carbon Steel - 8 Mm Thickness Using E 6013 Electrodes - Inside Columns & Vessels. , <H><U>Butt Welding - Carbon Steel ( Using E-6010 / 7018 Electrode ) - Inside Columns & Vessels.< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Cutting, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding Of Plate Surfaces Using E 6010 & E 7018 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment--M=Running ) , Butt Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6010 / E-7018 Electrodes - Inside Columns & Vessels , Butt Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6010 / E-7018 Electrodes - Inside Columns & Vessels , Butt Welding - Carbon Steel - 8 Mm Thickness Using E 6010 / E-7018 Electrodes - Inside Columns & Vessels , <H>Butt Welding - Stainless Steel - Using Electrodes Of Grades - E - 308, 308H, 308L, 347< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment-- M = Running Metre ) , Butt Welding - Stainless Steel - Upto 4Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Butt Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Butt Welding - Stainless Steel - 8 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , <H>Butt Welding - Stainless Steel - Using Electrodes Of Grades - E - 309, 309Mo, 316, 316L< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment -- M = Running Metre ) , Butt Welding - Stainless Steel - Upto 4Mm Thickness Using Electrodes Of Grades - E - 309, 309 Mo, 316, 316L. , Butt Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L. , Butt Welding - Stainless Steel - 8 Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L , Note ( 1.11.5 & 1.11.6 ) :, , ( 1 ) The Above Rates Are Applicable For All External Welding Jobs And Internal Welding Jobs In Heat Exchangersand Furnaces Using Ss Electrodes. , <H>Butt Welding - Stainless Steel - Using Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels:< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment -- M = Running Metre ) , Butt Welding - Stainless Steel - Upto 4Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels. , Butt Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels. , Butt Welding - Stainless Steel - 8 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels. , <H>Butt Welding - Stainless Steel - Using Electrodes Of Grades - E - 309, 309 Mo, 316, 316L- Inside Columns & Vessels.< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment --M=Running Metre ) , Butt Welding - Stainless Steel - Upto 4Mm Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L - Inside Columns & Vessels. , Butt Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L - Inside Columns & Vessels. , Butt Welding - Stainless Steel - 8 Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L - Inside Columns & Vessels. , <H>Weld Overlay / Patch Plate Welding:< / > , <H><U>Weld Overlay / Reinforcement / Build Up - Carbon Steel - Using E 6013 Electrodes.< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Preparing The Metal Surface By Grinding, Weld Deposition / Overlay / Reinforcement To A Depth Of 3 Mm On The Pitted Metal Surfaces / Weldments As Required Using E 6013 ( For Carbon Steel ) , Flushing The Finished Overlaid Surface By Grinding And Offering Dpt At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurment: 2 = Rate Per Squre Inch ) , Weld Overlay / Reinforcement / Build Up - Carbon Steel - Upto 3 Mm Thickness Using E 6013 Electrodes. , Weld Overlay / Reinforcement / Build Up - Carbon Steel - 4 Mm To 6 Mm Thickness Using E 6013 Electrodes. , Weld Overlay / Reinforcement / Build Up - Carbon Steel - 7 Mm To 9 Mm Thickness Using E 6013 Electrodes. , Weld Overlay / Reinforcement / Build Up - Carbon Steel - 10 Mm To 12 Mm Thickness Usinge 6013 Electrodes. , <H>Weld Overlay / Reinforcement / Build Up - Carbon Steel - Using E 7018 Electrodes.< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Preparing The Metal Surface By Grinding, Weld Deposition / Overlay / Reinforcement To A Depth Of 3 Mm On The Pitted Metal Surfaces / Weldments As Required Using E 7018 ( For Carbon Steel ) , Flushing The Finished Overlaid Surface By Grinding And Offering Dpt At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurment: 2=Square Inch ) , Note: ( 1.12.1 / 1.12.2 / 1.12.3 / 1.12.4 / 1.12.5 ) : ( 1 ) The Above Rates Are Applicable For All External Welding Jobs And Internal Welding Jobs In Heat Exchangers, Furnaces. , <H>Patch Plate Welding - Carbon Steel:< / > , <H>Patch Plate Welding - Steel - Using E 6013 Electrodes:< / >The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement:M = Running Metre ) , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes. , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes. , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes. , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes. , <H>Patch Plate Welding - Carbon Steel - Using E 7018 Electrodes:< / >The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 7018 Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment--M=Running Metre ) , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 7018 Electrodes. , Patch Plate Welding - Carbon Steel - 8Mm Thickness Using E 7018 Electrodes. , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 7018 Electrodes. , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 7018 Electrodes. , Note: ( 1.13.1 / 1.13.2 ) : ( 1 ) The Above Rates Are Applicable For All External Welding Jobs And Internal Welding Jobs In Heat Exchangers Using E 6013 / E7018 Electrodes As Applicable. , <H>Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes-Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters:< / >The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : M = Running Metre ) , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes - Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , <H>Patch Plate Welding - Carbon Steel - Using E 7018 Electrodes-Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters:< / >The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 7018 Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : M = Per Running Metre ) , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 7018 Electrodes -Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , Patch Plate Welding - Carbon Steel - 8Mm Thickness Using E 7018 Electrodes -Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , <H><U>Inspection & Testing:< / >< / > , <H><U>Surface Preparation - Power Tool Cleaning / Buffing:< / >< / >The Job Includes Mechanical Cleaning Of Metal Surfacesto Sspc - Sp-2 / St3 Power Tool Cleaning Standards Using Power Tools Like Buffing Wheels / Grinding Machine / Rotating Steel Wire Brush, Etc., To Make The Surface Free Of Rust, Scales, Dirt, Grease / Oil, Etc., For The Purpose Of Painting / Conducting Wet Flourescent Magnetic Particle Testing Or Dye Penetrant Inspection Or Diesel Chalk Testing On Welds / Hazs.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects Including Assistance During Wet Flourescent Magnetic Particle Testing Inspection Or Dye Penetrant Inspection Or Diesel Chalk Testing On Welds / Hazs, If Required. , Power Tool Cleaning / Buffing To Sspc - Sp-2 / St3 Standards - Bulk Area. ( Unit Of Measurement :M2 = Per Square Metre ) , Power Tool Cleaning / Buffing To Sspc - Sp-2 / St3 Standards- 150 Mm Width Of Weld Seams / Haz. ( Unit Of Measurement :M = Per Running Metre ) , <H><U>Note:< / >< / > ( 1 ) For Weld Seam Buffing The Width Of Buffing Shall Be 150Mm ( I.E ) 75Mm On Both Sides Of The Weld Seam. , <H><U>Stress Relieving:< / >< / >The Job Involves Post Weld Heat Treatment ( Pwht ) / Stress Relieving Of Carbon Steel / Alloy Steel Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation.The Job Also Includes Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders Suitably Calibrated, Removal Of Insulation, Providing Assitance For Hardness Testing, Submitting Recorded Charts For Approval, Removal & Dressing Of Thermocouple Leads, Etc., As Per The Instructions Of Eic.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables, Labour & Supervision To Complete The Job In All Respects Including Transportation Of All The Required Materials To The Work Site. , Stress Relieving - Pipe Weld Joints. ( Unit Of Measurement :Id = Inch Dia ) , Stress Relieving - Plate Weld Seams Of Tanks, Columns, Vessels, Exchangers, Etc., ( Unit Of Measurement : = Per Inch Length ) , Minimum Charges For Carrying-Out Stress Relieving, In Case Of The Total Value Of Work Done During A Single Occasion Is Less Than Minimum Charge. ( Unit Of Measurement -- Ea = Per Visit ) , <H><U>Note:< / >< / > ( 1 ) For Pipe Weld Joints, Nominal Diameter Of The Pipe Shall Be Taken For Measurement. ( 2 ) For Plate Weld Seams, Actual Inch Length Of Weld Seam Shall Be Taken For Measurement. ( 3 ) Sor 1.14.3.3 ( The Minimum Charges For Carrying Out Stress Relieving ) Shall Be Applicable Only When The Total Value Based On 1.14.3.1 & 1.14.3.2 For A Visit Is Less Than The Minimum Charges. ( 4 ) Re-Stress Relieving Arised Due To Improper Heating / Cooling Or Any Other Fault On Account Of Contractor Shall Be Borne By The Contractor At His Own Cost. , <U><H>Vacuum Box Testing:< / >< / >The Job Includes Mobilising Vacumm Box Facility Including Vacuum Pump, Etc., Testing The Tank Roof & Bottom Plate Weld Seams & Haz Areas Using Vacuum Box / Soap Solution At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables, Labour & Supervision To Complete The Job In All Respects Including Transportation Of All The Required Materials To The Work Site. ( Unit Of Measurement : M = Per Running Metre ) , Vacuum Box Testing Of Welds / Haz , <H><U>Note:< / >< / > ( 1 ) For Surface Preparation Of Weld Seams / Haz By Buffing, Rates Are Additionally Paid As Per Sor Sl. No.1.14.1 , <H><U>Radiography:< / >< / >The Job Includes Performing Radiography Examination Of Welds On All Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , , , , , , , The Job Also Includes Mobilising Of Required Radiation Source Camera & Othermachineries And All Consumables For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , Pipe Weld Joints - Upto 2 Nominal Dia. <H> ( Unit Of Measurement : Ea = Per Each Joint ) < / > , Pipe Weld Joints - 3 Nominal Dia. ( Unit Of Measurement : Ea = Per Each Joint ) , Pipe Weld Joints - 4 Nominal Dia. ( Unit Of Measurement : Ea = Per Each Joint ) , Pipe Weld Joints - 6 Nominal Dia. ( Unit Of Measurement : Ea = Per Each Joint ) , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds. ( Unit Of Measurment : = Per Inch Length Of Film ) , Minimum Charges For Carrying-Out Radiography In Case Of The Total Value Of The Work Carried-Out In A Single Occasion Is Less Than The Minimum Charges. ( Unit Of Measurement:Ea = Per Visit ) , <H><U>Note:< / >< / > ( 1 ) For Pipe Weld Joints, Nominal Diameter Of The Pipe Shall Be Taken For Measurement. ( 2 ) Sor 1.14.5.6 ( The Minimum Charges For Carrying Out Stress Relieving ) Shall Be Applicable Only When The Total Value Based On 1.14.5.1, 1.14.5.2, 1.14.5.3, 1.14.5.4 & 1.14.5.5 For A Visit Is Less Than The Minimum Charges. , <H><U>Preheating :< / >< / >Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic.The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis. <H> ( Unit Of Measurement : Ea = Each Occasion ) < / > , Charges To Carryout Preheating On 12 Hours Shift Basis. ( Unit Of Measurement : Ea = Per 12 Hours Shift ) , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers:The Scope Of Work Includes Preparing The Cracked Area By Grinding, Offer For Cpcl Inspection For Dp Testing, Weld Build-Up Using Electrodes ( E6013 / E7018 ) As Advised By Inspection And Offer For Cpcl Inspection For Visual And Dp Testing. <H> ( Unit Of Measurement : M = Running Metre ) < / > , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - Upto 6Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 8Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 10 Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 12 Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 14 Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 16 Mm Thickness. , Providing Service Assistance For Contigency Jobs And Other Miscellaneous Activities During The Contract Period:The Scope Includes Providing Semi-Skilled Service Assistance With Necessary Hand Tools For Contigency Jobs Like Plant Shutdowns & Start-Ups, Emergency Jobs And For Miscellaneous Activities As Per The Requirement Of Engineer-In-Charge. , Service Assistance During Cpcl General Shift Hours ( Presently From 7.30 Hrs To 16.00 Hrs ) From Monday To Saturday, Except On Sundays And Company Declared Holidays. <H> ( Unit Of Measurement : Day= Per Head Per 8 Hours Shift ) < / > , Providing Semi-Skilled Service Assistance On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) . ( Unit Of Measurement : Day= Per Head Per 12 Hours Shift ) , Providing Assistance On Extended Hours After General Shift Hours, And On Sundays & Company Declared Holidays. ( Unit Of Measurement : Hr= Per Hour Per Semi-Skilled Labour ) , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , <H>Maintenance Of Heat Exchangers / Coolers / Condensers - All Types - All Sizes:< / > , , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) <H> ( Unit Of Measurement Ea = Per Tube ) < / > , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) <H> ( Unit Of Measurement Ea = Per Tube ) < / > , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition <H> ( Unit Of Measurementea = Per Tube ) < / > , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. <H> ( Unit Of Measurementea = Per Tube ) < / > , Bundle Pulling Out / Reinstallation Using Chain Pulley Block <H> ( Unit Of Measurementea = Per Tube ) < / > , For Carrying Out Static Passivation ( Unit Of Measurementea = Per Tube ) , Fasteners - Stud Bolts Size More Than 1 1 / 2 And Upto1 7 / 8 On Either At Shell Cover Side Or At Channel Head Side ( Unit Of Measurementea = Per Tube ) , Fasteners - Stud Bolts Size More Than 1 7 / 8 And Upto2 1 / 2 On Either At Shell Cover Side Or At Channel Head Side ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Kettle Type Exchanger - Additional Shell Test On A Dummy Shell ( Unit Of Measurementea = Per Tube ) , Kettle Type Exchanger - Additional Tube Test On A Dummy Shell ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Testing Offer To Boiler Inspector. ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Extra Rate - Dismantling & Erection Of Exchanger , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners - Upto 5 Mtr Elevation<H> ( Unit Of Measurementea = Per Tube ) < / > , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners - Above 5 Mtr & Upto 10 Mtr Elevation. <H> ( Unit Of Measurementea = Per Tube ) < / > , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners - Above 10 Mtr Elevation. ( Unit Of Measurementea = Per Tube ) , Extra Rate - For Crude Preheat Exchangers ( Job Taken Online ) <H> ( Unit Of Measurementea = Per Tube ) < / > , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) <H> ( Unit Of Measurementea = Per Tube ) < / > , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) <H> ( Unit Of Measurementea = Per Tube ) < / > , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition <H> ( Unit Of Measurementea = Per Tube ) < / > , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition <H> ( Unit Of Measurementea = Per Tube ) < / > , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition.<H> ( Unit Of Measurementea = Per Tube ) < / > , Bundle Pulling Out / Reinstallation Using Chain Pulley Block<H> ( Unit Of Measurementea = Per Tube ) < / > , For Carrying Out Static Passivation ( Unit Of Measurementea = Per Tube ) , Fasteners - Stud Bolts Size More Than 1 1 / 2 And Upto1 7 / 8 On Either At Shell Cover Side Or At Channel Head Side. <H> ( Unit Of Measurementea = Per Tube ) < / > , Fasteners - Stud Bolts Size More Than 1 7 / 8 And Upto2 1 / 2 On Either At Shell Cover Side Or At Channel Head Side <H> ( Unit Of Measurementea = Per Tube ) < / > , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test <H> ( Unit Of Measurementea = Per Tube ) < / > , Kettle Type Exchanger - Additional Shell Test On A Dummy Shell ( Unit Of Measurementea = Per Tube ) , Kettle Type Exchanger - Additional Tube Test On A Dummy Shell ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Testing Offer To Boiler Inspector. ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc <H> ( Unit Of Measurementea = Per Tube ) < / > , Extra Rate - Dismantling & Erection Of Exchanger , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners - Upto 5 Mtr Elevation <H> ( Unit Of Measurementea = Per Tube ) < / > , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners - Above 5 Mtr & Upto 10 Mtr Elevation. <H> ( Unit Of Measurementea = Per Tube ) < / > , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners - Above 10 Mtr Elevation <H> ( Unit Of Measurementea = Per Tube ) < / > , Extra Rate - For Crude Preheat Exchangers ( Job Taken Online ) , Crude Preheat Exchangers , Taken For Mai , Shiffting Of Bundles / Exchangers , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard<H> ( Unit Of Measurementea = Per Bundle ) < / > , Lube Oil Coolers , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - All Test Pressures <H> ( Unit Of Measurementea = Per Lube Oil Cooler ) < / > , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - Without Testing. ( Unit Of Measurementea =Per Lube Oil Cooler ) , Note:, , , , , , ( 1 ) Nominal Diameter Of The Tube As Per Drawings Shall Be Taken For All Measurements, , , , , , ( 2 ) For Measurement, Number Of Tubes For Any Exchanger Shall Be As Per The Relevant Drawings. In Case Of Non-Availability Of Drawings, Actual No. Of Tubes On The Equipment Shall Be Taken For Measurements. , , , , , , ( 3 ) Though The Rate Is Based On No. Of Tubes With Free Supply Of Crane By Cpcl, Cranes Will Be Supplied By Cpcl As Per Eic Instructions Only At The Locations Where There Is No Monorail Arrangement Or No Provision For Removing The Covers & Tube Bundle Using Chain Pulley Block.Additional Increase In Basic Rate For Removing Covers & Tube Bundle Using Chain Pulley Block / Monorail Arrangement Shall Be Paid As Applicable. , , , , , , ( 4 ) In Case Of U-Tube Bundles, The Number Of U-Tubes Are To Be Doubled For Measurement Purpose., , , , , , ( 5 ) For Equipment With Less Than 50 Nos. Of Tubes, Number Of Tubes Shall Be Considered As 50 For Measurement., , , , , , ( 6 ) For Single Equipment Having Tubes Upto 100 Nos. Of Tubes , The Rates Shall Be Paid As Per Sl.No.2.1.1, , , , , , ( 7 ) For Single Equipment Having Tubes More Than 100 Nos. Of Tubes - A ) For 100 Nos. Of Tubes, The Rates Shall Be Paid As Per Sl.No.2.1.1 & B ) For The Balance Tubes, The Rates Shall Be Paid As Per Sl.No.2.1.2, , , , , , ( 8 ) Tube Rate Shall Remain The Same For Sulphur Condensers Under Sl. No.2.1.4 For Any No. Of Tubes, At All Elevations And At All Hydrotest Pressures., , , , , , ( 9 ) In General, Hydrotest Pressures As In The Relevant Drawings Shall Be Taken For Measurement.However, Hydrotesting Pressures Shall Be Varied In Specific Cases Based On The Requirement As Per Eic Instructions And The Same Shall Be Considered For Measurement. , , , , , , ( 10 ) Rate For Shell Side & Tube Side Hydrotesting Once Upto 60 Kg / Sq.Cm. Is Included In The Basic Rate And No Additional Rate Shall Be Payable., , , , , , ( 11 ) In Case Of Tube / Gasket Leak During Hydrotesting, The System May Have To Be Depressurised For Plugging Leaky Tubes Or Replacing Gaskets And Payment For Hydrotesting Can Be Claimed Only Once As A Whole., , , , , , ( 12 ) For Ground Level Bottom Exchanger In The Stacked Condition, No Additional Rate Shall Be Payable., , , , , , ( 13 ) For Exchangers, Reboilers, Coolers & Condensers Under Serial No.2.1.1, 2.1.2, Rate For Shell Side & Tube Side Hydrotesting Once Is Included In The Basic Rate And No Additional Rate Shall Be Payable.However, Any Waiver Of Shell Or Tube Tests Arise As Per Cpcl Requirements, Rate For Each Test As Per Additional Rate Shall Be Deducted., , , , , , ( 14 ) For Sulphur Condensers Under Serial No.2.1.4, Rate For Shell Side Hydrotesting Twice Is Included In The Basic Rate And No Additional Rate Shall Be Payable.However, Any Waiver Of Shell Test Arise As Per Cpcl Requirements, Rate For Each Test As Per Additional Rate Shall Be Deducted., , , , , , ( 15 ) For Lube Oil Coolers Having Tube Size Less Than 3 / 4 And Length Of The Tube Less Than 2 Mtr, Rates Shall Be Paid As Per Sl.No.2.1.5 And Rate Is Inclusive Of Dismantling & Erection ( Including Disconnect The Pipe Lines & Reconnect The Same ) ., , , , , , ( 16 ) If Any Hot Work Warrented During During Dismantling & Erection ( Excluding Bolts Cutting ) , Rates Shall Be Paid As Per Piping Category Jobs , , , , , , ( 17 ) Sl.No 2.1.1.18 / 2.1.1.19 / 2.1.1.20 / 2.1.2.18 / 2.1.2.19 / 2.1.2.20 / 2.1.3.1 Are Not Applicable Forlube Oil Coolers Having Tube Size Less Than 3 / 4 And Length Of The Tube Less Than 2 Mtr, , , , , , ( 18 ) For Lube Oil Coolers Under Sl. No.2.1.5Rate For Shell Side & Tube Side Hydrotesting Once Is Included In The Basic Rate And No Additional Rate Shall Be Payable.However, Any Waiver Of Shell Or Tube Tests Arise As Per Cpcl Requirements, 10%For Each Testshall Be Deducted., , , , , , , <H>Pneumatic Reaming Of Heat Exchanger / Cooler / Condenser Tubes - All Types - All Sizes, , < / > The Job Includes Reaming Of Tube Insides To Remove Hard Deposits / Coke / Scales / Foulants, Etc., ( Free Supply Of Mobile Air Compressor & Reaming Machine Shall Be Arranged By Cpcl ) ., , , Mobilizing The Required Machineries From / To - Owners Storage Point & Work Site . , Reaming Of Tubes Of All Sizes & Lengths ( Unit Of Measurementea = Per Tube ) , Note:, , ( 1 ) Reaming Of Sulphur Condenser Tubes May Tend To Vary At Site And Rate Shall Be Operated Based On Solr. , , , <H>Maintenance Of Air Fin Fan Coolers < / > , , , , , , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Tube Fluids, Blinding The Coolers As Per The Operations List, Erecting Scaffolding Wherever Required, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Covers And Servicing Of All The Fasteners For Re-Use., , , , , , The Job Also Includes Cleaning The Tube Externally By Air Blowing& Internally By Rodding / Hydroblasting / Air Blowing As Required, Cleaning The End Covers & Nozzles By Scrapping, Wire Brushing, Chiseling & Hydroblasting And Boxing Up The Covers To Conduct Hydrotesting With Suitable Gaskets., , , , , , The Job Also Includes Preparing & Boxing Up The Covers / Refixing The Plugs With Proper Gaskets, Offering Tube Test, Cold Cutting The Leaky Tubes & Providing Stubs At Both Ends, Plugging The Leaky Tubes Wherever Required, And Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned., , , , , , The Job Also Includes Transportation Of Fin Coolers To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs. , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , , , , , Fin Fan Cooler - Maintenance Work - Upto 200 Tubes Of An Equipment . , Fin Fan Coolers Maintenance Work - ( All Length , Test Pressure - Upto 60 Ksc, All Elevation, All Tube Sizes ) ( Unit Of Measurementea = Per Tube ) , Fin Fan Coolers Maintenance Work - ( All Length , Test Pressure - Upto 60 Ksc, All Elevation, All Tube Sizes ) - Sent To Retubing Before Thoruogh Cleaning . <H> ( Unit Of Measurementea = Per Tube ) < / > , Extra Rate - Passivation / Testing Requirement / Test Pressure - Upto 200 Tubes Of An Equipment . , Additional Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Fin Fan Cooler - Maintenance Work - Beyond 200 Tubes Of An Equipment . , Fin Fan Coolers Maintenance Work - ( All Length , Test Pressure - Upto 60 Ksc, All Elevation, All Tube Sizes ) ( Unit Of Measurementea = Per Tube ) , Fin Fan Coolers Maintenance Work - ( All Length , Test Pressure - Upto 60 Ksc, All Elevation, All Tube Sizes ) - Sent To Retubing Before Thorough Cleaning <H> ( Unit Of Measurementea = Per Tube ) < / > , Extra Rate - Passivation / Testing Requirement / Test Pressure - Beyond 200 Tubes Of An Equipment. , Additional Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc<H> ( Unitof Measurement Ea= Per Tube ) < / > , <H>Dismantling , Shiffting & Eerection Of Fin Fan Coolers< / >, , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Rearranging Scaffolding Wherever Required, Dismantle The Connected Pipelines ( Including Hot / Cold Cutting Of Bolts Wherever Required ) , Remove The Cooler From The Support, Transport To Garage / Retubing Yard / Cleaning Yard, Shifting Back To Site After Completion Of Work, Erection Of Cooler In Its Position , Re-Erect / Connect The Dismantled / Disconnected Pipelines And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Dismantling & Shifting Of Fin Fan Coolers To Garage / Retubing Yard For Retubing / Cleaning Yard And Bring Back To Site After Completion Of Work And Erection In Position- Coolers Having No. Of Tubes Upto 240<H> ( Unitof Measurementea= Per Cooler ) < / > , Dismantling & Shifting Of Fin Fan Coolers To Garage / Retubing Yard For Retubing / Cleaning Yard And Bring Back To Site After Completion Of Work And Erection In Position - Coolers Having No. Of Tubes Above 240<H> ( Unitof Measurementea= Per Cooler ) < / > , <H>Note:< / >, , , , , , ( 1 ) The Tube Rates Shall Vary Based On The Number Of Tubes As Detailed Below., , , , , , ( A ) For Single Equipment Having Tubes Upto 200 Nos. Of Tubes , The Rates Shall Be Paid As Per Sl.No.2.3.1, , , , , , ( B ) For Single Equipment Having Tubes More Than 200 Nos. Of Tubes - I ) For 200 Nos. Of Tubes, The Rates Shall Be Paid As Per Sl.No.2.3.1 & Ii ) For The Balance Tubes, The Rates Shall Be Paid As Per Sl.No.2.3.2, , , , , , ( 2 ) For Measurement, Number Of Tubes Shall Be As Per The Relevant Drawings. In Case Of Non-Availability Of Drawings, Actual No. Of Tubes On The Equipment Shall Be Taken For Measurements. , , , , , , ( 3 ) Free Supply Of Crane Shall Be Provided By Cpcl As Per Eic Instructions Only At The Locations Where There Is No Monorail Arrangement Or No Provision For Removing The Covers., , , , , , ( 4 ) In General, Hydrotest Pressures As In The Relevant Drawings Shall Be Taken For Measurement.However, Hydrotesting Pressures Shall Be Varied In Specific Cases Based On The Requirement As Per Eic Instructions And The Same Shall Be Considered For Measurement. , , , , , , ( 5 ) In Case Of Tube / Gasket / Plug Leaks During Hydrotesting, The System May Have To Be Depressurised For Plugging Leaky Tubes Or Replacing Gaskets And Payment For Hydrotesting Can Be Claimed Only Once As A Whole., , , , , , ( 6 ) Rate For Tube Side Hydrotesting Once Is Included In The Basic Rate And No Additional Rate Shall Be Payable.However, Any Waiver Of Tests Arise As Per Cpcl Requirements, Rate As Per Sl.No.2.3.1.4 & 2.3.2.4 Shall Be Deducted., , , , , , ( 7 ) If Any Hot Work Warrented During During Dismantling & Erection Of Fin Fan Cooler ( Excluding Bolts Cutting ) , Rates Shall Be Paid As Per Piping Category Jobs , , , , , , , <H>Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length., , < / > , , , , The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , , , , , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate - Fixed Tube Exchangers , For Retubing Fixed Tube Bundles At Garage / Retubing Shop.<H> ( Unitof Measurementea= Per Tube ) < / > , For Retubing Fixed Tube Bundles At Equipment Site<H> ( Unitof Measurementea= Per Tube ) < / > , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment , Exchangers Bundle - ( Excluding Seal Welding ) <H> ( Unitof Measurementea= Per Tube ) < / > , Extra Rate- Fixed Tube Exchangers . ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Garage / Retubing Shop<H> ( Unitof Measurementea= Per Tube ) < / > , For Retubing Fixed Tube Bundles At Equipment Site<H> ( Unitof Measurementea= Per Tube ) < / > , Fin Fan Coolers Retubing - Upto 200 Tubes Of An Equipment ( Unitof Measurementea= Per Tube ) , Fin Fan Coolers Retubing - ( Excluding Seal Welding ) <H> ( Unitof Measurementea= Per Tube ) < / > , Fin Fan Coolers Retubing - Beyond 200 Tubes Of An Equipment , Fin Fan Coolers Retubing - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Lube Oil Coolers Coolers Retubing , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing<H> ( Unitof Measurementea= Per Cooler ) < / > , Seal Welding Of Retubed Bundles / Exchangers Of All Sizes And Lengths. , Seal Welding Of Tubes With Tubesheet Usinger70s2 / E 7018 Electrodes. , Seal Welding Of Tubes With Tubesheet Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347, 309, 316, 316L , <H> Maintenance Of Double Pipe Chillers < / > , , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Tube Fluids, Blinding The Chillers As Per The Operations List, Erecting Scaffolding Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Covers And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Hydrotesting Of Chillers, Removal Of Shaft / Blades / Springs / Plunger Pins, Checking For Damages, Replacement Of Blades, Springs & Pins Wherever Required, Cleaning Of All The Internals, Covers, Nozzles & Tubes Thoroughly, Fixing Back Blades, Springs , Pins, Shafts & Covers, Removal Of Scaffolding And Deblinding After Completion Of The Job And Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Identification Of Leaky Tubes, Dismantling Of Leaky Tubes, Carrying Out Hydrotest To Confirm The Leak, Transportation Of The Leaky Tube To Owners Workshop For Repair, Carrying Out Hydrotest After Repair, Transportation Of The Repaired Tube To The Site, Installation Of Tube Back In Position & Carrying Out Hydrotest., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , <H>Dropping & Fixing Of End Covers / Return Bends:< / > The Job Includes Providing Necessary Flushing / Steaming Arrangement For Draining The Tube Fluids, Assistance To Operation For Draining, Opening All The Covers After De-Bolting, Dropping All The Covers / Return Bends, Cleaning Of Covers, Servicing Of All The Fasteners For Re-Use And Fixing The Covers After Completion Of Job With Proper Gasket / Fasteners. , Dropping &Fixing Of End Covers / Return Bends - Outer Pipe Size Upto 10 Inch N / B Outer Dia.<H> ( Unitof Measurementea= Each Chiller ) < / > , Dropping &Fixing Of End Covers / Return Bends - Outer Pipe Size Above 10 Inch N / B Outer Dia.<H> ( Unitof Measurementea= Each Chiller ) < / > , <H>Internal Shaft Removal / Repair / Fixing, , < / > The Job Includes Removal Of Shaft / Blades / Springs / Plunger Pins, Checking For Damages, Replacement Of Blades, Springs & Pins Wherever Required, Cleaning Of All The Internals, Nozzles & Tubes Thoroughly, Fixing Back Blades, Springs , Pins & Shafts., , , Internal Shaft Removal / Repair / Fixing , <H>Hydrotesting, , < / > The Job Includes All Activities Required For Hydrotesting Of Outer Tube Or Inner Tube Of All Sizes & Lengths Including Connecting Hoses, Shifting & Fixing Pressure Gauges / Test Pumps, Etc., , , , Hydrotesting Of Outer Tube Or Inner Tube<H> ( Unitof Measurementea= Per Tube ) < / > , Note:, , ( 1 ) Either Inner Or Outer Tube Shall Be Considered As A Single Tube For Measurement., , , <H>Tube Removal / Fixing, , < / > The Job Includes Dismantling And Removal Of Tubes, Fixing Back In Position After Completion Of Repair Work. , , , Tube Removal / Fixing<H> ( Unitof Measurementea= Pair Of Tube ) < / > , Transportation To Maint Prefab For Repair & Bringing Back Of Tubes To Site.<H> ( Unitof Measurementea= Pair Oftube ) < / > , Note:, , ( 1 ) One Pair Of Tubes Involving Inner & Outer Tubes Shall Be Considered As A Single Unit For Measurement., , , <H>Dilution Nozzle Cleaining< / >, , The Job Includes Dismantling / Removal Of Connected Piping, Removal & Cleaning Ofdilution Nozzles, Fixing Back The Nozzle And Connected Pipelines. , , , Dilution Nozzle Cleaning , <H>Maintenance Of Double Pipe Exchangers< / > , , The Scope Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Blinds, Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Overflanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses, Opening All The Covers After De-Bolting And Remove Cover, And Servicing Of All The Fasteners For Re-Use. Cleaning The Tube Externally By Scrapping / Wire Brushing / Required, Cleaning The Shell / Hydroblasting & Internally By Mechanical Cleaning, Re-Installing The Tube In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydro Testing With Suitable Gaskets., , The Job Also Includes Boxing-Up The Equipment In All Respects Including Shell Test , Tube Test, De-Blinding, Removal Of Scaffolding, Etc. , Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. The Job Includes Supplying Of All Types Of Tools, Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, Allconsumables And Labour To Complete The Job In All Respects., , , Fixed Tube , Plant-14-14-E-104A -- 04 Tubes , Plant-14-14-E-104B -- 04 Tubes , Plant-17-17-E-001A -- 02 Tubes , Plant-19-19-E-035 -- 05 Tubes , Plant-19-19-E-34 -- 12 Tubes , Pull Out Type , Plant-15-15-E-601 -- 06 Tubes , <H> Shifting Of Exchanger Shell / S Within Cpcl Campus Using Cpcl Crane / Tractor And Trailer.< / >The Contractors Scope Includes Mobilising Tools , Tackles, Lifting Arrangements Like Chain Pulley Blocks, Slings, Belts Etc And Adequate Labour For Shifting Exchanger Shell / S As And When Required.The Contractor Shallassist In Loading The Exchanger Shell In Trailer, Transporting And Unloading Safely At Desired Locations. Cpcl Shall Provide Crane And Tractor & Trailer Free Of Cost. , Shifting Of Exchanger Shell / S Within Cpcl Campus , <H>General Notes:< / > , , , , , , ( 1 ) For Exchangers, Coolers, Condensers & Re-Boilers, All The Rates Are Inclusive Of All Blinding / Deblinding Activities Wherever Required., , , , , , ( 2 ) For Double Pipe Chillers, Rates For Blinding & Deblinding Work Wherever Required Shall Be Paid Separately As In General Category Jobs Under Blinding & Deblinding , , , , , , ( 3 ) Scaffolding Work Required For Heat Exchangers, Coolers, Condensers, Re-Boilers & Dp Chillers Are Included In The Respective Sor., , , , , , ( 4 ) For Removal & Refixing Of Safety Valves Wherever Executed, Rates Shall Be Paid Separately As In General Category Jobs Under Removal & Refixing Of Safety Valves, , , , , , ( 5 ) For Static Passivation, Necessary Chemicals, Mixing Tank, Etc., Shall Be Issued By Cpcl , , , , , , ( 6 ) For Welding Related Jobs In Any Of The Exchanger Components, The Rates Shall Be Paid Separately As In General Category Jobs , , , , , , ( 6 ) For Welding Related Jobs In Any Of The Exchanger Components, The Rates Shall Be Paid Separately As In General Category Jobs , , , , , , ( 8 ) Free Supply Of Necessary Mobile Air Compressor And Hydroblasting Machine Required For The Above Jobs Shall Be Arranged By Cpcl. , , , , , , ( 9 ) For Double Pipe Exchangers There Is No Separate Sor And Payment For This Shall Be Made Based On Actual Manpower Deployment Using Solr, , , , , , ( 10 ) Acid Required For Plate Heat Exchangers Cleaning Will Be Supplied By Cpcl , , , , , , ( 11 ) Free Supply Of Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / To -Ware House & Work Site As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area., , , , , , , <H>Cooling Water - Test Cooler - Maintenance< / > , , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Opening All The Covers After De-Bolting And Dropping All The Components Like Covers, Etc., And Servicing Of All The Fasteners For Re-Use. , , The Job Also Includes Cleaning The Tubes Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting Back To The Work Site, Re-Installing In Position After Obtaining Inspection / Operations / Pe Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Hydrotesting, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Etc.For Successful Commissioning Of The Cooler., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Cooling Water Test Coolers - Cleaning And Testing<H> ( Unitof Measurementea= Per Cooler ) < / > , <H>Cooling Water - Test Cooler - Retubing< / > , , The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , Cooling Water Test Coolers - Retubing - Partially / Fully ( Rate Is Valid For Test Coolers With Any No Of Tubes ) <H> ( Unitof Measurementea= Per Cooler ) < / > , <H> Note:< / > ( 1 ) The Rate Is Inclusive Of Dismantling & Shifting Of Cw Test Coolerto Garage / Retubing Yard For Retubing / Cleaning Yard And Bring Back To Site After Completion Of Work And Erection In Position., , , <H>Zone-1: Maintenance Of Column / Vessel / Drum / Tanks / Filters< / > , <H>Opening & Boxing-Up Of Manways / Covers< / > , Opening Of Manways / Covers- Flanges , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Opening & Boxing Up Of Plate Flanged Covers - All Ratings. , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , <H>Inside Cleaning, , < / > The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. , , , Inside Cleaning Of Column / Vessel / Drum / Tanks , Inside Cleaning Of Vessels / Tanks / Drums , Inside Cleanining Of Columns ( With Trays / Packings ) , Inside Cleaning Of Vessels / Filters ( Salt Inside ) , Inside Cleaning Of Vessels / Filters ( Sand / Clayinside ) , Inside Cleaning Of Vessels / Filters ( Resin Inside ) , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services. , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Inside Cleanining Of Columns ( Heavy Hydrocarbons / Sulphur Services - With Trays / Packings ) , <H>Note:, , < / > , , , , ( 1 ) Cleaned Inner Surface Area Of The Column / Vessel / Tank / Drum Shall Be Considered For Measurement., , , , , , ( 2 ) For Cleaning Of Trays & Downcomers In Columns, One Side Horizontal Surface Area Of The Tray With Reference To The Id Of The Column Shall Be Considered For Measurement , , , , , , ( 3 ) No Additional Payment For Cleaning Of Internals Like Distributors, Steam Coil, Nozzles, Etc., , , , , , , , <H>Tray Removal, Cold Repair & Re-Fixing< / > , , The Job Involves Opening Of Tray Manways / Trays With Proper Marking By Opening Of Bolts / Nuts, Cutting Of Corroded Bolts ( Cold / Hot Cutting If Required ) , Straightening Of Trays / Downcomer Segments, Providing All The Missing Valves, Bubble Caps, Clamps, Bolts, Re-Fixing Of Trays / Downcomers & Boxing Up Of Tray Manways., , The Job Also Involves Transportation Of New Trays From Owners Storage Point To Work Site For Replacement If Replacement To The Trays Are Warranted., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Tray Removal, Cold Repair & Refixing Of Trays , Removal, Cold Repair & Refixing Of Trays , Removal Of Collapsed Trays , Cold Repair & Refixing Of Trays. , <H>Removal & Re-Fixing Of Demister Pad, , < / > The Job Involves Removal Of The Demister Pad From Its Position Along With The Frame Structure After De-Boltingthe Fasteners ( By Gas Cutting, If Required ) And Bring Down The Demister To The Ground Level., , The Job Also Involves Cleaning The Demister With Hot Water / Steam For Complete Removal Of The Entrapped Fluids, Cold Repairing The Demister Mesh, If Required & Tie Up The Mesh With The Frame Using Suitable Wire As Supplied By Cpcl. , , The Job Also Involves Fixing Back The Cleaned Demister In Position With Suitable Fastening.In Case Of Replacement Warranted, The Job Also Involves Transporting The New Demister From The Owners Storage Point To The Work Site., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Removal, Cleaning, Repair / Replacement, Re-Fixing. , Removal, Cleaning, Repair / Replacement, Re-Fixing , <H>Note:, , < / > ( 1 ) Outer Diameter Of The Demister Pad Shall Be Taken For Measurement., , , <H>Tray / Downcomer Repair, , < / > Job Involves Grinding The Cracks / Damaged Portion As Marked By Inspection, As Welding With Suitable Filler Wire / Electrode As Per The Recommendations, Dpt, Etc As Per Inspection Procedures. , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , Job Also Includes Cleaning Of All Foreign Materials Like Weld Spatters, Clamps, Fixtures, Etc., On Parent Metal Surface., , , Tray / Downcomer Welding Upto 3 Mm - ( Repair Work - Inside The Columns ) . , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E-6013 / E-7018 ( Inside Columns ) <H> ( Unitof Measurementea= Running Meter ) < / > , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm - Using Er-70S2 ( Inside Columns ) <H> ( Unitof Measurementea= Per Tube ) < / > , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E / Er -309 / 309 Mo / 316 / 316 L ( Inside Columns ) ( Unitof Measurementea= Running Meter ) , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E / Er - 308 / 308 L / 308 H / 347 ( Inside Columns ) , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm - Using Monel Electrode / Filler Wire ( Inside Columns ) ( Unitof Measurementea= Running Meter ) , Tray / Downcomer Welding Upto 3 Mm - ( Repair Work - Outside The Columns ) , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E-6013 / E-7018 ( Outsidecolumns ) ( Unitof Measurementm= Running Meter ) , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm - Using Er-70S2 ( Outsidecolumns ) .<H> ( Unitof Measurementm= Running Meter ) < / > , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E / Er -309 / 309 Mo / 316 / 316 L ( Outsidecolumns ) . ( Unitof Measurementm= Running Meter ) , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E / Er - 308 / 308 L / 308 H / 347 ( Outsidecolumns ) <H> ( Unitof Measurementm= Running Meter ) < / > , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm - Using Monel Electrode / Filler Wire ( Outsidecolumns ) . ( Unit Of Measurement M =Running Meter ) , Note:, , , , , , ( 1 ) Dpt Will Be Done By Cpcl, , , , , , ( 2 ) Sl.No 3.5.1 Is Applicable For Carrying Out Trays Repair Work Inside The Columns., , , , , , ( 3 ) If Trays Repair Work Carried Out Outside The Columns / Ground Level, Rates Shall Be Paid As Per Sl.No 3.5.2. , , , , , , ( 4 ) For Other Welding Related Jobs Like Patch Plate, Insert Plate Or Weld Reinforcement, Etc., The Rates Are Applicable As In General Category Jobs Under Sor Sl. Nos.1.10 & 1.11, , , , , , , <H>Unloading / Loading Of Random Packing / Catalyst / Alumina Balls / Sand / Clay / Pebbles / Resin< / > , , The Job Involves Preparing Necessary Chute, Etc, Unloading The Random Packing / Rashig Rings / Catalyst / Alumina Balls / Sand / Pebbles / Resin, Etc. From The Vessel Insides To Ground Level, Cleaning These Material Wherever Required, Sieving, Segregating The Good Ones, Replenish For The Damaged Ones With New Material ( Replacement Quantity May Vary Upto Full Quantity Based On Eic Instructions ) , And Reloading The Material Into The Vessel As Per The Instructions Of Eic., , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Collection Of New Material From The Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Owners Designated Place., , , Collection & Preparation Of Drums . , Collection Of 200 Litres Empty Drum From The Designated Place & Preparation Of The Drum Including Cutting Of Top Portion For Unloading. , Collection Of 200 Litres Empty Drum From The Designated Place & Preparation Of The Drum ( No Cutting Of Top Portion ) . , Collection And Transportation Of Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin, / Salt Etc., , Collection Of Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin, Slat / Etc., From The Owners Storage Point & Transporting To The Work Place. , Transportation Of The Discarded Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin / Sand / Pebbles / Salt / Etc., To The Designated Place Within The Refinery Premises , Unloading / Loading Of Random Packing / Rashig Ring , Unloading Random Packing / Rashig Ring From The Vessel. , Cleaning & Loading Of Random Packing / Rashig Ring Into The Vessel - Height Of Loading Point - 10M Elevation & Below. , Loading Of Random Packing / Rashig Ring Into The Vessel - Height Of Loading Point - 10M Elevation & Below ( Cleaning Not Warranted ) . , Cleaning & Loading Of Random Packing / Rashig Ring Into The Vessel - Height Of Loading Point - Above 10M Elevation. , Loading Of Random Packing / Rashig Ring Into The Vessel - Height Of Loading Point - Above 10M Elevation ( Cleaning Not Warrented , Unloading / Loading Of Catalyst , Unloading Catalyst From The Vessel , Sieving & Segregating The Unloaded Catalyst , Loading Of New / Sieved Catalyst Into The Vessel - Height Of Loading Point - 10M Elevation & Below. , Loading Of New / Sieved Catalyst Into The Vessel - Height Of Loading Point - Above 10M Elevation. , Unloading / Loading Of Salt / Clay , Unloading Salt / Clay From The Vessel , Loading Salt / Clay Into The Vessel , <H>Note:, , < / > , , , , ( 1 ) Sor As Per Sl.No. 3.6.8 Is Applicable Only For Total Assembly Removal / Refixing , , , , , , , <H>Hydrotesting< / >, , The Job Involves Hydrotesting Of Columns / Vessels / Drums, Etc., & Steam Coil As Per The Specified Test Pressure. The Job Also Involves Fabrication Of Suitable Manifolds, If Required, Filling Connections Etc., And Drain Out All The Entrapped Water From The Equipment. