Petroleum and Natural Gas Boards / Undertakings / PSU Closing in 0 days TDR #31689032

Fabrication Erection Testing And Commissioning Of Mild Steel Vertical Storage Tanks, Petroleum Product And Fire Hydrant Piping Centralized Foam Feeding System Ows And Allied Works For The Upcoming Petroleum Storage Depot At Atchutapuram Ap

Issued by Boards / Undertakings / PSU · atchutapuram, Andhra Pradesh
Tender Value
44.18 Crore
Estimated cost
Bid Submission
25 Apr 2022
0 days left
EMD
Ref. Documents
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
atchutapuram → Andhra Pradesh
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Fabrication Erection Testing And Commissioning Of Mild Steel Vertical Storage Tanks, Petroleum Product And Fire Hydrant Piping Centralized Foam Feeding System Ows And Allied Works For The Upcoming Petroleum Storage Depot At Atchutapuram Ap

Corrigendum

Sr No Corrigendum Date Corrigendum Type New Submission Date
1 18-Apr-2022 Corrigendum 1 Date 25-Apr-2022

BOQ

Name of Work:Fabrication, Erection, Testing and Commissioning of Mild Steel Vertical Storage Tanks, Petroleum Product & Fire Hydrant Piping and Allied Works For The Upcoming Petroleum Storage Depot At Atchutapuram, Andhra Pradesh
Sl. No. Item Description
1Part A (Risk and Cost items)
2Earthwork: Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains or land development including dressing of sides & ramming of bottoms, lift, including removal of the excavated soil, providing shoring, strutting, dewatering as required & disposalofsurplusexcavatedsoilas directed within or outside the site at an unobjectionable place.Note: a. Payment shall be restricted to PCC lines only for building works.b. Tenderers to note that initial & final level survey shall be undertaken jointly by the Contractor &/or representatives with IOC Site Engineer for calculation of earth volume using Simpson\"s Rule in case of land development/ cutting works.b. Tenderers to note that the scope of works inlcude provision of permanent & temporary bench marks (RCC pedestal of size 300 mm x 300 mm approx with necessary base plate) for land development/ cutting works as per the instructions of the Site Incharge.
3In any kind of Soil up to 1.5 m depth
4In any kind of Soil above 1.5 m depth & up to 3.0 m depth
5In any kind of Soil above 3 m depth & up to 4.5 m depth
6Excavating trenches of required width for pipes, cables, etc including excavation for sockets & dressing of sides, ramming of bottoms,depth upto 1.5m including getting out excavated soil & then returning the soil as required, in layers not exceeding 20 cm in depth including consolidating each deposited layer by ramming, watering, etc. and disposing surplus excavated soil as directed, within or outside site at unobjectionable place IN ALL KIND OF SOILSNote: Payment shall be restricted to PCC lines only.
7for Pipes, cables etc. Up to 300 mm dia in depths up to 1.5 m
8FILLING
9Filling available excavated earth (excluding rock) in Roads, Driveways,plinth, sides of foundations etc as per EIC in layers not exceeding 20 cm in depth, consolidation each deposited layer by ramming (mechanical means) with roller of 8T capacity and watering , within premises and including all leads, lifts. Note: Compaction under plinth should be done with plate or other vibrator as per direction of EIC.
10Supply & filling imported earth of approved quality, inplot, trenches, plinth, sides of foundations etc. in layers not exceeding 20 cm in depth each deposited layer by ramming and watering. Item includes compaction using Vibratory Roller of 8 to 10 ton capacity for earth work in under optimum moisture conditions to give at least 95% of the maximum dry density (Proctor Density).Note:a. Tenderer to note that initial & final level survey shall be undertaken jointly by the Contractor &/or representatives with IOC Site Engineer.b. Tenderers to note that the scope of works inlcude provision of permanent & temporary bench marks (RCC pedestal of size 300 mm x 300 mm approx with necessary base plate) as per the instructions of the Site Incharge.c. Tenderers to note that approval from IOC shall be obtained for the imported earth & quarry used for mass filling & necessary test reports from a Govt Engg Colleges/Universities have to be submiited for the parameters specified by IOC prior to undertaking filling in the site.d. Item rate is inclusive of applicable Royalty for the imported earth/ Specific approval to be obtained from concerned Statutory Authorities. Necessary Royalty receipts/ NOC to be submitted by the Contractor.f. Net quantity of compacted earth shall be paid & no compensation whatsoever on account of subsidence of soil etc shall be permitted.
11Supplying, filling, spreading & leveling stone boulders of size range 5 cm to 20 cm, in recharge pit, in the required thickness, for all leads & lifts, all complete as per direction of Engineer-in-charge.
12Supplyingand Local sand filling within the grading Zone IV or as approved by site incharge of fine aggregates specifiedinattached specifications, in plinth, under floors, pipeline corridors, landscaping, drain beds etc. in layers not exceeding 20cm in depth, each deposited layer to be compacted by ramming watering and dressing complete