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects., , , Hydrotesting Of Column / Vessel / Drum, Etc., , Hydrotesting Of Column / Vessel / Drum, Etc., ( Upto 10 Cu.Mtr Of An Equipment ) , Hydrotesting Of Column / Vessel / Drum, Etc., ( Beyond 10 Cu.Mtr Of An Equipment ) . , Hydrotesting Of Steam Coil , Hydrotesting Of Steam Coil Inside The Vessel. , Minimum Preparatory Job For Steam Coil Hydrotesting<H> ( Unitof Measurementea= Per Job ) < / > , <H>Note:< / > , , , , , , ( 1 ) For Steam Coil Hydrotesting, A Minimum Preparatory Charges As In Sor Sl.No.3.7.2.2 Shall Be Paid Additionally Per Job In Addition To The Applicable Amount As In Sor Sl.No. 3.7.2.1 , , , , , , , <H>Rotary Filters< / > , , Job Involves Maintenance Of Rotary Filters Including Collection & Transportation Of The Required Quantity Of Materials From Owners Storage Point., , Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Scrap Yard As Per Eic Instructions., , , <H>Lifting / Fixing Back The Hood< / > , , The Job Involves Eye Bolts Loosening, Lifting The Hood Using Chain Blocks / Hydraulic Mechanism, Dropping The Hood With Necessary Gaskets And Tightening All The Eye Bolts Uniformly, , , Lifting / Fixing Back The Hood ( Without Hydraulic Mechanism ) - Upto Filter Length - 7 Metres<H> ( Unitof Measurementea= Per Filter ) < / > , Lifting / Fixing Back The Hood ( With Hydraulic Mechanism ) - Upto Filter Length - 7 Metres. ( Unit Of Measurement Ea = Per Filter ) , Lifting / Fixing Back The Hood ( Without Hydraulic Mechanism ) - Filter Length - Above 7 Metres& Upto 10 Metres<H> ( Unitof Measurementea= Per Filter ) < / > , Lifting / Fixing Back The Hood ( With Hydraulic Mechanism ) - Filter Length - Above 7 Metres& Upto 10 Metres<H> ( Unitof Measurementea= Per Filter ) < / > , Lifting / Fixing Back The Hood ( Without Hydraulic Mechanism ) - Filter Length - Above 10 Metres& Upto 15 Metres.<H> ( Unitof Measurementea= Per Filter ) < / > , Lifting / Fixing Back The Hood ( With Hydraulic Mechanism ) - Filter Length - Above 10 Metres& Upto 15 Metres<H> ( Unitof Measurementea= Per Filter ) < / > , <H> Removal / Re-Fixing Of Spray Headers / Drip Headers / Spray Nozzles / Bellows & Connected Hoses.< / > , , The Job Involves Disconnecting Hoses , Removal Of Bellows / Spray Headers / Drip Headers / Spray Nozzles With Required Match Marks, Cleaning Of All The Above Including Scroll, Testing The Spray Nozzles & Fixing Back All The Removed Items, , , Removal / Re-Fixing Of Spray Headers / Drip Headers / Spray Nozzles / Bellows & Connected Hoses. ( Unitof Measurementea= Per Filter ) , Spray Nozzles Removal / Cleaning / Testing / Fixing. The Job Involves Removal Of Spray Nozzles, Cleaning, Testing The Nozzles And Fixing Back , Spray Nozzles Removal / Cleaning / Testing / Fixing - Upto Filter Length - 7 Metres. ( Unitof Measurementea= Per Filter ) , Spray Nozzles Removal / Cleaning / Testing / Fixing - Filter Length - Above 7 Metres& Upto 10 Metres. ( Unitof Measurementea= Per Filter ) , Spray Nozzles Removal / Cleaning / Testing / Fixing - Filter Length - Above 10 Metres& Upto 15 Metres. ( Unitof Measurementea= Per Filter ) , <H>Ss Wire Rewinding / Winding< / > , , The Job Involves Entire Removal Of The Ss Wire Wound Over The Drum And Rewind With New Ss Wire As Per The Instructions Of Eic, , , Ss Wire Rewinding / Windingupto Filter Length - 7 Metres ( Unitof Measurementea= Per Filter ) , Ss Wire Rewinding / Winding Filter Length - Above 7 Metres& Upto 10 Metresupto Filter Length - 7 Metres<H> ( Unitof Measurementea= Per Filter ) < / > , Ss Wire Rewinding / Winding - Filter Length - Above 10 Metres& Upto 15 Metres<H> ( Unitof Measurementea= Per Filter ) < / > , <H>Filter Cloth Replacement, , < / > The Job Involves Removal Of Old Filter Cloth And Re-Fixing With New Filter Cloth As Per The Instructions Of Eic, , , Filter Cloth Replacement. ( Unitof Measurementea= Per Filter ) , <H>Brass / Lead Caulking Bars Removal / Repair / Fixing , , < / > The Job Involves Removal Of The Brass / Lead Caulking Bars, Carrying Out Cold Repairs ( Viz., ) Straightening / Bend Removal And Re-Fixing In Position , , , Brass / Lead Caulking Bars Removal / Repair / Fixing<H> ( Unitof Measurementea= Per Filter ) < / > , <H>Teflon Scrapper Blades Replacement< / > , , The Job Involves Removal Of Old / Damaged Scrapper Blades And Re-Fixing With New Scrapper Blades , , , Teflon Scrapper Blades Replacement . ( Unitof Measurementea= Per Filter ) , Cleaning Of View Ports / View Glasses. , , The Job Involves Removal Of View Glasses, Cleaning Of View Glasses / Ports & Re-Fixing With Suitable Gaskets, , , Cleaning Of View Ports / View Glasses.<H> ( Unitof Measurementea= Per Port ) < / > , Hood Leak Test, , The Job Involves Supply Of Soap Solution, Conducting Hood Leak Test By Applying Soap Solution At All The Joints, Tightening The Fasteners Wherever Required., , , Hood Leak Test ( Unitof Measurementea= Per Filter ) , Online Jacking , The Scope Invoves Opening Window Covers, Tightening Ratchet As Per Requirement And Fixing Back Window Covers. ( Unit Of Measurement Each = Rate Per Occasion ) , <H>Static Filters, , < / >, , , , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing For Draining The Fluids, Blinding The Equipment As Per The Operations List, Opening All The Covers After De-Bolting, Removal Of Filter, Cleaning The Filter With Diesel / Naptha / Steam / Compressed Air With One Or Multiple Combination Of The Above, Offering To Inspection / Pe / Manufacturing For Approval, Fixing Back The Cleaned Filter Mesh Or With A New One ( If Found Unfit For Use ) In Position, Re-Use The Fasteners After Servicing And Box Up The Equipment In All Respects. , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , , , , , Cartridge Filter Cleaning / Replacement . , Cartridge Filter Cleaning / Replacement ( Upto 8 Filter Elements ) ( Unitof Measurementea= Per Unit ) , Air Compressor Suction Filter Cleaning / Replacement. ( Unitof Measurementea= Per Filter ) , Air Compressor Suction Filter ( Consisting Of 4 Elements ) Cleaning / Replacement ( Unitof Measurementea= Per Unit ) , Coalescer Filter Replacement ( Upto 14 Inches Size ) , Coalescer Filter Replacement ( Upto 14 Inches Size ( Unitof Measurementea= Per Unit ) , <H>Nozzles Replacement, , < / > , , , , Job Involves Removal Of Old / Worn Out Nozzles As Marked By Inspection, Transportation Of The Required Quantity Of Pipes, Fittings, Plates From Owners Storage Point, Cutting, Grinding, Edge Preparation Of Pipes, Etc To Match With The Mating Edges, Erection Of Nozzles, Reinforcement Pad In Position, Welding ( Root - E-6010 Electrode & Filling E-6013 / E-7018 Electrodes ) , Radiography, Stress Relieving, Dpt, Pad Pneumatic Testing, Nozzle Testing Etc., As Per Codes / Specifications / Inspection Procedures., , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.Tions. , , , , , , Job Also Includes Cleaning Of All Foreign Materials Like Weld Spatters, Clamps, Fixtures, Etc., Prior To Testing., , , , , , , Nozzle Replacement Including Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Upto 8.8 Mm Thick<H> ( Unitof Measurementea= Inch Dia Of The Nozzle ) < / > , Nozzle Replacement Without Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Upto 8.8 Mm Thick<H> ( Unitof Measurementeainch Dia Of The Nozzle ) < / > , Nozzle Replacement Including Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick<H> ( Unitof Measurementeainch Dia Of The Nozzle ) < / > , Nozzle Replacement Without Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick ( Unitof Measurementea= Inch Dia Of The Nozzle ) , Nozzle Replacement With Reinforcement Pad Including Nozzle & Reinforcementtesting - Pipe Thickness Upto 8.8 Mm Thick.<H> ( Unitof Measurementea= Inch Dia Of The Nozzle ) < / > , Nozzle Replacement With Reinforcement Pad Including Reinforcementtesting And Without Nozzle Testing- Pipe Thickness Upto 8.8 Mm Thick<H> ( Unitof Measurementea= Inch Dia Of The Nozzle ) < / > , Nozzle Replacement With Reinforcement Pad Including Nozzle & Reinforcementtesting - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick. ( Unitof Measurementea= Inch Dia Of The Nozzle ) , Nozzle Replacement With Reinforcement Pad Including Reinforcementtesting And Without Nozzle Testing- Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick <H> ( Unitof Measurementea= Inch Dia Of The Nozzle ) < / > , Note:, , , , , , , , ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , , , ( 2 ) If The Nozzles Are Not Hydrotested Using Box Type Arrangement And The Vessels Are Hydrotested, Rates Shall Be Applicable As Per Without Nozzles Testing. For Hydrotesting Of Vessels Rate Shall Be Paid, , , , , , , , ( 3 ) If The Nozzles Are Hydrotested Using Box Type Arrangement, Rates Shall Be Applicable As Per With Nozzles Testing . For Box Fabrication And Erection Rates Shall Be As Per General Category Welding , , , , ( 4 ) The Rates As Per Sl.No 3.10.1.1 To 3.10.1.4 , Shall Be Inclusive Of Stiffners Welding, If Required, And No Separate Payment Will Be Paid, , , , , , , , ( 5 ) The Rates As Per Sl.No 3.10.1.5 To 3.10.1.8 , Shall Be Inclusive Of Reinforcement Pad Welding, And No Separate Payment Will Be Paid, , , , , , , , ( 6 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1, , , , , , , , ( 7 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2, , , , , , , , ( 8 ) Stress Relieving Of Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.3, , , , , , , , ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5, , , , , , , , ( 10 ) Dp Test Will Be Done By Cpcl , , , , , , , , , <H>Dismantling / Erection Of Columns / Vessels < / > , , , , , , , , The Job Involves Removal Of Connected Piping As Necessary And Removal Of Old Vessel Including Cutting Of Corroded Bolts ( Cold / Hot Cutting If Required ) ., , , , , , , , The Job Also Involves Transportation Of New Vessel From Owners Storage Point To Work Site , Erection Of New Vessel In Position And Reconnect The Removed Pipe Lines. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Old Vessel / Generated Scrap Material To The Designated Place As Per Eic Instructions., , , , , , , , , Dismantling Of Columns / Vessels , Dismantling Of Columns / Vessels ( Unit Of Measurement Tonne = Metric Tonne ) . , Erection Of Columns / Vessels , Erection Of Columns / Vessels <H> ( Unit Of Measurement Tonne = Metric Tonne ) < / > , <H>Shifting Of Vessel& Tankswithin Cpcl-Manali Campus Using Cpcl Crane And Tractor & Trailer, , .< / > The Contractors Scope Includes Mobilising Tools, Tackles, Lifting Arrangements Like Chain Pulley Blocks, Slings, Belts Etc And Adequate Labour For Shifting Vessels And Tanks As And When Required To Desired Locations Within Cpcl -Manali Campus. Also, The Contractor Shallassist In Loadingin Trailer, Transporting And Unloading Safely At Desired Locations. Cpcl Shall Provide Crane And Tractor & Trailer Free Of Cost. , , , Shifting Of Vessel & Tanks Upto 10 Mt Weight Within Cpcl Campus. , Shifting Of Chemical Passivation Tanks ( Above 10 Cubic Metre Capacity ) Withincpcl Campus. , Shifting Of Chemical Passivation Tank ( Upto 10 Cubic Metre Capacity ) Withincpcl Campus. , <H>Online Blinding & Deblinding Of 24 Vapour Inlet Line Of 16-C-01, , < / > The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects., , , Online Blinding And Deblinding Of 24 Vapour Inlet Line Of 16-C-01. , <H>New Nozzles Provision In Columns / Vessels / Drums / Tanks< / > , , The Job Involves Providing New Nozzles In Columns / Vessels / Drums / Tanks As Per The Recommendation By Pe / Ts-Inspection / Engineering Modification Drawing. The Job Includestransportation Of The Required Quantity Of Pipes, Fittings, Plates From Owners Storage Point, Puncturing The Required Size Of Nozzle As Marked By Inspection, Cutting, Grinding And Edge Preparation. After Edge Preparation, Any Inspection Requirement Like Dp Test, Etc As Per Inspection To Be Offered, Fitup Of Pipes / Fittings, Etc To Match With The Mating Edges, Erection Of Nozzles, Reinforcement Pad Welding In Position, Welding ( Root - Using Electrode / Filler Wire & Filling Using Electrode / Filler Wire As Per Inspection Recommendation ) , Radiography, Stress Relieving, Dpt, Pad Pneumatic Testing, Nozzle Testing Etc., As Per Codes / Specifications / Inspection Procedures., , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.Tions., , Job Also Includes Cleaning Of All Foreign Materials Like Weld Spatters, Clamps, Fixtures, Etc., Prior To Testing., , , Provision Of Nozzle Including Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Upto 8.8 Mm Thick.<H> ( Unit Of Measurement Ea = Inch Dia Of Nozzle ) < / > , Provision Of Nozzle Without Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Upto 8.8 Mm Thick<H> ( Unit Of Measurement Ea = Inch Dia Of Nozzle ) < / > , Provision Of Nozzle Including Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick. ( Unit Of Measurement Ea = Inch Dia Of Nozzle ) , Provision Of Nozzle Without Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick. ( Unit Of Measurement Ea = Inch Dia Of Nozzle ) , Provision Of Nozzle With Reinforcement Pad Including Nozzle & Reinforcementtesting - Pipe Thickness Upto 8.8 Mm Thick. ( Unit Of Measurement Ea = Inch Dia Of Nozzle ) , Provision Of Nozzle With Reinforcement Pad Including Reinforcementtesting And Without Nozzle Testing- Pipe Thickness Upto 8.8 Mm Thick. ( Unit Of Measurement Ea = Inch Dia Of Nozzle ) , Provision Of Nozzle With Reinforcement Pad Including Nozzle & Reinforcementtesting - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick. ( Unit Of Measurement Ea = Inch Dia Of Nozzle ) , Provision Of Nozzle With Reinforcement Pad Including Reinforcementtesting And Without Nozzle Testing- Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick ( Unit Of Measurement Ea = Inch Dia Of Nozzle ) , <H>Note:< / > , , , , , , ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards , , , , , , ( 2 ) If The Nozzles Are Not Hydrotested Using Box Type Arrangement And The Vessels Are Hydrotested, Rates Shall Be Applicable As Per Without Nozzles Testing. For Hydrotesting Of Vessels Rate Shall Be Paid As Per The Respective In Columns, , , , , , ( 3 ) If The Nozzles Are Hydrotested Using Box Type Arrangement, Rates Shall Be Applicable As Per With Nozzles Testing . For Box Fabrication And Erection Rates Shall Be As Per General Category Welding Sl.No.1.10 & 1.11 ., , , , , , ( 4 ) The Rates Are Inclusive Of Stiffners Welding, If Required, And No Separate Payment Will Be Paid, , , , , , ( 5 ) The Rates Are Inclusive Of Reinforcement Pad Welding, And No Separate Payment Will Be Paid, , , , , , ( 6 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1, , , , , , ( 7 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2, , , , , , ( 8 ) Stress Relieving Of Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.3, , , , , , ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5, , , , , , ( 10 ) Dp Test Will Be Done By Cpcl , , , , , , , Maintenance Of Furnace / Heater Maintenance: , <H>Opening & Boxing Of Manways / Covers / Panels / Header Plugs / Elbow Swinging:< / >The Job Involves Opening Of Furnace Manways, Covection Panels, Header Box Covers, Header Plugs, Etc., By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning, And Finally Boxing Up With Proper Gasket, Packing, Servicing Of Bolts & Nuts, Replacing Defective Bolts / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , Opening And Boxing Up. , Opening And Boxing Up Of Manways. , Opening And Boxing Up Of Convection Panels. ( Unit Of Measurement:M2 = Per Square Metre ) , Opening And Boxing Up Of Header Box Covers. Unit Of Measurement:M2 = Per Square Metre ) , Removal And Refixing Of Header Plugs. , Swinging And Re-Swinging Back Of Coil Elbows. Unit Of Measurement:Ea = Per Each Elbow ) , Swinging And Re-Swinging Back Of Coil Elbows - Tube Size Upto 6 Inch Dia. , Swinging And Re-Swinging Back Of Coil Elbows - Tube Size Above 6 Inch Dia. , Skin Point Thermocouple : , <H><U>Replacement / Providing Skin Point:< / >< / >The Job Involves Replacement / Providing New Skin Point Thermocouples Including Pad Fabrication, Surface Preparation Fit Up, Welding & Dp Testing., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. ( Unit Of Measurement: M = Per Running Metre ) , Providing New Skin Point Thermocouples Including Pad Fabrication, Surface Preparation, Fit Up, Welding. , <H>Note:< / > , , ( 1 ) Actual Weld Length Shall Be Taken For Measurement. , <H>Checking Of Existing Skin Point Thermocouples:< / >The Job Involves Condition Checking The Existing Skin Point Thermocouples Using Heating Torch And Offering To Maintenance Instruments As Per The Instructions Of Eic., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, As Per Eic Instructions. , Condition Checking The Existing Skin Point Thermocouples Using Heating Torch For The Inspection Of Maintenance - Instruments. ( Unit Of Measurement:Ea = Per Each Thermocouple ) , <H>Tube Cleaning:< / >The Job Involves Cleaning Of Radiant Tubes Including Returnbends Using Wire Brush, Emery, Scrappers, Chisels, Etc., And Spot Cleaning ( By Emery / Buffing, If Required ) At Locations As Per Inspection For Ultrasonic Thickness Gauging.For Convection Plain / Studded Tubes, Water Washing / Air Jetting, As Required Shall Be Carried Out In Addition To The Above Cleaning ( Ensure The Refractory Surfaces Are Adequately Covered With Tarpaulin Sheets While Carrying Out The Exercise ) . ( Unit Of Measurement : M = Per Running Metre ) , Radiant Tubes Cleaning: , Radiant Tubes Cleaning - Tube Size Upto 4 Inch. , Radiant Tubes Cleaning - Tube Size Above 4 Inch. , Convection Tubes Cleaning: , Convection Tubes Cleaning - Plain Tubes ( All Sizes ) . , Convection Tubes Cleaning - Studded Tubes ( All Sizes ) . , <H>Note:< / > ( 1 ) For Return Bends And Elbows, Length Shall Be Measured With Respect To The Central Axis. , , , , , , , , ( 2 ) For Convection Return Bends & Elbows, The Rates Are Applicable As Per Sl.No.4.3.1.1 & 4.3.1.2., , , , , , , , ( 3 ) A Maximum Of Two Spots Of Size 2 Inch X 2 Inch At Every One Metre Length Of Tube Shall Be Considered For Spot Cleaning By Buffing., , , , , , , , ( 4 ) Nominal Bore Of The Tube Shall Be Used For Measurement Purposes. , Tube Hangers / Tube Supports / Tube Guides: , <H>Replacement Of Tube Hangers And Tube Supports:< / >Job Involves Debolting / Cutting And Removal Of Existing Wall / Roof Tube Hangers / Locking Bars And Fix Back The Repaired / New Hangers In Position As Per The Ts-Inspection / Eic.Minor Repair Of Parts / Alignment And Replacement Of Locking Pin And Removal Of Refractory To Facilitate Removal / Replacement Of Tube Guide / Locking Bar Shall Be Treated As Part Of The Job. Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : Ea = Per Each Tube Hanger / Tube Support ) , Tube Hanger / Tube Support - Replacement. , <H>Note:< / > ( 1 ) The Rate Is Inclusive Of Tag Wleding Of Bolts For Fixing And Grinding Of Tag Welds For Removal., , , , , , , , ( 2 ) The Rate Is Exclusive Of Full Wleding Of Supports To The Casing . Rate For Full Welding Shall Be Paid Additionally. , <H><U>Tube Guide / Tube Pad Welding ( Up To 12 Mm Thk. ) :< / >< / >Job Involves Removal Of Old Bottom Return Bend Tube Guides / Pads, If Required, As Marked By Inspection, Transportation Of All Materials From Owners Storage Point, Cutting, Grinding, Edge Preparation Of Tube Guides / Fittings Like Half Coupling, Etc., To Match With The Mating Edges, Erection Of Tube Guides In Position, Welding, Dpt, Etc., As Per Codes / Specifications / Inspection Procedures. , , , , , , , , Job Involves Grinding The Cracks As Marked By Inspection, Welding, Dpt, Etc., As Per Codes / Specifications / Inspection Procedures. , , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , Radiant Tube Bottom Return Bend Guide ( Spigot ) Welding ( Using Ss-308 / 309 / 316 / 316L / 309 Mo / 347 Electrodes ) ( ( Unit Of Measurement : Id = Per Inch Dia ) , Radiant Tube Bottom Return Bend Guide ( Spigot ) Weld Cracks - Grinding And Reweld ( Using Ss-308 / 309 / 316 / 316L / 309 Mo / 347 Electrodes ) ( Unit Of Measurement : M = Per Running Metre ) , <H>Note:< / > ( 1 ) Dpt Will Be Done By Cpcl. , , , , , , , , ( 2 ) Old Support Removal Rates Shall Be Paid As Per General Category Sl.Nos.1.9.5 / 1.9.7. , <H>Replacement Of Furnace Tubes / Return Bends:< / >Job Involves Removal Of Old Tubes / Returnbends / Elbows As Marked By Inspection, Transportation Of The Required Quantity Of Tubes / Return Bends / Elbows From Owners Storage Point, Cutting, Grinding, Edge Preparation Of Tubes / Fittings To Match With The Mating Edges, Erection Of Tubes / Fittings In Position, Preheating ( Using Coil ) , Welding, Radiography, Stress Relieving, Dpt, Etc., As Per Codes / Specifications / Inspection Procedures. ( For Cutting Of Ss Tubes, If Necessary, Plasma Cutting Machine Shall Be Arranged By The Contractor As Per The Instructions Of The Eic ) .Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.Job Also Includes Cleaning Of All Foreign Materials Like Weld Spatters, Clamps, Fixtures, Etc., On The Tubes / Fittings Prior To Furnace Hydrotesting., , For Carbon Steel Tubes / Return Bends / Elbows Welding, The Rates Shall Be Exclusive Of Radiography & Stress Relieving Of Weld Joints.For Alloy Steel Tubes / Return Bends / Elbows Welding, The Rates Shall Be Inclusive Of100% Stress Relieving Of Weld Joints And Exclusive Of Radiography ( Bsr & Asr ) .For Stainless Steel Tubes / Return Bends / Elbows Welding, The Rates Shall Be Exclusive Of Radiography Of Weld Joints. ( Unit Of Measurement : Id = Per Inch Dia ) , Replacement Of Furnace Tubes / Return Bends - Stainless Steel. , Stainless Steel - Tubes / Return Bends / Elbows ( Welding Using E / Er- 308, 308H, 308L, 347 ) . , Stainless Steel - Tubes / Return Bends / Elbows ( Welding Using E / Er - 309, 316, 316 L ) . , Replacement Of Furnace Tubes / Return Bends - Alloy Steel. , Alloy Steel ( Upto P5 Grades ) - Tubes / Return Bends / Elbows. , Alloy Steel ( P9 Grades ) - Tubes / Return Bends / Elbows. , Replacement Of Furnace Tubes / Return Bends - Carbon Steel. , Carbon Steel - Tubes / Return Bends / Elbows ( Root Welding Using Er-70S2 And Filling E-7018 ) . , ( 1 ) Refractory Repairs On The Regen Tiles & Ceramic Fiber Lining Inside Burner Housing Barrel, If Required Will Be Done By Cpcl., , , , , , , , ( 2 ) The Rate For Sor Sl. No.4.6.1.4 Is For Dismantling, Servicing & Fixing Back All The Guns / Tips. , <H>Soot Blowers:< / > , <H>Soot Blowers - Removal / Fixing:< / >The Job Involves Debolting Of Connected Pipelines, Dismantling / Removal Of Soot Blowers After Electrical & Instrument Isolation, Transporatation To Maintenance Shop For Servicing & Back To Site After Servicing, Reinstall In Position And Box Up All Connected Pipelines., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : Ea = Per Each Soot Blower ) , Soot Blowers - Removal / Refixing. , <H>Refractory Anchors & Lugs - Welding:< / >The Job Involves Removal Of Damaged Lugs / Anchors By Cutting / Grinding Wherever Required And Welding Of New Lugs / Anchors As Per Specification. , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : Ea = Per Each Anchor / Lug ) ) , Refractory Anchors & Lugs - Welding - Stainless Steel: , Insul Twist Anchors / Lugs / Anchors - Stainless Steel: , <H>Refractory Anchors & Lugs - Welding - Carbon Steel: < / > , Lugs / Anchors - Carbon Steel: , <H>Hydrotesting:< / >The Job Includes Hydrotesting Of Heatertubes ( Radiant / Convection / Superheater Steam Coil ) As Per The Specified Test Pressure. The Job Also Includes Fabrication Of Suitable Manifolds, If Required, Filling Connections Etc., Blowing With Compressed Air / Nitrogen To Displace And Drain Out All The Entrapped Water In The Tubes After Hydrotesting. ( Mobile Air Compressor / Nitrogen Cylinder Required For The Job Shall Be Provided By Cpcl ) . , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Im = Per Inch Metre ) , <H>Hydrotesting Quantity - Upto 1000 Inch Mtr Tube Length Of An Equipment. < / > , Hydrotesting Quantity - Upto 1000 Inch Mtr Tube Length Of An Equipment - Test Pressure Upto 60 Ksc. , Hydrotesting Quantity - Above 1000 Inch Mtr & Upto 3000 Inch Mtr. Tube Length Of An Equipment. , Hydrotesting Quantity - Above 1000 Inch Mtr & Upto 3000 Inch Mtr. Tube Length Of An Equipment - Test Pressure Upto 60 Ksc. , Hydrotesting Quantity - Above 3000 Inch Mtr. Tube Length Of An Equipment. , Hydrotesting Quantity - Above 3000 Inch Mtr. Tube Length Of An Equipment - Test Pressure Upto 60 Ksc. , <H>Note:< / > ( 1 ) Nominal Bore Of The Tube Shall Be Used For Measurement Purposes, , . , , , , , , ( 2 ) The Above Rates Shall Be Paid In A Telescopic Manner With Rates As Per Sl. No.4.9.1 Is Applicable For The First 1000 Inch Mtr Length Followed By Sl. No.4.9.2 Ior The Next 2000 Inch Mtr. Length & Sl. No.4.9.3 Beyond 3000 Inch Mtr. Length In A Single Job. , <H>Shell Casing Welding Jobs:< / > , <H>Casing Plate Replacement / Insert Plate On Shell Casing / Duct - Carbon Steel :< / >Job Involves Cutting & Removal Of Old Casing Plate / Duct As Marked By Inspection, Cutting The New Plate To The Required Size, Edge Preparation, Bending It To The Desired Curvature, Providing Stiffeners / Supports, Fitting The Insert Plate In Position, Welding On All Four Sides, Dp Testing If Required., , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : M2 = Per Square Metre ) , Casing Plate Replacement - Filletwelding - Carbon Steel. , Insert Plate Welding - Butt Weld - Carbon Steel. , Note: ( 1 ) Dp Test Shall Be Done By Cpcl. , <H>Provision Of Online Box ( Carbon Steel ) At Leaky Spots:< / >The Job Involves Cutting The New Plate To The Required Size, Edge Preparation, Bending It To The Desired Curvature, Providing Stiffeners / Supports, Fabricating To The Required Dimensions As Per The Instructions, Covering The Inner Side Of The Box With Ceramic Fiber, Fitting The Box In Position And Welding On All Four Sides As Per Specification. , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : M = Per Running Metre ) , Provision Of Online Box ( Carbon Steel ) At Leaky Spots: ( 6 Mm Thick ) : , Note: ( 1 ) Measurement Shall Be Considered Based On The Finished Weld Run Length., , , , , , , , ( 2 ) The Rate Is Inclusive Of Ceramic Fibre Fixing. , , , , , , , , ( 3 ) For Insultwist Anchors Welding, Payment Shall Be Made As Per Sl.No.4.8. , 01-F-01A -Aph Cleaning , 15-F-01A -Aph Cleaning , 15-F-02A -Aph Cleaning , <H>Fixing And Removal Of Gulletin Blinds In Aph:< / >The Scope Of Work Includes Thorough Cleaning Of The Gulletin And The Guides, Removing Rust, Dirt, Etc, Loosening The Operating Gear, Lubricating And Closing The Gulletin And After Completion Bring Back The Gulletin Back To Open Condition. ( Unit Of Measurement : Ea = Per Each Blind ) , 01-F-01A -- Aph , 15-F-01A -Aph , 15-F-02A -Aph , <H>Removal & Refixing Of Furnace Fluegas Duct Bellow ( Non-Metallic ) < / >The Scope Of Work Includes Dismantling Of Non-Metallic Bellow With Metallic Frame By Removal Of Connected Bolts And Nuts ( Either By Gas Cutting Or Hacksaw Cutting, And Remove The Entire Assembly Outside The Equipment To Facilitate Other Agency Engaged By Cpcl To Replace The New Bellow, And Refix The Bellow In Place And Tighten All The Bolts. ( Duct Perimeter Will Be Considered For Measurement ) . ( Unit Of Measurement : M = Per Running Metre ) , Removal & Refixing Of Furnace / Boiler Flue Gas Duct Bellow ( Non-Metallic ) . , <H><U>Zone-1 - Piping & Structural Works:< / >< / > , <H>Carbon Steel Piping Work - Above Ground :< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Pipe-Racks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , <H>With Cpcl Supply Of Free Power & Contractors Welding Machine. < / > <H> ( Unit Of Measurement : Id = Per Inch Dia ) < / > , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest. , <H>Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes.< / > , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , <H>Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. < / > , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , <H><U>Carbon Steel Piping Work - Underground:< / >< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , <H>With Cpcl Supply Of Free Power & Contractors Welding Machine. < / > <H> ( Unit Of Measurement : Id = Per Inch Dia ) < / > , Socket Welding : , Carbon Steel - Underground Piping - Socket / Fillet Welding Joint - With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Socket / Fillet Welding Joint - With One Hydro / Pneumatic Test. , Carbon Steel - Underground Piping - Socket / Fillet Welding Joint - Without Testing. , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Butt Welding - Above 8.8 Mm And Upto 12.7 Mmpiping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mmpiping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mmpiping Thickness -Without Hydro / Pneumatic Testing. , Sleeve Pipe - Butt Welding: , Carbon Steel - Sleeve Pipe- Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest. , Carbon Steel - Sleeve Pipe- Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest. , Carbon Steel - Sleeve Pipe- Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest. , Carbon Steel - Sleeve Pipe- Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest. , <H>Notes For Sor Sl. Nos. 5.1 & 5.2:< / > ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. , , , , , , , , ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) For Stress Relieving Of Weld Joints, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.14.3. ( 10 ) In Case Of Replacement Of Existing Piping, Rates For Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 11 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 12 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10 ., , ( 13 ) Hydraulic Testing Shall Be Done Only Once For Testing Sleeve Pipes Before Wrapping & Coating. ( 14 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 15 ) Wrapping & Coating Of Pipelines Is Not Included In Sor. , <H>Alloy Steel Piping Work - Aboveground:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System.<H>With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables.< / > <H> ( Unit Of Measurement : Id = Per Inch Dia ) < / > , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 Grades - With Hydrotest. , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 Grades - Without Hydrotest. , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest. , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest. , <H>Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel.< / > , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel: , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , <H>Notes :< / > ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. , , , , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) Preheating ( Using Coil ) And 100% Post Weld Heat Treatment ( Stress Relieving ) Of Weld Joints Is Included In Sor For Both Socket & Butt Welding. ( 11 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 12 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 13 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10. , <H>Stainless Steel Piping Work - Aboveground:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System.<H>With Cpcl Supply Of Free Power & Contractors Welding Machine. < / > <H> ( Unit Of Measurement : Id = Per Inch Dia ) < / > , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , <H>Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel:< / > , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , <H>Note:< / > ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable., , , , , , , , ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , , , , , , , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor., , , , , , , , ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor Andrate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 11 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. , <H>Carbon Steel Piping Specials Like Mitre Cut Bend, Reducers:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication & Welding Of Carbon Steel Piping Specials ( Of Any Thickness ) Like 4 Element - 3 Weld Type 90° Mitre Cut Bend, 3 Element - 2 Weld Type 45° Mitre Cut Bend / Reducers, Etc., At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles At All Grades & Elevations Including Under Road Culverts Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Radiography, Stress Relieving, Welding Of Vents & Drainsand Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Welding, Offering Stagewise Inspection. , <H>Mitre Bends - Butt Weld Joint - Carbon Steel:< / > <H> ( Unit Of Measurement : Id = Per Inch Dia ) < / > , Mitre Bends - Butt Weld Joint - Upto 8.8 Mm Thickness. , Mitre Bends - Butt Weld Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness. , <H>Reducers - Butt Weld Joint - Carbon Steel:< / > <H> ( Unit Of Measurement : M = Per Running Metre ) < / > , Reducers - Butt Weld Joint - Upto 8.8 Mm Thickness. , Reducers - Butt Weld Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness. , <H>Note:< / > ( 1 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 2 ) For Radiography Of Weld Joints, Rates Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 3 ) For Stress Relieving Of Weld Joints, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.14.3. , <H><U>Dismantling & Removal Of Piping:< / >< / >The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. <H> ( Unit Of Measurement : Im = Per Inch Metre ) < / > , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , <H>Dismantling & Removal Of Structurals / Gratings:< / >The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. <H> ( Unit Of Measurement : To = Per Metric Tonne ) < / > , Dismantling & Removal Of Structurals / Gratings. , <H>Note:< / > ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , <H>Fabrication & Erection Of Structurals:< / >The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. <H> ( Unit Of Measurement : To = Per Metric Tonne ) < / > , <H>Fabrication And Erection Of Structurals:< / > , Fabrication And Erection Of Structurals Upto 15 M Elevation. , Fabrication And Erection Of Structurals Above 15 M Elevation. , <H>Note:< / > ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , <H>Erection And Welding Of Platform / Ladder Gratings:< / >The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. <H> ( Unit Of Measurement : To = Per Metric Tonne ) < / > , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. , Erection And Welding Of Gratings Above 15 M Elevation. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , <H>Hot Bending Of Pipelines - Carbon Steel / Alloy Steel:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Fabrication, Laying, Bending To The Suitable Contour As Per Drawings / As Per Site Requirements, Erection Of Piping Separately Or As A Tracing To The Main Pipeline Or As A Coil At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles At All Grades & Elevations Including Under Road Culverts. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables Including Gas And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. <H> ( Unit Of Measurement : Ea = Per Each Bend ) < / > , Hot Bending Of Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 / 2 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 3 / 4 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 1 / 2 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 2 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick , Hot Bending Of 1 / 2 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 3 / 4 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 1 / 2 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 2 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , <H>Cold Bending Of Cs / As Pipes:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Fabrication, Laying, Bending To The Suitable Contour As Per Drawings / As Per Site Requirements, Erection Of Piping Separately Or As A Tracing To The Main Pipeline Or As A Coil At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles At All Grades & Elevations Including Under Road Culverts.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. <H> ( Unit Of Measurement : Im = Per Inch Metre ) < / > , Cold Bending Of Cs / As Piping To Suitable Curvature To Suit Site Conditions Of Size Upto Upto 6 ( Rates Per Inch Meter ) . , <H>Pipelines Hydrotesting:< / > <H> ( Unit Of Measurement : M = Per Running Metre ) < / > , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , <H>Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.< / >The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , <H>Note :.< / ><H> ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1.< / ><H> ( 2 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2.< / ><H> ( 3 ) For Indiviidual Job, Rates Shall Be Paid As Per 5.11.1 For The First 10 Mtr. Length And For Every Additional Metre Length Beyond 10 Metres Shall Be Paid As Per 5.11.2.< / > , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , <H><U>Earth Work Excavation & Back Filling:< / >< / >The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. <H> ( Unit Of Measurement : M3 = Per Cubic Metre ) < / > , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , <H>Shoring And Strutting:< / >The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. <H> ( Unit Of Measurement : M2 = Per Square Metre ) < / > , Shoring And Strutting - Upto 2 Metre Depth. , <H>Road Cutting:< / >The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. <H> ( Unit Of Measurement : M3 = Per Cubic Metre ) < / > , Road Cutting , <H>Concrete Dismantling:< / >The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Includingcuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge.The Job Involves Dismantling Of Plain Cement Concrete Including Disposal Of Unserviceable Material Upto 3.0Km Leadas Per The Direction Of Engineer In-Charge.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. <H> ( Unit Of Measurement : M3 = Per Cubic Metre ) < / > , Dismantling Plain Cement Concrete ( Pcc ) . , <H>Dismantling Reinforced Cement Concrete ( Rcc ) .< / > The Job Involves Dismantling Of Reinforced Cement Concrete Pavements By Manually Or Using Pnuematic / Electrically Operated Concrete Breaking Machine. The Jobincludescuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge. The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , <H>Note :< / > ( 1 ) Running Charges As Per Sor Sl. Nos.5.12.5.3, 5.12.5.6 And 5.12.5.9 Are Applicable For The Actual Running Hours Of The Pump And Also If The Fuel Is Supplied By The Contractor. ( 2 ) Running Charges As Per Sor Sl. Nos.5.12.5.3, 5.12.5.6 And 5.12.5.9 Are Not Applicable, If The Fuel Is Supplied By Cpcl. , <H>Culvert Slabs Removal & Refixing:< / >The Scope Of Work Includes Chipping Of The Tar / Cement Concrete To Facilitate Removal Of All Slabs From The Culvert. Payment Will Be Made Based Onthe Number Of Slabs Removed And Refixed. Rate Is Inclusive Of Any Chipping Activity Done Between The Slabs, Removing And Refixing Of Slabs. The Chipping Activity Is Expected To Cover 40Mm Thick X 150Mm Width X Length Of The Slab. Any Chipping Done Beyond This Stated Volume Will Be Paid As Per Solr For Stone Cutters Deployed For The Additionalwork. The Requirement Of Additional Stone Cutters Will Be Decided By Eic At The Time Of Execution. <H> ( Unit Of Measurement : Ea = Per Each Slab ) < / > , Chipping Of Asphalt & Pcc From Culvert Slab Joints And Removing Culvert Slabs And Refixing Using Cpcl Crane. , Contingency Jobs Zone-1 , Mini Zonal Contract For Zone-2 , <H><U>Mechanical Zonal Contract - Zone-2 ( Leb, Dhds And Oph ) - General Category Maintenance Jobs.< / >< / > , <H><U>Erection & Dismantling Of Steel Scaffolding:< / >< / > , , , , Job Involves Erection Of Scaffolding At The Required Locations Using 1-1 / 2 Inch Dia Steel Tubular Pipes With Suitable Clamping Arrangement, Providing Steel Gratings At The Required Locations Firmly Tied On To The Scaffolding Pipes, Removal Of The Steel Gratings & Scaffolding Materials On Completion Of The Job., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, All Consumables And Labour To Complete The Job In All Respects, Collection & Transportation Of Steel Scaffolding Materials & Steel Gratings From The Owners Storage Point To The Work Site And Back To Owners Storage Point. ( Unit Of Measurementm3 = Cubic Metre ) , <H>Erection & Dismantling - Base Reference Upto 5 Mtr Elevation From Ground Level. ( External ) < / > , Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding ( External ) . , <H>Erection & Dismantling - Base Reference Above 5 Mtr Elevation From Ground Level And Upto 10 Mtr. Elevation From Ground Level. ( External ) < / > , Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding ( External ) , Erection & Dismantling - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding ( External ) , Erection & Dismantling - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Base Reference Above 10 Mtr Elevation From Ground Level And Upto 15 Mtr. Elevation From Ground Level. ( External ) . , Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Base Reference Above 15 Mtr Elevation From Ground Level And Upto 20 Mtr. Elevation From Ground Level. ( External ) . , Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Base Reference Above 20 Mtr Elevation From Ground Level ( External ) . , Erection & Dismantling - Upto 10 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding ( External ) . , Erection & Dismantling - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding ( External ) . , <H>Scaffolding Erection & Dismantling Inside Heaters / Columns & Vessels / Tanks.< / > , Erection & Dismantling - Base Reference Upto 5 Mtr Elevation From Ground Level. ( Inside Heaters / Columns & Vessels / Tanks ) , Erection & Dismantling ( Internal ) - Upto 10 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 30 Mtr And Upto 40 Mtr Height Of Scaffolding. , Erection & Dismantling - Base Reference Above 5 Mtr Elevation From Ground Level And Upto 10 Mtr. Elevation From Ground Level. ( Inside Heaters / Columns & Vessels / Tanks ) , Erection & Dismantling ( Internal ) - Upto 10 Mtr Height Of Scaffolding , Erection & Dismantling ( Internal ) - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding. , <H>Erection & Dismantling - Base Reference Above 10 Mtr Elevation From Ground Level And Upto 15 Mtr. Elevation From Ground Level. ( Inside Heaters / Columns & Vessels / Tanks ) < / > , Erection & Dismantling ( Internal ) - Upto 10 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding. , Erection & Dismantling - Base Reference Above 15 Mtr Elevation From Ground Level And Upto 20 Mtr. Elevation From Ground Level. ( Inside Heaters / Columns & Vessels / Tanks ) . , Erection & Dismantling ( Internal ) - Upto 10 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 10 Mtr And Upto 20 Mtr Height Of Scaffolding. , Erection & Dismantling ( Internal ) - Above 20 Mtr And Upto 30 Mtr Height Of Scaffolding. , <H><U>Blinding And De-Blinding:< / >< / > , , The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. <H> ( Unit Of Measurement : Ea = Each ) < / > , <H><U>Blinding And Deblinding For 150# & 300# Ratings:< / >< / > , <H>Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia.< / > , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding & Deblinding - Size 18 Inch Dia. To 24 Inch Dia. , <H>Blinding And Deblinding For 600# & 900# Ratings:< / > , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding & Deblinding - Size 18 Inch Dia. To 24 Inch Dia. , Blinding And Deblinding For 1500# & 2500# Ratings With Torque Wrench ( Supplied By Cpcl ) : , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding & Deblinding - Size 18 Inch Dia. To 24 Inch Dia. , Blinding And Deblinding For 1500# & 2500 , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding & Deblinding - Size 18 Inch Dia. To 24 Inch Dia. , <H>Changing / Replacement Of Flange Gaskets:< / >, , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. <H> ( Unit Of Measurement : Ea = Each ) < / > , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Replacement Of Gaskets - Size 18 Inch Dia. To 24 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Replacement Of Gaskets - Size 18 Inch Dia. To 24 Inch Dia. , <H>Removal / Installation / Refixing Of Flanged Valves:< / > , <H><U>Removal Of Flanged Valves ( Other Than Safety Valves ) .< / >< / >The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects. <H> ( Unit Of Measurement : Ea = Each ) < / > , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Removal Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , Removal Of Valves - Size 20 Inch Dia. To 24 Inch Dia. , Removal Of Valves - Size 26 Inch Dia. To 28 Inch Dia. , Removal Of Valves - Size 30 Inch Dia. To 32 Inch Dia. , Valve Rating - 600# & 900# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Removal Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , Valve Rating - 1500# & 2500# ( With Torque Wrenches Supplied By Cpcl ) . , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Removal Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , Removal Of Valves - Size 20 Inch Dia. To 24 Inch Dia. , Removal Of Valves - Size 26 Inch Dia. To 28 Inch Dia. , Removal Of Valves - Size 30 Inch Dia. To 32 Inch Dia. , Valve Rating - 1500# & 2500# ( Without Torque Wrenches ) : , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Removal Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , Removal Of Valves - Size 20 Inch Dia. To 24 Inch Dia. , Removal Of Valves - Size 26 Inch Dia. To 28 Inch Dia. , Removal Of Valves - Size 30 Inch Dia. To 32 Inch Dia. , <H>Installation Of Flanged Valves ( Other Than Safety Valves ) :< / >, , The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Ea = Per Each ) , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Installation Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , Installation Of Valves - Size 20 Inch Dia. To 24 Inch Dia. , Installation Of Valves - Size 26 Inch Dia. To 28 Inch Dia. , Installation Of Valves - Size 30 Inch Dia. To 32 Inch Dia. , Valve Rating - 600# & 900# : , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Installation Of Valves - Size 16 Inch Dia. To 18 Inch Dia. , Valve Rating - 1500# & 2500# ( Bolt Tensioner / Torque Wrench - Provided By Cpcl ) . , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 1500# & 2500# ( Bolt Tensioner / Torque Wrench - Not Provided By Cpcl ) . , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , <H><U>Removal & Refixing Of Flanged Safety Valves:< / >< / >, , The Job Includes Removal Of Flanged Safety Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting, Providing A Temporary Blind Flange At The Inlet & Outlet Of Safety Valve, Providing Identification Mark On The Safety Valve With A Tag And Transportation Of The Valve To The Maintenance Valve Shop For Servicing / Testing., , The Job Also Includes Transportation Of Safety Valves From Maintenance Valve Shop After Servicing & Testing, Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Installation Of The Safety Valve At All Heights & Grades Using Proper Gaskets & Studs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructionsunit Of Measurement : Ea = Each ) . , <H>Upto 15 Metres Elevation From Ground Level:< / > , Valve Rating - 150# &300# - Upto 15 Metres Elevation From Ground Level: , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 6 Inch Dia. & Upto 10 Inch Dia. , Valve Rating - 600# &900# - Upto 15 Metres Elevation From Ground Level: , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 6 Inch Dia. & Upto 10 Inch Dia. , Valve Rating - 1500# &2500# - Upto 15 Metres Elevation From Ground Level - ( Bolt Tensioner / Torque Wrench - Provided By Cpcl ) . , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Valve Rating - 1500# &2500# - Above 15 Metres Elevation From Ground Level ( Bolt Tensioner / Torque Wrench - Not Provided By Cpcl ) . , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , <H>Above 15 Metres Elevation From Ground Level:< / > , Valve Rating - 150# &300# - Above 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 6 Inch Dia. & Upto 10 Inch Dia. , Valve Rating - 600# &900# - Above 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 6 Inch Dia. & Upto 10 Inch Dia. , Valve Rating - 1500# &2500# - Above 15 Metres Elevation From Ground Level - ( Bolt Tensioner / Torque Wrench - Provided By Cpcl ) : , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Valve Rating - 1500# &2500# - Above 15 Metres Elevation From Ground Level ( Bolt Tensioner / Torque Wrench - Not Provided By Cpcl ) . , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , <H>Hot Bolting Of Flange Joints - Above 16 Inch Dia.< / >The Job Also Includes Tightening Of Flange Joints Of All Type Of Equipment Including Piping At Hot Conditions To Arrest Leak During Operations As Per Eic Instructions, Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurment-Id = Inch Dia ) , <H>Flange Joints Above 16 Inch Dia. - Upto 300# Ratings.< / > , Hot Bolting Of Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , <H>Flange Joints Above 16 Inch Dia. - 600# & 900# Ratings.< / > , Hot Bolting Of Flange Joints Above 16 Inch Dia. - 600# & 900# Ratings. , Flange Joints Above 16 Inch Dia. - 1500# & 2500# Ratings ( Bolt Tensioner / Torque Wrench - Provided By Cpcl ) . , Hot Bolting Of Flange Joints Above 16 Inch Dia. - 1500# & 2500# Ratings ( Bolt Tensioner / Torque Wrench - Provided By Cpcl ) . , Flange Joints Above 16 Inch Dia. - 1500# & 2500# Ratings ( Bolt Tensioner / Torque Wrench - Not Provided By Cpcl ) . , Hot Bolting Of Flange Joints Above 16 Inch Dia. - 1500# & 2500# Ratings ( Bolt Tensioner / Torque Wrench - Not Provided By Cpcl ) , <H>Cleaning Of Pump Suction Strainer:< / >, , The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : Ea = Each ) , <H>Strainer Flanges Rating Upto 300#:< / > , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Cleaning - Flange Dia.14 Inch , Strainer Cleaning - Flange Dia.16 Inch , Strainer Cleaning - Flange Dia.18 Inch , Strainer Cleaning - Flange Dia.20 Inch , Strainer Flanges Rating 600#& 900#. , Strainer Cleaning - Flange Dia.10 Inch. , Strainer Cleaning - Flange Dia.12 Inch. , Strainer Flanges Rating 1500#& 2500# ( Bolt Tensioner / Torque Wrench - Not Provided By Cpcl ) . , Strainer Cleaning - Flange Dia. 2 Inch To 4 Inch. , Strainer Cleaning - Flange Dia. 6 Inch To 8 Inch. , Strainer Cleaning - Flange Dia.10 Inch. , Strainer Cleaning - Flange Dia.12 Inch. , Strainer Cleaning - Flange Dia.14 Inch. , Collection Of Empty Drums ( Chemical / Catalyst / Oil ) Shifting, Cleaning, Stenciling And Stacking And Handing Over To Materials Department As Per Scope Of Work And Instructions Of Eic. ( Rate Per Drum ) , Collection Of Empty Carbouys ( Chemical / Catalyst / Oil ) Shifting , Cleaning, Stenciling And Stacking And Handing Over To Materials Department As Per Scope Of Work And Instructions Of Eic. ( Unit Of Measurement Ea = Rate Per Carbuoy ) , Cutting / Fabrication Work , <H><U>Plate Rolling:< / >< / >, , The Job Includes Spreading The Required Plate For Marking, Cutting, Marking Of Plates, Edge Preparation, Chipping, Shifting Of Plate To Rolling Machine, Rolling Of Plates Including Transportation And Shifting Of Rolled Plates To Work Site., , , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Plate Rolling Cs / As - Upto 1500 Mm Dia , Plate Rolling - Carbon Steel / Alloy Steel - 3 Mm To 5 Mm Thickness. , Plate Rolling - Carbon Steel / Alloy Steel - 6 Mm To 10 Mm Thickness. , Plate Rolling Cs / As - Above 1500 Mm Dia , Plate Rolling - Carbon Steel / Alloy Steel - 3 Mm To 5 Mm Thickness. , Plate Rolling - Carbon Steel / Alloy Steel - 6 Mm To 10 Mm Thickness. , Plate Rolling - Carbon Steel / Alloy Steel - 12 Mm To 14 Mm Thickness. , <H>Gas Cutting Of Plates- Carbon Steel / Alloy Steel.< / >The Job Includes Gas Cutting Of Carbon Steel / Alloy Steel Plates At All Heights & Grades Including Area Preparation For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, Gas, All Consumables And Labour To Complete The Job In All Respects And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.Unit Of Measurement : M=Running Metre , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 6 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 8 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 10 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 12 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness Upto 14 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 16 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 18 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 20 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 22 Mm. , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 24 Mm , Gas Cutting Of Plates - Carbon Steel / Alloy Steel - Thickness 26 Mm. , <H><U>Gas Cutting Of Bolts:< / >< / >The Job Includes Gas Cutting Of Carbon Steel & B7 Studs At All Heights & Grades Including Area Preparation For Hot Work., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, Gas, All Consumables And Labour To Complete The Job In All Respects And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment : Ea =Each ) , Gas Cutting Of Studs Size - Carbon Steel & B7 Material - Upto Size M 20. , Gas Cutting Of Studs Size - Carbon Steel & B7 Material - Above Size M 20. , <H><U>Cold Cutting Of Pipes - Carbon Steel:< / >< / >The Job Includes Cold Cutting Of Carbon Steel Pipes, Etc., At All Heights & Grades Using Hacksaw.The Job Also Includes Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment ---Id=Inch Dia ) , Cold Cutting Of Pipes - Carbon Steel - Thickness Upto 6 Mm. , <H>Cutting Of Stainless Steel Plates - By Grinding:< / >The Job Includes Cutting Of Ss Plates By Grinding Wheel At All Heights & Grades Including Area Preparation For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment--M=Rnning Metre ) , Cutting Of Plate - Stainless Steel - Thickness Upto 2 Mm. , Cutting Of Plate - Stainless Steel - Thickness Above 2 Mm & Upto 4 Mm. , Cutting Of Plate - Stainless Steel - Thickness 5 Mm - 6 Mm. , Cutting Of Plate - Stainless Steel - Thickness - 8 Mm. , Cutting Of Plate - Stainless Steel - Thickness - 10 Mm. , <H><U>Grinding - Carbon Steel / Alloy Steel:< / >< / >The Job Involves Grinding Of Weldments, Plate Surfaces, Pipe Surfaces, Etc., For Reducing Thickness To Maintain The Required Clearance And The Job Includes Area Preparation For Hot Work At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects.Unit Of Measurment -- M=Running Metre , Grinding -Carbon Steel - Thickness Reduction For 3 Mm. , Grinding -Carbon Steel - Thickness Reduction-More Than 3 Mm& Upto 6 Mm. , Grinding -Carbon Steel - Thickness Reduction-7 Mmto 9 Mm. , Grinding -Carbon Steel - Thickness Reduction- 10 Mmto 12 Mm. , <H><U>Gouging Of Plates / Pipes - Carbon Steel / Alloy Steel:< / >< / >The Job Involves Gouging Of Weldments, Plate Surfaces, Pipe Surfaces, Etc., By Using Oxy-Acetylene Gas, Grinding The Surface To Get The Required Surface Finish Including Area Preparation For Hot Work At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, Gas, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement :M = Per Running Metre ) , Gouging Of Plates / Pipes - Carbon Steel / Alloy Steel - Upto 8 Mm Thick. , <H><U>Fillet Welding:Unit Of Measurment : M=Per Running Metre< / >< / > , <H>Fillet Welding - Carbon Steel ( Using E-6013 Electrode ) :< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using E 6013 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Fillet Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 8 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 14 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 14 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 16 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 18 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 20 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 22 Mm Thickness Using E 6013 Electrodes. , Fillet Welding - Carbon Steel - 24 Mm Thickness Using E 6013 Electrodes. , <H><U>Fillet Welding - Carbon Steel ( Using E-7018 Electrode ) :< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using E 7018 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. <H> ( Unit Of Measurment -- M = Running Metre ) < / > , Fillet Welding - Carbon Steel - Upto 4 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 8 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 10 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 12 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 14 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 16 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 18 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 20 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 22 Mm Thickness Using E 7018 Electrodes. , Fillet Welding - Carbon Steel - 24 Mm Thickness Using E 7018 Electrodes. , <H>Fillet Welding - Carbon Steel ( Using E-6013 Electrode ) - Inside Columns / Vessels:< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using E 6013 Electrodes At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. <H> ( Unit Of Measurment --M = Runningmetre< / > ) , Fillet Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 8 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) , Fillet Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Inside Columns / Vessels ) . , <H>Fillet Welding - Carbon Steel ( Using E-7018 Electrode ) - Inside Columns / Vessels.< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using E 7018 Electrodes At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment --M = Runningmetre ) , , , Fillet Welding - Carbon Steel - Upto 4 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 8 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 10 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , Fillet Welding - Carbon Steel - 12 Mm Thickness Using E 7018 Electrodes ( Inside Columns / Vessels ) . , <H><U>Fillet Welding - Stainless Steel - Using Electrodes Of Grades - E - 308, 308H, 308L, 347.< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment -- M = Runningmetre ) , Fillet Welding - Stainless Steel - Upto 4Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Fillet Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Fillet Welding - Stainless Steel - 8Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Fillet Welding - Stainless Steel - 10Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Fillet Welding - Stainless Steel - 12Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , <H>Fillet Welding - Stainless Steel - Using Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.:< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Fillet Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment --M= Runningmetre ) , , , , , Fillet Welding - Stainless Steel - Upto 4Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels. , Fillet Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels. , Fillet Welding - Stainless Steel - 8 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels. , Fillet Welding - Stainless Steel - 10 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels. , Fillet Welding - Stainless Steel - 12 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels. , Butt Welding , <H>Butt Welding - Carbon Steel ( Using E-6013 Electrode ) < / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Cutting, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding Of Plate Surfaces Using E 6013 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment -- M = Runningmetre ) , , , Butt Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 8 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 14 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 16 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 18 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 20 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 22 Mm Thickness Using E 6013 Electrodes. , Butt Welding - Carbon Steel - 24 Mm Thickness Using E 6013 Electrodes. , <H>Butt Welding - Carbon Steel ( Using E-6010 / 7018 Electrode ) .< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Cutting, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding Of Plate Surfaces Using E 6010 & E 7018 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment--M=Running Metre , Butt Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 8 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 10 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 12 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 14 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 16 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 18 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 20 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 22 Mm Thickness Using E 6010 / E-7018 Electrodes. , Butt Welding - Carbon Steel - 24 Mm Thickness Using E 6010 / E-7018 Electrodes. , <H><U>Butt Welding - Carbon Steel ( Using E-6013 Electrode ) - Inside Columns / Vessels:< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Cutting, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding Of Plate Surfaces Using E 6013 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment-- M = Running Metre ) , Butt Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6013 Electrodes - Inside Columns & Vessels. , Butt Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6013 Electrodes - Inside Columns & Vessels. , Butt Welding - Carbon Steel - 8 Mm Thickness Using E 6013 Electrodes - Inside Columns & Vessels. , Butt Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes - Inside Columns & Vessels. , Butt Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes - Inside Columns & Vessels. , Butt Welding - Carbon Steel - 14 Mm Thickness Using E 6013 Electrodes - Inside Columns & Vessels. , <H><U>Butt Welding - Carbon Steel ( Using E-6010 / 7018 Electrode ) - Inside Columns & Vessels.< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Cutting, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding Of Plate Surfaces Using E 6010 & E 7018 Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment--M=Running ) , Butt Welding - Carbon Steel - Upto 4 Mm Thickness Using E 6010 / E-7018 Electrodes - Inside Columns & Vessels , Butt Welding - Carbon Steel - 5 To 6 Mm Thickness Using E 6010 / E-7018 Electrodes - Inside Columns & Vessels , Butt Welding - Carbon Steel - 8 Mm Thickness Using E 6010 / E-7018 Electrodes - Inside Columns & Vessels , Butt Welding - Carbon Steel - 10 Mm Thickness Using E 6010 / E-7018 Electrodes - Inside Columns & Vessels , Butt Welding - Carbon Steel - 12 Mm Thickness Using E 6010 / E-7018 Electrodes - Inside Columns & Vessels , Butt Welding - Carbon Steel - 14 Mm Thickness Using E 6010 / E-7018 Electrodes - Inside Columns & Vessels , <H>Butt Welding - Stainless Steel - Using Electrodes Of Grades - E - 309, 309Mo, 316, 316L.< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment--M=Running Metre ) , Butt Welding - Stainless Steel - Upto 4Mm Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Butt Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , Butt Welding - Stainless Steel - 8 Mm Thicknessusing Electrodes Of Grades - E - 308, 308H, 308L, 347 , <H>Butt Welding - Stainless Steel - Using Electrodes Of Grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Grinding, Bevelling, Bending To Suit The Contours Wherever Required, Fit Ups, Butt Welding On Plate Surfaces Using Suitable Stainless Steel Electrodes At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment --M=Running Metre ) , Butt Welding - Stainless Steel - Upto 4Mm Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L7 , Butt Welding - Stainless Steel - 5 Mm To 6 Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L , Butt Welding - Stainless Steel - 8 Mm Thicknessusing Electrodes Of Grades - E - 309, 309 Mo, 316, 316L , <H>Weld Overlay / Patch Plate Welding:< / > , <H><U>Weld Overlay / Reinforcement / Build Up - Carbon Steel - Using E 6013 Electrodes.< / >< / >The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Preparing The Metal Surface By Grinding, Weld Deposition / Overlay / Reinforcement To A Depth Of 3 Mm On The Pitted Metal Surfaces / Weldments As Required Using E 6013 ( For Carbon Steel ) , Flushing The Finished Overlaid Surface By Grinding And Offering Dpt At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurment: 2 = Rate Per Squre Inch ) , Weld Overlay / Reinforcement / Build Up - Carbon Steel - Upto 3 Mm Thickness Using E 6013 Electrodes. , Weld Overlay / Reinforcement / Build Up - Carbon Steel - 4 Mm To 6 Mm Thickness Using E 6013 Electrodes. , Weld Overlay / Reinforcement / Build Up - Carbon Steel - 7 Mm To 9 Mm Thickness Using E 6013 Electrodes. , Weld Overlay / Reinforcement / Build Up - Carbon Steel - 10 Mm To 12 Mm Thickness Usinge 6013 Electrodes. , <H>Patch Plate Welding - Carbon Steel:< / > , <H>Patch Plate Welding - Steel - Using E 6013 Electrodes:< / >The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement:M = Running Metre ) , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes. , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes. , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes. , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes , <H>Patch Plate Welding - Carbon Steel - Using E 7018 Electrodes:< / >The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 7018 Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment--M=Running Metre ) , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 7018 Electrodes. , Patch Plate Welding - Carbon Steel - 8Mm Thickness Using E 7018 Electrodes. , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 7018 Electrodes. , <H>Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes-Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters:< / >The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : M = Running Metre ) , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes - Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes - Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , <H>Patch Plate Welding - Carbon Steel - Using E 7018 Electrodes-Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters:< / >The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 7018 Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : M = Per Running Metre ) , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 7018 Electrodes -Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , Patch Plate Welding - Carbon Steel - 8Mm Thickness Using E 7018 Electrodes -Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 7018 Electrodes -Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 7018 Electrodes -Internal Welding Jobs In Columns / Vessels, Etc., & Onstream Patch Plate Welding In Heaters. , <H><U>Inspection & Testing:< / >< / > , <H><U>Surface Preparation - Power Tool Cleaning / Buffing:< / >< / >The Job Includes Mechanical Cleaning Of Metal Surfacesto Sspc - Sp-2 / St3 Power Tool Cleaning Standards Using Power Tools Like Buffing Wheels / Grinding Machine / Rotating Steel Wire Brush, Etc., To Make The Surface Free Of Rust, Scales, Dirt, Grease / Oil, Etc., For The Purpose Of Painting / Conducting Wet Flourescent Magnetic Particle Testing Or Dye Penetrant Inspection Or Diesel Chalk Testing On Welds / Hazs.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects Including Assistance During Wet Flourescent Magnetic Particle Testing Inspection Or Dye Penetrant Inspection Or Diesel Chalk Testing On Welds / Hazs, If Required. , Power Tool Cleaning / Buffing To Sspc - Sp-2 / St3 Standards - Bulk Area. ( Unit Of Measurement :M2 = Per Square Metre ) , Power Tool Cleaning / Buffing To Sspc - Sp-2 / St3 Standards- 150 Mm Width Of Weld Seams / Haz. ( Unit Of Measurement :M = Per Running Metre ) , <H>Surface Preparation - Grit Blasting To Sa2-1 / 2:< / >The Job Includes Blast Cleaning Of Metal Surfacesto Sspc - Sp-10 / Sa2-1 / 2 Blast Cleaning Standards Using Steel Grits To Make The Surface Free Of Rust, Scales, Mill Scales, Dirt, Grease / Oil, Etc., The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, Transportation Of Suitable Steel Grits, All Consumables & Labour To Complete The Job In All Respects And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement :M2 = Square Metre ) , <H><U>Stress Relieving:< / >< / >The Job Involves Post Weld Heat Treatment ( Pwht ) / Stress Relieving Of Carbon Steel / Alloy Steel Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation.The Job Also Includes Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders Suitably Calibrated, Removal Of Insulation, Providing Assitance For Hardness Testing, Submitting Recorded Charts For Approval, Removal & Dressing Of Thermocouple Leads, Etc., As Per The Instructions Of Eic.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables, Labour & Supervision To Complete The Job In All Respects Including Transportation Of All The Required Materials To The Work Site. , Stress Relieving - Pipe Weld Joints. ( Unit Of Measurement :Id = Inch Dia ) , Stress Relieving - Plate Weld Seams Of Tanks, Columns, Vessels, Exchangers, Etc., ( Unit Of Measurement : = Per Inch Length ) , Minimum Charges For Carrying-Out Stress Relieving, In Case Of The Total Value Of Work Done During A Single Occasion Is Less Than Minimum Charge. ( Unit Of Measurement -- Ea = Per Visit ) , <U><H>Vacuum Box Testing:< / >< / >The Job Includes Mobilising Vacumm Box Facility Including Vacuum Pump, Etc., Testing The Tank Roof & Bottom Plate Weld Seams & Haz Areas Using Vacuum Box / Soap Solution At All Grades & Elevations.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables, Labour & Supervision To Complete The Job In All Respects Including Transportation Of All The Required Materials To The Work Site. ( Unit Of Measurement : M = Per Running Metre ) , Vacuum Box Testing Of Welds / Haz , <H><U>Radiography:< / >< / >The Job Includes Performing Radiography Examination Of Welds On All Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , , , , , , , The Job Also Includes Mobilising Of Required Radiation Source Camera & Othermachineries And All Consumables For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , Pipe Weld Joints - Upto 2 Nominal Dia. <H> ( Unit Of Measurement : Ea = Per Each Joint ) < / > , Pipe Weld Joints - 3 Nominal Dia. ( Unit Of Measurement : Ea = Per Each Joint ) , Pipe Weld Joints - 4 Nominal Dia. ( Unit Of Measurement : Ea = Per Each Joint ) , Pipe Weld Joints - 6 Nominal Dia. ( Unit Of Measurement : Ea = Per Each Joint ) , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds. ( Unit Of Measurment : = Per Inch Length Of Film ) , Minimum Charges For Carrying-Out Radiography In Case Of The Total Value Of The Work Carried-Out In A Single Occasion Is Less Than The Minimum Charges. ( Unit Of Measurement:Ea = Per Visit ) , <H><U>Preheating :< / >< / >Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic.The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis. <H> ( Unit Of Measurement : Ea = Each Occasion ) < / > , Charges To Carryout Preheating On 12 Hours Shift Basis. ( Unit Of Measurement : Ea = Per 12 Hours Shift ) , Cooling Tower , <H><U>Cooling Tower - Sump Strainer Cleaning:< / >< / >The Job Includes Removal Of Cooling Tower Sump Strainer , Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : Ea = Per Strainer ) , Cooling Tower - Sump Strainer Cleaning ( Crane Provided By Cpcl ) . , Cooling Tower - Sump Strainer Cleaning ( Using Chain Block ) . , <H><U>Cooling Tower - Deck Nozzle Cleaning:< / > < / >The Job Includes Cleaningthe Deck Nozzles And Removal Of Debris As Per The Instructions Of Engineer -In-Charge., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Consumables And Labour To Complete The Job In All Respects And Dumping The Debris At Designated Area As Per Eic Instructions. <H> ( Unit Of Measurement : Ea = Per Occasion ) < / > , Cooling Tower - Deck Nozzles Cleaning. ( Unit Of Measurement Ea = Pr Cell ) , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers:The Scope Of Work Includes Preparing The Cracked Area By Grinding, Offer For Cpcl Inspection For Dp Testing, Weld Build-Up Using Electrodes ( E6013 / E7018 ) As Advised By Inspection And Offer For Cpcl Inspection For Visual And Dp Testing. <H> ( Unit Of Measurement : M = Running Metre ) < / > , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - Upto 6Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 8Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 10 Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 12 Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 14 Mm Thickness. , Weld Crack Repairs In Nozzle ( Cs Material ) Area Of Column, Vessels, Exchangers And Reboilers - 16 Mm Thickness. , Providing Service Assistance For Contigency Jobs And Other Miscellaneous Activities During The Contract Period:The Scope Includes Providing Semi-Skilled Service Assistance With Necessary Hand Tools For Contigency Jobs Like Plant Shutdowns & Start-Ups, Emergency Jobs And For Miscellaneous Activities As Per The Requirement Of Engineer-In-Charge. , For First Year Of Contract , Service Assistance During Cpcl General Shift Hours ( Presently From 7.30 Hrs To 16.00 Hrs ) From Monday To Saturday, Except On Sundays And Company Declared Holidays. <H> ( Unit Of Measurement : Day= Per Head Per 8 Hours Shift ) < / > , Providing Semi-Skilled Service Assistance On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) . ( Unit Of Measurement : Day= Per Head Per 12 Hours Shift ) , Providing Assistance On Extended Hours After General Shift Hours, And On Sundays & Company Declared Holidays. ( Unit Of Measurement : Hr= Per Hour Per Semi-Skilled Labour ) , <H>Mechanical Zonal - Exchanger Zone1 ( Ref1 &Ref2 ) - Heat Exchanger Maintenance.< / > , <H>Maintenance Of Heat Exchangers / Coolers / Condensers- All Types - All Sizes:< / >The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Cpcls Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use. The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets. , , , , , , , , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , , , , , , , The Job Also Includes Transportation Of Tube Bundle To The Cpcls Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Cpcls Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment-- Ea = Each Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment. ( Unit Of Measurment--Ea=Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) . , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block. ( Unit Of Measurementea = Per Tube ) , For Carrying Out Static Passivation. ( Unit Of Measurementea = Per Tube ) , Tube Size - 2 Dia Or More. ( Unit Of Measurementea = Per Tube ) , Fasteners - Stud Bolts Size More Than 1 1 / 2 And Upto1 7 / 8 On Either At Shell Cover Side Or At Channel Head Side. ( Unit Of Measurementea = Per Tube ) , Fasteners - Stud Bolts Size More Than 1 7 / 8 And Upto2 1 / 2 On Either At Shell Cover Side Or At Channel Head Side. ( Unit Of Measurementea = Per Tube ) , <H>Extra Rate - Testing Requirement / Test Pressure:< / > , Back Shell Test. ( Unit Of Measurementea = Per Tube ) , Kettle Type Exchanger - Additional Shell Test On A Dummy Shell. ( Unit Of Measurementea = Per Tube ) , Kettle Type Exchanger - Additional Tube Test On A Dummy Shell. ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) . ( Unit Of Measurementea = Per Tube ) , Testing Offer To Boiler Inspector. ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc. ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc: ( Unit Of Measurementea = Per Tube ) , <H><U>Extra Rate - Dismantling & Erection Of Exchanger:< / >< / > , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners <H><U>- Upto 5 Mtr Elevation.< / >< / > ( Unit Of Measurementea = Per Tube ) , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners <H>- Above 5 Mtr & Upto 10 Mtr Elevation.< / > ( Unit Of Measurementea = Per Tube ) , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners <H>- Above 10 Mtr Elevation.< / > ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment. , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) . ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) . ( Unit Of Measurementea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block. ( Unit Of Measurementea = Per Tube ) , For Carrying Out Static Passivation. ( Unit Of Measurementea = Per Tube ) , Fasteners - Stud Bolts Size More Than 1 1 / 2 And Upto1 7 / 8 On Either At Shell Cover Side Or At Channel Head Side. ( Unit Of Measurementea = Per Tube ) , Fasteners - Stud Bolts Size More Than 1 7 / 8 And Upto2 1 / 2 On Either At Shell Cover Side Or At Channel Head Side ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test: ( Unit Of Measurementea = Per Tube ) , Kettle Type Exchanger - Additional Shell Test On A Dummy Shell: ( Unit Of Measurementea = Per Tube ) , Kettle Type Exchanger - Additional Tube Test On A Dummy Shell: ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) : ( Unit Of Measurementea = Per Tube ) , Testing Offer To Boiler Inspector. ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc.: ( Unit Of Measurementea = Per Tube ) , Extra Rate - Dismantling & Erection Of Exchanger: , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners - Upto 5 Mtr Elevation. ( Unit Of Measurementea = Per Tube ) , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners - Above 5 Mtr & Upto 10 Mtr Elevation. ( Unit Of Measurementea = Per Tube ) , Disconnect / Removal Of Connected Pipelines, Removal Of Exchanger Completely , Shell Along With Bundle ( Including Cold / Hot Cutting Of Bolts, If Required ) From The Foundation / Supports, Bring It To Ground Level, Lifting, Erection Of Exchanger In Position And Reconnect / Reerect The Connected Pipe Linesand Servicing Of Fasteners - Above 10 Mtr Elevation. ( Unit Of Measurementea = Per Tube ) , Shiffting Of Bundles / Exchangers: , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard. ( Unit Of Measurement Ea = Per Bundle ) , Sulphur Condensers: , Sulphur Condensers - Any No. Of Tubes - All Elevations - All Test Pressures: ( Unit Of Measurementea = Per Tube ) , Extra Rate - Size Of Tubes & Fasteners / Testing Requirement ( Unitof Measurment :Ea=Per Each Tube ) , Fasteners - Stud Bolts Size More Than 1 1 / 2 And Upto1 7 / 8 On Either At Shell Cover Side Or At Channel Head Side. , Fasteners - Stud Bolts Size More Than 1 7 / 8 And Upto2 1 / 2 On Either At Shell Cover Side Or At Channel Head Side. , Additional Test ( Per Test ) . , Testing And Offer To Boiler Inspector. , <H>Lube Oil Coolers:< / > <H>No Of Tubes Less Then 75, Length Of Tube-Upto 2 Mtr< / ><H>Tube Size Less Then -3 / 4=All Elevations-All Test Pressures ( Unit Of Measurment--Ea=Each Cooler ) < / > , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Less Than - 3 / 4- All Elevations - All Test Pressures ( Unit Of Measurementea = Per Cooler ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Less Than - 3 / 4- All Elevations - Without Testing. ( Unit Of Measurementea = Per Cooler ) , <H>Pneumatic Reaming Of Heat Exchanger / Cooler / Condenser Tubes - All Types - All Sizes:< / >The Job Includes Reaming Of Tube Insides To Remove Hard Deposits / Coke / Scales / Foulants, Etc., ( Free Supply Of Mobile Air Compressor & Reaming Machine Shall Be Arranged By Cpcl ) . , Mobilizing The Required Machineries From / To - Cpcls Storage Point & Work Site. , Reaming Of Tubes Of All Sizes & Lengths. ( Unit Of Measurementea = Per Tube ) , <H><U>Maintenance Of Air Fin Fan Coolers:< / >< / > The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Cpcls Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Tube Fluids, Blinding The Coolers As Per The Operations List, Erecting Scaffolding Wherever Required, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Covers And Servicing Of All The Fasteners For Re-Use. , , , , , , , , The Job Also Includes Cleaning The Tube Externally By Air Blowing& Internally By Rodding / Hydroblasting / Air Blowing As Required, Cleaning The End Covers & Nozzles By Scrapping, Wire Brushing, Chiseling & Hydroblasting And Boxing Up The Covers To Conduct Hydrotesting With Suitable Gaskets., , , , The Job Also Includes Preparing & Boxing Up The Covers / Refixing The Plugs With Proper Gaskets, Offering Tube Test, Cold Cutting The Leaky Tubes & Providing Stubs At Both Ends, Plugging The Leaky Tubes Wherever Required, And Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , , , , , The Job Also Includes Transportation Of Fin Coolers To The Cpcls Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Cpcls Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment--Ea = Per Each Tube ) , Fin Fan Cooler - Maintenance Work - Upto 200 Tubes Of An Equipment. , Fin Fan Coolers Maintenance Work - ( All Length , Test Pressure - Upto 60 Ksc, All Elevation, All Tube Sizes ) , Fin Fan Coolers Maintenance Work - ( All Length , Test Pressure - Upto 60 Ksc, All Elevation, All Tube Sizes ) - Sent To Retubing Before Thoruogh Cleaning. , Extra Rate - Passivation / Testing Requirement / Test Pressure - Upto 200 Tubes Of An Equipment. , For Carrying Out Static Passivation. , Additional Test ( Per Test ) . , Pressure Above 60 Ksc & Upto 120 Ksc. , Pressure Above 120 Ksc: , Fin Fan Cooler - Maintenance Work - Beyond 200 Tubes Of An Equipment. , Fin Fan Coolers Maintenance Work - ( All Length , Test Pressure - Upto 60 Ksc, All Elevation, All Tube Sizes ) . , Fin Fan Coolers Maintenance Work - ( All Length , Test Pressure - Upto 60 Ksc, All Elevation, All Tube Sizes ) <H>- Sent To Retubing Before Thoruogh Cleaning.< / > , Extra Rate - Passivation / Testing Requirement / Test Pressure - Beyond 200 Tubes Of An Equipment. , For Carrying Out Static Passivation. , Additional Test ( Per Test ) . , Pressure Above 60 Ksc & Upto 120 Ksc. , Pressure Above 120 Ksc , <H>Dismantling , Shiffting & Erection Of Fin Fan Coolers:< / >The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Cpcls Storage Point, Rearranging Scaffolding Wherever Required, Dismantle The Connected Pipelines ( Including Hot / Cold Cutting Of Bolts Wherever Required ) , Remove The Cooler From The Support, Transport To Garage / Retubing Yard / Cleaning Yard, Shifting Back To Site After Completion Of Work, Erection Of Cooler In Its Position , Re-Erect / Connect The Dismantled / Disconnected Pipelines And Servicing Of All The Fasteners For Re-Use., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Cpcls Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , , , , , , ( Unit Of Measurment--Ea=Per Fin Fan Cooler ) , Dismantling & Shifting Of Fin Fan Coolers To Garage / Retubing Yard For Retubing / Cleaning Yard And Bring Back To Site After Completion Of Work And Erection In Position- Coolers Having No. Of Tubes Upto 240. , Dismantling & Shifting Of Fin Fan Coolers To Garage / Retubing Yard For Retubing / Cleaning Yard And Bring Back To Site After Completion Of Work And Erection In Position - Coolers Having No. Of Tubes Above 240. , <H>Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length.:< / >The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , , , The Job Also Includes Transportation Of New Tubes From The Cpcls Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place. , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) . ( Unit Of Measurementea = Per Tube ) , Extra Rate - Fixed Tube Exchangers. , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unit Of Measurementea = Per Tube ) , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) . ( Unit Of Measurementea = Per Tube ) , Extra Rate- Fixed Tube Exchangers: , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unit Of Measurementea = Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site. ( Unit Of Measurementea = Per Tube ) , Sulphur Condensers- Retubing - Seal Welding Grinding To Facilitate Tube Removal. ( Unit Of Measurment :Id=Per Inch Dia ) , Extra Rate For Grinding The Seal Welded Tube Ends. ( Unit Of Measurementea = Per Tube ) , Fin Fan Coolers Retubing - Upto 200 Tubes Of An Equipment. , Fin Fan Coolers Retubing - ( Excluding Seal Welding ) . ( Unit Of Measurementea = Per Tube ) , Fin Fan Coolers Retubing - Beyond 200 Tubes Of An Equipment. , Fin Fan Coolers Retubing - ( Excluding Seal Welding ) . ( Unit Of Measurementea = Per Tube ) , Lube Oil Coolers Coolers Retubing: , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing. ( Unit Of Measurementea = Per Cooler ) , Seal Welding Of Retubed Bundles / Exchangers Of All Sizes And Lengths. , Seal Welding Of Tubes With Tubesheet Usinger70s2 / E 7018 Electrodes. , Seal Welding Of Tubes With Tubesheet Usinger70s2 - Sulphur Condensors. , Seal Welding Of Tubes With Tubesheet Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347, 309, 316, 316L. , Preheating & Post Heating ( By Coils ) Of Sulphur Condensor Tubesheets For Seal Welding Of Tubes. , Partial Retubing Of Exchangers / Coolers / Sulphur Condensers: , The Contractors Scope Includes Mobilization / Demobilisation Of Required Machineries, Drill Bits, Tools And Tackles, Preparing Working Platform If Required, Providing Electrial Connection For Machines, Providing Air Hose Connection From The Mobile Air Compressor, And Removal And Returning Back To Garage / Tool Room. ( Lumpsum Charges ) ( Unit Of Measurement:Ea = Lumpsum Charges Per Each Occasion ) , <H>Maintenance Of Plate Heat Exchanger:< / >The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement , Blinding The Exchanger As Per The Operations List, Opening The Covers After De-Bolting And Pulling Out The Exchanger Layer By Layer, Cleaning With Water ( Wire Brush ) , Replacing The Rubber Gaskets Wherever Required , Reassembling Itetc., And Servicing Of All The Fasteners For Re-Use. , , , , The Job Also Includes Box Up The Equipment In All Respects Including De-Blinding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , <H>Plate Heat Exchangers:< / > , Maintenance Of Plate Heat Exchangers - Without Diluted Acid Cleaning , Maintenance Of Plate Heat Exchangers - With Diluted Acid Cleaning. , General Notes: ( 1 ) For Exchangers, Coolers, Condensers & Re-Boilers, All The Rates Are Inclusive Of All Blinding / Deblinding Activities Wherever Required. ( 2 ) For Double Pipe Chillers, Rates For Blinding & Deblinding Work Wherever Required Shall Be Paid Separately As In General Category Jobs Under Blinding & Deblinding ( 3 ) Scaffolding Work Required For Heat Exchangers, Coolers, Condensers, Re-Boilers & Dp Chillers Are Included In The Respective Sor. ( 4 ) For Removal & Refixing Of Safety Valves Wherever Executed, Rates Shall Be Paid Separately As In General Category Jobs Under Removal & Refixing Of Safety Valves ( 5 ) For Static Passivation, Necessary Chemicals, Mixing Tank, Etc., Shall Be Issued By Cpcl ( 6 ) For Welding Related Jobs In Any Of The Exchanger Components, The Rates Shall Be Paid Separately As In General Category Jobs ( 7 ) Supply Of Duly Tested Nylon Slings Shall Be Under The Scope Of The Contractor For All All The Shifting Activities Like Tube Bundle Removal, Shifting To Various Work Places, Etc., ( 8 ) Free Supply Of Necessary Mobile Air Compressor And Hydroblasting Machine Required For The Above Jobs Shall Be Arranged By Cpcl. ( 9 ) For Double Pipe Exchangers There Is No Separate Sor And Payment For This Shall Be Made Based On Actual Manpower Deployment Using Solr ( 10 ) Acid Required For Plate Heat Exchangers Cleaning Will Be Supplied By Cpcl ( 11 ) Free Supply Of Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / To -Ware House & Work Site As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area. , <H>Maintenance Of Double Pipe Exchangers:< / >The Scope Of Work Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Blinds, Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Overflanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses, Opening All The Covers After De-Bolting And Remove Cover, And Servicing Of All The Fasteners For Re-Use. Cleaning The Tube Externally By Scrapping / Wire Brushing / Required, Cleaning The Shell / Hydroblasting & Internally By Mechanical Cleaning, Re-Installing The Tube In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydro Testing With Suitable Gaskets.The Job Also Includes Boxing-Up The Equipment In All Respects Including Shell Test , Tube Test, De-Blinding, Removal Of Scaffolding, Etc. , Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. The Job Includes Supplying Of All Types Of Tools, Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, Allconsumables And Labour To Complete The Job In All Respects. , Exchanger 74-E-06-- 09 Tubes ( Pull Out Type ) : , <H>Shifting Of Exchanger Shell / S Within Cpcl Campus Using Cpcl Crane / Tractor And Trailer:< / >The Contractors Scope Includes Mobilising Tools, Tackles, Lifting Arrangements Like Chain Pulley Blocks, Slings, Belts Etc And Adequate Labour For Shifting Exchanger Shell / S As And When Required.The Contractor Shallassist In Loading The Exchanger Shell In Trailer, Transporting And Unloading Safely At Desired Locations. Cpcl Shall Provide Crane And Tractor & Trailer Free Of Cost. ( Unit Of Measurment --Ea = Per Exchanger Shell ) , Shifting Of Exchanger Shell / S Within Cpcl Campus , Maintenance Of 76E-12 Process Gas Boiler , <H>2.9.1 De-Hydrogenation & Preheat Of Tubesheets< / > The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout De-Hydrogenation & Preheating Of Both Tubesheets Surfaces By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis. Pre-Heating Is Required For Both The Tubesheets Surfaces For Carrying Out Buttering Job . Both De-Hydrogenation And Preheating Jobs Shall Be Carried Out As Per Inspection Procedure / Requirement And As Per The Instructions Of Eic. , Charges To Carryout De-Hydrogenation Treatment Of Tubesheet Faces Using Coils As Per Inspection Procedure / Requirementon 12 Hours Shift. ( Unit Of Measurement - Ea = Rate Per 12 Hours Shift ) , Charges To Carryout Preheating Of Tubesheet Faces For Buttering On 12 Hours Shift Basis ( Unit Of Measurement - Ea = Rate Per 12 Hours Shift ) , <H>Grinding & Buttering Of Tubesheets And Seal Welding Of Tubes: < / > The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Tools & Tackles Etc, To Carryout Grinding Of Existing Seal Welding Of Tubes, Buttering Of Tubesheets, Seal Welding Of Tubes, Grinding Of Cracks To Facilitate Metal Build Up Carrying Out Crack Welding & Metal Building, Etc., The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. All The Jobs Shall Be Carried Out As Per Inspection Procedure / Requirement And As Per The Instructions Of Eic. The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Charges For Providing As Tig - Welder With Tools & Tackles, Machineries And All Consumables On 12 Hours Shift Basis. ( Unit Of Measurement -- Day = Charges Per Day Of 12 Hours Shift ) , Charges For Providing Grinder With Tools & Tackles, Machineries And All Consumables On 12 Hours Shift Basis. ( Unit Of Measurement -- Day = Charges Per Day Of 12 Hours Shift ) , Cooling Water -Test Coolers Maintenance , <H>Cleaning And Testing Of Coolers :< / > The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Opening All The Covers After De-Bolting And Dropping All The Components Like Covers, Etc., And Servicing Of All The Fasteners For Re-Use.The Job Also Includes Cleaning The Tubes Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting Back To The Work Site, Re-Installing In Position After Obtaining Inspection / Operations / Pe Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets.The Job Also Includes Hydrotesting, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Etc.For Successful Commissioning Of The Cooler.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , Cooling Water Test Coolers - Cleaning And Testing ( Unit Of Measurement Ls = Lumpsum Rate Per Test Cooler ) , <H>Cooling Water -Test Coolers Retubing:< / > The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc. The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place. , Cooling Water Test Coolers - Retubing - Partially / Fully ( Rate Is Valid For Test Coolers With Any No Of Tubes ) ( Unit Of Measurement Ls = Lumpsum Rate Per Test Cooler ) , <H>Zone-2: Columns / Vessels / Drums / Tanks Maintenance.< / > , <H><U>Opening & Boxing Up Of Manways / Covers:< / >< / >The Job Involves Opening Of Manways, Covers By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning The Manways / Covers, Servicing Of Bolts, Replacing Defective Bolts / Nuts And Finally Boxing Up With Proper Gasket / Packing To Ensure Zero Leak Of Joints Including Hot Bolting.The Job Also Involves To & Fro Transporatation Of Gaskets, Studbolts, Packings, Etc., Between The Work Site And The Owners Storage Point. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Opening & Boxing Up Of Manways / Covers - Flanges. ( Unit Of Measurment : Id = Inch Dia ) , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Rating - 1500 # And 2500 # ( Bolt Tensioner / Torque Wrench Is Supplied By Cpcl ) . , Rating - 1500 # And 2500 # ( Bolt Tensioner / Torque Wrench Not Supplied By Cpcl ) . , <H>Opening & Boxing Up Of Plate Flanged Covers - All Ratings:< / > , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , <H><U>Inside Cleaning:< / >< / >The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , , , , , , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. ( Unit Of Measurment :M2 = Per Square Metre ) , Inside Cleaning: , Inside Cleaning Of Vessels / Tanks / Drums. , Inside Cleanining Of Columns ( With Trays / Packings ) . , Inside Cleaning Of Vessels / Filters ( Salt Inside ) . , Inside Cleaning Of Vessels / Filters ( Sand / Clayinside ) . , Inside Cleaning Of Vessels / Filters ( Resin Inside ) . , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services: , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Inside Cleanining Of Columns ( Heavy Hydrocarbons / Sulphur Services - With Trays / Packings ) , <H>Tray Removal, Cold Repair & Re-Fixing:< / >The Job Involves Opening Of Tray Manways / Trays With Proper Marking By Opening Of Bolts / Nuts, Cutting Of Corroded Bolts ( Cold / Hot Cutting If Required ) , Straightening Of Trays / Downcomer Segments, Providing All The Missing Valves, Bubble Caps, Clamps, Bolts, Re-Fixing Of Trays / Downcomers & Boxing Up Of Tray Manways., , , , , , , , The Job Also Involves Transportation Of New Trays From Owners Storage Point To Work Site For Replacement If Replacement To The Trays Are Warranted., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions. ( Unit Of Measurment : M2 = Square Metre ) , <H>Tray Removal, Cold Repair & Refixing Of Trays:< / > , Removal, Cold Repair & Refixing Of Trays.: , Removal Of Collapsed Trays , Cold Repair & Refixing Of Trays: , <H>Removal & Re-Fixing Of Demister Pad:< / >The Job Involves Removal Of The Demister Pad From Its Position Along With The Frame Structure After De-Boltingthe Fasteners ( By Gas Cutting, If Required ) And Bring Down The Demister To The Ground Level. , , , , , , The Job Also Involves Cleaning The Demister With Hot Water / Steam For Complete Removal Of The Entrapped Fluids, Cold Repairing The Demister Mesh, If Required & Tie Up The Mesh With The Frame Using Suitable Wire As Supplied By Cpcl. , , , , , , , , The Job Also Involves Fixing Back The Cleaned Demister In Position With Suitable Fastening.In Case Of Replacement Warranted, The Job Also Involves Transporting The New Demister From The Owners Storage Point To The Work Site.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions. , Removal, Cleaning, Repair / Replacement, Re-Fixing: , Removal, Cleaning, Repair / Replacement, Re-Fixing. , <H><U>Tray / Downcomer Repair:< / >< / > , , , , , , Job Involves Grinding The Cracks / Damaged Portion As Marked By Inspection, As Welding With Suitable Filler Wire / Electrode As Per The Recommendations, Dpt, Etc As Per Inspection Procedures. , , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , Job Also Includes Cleaning Of All Foreign Materials Like Weld Spatters, Clamps, Fixtures, Etc., On Parent Metal Surface. ( Unit Of Measurment : M = Running Metre ) , Tray / Downcomer Welding Upto 3 Mm - ( Repair Work - Inside The Columns ) : , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E-6013 / E-7018 ( Inside Columns ) . , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm - Using Er-70S2 ( Inside Columns ) . , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E / Er -309 / 309 Mo / 316 / 316 L ( Inside Columns ) . , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E / Er - 308 / 308 L / 308 H / 347 ( Inside Columns ) . , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm - Using Monel Electrode / Filler Wire ( Inside Columns ) . , Tray / Downcomer Welding Upto 3 Mm - ( Repair Work - Outside The Columns ) , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E-6013 / E-7018 ( Outsidecolumns ) . , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm - Using Er-70S2 ( Outsidecolumns ) . , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E / Er -309 / 309 Mo / 316 / 316 L ( Outsidecolumns ) . , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm -Using E / Er - 308 / 308 L / 308 H / 347 ( Outsidecolumns ) . , Tray / Downcomer Cracks Grinding & Welding Upto 3 Mm - Using Monel Electrode / Filler Wire ( Outsidecolumns ) . , <H>Unloading / Loading Of Random Packing / Catalyst / Alumina Balls / Sand / Pebbles / Resin:< / >The Job Involves Preparing Necessary Chute, Etc, Unloading The Random Packing / Rashig Rings / Catalyst / Alumina Balls / Sand / Pebbles / Resin, Etc. From The Vessel Insides To Ground Level, Cleaning These Material Wherever Required, Sieving, Segregating The Good Ones, Replenish For The Damaged Ones With New Material ( Replacement Quantity May Vary Upto Full Quantity Based On Eic Instructions ) , And Reloading The Material Into The Vessel As Per The Instructions Of Eic., , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Collection Of New Material From The Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Owners Designated Place. ( Unit Of Measurment :Ea = Each Drum ) , Collection & Preparation Of Drums. , Collection Of 200 Litres Empty Drum From The Designated Place & Preparation Of The Drum Including Cutting Of Top Portion For Unloading , Collection Of 200 Litres Empty Drum From The Designated Place & Preparation Of The Drum ( No Cutting Of Top Portion ) . , Collection And Transportation Of Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin, / Salt Etc., , Collection Of Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin, Slat / Etc., From The Owners Storage Point & Transporting To The Work Place. , Transportation Of The Discarded Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin / Sand / Pebbles / Salt / Etc., To The Designated Place Within The Refinery Premises. , Unloading / Loading Of Random Packing / Rashig Ring. , Unloading Random Packing / Rashig Ring From The Vessel. , Cleaning & Loading Of Random Packing / Rashig Ring Into The Vessel - Height Of Loading Point - 10M Elevation & Below. , Loading Of Random Packing / Rashig Ring Into The Vessel - Height Of Loading Point - 10M Elevation & Below ( Cleaning Not Warranted ) . , Cleaning & Loading Of Random Packing / Rashig Ring Into The Vessel - Height Of Loading Point - Above 10M Elevation. , Loading Of Random Packing / Rashig Ring Into The Vessel - Height Of Loading Point - Above 10M Elevation ( Cleaning Not Warrented ) . , Unloading / Loading Of Catalyst. , Unloading Catalyst From The Vessel. , Sieving & Segregating The Unloaded Catalyst. , Loading Of New / Sieved Catalyst Into The Vessel - Height Of Loading Point - 10M Elevation & Below. , Loading Of New / Sieved Catalyst Into The Vessel - Height Of Loading Point - Above 10M Elevation. , <H>Unloading / Loading Of Sand Along With Pebbles.< / > , Unloading Sand Along With Pebbles From Sand Filter. , Segregation Of Good Quality Pebbles From The Unloaded Sand / Pebbles. , Loading Of Sand / Pebbles Into The Sand Filter. , <H>Unloading / Loading Of Resin:< / > , <H>Unloading Resin From The Vessel.< / > , <H>Loading Resin Into The Vessel.< / > , <H>Removal / Cleaning / Refixing Of Distributors - Cation / Anion Vessel.< / >The Job Involves Removal Of Distributor / Header Assembly By Debolting ( Including Cold / Hot Cutting Of Bolts, If Required ) , Bringing Outside The Vessel, Cleaning The Distribuotors Including Nozzles Thoroughly, Carrying Out Cold Repair Work, Offer For Free Flow Of Water, Refix The Same Using New Gaskets And Servicing Of All Fasteners As Per The Instruction Of Eic.Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Collection Of New Material From The Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Owners Designated Place. , Removal, Cleaning, Refixing Of Water Inlet Distributor ( Top ) . , Removal, Cleaning, Refixing Of Middle Collector. , Removal, Cleaning, Refixing Of Water Service Outlet Including Header ( Bottom ) . , <H>Hydrotesting:< / >The Job Involves Hydrotesting Of Columns / Vessels / Drums, Etc., & Steam Coil As Per The Specified Test Pressure. The Job Also Involves Fabrication Of Suitable Manifolds, If Required, Filling Connections Etc., And Drain Out All The Entrapped Water From The Equipment. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , <H>Hydrotesting Of Column / Vessel / Drum, Etc., :< / >Hydrotesting Of Column / Vessel / Drum, Etc., ( Upto 10 Cu.Mtr Of An Equipment ) .Hydrotesting Of Column / Vessel / Drum, Etc., ( Beyond 10 Cu.Mtr Of An Equipment ) . ( Unit Of Measurment : M3 = Cublic Metre ) , Hydrotesting Of Column / Vessel / Drum, Etc., ( Upto 10 Cu.Mtr Of An Equipment ) . , Hydrotesting Of Column / Vessel / Drum, Etc., ( Beyond 10 Cu.Mtr Of An Equipment ) . , <H>Hydrotesting Of Steam Coil.< / > , Hydrotesting Of Steam Coil Inside The Vessel. , Minimum Preparatory Job For Steam Coil Hydrotesting. ( Unit Of Measurement Ea = Per Job ) , <H>Static Filters:< / >The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing For Draining The Fluids, Blinding The Equipment As Per The Operations List, Opening All The Covers After De-Bolting, Removal Of Filter, Cleaning The Filter With Diesel / Naptha / Steam / Compressed Air With One Or Multiple Combination Of The Above, Offering To Inspection / Pe / Manufacturing For Approval, Fixing Back The Cleaned Filter Mesh Or With A New One ( If Found Unfit For Use ) In Position, Re-Use The Fasteners After Servicing And Box Up The Equipment In All Respects. , , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Cartridge Filter Cleaning / Replacement. , Cartridge Filter Cleaning / Replacement ( Upto 8 Filter Elements ) . ( Unit Of Measurementea = Perunit ) , Air Compressor Suction Filter Cleaning / Replacement. , Air Compressor Suction Filter ( Consisting Of 4 Elements ) Cleaning / Replacement. ( Unit Of Measurementea = Perunit ) , Air Dryer Cartridge Filter Cleaning. , Air Dryer Cartridge Filter ( Consisting Of 24 Elements ) Cleaning. ( Unit Of Measurementea = Perunit ) , Coalescer Filter Replacement ( Upto 14 Inches Size ) . , Coalescer Filter Replacement ( Upto 14 Inches Size ) . ( Unit Of Measurementea = Perunit ) , <H>Nozzles Replacement:< / >Job Involves Removal Of Old / Worn Out Nozzles As Marked By Inspection, Transportation Of The Required Quantity Of Pipes, Fittings, Plates From Owners Storage Point, Cutting, Grinding, Edge Preparation Of Pipes, Etc To Match With The Mating Edges, Erection Of Nozzles, Reinforcement Pad In Position, Welding ( Root - E-6010 Electrode & Filling E-6013 / E-7018 Electrodes ) , Radiography, Stress Relieving, Dpt, Pad Pneumatic Testing, Nozzle Testing Etc., As Per Codes / Specifications / Inspection Procedures., , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.Tions ( Unit Of Measurment : Id = Inch Dia Of Nozzle ) , , , , , , Job Also Includes Cleaning Of All Foreign Materials Like Weld Spatters, Clamps, Fixtures, Etc., Prior To Testing. , Nozzle Replacement Including Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Upto 8.8 Mm Thick. , Nozzle Replacement Without Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Upto 8.8 Mm Thick. , Nozzle Replacement Including Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick. , Nozzle Replacement Without Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick. , Nozzle Replacement With Reinforcement Pad Including Nozzle & Reinforcementtesting - Pipe Thickness Upto 8.8 Mm Thick. , Nozzle Replacement With Reinforcement Pad Including Reinforcementtesting And Without Nozzle Testing- Pipe Thickness Upto 8.8 Mm Thick. , Nozzle Replacement With Reinforcement Pad Including Nozzle & Reinforcementtesting - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick. , Nozzle Replacement With Reinforcement Pad Including Reinforcementtesting And Without Nozzle Testing- Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick. , <H>Dismantling And Erection Of Columns / Vessels:< / >The Job Involves Removal Of Connected Piping As Necessary And Removal Of Old Vessel Including Cutting Of Corroded Bolts ( Cold / Hot Cutting If Required ) ., , , , , , , , The Job Also Involves Transportation Of New Vessel From Owners Storage Point To Work Site , Erection Of New Vessel In Position And Reconnect The Removed Pipe Lines. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Old Vessel / Generated Scrap Material To The Designated Place As Per Eic Instructions. ( Unit Of Measurment : To = Metric Tonne ) , Dismantling Of Columns / Vessels: , Erection Of Columns / Vessels: , <H>Shifting Of Vessel& Tankswithin Cpcl Campus Using Cpcl Crane And Tractor & Trailer:< / >The Contractors Scope Includes Mobilising Tools, Tackles, Lifting Arrangements Like Chain Pulley Blocks, Slings, Belts Etc And Adequate Labour For Shifting Vessels And Tanks As And When Required To Desired Locations Within Cpcl -Manali Campus. Also, The Contractor Shallassist In Loadingin Trailer, Transporting And Unloading Safely At Desired Locations. Cpcl Shall Provide Crane And Tractor & Trailer Free Of Cost. ( Unit Of Measurment : Ea = Each ) , Shifting Of Vessel & Tanks Upto 10Mt Weight Within Cpcl Campus. , Shifting Of Chemical Passivation Tanks ( Above 10 Cubic Metre Capacity ) Withincpcl Campus. , Shifting Of Chemical Passivation Tank ( Upto 10 Cubic Metre Capacity ) Withincpcl Campus. , <H>New Nozzles Provision In Columns / Vessels / Drums / Tanks: < / > , The Job Involves Providing New Nozzles In Columns / Vessels / Drums / Tanks As Per The Recommendation By Pe / Ts-Inspection / Engineering Modification Drawing. The Job Includestransportation Of The Required Quantity Of Pipes, Fittings, Plates From Owners Storage Point, Puncturing The Required Size Of Nozzle As Marked By Inspection, Cutting, Grinding And Edge Preparation. After Edge Preparation, Any Inspection Requirement Like Dp Test, Etc As Per Inspection To Be Offered, Fitup Of Pipes / Fittings, Etc To Match With The Mating Edges, Erection Of Nozzles, Reinforcement Pad Welding In Position, Welding ( Root - Using Electrode / Filler Wire & Filling Using Electrode / Filler Wire As Per Inspection Recommendation ) , Radiography, Stress Relieving, Dpt, Pad Pneumatic Testing, Nozzle Testing Etc., As Per Codes / Specifications / Inspection Procedures.Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.Job Also Includes Cleaning Of All Foreign Materials Like Weld Spatters, Clamps, Fixtures, Etc., Prior To Testing. ( Unit Of Measurement Id = Inch Dia Of Nozzle ) , Provision Of Nozzle Including Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Upto 8.8 Mm Thick , Provision Of Nozzle Without Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Upto 8.8 Mm Thick , Provision Of Nozzle Including Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick , Provision Of Nozzle Without Nozzle Testing - Without Reinforcement Pad - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick , Provision Of Nozzle With Reinforcement Pad Including Nozzle & Reinforcementtesting - Pipe Thickness Upto 8.8 Mm Thick , Provision Of Nozzle With Reinforcement Pad Including Reinforcementtesting And Without Nozzle Testing- Pipe Thickness Upto 8.8 Mm Thick , Provision Of Nozzle With Reinforcement Pad Including Nozzle & Reinforcementtesting - Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick , Provision Of Nozzle With Reinforcement Pad Including Reinforcementtesting And Without Nozzle Testing- Pipe Thickness Above 8.8 Mm & Upto 12.7 Mm Thick , <H>Zone-2 :Furnace / Heater Maintenance Jobs.< / > , <H>Opening & Boxing Of Manways / Covers / Panels / Header Plugs / Elbow Swinging:< / >The Job Involves Opening Of Furnace Manways, Covection Panels, Header Box Covers, Header Plugs, Etc., By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning, And Finally Boxing Up With Proper Gasket, Packing, Servicing Of Bolts & Nuts, Replacing Defective Bolts / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , Opening And Boxing Up. , Opening And Boxing Up Of Manways. , Opening And Boxing Up Of Convection Panels. , Opening And Boxing Up Of Header Box Covers. , Swinging And Re-Swinging Back Of Coil Elbows. , Swinging And Re-Swinging Back Of Coil Elbows - Tube Size Upto 6 Inch Dia. , Swinging And Re-Swinging Back Of Coil Elbows - Tube Size Above 6 Inch Dia. , Skin Point Thermocouple : , <H><U>Replacement / Providing Skin Point:< / >< / >The Job Involves Replacement / Providing New Skin Point Thermocouples Including Pad Fabrication, Surface Preparation Fit Up, Welding & Dp Testing., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. ( Unit Of Measurment : M = Running Metre ) , Providing New Skin Point Thermocouples Including Pad Fabrication, Surface Preparation, Fit Up, Welding. , <H>Checking Of Existing Skin Point Thermocouples:< / >The Job Involves Condition Checking The Existing Skin Point Thermocouples Using Heating Torch And Offering To Maintenance Instruments As Per The Instructions Of Eic., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, As Per Eic Instructions. , Condition Checking The Existing Skin Point Thermocouples Using Heating Torch For The Inspection Of Maintenance - Instruments. , <H>Tube Cleaning:< / >The Job Involves Cleaning Of Radiant Tubes Including Returnbends Using Wire Brush, Emery, Scrappers, Chisels, Etc., And Spot Cleaning ( By Emery / Buffing, If Required ) At Locations As Per Inspection For Ultrasonic Thickness Gauging.For Convection Plain / Studded Tubes, Water Washing / Air Jetting, As Required Shall Be Carried Out In Addition To The Above Cleaning ( Ensure The Refractory Surfaces Are Adequately Covered With Tarpaulin Sheets While Carrying Out The Exercise ) . ( Unit Of Measurment :M = Running Metre ) , Radiant Tubes Cleaning: , Radiant Tubes Cleaning - Tube Size Upto 4 Inch. , Radiant Tubes Cleaning - Tube Size Above 4 Inch. , Convection Tubes Cleaning: , Convection Tubes Cleaning - Plain Tubes ( All Sizes ) . , Convection Tubes Cleaning - Studded Tubes ( All Sizes ) . , Tube Hangers / Tube Supports / Tube Guides: , <H>Replacement Of Tube Hangers And Tube Supports:< / >Job Involves Debolting / Cutting And Removal Of Existing Wall / Roof Tube Hangers / Locking Bars And Fix Back The Repaired / New Hangers In Position As Per The Ts-Inspection / Eic.Minor Repair Of Parts / Alignment And Replacement Of Locking Pin And Removal Of Refractory To Facilitate Removal / Replacement Of Tube Guide / Locking Bar Shall Be Treated As Part Of The Job. Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment : Ea = Each Tube Tube Hanger / Tube Support ) , Tube Hanger / Tube Support - Replacement. , <H><U>Tube Guide / Tube Pad Welding ( Up To 12 Mm Thk. ) :< / >< / >Job Involves Removal Of Old Bottom Return Bend Tube Guides / Pads, If Required, As Marked By Inspection, Transportation Of All Materials From Owners Storage Point, Cutting, Grinding, Edge Preparation Of Tube Guides / Fittings Like Half Coupling, Etc., To Match With The Mating Edges, Erection Of Tube Guides In Position, Welding, Dpt, Etc., As Per Codes / Specifications / Inspection Procedures. , , , , , , , , Job Involves Grinding The Cracks As Marked By Inspection, Welding, Dpt, Etc., As Per Codes / Specifications / Inspection Procedures. , , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , Radiant Tube Bottom Return Bend Guide ( Spigot ) Welding ( Using Ss-308 / 309 / 316 / 316L / 309 Mo / 347 Electrodes ) , Radiant Tube Bottom Return Bend Guide ( Spigot ) Weld Cracks - Grinding And Reweld ( Using Ss-308 / 309 / 316 / 316L / 309 Mo / 347 Electrodes ) , <H>Replacement Of Furnace Tubes / Return Bends:< / >Job Involves Removal Of Old Tubes / Returnbends / Elbows As Marked By Inspection, Transportation Of The Required Quantity Of Tubes / Return Bends / Elbows From Owners Storage Point, Cutting, Grinding, Edge Preparation Of Tubes / Fittings To Match With The Mating Edges, Erection Of Tubes / Fittings In Position, Preheating ( Using Coil ) , Welding, Radiography, Stress Relieving, Dpt, Etc., As Per Codes / Specifications / Inspection Procedures. ( For Cutting Of Ss Tubes, If Necessary, Plasma Cutting Machine Shall Be Arranged By The Contractor As Per The Instructions Of The Eic ) .Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.Job Also Includes Cleaning Of All Foreign Materials Like Weld Spatters, Clamps, Fixtures, Etc., On The Tubes / Fittings Prior To Furnace Hydrotesting., , For Carbon Steel Tubes / Return Bends / Elbows Welding, The Rates Shall Be Exclusive Of Radiography & Stress Relieving Of Weld Joints.For Alloy Steel Tubes / Return Bends / Elbows Welding, The Rates Shall Be Inclusive Of100% Stress Relieving Of Weld Joints And Exclusive Of Radiography ( Bsr & Asr ) .For Stainless Steel Tubes / Return Bends / Elbows Welding, The Rates Shall Be Exclusive Of Radiography Of Weld Joints. ( Unit Of Measurment : Id = Inch Dia ) , Replacement Of Furnace Tubes / Return Bends - Stainless Steel. , Stainless Steel - Tubes / Return Bends / Elbows ( Welding Using E / Er- 308, 308H, 308L, 347 ) . , Stainless Steel - Tubes / Return Bends / Elbows ( Welding Using E / Er - 309, 316, 316 L ) . , Replacement Of Furnace Tubes / Return Bends - Alloy Steel. , Alloy Steel ( Upto P5 Grades ) - Tubes / Return Bends / Elbows. , Alloy Steel ( P9 Grades ) - Tubes / Return Bends / Elbows. , Replacement Of Furnace Tubes / Return Bends - Carbon Steel. , Carbon Steel - Tubes / Return Bends / Elbows ( Root Welding Using Er-70S2 And Filling E-7018 ) . , <H>Soot Blowers:< / > , <H>Soot Blowers - Removal / Fixing:< / >The Job Involves Debolting Of Connected Pipelines, Dismantling / Removal Of Soot Blowers After Electrical & Instrument Isolation, Transporatation To Maintenance Shop For Servicing & Back To Site After Servicing, Reinstall In Position And Box Up All Connected Pipelines., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment : Ea = Each Soot Blower ) , Soot Blowers - Removal / Refixing. , <H>Refractory Anchors & Lugs - Welding:< / >The Job Involves Removal Of Damaged Lugs / Anchors By Cutting / Grinding Wherever Required And Welding Of New Lugs / Anchors As Per Specification. , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , Refractory Anchors & Lugs - Welding - Stainless Steel: ( Unit Of Measurment : Ea = Each Anchor / Lug ) , Insul Twist Anchors / Lugs / Anchors - Stainless Steel: , <H>Refractory Anchors & Lugs - Welding - Carbon Steel: < / > , Lugs / Anchors - Carbon Steel: , <H>Hydrotesting:< / >The Job Includes Hydrotesting Of Heatertubes ( Radiant / Convection / Superheater Steam Coil ) As Per The Specified Test Pressure. The Job Also Includes Fabrication Of Suitable Manifolds, If Required, Filling Connections Etc., Blowing With Compressed Air / Nitrogen To Displace And Drain Out All The Entrapped Water In The Tubes After Hydrotesting. ( Mobile Air Compressor / Nitrogen Cylinder Required For The Job Shall Be Provided By Cpcl ) . , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurment : Im = Inch Metre ) , <H>Hydrotesting Quantity - Upto 1000 Inch Mtr Tube Length Of An Equipment. < / > , Hydrotesting Quantity - Upto 1000 Inch Mtr Tube Length Of An Equipment - Test Pressure Upto 60 Ksc. , Hydrotesting Quantity - Upto 1000 Inch Mtr Tube Length Of An Equipment - Test Pressure Above 60 Ksc & Upto 120 Ksc. , Hydrotesting Quantity - Upto 1000 Inch Mtr Tube Length Of An Equipment - Test Pressure Above 120 Ksc. , Hydrotesting Quantity - Above 1000 Inch Mtr & Upto 3000 Inch Mtr. Tube Length Of An Equipment. , Hydrotesting Quantity - Above 1000 Inch Mtr & Upto 3000 Inch Mtr. Tube Length Of An Equipment - Test Pressure Upto 60 Ksc. , Hydrotesting Quantity - Above 1000 Inch Mtr & Upto 3000 Inch Mtr. Tube Length Of An Equipment - Test Pressure Above 60 Ksc & Upto 120 Ksc. , Hydrotesting Quantity - Above 1000 Inch Mtr & Upto 3000 Inch Mtr.R Tube Length Of An Equipment - Test Pressure Above 120 Ksc. , Hydrotesting Quantity - Above 3000 Inch Mtr. Tube Length Of An Equipment. , Hydrotesting Quantity - Above 3000 Inch Mtr. Tube Length Of An Equipment - Test Pressure Upto 60 Ksc. , Hydrotesting Quantity - Above 3000 Inch Mtr. Tube Length Of An Equipment - Test Pressure Above 60 Ksc & Upto 120 Ksc. , Hydrotesting Quantity - Above 3000 Inch Mtr. Tube Length Of An Equipment - Test Pressure Above 120 Ksc. , <H>Shell Casing Welding Jobs:< / > , <H>Casing Plate Replacement / Insert Plate On Shell Casing / Duct - Carbon Steel :< / >Job Involves Cutting & Removal Of Old Casing Plate / Duct As Marked By Inspection, Cutting The New Plate To The Required Size, Edge Preparation, Bending It To The Desired Curvature, Providing Stiffeners / Supports, Fitting The Insert Plate In Position, Welding On All Four Sides, Dp Testing If Required., , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment : M2 = Square Metre ) , Casing Plate Replacement - Filletwelding - Carbon Steel. , Insert Plate Welding - Butt Weld - Carbon Steel. , <H>Provision Of Online Box ( Carbon Steel ) At Leaky Spots:< / >The Job Involves Cutting The New Plate To The Required Size, Edge Preparation, Bending It To The Desired Curvature, Providing Stiffeners / Supports, Fabricating To The Required Dimensions As Per The Instructions, Covering The Inner Side Of The Box With Ceramic Fiber, Fitting The Box In Position And Welding On All Four Sides As Per Specification. , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment :M=Per Running Metre ) , Provision Of Online Box ( Carbon Steel ) At Leaky Spots: ( 6 Mm Thick ) : , <H>Shell Casing Interior Painting:< / >Job Involves Supply & Brush Application Of Self Priming Epoxy Paint To A Dft Of 100 Microns / Coat, Supply Of Paint Materials, Tools & Tackles, Consumables And Labour To Complete The Job In All Respects. , Shell Casing - Interior Painting To A Dft Of 100 Microns / Coat. , Interior Painting To A Dft Of 100 Microns / Coat. , <H>Air Pre-Heater ( Tubular Aph ) - Tube Replacement:< / >Job Involves Debolting / Dropping The Aph End Covers, Loosening Of Glands, Grinding The Tube Seal Welding & Removal Of The Old Tubes, Fabrication Of The The New Tubes To The Required Size, If Required, Erection Of The New Tubes To The Desired Location, Fit Up, Welding Of The Tubes To Tubesheet On One Side, Dp Testing, Pneumatic Testing, Fixing Back The Glands On Other Side And Boxing Up The End Covers. , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Materials From Owners Storage Point / Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , <H>Dropping & Refixing The End Covers:< / > , Dropping & Refixing The End Covers. , <H>Tube Replacement - Upto 2 Inch Dia.< / > , Tube Replacement - Carbon Steel - Upto 2 Inch Dia. , Tube Replacement - Alloy Steel - Upto 2 Inch Dia. ( Weldinge-309 / 309 Mo Electrodes ) . , Pneumatic Testing Of Tubes: , Pneumatic Testing Of Tubes: , Removal & Refixing Of Furnace Fluegas Duct Bellow ( Non-Metallic ) , Removal & Refixing Of Furnace / Boiler Flue Gas Duct Bellow ( Non-Metallic ) , <H>Carbon Steel Piping Work - Above Ground :< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , <H>With Cpcl Supply Of Free Power & Contractors Welding Machine. < / > <H> ( Unit Of Measurment : Id = Inch Dia ) < / > , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest , <H>Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes:< / > , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , <H>Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. < / > , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , <H><U>Carbon Steel Piping Work - Underground:< / >< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , <H>With Cpcl Supply Of Free Power & Contractors Welding Machine. < / > <H> ( Unit Of Measurment :Id = Inch Dia ) < / > , Socket Welding : , Carbon Steel - Underground Piping - Socket / Fillet Welding Joint - With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Socket / Fillet Welding Joint - With One Hydro / Pneumatic Test. , Carbon Steel - Underground Piping - Socket / Fillet Welding Joint - Without Testing. , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Butt Welding - Above 8.8 Mm And Upto 12.7 Mmpiping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mmpiping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mmpiping Thickness -Without Hydro / Pneumatic Testing. , Sleeve Pipe - Butt Welding: , Carbon Steel - Sleeve Pipe- Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest. , Carbon Steel - Sleeve Pipe- Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest. , Carbon Steel - Sleeve Pipe- Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest. , Carbon Steel - Sleeve Pipe- Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest. , <H>Alloy Steel Piping Work - Aboveground:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System.<H>With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables.< / > <H> ( Unit Of Measurment : Id = Inch Dia ) < / > , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 Grades - With Hydrotest. , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 Grades - Without Hydrotest. , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest. , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest. , <H>Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel.< / > , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel: , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P5 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode For P9 Grade - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest. , <H>Stainless Steel Piping Work - Aboveground:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System.<H>With Cpcl Supply Of Free Power & Contractors Welding Machine. < / > <H> ( Unit Of Measurment : Id = Inch Dia ) < / > , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , <H>Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel:< / > , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , <H>Carbon Steel Piping Specials Like Mitre Cut Bend, Reducers:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication & Welding Of Carbon Steel Piping Specials ( Of Any Thickness ) Like 4 Element - 3 Weld Type 90° Mitre Cut Bend, 3 Element - 2 Weld Type 45° Mitre Cut Bend / Reducers, Etc., At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles At All Grades & Elevations Including Under Road Culverts Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Radiography, Stress Relieving, Welding Of Vents & Drainsand Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Welding, Offering Stagewise Inspection. , <H>Mitre Bends - Butt Weld Joint - Carbon Steel:< / > , Mitre Bends - Butt Weld Joint - Upto 8.8 Mm Thickness. , Mitre Bends - Butt Weld Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness. , Reducers - Butt Weld Joint - Carbon Steel: , Reducers - Butt Weld Joint - Upto 8.8 Mm Thickness. , Reducers - Butt Weld Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness. , <H><U>Dismantling & Removal Of Piping:< / >< / >The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurment : Im = Inch Metre ) , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , <H>Dismantling & Removal Of Structurals / Gratings:< / >The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurment : To = Metric Tonne ) , Dismantling & Removal Of Structurals / Gratings. , <H>Fabrication & Erection Of Structurals:< / >The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , <H>Fabrication And Erection Of Structurals:< / > , Fabrication And Erection Of Structurals Upto 15 M Elevation. ( Unit Of Measurement Ton = Metric Tonne ) , <H>Erection And Welding Of Platform / Ladder Gratings:< / >The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment : To = Metric Tonne ) , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. , Erection And Welding Of Gratings Above 15 M Elevation. , <H>Hot Bending Of Pipelines - Carbon Steel / Alloy Steel:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Fabrication, Laying, Bending To The Suitable Contour As Per Drawings / As Per Site Requirements, Erection Of Piping Separately Or As A Tracing To The Main Pipeline Or As A Coil At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles At All Grades & Elevations Including Under Road Culverts. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables Including Gas And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment : Ea = Each Bend ) , Hot Bending Of Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 / 2 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 3 / 4 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 1 / 2 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 2 Inch Dia. Pipe Upto 90 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 / 2 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 3 / 4 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 1 1 / 2 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , Hot Bending Of 2 Inch Dia. Pipe Beyond 90 Degrees & Upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe Thick. , <H>Cold Bending Of Cs / As Pipes:< / >The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Fabrication, Laying, Bending To The Suitable Contour As Per Drawings / As Per Site Requirements, Erection Of Piping Separately Or As A Tracing To The Main Pipeline Or As A Coil At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles At All Grades & Elevations Including Under Road Culverts.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurment :Im =Per Inch Metre ) , Cold Bending Of Cs / As Piping To Suitable Curvature To Suit Site Conditions Of Size Upto Upto 6 ( Rates Per Inch Meter ) . , <H>Pipelines Hydrotesting:< / > , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , <H>Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.< / >The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , <H><U>Earth Work Excavation & Back Filling:< / >< / >The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment : M3 = Squre Metre ) , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , <H>Shoring And Strutting:< / >The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Shoring And Strutting - Upto 2 Metre Depth. , <H>Road Cutting:< / >The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurment :M3=Per Cublic Metre ) , Road Cutting , <H>Culvert Slabs Removal & Refixing:< / >The Scope Of Work Includes Chipping Of The Tar / Cement Concrete To Facilitate Removal Of All Slabs From The Culvert. Payment Will Be Made Based On The Number Of Slabs Removed And Refixed. Rate Is Inclusive Of Any Chipping Activity Done Between The Slabs, Removing And Refixing Of Slabs. The Chipping Activity Is Expected To Cover 40Mm Thick X 150Mm Width X Length Of The Slab. Any Chipping Done Beyond This Stated Volume Will Be Paid As Per Solr For Stone Cutters Deployed For The Additionalwork. The Requirement Of Additional Stone Cutters Will Be Decided By Eic At The Time Of Execution. ( Unit Of Measurment : Ea = Each Slab ) , Chipping Of Asphalt & Pcc From Culvert Slab Joints And Removing Culvert Slabs And Refixing Using Cpcl Crane. , Contingency Jobs Zone-2 => Limited

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BOQ Items

Name of Work: Mini ZonalContract for Mechanical Static Field Onsite Maintenance Jobs at CPCL-Manali
Sl. No. Item Description
1MINI ZONAL CONTRACT FOR ZONE-1
2ZONAL CONTRACT-ZONE-1 REFINERY-1 AND REFINERY-2
3GENERAL CATEGORY JOBS- ZONE-1
4ERECTION & DISMANTLING OF STEEL SCAFFOLDING: ,, ,,Job involves erection of scaffolding at the required locations using 1-1/2 inch dia steel tubular pipes with suitable clamping arrangement, providing steel gratings at the required locations firmly tied on to the scaffolding pipes, removal of the steel gratings & scaffolding materials on completion of the job.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, all consumables and labour to complete the job in all respects, collection & transportation of steel scaffolding materials & steel gratings from the owner"s storage point to the work site and back to owner"s storage point. (Unit of measurementM3 = Cubic metre)
5Erection & dismantling - Base reference upto 5 Mtr elevation from Ground level. (External)
6Erection & dismantling - Upto 10 mtr height of scaffolding (External).
7Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External).
8Erection & dismantling - Above 20 Mtr and upto 30 mtr height of scaffolding (External).
9Erection & dismantling - Above 30 Mtr and upto 40 mtr height of scaffolding (External).
10Erection & dismantling - Base reference above 5 Mtr elevation from Ground level and upto 10 Mtr. Elevation from ground level. (External)
11Erection & dismantling - Upto 10 mtr height of scaffolding (External).
12Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External)
13Erection & dismantling - Above 20 Mtr and upto 30 mtr height of scaffolding (External)
14Erection & dismantling - Above 30 Mtr and upto 40 mtr height of scaffolding (External).
15Erection & dismantling - Base reference above 10 Mtr elevation from Ground level and upto 15 Mtr. Elevation from ground level. (External).
16Erection & dismantling - Upto 10 mtr height of scaffolding (External).
17Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External).
18Erection & dismantling - Above 20 Mtr and upto 30 mtr height of scaffolding (External).
19Erection & dismantling - Above 30 Mtr and upto 40 mtr height of scaffolding (External).
20Erection & dismantling - Base reference above 15 Mtr elevation from Ground level and upto 20 Mtr. Elevation from ground level. (External).
21Erection & dismantling - Upto 10 mtr height of scaffolding (External).
22Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External).
23Erection & dismantling - Above 20 Mtr and upto 30 mtr height of scaffolding (External).
24Erection & dismantling - Above 30 Mtr and upto 40 mtr height of scaffolding (External).
25SCAFFOLDING ERECTION & DISMANTLING INSIDE HEATERS / COLUMNS & VESSELS / TANKS.
26Erection & dismantling - Base reference upto 5 Mtr elevation from Ground level. (Inside Heaters / columns & vessels / tanks )
27Erection & dismantling (Internal) - Upto 10 mtr height of scaffolding.
28Erection & dismantling (Internal) - Above 10 Mtr and upto 20 mtr height of scaffolding.
29Erection & dismantling (Internal)- Above 20 Mtr and upto 30 mtr height of scaffolding.
30Erection & dismantling (Internal)- Above 30 Mtr and upto 40 mtr height of scaffolding.
31Erection & dismantling - Base reference above 5 Mtr elevation from Ground level and upto 10 Mtr. Elevation from ground level. (Inside Heaters / columns & vessels / tanks )
32Erection & dismantling (Internal) - Upto 10 mtr height of scaffolding
33Erection & dismantling (Internal) - Above 10 Mtr and upto 20 Mtr height of scaffolding.
34Erection & dismantling (Internal)- Above 20 Mtr and upto 30 Mtr height of scaffolding.
35Erection & dismantling - Base reference above 10 Mtr elevation from Ground level and upto 15 Mtr. Elevation from ground level. (Inside Heaters / columns & vessels / tanks )
36Erection & dismantling (Internal) - Upto 10 mtr height of scaffolding.
37Erection & dismantling (Internal) - Above 10 Mtr and upto 20 mtr height of scaffolding.
38Erection & dismantling - Base reference above 15 Mtr elevation from Ground level and upto 20 Mtr. Elevation from ground level. (Inside Heaters / columns & vessels / tanks ).
39Erection & dismantling (Internal) - Upto 10 mtr height of scaffolding.
40Erection & dismantling (Internal) - Above 10 Mtr and upto 20 mtr height of scaffolding.
41Erection & dismantling (Internal)- Above 20 Mtr and upto 30 mtr height of scaffolding.
42BLINDING AND DE-BLINDING: ,,The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions andremoval of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = Each)
43Blinding and Deblinding for 150# & 300# ratings:
44Blinding & Deblinding - Size Upto1-1/2 inch dia.
45Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
46Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
47Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
48Blinding & Deblinding - Size 18 inch dia. to 24 inch dia.
49Blinding and Deblinding for 600# & 900# ratings:
50Blinding & Deblinding - Size Upto1-1/2 inch dia.
51Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
52Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
53Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
54Blinding & Deblinding - Size 18 inch dia. to 24 inch dia.
55CHANGING / REPLACEMENT OF FLANGE GASKETS:,,The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner"s storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = Each)
56Flange gaskets - 150# & 300# ratings:
57Replacement of Gaskets - Size Upto 1-1/2 inch dia.
58Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
59Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
60Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
61Replacement of Gaskets - Size 18 inch dia. to 24 inch dia.
62Flange gaskets - 600# & 900# ratings:
63Replacement of Gaskets - Size Upto 1-1/2 inch dia.
64Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
65Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
66Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
67Replacement of Gaskets - Size 18 inch dia. to 24 inch dia.
68REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES:
69Removal of Flanged valves (Other than safety valves).The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects. (Unit of measurement : EA = Each)
70Valve rating - 150# & 300#
71Removal of valves - Size 2 inch dia. to 3 inch dia.
72Removal of valves - Size 4 inch dia. to 6 inch dia.
73Removal of valves - Size 8 inch dia. to 10 inch dia.
74Removal of valves - Size 12 inch dia. to 14 inch dia.
75Removal of valves - Size 16 inch dia. to 18 inch dia.
76Removal of valves - Size 20 inch dia. to 24 inch dia.
77Removal of valves - Size 26 inch dia. to 28 inch dia.
78Removal of valves - Size 30 inch dia. to 32 inch dia.
79Valve rating - 600# & 900#
80Removal of valves - Size 2 inch dia. to 3 inch dia.
81Removal of valves - Size 4 inch dia. to 6 inch dia.
82Removal of valves - Size 8 inch dia. to 10 inch dia.
83Removal of valves - Size 12 inch dia. to 14 inch dia.
84Removal of valves - Size 16 inch dia. to 18 inch dia.
85Installation of Flanged valves (Other than safety valves):,,The job includes transportation of valves, gaskets, fasteners, etc., from the owner"s storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop,installation of flanged valve at all heights & grades using proper gaskets & studs.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.(Unit of measurement : EA = per Each)
86Valve rating - 150# & 300#
87Installation of valves - Size 2 inch dia. to 3 inch dia.
88Installation of valves - Size 4 inch dia. to 6 inch dia.
89Installation of valves - Size 8 inch dia. to 10 inch dia.
90Installation of valves - Size 12 inch dia. to 14 inch dia.
91Installation of valves - Size 16 inch dia. to 18 inch dia.
92Installation of valves - Size 20 inch dia. to 24 inch dia.
93Installation of valves - Size 26 inch dia. to 28 inch dia.
94Installation of valves - Size 30 inch dia. to 32 inch dia.
95Valve rating - 600# & 900# :
96Installation of valves - Size 2 inch dia. to 3 inch dia.
97Installation of valves - Size 4 inch dia. to 6 inch dia.
98Installation of valves - Size 8 inch dia. to 10 inch dia.
99Installation of valves - Size 12 inch dia. to 14 inch dia.
100Installation of valves - Size 16 inch dia. to 18 inch dia.
101REMOVAL & REFIXING OF FLANGED SAFETY VALVES:,,The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing.,,The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner"s storage point, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructionsUnit of measurement : EA = Each).
102Upto 15 metres elevation from ground level:
103Valve rating - 150# &300# - Upto 15 metres elevation from ground level:
104Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
105Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
106Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.
107Valve rating - 600# &900# - Upto 15 metres elevation from ground level:
108Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
109Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
110Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.
111ABOVE 15 METRES ELEVATION FROM GROUND LEVEL:
112Valve rating - 150# &300# - Above 15 metres elevation from ground level.
113Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
114Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
115Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.
116Valve rating - 600# &900# - Above 15 metres elevation from ground level.
117Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
118Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
119Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.
120HOT BOLTING OF FLANGE JOINTS - ABOVE 16 INCH DIA.The job also includes tightening of flange joints of all type of equipment including piping at hot conditions to arrest leak during operations as per EIC instructions, supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects.(Unit of measurment-ID = Inch dia)
121Flange Joints above 16 inch dia. - Upto 300# ratings.
122Hot bolting of Flange Joints above 16 inch dia. - Upto 300# ratings.
123Flange Joints above 16 inch dia. - 600# & 900# ratings.
124Hot bolting of Flange Joints above 16 inch dia. - 600# & 900# ratings.
125NOTE:Nominal diameter of the flanges shall be taken for all measurements
126CLEANING OF PUMP SUCTION STRAINER:,,The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner"s storage point, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : EA = Each)
127Strainer Flanges Rating Upto 300#:
128Strainer Cleaning - Flange dia.10 inch
129Strainer Cleaning - Flange dia.12 inch
130Strainer Cleaning - Flange dia.14 inch
131Strainer Cleaning - Flange dia.16 inch
132Strainer Cleaning - Flange dia.18 inch
133Strainer Cleaning - Flange dia.20 inch
134Strainer Cleaning - Flange dia.24 inch
135Strainer Cleaning - Flange dia.26" to 32
136Strainer Cleaning - Flange dia.34" to 38
137Strainer Flanges Rating 600#& 900#.
138Strainer Cleaning - Flange dia.10 inch.
139Collection of Empty Drums (Chemical / Ca
140Collection of Empty Carbouys (Chemical /
141CUTTING / FABRICATION WORK,, Plate Rolling ,, The job includes spreading the required plate for marking,cutting,marking of plates, edge preparation, chipping, shifting of plate to rolling machine, rolling of plates including transportation and shifting of rolled plates to work site.,,The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
142Plate Rolling - Carbon steel / Alloy Steel - 3 mm to 5 mm thickness.
143Plate Rolling - Carbon steel / Alloy Steel - 6 mm to 10 mm thickness.
144Plate rolling CS/AS - above 1500 mm dia
145Plate Rolling - Carbon steel / Alloy Steel - 3 mm to 5 mm thickness.
146Plate Rolling - Carbon steel / Alloy Steel - 6 mm to 10 mm thickness.
147Note:(1) The contractor can have the rolling facility made available inside the refinery premises or shall get the job done through his sub-contractor outside the refinery premises.In case oftransportation involved to shift the plates outside the refinery premises, the cost of transportation at actuals shall be paid additionally as per EIC.(2) The finished rolled plate dimensions shall be taken for measurement purposes.(3) Cutting of plates on sides after rolling is included in the above scope of work and there is no additional payment. However, rates for cutting shall be paid additionally, in case the required size of plates are cut from a bigger size plate provided by CPCL.
148Gas Cutting of Plates- Carbon Steel / Alloy steel.The job includes gas cutting of carbon steel / Alloy steel plates at all heights & grades including area preparation for hot work.The job also includes supplying of all types of tools & tackles, machineries, gas, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions.Unit of measurement : M=running metre
149Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 6 mm.
150Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 8 mm.
151Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 10 mm.
152Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 12 mm.
153Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 14 mm.
154Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 16 mm.
155Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 18 mm.
156Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 20 mm.
157Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 22 mm.
158Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 24 mm
159Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 26 mm.
160Gas Cutting of bolts:The job includes gas cutting of carbon steel & B7 studs at all heights & grades including area preparation for hot work.,,The job also includes supplying of all types of tools & tackles, machineries, gas, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment : EA =Each)
161Gas Cutting of Studs size - Carbon Steel & B7 material - Upto Size M 20.
162Gas Cutting of Studs size - Carbon Steel & B7 material - Above Size M 20.
163Cold Cutting of Pipes - Carbon Steel:The job includes cold cutting of carbon steel pipes, etc., at all heights & grades using hacksaw.The job also includes supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions.(unit of measurment ---ID=Inch Dia)
164Cold Cutting of Pipes - Carbon steel - Thickness upto 6 mm.
165Cutting of Stainless steel Plates - By grinding:The job includes cutting of SS plates by grinding wheel at all heights & grades including area preparation for hot work.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment--M=rnning metre)
166Grinding - Carbon Steel / Alloy Steel:The job involves grinding of weldments, plate surfaces, pipe surfaces, etc., for reducing thickness to maintain the required clearance and the job includes area preparation for hot work at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.Unit of measurment -- M=running metre
167Grinding -Carbon Steel - Thickness reduction for 3 mm.
168Grinding -Carbon Steel - Thickness reduction-More than 3 mm& upto 6 mm.
169Grinding -Carbon Steel - Thickness reduction-7 mmto 9 mm.
170Grinding -Carbon Steel - Thickness reduction- 10 mmto 12 mm.
171Gouging of Plates / Pipes - Carbon Steel / Alloy Steel:The job involves gouging of weldments, plate surfaces, pipe surfaces, etc., by using oxy-acetylene gas, grinding the surface to get the required surface finish including area preparation for hot work at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, gas, all consumables and labour to complete the job in all respects. (Unit of measurement :M = per running metre)
172Gouging of Plates / Pipes - Carbon Steel / Alloy Steel - Upto 8 mm Thick.
173Fillet Welding:Unit of measurment : M=per running metre
174Fillet welding - Carbon Steel (Using E-6013 Electrode):The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 6013 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.
175Fillet welding - Carbon Steel - Upto 4 mm thickness using E 6013 electrodes.
176Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes.
177Fillet welding - Carbon Steel - 8 mm thickness using E 6013 electrodes.
178Fillet welding - Carbon Steel - 10 mm thickness using E 6013 electrodes.
179Fillet welding - Carbon Steel - 14 mm thickness using E 6013 electrodes.
180Fillet welding - Carbon Steel - 14 mm thickness using E 6013 electrodes.
181Fillet welding - Carbon Steel - 16 mm thickness using E 6013 electrodes.
182Fillet welding - Carbon Steel - 18 mm thickness using E 6013 electrodes.
183Fillet welding - Carbon Steel (Using E-7018 Electrode):The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 7018 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment -- M = running metre)
184Fillet welding - Carbon Steel - Upto 4 mm thickness using E 7018 electrodes.
185Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 7018 electrodes.
186Fillet welding - Carbon Steel - 8 mm thickness using E 7018 electrodes.
187Fillet welding - Carbon Steel - 10 mm thickness using E 7018 electrodes.
188Fillet welding - Carbon Steel - 12 mm thickness using E 7018 electrodes.
189Fillet welding - Carbon Steel - 14 mm thickness using E 7018 electrodes.
190NOTE: (For 1.10.1 & 1.10.2):(1) The above rates are applicable for all external welding jobs and internal welding jobs in heat exchangers, furnaces.
191Fillet welding - Carbon Steel (Using E-6013 Electrode)- Inside Columns/ Vessels:The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 6013 electrodes at all grades & elevations.,,,,,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of Measurment --M = runningmetre)
192Fillet welding - Carbon Steel - Upto 4 mm thickness using E 6013 electrodes (Inside columns / Vessels).
193Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes(Inside columns / Vessels).
194Fillet welding - Carbon Steel - 8 mm thickness using E 6013 electrodes(Inside columns / Vessels).
195Fillet welding - Carbon Steel - 10 mm thickness using E 6013 electrodes(Inside columns / Vessels)
196Fillet welding - Carbon Steel - 12 mm thickness using E 6013 electrodes(Inside columns / Vessels).
197Fillet welding - Carbon Steel (Using E-7018 Electrode)- Inside Columns/ Vessels.The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 7018 electrodes at all grades & elevations.,, ,,,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment --M = runningmetre),,
198Fillet welding - Carbon Steel - Upto 4 mm thickness using E 7018 electrodes(Inside columns / Vessels).
199Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 7018 electrodes(Inside columns / Vessels).
200Fillet welding - Carbon Steel - 8 mm thickness using E 7018 electrodes(Inside columns / Vessels).
201Fillet welding - Carbon Steel - 10 mm thickness using E 7018 electrodes(Inside columns / Vessels).
202Fillet welding - Carbon Steel - 12 mm thickness using E 7018 electrodes(Inside columns / Vessels).
203Fillet welding - Stainless steel - using electrodes of grades - E - 308, 308H, 308L, 347.The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.,,,,,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurment --M = runningmetre),,,,
204Fillet welding - Stainless steel - Upto 4mm mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
205Fillet welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
206Fillet welding - Stainless steel - 8 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
207Fillet welding - Stainless steel - 10 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
208Fillet welding - Stainless steel - using electrodes of grades - E - 309, 309 Mo, 316, 316L:The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.,,,,,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurment --M= runningmetre),,
209Fillet welding - Stainless steel - Upto 4mm mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L7.
210Fillet welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L.
211Fillet welding - Stainless steel - 8 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L.
212Fillet welding - Stainless steel - 10 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L.
213Butt Welding
214Butt welding - Carbon Steel (Using E-6013 Electrode)The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6013 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurment -- M = runningMetre),,
215Butt welding - Carbon Steel - Upto 4 mm thickness using E 6013 electrodes.
216Butt welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes.
217Butt welding - Carbon Steel - 8 mm thickness using E 6013 electrodes.
218Butt welding - Carbon Steel - 10 mm thickness using E 6013 electrodes.
219Butt welding - Carbon Steel - 12 mm thickness using E 6013 electrodes.
220Butt welding - Carbon Steel - 14 mm thickness using E 6013 electrodes.
221Butt welding - Carbon Steel - 16 mm thickness using E 6013 electrodes.
222Butt welding - Carbon Steel - 18 mm thickness using E 6013 electrodes.
223Butt welding - Carbon Steel - 20 mm thickness using E 6013 electrodes.
224Butt welding - Carbon Steel (Using E-6010/ 7018 Electrode).The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6010 & E 7018 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment--M=running metre
225Butt welding - Carbon Steel - Upto 4 mm thickness using E 6010 / E-7018 electrodes.
226Butt welding - Carbon Steel - 5 to 6 mm thickness using E 6010 / E-7018 electrodes.
227Butt welding - Carbon Steel - 8 mm thickness using E 6010 / E-7018 electrodes.
228Butt welding - Carbon Steel - 10 mm thickness using E 6010 / E-7018 electrodes.
229Butt welding - Carbon Steel - 12 mm thickness using E 6010 / E-7018 electrodes.
230Butt welding - Carbon Steel - 14 mm thickness using E 6010 / E-7018 electrodes.
231NOTE: (For 1.11.1 & 1.11.2):(1) The above rates are applicable for all external welding jobs and internal welding jobs in heat exchangers, furnaces
232Butt welding - Carbon Steel (Using E-6013 Electrode) - Inside Columns / Vessels:The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6013 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment-- M = running Metre)
233Butt welding - Carbon Steel - Upto 4 mm thickness using E 6013 electrodes - Inside columns & vessels.
234Butt welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes - Inside columns & vessels.
235Butt welding - Carbon Steel - 8 mm thickness using E 6013 electrodes - Inside columns & vessels.
236Butt welding - Carbon Steel (Using E-6010/ 7018 Electrode)- Inside columns & Vessels.The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6010 & E 7018 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment--m=running)
237Butt welding - Carbon Steel - Upto 4 mm thickness using E 6010 / E-7018 electrodes - Inside Columns & Vessels
238Butt welding - Carbon Steel - 5 to 6 mm thickness using E 6010 / E-7018 electrodes - Inside columns & vessels
239Butt welding - Carbon Steel - 8 mm thickness using E 6010 / E-7018 electrodes - Inside columns & vessels
240Butt welding - Stainless steel - using electrodes of grades - E - 308, 308H, 308L, 347The job includes flushing, preparing work area for executing hot work, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of Measurment-- M = running metre)
241Butt welding - Stainless steel - Upto 4mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
242Butt welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
243Butt welding - Stainless steel - 8 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
244Butt welding - Stainless steel - using electrodes of grades - E - 309, 309Mo, 316, 316LThe job includes flushing, preparing work area for executing hot work, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurment -- m = running metre)
245Butt welding - Stainless steel - Upto 4mm thickness using electrodes of grades - E - 309, 309 Mo, 316, 316L.
246Butt welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L.
247Butt welding - Stainless steel - 8 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L
248NOTE (1.11.5 & 1.11.6):,,(1) The above rates are applicable for all external welding jobs and internal welding jobs in Heat Exchangersand Furnaces using SS electrodes.
249Butt welding - Stainless steel - using electrodes of grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels:The job includes flushing, preparing work area for executing hot work, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment -- M = running metre)
250Butt welding - Stainless steel - Upto 4mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 - Inside columns & vessels.
251Butt welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 - Inside columns & vessels.
252Butt welding - Stainless steel - 8 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.
253Butt welding - Stainless steel - using electrodes of grades - E - 309, 309 Mo, 316, 316L- Inside columns & Vessels.The job includes flushing, preparing work area for executing hot work, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment --M=running metre)
254Butt welding - Stainless steel - Upto 4mm mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L - Inside Columns & Vessels.
255Butt welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L - Inside Columns & Vessels.
256Butt welding - Stainless steel - 8 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L - Inside Columns & Vessels.
257Weld Overlay / Patch plate welding:
258Weld overlay / reinforcement / build up - Carbon steel - using E 6013 electrodes.The job includes flushing, preparing work area for executing hot work, preparing the metal surface by grinding, weld deposition / overlay / reinforcement to a depth of 3 mm on the pitted metal surfaces / weldments as required using E 6013 (for carbon steel) , flushing the finished overlaid surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.(Unit of measurment: "2 = RATE per squre inch)
259Weld overlay / reinforcement / build up - Carbon steel - Upto 3 mm thickness using E 6013 electrodes.
260Weld overlay / reinforcement / build up - Carbon steel - 4 mm to 6 mm thickness using E 6013 electrodes.
261Weld overlay / reinforcement / build up - Carbon steel - 7 mm to 9 mm thickness using E 6013 electrodes.
262Weld overlay / reinforcement / build up - Carbon steel - 10 mm to 12 mm thickness usingE 6013 electrodes.
263Weld overlay / reinforcement / build up - Carbon steel - using E 7018 electrodes.The job includes flushing, preparing work area for executing hot work, preparing the metal surface by grinding, weld deposition / overlay / reinforcement to a depth of 3 mm on the pitted metal surfaces / weldments as required using E 7018 (for carbon steel) , flushing the finished overlaid surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.(Unit of measurment: "2=square inch)
264NOTE: (1.12.1 / 1.12.2 / 1.12.3 / 1.12.4 / 1.12.5): (1) The above rates are applicable for all external welding jobs and internal welding jobs in heat exchangers, furnaces.
265PATCH PLATE WELDING - CARBON STEEL:
266PATCH PLATE WELDING - steel - using E 6013 electrodes:The job includes collection & transportation of required materials from owner"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement:M = running Metre)
267Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes.
268Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes.
269Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes.
270Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes.
271Patch plate welding - Carbon steel - using E 7018 electrodes:The job includes collection & transportation of required materials from owner"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 7018 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurment--m=running metre)
272Patch plate welding - Carbon steel - Upto 6 mm thickness using E 7018 electrodes.
273Patch plate welding - Carbon steel - 8mm thickness using E 7018 electrodes.
274Patch plate welding - Carbon steel - 10 mm thickness using E 7018 electrodes.
275Patch plate welding - Carbon steel - 12 mm thickness using E 7018 electrodes.
276NOTE: (1.13.1 / 1.13.2):(1) The above rates are applicable for all external welding jobs and internal welding jobs in Heat Exchangers using E 6013 / E7018 electrodes as applicable.
277Patch plate welding - Carbon steel - using E 6013 electrodes-internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters:The job includes collection & transportation of required materials from owner"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : M = running Metre)
278Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
279Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
280Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes - internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
281Patch plate welding - Carbon steel - using E 7018 electrodes-internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters:The job includes collection & transportation of required materials from owner"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 7018 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : M = per running metre)
282Patch plate welding - Carbon steel - Upto 6 mm thickness using E 7018 electrodes -internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
283Patch plate welding - Carbon steel - 8mm thickness using E 7018 electrodes -internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
284INSPECTION & TESTING:
285Surface Preparation - Power tool cleaning / Buffing:The job includes mechanical cleaning of metal surfacesto SSPC - SP-2 / St3 Power tool cleaning standards using power tools like buffing wheels / grinding machine / rotating steel wire brush, etc., to make the surface free of rust, scales, dirt, grease / oil, etc., for the purpose of painting / conducting Wet flourescent magnetic particle testing or dye penetrant inspection or diesel chalk testing on welds / HAZ"s.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects including assistance during Wet flourescent magnetic particle testing inspection or dye penetrant inspection or diesel chalk testing on welds / HAZ"s, if required.
286Power tool cleaning / Buffing to SSPC - SP-2 / St3 standards - Bulk area. (Unit of measurement :M2 = per square metre)
287Power tool cleaning / Buffing to SSPC - SP-2 / St3 standards- 150 mm width of Weld seams / HAZ. (Unit of measurement :M = per running metre)
288NOTE:(1) For weld seam buffing the width of buffing shall be 150mm (i.e) 75mm on both sides of the weld seam.
289Stress Relieving:The job involves Post weld heat treatment (PWHT) / Stress relieving of carbon steel / alloy steel metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation.The job also includes cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders suitably calibrated, removal of insulation, providing assitance for hardness testing, submitting recorded charts for approval, removal & dressing of thermocouple leads, etc., as per the instructions of EIC.The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site.
290Stress Relieving - Pipe weld joints. (Unit of measurement :ID = Inch dia)
291Stress Relieving - Plate weld seams of tanks, columns, vessels, exchangers, etc., (Unit of measurement :" = per inch length)
292Minimum charges for carrying-out stress relieving, in case of the total value of work done during a single occasion is less than minimum charge. (Unit of measurement -- EA = Per Visit)
293NOTE:(1) For pipe weld joints, nominal diameter of the pipe shall be taken for measurement.(2) For plate weld seams, actual inch length of weld seam shall be taken for measurement.(3) SOR 1.14.3.3 (The minimum charges for carrying out stress relieving) shall be applicable only when the total value based on 1.14.3.1 & 1.14.3.2 for a visit is less than the minimum charges.(4) Re-stress relieving arised due to improper heating / cooling or any other fault on account of contractor shall be borne by the contractor at his own cost.
294Vacuum Box testing:The job includes mobilising vacumm box facility including vacuum pump, etc., testing the tank roof & bottom plate weld seams & HAZ areas using vacuum box / soap solution at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site. (Unit of measurement : M = per running metre)
295Vacuum box testing of welds / HAZ
296NOTE:(1) For surface preparation of weld seams / HAZ by buffing, rates are additionally paid as per SOR Sl. No.1.14.1
297Radiography:The job includes performing radiography examination of welds on all piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,,,,,, ,, The job also includes mobilising of required radiation source camera & othermachineries and all consumables for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review.
298Pipe weld joints - Upto 2" nominal dia. (Unit of measurement : EA = per Each Joint)
299Pipe weld joints - 3" nominal dia. (Unit of measurement : EA = per Each Joint)
300Pipe weld joints - 4" nominal dia. (Unit of measurement : EA = per Each Joint)
301Pipe weld joints - 6" nominal dia. (Unit of measurement : EA = per Each Joint)
302Weld joint size - above 6" nominal dia and weld seams of storage tanks, pressure vessels and plate welds. (Unit of measurment :" = per inch length of film)
303Minimum charges for carrying-out radiography in case of the total value of the work carried-out in a single occasion is less than the minimum charges. (Unit of measurement:EA = per Visit)
304NOTE:(1) For pipe weld joints, nominal diameter of the pipe shall be taken for measurement.(2) SOR 1.14.5.6 (The minimum charges for carrying out stress relieving) shall be applicable only when the total value based on 1.14.5.1, 1.14.5.2, 1.14.5.3, 1.14.5.4 & 1.14.5.5 for a visit is less than the minimum charges.
305PREHEATING :Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC.The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis. (Unit of measurement : EA = Each occasion)
306Charges to carryout Preheating on 12 hours shift basis. (Unit of measurement : EA = per 12 hours shift)
307Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers:The scope of work includes preparing the cracked area by grinding, offer for CPCL inspection for DP testing, weld build-up using electrodes (E6013/ E7018) as advised by Inspection and offer for CPCL inspection for visual and DP testing. (Unit of measurement : M = running metre)
308Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - Upto 6mm thickness.
309Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 8mm thickness.
310Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 10 mm thickness.
311Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 12 mm thickness.
312Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 14 mm thickness.
313Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 16 mm thickness.
314PROVIDING SERVICE ASSISTANCE FOR CONTIGENCY JOBS AND OTHER MISCELLANEOUS ACTIVITIES DURING THE CONTRACT PERIOD:The scope includes providing semi-skilled service assistance with necessary hand tools for contigency jobs like Plant shutdowns & start-ups, emergency jobs and for miscellaneous activities as per the requirement of Engineer-in-charge.
315Service assistance during CPCL General Shift hours (presently from 7.30 hrs to 16.00 hrs) from Monday to Saturday, except on Sundays and Company declared holidays. (Unit of measurement : DAY= per head per 8 hours Shift)
316Providing semi-skilled service assistance On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day). (Unit of measurement : DAY= per head per 12 hours Shift)
317Providing assistance on Extended Hours after General shift hours, and on Sundays & Company declared holidays. (Unit of measurement : HR= per HOUR per semi-skilled labour)
318The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list,erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use.,,The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting& internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets.,,The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,,The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,
319MAINTENANCE OF HEAT EXCHANGERS / COOLERS / CONDENSERS - ALL TYPES - ALL SIZES: ,,The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list,erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use.,,The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting& internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets.,,The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,,The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,
320Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment .
321Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of Measurement EA = per tube)
322Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of Measurement EA = per tube)
323Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.
324Ground level - top exchanger in the stacked condition (Unit of MeasurementEA = per tube)
325Exchangers at elevation ( Base - Above 5 Mtr elevation)& bottom exchanger in the stacked condition (Unit of MeasurementEA = per tube)
326Exchangers at elevation( Base - Above 5 Mtr elevation)& top exchanger in the stacked condition. (Unit of MeasurementEA = per tube)
327Bundle pulling out / reinstallation using chain pulley block (Unit of MeasurementEA = per tube)
328For carrying out static passivation (Unit of MeasurementEA = per tube)
329Fasteners - Stud bolts size more than 1 1/2" and upto1 7/8" on either at shell cover side or at channel head side (Unit of MeasurementEA = per tube)
330Fasteners - Stud bolts size more than 1 7/8" and upto2 1/2" on either at shell cover side or at channel head side (Unit of MeasurementEA = per tube)
331Extra rate - testing requirement / test pressure
332Back shell test(Unit of MeasurementEA = per tube)
333Kettle type exchanger - additional shell test on a dummy shell (Unit of MeasurementEA = per tube)
334Kettle type exchanger - additional tube test on a dummy shell (Unit of MeasurementEA = per tube)
335Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
336Testing offer to Boiler Inspector. (Unit of MeasurementEA = per tube)
337Pressure above 60 Ksc & upto 120 Ksc (Unit of MeasurementEA = per tube)
338Extra rate - Dismantling & Erection of exchanger
339Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Upto 5 Mtr elevation(Unit of MeasurementEA = per tube)
340Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Above 5 Mtr & upto 10 Mtr elevation. (Unit of MeasurementEA = per tube)
341Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Above 10 Mtr elevation.(Unit of MeasurementEA = per tube)
342Extra rate - For Crude Preheat Exchangers (Job taken online) (Unit of MeasurementEA = per tube)
343Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment
344Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of MeasurementEA = per tube)
345Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of MeasurementEA = per tube)
346Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.
347Ground level - top exchanger in the stacked condition (Unit of MeasurementEA = per tube)
348Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition (Unit of MeasurementEA = per tube)
349Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition.(Unit of MeasurementEA = per tube)
350Bundle pulling out / reinstallation using chain pulley block(Unit of MeasurementEA = per tube)
351For carrying out static passivation(Unit of MeasurementEA = per tube)
352Fasteners - Stud bolts size more than 1 1/2" and upto1 7/8" on either at shell cover side or at channel head side. (Unit of MeasurementEA = per tube)
353Fasteners - Stud bolts size more than 1 7/8" and upto2 1/2" on either at shell cover side or at channel head side (Unit of MeasurementEA = per tube)
354Extra rate - testing requirement / test pressure.
355Back shell test (Unit of MeasurementEA = per tube)
356Kettle type exchanger - additional shell test on a dummy shell (Unit of MeasurementEA = per tube)
357Kettle type exchanger - additional tube test on a dummy shell (Unit of MeasurementEA = per tube)
358Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
359Testing offer to Boiler Inspector.(Unit of MeasurementEA = per tube)
360Pressure above 60 Ksc & upto 120 Ksc (Unit of MeasurementEA = per tube)
361Extra rate - Dismantling & erection of exchanger
362Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Upto 5 Mtr elevation (Unit of MeasurementEA = per tube)
363Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Above 5 Mtr & upto 10 Mtr elevation. (Unit of MeasurementEA = per tube)
364Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Above 10 Mtr elevation (Unit of MeasurementEA = per tube)
365Extra rate - For Crude Preheat Exchangers (Job taken online)
366Crude Preheat exchangers , taken for mai
367Shiffting of bundles / Exchangers
368Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard(Unit of MeasurementEA = per bundle)
369Lube oil Coolers
370Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4"- All elevations - All test pressures (Unit of MeasurementEA = per lube oil cooler )
371Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4"- All elevations - Without testing. (Unit of MeasurementEA =per lube oil cooler )
372NOTE:,,,, ,, (1) Nominal diameter of the tube as per drawings shall be taken for all measurements,,,,,, (2) For measurement, number of tubes for any exchanger shall be as per the relevant drawings. In case of non-availability of drawings, actual no. of tubes on the equipment shall be taken for measurements. ,,,,,, (3) Though the rate is based on no. of tubes with free supply of crane by CPCL, cranes will be supplied by CPCL as per EIC instructions only at the locations where there is no monorail arrangement or no provision for removing the covers & tube bundle using chain pulley block.Additional increase in basic rate for removing covers & tube bundle using chain pulley block/ monorail arrangement shall be paid as applicable. ,,,,,, (4) In case of U-tube bundles,the number of U-tubes are to be doubled for measurement purpose.,,,,,, (5) For equipment with less than 50 nos. of tubes, number of tubes shall be considered as 50 for measurement.,,,,,, (6) For single equipment having tubes upto 100 nos. of tubes , the rates shall be paid as per Sl.no.2.1.1,,,,,, "(7) For single equipment having tubes more than 100 nos. of tubes - a) for 100 nos. of tubes, the rates shall be paid as per Sl.no.2.1.1 & b) for the balance tubes, the rates shall be paid as per Sl.no.2.1.2",, ,,,, (8) Tube rate shall remain the same for Sulphur condensers under Sl. No.2.1.4 for any no. of tubes, at all elevations and at all hydrotest pressures.,,,,,, (9) In general, Hydrotest pressures as in the relevant drawings shall be taken for measurement.However, hydrotesting pressures shall be varied in specific cases based on the requirement as per EIC instructions and the same shall be considered for measurement. ,,,,,, (10) Rate for shell side & tube side hydrotesting once upto 60 Kg/sq.cm. is included in the basic rate and no additional rate shall be payable.,,,,,, (11) In case of tube / gasket leak during hydrotesting, the system may have to be depressurised for plugging leaky tubes or replacing gaskets and payment for hydrotesting can be claimed only once as a whole.,,,,,, (12) For Ground level bottom exchanger in the stacked condition, no additional rate shall be payable.,,,,,, (13) For exchangers, reboilers, coolers & condensers under serial no.2.1.1, 2.1.2, rate for shell side & tube side hydrotesting once is included in the basic rate and no additional rate shall be payable.However, any waiver of shell or tube tests arise as per CPCL requirements, rate for each test as per additional rate shall be deducted.,,,,,, (14) For sulphur condensers under serial no.2.1.4, rate for shell side hydrotesting twice is included in the basic rate and no additional rate shall be payable.However, any waiver of shell test arise as per CPCL requirements, rate for each test as per additional rate shall be deducted.,,,,,, (15) For Lube oil coolers Having tube size less than 3/4" and length of the tube less than 2 mtr, rates shall be paid as per Sl.No.2.1.5 and rate is inclusive of dismantling & erection (including disconnect the pipe lines & reconnect the same).,,,,,, (16) If any hot work warrented during during dismantling & erection (Excluding bolts cutting), rates shall be paid as per Piping Category jobs ,,,,,, (17) Sl.no 2.1.1.18 / 2.1.1.19 / 2.1.1.20 / 2.1.2.18 / 2.1.2.19 / 2.1.2.20 / 2.1.3.1 are not applicable forLube oil coolers Having tube size less than 3/4" and length of the tube less than 2 mtr,,,,,, (18) For Lube oil coolers under Sl. no.2.1.5rate for shell side & tube side hydrotesting once is included in the basic rate and no additional rate shall be payable.However, any waiver of shell or tube tests arise as per CPCL requirements, 10%for each testshall be deducted.,,,,,,
373PNEUMATIC REAMING OF HEAT EXCHANGER / COOLER / CONDENSER TUBES - ALL TYPES - ALL SIZES,, The job includes reaming of tube insides to remove hard deposits / coke / scales / foulants, etc., (Free supply of mobile air compressor & reaming machine shall be arranged by CPCL).,,
374Mobilizing the required machineries from / to - Owner"s storage point & Work site .
375Reaming of tubes of all sizes & lengths (Unit of MeasurementEA = per tube)
376NOTE:,,(1) Reaming of sulphur condenser tubes may tend to vary at site and rate shall be operated based on SOLR. ,,
377MAINTENANCE OF AIR FIN FAN COOLERS ,,,,,,The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary flushing / steaming arrangement for draining the tube fluids, blinding the coolers as per the Operations list,erecting scaffolding wherever required, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the covers and servicing of all the fasteners for re-use.,,,, ,,The job also includes cleaning the tube externally by air blowing& internally by rodding / hydroblasting / air blowing as required, cleaning the end covers & nozzles by scrapping, wire brushing, chiseling & hydroblasting and boxing up the covers to conduct hydrotesting with suitable gaskets.,,,,,,The job also includes preparing & boxing up the covers / refixing the plugs with proper gaskets, offering tube test, cold cutting the leaky tubes & providing stubs at both ends, plugging the leaky tubes wherever required, and box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned.,, ,,,,The job also includes transportation of fin coolers to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs. ,, ,, ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,,,,,
378Fin Fan cooler - Maintenance work - Upto 200 tubes of an equipment .
379Fin Fan coolers Maintenance work - (All length , Test pressure - upto 60 KSC, All elevation, all tube sizes ) (Unit of MeasurementEA = per tube)
380Fin Fan coolers Maintenance work - (All length , Test pressure - upto 60 KSC, All elevation, all tube sizes ) - sent to retubing before thoruogh cleaning . (Unit of MeasurementEA = per tube)
381Extra rate - Passivation/ testing requirement / test pressure - Upto 200 tubes of an equipment .
382Additional test (per test) (Unit of MeasurementEA = per tube)
383Pressure above 60 Ksc & upto 120 Ksc (Unit of MeasurementEA = per tube)
384Fin Fan cooler - Maintenance work - Beyond 200 tubes of an equipment .
385Fin Fan coolers Maintenance work - (All length , Test pressure - upto 60 KSC, All elevation, all tube sizes ) (Unit of MeasurementEA = per tube)
386Fin Fan coolers Maintenance work - (All length , Test pressure - upto 60 KSC, All elevation, all tube sizes ) - sent to retubing before thorough cleaning (Unit of MeasurementEA = per tube)
387Extra rate - Passivation/ testing requirement / test pressure - Beyond 200 tubes of an equipment.
388Additional test (per test)(Unit of MeasurementEA = per tube)
389Pressure above 60 Ksc & upto 120 Ksc(Unitof Measurement EA= Per tube)
390Dismantling , Shiffting & Eerection of Fin fan coolers,, The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner"s storage point, rearranging scaffolding wherever required, dismantle the connected pipelines (including hot / cold cutting of bolts wherever required), remove the cooler from the support, transport to garage / retubing yard / cleaning yard, shifting back to site after completion of work, erection of cooler in its position , re-erect / connect the dismantled / disconnected pipelines and servicing of all the fasteners for re-use.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,
391Dismantling & Shifting of Fin fan coolers to garage / retubing yard for retubing / cleaning yard and bring back to site after completion of work and erection in position- Coolers having no. of tubes upto 240(Unitof MeasurementEA= Per Cooler)
392Dismantling & Shifting of Fin fan coolers to garage / retubing yard for retubing / cleaning yard and bring back to site after completion of work and erection in position - Coolers having no. of tubes above 240(Unitof MeasurementEA= Per cooler)
393NOTE:,, ,,,, (1) The tube rates shall vary based on the number of tubes as detailed below.,, ,,,, (a) For single equipment having tubes upto 200 nos. of tubes , the rates shall be paid as per Sl.no.2.3.1,,,, ,, (b) For single equipment having tubes more than 200 nos. of tubes - i) for 200 nos. of tubes, the rates shall be paid as per Sl.no.2.3.1 & ii) for the balance tubes, the rates shall be paid as per Sl.no.2.3.2,, ,,,, (2) For measurement, number of tubes shall be as per the relevant drawings. In case of non-availability of drawings, actual no. of tubes on the equipment shall be taken for measurements. ,, ,,,, (3) Free supply of crane shall be provided by CPCL as per EIC instructions only at the locations where there is no monorail arrangement or no provision for removing the covers.,,,, ,, (4) In general, Hydrotest pressures as in the relevant drawings shall be taken for measurement.However, hydrotesting pressures shall be varied in specific cases based on the requirement as per EIC instructions and the same shall be considered for measurement. ,,,,,, (5) In case of tube / gasket / plug leaks during hydrotesting, the system may have to be depressurised for plugging leaky tubes or replacing gaskets and payment for hydrotesting can be claimed only once as a whole.,, ,,,, (6) Rate for Tube side hydrotesting once is included in the basic rate and no additional rate shall be payable.However, any waiver of tests arise as per CPCL requirements, rate as per Sl.No.2.3.1.4 & 2.3.2.4 shall be deducted.,, ,,,, (7) If any hot work warrented during during dismantling & erection of fin fan cooler (Excluding bolts cutting), rates shall be paid as per Piping Category jobs ,,,,,,
394RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH.,, ,,,,The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc.,,,,, ,,The job also includes transportation of new tubes from the owner"s storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,, ,,The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimedor new tube sheet& baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groovepreparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,,,,,
395Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 tubes of an equipment.
396Exchangers Bundle - (excluding seal welding) (Unitof MeasurementEA= Per tube)
397Extra rate - Fixed tube exchangers
398For retubing fixed tube bundles at Garage / retubing shop.(Unitof MeasurementEA= Per tube)
399For retubing fixed tube bundles at equipment site (Unitof MeasurementEA= Per tube)
400Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 tubes of an equipment
401Exchangers Bundle - (excluding seal welding)(Unitof MeasurementEA= Per tube)
402Extra rate- Fixed tube exchangers . (Unitof MeasurementEA= Per tube)
403For retubing fixed tube bundles at Garage / retubing shop (Unitof MeasurementEA= Per tube)
404For retubing fixed tube bundles at equipment site (Unitof MeasurementEA= Per tube)
405Fin fan coolers Retubing - Upto 200 tubes of an equipment(Unitof MeasurementEA= Per tube)
406Fin fan coolers retubing - (excluding seal welding)(Unitof MeasurementEA= Per tube)
407Fin fan coolers Retubing - Beyond 200 tubes of an equipment
408Fin fan coolers retubing - (excluding seal welding)(Unitof MeasurementEA= Per tube)
409Lube Oil coolers coolers Retubing
410Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4"-Retubing(Unitof MeasurementEA= Per Cooler)
411Seal welding of retubed bundles / exchangers of all sizes and lengths.
412Seal welding of tubes with tubesheet usingER70S2 / E 7018 electrodes.
413Seal welding of tubes with tubesheet using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347, 309, 316, 316L
414 MAINTENANCE OF DOUBLE PIPE CHILLERS ,,The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary flushing / steaming arrangement for draining the tube fluids, blinding the chillers as per the Operations list,erecting scaffolding wherever required, opening all the covers after de-bolting and dropping all the covers and servicing of all the fasteners for re-use.,, The job also includes hydrotesting of chillers, removal of shaft / blades / springs / plunger pins, checking for damages, replacement of blades, springs & pins wherever required, cleaning of all the internals, covers, nozzles & tubes thoroughly, fixing back blades, springs , pins, shafts & covers, removal of scaffolding and deblinding after completion of the job and providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,, The job also includes identification of leaky tubes, dismantling of leaky tubes, carrying out hydrotest to confirm the leak, transportation of the leaky tube to Owners workshop for repair, carrying out hydrotest after repair, transportation of the repaired tube to the site, installation of tube back in position & carrying out hydrotest.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,
415Dropping & fixing of end covers / return bends: The job includes providing necessary flushing / steaming arrangement for draining the tube fluids, assistance to operation for draining, opening all the covers after de-bolting, dropping all the covers / return bends, cleaning of covers, servicing of all the fasteners for re-use and fixing the covers after completion of job with proper gasket / fasteners.
416Dropping &fixing of end covers / return bends - Outer pipe size upto 10 inch N/B outer dia.(Unitof MeasurementEA= Each chiller)
417Dropping &fixing of end covers / return bends - Outer pipe size above 10 inch N/B outer dia.(Unitof MeasurementEA= Each chiller)
418Internal shaft removal / repair / fixing,, The job includes removal of shaft / blades / springs / plunger pins, checking for damages, replacement of blades, springs & pins wherever required, cleaning of all the internals, nozzles & tubes thoroughly, fixing back blades, springs , pins & shafts.,,
419Internal shaft removal / repair / fixing
420Hydrotesting,, The job includes all activities required for hydrotesting of outer tube or inner tube of all sizes & lengths including connecting hoses, shifting & fixing pressure gauges / test pumps, etc., ,,
421Hydrotesting of Outer tube or Inner tube(Unitof MeasurementEA= Per tube)
422NOTE:,,(1) Either inner or outer tube shall be considered as a single tube for measurement.,,
423Tube removal / fixing,, The job includes dismantling and removal of tubes, fixing back in position after completion of repair work. ,,
424Tube removal / fixing(Unitof MeasurementEA= Pair of tube)
425Transportation to Maint prefab for repair & bringing back of tubes to site.(Unitof MeasurementEA= Pair oftube)
426NOTE:,,(1) One pair of tubes involving inner & outer tubes shall be considered as a single unit for measurement.,,
427Dilution nozzle cleaining,, The job includes dismantling / removal of connected piping, removal & cleaning ofdilution nozzles,fixing back the nozzle and connected pipelines. ,,
428Dilution nozzle cleaning
429MAINTENANCE OF DOUBLE PIPE EXCHANGERS ,,The scope includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary blinds, flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list, erecting scaffolding wherever required, removing insulation overflanges, if required to facilitate removal of bolts, connecting hoses,opening all the covers after de-bolting and remove cover, and servicing of all the fasteners for re-use. cleaning the tube externally by scrapping /wire brushing / required, cleaning the shell / hydroblasting & internally by mechanical cleaning, re-installing the tube in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydro testing with suitable gaskets.,, The job also includes boxing-up the equipment in all respects including shell test , tube test,de-blinding, removal of scaffolding,etc. ,providing start up coverage for hot bolting, etc., till the equipment is commissioned. The job includes supplying of all types of tools, tackles,lifting arrangements like chain pulley blocks, suitable slings / belts,etc., machineries, allconsumables and labour to complete the job in all respects.,,
430FIXED TUBE
431Plant-14-14-E-104A -- 04 TUBES
432Plant-14-14-E-104B -- 04 TUBES
433Plant-17-17-E-001A -- 02 TUBES
434Plant-19-19-E-035 -- 05 TUBES
435Plant-19-19-E-34 -- 12 TUBES
436PULL OUT TYPE
437Plant-15-15-E-601 -- 06 TUBES
438 SHIFTING OF EXCHANGER SHELL/s WITHIN CPCL CAMPUS USING CPCL CRANE / TRACTOR AND TRAILER.The contractors" scope includes mobilising tools ,tackles,lifting arrangements like chain pulley blocks,slings, belts etc and adequate labour for shifting Exchanger Shell/s as and when required.The contractor shallassist in loading the exchanger shell in Trailer, transporting and unloading safely at desired locations. CPCL shall provide Crane and Tractor & Trailer free of cost.
439Shifting of Exchanger shell/s within CPCL Campus
440GENERAL NOTES: ,,,,,, (1) For exchangers, coolers, condensers & re-boilers, all the rates are inclusive of all blinding / deblinding activities wherever required.,,,, ,, (2) For Double pipe chillers, rates for blinding & deblinding work wherever required shall be paid separately as in General category jobs under Blinding & deblinding ,,,,,, (3) Scaffolding work required for heat exchangers, coolers, condensers, re-boilers & DP chillers are included in the respective SOR.,,,,,, (4) For removal & refixing of safety valves wherever executed, rates shall be paid separately as in General category jobs under removal & refixing of Safety valves,,,,,, (5) For static passivation, necessary chemicals, mixing tank, etc., shall be issued by CPCL ,,,,,, (6) For welding related jobs in any of the exchanger components, the rates shall be paid separately as in General category jobs ,,,,,, (6) For welding related jobs in any of the exchanger components, the rates shall be paid separately as in General category jobs ,,,,,, (8) Free supply of necessary mobile air compressor and hydroblasting machine required for the above jobs shall be arranged by CPCL. ,,,,,, (9) For double pipe exchangers there is no separate SOR and payment for this shall be made based on actual manpower deployment using SOLR,,,,,, (10) Acid required for plate heat exchangers cleaning will be supplied by CPCL ,,,,,, (11) Free supply of tractors & trailers shall be arranged by CPCL for shifting material from / to -ware house & work site as per the discretion of EIC.However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner"s designated area.,,,,,,
441Cooling Water - Test Cooler - Maintenance ,,The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary flushing arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list,opening all the covers after de-bolting and dropping all the components like covers, etc.,and servicing of all the fasteners for re-use. ,, The job also includes cleaning the tubes internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting back to the work site, re-installing in position after obtaining Inspection / Operations / PE clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets.,, The job also includes hydrotesting, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, etc.for successful commissioning of the cooler.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
442Cooling Water Test coolers - Cleaning and Testing(Unitof MeasurementEA= Per cooler)
443Cooling Water - Test Cooler - Retubing ,,The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc.,,, The job also includes transportation of new tubes from the owner"s storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,, The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimedor new tube sheet& baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groovepreparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,
444Cooling Water Test coolers - Retubing - partially / fully (rate is valid for Test coolers with any no of tubes)(Unitof MeasurementEA= Per cooler)
445 NOTE:(1) The rate is inclusive of Dismantling & Shifting of CW test coolerto garage / retubing yard for retubing / cleaning yard and bring back to site after completion of work and erection in position.,,
446ZONE-1: Maintenance of Column / Vessel / Drum / Tanks/ Filters
447OPENING & BOXING-UP OF MANWAYS / COVERS
448Opening of manways/covers- FLANGES
449Rating - 150 # and 300 #
450Rating - 600 # and 900 #
451Opening & boxing up of Plate Flanged covers - All ratings.
452Plate flanged covers of all ratings - Size Upto 20 inch dia.
453Plate flanged covers of all ratings - Size Above 20 inch dia.
454INSIDE CLEANING,, The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc.,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. ,,
455Inside cleaning of Column/ Vessel/Drum / Tanks
456Inside cleaning of Vessels / tanks / drums
457Inside cleanining of columns (With trays / packings)
458Inside cleaning of Vessels / filters (Salt inside)
459Inside cleaning of Vessels / filters (Sand / clayinside)
460Inside cleaning of Vessels / filters (Resin inside)
461Inside cleaning - Heavy hydrocarbons / Sulphur services.
462Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).
463Inside cleanining of columns (Heavy hydrocarbons / Sulphur services - With trays / packings )
464NOTE:,, ,,,, (1) Cleaned inner surface area of the column / vessel/ tank / drum shall be considered for measurement.,,,,,, (2) For cleaning of trays & downcomers in columns, ONE side horizontal surface area of the tray with reference to the ID of the column shall be considered for measurement ,,,,,, (3) No additional payment for cleaning of internals like distributors, steam coil, nozzles, etc.,,,,,,,
465TRAY REMOVAL, COLD REPAIR & RE-FIXING ,,The job involves opening of tray manways / trays with proper marking by opening of bolts / nuts, cutting of corroded bolts ( cold / hot cutting if required), straightening of trays / downcomer segments, providing all the missing valves, bubble caps, clamps, bolts, re-fixing of trays / downcomers & boxing up of tray manways.,, The job also involves transportation of new trays from owner"s storage point to work site for replacement if replacement to the trays are warranted.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,
466Tray Removal, cold repair & refixing of Trays
467Removal, cold repair & refixing of Trays
468Removal of collapsed trays , cold repair & refixing of Trays.
469REMOVAL & RE-FIXING OF DEMISTER PAD,, The job involves removal of the demister pad from its position along with the frame structure after de-boltingthe fasteners (by gas cutting, if required) and bring down the demister to the ground level.,, The job also involves cleaning the demister with hot water / steam for complete removal of the entrapped fluids, cold repairing the demister mesh, if required & tie up the mesh with the frame using suitable wire as supplied by CPCL. ,,The job also involves fixing back the cleaned demister in position with suitable fastening.In case of replacement warranted, the job also involves transporting the new demister from the owner"s storage point to the work site.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,
470Removal, cleaning, repair / replacement, re-fixing.
471Removal, cleaning, repair / replacement, re-fixing
472NOTE:,,(1) Outer diameter of the demister pad shall be taken for measurement.,,
473TRAY / DOWNCOMER REPAIR,, Job involves grinding the cracks / damaged portion as marked by Inspection, as welding with suitable filler wire / electrode as per the recommendations, DPT, etc as per Inspection procedures. ,, Job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,, Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., on parent metal surface.,,
474Tray / downcomer welding upto 3 mm - (Repair work - inside the columns).
475Tray / downcomer cracks grinding & welding upto 3 mm -Using E-6013 / E-7018 (Inside columns)(Unitof MeasurementEA= Running meter)
476Tray / downcomer cracks grinding & welding upto 3 mm - Using ER-70S2 (Inside columns)(Unitof MeasurementEA= Per tube)
477Tray / downcomer cracks grinding & welding upto 3 mm -Using E / ER -309 / 309 Mo / 316 / 316 L (Inside columns)(Unitof MeasurementEA= Running meter)
478Tray / downcomer cracks grinding & welding upto 3 mm -Using E / ER - 308 / 308 L / 308 H/ 347 (Inside columns)
479Tray / downcomer cracks grinding & welding upto 3 mm - Using Monel Electrode / Filler wire(Inside columns)(Unitof MeasurementEA= Running meter)
480Tray / downcomer welding upto 3 mm - (Repair work - Outside the columns)
481Tray / downcomer cracks grinding & welding upto 3 mm -Using E-6013 / E-7018 (Outsidecolumns)(Unitof MeasurementM= Running meter)
482Tray / downcomer cracks grinding & welding upto 3 mm - Using ER-70S2 (Outsidecolumns).(Unitof MeasurementM= Running meter)
483Tray / downcomer cracks grinding & welding upto 3 mm -Using E / ER -309 / 309 Mo / 316 / 316 L (Outsidecolumns).(Unitof MeasurementM= Running meter)
484Tray / downcomer cracks grinding & welding upto 3 mm -Using E / ER - 308 / 308 L / 308 H/ 347 (Outsidecolumns)(Unitof MeasurementM= Running meter)
485Tray / downcomer cracks grinding & welding upto 3 mm - Using Monel Electrode / Filler wire(Outsidecolumns).(Unit of Measurement M =Running meter)
486NOTE:,, ,,,, (1) DPT will be done by CPCL,,,,,, (2) Sl.No 3.5.1 is applicable for carrying out trays repair work inside the columns.,,,,,, (3) If trays repair work carried out outside the columns / Ground level, rates shall be paid as per Sl.No 3.5.2. ,,,,,, (4) For other welding related jobs like patch plate, insert plate or weld reinforcement, etc., the rates are applicable as in General category jobs under SOR Sl. Nos.1.10 & 1.11,,,,,,
487UNLOADING / LOADING OF RANDOM PACKING / CATALYST / ALUMINA BALLS / SAND / CLAY/ PEBBLES / RESIN ,,The job involves preparing necessary chute, etc, unloading the random packing / rashig rings / catalyst / alumina balls / sand / pebbles / resin, etc. from the vessel insides to ground level, cleaning these material wherever required, sieving, segregating the good ones, replenish for the damaged ones with new material (replacement quantity may vary upto full quantity based on EIC instructions), and reloading the material into the vessel as per the instructions of EIC.,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, collection of new material from the owner"s storage point, transportation of unused materials to owner"s storage point and dumping the generated scrap material to the owner"s designated place.,,
488Collection & preparation of drums .
489Collection of 200 litres empty drum from the designated place & preparation of the drum including cutting of top portion for unloading.
490Collection of 200 litres empty drum from the designated place & preparation of the drum ( No cutting of top portion).
491Collection and transportation of random packing / rashig ring / catalyst / alumina balls / resin, / Salt etc.,
492Collection of random packing / rashig ring / catalyst / alumina balls / resin, slat / etc., from the owner"s storage point & transporting to the work place.
493Transportation of the discarded random packing / rashig ring / catalyst / alumina balls / resin/ sand / pebbles/ salt / etc., to the designated place within the refinery premises
494Unloading / Loading of random packing / rashig ring
495Unloading random packing / rashig ring from the vessel.
496Cleaning & Loading of random packing / rashig ring into the Vessel - Height of loading point - 10m elevation & below.
497Loading of random packing / rashig ring into the Vessel - Height of loading point - 10m elevation & below ( Cleaning not warranted).
498Cleaning & Loading of random packing / rashig ring into the Vessel - Height of loading point - Above 10m elevation.
499Loading of random packing / rashig ring into the Vessel - Height of loading point - Above 10m elevation ( Cleaning not warrented
500Unloading / Loading of Catalyst
501Unloading catalyst from the Vessel
502Sieving & segregating the unloaded catalyst
503Loading of new / sieved catalyst into the vessel - Height of loading point - 10m elevation & below.
504Loading of new / sieved catalyst into the vessel - Height of loading point - Above 10m elevation.
505Unloading / Loading of Salt/ Clay
506Unloading Salt / Clay from the vessel
507Loading Salt / Clay into the vessel
508NOTE:,, ,,,, (1) SOR as per Sl.no. 3.6.8 is applicable only for total assembly removal / refixing ,,,,,,
509HYDROTESTING,, The job involves hydrotesting of columns / vessels / drums,etc., & steam coil as per the specified test pressure. The job also involves fabrication of suitable manifolds, if required, filling connections etc., and drain out all the entrapped water from the equipment. ,,The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.,,
510Hydrotesting of column / vessel / drum, etc.,
511Hydrotesting of column / vessel / drum, etc., (Upto 10 Cu.mtr of an equipment)
512Hydrotesting of column / vessel / drum, etc., (Beyond 10 Cu.mtr of an equipment).
513Hydrotesting of Steam coil
514Hydrotesting of steam coil inside the vessel.
515Minimum Preparatory job for steam coil hydrotesting(Unitof MeasurementEA= Per job)
516NOTE: ,,,,,, (1) For steam coil hydrotesting, a minimum preparatory charges as in SOR Sl.No.3.7.2.2 shall be paid additionally per job in addition to the applicable amount as in SOR Sl.No. 3.7.2.1 ,,,,,,
517ROTARY FILTERS ,,Job involves maintenance of rotary filters including collection & transportation of the required quantity of materials from owners storage point.,,Job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to scrap yard as per EIC instructions.,,
518Lifting / Fixing back the hood ,,The job involves eye bolts loosening, lifting the hood using chain blocks / hydraulic mechanism, dropping the hood with necessary gaskets and tightening all the eye bolts uniformly,,
519Lifting / Fixing back the hood (Without Hydraulic Mechanism)- Upto filter length - 7 metres(Unitof MeasurementEA= Per filter)
520Lifting / Fixing back the hood (With Hydraulic Mechanism)- Upto filter length - 7 metres. (Unit of measurement Ea = Per filter)
521Lifting / Fixing back the hood (Without Hydraulic Mechanism)- Filter length - Above 7 metres& Upto 10 Metres(Unitof MeasurementEA= Per filter)
522Lifting / Fixing back the hood (With Hydraulic Mechanism)- Filter length - Above 7 metres& Upto 10 Metres(Unitof MeasurementEA= Per filter)
523Lifting / Fixing back the hood (Without Hydraulic Mechanism)- Filter length - Above 10 metres& Upto 15 Metres.(Unitof MeasurementEA= Per filter)
524Lifting / Fixing back the hood (With Hydraulic Mechanism)- Filter length - Above 10 metres& Upto 15 Metres(Unitof MeasurementEA= Per filter)
525 Removal / re-fixing of Spray headers / Drip headers / Spray nozzles / Bellows & connected hoses. ,,The job involves disconnecting hoses , removal of bellows / spray headers / drip headers / spray nozzles with required match marks, cleaning of all the above including scroll, testing the spray nozzles & fixing back all the removed items,,
526Removal / re-fixing of Spray headers / Drip headers / Spray nozzles / Bellows & connected hoses.(Unitof MeasurementEA= Per filter)
527Spray nozzles removal / cleaning / testing / fixing. The job involves removal of spray nozzles, cleaning, testing the nozzles and fixing back
528Spray nozzles removal / cleaning / testing / fixing - Upto filter length - 7 metres.(Unitof MeasurementEA= Per filter)
529Spray nozzles removal / cleaning / testing / fixing - Filter length - Above 7 metres& Upto 10 Metres. (Unitof MeasurementEA= Per filter)
530Spray nozzles removal / cleaning / testing / fixing - Filter length - Above 10 metres& Upto 15 Metres.(Unitof MeasurementEA= Per filter)
531SS wire rewinding / Winding ,,The job involves entire removal of the SS wire wound over the drum and rewind with new SS wire as per the instructions of EIC,,
532SS wire rewinding / WindingUpto filter length - 7 metres(Unitof MeasurementEA= Per filter)
533SS wire rewinding / Winding filter length - Above 7 metres& Upto 10 MetresUpto filter length - 7 metres(Unitof MeasurementEA= Per filter)
534SS wire rewinding / Winding - Filter length - Above 10 metres& Upto 15 Metres(Unitof MeasurementEA= Per filter)
535Filter cloth replacement,, The job involves removal of old filter cloth and re-fixing with new filter cloth as per the instructions of EIC,,
536Filter cloth replacement.(Unitof MeasurementEA= Per filter)
537Brass / Lead Caulking bars removal / repair / fixing ,, The job involves removal of the Brass / lead caulking bars, carrying out cold repairs (viz.,) straightening / bend removal and re-fixing in position ,,
538Brass / Lead Caulking bars removal / repair / fixing (Unitof MeasurementEA= Per filter)
539Teflon scrapper blades replacement ,,The job involves removal of old / damaged scrapper blades and re-fixing with new scrapper blades ,,
540Teflon scrapper blades replacement .(Unitof MeasurementEA= Per filter)
541Cleaning of View ports / view glasses. ,,The job involves removal of view glasses, cleaning of view glasses / ports & re-fixing with suitable gaskets,,
542Cleaning of View ports / view glasses.(Unitof MeasurementEA= Per Port)
543Hood leak test,, The job involves supply of soap solution, conducting hood leak test by applying soap solution at all the joints, tightening the fasteners wherever required.,,
544Hood leak test(Unitof MeasurementEA= Per filter)
545ONLINE JACKING
546The scope invoves opening window covers, tightening ratchet as per requirement and fixing back window covers.(Unit of measurement Each = Rate per occasion)
547STATIC FILTERS,,,,,, The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary flushing for draining the fluids, blinding the equipment as per the Operations list, opening all the covers after de-bolting, removal of filter, cleaning the filter with diesel / naptha / steam / compressed air with one or multiple combination of the above, offering to Inspection / PE / Manufacturing for approval, fixing back the cleaned filter mesh or with a new one (if found unfit for use) in position, re-use the fasteners after servicing and box up the equipment in all respects. ,,,, ,,Job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,,,,,
548Cartridge Filter cleaning / Replacement .
549Cartridge Filter cleaning / Replacement (Upto 8 filter elements)(Unitof MeasurementEA= Per Unit)
550Air Compressor Suction Filter cleaning / replacement.(Unitof MeasurementEA= Per filter)
551Air Compressor Suction Filter (Consisting of 4 elements) cleaning / replacement(Unitof MeasurementEA= Per unit)
552Coalescer Filter Replacement(Upto 14 inches size)
553Coalescer Filter Replacement(Upto 14 inches size(Unitof MeasurementEA= Per unit)
554NOZZLES REPLACEMENT,, ,,,,Job involves removal of old / worn out nozzles as marked by Inspection, transportation of the required quantity of pipes, fittings, plates from owners storage point, cutting, grinding, edge preparation of pipes, etc to match with the mating edges, erection of nozzles, reinforcement pad in position, welding (Root - E-6010 Electrode & Filling E-6013/E-7018 Electrodes), radiography, Stress relieving, DPT, pad pneumatic testing, nozzle testing etc., as per codes / specifications / Inspection procedures.,,,,,,Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.tions. ,,,,,,Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., prior to testing.,,,,,,
555Nozzle replacement including Nozzle testing - without reinforcement pad - Pipe thickness upto 8.8 mm thick(Unitof MeasurementEA= inch dia of the nozzle)
556Nozzle replacement without Nozzle testing - without reinforcement pad - Pipe thickness upto 8.8 mm thick(Unitof MeasurementEAinch dia of the nozzle)
557Nozzle replacement including Nozzle testing - without reinforcement pad - Pipe thickness above 8.8 mm & upto 12.7 mm thick(Unitof MeasurementEAinch dia of the nozzle)
558Nozzle replacement without Nozzle testing - without reinforcement pad - Pipe thickness above 8.8 mm & upto 12.7 mm thick(Unitof MeasurementEA= inch dia of the nozzle)
559Nozzle replacement with reinforcement pad including Nozzle & reinforcementtesting - Pipe thickness upto 8.8 mm thick.(Unitof MeasurementEA= inch dia of the nozzle)
560Nozzle replacement with reinforcement pad including reinforcementtesting and without Nozzle testing- Pipe thickness upto 8.8 mm thick(Unitof MeasurementEA= inch dia of the nozzle)
561Nozzle replacement with reinforcement pad including Nozzle & reinforcementtesting - Pipe thickness above 8.8 mm & upto 12.7 mm thick.(Unitof MeasurementEA= inch dia of the nozzle)
562Nozzle replacement with reinforcement pad including reinforcementtesting and without Nozzle testing- Pipe thickness above 8.8 mm & upto 12.7 mm thick (Unitof MeasurementEA= inch dia of the nozzle)
563NOTE:,, ,,,,,, (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,,,, (2) If the nozzles are not hydrotested using box type arrangement and the vessels are hydrotested, rates shall be applicable as per without nozzles testing. For hydrotesting of vessels rate shall be paid,,,,,,,, (3) If the nozzles are hydrotested using box type arrangement, rates shall be applicable as per "with nozzles testing" . For box fabrication and erection rates shall be as per General category welding ,,,, (4) The rates as per Sl.No 3.10.1.1 to 3.10.1.4 , shall be inclusive of Stiffners welding, if required, and no separate payment will be paid,,,, ,,,, (5) The rates as per Sl.No 3.10.1.5 to 3.10.1.8 , shall be inclusive of reinforcement pad welding, and no separate payment will be paid,,,,,,,, (6) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1,,,,,,,, (7) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2,,,,,, ,, (8) Stress relieving of of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.3,,,,,,,, (9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5,,,,,,,, (10) DP test will be done by CPCL ,,,,,,,,
564Dismantling / Erection of Columns / Vessels ,,,,,,,,The job involves removal of connected piping as necessary and removal of old vessel including cutting of corroded bolts ( cold / hot cutting if required).,, ,,,,,,The job also involves transportation of new vessel from owner"s storage point to work site , erection of new vessel in position and reconnect the removed pipe lines. ,,,,,,,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the old vessel / generated scrap material to the designated place as per EIC instructions.,,,,,,,,
565Dismantling of Columns / Vessels
566Dismantling of Columns / Vessels(Unit of Measurement Tonne = Metric tonne).
567Erection of Columns / Vessels
568Erection of Columns / Vessels (Unit of Measurement Tonne = Metric tonne)
569Shifting of Vessel& Tankswithin CPCL-Manali campus using CPCL Crane and Tractor & Trailer,,. The contractors" scope includes mobilising tools,tackles,lifting arrangements like chain pulley blocks,slings, belts etc and adequate labour for shifting Vessels and Tanks as and when required to desired locations within CPCL -Manali campus. also, the contractor shallassist in loadingin Trailer, transporting and unloading safely at desired locations. CPCL shall provide Crane and Tractor & Trailer free of cost. ,,
570Shifting of Vessel & Tanks upto 10 MT weight within CPCL campus.
571Shifting of Chemical passivation tanks (above 10 cubic metre capacity ) withinCPCL campus.
572Shifting of Chemical passivation tank (upto 10 cubic metre capacity)withinCPCL campus.
573ONLINE BLINDING & DEBLINDING OF 24" VAPOUR INLET LINE OF 16-C-01,, The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions andremoval of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.,,
574Online Blinding and deblinding of 24 " Vapour inlet line of 16-C-01.
575NEW NOZZLES PROVISION IN COLUMNS / VESSELS/DRUMS/TANKS ,,The Job involves providing new nozzles in Columns / Vessels / Drums / Tanks as per the recommendation by PE / TS-Inspection / Engineering modification drawing. The job includestransportation of the required quantity of pipes, fittings, plates from owners storage point, puncturing the required size of nozzle as marked by Inspection, cutting, grinding and edge preparation. After edge preparation, any Inspection requirement like DP test, etc as per Inspection to be offered, Fitup of pipes / fittings,etc to match with the mating edges, erection of nozzles, reinforcement pad welding in position, welding (Root - Using Electrode / Filler Wire & Filling Using Electrode / Filler Wire as per Inspection recommendation), radiography, Stress relieving, DPT, pad pneumatic testing, nozzle testing etc., as per codes / specifications / Inspection procedures.,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.tions.,, Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., prior to testing.,,
576Provision of Nozzle including Nozzle testing - without reinforcement pad - Pipe thickness upto 8.8 mm thick.(Unit of Measurement EA = Inch dia of Nozzle)
577Provision of Nozzle without Nozzle testing - without reinforcement pad - Pipe thickness upto 8.8 mm thick(Unit of Measurement EA = Inch dia of Nozzle)
578Provision of Nozzle including Nozzle testing - without reinforcement pad - Pipe thickness above 8.8 mm & upto 12.7 mm thick.(Unit of Measurement EA = Inch dia of Nozzle)
579Provision of Nozzle without Nozzle testing - without reinforcement pad - Pipe thickness above 8.8 mm & upto 12.7 mm thick.(Unit of Measurement EA = Inch dia of Nozzle)
580Provision of Nozzle with reinforcement pad including Nozzle & reinforcementtesting - Pipe thickness upto 8.8 mm thick.(Unit of Measurement EA = Inch dia of Nozzle)
581Provision of Nozzle with reinforcement pad including reinforcementtesting and without Nozzle testing- Pipe thickness upto 8.8 mm thick.(Unit of Measurement EA = Inch dia of Nozzle)
582Provision of Nozzle with reinforcement pad including Nozzle & reinforcementtesting - Pipe thickness above 8.8 mm & upto 12.7 mm thick.(Unit of Measurement EA = Inch dia of Nozzle)
583Provision of Nozzle with reinforcement pad including reinforcementtesting and without Nozzle testing- Pipe thickness above 8.8 mm & upto 12.7 mm thick(Unit of Measurement EA = Inch dia of Nozzle)
584NOTE: ,,,,,, (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards ,,,,,, (2) If the nozzles are not hydrotested using box type arrangement and the vessels are hydrotested, rates shall be applicable as per without nozzles testing. For hydrotesting of vessels rate shall be paid as per the respective in Columns,,,,,, (3) If the nozzles are hydrotested using box type arrangement, rates shall be applicable as per "with nozzles testing" . For box fabrication and erection rates shall be as per General category welding sl.no.1.10 & 1.11 .,,,,,, (4) The rates are inclusive of Stiffners welding, if required, and no separate payment will be paid,,,,,, (5) The rates are inclusive of reinforcement pad welding, and no separate payment will be paid,,,,,, (6) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1,,,,,, (7) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2,,,,,, (8) Stress relieving of of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.3,,,,,, (9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5,,,,,, (10) DP test will be done by CPCL ,,,,,,
585MAINTENANCE OF FURNACE / HEATER MAINTENANCE:
586OPENING & BOXING OF MANWAYS / COVERS / PANELS / HEADER PLUGS / ELBOW SWINGING:The job involves opening of furnace manways, covection panels, header box covers, header plugs, etc., by de-bolting (cold / gas cutting if required), cleaning, and finally boxing up with proper gasket, packing, servicing of bolts & nuts, replacing defective bolts / nuts to ensure zero leak of joints including hot bolting. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions.
587Opening and boxing up.
588Opening and boxing up of Manways.
589Opening and boxing up of Convection panels. (Unit of measurement:M2 = per square metre)
590Opening and boxing up of Header box covers. Unit of measurement:M2 = per square metre)
591Removal and refixing of Header plugs.
592Swinging and re-swinging back of coil elbows. Unit of measurement:EA = per Each Elbow)
593Swinging and re-swinging back of coil elbows - Tube size upto 6 inch dia.
594Swinging and re-swinging back of coil elbows - Tube size above 6 inch dia.
595SKIN POINT THERMOCOUPLE :
596Replacement / providing Skin point:The job involves replacement / providing new skin point thermocouples including pad fabrication, surface preparation fit up, welding & DP testing.,,,,,,,, The job also includes supplying of all types of tools & tackles,machineries, all consumables and labour to complete the job in all respects, transportation of material from owner"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions. (Unit of measurement: M = per running metre)
597Providing new skin point thermocouples including pad fabrication, surface preparation, fit up, welding.
598NOTE: ,, (1) Actual weld length shall be taken for measurement.
599Checking of Existing Skin point thermocouples:The job involves condition checking the existing skin point thermocouples using heating torch and offering to Maintenance Instruments as per the instructions of EIC.,,,,,,,, The job also includes supplying of all types of tools & tackles,machineries, all consumables and labour to complete the job in all respects, as per EIC instructions.
600Condition checking the existing skin point thermocouples using heating torch for the inspection of Maintenance - Instruments. (Unit of measurement:EA = per Each thermocouple)
601TUBE CLEANING:The job involves cleaning of radiant tubes including returnbends using wire brush, emery, scrappers, chisels, etc., and spot cleaning (by emery / buffing, if required) at locations as per Inspection for ultrasonic thickness gauging.For convection plain / studded tubes, water washing / air jetting, as required shall be carried out in addition to the above cleaning (Ensure the refractory surfaces are adequately covered with tarpaulin sheets while carrying out the exercise). (Unit of measurement : M = per running metre)
602Radiant tubes cleaning:
603Radiant tubes cleaning - Tube size upto 4 inch.
604Radiant tubes cleaning - Tube size above 4 inch.
605Convection tubes cleaning:
606Convection tubes cleaning - Plain tubes (All sizes).
607Convection tubes cleaning - Studded tubes (All sizes).
608NOTE:(1) For return bends and elbows, length shall be measured with respect to the central axis. ,,,,,,,, (2) For convection return bends & elbows, the rates are applicable as per Sl.No.4.3.1.1 & 4.3.1.2.,,,,,,,, (3) A maximum of two spots of size 2 inch x 2 inch at every one metre length of tube shall be considered for spot cleaning by buffing.,,,,,,,, (4) Nominal bore of the tube shall be used for measurement purposes.
609TUBE HANGERS / TUBE SUPPORTS / TUBE GUIDES:
610Replacement of Tube hangers and Tube supports:Job involves debolting / cutting and removal of existing wall / roof tube hangers / locking bars and fix back the repaired / new hangers in position as per the TS-Inspection / EIC.Minor repair of parts / alignment and replacement of locking pin and removal of refractory to facilitate removal / replacement of tube guide / locking bar shall be treated as part of the job. Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = per Each tube Hanger / Tube support)
611Tube hanger / Tube support - Replacement.
612NOTE:(1) The rate is inclusive of tag wleding of bolts for fixing and grinding of tag welds for removal.,,,,,,,, (2) The rate is Exclusive of full wleding of supports to the casing . Rate for full welding shall be paid additionally.
613Tube guide / tube pad welding (up to 12 mm thk.) :Job involves removal of old bottom return bend tube guides / pads, if required, as marked by Inspection, transportation of all materials from owners storage point, cutting, grinding, edge preparation of tube guides / fittings like half coupling, etc., to match with the mating edges, erection of tube guides in position, welding, DPT, etc., as per codes / specifications / Inspection procedures. ,,,,,,,, Job involves grinding the cracks as marked by Inspection, welding, DPT, etc., as per codes / specifications / Inspection procedures. ,,,,,,,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.
614Radiant tube bottom return bend guide (Spigot) welding (Using SS-308 / 309 / 316 / 316L / 309 Mo / 347 Electrodes) ((Unit of measurement : ID = per Inch Dia)
615Radiant tube bottom return bend guide (Spigot) weld cracks - grinding and reweld (Using SS-308 / 309 / 316 / 316L / 309 Mo / 347 Electrodes) (Unit of measurement : M = per running metre)
616NOTE:(1) DPT will be done by CPCL. ,,,,,,,, (2) Old support removal rates shall be paid as per General category Sl.Nos.1.9.5 / 1.9.7.
617REPLACEMENT OF FURNACE TUBES / RETURN BENDS:Job involves removal of old tubes / returnbends / elbows as marked by Inspection, transportation of the required quantity of tubes / return bends / elbows from owners storage point, cutting, grinding, edge preparation of tubes / fittings to match with the mating edges, erection of tubes / fittings in position, preheating (using coil), welding, radiography, Stress relieving, DPT, etc., as per codes / specifications / Inspection procedures.(For cutting of SS tubes, if necessary, plasma cutting machine shall be arranged by the contractor as per the instructions of the EIC).Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., on the tubes / fittings prior to furnace hydrotesting.,,For Carbon steel tubes / return bends / elbows welding, the rates shall be exclusive of radiography & stress relieving of weld joints.For alloy steel tubes / return bends / elbows welding, the rates shall be inclusive of100% Stress relieving of weld joints and exclusive of radiography (BSR & ASR).For stainless steel tubes / return bends / elbows welding, the rates shall be exclusive of radiography of weld joints. (Unit of measurement : ID = per Inch Dia)
618Replacement of Furnace tubes / return bends - Stainless steel.
619Stainless steel - Tubes / return bends/ elbows ( welding using E / ER- 308, 308H, 308L, 347).
620Stainless steel - Tubes / return bends / elbows (welding using E / ER - 309, 316, 316 L).
621Replacement of Furnace tubes / return bends - Alloy steel.
622Alloy steel (Upto P5 grades) - Tubes / Return bends / Elbows.
623Alloy steel ( P9 grades) - Tubes / Return bends / Elbows.
624Replacement of Furnace tubes / return bends - Carbon steel.
625Carbon steel - Tubes / Return bends /Elbows ( Root welding using ER-70S2 and filling E-7018).
626(1) Refractory repairs on the regen tiles & ceramic fiber lining inside burner housing barrel, if required will be done by CPCL.,,,,,,,, (2) The rate for SOR Sl. No.4.6.1.4 is for dismantling, servicing & fixing back all the guns / tips.
627SOOT BLOWERS:
628SOOT BLOWERS - REMOVAL / FIXING:The job involves debolting of connected pipelines, dismantling / removal of soot blowers after electrical & instrument isolation, transporatation to maintenance shop for servicing & back to site after servicing, reinstall in position and box up all connected pipelines.,, ,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = per Each Soot Blower)
629Soot blowers - removal / refixing.
630REFRACTORY ANCHORS & LUGS - WELDING:The job involves removal of damaged lugs / anchors by cutting / grinding wherever required and welding of new lugs / anchors as per specification. ,,,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = per Each Anchor/Lug) )
631Refractory anchors & lugs - Welding - Stainless steel:
632Insul Twist Anchors / Lugs / Anchors - Stainless steel:
633Refractory anchors & lugs - Welding - Carbon steel:
634Lugs / Anchors - Carbon steel:
635HYDROTESTING:The job includes hydrotesting of HeaterTubes (Radiant / Convection / Superheater Steam Coil) as per the specified test pressure. The job also includes fabrication of suitable manifolds, if required, filling connections etc., blowing with compressed air / nitrogen to displace and drain out all the entrapped water in the tubes after hydrotesting.(Mobile air compressor / Nitrogen cylinder required for the job shall be provided by CPCL). ,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : IM = per Inch Metre)
636Hydrotesting quantity - Upto 1000 inch mtr tube length of an equipment.
637Hydrotesting quantity - Upto 1000 inch mtr tube length of an equipment - Test pressure upto 60 KSC.
638Hydrotesting quantity - Above 1000 inch mtr & upto 3000 inch Mtr. tube length of an equipment.
639Hydrotesting quantity - Above 1000 inch mtr & upto 3000 inch Mtr. tube length of an equipment - Test pressure upto 60 KSC.
640Hydrotesting quantity - Above 3000 inch Mtr. tube length of an equipment.
641Hydrotesting quantity - Above 3000 inch Mtr. tube length of an equipment - Test pressure upto 60 KSC.
642NOTE:(1) Nominal bore of the tube shall be used for measurement purposes,,. ,,,,,, (2) The above rates shall be paid in a telescopic manner with rates as per Sl. No.4.9.1 is applicable for the first 1000 inch mtr length followed by Sl. No.4.9.2 ior the next 2000 inch mtr. length & Sl. No.4.9.3 beyond 3000 inch mtr. length in a single job.
643SHELL CASING WELDING JOBS:
644Casing plate replacement / Insert plate on Shell casing / duct - Carbon steel :Job involves cutting & removal of old casing plate / duct as marked by Inspection, cutting the new plate to the required size, edge preparation, bending it to the desired curvature, providing stiffeners / supports, fitting the insert plate in position, welding on all four sides, DP testing if required.,,,,,,,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : M2 = per square metre)
645Casing plate replacement - Filletwelding - Carbon steel.
646Insert plate welding - Butt Weld - Carbon steel.
647Note:(1) DP Test shall be done by CPCL.
648Provision of Online box (Carbon steel) at leaky spots:The job involves cutting the new plate to the required size, edge preparation, bending it to the desired curvature, providing stiffeners / supports, fabricating to the required dimensions as per the instructions, covering the inner side of the box with ceramic fiber, fitting the box in position and welding on all four sides as per specification. ,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : M = per running metre)
649Provision of Online box (Carbon steel) at leaky spots:(6 mm thick):
650NOTE: (1) Measurement shall be considered based on the finished weld run length.,,,,,,,, (2) The rate is inclusive of ceramic fibre fixing. ,,,,,,,, (3) For insultwist anchors welding, payment shall be made as per Sl.no.4.8.
65101-F-01A -APH cleaning
65215-F-01A -APH cleaning
65315-F-02A -APH cleaning
654FIXING AND REMOVAL OF GULLETIN BLINDS IN APH:The scope of work includes thorough cleaning of the Gulletin and the guides, removing rust, dirt, etc, loosening the operating gear, lubricating and closing the Gulletin and after completion bring back the Gulletin back to open condition. (Unit of measurement : EA = per Each Blind)
65501-F-01A -- APH
65615-F-01A -APH
65715-F-02A -APH
658REMOVAL & REFIXING OF FURNACE FLUEGAS DUCT BELLOW (Non-Metallic)The scope of work includes dismantling of Non-metallic Bellow with metallic frame by removal of connected bolts and nuts (either by gas cutting or hacksaw cutting, and remove the entire assembly outside the equipment to facilitate other agency engaged by CPCL to replace the new bellow, and refix the Bellow in place and tighten all the bolts.(Duct perimeter will be considered for measurement). (Unit of measurement : M = per Running metre)
659Removal & Refixing of Furnace / Boiler Flue gas Duct Bellow (Non-Metallic).
660ZONE-1 - PIPING & STRUCTURAL WORKS:
661Carbon Steel Piping Work - Above ground :The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, pipe-racks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
662SOCKET WELDING - ALL ELEVATIONS:
663Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.
664Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.
665WELDING OF SLIP ON FLANGES
666Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest
667Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest.
668BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES.
669Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
670Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
671Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
672Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
673BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.
674Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
675Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
676Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
677Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
678BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:
679Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
680Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
681Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
682Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).
683BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
684Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
685Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
686Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)
687Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
688BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
689Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
690Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
691Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
692Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).
693BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
694Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
695Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
696Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
697Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
698Carbon Steel Piping Work - Underground:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level,trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc.,valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
699SOCKET WELDING :
700Carbon Steel - Underground Piping - Socket / fillet welding Joint - With two times Hydro / pneumatic testing.
701Carbon Steel - Underground Piping - Socket / fillet welding Joint - with one hydro / pneumatic test.
702Carbon Steel - Underground Piping - Socket / fillet welding Joint - Without testing.
703BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:
704Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With two times Hydro / pneumatic testing.
705Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With one Hydro / pneumatic testing.
706Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -Without Hydro / pneumatic testing.
707BUTT WELDING - Above 8.8 mm and upto 12.7 mmPIPING THICKNESS:
708Carbon Steel - Underground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm piping thickness -With two times Hydro / pneumatic testing.
709Carbon Steel - Underground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mmpiping thickness -With one Hydro / pneumatic testing.
710Carbon Steel - Underground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mmpiping thickness -Without Hydro / pneumatic testing.
711SLEEVE PIPE - BUTT WELDING:
712Carbon Steel - Sleeve pipe- Butt welding Joint - Upto 8.8 mm thickness - With hydrotest.
713Carbon Steel - Sleeve pipe- Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest.
714Carbon Steel - Sleeve pipe- Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest.
715Carbon Steel - Sleeve pipe- Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest.
716NOTES FOR SOR SL. NOS. 5.1 & 5.2:(1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards.(2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable.(3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,,(4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR.(5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10.(6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. ,,,,,,,, (7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.(8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2.(9) For stress relieving of weld joints, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.14.3.(10) In case of replacement of existing piping, rates for removal of old pipelines shall be paid separately as per SOR Sl. No.5.6.(11) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR.(12) For steam tracing piping work, hydraulic testing of piping is required.For bending tracer pipelines, the rates shall be paid separately as per SORSl.no. 5.10 .,,(13) Hydraulic testing shall be done only once for testing sleeve pipes before wrapping & coating.(14) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5.(15) Wrapping & coating of pipelines is not included in SOR.
717Alloy Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding,radiography , removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints,providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINES & CONSUMABLES. (Unit of measurement : ID = per Inch Dia)
718SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:
719Alloy Steel - Above ground Piping - Socket / fillet welding Joint usingalloy welding filler wire / electrode upto P5 grades - With hydrotest.
720Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 grades - Without hydrotest.
721Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest.
722Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest.
723BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL.
724Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - with hydrotest.
725Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - without hydrotest.
726Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
727Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
728Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - with hydrotest.
729Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - without hydrotest.
730Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
731Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
732BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL:
733Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - with hydrotest.
734Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - without hydrotest.
735Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
736Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
737Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - with hydrotest.
738Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - without hydrotest.
739Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
740Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
741BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL.
742Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - with hydrotest.
743Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - without hydrotest.
744Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
745Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
746Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - with hydrotest.
747Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - without hydrotest.
748Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
749Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
750NOTES :(1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,, (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable.(3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,,(4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR.(5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10. ,,,, (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement.(7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.(8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2.(9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5.(10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding.(11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6.(12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR.(13) For steam tracing piping work, hydraulic testing of piping is required.For bending tracer pipelines, the rates shall be paid separately as per SORSl.no. 5.10.
751Stainless Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
752SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.
753Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - With hydrotest.
754Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - Without hydrotest.
755Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - With hydrotest.
756Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.
757BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:
758Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
759Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
760Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
761Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
762Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
763Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
764Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
765Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
766BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.
767Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
768Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
769Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
770Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
771Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
772Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
773Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
774Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
775BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- STAINLESS STEEL:
776Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
777Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
778Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
779Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
780Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
781Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
782Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
783Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
784NOTE:(1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards.(2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable.,,,,,,,,(3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,,,,,,,,(4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR.,,,,,,,,(5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10.(6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement.(7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.(8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2.(9) Radiography of weld joints is not included in SOR andrate shall be as per General category jobs under SOR Sl. Nos.1.14.5.(10) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6.(11) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR.
785Carbon steel Piping Specials like Mitre cut bend, reducers:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication & welding of carbon steel piping specials (of any thickness) like 4 element - 3 weld type 90° mitre cut bend,3 element - 2 weld type 45° mitre cut bend / reducers, etc., at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles at all grades & elevations including under road culverts of different schedules, pressure ratings and for various temperature applications.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of radiography, stress relieving,welding of vents & drainsand erection & removal of scaffolding.The rates for the following items shall be inclusive of fabrication, welding,offering stagewise inspection.
786Mitre Bends - Butt weld Joint - Carbon steel: (Unit of measurement : ID = per Inch Dia)
787Mitre Bends - Butt weld Joint - Upto 8.8 mm thickness.
788Mitre Bends - Butt weld Joint - Above 8.8 mm and upto 12.7 mm thickness.
789Reducers - Butt weld Joint - Carbon steel: (Unit of measurement : M = per running metre)
790Reducers - Butt weld Joint - Upto 8.8 mm thickness.
791Reducers - Butt weld Joint - Above 8.8 mm and upto 12.7 mm thickness.
792NOTE:(1) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR.(2) For radiography of weld joints, rates shall be as per General category jobs under SOR Sl. Nos.1.14.5.(3) For stress relieving of weld joints, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.14.3.
793Dismantling & Removal of Piping:The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by coldcutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipesand transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : IM = per Inch Metre)
794Dismantling & removal of Piping - Carbon steel / Alloy steel:
795Dismantling & removal of Piping - Carbon steel / Alloy steel.
796Dismantling & removal of Piping - Stainless steel.
797Dismantling & removal of Piping - Stainless steel.
798NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
799Dismantling & Removal of Structurals / Gratings:The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / coldcutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : TO = per Metric Tonne)
800Dismantling & Removal of Structurals / Gratings.
801NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
802Fabrication & erection of structurals:The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)
803Fabrication and erection of structurals:
804Fabrication and erection of structurals upto 15 m elevation.
805Fabrication and erection of structurals Above 15 m elevation.
806NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
807Erection and welding of Platform / ladder gratings:The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : TO = per Metric Tonne)
808Erection and welding of Gratings:
809Erection and welding of Gratings upto 15 m elevation.
810Erection and welding of Gratings above 15 m elevation.
811NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
812Hot Bending of Pipelines - Carbon Steel / Alloy Steel:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, fabrication, laying, bending to the suitable contour as per drawings / as per site requirements,erection of piping separately or as a tracing to the main pipeline or as a coil at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles at all grades & elevations including under road culverts. ,,,,,,,, The job also includes supplying of all types of tools & tackles,machineries, all consumables including gas and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = per Each Bend)
813Hot bending of Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
814Hot bending of 1/2 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
815Hot bending of 3/4 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
816Hot bending of 1 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
817Hot bending of 1 1/2 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
818Hot bending of 2 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
819Hot bending of Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick
820Hot bending of 1/2 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
821Hot bending of 3/4 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
822Hot bending of 1 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
823Hot bending of 1 1/2 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
824Hot bending of 2 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
825Cold Bending of CS/AS Pipes:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, fabrication, laying, bending to the suitable contour as per drawings / as per site requirements,erection of piping separately or as a tracing to the main pipeline or as a coil at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles at all grades & elevations including under road culverts.The job also includes supplying of all types of tools & tackles,machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : IM = per Inch Metre)
826Cold bending of CS / AS piping to suitable curvature to suit site conditions of size upto upto 6" (Rates per inch meter).
827PIPELINES HYDROTESTING: (Unit of measurement : M = per running metre)
828The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
829Upto 2" dia
8302.5" dia - 6" dia
8318" dia & 10" dia
83212" dia - 16"
833Pipe lines Hydrotesting-beyond 10 Mtr. Length.The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
834Upto 2" dia
8352.5" dia to 6" dia
8368" dia & 10" dia
83712" dia to 16" dia
838NOTE :.(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.(2) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2.(3) For indiviidual job, rates shall be paid as per 5.11.1 for the first 10 mtr. length and for every additional metre length beyond 10 metres shall be paid as per 5.11.2.
839Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:
840Earth work excavation & back filling:The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)
841Earth work excavation & back filling - Upto 2 metres depth.
842Shoring and Strutting:The job involves provision and installation of "Shoring and strutting" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M2 = per square metre)
843Shoring and Strutting - upto 2 metre depth.
844Road cutting:The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)
845Road cutting
846Concrete dismantling:The job involves dismantling of reinforced cement concrete pavements includingcuttingofreinforcement bars, returning of scrapsteelsto designated area, breaking the RCC work into piecesand disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge.The job involves dismantling of plain cement concrete including disposal of unserviceable material upto 3.0km leadas per the direction of Engineer in-charge.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurement : M3 = per cubic metre)
847Dismantling Plain Cement Concrete (PCC).
848Dismantling Reinforced Cement Concrete (RCC). The job involves dismantling of reinforced cement concrete pavements by manually or using Pnuematic / Electrically operated concrete breaking machine. The jobincludescuttingofreinforcement bars, returning of scrapsteelsto designated area, breaking the RCC work into piecesand disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.
849NOTE :(1) Running charges as per SOR Sl. Nos.5.12.5.3, 5.12.5.6 and 5.12.5.9 are applicable for the actual running hours of the pump and also if the fuel is supplied by the Contractor.(2) Running charges as per SOR Sl. Nos.5.12.5.3,5.12.5.6 and 5.12.5.9 are not applicable, if the fuel is supplied by CPCL.
850Culvert slabs removal & refixing:The scope of work includes chipping of the Tar / cement concrete to facilitate removal of all slabs from the culvert. Payment will be made based onthe number of slabs removed and refixed. Rate is inclusive of any chipping activity done between the slabs, removing and refixing of slabs. The chipping activity is expected to cover 40mm thick x 150mm width x length of the slab. Any chipping done beyond this stated volume will be paid as per SOLR for stone cutters deployed for the additionalwork. The requirement of additional stone cutters will be decided by EIC at the time of execution. (Unit of measurement : EA = per Each slab)
851Chipping of Asphalt & PCC from Culvert slab joints and removing Culvert slabs and refixing using CPCL crane.
852Contingency jobs Zone-1
853MINI ZONAL CONTRACT FOR ZONE-2
854MECHANICAL ZONAL CONTRACT - ZONE-2 (LEB, DHDS AND OPH) - GENERAL CATEGORY MAINTENANCE JOBS.
855ERECTION & DISMANTLING OF STEEL SCAFFOLDING: ,, ,,Job involves erection of scaffolding at the required locations using 1-1/2 inch dia steel tubular pipes with suitable clamping arrangement, providing steel gratings at the required locations firmly tied on to the scaffolding pipes, removal of the steel gratings & scaffolding materials on completion of the job.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, all consumables and labour to complete the job in all respects, collection & transportation of steel scaffolding materials & steel gratings from the owner"s storage point to the work site and back to owner"s storage point. (Unit of measurementM3 = Cubic metre)
856Erection & dismantling - Base reference upto 5 Mtr elevation from Ground level. (External)
857Erection & dismantling - Upto 10 mtr height of scaffolding (External).
858Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External).
859Erection & dismantling - Above 20 Mtr and upto 30 mtr height of scaffolding (External).
860Erection & dismantling - Above 30 Mtr and upto 40 mtr height of scaffolding (External).
861Erection & dismantling - Base reference above 5 Mtr elevation from Ground level and upto 10 Mtr. Elevation from ground level. (External)
862Erection & dismantling - Upto 10 mtr height of scaffolding (External).
863Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External)
864Erection & dismantling - Above 20 Mtr and upto 30 mtr height of scaffolding (External)
865Erection & dismantling - Above 30 Mtr and upto 40 mtr height of scaffolding (External).
866Erection & dismantling - Base reference above 10 Mtr elevation from Ground level and upto 15 Mtr. Elevation from ground level. (External).
867Erection & dismantling - Upto 10 mtr height of scaffolding (External).
868Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External).
869Erection & dismantling - Above 20 Mtr and upto 30 mtr height of scaffolding (External).
870Erection & dismantling - Above 30 Mtr and upto 40 mtr height of scaffolding (External).
871Erection & dismantling - Base reference above 15 Mtr elevation from Ground level and upto 20 Mtr. Elevation from ground level. (External).
872Erection & dismantling - Upto 10 mtr height of scaffolding (External).
873Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External).
874Erection & dismantling - Above 20 Mtr and upto 30 mtr height of scaffolding (External).
875Erection & dismantling - Above 30 Mtr and upto 40 mtr height of scaffolding (External).
876Erection & dismantling - Base reference above 20 Mtr elevation from Ground level (External).
877Erection & dismantling - Upto 10 mtr height of scaffolding (External).
878Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External).
879Erection & dismantling - Above 20 Mtr and upto 30 mtr height of scaffolding (External).
880Erection & dismantling - Above 30 Mtr and upto 40 mtr height of scaffolding (External).
881SCAFFOLDING ERECTION & DISMANTLING INSIDE HEATERS / COLUMNS & VESSELS / TANKS.
882Erection & dismantling - Base reference upto 5 Mtr elevation from Ground level. (Inside Heaters / columns & vessels / tanks )
883Erection & dismantling (Internal) - Upto 10 mtr height of scaffolding.
884Erection & dismantling (Internal) - Above 10 Mtr and upto 20 mtr height of scaffolding.
885Erection & dismantling (Internal)- Above 20 Mtr and upto 30 mtr height of scaffolding.
886Erection & dismantling (Internal)- Above 30 Mtr and upto 40 mtr height of scaffolding.
887Erection & dismantling - Base reference above 5 Mtr elevation from Ground level and upto 10 Mtr. Elevation from ground level. (Inside Heaters / columns & vessels / tanks )
888Erection & dismantling (Internal) - Upto 10 mtr height of scaffolding
889Erection & dismantling (Internal) - Above 10 Mtr and upto 20 Mtr height of scaffolding.
890Erection & dismantling (Internal)- Above 20 Mtr and upto 30 Mtr height of scaffolding.
891Erection & dismantling - Base reference above 10 Mtr elevation from Ground level and upto 15 Mtr. Elevation from ground level. (Inside Heaters / columns & vessels / tanks )
892Erection & dismantling (Internal) - Upto 10 mtr height of scaffolding.
893Erection & dismantling (Internal) - Above 10 Mtr and upto 20 mtr height of scaffolding.
894Erection & dismantling - Base reference above 15 Mtr elevation from Ground level and upto 20 Mtr. Elevation from ground level. (Inside Heaters / columns & vessels / tanks ).
895Erection & dismantling (Internal) - Upto 10 mtr height of scaffolding.
896Erection & dismantling (Internal) - Above 10 Mtr and upto 20 mtr height of scaffolding.
897Erection & dismantling (Internal)- Above 20 Mtr and upto 30 mtr height of scaffolding.
898BLINDING AND DE-BLINDING: ,,The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions andremoval of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = Each)
899Blinding and Deblinding for 150# & 300# ratings:
900Blinding & Deblinding - Size Upto1-1/2 inch dia.
901Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
902Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
903Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
904Blinding & Deblinding - Size 18 inch dia. to 24 inch dia.
905Blinding and Deblinding for 600# & 900# ratings:
906Blinding & Deblinding - Size Upto1-1/2 inch dia.
907Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
908Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
909Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
910Blinding & Deblinding - Size 18 inch dia. to 24 inch dia.
911Blinding and Deblinding for 1500# & 2500# ratings with Torque wrench (Supplied by CPCL):
912Blinding & Deblinding - Size Upto1-1/2 inch dia.
913Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
914Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
915Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
916Blinding & Deblinding - Size 18 inch dia. to 24 inch dia.
917Blinding and Deblinding for 1500# & 2500
918Blinding & Deblinding - Size Upto1-1/2 inch dia.
919Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
920Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
921Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
922Blinding & Deblinding - Size 18 inch dia. to 24 inch dia.
923CHANGING / REPLACEMENT OF FLANGE GASKETS:,,The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner"s storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = Each)
924Flange gaskets - 150# & 300# ratings:
925Replacement of Gaskets - Size Upto 1-1/2 inch dia.
926Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
927Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
928Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
929Replacement of Gaskets - Size 18 inch dia. to 24 inch dia.
930Flange gaskets - 600# & 900# ratings:
931Replacement of Gaskets - Size Upto 1-1/2 inch dia.
932Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
933Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
934Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
935Replacement of Gaskets - Size 18 inch dia. to 24 inch dia.
936REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES:
937Removal of Flanged valves (Other than safety valves).The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects. (Unit of measurement : EA = Each)
938Valve rating - 150# & 300#
939Removal of valves - Size 2 inch dia. to 3 inch dia.
940Removal of valves - Size 4 inch dia. to 6 inch dia.
941Removal of valves - Size 8 inch dia. to 10 inch dia.
942Removal of valves - Size 12 inch dia. to 14 inch dia.
943Removal of valves - Size 16 inch dia. to 18 inch dia.
944Removal of valves - Size 20 inch dia. to 24 inch dia.
945Removal of valves - Size 26 inch dia. to 28 inch dia.
946Removal of valves - Size 30 inch dia. to 32 inch dia.
947Valve rating - 600# & 900#
948Removal of valves - Size 2 inch dia. to 3 inch dia.
949Removal of valves - Size 4 inch dia. to 6 inch dia.
950Removal of valves - Size 8 inch dia. to 10 inch dia.
951Removal of valves - Size 12 inch dia. to 14 inch dia.
952Removal of valves - Size 16 inch dia. to 18 inch dia.
953Valve rating - 1500# & 2500# (With Torque wrenches supplied by CPCL).
954Removal of valves - Size 2 inch dia. to 3 inch dia.
955Removal of valves - Size 4 inch dia. to 6 inch dia.
956Removal of valves - Size 8 inch dia. to 10 inch dia.
957Removal of valves - Size 12 inch dia. to 14 inch dia.
958Removal of valves - Size 16 inch dia. to 18 inch dia.
959Removal of valves - Size 20 inch dia. to 24 inch dia.
960Removal of valves - Size 26 inch dia. to 28 inch dia.
961Removal of valves - Size 30 inch dia. to 32 inch dia.
962Valve rating - 1500# & 2500# (Without Torque wrenches):
963Removal of valves - Size 2 inch dia. to 3 inch dia.
964Removal of valves - Size 4 inch dia. to 6 inch dia.
965Removal of valves - Size 8 inch dia. to 10 inch dia.
966Removal of valves - Size 12 inch dia. to 14 inch dia.
967Removal of valves - Size 16 inch dia. to 18 inch dia.
968Removal of valves - Size 20 inch dia. to 24 inch dia.
969Removal of valves - Size 26 inch dia. to 28 inch dia.
970Removal of valves - Size 30 inch dia. to 32 inch dia.
971Installation of Flanged valves (Other than safety valves):,,The job includes transportation of valves, gaskets, fasteners, etc., from the owner"s storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop,installation of flanged valve at all heights & grades using proper gaskets & studs.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.(Unit of measurement : EA = per Each)
972Valve rating - 150# & 300#
973Installation of valves - Size 2 inch dia. to 3 inch dia.
974Installation of valves - Size 4 inch dia. to 6 inch dia.
975Installation of valves - Size 8 inch dia. to 10 inch dia.
976Installation of valves - Size 12 inch dia. to 14 inch dia.
977Installation of valves - Size 16 inch dia. to 18 inch dia.
978Installation of valves - Size 20 inch dia. to 24 inch dia.
979Installation of valves - Size 26 inch dia. to 28 inch dia.
980Installation of valves - Size 30 inch dia. to 32 inch dia.
981Valve rating - 600# & 900# :
982Installation of valves - Size 2 inch dia. to 3 inch dia.
983Installation of valves - Size 4 inch dia. to 6 inch dia.
984Installation of valves - Size 8 inch dia. to 10 inch dia.
985Installation of valves - Size 12 inch dia. to 14 inch dia.
986Installation of valves - Size 16 inch dia. to 18 inch dia.
987Valve rating - 1500# & 2500# (Bolt tensioner / Torque wrench - provided by CPCL).
988Installation of valves - Size 2 inch dia. to 3 inch dia.
989Installation of valves - Size 4 inch dia. to 6 inch dia.
990Installation of valves - Size 8 inch dia. to 10 inch dia.
991Installation of valves - Size 12 inch dia. to 14 inch dia.
992Valve rating - 1500# & 2500# (Bolt tensioner / Torque wrench - not provided by CPCL).
993Installation of valves - Size 2 inch dia. to 3 inch dia.
994Installation of valves - Size 4 inch dia. to 6 inch dia.
995Installation of valves - Size 8 inch dia. to 10 inch dia.
996Installation of valves - Size 12 inch dia. to 14 inch dia.
997REMOVAL & REFIXING OF FLANGED SAFETY VALVES:,,The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing.,,The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner"s storage point, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructionsUnit of measurement : EA = Each).
998Upto 15 metres elevation from ground level:
999Valve rating - 150# &300# - Upto 15 metres elevation from ground level:
1000Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
1001Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
1002Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.
1003Valve rating - 600# &900# - Upto 15 metres elevation from ground level:
1004Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
1005Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
1006Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.
1007Valve rating - 1500# &2500# - Upto 15 metres elevation from ground level - (Bolt tensioner / Torque wrench - provided by CPCL).
1008Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
1009Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
1010Valve rating - 1500# &2500# - Above 15 metres elevation from ground level (Bolt tensioner / Torque wrench - not provided by CPCL).
1011Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
1012Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
1013ABOVE 15 METRES ELEVATION FROM GROUND LEVEL:
1014Valve rating - 150# &300# - Above 15 metres elevation from ground level.
1015Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
1016Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
1017Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.
1018Valve rating - 600# &900# - Above 15 metres elevation from ground level.
1019Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
1020Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
1021Removal & re-fixing of Safety / relief vavles - Size Above 6 inch dia. & upto 10 inch dia.
1022Valve rating - 1500# &2500# - Above 15 metres elevation from ground level - (Bolt tensioner / Torque wrench - provided by CPCL):
1023Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
1024Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
1025Valve rating - 1500# &2500# - Above 15 metres elevation from ground level (Bolt tensioner / Torque wrench - not provided by CPCL).
1026Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
1027Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
1028HOT BOLTING OF FLANGE JOINTS - ABOVE 16 INCH DIA.The job also includes tightening of flange joints of all type of equipment including piping at hot conditions to arrest leak during operations as per EIC instructions, supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects.(Unit of measurment-ID = Inch dia)
1029Flange Joints above 16 inch dia. - Upto 300# ratings.
1030Hot bolting of Flange Joints above 16 inch dia. - Upto 300# ratings.
1031Flange Joints above 16 inch dia. - 600# & 900# ratings.
1032Hot bolting of Flange Joints above 16 inch dia. - 600# & 900# ratings.
1033Flange Joints above 16 inch dia. - 1500# & 2500# ratings (Bolt tensioner / Torque wrench - provided by CPCL).
1034Hot bolting of Flange Joints above 16 inch dia. - 1500# & 2500# ratings (Bolt tensioner / Torque wrench - provided by CPCL).
1035Flange Joints above 16 inch dia. - 1500# & 2500# ratings (Bolt tensioner / Torque wrench - not provided by CPCL).
1036Hot bolting of Flange Joints above 16 inch dia. - 1500# & 2500# ratings (Bolt tensioner / Torque wrench - not provided by CPCL)
1037CLEANING OF PUMP SUCTION STRAINER:,,The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner"s storage point, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : EA = Each)
1038Strainer Flanges Rating Upto 300#:
1039Strainer Cleaning - Flange dia.10 inch
1040Strainer Cleaning - Flange dia.12 inch
1041Strainer Cleaning - Flange dia.14 inch
1042Strainer Cleaning - Flange dia.16 inch
1043Strainer Cleaning - Flange dia.18 inch
1044Strainer Cleaning - Flange dia.20 inch
1045Strainer Flanges Rating 600#& 900#.
1046Strainer Cleaning - Flange dia.10 inch.
1047Strainer Cleaning - Flange dia.12 inch.
1048Strainer Flanges Rating 1500#& 2500# (Bolt tensioner / Torque wrench - not provided by CPCL).
1049Strainer Cleaning - Flange dia. 2 inch to 4 inch.
1050Strainer Cleaning - Flange dia. 6 inch to 8 inch.
1051Strainer Cleaning - Flange dia.10 inch.
1052Strainer Cleaning - Flange dia.12 inch.
1053Strainer Cleaning - Flange dia.14 inch.
1054Collection of Empty Drums (Chemical / Catalyst / Oil) Shifting, Cleaning, Stenciling and stacking and handing over to Materials department as per scope of work and instructions of EIC.(Rate per drum)
1055Collection of Empty Carbouys (Chemical / Catalyst / Oil) Shifting ,Cleaning, Stenciling and stacking and handing over to Materials department as per scope of work and instructions of EIC. (Unit of Measurement Ea = Rate per Carbuoy)
1056CUTTING / FABRICATION WORK
1057PLATE ROLLING:,,The job includes spreading the required plate for marking,cutting,marking of plates, edge preparation, chipping, shifting of plate to rolling machine, rolling of plates including transportation and shifting of rolled plates to work site.,,,,,,,, ,,The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
1058Plate rolling CS/AS - upto 1500 mm dia
1059Plate Rolling - Carbon steel / Alloy Steel - 3 mm to 5 mm thickness.
1060Plate Rolling - Carbon steel / Alloy Steel - 6 mm to 10 mm thickness.
1061Plate rolling CS/AS - above 1500 mm dia
1062Plate Rolling - Carbon steel / Alloy Steel - 3 mm to 5 mm thickness.
1063Plate Rolling - Carbon steel / Alloy Steel - 6 mm to 10 mm thickness.
1064Plate Rolling - Carbon steel / Alloy Steel - 12 mm to 14 mm thickness.
1065Gas Cutting of Plates- Carbon Steel / Alloy steel.The job includes gas cutting of carbon steel / Alloy steel plates at all heights & grades including area preparation for hot work.The job also includes supplying of all types of tools & tackles, machineries, gas, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions.Unit of measurement : M=running metre
1066Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 6 mm.
1067Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 8 mm.
1068Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 10 mm.
1069Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 12 mm.
1070Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness upto 14 mm.
1071Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 16 mm.
1072Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 18 mm.
1073Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 20 mm.
1074Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 22 mm.
1075Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 24 mm
1076Gas Cutting of Plates - Carbon Steel / Alloy steel - Thickness 26 mm.
1077Gas Cutting of bolts:The job includes gas cutting of carbon steel & B7 studs at all heights & grades including area preparation for hot work.,,The job also includes supplying of all types of tools & tackles, machineries, gas, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment : EA =Each)
1078Gas Cutting of Studs size - Carbon Steel & B7 material - Upto Size M 20.
1079Gas Cutting of Studs size - Carbon Steel & B7 material - Above Size M 20.
1080Cold Cutting of Pipes - Carbon Steel:The job includes cold cutting of carbon steel pipes, etc., at all heights & grades using hacksaw.The job also includes supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions.(unit of measurment ---ID=Inch Dia)
1081Cold Cutting of Pipes - Carbon steel - Thickness upto 6 mm.
1082Cutting of Stainless steel Plates - By grinding:The job includes cutting of SS plates by grinding wheel at all heights & grades including area preparation for hot work.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment--M=rnning metre)
1083Cutting of Plate - Stainless steel - Thickness upto 2 mm.
1084Cutting of Plate - Stainless steel - Thickness Above 2 mm & upto 4 mm.
1085Cutting of Plate - Stainless steel - Thickness 5 mm - 6 mm.
1086Cutting of Plate - Stainless steel - Thickness - 8 mm.
1087Cutting of Plate - Stainless steel - Thickness - 10 mm.
1088Grinding - Carbon Steel / Alloy Steel:The job involves grinding of weldments, plate surfaces, pipe surfaces, etc., for reducing thickness to maintain the required clearance and the job includes area preparation for hot work at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.Unit of measurment -- M=running metre
1089Grinding -Carbon Steel - Thickness reduction for 3 mm.
1090Grinding -Carbon Steel - Thickness reduction-More than 3 mm& upto 6 mm.
1091Grinding -Carbon Steel - Thickness reduction-7 mmto 9 mm.
1092Grinding -Carbon Steel - Thickness reduction- 10 mmto 12 mm.
1093Gouging of Plates / Pipes - Carbon Steel / Alloy Steel:The job involves gouging of weldments, plate surfaces, pipe surfaces, etc., by using oxy-acetylene gas, grinding the surface to get the required surface finish including area preparation for hot work at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, gas, all consumables and labour to complete the job in all respects. (Unit of measurement :M = per running metre)
1094Gouging of Plates / Pipes - Carbon Steel / Alloy Steel - Upto 8 mm Thick.
1095Fillet Welding:Unit of measurment : M=per running metre
1096Fillet welding - Carbon Steel (Using E-6013 Electrode):The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 6013 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.
1097Fillet welding - Carbon Steel - Upto 4 mm thickness using E 6013 electrodes.
1098Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes.
1099Fillet welding - Carbon Steel - 8 mm thickness using E 6013 electrodes.
1100Fillet welding - Carbon Steel - 10 mm thickness using E 6013 electrodes.
1101Fillet welding - Carbon Steel - 14 mm thickness using E 6013 electrodes.
1102Fillet welding - Carbon Steel - 14 mm thickness using E 6013 electrodes.
1103Fillet welding - Carbon Steel - 16 mm thickness using E 6013 electrodes.
1104Fillet welding - Carbon Steel - 18 mm thickness using E 6013 electrodes.
1105Fillet welding - Carbon Steel - 20 mm thickness using E 6013 electrodes.
1106Fillet welding - Carbon Steel - 22 mm thickness using E 6013 electrodes.
1107Fillet welding - Carbon Steel - 24 mm thickness using E 6013 electrodes.
1108Fillet welding - Carbon Steel (Using E-7018 Electrode):The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 7018 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment -- M = running metre)
1109Fillet welding - Carbon Steel - Upto 4 mm thickness using E 7018 electrodes.
1110Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 7018 electrodes.
1111Fillet welding - Carbon Steel - 8 mm thickness using E 7018 electrodes.
1112Fillet welding - Carbon Steel - 10 mm thickness using E 7018 electrodes.
1113Fillet welding - Carbon Steel - 12 mm thickness using E 7018 electrodes.
1114Fillet welding - Carbon Steel - 14 mm thickness using E 7018 electrodes.
1115Fillet welding - Carbon Steel - 16 mm thickness using E 7018 electrodes.
1116Fillet welding - Carbon Steel - 18 mm thickness using E 7018 electrodes.
1117Fillet welding - Carbon Steel - 20 mm thickness using E 7018 electrodes.
1118Fillet welding - Carbon Steel - 22 mm thickness using E 7018 electrodes.
1119Fillet welding - Carbon Steel - 24 mm thickness using E 7018 electrodes.
1120Fillet welding - Carbon Steel (Using E-6013 Electrode)- Inside Columns/ Vessels:The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 6013 electrodes at all grades & elevations.,,,,,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of Measurment --M = runningmetre)
1121Fillet welding - Carbon Steel - Upto 4 mm thickness using E 6013 electrodes (Inside columns / Vessels).
1122Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes(Inside columns / Vessels).
1123Fillet welding - Carbon Steel - 8 mm thickness using E 6013 electrodes(Inside columns / Vessels).
1124Fillet welding - Carbon Steel - 10 mm thickness using E 6013 electrodes(Inside columns / Vessels)
1125Fillet welding - Carbon Steel - 12 mm thickness using E 6013 electrodes(Inside columns / Vessels).
1126Fillet welding - Carbon Steel (Using E-7018 Electrode)- Inside Columns/ Vessels.The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 7018 electrodes at all grades & elevations.,, ,,,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment --M = runningmetre),,
1127Fillet welding - Carbon Steel - Upto 4 mm thickness using E 7018 electrodes(Inside columns / Vessels).
1128Fillet welding - Carbon Steel - 5 to 6 mm thickness using E 7018 electrodes(Inside columns / Vessels).
1129Fillet welding - Carbon Steel - 8 mm thickness using E 7018 electrodes(Inside columns / Vessels).
1130Fillet welding - Carbon Steel - 10 mm thickness using E 7018 electrodes(Inside columns / Vessels).
1131Fillet welding - Carbon Steel - 12 mm thickness using E 7018 electrodes(Inside columns / Vessels).
1132Fillet welding - Stainless steel - using electrodes of grades - E - 308, 308H, 308L, 347.The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.,,,,,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurment -- M = runningmetre)
1133Fillet welding - Stainless steel - Upto 4mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
1134Fillet welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
1135Fillet welding - Stainless steel - 8mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
1136Fillet welding - Stainless steel - 10mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
1137Fillet welding - Stainless steel - 12mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
1138Fillet welding - Stainless steel - using electrodes of grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.:The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.,,,, ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurment --M= runningmetre),,,,
1139Fillet welding - Stainless steel - Upto 4mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 - Inside columns & vessels.
1140Fillet welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 - Inside columns & vessels.
1141Fillet welding - Stainless steel - 8 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.
1142Fillet welding - Stainless steel - 10 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.
1143Fillet welding - Stainless steel - 12 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.
1144Butt Welding
1145Butt welding - Carbon Steel (Using E-6013 Electrode)The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6013 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurment -- M = runningMetre),,
1146Butt welding - Carbon Steel - Upto 4 mm thickness using E 6013 electrodes.
1147Butt welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes.
1148Butt welding - Carbon Steel - 8 mm thickness using E 6013 electrodes.
1149Butt welding - Carbon Steel - 10 mm thickness using E 6013 electrodes.
1150Butt welding - Carbon Steel - 12 mm thickness using E 6013 electrodes.
1151Butt welding - Carbon Steel - 14 mm thickness using E 6013 electrodes.
1152Butt welding - Carbon Steel - 16 mm thickness using E 6013 electrodes.
1153Butt welding - Carbon Steel - 18 mm thickness using E 6013 electrodes.
1154Butt welding - Carbon Steel - 20 mm thickness using E 6013 electrodes.
1155Butt welding - Carbon Steel - 22 mm thickness using E 6013 electrodes.
1156Butt welding - Carbon Steel - 24 mm thickness using E 6013 electrodes.
1157Butt welding - Carbon Steel (Using E-6010/ 7018 Electrode).The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6010 & E 7018 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment--M=running metre
1158Butt welding - Carbon Steel - Upto 4 mm thickness using E 6010 / E-7018 electrodes.
1159Butt welding - Carbon Steel - 5 to 6 mm thickness using E 6010 / E-7018 electrodes.
1160Butt welding - Carbon Steel - 8 mm thickness using E 6010 / E-7018 electrodes.
1161Butt welding - Carbon Steel - 10 mm thickness using E 6010 / E-7018 electrodes.
1162Butt welding - Carbon Steel - 12 mm thickness using E 6010 / E-7018 electrodes.
1163Butt welding - Carbon Steel - 14 mm thickness using E 6010 / E-7018 electrodes.
1164Butt welding - Carbon Steel - 16 mm thickness using E 6010 / E-7018 electrodes.
1165Butt welding - Carbon Steel - 18 mm thickness using E 6010 / E-7018 electrodes.
1166Butt welding - Carbon Steel - 20 mm thickness using E 6010 / E-7018 electrodes.
1167Butt welding - Carbon Steel - 22 mm thickness using E 6010 / E-7018 electrodes.
1168Butt welding - Carbon Steel - 24 mm thickness using E 6010 / E-7018 electrodes.
1169Butt welding - Carbon Steel (Using E-6013 Electrode) - Inside Columns / Vessels:The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6013 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment-- M = running Metre)
1170Butt welding - Carbon Steel - Upto 4 mm thickness using E 6013 electrodes - Inside columns & vessels.
1171Butt welding - Carbon Steel - 5 to 6 mm thickness using E 6013 electrodes - Inside columns & vessels.
1172Butt welding - Carbon Steel - 8 mm thickness using E 6013 electrodes - Inside columns & vessels.
1173Butt welding - Carbon Steel - 10 mm thickness using E 6013 electrodes - Inside columns & vessels.
1174Butt welding - Carbon Steel - 12 mm thickness using E 6013 electrodes - Inside columns & vessels.
1175Butt welding - Carbon Steel - 14 mm thickness using E 6013 electrodes - Inside columns & vessels.
1176Butt welding - Carbon Steel (Using E-6010/ 7018 Electrode)- Inside columns & Vessels.The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6010 & E 7018 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment--m=running)
1177Butt welding - Carbon Steel - Upto 4 mm thickness using E 6010 / E-7018 electrodes - Inside columns & vessels
1178Butt welding - Carbon Steel - 5 to 6 mm thickness using E 6010 / E-7018 electrodes - Inside columns & vessels
1179Butt welding - Carbon Steel - 8 mm thickness using E 6010 / E-7018 electrodes - Inside columns & vessels
1180Butt welding - Carbon Steel - 10 mm thickness using E 6010 / E-7018 electrodes - Inside columns & vessels
1181Butt welding - Carbon Steel - 12 mm thickness using E 6010 / E-7018 electrodes - Inside columns & vessels
1182Butt welding - Carbon Steel - 14 mm thickness using E 6010 / E-7018 electrodes - Inside columns & vessels
1183Butt welding - Stainless steel - using electrodes of grades - E - 309, 309Mo, 316, 316L.The job includes flushing, preparing work area for executing hot work, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of Measurment--M=running metre)
1184Butt welding - Stainless steel - Upto 4mm mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
1185Butt welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
1186Butt welding - Stainless steel - 8 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347
1187Butt welding - Stainless steel - using electrodes of grades - E - 308, 308H, 308L, 347 - Inside Columns & Vessels.The job includes flushing, preparing work area for executing hot work, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurment --m=running metre)
1188Butt welding - Stainless steel - Upto 4mm mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L7
1189Butt welding - Stainless steel - 5 mm to 6 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L
1190Butt welding - Stainless steel - 8 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L
1191Weld Overlay / Patch plate welding:
1192Weld overlay / reinforcement / build up - Carbon steel - using E 6013 electrodes.The job includes flushing, preparing work area for executing hot work, preparing the metal surface by grinding, weld deposition / overlay / reinforcement to a depth of 3 mm on the pitted metal surfaces / weldments as required using E 6013 (for carbon steel) , flushing the finished overlaid surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.(Unit of measurment: "2 = RATE per squre inch)
1193Weld overlay / reinforcement / build up - Carbon steel - Upto 3 mm thickness using E 6013 electrodes.
1194Weld overlay / reinforcement / build up - Carbon steel - 4 mm to 6 mm thickness using E 6013 electrodes.
1195Weld overlay / reinforcement / build up - Carbon steel - 7 mm to 9 mm thickness using E 6013 electrodes.
1196Weld overlay / reinforcement / build up - Carbon steel - 10 mm to 12 mm thickness usingE 6013 electrodes.
1197PATCH PLATE WELDING - CARBON STEEL:
1198PATCH PLATE WELDING - steel - using E 6013 electrodes:The job includes collection & transportation of required materials from owner"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement:M = running Metre)
1199Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes.
1200Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes.
1201Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes.
1202Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes
1203Patch plate welding - Carbon steel - using E 7018 electrodes:The job includes collection & transportation of required materials from owner"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 7018 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurment--m=running metre)
1204Patch plate welding - Carbon steel - Upto 6 mm thickness using E 7018 electrodes.
1205Patch plate welding - Carbon steel - 8mm thickness using E 7018 electrodes.
1206Patch plate welding - Carbon steel - 10 mm thickness using E 7018 electrodes.
1207Patch plate welding - Carbon steel - using E 6013 electrodes-internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters:The job includes collection & transportation of required materials from owner"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : M = running Metre)
1208Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
1209Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
1210Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes - internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
1211Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes - internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
1212Patch plate welding - Carbon steel - using E 7018 electrodes-internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters:The job includes collection & transportation of required materials from owner"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 7018 electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : M = per running metre)
1213Patch plate welding - Carbon steel - Upto 6 mm thickness using E 7018 electrodes -internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
1214Patch plate welding - Carbon steel - 8mm thickness using E 7018 electrodes -internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
1215Patch plate welding - Carbon steel - 10 mm thickness using E 7018 electrodes -internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
1216Patch plate welding - Carbon steel - 12 mm thickness using E 7018 electrodes -internal welding jobs in columns / vessels, etc., & onstream patch plate welding in heaters.
1217INSPECTION & TESTING:
1218Surface Preparation - Power tool cleaning / Buffing:The job includes mechanical cleaning of metal surfacesto SSPC - SP-2 / St3 Power tool cleaning standards using power tools like buffing wheels / grinding machine / rotating steel wire brush, etc., to make the surface free of rust, scales, dirt, grease / oil, etc., for the purpose of painting / conducting Wet flourescent magnetic particle testing or dye penetrant inspection or diesel chalk testing on welds / HAZ"s.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects including assistance during Wet flourescent magnetic particle testing inspection or dye penetrant inspection or diesel chalk testing on welds / HAZ"s, if required.
1219Power tool cleaning / Buffing to SSPC - SP-2 / St3 standards - Bulk area. (Unit of measurement :M2 = per square metre)
1220Power tool cleaning / Buffing to SSPC - SP-2 / St3 standards- 150 mm width of Weld seams / HAZ. (Unit of measurement :M = per running metre)
1221Surface Preparation - Grit Blasting to Sa2-1/2:The job includes blast cleaning of metal surfacesto SSPC - SP-10 / Sa2-1/2 Blast cleaning standards using steel grits to make the surface free of rust, scales, mill scales, dirt, grease / oil, etc.,The job also includes supplying of all types of tools & tackles, machineries, transportation of suitable steel grits, all consumables & labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement :M2 = SQUARE METRE)
1222Stress Relieving:The job involves Post weld heat treatment (PWHT) / Stress relieving of carbon steel / alloy steel metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation.The job also includes cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders suitably calibrated, removal of insulation, providing assitance for hardness testing, submitting recorded charts for approval, removal & dressing of thermocouple leads, etc., as per the instructions of EIC.The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site.
1223Stress Relieving - Pipe weld joints. (Unit of measurement :ID = Inch dia)
1224Stress Relieving - Plate weld seams of tanks, columns, vessels, exchangers, etc., (Unit of measurement :" = per inch length)
1225Minimum charges for carrying-out stress relieving, in case of the total value of work done during a single occasion is less than minimum charge. (Unit of measurement -- EA = Per Visit)
1226Vacuum Box testing:The job includes mobilising vacumm box facility including vacuum pump, etc., testing the tank roof & bottom plate weld seams & HAZ areas using vacuum box / soap solution at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site. (Unit of measurement : M = per running metre)
1227Vacuum box testing of welds / HAZ
1228Radiography:The job includes performing radiography examination of welds on all piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,,,,,, ,, The job also includes mobilising of required radiation source camera & othermachineries and all consumables for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review.
1229Pipe weld joints - Upto 2" nominal dia. (Unit of measurement : EA = per Each Joint)
1230Pipe weld joints - 3" nominal dia. (Unit of measurement : EA = per Each Joint)
1231Pipe weld joints - 4" nominal dia. (Unit of measurement : EA = per Each Joint)
1232Pipe weld joints - 6" nominal dia. (Unit of measurement : EA = per Each Joint)
1233Weld joint size - above 6" nominal dia and weld seams of storage tanks, pressure vessels and plate welds. (Unit of measurment :" = per inch length of film)
1234Minimum charges for carrying-out radiography in case of the total value of the work carried-out in a single occasion is less than the minimum charges. (Unit of measurement:EA = per visit)
1235PREHEATING :Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC.The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis. (Unit of measurement : EA = Each occasion)
1236Charges to carryout Preheating on 12 hours shift basis. (Unit of measurement : EA = per 12 hours shift)
1237COOLING TOWER
1238COOLING TOWER - SUMP STRAINER CLEANING:The job includes removal of Cooling tower sump strainer , cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials from owner"s storage point, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = per strainer)
1239Cooling tower - Sump strainer cleaning (Crane provided by CPCL).
1240Cooling tower - sump strainer cleaning (Using chain block).
1241COOLING TOWER - DECK NOZZLE CLEANING: The job includes cleaningthe deck nozzles and removal of debris as per the instructions of Engineer -in-charge.,,,,,,,,The job also includes supplying of all types of tools & tackles, consumables and labour to complete the job in all respects and dumping the debris at designated area as per EIC instructions. (Unit of measurement : EA = per occasion)
1242Cooling tower - Deck nozzles cleaning.(Unit of Measurement Ea = pr cell)
1243Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers:The scope of work includes preparing the cracked area by grinding, offer for CPCL inspection for DP testing, weld build-up using electrodes (E6013/ E7018) as advised by Inspection and offer for CPCL inspection for visual and DP testing. (Unit of measurement : M = running metre)
1244Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - Upto 6mm thickness.
1245Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 8mm thickness.
1246Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 10 mm thickness.
1247Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 12 mm thickness.
1248Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 14 mm thickness.
1249Weld Crack Repairs in Nozzle (CS material) area of Column, Vessels, Exchangers and Reboilers - 16 mm thickness.
1250PROVIDING SERVICE ASSISTANCE FOR CONTIGENCY JOBS AND OTHER MISCELLANEOUS ACTIVITIES DURING THE CONTRACT PERIOD:The scope includes providing semi-skilled service assistance with necessary hand tools for contigency jobs like Plant shutdowns & start-ups, emergency jobs and for miscellaneous activities as per the requirement of Engineer-in-charge.
1251FOR FIRST YEAR OF CONTRACT
1252Service assistance during CPCL General Shift hours (presently from 7.30 hrs to 16.00 hrs) from Monday to Saturday, except on Sundays and Company declared holidays. (Unit of measurement : DAY= per head per 8 hours Shift)
1253Providing semi-skilled service assistance On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day). (Unit of measurement : DAY= per head per 12 hours Shift)
1254Providing assistance on Extended Hours after General shift hours, and on Sundays & Company declared holidays. (Unit of measurement : HR= per HOUR per semi-skilled labour)
1255MECHANICAL ZONAL - EXCHANGER ZONE1 (REF1 &REF2) - HEAT EXCHANGER MAINTENANCE.
1256MAINTENANCE OF HEAT EXCHANGERS / COOLERS / CONDENSERS- ALL TYPES - ALL SIZES:The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from CPCL"s storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list,erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use. The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting& internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets. ,, ,,,,,, The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,,,,,,,, The job also includes transportation of tube bundle to the CPCLs work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs.,, ,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to CPCL"s storage point and dumping the generated scrap material to Designated area as per EIC instructions. (Unit of measurment-- EA = EACH TUBE)
1257Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment. (Unit of measurment--EA=per Tube)
1258Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger).
1259Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger).
1260Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.
1261Ground level - top exchanger in the stacked condition.(Unit of MeasurementEa = Per tube)
1262Exchangers at elevation ( Base - Above 5 Mtr elevation)& bottom exchanger in the stacked condition.(Unit of MeasurementEa = Per tube)
1263Exchangers at elevation(Base - Above 5 Mtr elevation)& top exchanger in the stacked condition.(Unit of MeasurementEa = Per tube)
1264Bundle pulling out / reinstallation using chain pulley block. (Unit of MeasurementEa = Per tube)
1265For carrying out static passivation. (Unit of MeasurementEa = Per tube)
1266Tube size - 2" dia or more. (Unit of MeasurementEa = Per tube)
1267Fasteners - Stud bolts size more than 1 1/2" and upto1 7/8" on either at shell cover side or at channel head side. (Unit of MeasurementEa = Per tube)
1268Fasteners - Stud bolts size more than 1 7/8" and upto2 1/2" on either at shell cover side or at channel head side.(Unit of MeasurementEa = Per tube)
1269Extra rate - testing requirement / test pressure:
1270Back shell test.(Unit of MeasurementEa = Per tube)
1271Kettle type exchanger - additional shell test on a dummy shell. (Unit of MeasurementEa = Per tube)
1272Kettle type exchanger - additional tube test on a dummy shell. (Unit of MeasurementEa = Per tube)
1273Additional shell test (or) tube test (per test). (Unit of MeasurementEa = Per tube)
1274Testing offer to Boiler Inspector. (Unit of MeasurementEa = Per tube)
1275Pressure above 60 Ksc & upto 120 Ksc.(Unit of MeasurementEa = Per tube)
1276Pressure above 120 Ksc: (Unit of MeasurementEa = Per tube)
1277Extra rate - Dismantling & Erection of exchanger:
1278Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Upto 5 Mtr elevation.(Unit of MeasurementEa = Per tube)
1279Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Above 5 Mtr & upto 10 Mtr elevation.(Unit of MeasurementEa = Per tube)
1280Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Above 10 Mtr elevation. (Unit of MeasurementEa = Per tube)
1281Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment.
1282Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger).(Unit of MeasurementEa = Per tube)
1283Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger).(Unit of MeasurementEa = Per tube)
1284Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.
1285Ground level - top exchanger in the stacked condition.(Unit of MeasurementEa = Per tube)
1286Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition.(Unit of MeasurementEa = Per tube)
1287Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition.(Unit of MeasurementEa = Per tube)
1288Bundle pulling out / reinstallation using chain pulley block.(Unit of MeasurementEa = Per tube)
1289For carrying out static passivation. (Unit of MeasurementEa = Per tube)
1290Fasteners - Stud bolts size more than 1 1/2" and upto1 7/8" on either at shell cover side or at channel head side.(Unit of MeasurementEa = Per tube)
1291Fasteners - Stud bolts size more than 1 7/8" and upto2 1/2" on either at shell cover side or at channel head side(Unit of MeasurementEa = Per tube)
1292Extra rate - testing requirement / test pressure.
1293Back shell test: (Unit of MeasurementEa = Per tube)
1294Kettle type exchanger - additional shell test on a dummy shell:(Unit of MeasurementEa = Per tube)
1295Kettle type exchanger - additional tube test on a dummy shell:(Unit of MeasurementEa = Per tube)
1296Additional shell test (or) tube test (per test):(Unit of MeasurementEa = Per tube)
1297Testing offer to Boiler Inspector. (Unit of MeasurementEa = Per tube)
1298Pressure above 60 Ksc & upto 120 Ksc.:(Unit of MeasurementEa = Per tube)
1299Extra rate - Dismantling & erection of exchanger:
1300Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Upto 5 Mtr elevation. (Unit of MeasurementEa = Per tube)
1301Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Above 5 Mtr & upto 10 Mtr elevation. (Unit of MeasurementEa = Per tube)
1302Disconnect / removal of connected pipelines, removal of exchanger completely , shell along with bundle (including cold / hot cutting of bolts, if required) from the foundation / supports, bring it to Ground level, lifting, erection of exchanger in position and reconnect / reerect the connected pipe linesand servicing of fasteners - Above 10 Mtr elevation.(Unit of MeasurementEa = Per tube)
1303Shiffting of bundles / Exchangers:
1304Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard.(Unit of Measurement Ea = per bundle)
1305Sulphur condensers:
1306Sulphur Condensers - Any no. of tubes - All elevations - All test pressures:(Unit of MeasurementEa = Per tube)
1307Extra rate - Size of tubes & Fasteners / testing requirement (Unitof measurment :EA=per each tube)
1308Fasteners - Stud bolts size more than 1 1/2" and upto1 7/8" on either at shell cover side or at channel head side.
1309Fasteners - Stud bolts size more than 1 7/8" and upto2 1/2" on either at shell cover side or at channel head side.
1310Additional test (Per test).
1311Testing and offer to Boiler Inspector.
1312Lube oil Coolers: No of tubes less then 75,length of tube-upto 2 mtrtube size less then -3/4"=All elevations-all Test Pressures (Unit of measurment--EA=each cooler)
1313Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size less than - 3/4"- All elevations - All test pressures(Unit of MeasurementEa = Per Cooler)
1314Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size less than - 3/4"- All elevations - Without testing. (Unit of MeasurementEa = Per Cooler)
1315PNEUMATIC REAMING OF HEAT EXCHANGER / COOLER / CONDENSER TUBES - ALL TYPES - ALL SIZES:The job includes reaming of tube insides to remove hard deposits / coke / scales / foulants, etc., (Free supply of mobile air compressor & reaming machine shall be arranged by CPCL).
1316Mobilizing the required machineries from / to - CPCL"s storage point & Work site.
1317Reaming of tubes of all sizes & lengths.(Unit of MeasurementEa = Per tube)
1318MAINTENANCE OF AIR FIN FAN COOLERS: The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from CPCL"s storage point, providing necessary flushing / steaming arrangement for draining the tube fluids, blinding the coolers as per the Operations list,erecting scaffolding wherever required, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the covers and servicing of all the fasteners for re-use. ,,,,,,,, The job also includes cleaning the tube externally by air blowing& internally by rodding / hydroblasting / air blowing as required, cleaning the end covers & nozzles by scrapping, wire brushing, chiseling & hydroblasting and boxing up the covers to conduct hydrotesting with suitable gaskets.,, ,, The job also includes preparing & boxing up the covers / refixing the plugs with proper gaskets, offering tube test, cold cutting the leaky tubes & providing stubs at both ends, plugging the leaky tubes wherever required, and box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,,,,,, The job also includes transportation of fin coolers to the CPCLs work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs. ,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to CPCL"s storage point and dumping the generated scrap material to Designated area as per EIC instructions. (unit of measurment--EA = per Each Tube)
1319Fin Fan cooler - Maintenance work - Upto 200 tubes of an equipment.
1320Fin Fan coolers Maintenance work - (All length , Test pressure - upto 60 KSC, All elevation, all tube sizes)
1321Fin Fan coolers Maintenance work - (All length , Test pressure - upto 60 KSC, All elevation, all tube sizes ) - sent to retubing before thoruogh cleaning.
1322Extra rate - Passivation/ testing requirement / test pressure - Upto 200 tubes of an equipment.
1323For carrying out static passivation.
1324Additional test (per test).
1325Pressure above 60 Ksc & upto 120 Ksc.
1326Pressure above 120 Ksc:
1327Fin Fan cooler - Maintenance work - Beyond 200 tubes of an equipment.
1328Fin Fan coolers Maintenance work - (All length , Test pressure - upto 60 KSC, All elevation, all tube sizes).
1329Fin Fan coolers Maintenance work - (All length , Test pressure - upto 60 KSC, All elevation, all tube sizes ) - sent to retubing before thoruogh cleaning.
1330Extra rate - Passivation/ testing requirement / test pressure - Beyond 200 tubes of an equipment.
1331For carrying out static passivation.
1332Additional test (per test).
1333Pressure above 60 Ksc & upto 120 Ksc.
1334Pressure above 120 Ksc
1335Dismantling , Shiffting & erection of Fin fan coolers:The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from CPCL"s storage point, rearranging scaffolding wherever required, dismantle the connected pipelines (including hot / cold cutting of bolts wherever required), remove the cooler from the support, transport to garage / retubing yard / cleaning yard, shifting back to site after completion of work, erection of cooler in its position , re-erect / connect the dismantled / disconnected pipelines and servicing of all the fasteners for re-use.,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to CPCL"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,,,,,,, (Unit of measurment--EA=per Fin Fan cooler)
1336Dismantling & Shifting of Fin fan coolers to garage / retubing yard for retubing / cleaning yard and bring back to site after completion of work and erection in position- Coolers having no. of tubes upto 240.
1337Dismantling & Shifting of Fin fan coolers to garage / retubing yard for retubing / cleaning yard and bring back to site after completion of work and erection in position - Coolers having no. of tubes above 240.
1338RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH.:The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc., ,,,,,,,, The job also includes transportation of new tubes from the CPCL"s storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,,,,,, The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimedor new tube sheet& baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groovepreparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.
1339Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 tubes of an equipment.
1340Exchangers Bundle - (excluding seal welding).(Unit of MeasurementEa = Per tube)
1341Extra rate - Fixed tube exchangers.
1342For retubing fixed tube bundles at Garage / retubing shop.(Unit of MeasurementEa = Per tube)
1343Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 tubes of an equipment.
1344Exchangers Bundle - (excluding seal welding).(Unit of MeasurementEa = Per tube)
1345Extra rate- Fixed tube exchangers:
1346For retubing fixed tube bundles at Garage / retubing shop.(Unit of MeasurementEa = Per tube)
1347For retubing fixed tube bundles at equipment site.(Unit of MeasurementEa = Per tube)
1348Sulphur Condensers- Retubing - Seal welding grinding to facilitate tube removal. (Unit of measurment :ID=per Inch Dia)
1349Extra rate for Grinding the seal welded tube ends.(Unit of MeasurementEa = Per tube)
1350Fin fan coolers Retubing - Upto 200 tubes of an equipment.
1351Fin fan coolers retubing - (excluding seal welding). (Unit of MeasurementEa = Per tube)
1352Fin fan coolers Retubing - Beyond 200 tubes of an equipment.
1353Fin fan coolers retubing - (excluding seal welding).(Unit of MeasurementEa = Per tube)
1354Lube Oil coolers coolers Retubing:
1355Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4"-Retubing.(Unit of MeasurementEa = Per Cooler)
1356Seal welding of retubed bundles / exchangers of all sizes and lengths.
1357Seal welding of tubes with tubesheet usingER70S2 / E 7018 electrodes.
1358Seal welding of tubes with tubesheet usingER70S2 - Sulphur condensors.
1359Seal welding of tubes with tubesheet using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347, 309, 316, 316L.
1360Preheating & post heating (By coils) of Sulphur condensor tubesheets for Seal welding of tubes.
1361PARTIAL RETUBING OF EXCHANGERS/COOLERS/SULPHUR CONDENSERS:
1362The contractors" scope includes mobilization / demobilisation of required machineries, drill bits, tools and tackles, preparing working platform if required, providing electrial connection for machines, providing air hose connection from the Mobile Air compressor,and removal and returning back to Garage / Tool room. (Lumpsum charges) (Unit of measurement:EA = Lumpsum charges per Each occasion)
1363Maintenance of Plate Heat Exchanger:The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary flushing / steaming arrangement , blinding the exchanger as per the Operations list,opening the covers after de-bolting and pulling out the exchanger layer by layer, cleaning with water (wire brush), replacing the rubber gaskets wherever required , reassembling itetc., and servicing of all the fasteners for re-use. ,,,, The job also includes box up the equipment in all respects including de-blinding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.
1364Plate heat exchangers:
1365Maintenance of Plate Heat Exchangers - Without diluted acid cleaning
1366Maintenance of Plate Heat Exchangers - With diluted acid cleaning.
1367GENERAL NOTES:(1) For exchangers, coolers, condensers & re-boilers, all the rates are inclusive of all blinding / deblinding activities wherever required. (2) For Double pipe chillers, rates for blinding & deblinding work wherever required shall be paid separately as in General category jobs under Blinding & deblinding (3) Scaffolding work required for heat exchangers, coolers, condensers, re-boilers & DP chillers are included in the respective SOR. (4) For removal & refixing of safety valves wherever executed, rates shall be paid separately as in General category jobs under removal & refixing of Safety valves (5) For static passivation, necessary chemicals, mixing tank, etc., shall be issued by CPCL (6) For welding related jobs in any of the exchanger components, the rates shall be paid separately as in General category jobs (7) Supply of duly tested nylon slings shall be under the scope of the contractor for all all the shifting activities like tube bundle removal, shifting to various work places, etc., (8) Free supply of necessary mobile air compressor and hydroblasting machine required for the above jobs shall be arranged by CPCL. (9) For double pipe exchangers there is no separate SOR and payment for this shall be made based on actual manpower deployment using SOLR (10) Acid required for plate heat exchangers cleaning will be supplied by CPCL (11) Free supply of tractors & trailers shall be arranged by CPCL for shifting material from / to -ware house & work site as per the discretion of EIC.However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner"s designated area.
1368MAINTENANCE OF DOUBLE PIPE EXCHANGERS:The scope of work Includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary blinds, flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list, erecting scaffolding wherever required, removing insulation overflanges, if required to facilitate removal of bolts, connecting hoses,opening all the covers after de-bolting and remove cover, and servicing of all the fasteners for re-use. cleaning the tube externally by scrapping /wire brushing / required, cleaning the shell / hydroblasting & internally by mechanical cleaning, re-installing the tube in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydro testing with suitable gaskets.The job also includes boxing-up the equipment in all respects including shell test , tube test,de-blinding, removal of scaffolding,etc. ,providing start up coverage for hot bolting, etc., till the equipment is commissioned. The job includes supplying of all types of tools, tackles,lifting arrangements like chain pulley blocks, suitable slings / belts,etc., machineries, allconsumables and labour to complete the job in all respects.
1369Exchanger 74-E-06-- 09 TUBES (PULL OUT TYPE):
1370SHIFTING OF EXCHANGER SHELL/s WITHIN CPCL CAMPUS USING CPCL CRANE / TRACTOR AND TRAILER:The contractors" scope includes mobilising tools, tackles, lifting arrangements like chain pulley blocks, slings, belts etc and adequate labour for shifting Exchanger Shell/s as and when required.The contractor shallassist in loading the exchanger shell in Trailer, transporting and unloading safely at desired locations. CPCL shall provide Crane and Tractor & Trailer free of cost. (Unit of measurment --EA = per exchanger shell)
1371Shifting of Exchanger shell/s within CPCL campus
1372MAINTENANCE OF 76E-12 PROCESS GAS BOILER
13732.9.1 DE-HYDROGENATION & PREHEAT OF TUBESHEETS The scope includes mobilsing required skilled / trained technicians & labourers , equipment, etc, to carryout De-hydrogenation & Preheating of both tubesheets surfaces by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis. Pre-heating is required for both the tubesheets surfaces for carrying out buttering job . Both De-hydrogenation and preheating jobs shall be carried out as per inspection procedure / requirement and as per the instructions of EIC.
1374Charges to carryout De-hydrogenation treatment of tubesheet faces using coils as per Inspection procedure / requirementon 12 Hours Shift. (UNIT OF MEASUREMENT - EA = Rate per 12 hours shift)
1375Charges to carryout Preheating of tubesheet faces for buttering on 12 hours shift basis(Unit of measurement - EA = Rate per 12 hours shift)
1376GRINDING & BUTTERING OF TUBESHEETS AND SEAL WELDING OF TUBES: The scope includes mobilsing required skilled / trained technicians & labourers , equipment, tools & tackles etc, to carryout grinding of existing seal welding of tubes, buttering of tubesheets, seal welding of tubes, grinding of cracks to facilitate metal build up carrying out crack welding & metal building, etc., The scope also includes transporation of equipment & labour to and from work site. All the jobs shall be carried out as per inspection procedure / requirement and as per the instructions of EIC. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects.
1377Charges for providing AS TIG - Welder with Tools & tackles, machineries and all consumables on 12 Hours Shift basis. (Unit of measurement -- DAY = Charges per DAY of 12 hours shift)
1378Charges for providing Grinder with Tools & tackles, machineries and all consumables on 12 Hours Shift basis. (Unit of measurement -- DAY = Charges per DAY of 12 hours shift)
1379COOLING WATER -TEST COOLERS MAINTENANCE
1380CLEANING AND TESTING OF COOLERS : The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary flushing arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list,opening all the covers after de-bolting and dropping all the components like covers, etc.,and servicing of all the fasteners for re-use.The job also includes cleaning the tubes internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting back to the work site, re-installing in position after obtaining Inspection / Operations / PE clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets.The job also includes hydrotesting, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, etc.for successful commissioning of the cooler.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.
1381Cooling Water Test coolers - Cleaning and Testing (Unit of measurement LS = Lumpsum Rate per Test Cooler)
1382COOLING WATER -TEST COOLERS RETUBING: The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc. The job also includes transportation of new tubes from the owner"s storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimedor new tube sheet& baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groovepreparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.
1383Cooling Water Test coolers - Retubing - Partially / Fully (rate is valid for Test coolers with any no of tubes) (Unit of measurement LS = Lumpsum Rate per Test Cooler)
1384ZONE-2: Columns / Vessels / Drums / Tanks Maintenance.
1385OPENING & BOXING UP OF MANWAYS / COVERS:The job involves opening of manways, covers by de-bolting (cold / gas cutting if required), cleaning the manways / covers, servicing of bolts, replacing defective bolts / nuts and finally boxing up with proper gasket / packing to ensure zero leak of joints including hot bolting.The job also involves to & fro transporatation of gaskets, studbolts, packings, etc., between the work site and the owner"s storage point. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,
1386Opening & boxing up of Manways / covers - Flanges. (Unit of measurment : ID = Inch Dia)
1387Rating - 150 # and 300 #
1388Rating - 600 # and 900 #
1389Rating - 1500 # and 2500 # (Bolt tensioner / Torque wrench is supplied by CPCL).
1390Rating - 1500 # and 2500 # (Bolt tensioner / Torque wrench not supplied by CPCL).
1391Opening & boxing up of Plate flanged covers - All ratings:
1392Plate flanged covers of all ratings - Size Upto 20 inch dia.
1393Plate flanged covers of all ratings - Size Above 20 inch dia.
1394INSIDE CLEANING:The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc., ,,,,,,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. (Unit of measurment :M2 = per square metre)
1395Inside cleaning:
1396Inside cleaning of Vessels / tanks / drums.
1397Inside cleanining of columns (With trays / packings).
1398Inside cleaning of Vessels / filters (Salt inside).
1399Inside cleaning of Vessels / filters (Sand / clayinside).
1400Inside cleaning of Vessels / filters (Resin inside).
1401Inside cleaning - Heavy hydrocarbons / Sulphur services:
1402Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).
1403Inside cleanining of columns (Heavy hydrocarbons / Sulphur services - With trays / packings)
1404TRAY REMOVAL, COLD REPAIR & RE-FIXING:The job involves opening of tray manways / trays with proper marking by opening of bolts / nuts, cutting of corroded bolts ( cold / hot cutting if required), straightening of trays / downcomer segments, providing all the missing valves, bubble caps, clamps, bolts, re-fixing of trays / downcomers & boxing up of tray manways.,, ,,,,,, The job also involves transportation of new trays from owner"s storage point to work site for replacement if replacement to the trays are warranted.,, ,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to the designated place as per EIC instructions. (Unit of measurment : M2 = square metre)
1405Tray Removal, cold repair & refixing of Trays:
1406Removal, cold repair & refixing of Trays.:
1407Removal of collapsed trays , cold repair & refixing of Trays:
1408REMOVAL & RE-FIXING OF DEMISTER PAD:The job involves removal of the demister pad from its position along with the frame structure after de-boltingthe fasteners (by gas cutting, if required) and bring down the demister to the ground level. ,,,,,, The job also involves cleaning the demister with hot water / steam for complete removal of the entrapped fluids, cold repairing the demister mesh, if required & tie up the mesh with the frame using suitable wire as supplied by CPCL. ,,,,,,,, The job also involves fixing back the cleaned demister in position with suitable fastening.In case of replacement warranted, the job also involves transporting the new demister from the owner"s storage point to the work site.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to the designated place as per EIC instructions.
1409Removal, cleaning, repair / replacement, re-fixing:
1410Removal, cleaning, repair / replacement, re-fixing.
1411TRAY / DOWNCOMER REPAIR: ,,,,,, Job involves grinding the cracks / damaged portion as marked by Inspection, as welding with suitable filler wire / electrode as per the recommendations, DPT, etc as per Inspection procedures. ,,,,,,,, Job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., on parent metal surface. (Unit of measurment : M = Running metre )
1412Tray / downcomer welding upto 3 mm - (Repair work - inside the columns):
1413Tray / downcomer cracks grinding & welding upto 3 mm -Using E-6013 / E-7018 (Inside columns).
1414Tray / downcomer cracks grinding & welding upto 3 mm - Using ER-70S2 (Inside columns).
1415Tray / downcomer cracks grinding & welding upto 3 mm -Using E / ER -309 / 309 Mo / 316 / 316 L (Inside columns).
1416Tray / downcomer cracks grinding & welding upto 3 mm -Using E / ER - 308 / 308 L / 308 H/ 347 (Inside columns).
1417Tray / downcomer cracks grinding & welding upto 3 mm - Using Monel Electrode / Filler wire(Inside columns).
1418Tray / downcomer welding upto 3 mm - (Repair work - Outside the columns)
1419Tray / downcomer cracks grinding & welding upto 3 mm -Using E-6013 / E-7018 (Outsidecolumns).
1420Tray / downcomer cracks grinding & welding upto 3 mm - Using ER-70S2 (Outsidecolumns).
1421Tray / downcomer cracks grinding & welding upto 3 mm -Using E / ER -309 / 309 Mo / 316 / 316 L (Outsidecolumns).
1422Tray / downcomer cracks grinding & welding upto 3 mm -Using E / ER - 308 / 308 L / 308 H/ 347 (Outsidecolumns).
1423Tray / downcomer cracks grinding & welding upto 3 mm - Using Monel Electrode / Filler wire(Outsidecolumns).
1424UNLOADING / LOADING OF RANDOM PACKING / CATALYST / ALUMINA BALLS / SAND / PEBBLES / RESIN:The job involves preparing necessary chute, etc, unloading the random packing / rashig rings / catalyst / alumina balls / sand / pebbles / resin, etc. from the vessel insides to ground level, cleaning these material wherever required, sieving, segregating the good ones, replenish for the damaged ones with new material (replacement quantity may vary upto full quantity based on EIC instructions), and reloading the material into the vessel as per the instructions of EIC.,, ,,,,,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, collection of new material from the owner"s storage point, transportation of unused materials to owner"s storage point and dumping the generated scrap material to the owner"s designated place. (Unit of measurment :EA = Each Drum)
1425Collection & preparation of drums.
1426Collection of 200 litres empty drum from the designated place & preparation of the drum including cutting of top portion for unloading
1427Collection of 200 litres empty drum from the designated place & preparation of the drum ( No cutting of top portion).
1428Collection and transportation of random packing / rashig ring / catalyst / alumina balls / resin, / Salt etc.,
1429Collection of random packing / rashig ring / catalyst / alumina balls / resin, slat / etc., from the owner"s storage point & transporting to the work place.
1430Transportation of the discarded random packing / rashig ring / catalyst / alumina balls / resin/ sand / pebbles/ salt / etc., to the designated place within the refinery premises.
1431Unloading / Loading of random packing / rashig ring.
1432Unloading random packing / rashig ring from the vessel.
1433Cleaning & Loading of random packing / rashig ring into the Vessel - Height of loading point - 10m elevation & below.
1434Loading of random packing / rashig ring into the Vessel - Height of loading point - 10m elevation & below ( Cleaning not warranted).
1435Cleaning & Loading of random packing / rashig ring into the Vessel - Height of loading point - Above 10m elevation.
1436Loading of random packing / rashig ring into the Vessel - Height of loading point - Above 10m elevation (Cleaning not warrented).
1437Unloading / Loading of Catalyst.
1438Unloading catalyst from the Vessel.
1439Sieving & segregating the unloaded catalyst.
1440Loading of new / sieved catalyst into the vessel - Height of loading point - 10m elevation & below.
1441Loading of new / sieved catalyst into the vessel - Height of loading point - Above 10m elevation.
1442Unloading / Loading of Sand along with pebbles.
1443Unloading sand along with pebbles from sand filter.
1444Segregation of good quality pebbles from the unloaded sand / pebbles.
1445Loading of sand / pebbles into the sand filter.
1446Unloading / Loading of Resin:
1447Unloading resin from the vessel.
1448Loading resin into the vessel.
1449Removal / Cleaning / Refixing of distributors - Cation / Anion Vessel.The job involves removal of distributor / Header assembly by debolting (including cold / hot cutting of bolts, if required), bringing outside the vessel, cleaning the distribuotors including nozzles thoroughly, carrying out cold repair work, offer for free flow of water, refix the same using new gaskets and servicing of all fasteners as per the instruction of EIC.Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, collection of new material from the owner"s storage point, transportation of unused materials to owner"s storage point and dumping the generated scrap material to the owner"s designated place.
1450Removal, cleaning, refixing of water inlet distributor (Top).
1451Removal, cleaning, refixing of Middle collector.
1452Removal, cleaning, refixing of water service outlet including header (Bottom).
1453HYDROTESTING:The job involves hydrotesting of columns / vessels / drums,etc., & steam coil as per the specified test pressure. The job also involves fabrication of suitable manifolds, if required, filling connections etc., and drain out all the entrapped water from the equipment. ,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
1454Hydrotesting of column / vessel / drum, etc.,:Hydrotesting of column / vessel / drum, etc., (Upto 10 Cu.mtr of an equipment).Hydrotesting of column / vessel / drum, etc., (Beyond 10 Cu.mtr of an equipment). (Unit of measurment : M3 = cublic metre)
1455Hydrotesting of column / vessel / drum, etc., (Upto 10 Cu.mtr of an equipment).
1456Hydrotesting of column / vessel / drum, etc., (Beyond 10 Cu.mtr of an equipment).
1457Hydrotesting of Steam coil.
1458Hydrotesting of steam coil inside the vessel.
1459Minimum Preparatory job for steam coil hydrotesting.(Unit of measurement Ea = per job)
1460STATIC FILTERS:The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, providing necessary flushing for draining the fluids, blinding the equipment as per the Operations list, opening all the covers after de-bolting, removal of filter, cleaning the filter with diesel / naptha / steam / compressed air with one or multiple combination of the above, offering to Inspection / PE / Manufacturing for approval, fixing back the cleaned filter mesh or with a new one (if found unfit for use) in position, re-use the fasteners after servicing and box up the equipment in all respects. ,,,,,,,, Job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
1461Cartridge Filter cleaning / Replacement.
1462Cartridge Filter cleaning / Replacement (Upto 8 filter elements).(Unit of MeasurementEa = Perunit)
1463Air Compressor Suction Filter cleaning / replacement.
1464Air Compressor Suction Filter (Consisting of 4 elements) cleaning / replacement.(Unit of MeasurementEa = Perunit)
1465Air Dryer Cartridge Filter cleaning.
1466Air Dryer Cartridge Filter (Consisting of 24 elements) cleaning.(Unit of MeasurementEa = Perunit)
1467Coalescer Filter Replacement(Upto 14 inches size).
1468Coalescer Filter Replacement(Upto 14 inches size).(Unit of MeasurementEa = Perunit)
1469NOZZLES REPLACEMENT:Job involves removal of old / worn out nozzles as marked by Inspection, transportation of the required quantity of pipes, fittings, plates from owners storage point, cutting, grinding, edge preparation of pipes, etc to match with the mating edges, erection of nozzles, reinforcement pad in position, welding (Root - E-6010 Electrode & Filling E-6013/E-7018 Electrodes), radiography, Stress relieving, DPT, pad pneumatic testing, nozzle testing etc., as per codes / specifications / Inspection procedures.,,,,,,,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.tions (Unit of measurment : ID = Inch Dia of nozzle) ,,,,,, Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., prior to testing.
1470Nozzle replacement including Nozzle testing - without reinforcement pad - Pipe thickness upto 8.8 mm thick.
1471Nozzle replacement without Nozzle testing - without reinforcement pad - Pipe thickness upto 8.8 mm thick.
1472Nozzle replacement including Nozzle testing - without reinforcement pad - Pipe thickness above 8.8 mm & upto 12.7 mm thick.
1473Nozzle replacement without Nozzle testing - without reinforcement pad - Pipe thickness above 8.8 mm & upto 12.7 mm thick.
1474Nozzle replacement with reinforcement pad including Nozzle & reinforcementtesting - Pipe thickness upto 8.8 mm thick.
1475Nozzle replacement with reinforcement pad including reinforcementtesting and without Nozzle testing- Pipe thickness upto 8.8 mm thick.
1476Nozzle replacement with reinforcement pad including Nozzle & reinforcementtesting - Pipe thickness above 8.8 mm & upto 12.7 mm thick.
1477Nozzle replacement with reinforcement pad including reinforcementtesting and without Nozzle testing- Pipe thickness above 8.8 mm & upto 12.7 mm thick.
1478DISMANTLING AND ERECTION OF COLUMNS/ VESSELS:The job involves removal of connected piping as necessary and removal of old vessel including cutting of corroded bolts ( cold / hot cutting if required).,, ,,,,,, The job also involves transportation of new vessel from owner"s storage point to work site , erection of new vessel in position and reconnect the removed pipe lines. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the old vessel / generated scrap material to the designated place as per EIC instructions. (Unit of measurment : TO = Metric Tonne)
1479Dismantling of Columns / Vessels:
1480Erection of Columns / Vessels:
1481Shifting of Vessel& Tankswithin CPCL campus using CPCL Crane and Tractor & Trailer:The contractors" scope includes mobilising tools,tackles,lifting arrangements like chain pulley blocks,slings, belts etc and adequate labour for shifting Vessels and Tanks as and when required to desired locations within CPCL -Manali campus. also, the contractor shallassist in loadingin Trailer, transporting and unloading safely at desired locations. CPCL shall provide Crane and Tractor & Trailer free of cost. (Unit of measurment : EA = Each)
1482Shifting of Vessel & Tanks upto 10MT weight within CPCL campus.
1483Shifting of Chemical passivation tanks (above 10 cubic metre capacity ) withinCPCL campus.
1484Shifting of Chemical passivation tank (upto 10 cubic metre capacity)withinCPCL campus.
1485NEW NOZZLES PROVISION IN COLUMNS / VESSELS/DRUMS/TANKS:
1486The Job involves providing new nozzles in Columns / Vessels / Drums / Tanks as per the recommendation by PE / TS-Inspection / Engineering modification drawing. The job includestransportation of the required quantity of pipes, fittings, plates from owners storage point, puncturing the required size of nozzle as marked by Inspection, cutting, grinding and edge preparation. After edge preparation, any Inspection requirement like DP test, etc as per Inspection to be offered, Fitup of pipes / fittings,etc to match with the mating edges, erection of nozzles, reinforcement pad welding in position, welding (Root - Using Electrode / Filler Wire & Filling Using Electrode / Filler Wire as per Inspection recommendation), radiography, Stress relieving, DPT, pad pneumatic testing, nozzle testing etc., as per codes / specifications / Inspection procedures.Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., prior to testing.(Unit of Measurement ID = Inch dia of Nozzle)
1487Provision of Nozzle including Nozzle testing - without reinforcement pad - Pipe thickness upto 8.8 mm thick
1488Provision of Nozzle without Nozzle testing - without reinforcement pad - Pipe thickness upto 8.8 mm thick
1489Provision of Nozzle including Nozzle testing - without reinforcement pad - Pipe thickness above 8.8 mm & upto 12.7 mm thick
1490Provision of Nozzle without Nozzle testing - without reinforcement pad - Pipe thickness above 8.8 mm & upto 12.7 mm thick
1491Provision of Nozzle with reinforcement pad including Nozzle & reinforcementtesting - Pipe thickness upto 8.8 mm thick
1492Provision of Nozzle with reinforcement pad including reinforcementtesting and without Nozzle testing- Pipe thickness upto 8.8 mm thick
1493Provision of Nozzle with reinforcement pad including Nozzle & reinforcementtesting - Pipe thickness above 8.8 mm & upto 12.7 mm thick
1494Provision of Nozzle with reinforcement pad including reinforcementtesting and without Nozzle testing- Pipe thickness above 8.8 mm & upto 12.7 mm thick
1495ZONE-2 :Furnace / Heater Maintenance Jobs.
1496OPENING & BOXING OF MANWAYS / COVERS / PANELS / HEADER PLUGS / ELBOW SWINGING:The job involves opening of furnace manways, covection panels, header box covers, header plugs, etc., by de-bolting (cold / gas cutting if required), cleaning, and finally boxing up with proper gasket, packing, servicing of bolts & nuts, replacing defective bolts / nuts to ensure zero leak of joints including hot bolting. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions.
1497Opening and boxing up.
1498Opening and boxing up of Manways.
1499Opening and boxing up of Convection panels.
1500Opening and boxing up of Header box covers.
1501Swinging and re-swinging back of coil elbows.
1502Swinging and re-swinging back of coil elbows - Tube size upto 6 inch dia.
1503Swinging and re-swinging back of coil elbows - Tube size above 6 inch dia.
1504SKIN POINT THERMOCOUPLE :
1505Replacement / providing Skin point:The job involves replacement / providing new skin point thermocouples including pad fabrication, surface preparation fit up, welding & DP testing.,,,,,,,, The job also includes supplying of all types of tools & tackles,machineries, all consumables and labour to complete the job in all respects, transportation of material from owner"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions. (Unit of measurment : M = running metre)
1506Providing new skin point thermocouples including pad fabrication, surface preparation, fit up, welding.
1507Checking of Existing Skin point thermocouples:The job involves condition checking the existing skin point thermocouples using heating torch and offering to Maintenance Instruments as per the instructions of EIC.,,,,,,,, The job also includes supplying of all types of tools & tackles,machineries, all consumables and labour to complete the job in all respects, as per EIC instructions.
1508Condition checking the existing skin point thermocouples using heating torch for the inspection of Maintenance - Instruments.
1509TUBE CLEANING:The job involves cleaning of radiant tubes including returnbends using wire brush, emery, scrappers, chisels, etc., and spot cleaning (by emery / buffing, if required) at locations as per Inspection for ultrasonic thickness gauging.For convection plain / studded tubes, water washing / air jetting, as required shall be carried out in addition to the above cleaning (Ensure the refractory surfaces are adequately covered with tarpaulin sheets while carrying out the exercise). (Unit of measurment :M = running metre)
1510Radiant tubes cleaning:
1511Radiant tubes cleaning - Tube size upto 4 inch.
1512Radiant tubes cleaning - Tube size above 4 inch.
1513Convection tubes cleaning:
1514Convection tubes cleaning - Plain tubes (All sizes).
1515Convection tubes cleaning - Studded tubes (All sizes).
1516TUBE HANGERS / TUBE SUPPORTS / TUBE GUIDES:
1517Replacement of Tube hangers and Tube supports:Job involves debolting / cutting and removal of existing wall / roof tube hangers / locking bars and fix back the repaired / new hangers in position as per the TS-Inspection / EIC.Minor repair of parts / alignment and replacement of locking pin and removal of refractory to facilitate removal / replacement of tube guide / locking bar shall be treated as part of the job. Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment : EA = Each tube tube hanger/tube support)
1518Tube hanger / Tube support - Replacement.
1519Tube guide / tube pad welding (up to 12 mm thk.) :Job involves removal of old bottom return bend tube guides / pads, if required, as marked by Inspection, transportation of all materials from owners storage point, cutting, grinding, edge preparation of tube guides / fittings like half coupling, etc., to match with the mating edges, erection of tube guides in position, welding, DPT, etc., as per codes / specifications / Inspection procedures. ,,,,,,,, Job involves grinding the cracks as marked by Inspection, welding, DPT, etc., as per codes / specifications / Inspection procedures. ,,,,,,,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.
1520Radiant tube bottom return bend guide (Spigot) welding (Using SS-308 / 309 / 316 / 316L / 309 Mo / 347 Electrodes)
1521Radiant tube bottom return bend guide (Spigot) weld cracks - grinding and reweld (Using SS-308 / 309 / 316 / 316L / 309 Mo / 347 Electrodes)
1522REPLACEMENT OF FURNACE TUBES / RETURN BENDS:Job involves removal of old tubes / returnbends / elbows as marked by Inspection, transportation of the required quantity of tubes / return bends / elbows from owners storage point, cutting, grinding, edge preparation of tubes / fittings to match with the mating edges, erection of tubes / fittings in position, preheating (using coil), welding, radiography, Stress relieving, DPT, etc., as per codes / specifications / Inspection procedures.(For cutting of SS tubes, if necessary, plasma cutting machine shall be arranged by the contractor as per the instructions of the EIC).Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.Job also includes cleaning of all foreign materials like weld spatters, clamps, fixtures, etc., on the tubes / fittings prior to furnace hydrotesting.,,For Carbon steel tubes / return bends / elbows welding, the rates shall be exclusive of radiography & stress relieving of weld joints.For alloy steel tubes / return bends / elbows welding, the rates shall be inclusive of100% Stress relieving of weld joints and exclusive of radiography (BSR & ASR).For stainless steel tubes / return bends / elbows welding, the rates shall be exclusive of radiography of weld joints. (Unit of measurment : ID = Inch Dia)
1523Replacement of Furnace tubes / return bends - Stainless steel.
1524Stainless steel - Tubes / return bends/ elbows ( welding using E / ER- 308, 308H, 308L, 347).
1525Stainless steel - Tubes / return bends / elbows (welding using E / ER - 309, 316, 316 L).
1526Replacement of Furnace tubes / return bends - Alloy steel.
1527Alloy steel (Upto P5 grades) - Tubes / Return bends / Elbows.
1528Alloy steel ( P9 grades) - Tubes / Return bends / Elbows.
1529Replacement of Furnace tubes / return bends - Carbon steel.
1530Carbon steel - Tubes / Return bends /Elbows ( Root welding using ER-70S2 and filling E-7018).
1531SOOT BLOWERS:
1532SOOT BLOWERS - REMOVAL / FIXING:The job involves debolting of connected pipelines, dismantling / removal of soot blowers after electrical & instrument isolation, transporatation to maintenance shop for servicing & back to site after servicing, reinstall in position and box up all connected pipelines.,, ,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment : EA = Each soot blower)
1533Soot blowers - removal / refixing.
1534REFRACTORY ANCHORS & LUGS - WELDING:The job involves removal of damaged lugs / anchors by cutting / grinding wherever required and welding of new lugs / anchors as per specification. ,,,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.
1535Refractory anchors & lugs - Welding - Stainless steel: (Unit of measurment : EA = Each Anchor/Lug)
1536Insul Twist Anchors / Lugs / Anchors - Stainless steel:
1537Refractory anchors & lugs - Welding - Carbon steel:
1538Lugs / Anchors - Carbon steel:
1539HYDROTESTING:The job includes hydrotesting of HeaterTubes (Radiant / Convection / Superheater Steam Coil) as per the specified test pressure. The job also includes fabrication of suitable manifolds, if required, filling connections etc., blowing with compressed air / nitrogen to displace and drain out all the entrapped water in the tubes after hydrotesting.(Mobile air compressor / Nitrogen cylinder required for the job shall be provided by CPCL). ,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects. (Unit of measurment : IM = Inch Metre)
1540Hydrotesting quantity - Upto 1000 inch mtr tube length of an equipment.
1541Hydrotesting quantity - Upto 1000 inch mtr tube length of an equipment - Test pressure upto 60 KSC.
1542Hydrotesting quantity - Upto 1000 inch mtr tube length of an equipment - Test pressure above 60 KSC & upto 120 KSC.
1543Hydrotesting quantity - Upto 1000 inch mtr tube length of an equipment - Test pressure above 120 KSC.
1544Hydrotesting quantity - Above 1000 inch mtr & upto 3000 inch Mtr. tube length of an equipment.
1545Hydrotesting quantity - Above 1000 inch mtr & upto 3000 inch Mtr. tube length of an equipment - Test pressure upto 60 KSC.
1546Hydrotesting quantity - Above 1000 inch mtr & upto 3000 inch Mtr. tube length of an equipment - Test pressure above 60 KSC & upto 120 KSC.
1547Hydrotesting quantity - Above 1000 inch mtr & upto 3000 inch Mtr.r tube length of an equipment - Test pressure above 120 KSC.
1548Hydrotesting quantity - Above 3000 inch Mtr. tube length of an equipment.
1549Hydrotesting quantity - Above 3000 inch Mtr. tube length of an equipment - Test pressure upto 60 KSC.
1550Hydrotesting quantity - Above 3000 inch Mtr. tube length of an equipment - Test pressure above 60 KSC & upto 120 KSC.
1551Hydrotesting quantity - Above 3000 inch Mtr. tube length of an equipment - Test pressure above 120 KSC.
1552SHELL CASING WELDING JOBS:
1553Casing plate replacement / Insert plate on Shell casing / duct - Carbon steel :Job involves cutting & removal of old casing plate / duct as marked by Inspection, cutting the new plate to the required size, edge preparation, bending it to the desired curvature, providing stiffeners / supports, fitting the insert plate in position, welding on all four sides, DP testing if required.,,,,,,,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment : M2 = square metre)
1554Casing plate replacement - Filletwelding - Carbon steel.
1555Insert plate welding - Butt Weld - Carbon steel.
1556Provision of Online box (Carbon steel) at leaky spots:The job involves cutting the new plate to the required size, edge preparation, bending it to the desired curvature, providing stiffeners / supports, fabricating to the required dimensions as per the instructions, covering the inner side of the box with ceramic fiber, fitting the box in position and welding on all four sides as per specification. ,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment :M=Per running Metre)
1557Provision of Online box (Carbon steel) at leaky spots:(6 mm thick):
1558SHELL CASING INTERIOR PAINTING:Job involves supply & brush application of Self Priming Epoxy paint to a DFT of 100 microns / coat, supply of Paint materials, tools & tackles, consumables and labour to complete the job in all respects.
1559Shell casing - Interior Painting to a DFT of 100 microns / coat.
1560Interior Painting to a DFT of 100 microns / coat.
1561AIR PRE-HEATER (TUBULAR APH) - TUBE REPLACEMENT:Job involves debolting / dropping the APH end covers, loosening of glands, grinding the tube seal welding & removal of the old tubes, fabrication of the the new tubes to the required size, if required, erection of the new tubes to the desired location, fit up, welding of the tubes to tubesheet on one side, DP testing, Pneumatic testing, fixing back the glands on other side and boxing up the end covers. ,,,,,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of materials from owner"s storage point / unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.
1562Dropping & refixing the end covers:
1563Dropping & refixing the end covers.
1564Tube replacement - Upto 2 inch dia.
1565Tube replacement - Carbon steel - Upto 2 inch dia.
1566Tube replacement - Alloy steel - Upto 2 inch dia.(WeldingE-309 / 309 Mo electrodes).
1567Pneumatic testing of tubes:
1568Pneumatic testing of tubes:
1569REMOVAL & REFIXING OF FURNACE FLUEGAS DUCT BELLOW (Non-Metallic)
1570Removal & Refixing of Furnace / Boiler Flue gas Duct Bellow (Non-Metallic)
1571Carbon Steel Piping Work - Above ground :The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE. (Unit of measurment : ID = Inch Dia)
1572SOCKET WELDING - ALL ELEVATIONS:
1573Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.
1574Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.
1575WELDING OF SLIP ON FLANGES
1576Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest
1577Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest
1578BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES:
1579Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1580Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1581Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1582Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1583BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.
1584Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1585Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1586Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1587Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1588BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:
1589Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1590Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1591Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1592Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).
1593BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
1594Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
1595Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
1596Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)
1597Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
1598BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
1599Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
1600Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
1601Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
1602Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).
1603BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
1604Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
1605Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
1606Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
1607Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
1608Carbon Steel Piping Work - Underground:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level,trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc.,valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE. (Unit of measurment :ID = Inch Dia)
1609SOCKET WELDING :
1610Carbon Steel - Underground Piping - Socket / fillet welding Joint - With two times Hydro / pneumatic testing.
1611Carbon Steel - Underground Piping - Socket / fillet welding Joint - with one hydro / pneumatic test.
1612Carbon Steel - Underground Piping - Socket / fillet welding Joint - Without testing.
1613BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:
1614Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With two times Hydro / pneumatic testing.
1615Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With one Hydro / pneumatic testing.
1616Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -Without Hydro / pneumatic testing.
1617BUTT WELDING - Above 8.8 mm and upto 12.7 mmPIPING THICKNESS:
1618Carbon Steel - Underground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm piping thickness -With two times Hydro / pneumatic testing.
1619Carbon Steel - Underground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mmpiping thickness -With one Hydro / pneumatic testing.
1620Carbon Steel - Underground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mmpiping thickness -Without Hydro / pneumatic testing.
1621SLEEVE PIPE - BUTT WELDING:
1622Carbon Steel - Sleeve pipe- Butt welding Joint - Upto 8.8 mm thickness - With hydrotest.
1623Carbon Steel - Sleeve pipe- Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest.
1624Carbon Steel - Sleeve pipe- Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest.
1625Carbon Steel - Sleeve pipe- Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest.
1626Alloy Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding,radiography , removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints,providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINES & CONSUMABLES. (Unit of measurment : ID = Inch Dia)
1627SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:
1628Alloy Steel - Above ground Piping - Socket / fillet welding Joint usingalloy welding filler wire / electrode upto P5 grades - With hydrotest.
1629Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 grades - Without hydrotest.
1630Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest.
1631Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest.
1632BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL.
1633Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - with hydrotest.
1634Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - without hydrotest.
1635Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1636Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
1637Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - with hydrotest.
1638Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - without hydrotest.
1639Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1640Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
1641BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL:
1642Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - with hydrotest.
1643Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - without hydrotest.
1644Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1645Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
1646Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - with hydrotest.
1647Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - without hydrotest.
1648Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1649Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
1650BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL.
1651Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - with hydrotest.
1652Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - Upto 8.8 mm piping thickness - without hydrotest.
1653Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1654Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P5 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
1655Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - with hydrotest.
1656Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - Upto 8.8 mm piping thickness - without hydrotest.
1657Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1658Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode for P9 grade - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest.
1659Stainless Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE. (Unit of measurment : ID = Inch Dia)
1660SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.
1661Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - With hydrotest.
1662Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - Without hydrotest.
1663Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - With hydrotest.
1664Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.
1665BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:
1666Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
1667Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
1668Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1669Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
1670Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
1671Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
1672Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1673Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
1674BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.
1675Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
1676Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
1677Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1678Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
1679Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
1680Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
1681Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1682Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
1683BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- STAINLESS STEEL:
1684Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
1685Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
1686Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1687Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
1688Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
1689Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
1690Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1691Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
1692Carbon steel Piping Specials like Mitre cut bend, reducers:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication & welding of carbon steel piping specials (of any thickness) like 4 element - 3 weld type 90° mitre cut bend,3 element - 2 weld type 45° mitre cut bend / reducers, etc., at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles at all grades & elevations including under road culverts of different schedules, pressure ratings and for various temperature applications.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of radiography, stress relieving,welding of vents & drainsand erection & removal of scaffolding.The rates for the following items shall be inclusive of fabrication, welding,offering stagewise inspection.
1693Mitre Bends - Butt weld Joint - Carbon steel:
1694Mitre Bends - Butt weld Joint - Upto 8.8 mm thickness.
1695Mitre Bends - Butt weld Joint - Above 8.8 mm and upto 12.7 mm thickness.
1696Reducers - Butt weld Joint - Carbon steel:
1697Reducers - Butt weld Joint - Upto 8.8 mm thickness.
1698Reducers - Butt weld Joint - Above 8.8 mm and upto 12.7 mm thickness.
1699Dismantling & Removal of Piping:The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by coldcutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipesand transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurment : IM = Inch Metre)
1700Dismantling & removal of Piping - Carbon steel / Alloy steel:
1701Dismantling & removal of Piping - Carbon steel / Alloy steel.
1702Dismantling & removal of Piping - Stainless steel.
1703Dismantling & removal of Piping - Stainless steel.
1704Dismantling & Removal of Structurals / Gratings:The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / coldcutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurment : TO = Metric Tonne)
1705Dismantling & Removal of Structurals / Gratings.
1706Fabrication & erection of structurals:The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.
1707Fabrication and erection of structurals:
1708Fabrication and erection of structurals upto 15 m elevation.(Unit of Measurement Ton = metric tonne)
1709Erection and welding of Platform / ladder gratings:The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (unit of measurment : TO = Metric Tonne)
1710Erection and welding of Gratings:
1711Erection and welding of Gratings upto 15 m elevation.
1712Erection and welding of Gratings above 15 m elevation.
1713Hot Bending of Pipelines - Carbon Steel / Alloy Steel:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, fabrication, laying, bending to the suitable contour as per drawings / as per site requirements,erection of piping separately or as a tracing to the main pipeline or as a coil at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles at all grades & elevations including under road culverts. ,,,,,,,, The job also includes supplying of all types of tools & tackles,machineries, all consumables including gas and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment : EA = Each bend)
1714Hot bending of Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1715Hot bending of 1/2 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1716Hot bending of 3/4 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1717Hot bending of 1 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1718Hot bending of 1 1/2 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1719Hot bending of 2 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1720Hot bending of Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1721Hot bending of 1/2 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1722Hot bending of 3/4 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1723Hot bending of 1 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1724Hot bending of 1 1/2 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1725Hot bending of 2 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick.
1726Cold Bending of CS/AS Pipes:The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, fabrication, laying, bending to the suitable contour as per drawings / as per site requirements,erection of piping separately or as a tracing to the main pipeline or as a coil at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles at all grades & elevations including under road culverts.The job also includes supplying of all types of tools & tackles,machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurment :IM =Per inch Metre)
1727Cold bending of CS / AS piping to suitable curvature to suit site conditions of size upto upto 6" (Rates per inch meter).
1728PIPELINES HYDROTESTING:
1729The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
1730Upto 2" dia
17312.5" dia - 6" dia
17328" dia & 10" dia
173312" dia - 16"
1734Pipe lines Hydrotesting-beyond 10 Mtr. Length.The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
1735Upto 2" dia
17362.5" dia to 6" dia
17378" dia & 10" dia
173812" dia to 16" dia
1739Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:
1740Earth work excavation & back filling:The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment : M3 = Squre Metre)
1741Earth work excavation & back filling - Upto 2 metres depth.
1742Shoring and Strutting:The job involves provision and installation of "Shoring and strutting" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions.
1743Shoring and Strutting - upto 2 metre depth.
1744Road cutting:The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. (Unit of measurment :M3=per cublic metre)
1745Road cutting
1746Culvert slabs removal & refixing:The scope of work includes chipping of the Tar / cement concrete to facilitate removal of all slabs from the culvert. Payment will be made based on the number of slabs removed and refixed. Rate is inclusive of any chipping activity done between the slabs, removing and refixing of slabs. The chipping activity is expected to cover 40mm thick x 150mm width x length of the slab. Any chipping done beyond this stated volume will be paid as per SOLR for stone cutters deployed for the additionalwork. The requirement of additional stone cutters will be decided by EIC at the time of execution. (Unit of measurment : EA = Each Slab)
1747Chipping of Asphalt & PCC from Culvert slab joints and removing Culvert slabs and refixing using CPCL crane.
1748Contingency jobs Zone-2
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