13Supply & filling coarse sand of Zone III in SAND PAD foundation in layers not exceeding 200mm.Each deposited layer shall be compacted by mechanical vibration and watering to achieve minimum relative density 85 %. Last layer of sand pad to be prepared in desired slope.
14DPC
15Providing and laying damp-proof course 40mm thick with cement concrete1:2:4(1cement:2coarsesand:4gradedstone aggregate 12.5mm nominal size). Item includes mixing water proofing material in cement concrete work @ 1 kg per 50kg of cement. Applying a coat of residual petroleum bitumen of grade VG-10 of approved quality using 1.7kg per square metre on damp proof course aftercleaning the surface with brushes & finally with a piece of cloth lightly soaked in kerosene oil.
16SHUTTERING
17Centeringand shutteringincludingstrutting,proppingetc. and removal of form work for PCC/RCC in foundations, footings, bases of column (with Props or Tubular/ MS Structure or Metallic sheets or 12 mm thk waterproof ply as applicable, directions of the Site Engineer & per enclosed specifications)
18for PCC/RCC in foundations, footings ( R/ wall/ Culvert etc), bases of column etc
19Suspendedfloors,roofs,landings,balconies, access platform and Shelves (Cast in situ)
20Lintels,pedestal, beams plinth beams,girders bressumers and cantilevers for RCC
21Columns, Pillars, Piers, Abutments ( Retaining Wall/ Culvert Wall),Posts and Struts for RCC.
22Stairs, (excluding landings) except spiral-staircases for RCC
23PCC
24Plain & Reinforced Concrete Works (PCC/RCC): Providing and laying in position, machine batched, machine mixed design mix of specific grade of cement concrete for plain/ reinforced cement concrete work, using cement as per approved design mix, including pumping of concrete to site of laying (if required) but excluding the cost of centering, shuttering, finishing and reinforcement. Item includes Admixtures in recommended proportions as per IS 9103 to accelerate/retard setting of concrete,improve workability without impairing strength and durability as per direction of Site Engineer. (Minimum Cement content shall be as specified for individual grade of Concrete. Less cement used as per design mix (if any) will be recoverable separately. No extra payment against extra cement if used shall be payable.Note:a. Batch mixing plant of capacity to be approved by Site Engineer for the works shall be installed by the Contractor at site along with required NOCs from concerned Authorities. Alternately, Contractor shall also be permitted to use RMC (if available) at no extra cost to IOC & after obtaining prior approval from Engineer In-Charge.b. Contractor shall be permitted to convert design mix of concrete to be arrived at based on laboratory testing into suitable volumetric mix in to order to achieve required design strength.c. Mixing of concrete shall be with Weigh Batch mixing plant of adequate capacity to be approved by Site Engineer. Mechanical mixer can be used for placing concrete up to 5 CUM/ shift with specific approval of Site Engineer.d. Hacking of exposed surface of green concrete (wherever applicable) as Key to plaster shall be done at no extra cost to IOC. Item rate is inclusive of necessary surface finishes like broom/ rough finish as per the scope of works & directions of Site- Incharge.e. Curing of concrete inlcuding supplying & providing water & Compaction shall be part of the rates.f. Item to be operated for all types of floors, footings, beams, columns, copings, pipe/ drain culverts, Cable tunnel or other concrete structures as required at site at all levels. Payment shall be made as per drawing dimensions.g. Item rate is inclusive of Submitting Design Mix reports & test reports from Govt Engg Colleges/Universities as per the directions of the Site Engineer.
25e. Curing of concrete inlcuding supplying & providing water & Compaction shall be part of the rates.f. Item to be operated for all types of floors, footings, beams, columns, copings, pipe/ drain culverts, Cable tunnel or other concrete structures as required at site at all levels. Payment shall be made as per drawing dimensions.g. Item rate is inclusive of Submitting Design Mix reports & test reports from Govt Engg Colleges/Universities as per the directions of the Site Engineer.h. Portland Pozzolana Cement Shall be used.
261 CEMENT:3 COARSE SAND:6 AGG. 20MM grade plain cement concrete (Min cement content considered @ 240 kg/cum) - At all levels
271 CEMENT:1½ COARSE SAND:3 AGG. 20MM grade plain cement concrete (Min cement content considered @ 300 kg/cum) - At all levels
28RCC
29Providing and laying in position ready mixed concrete of M25 grade, manufactured in fully automatic batching plant andtransported to site of workin transit mixer for all leads having continuous agitated mixer, manufactured as per mix design of specified grade for reinforced cement concrete work including pumping of R.M.C. from transit mixer to site of laying , excluding thecostofcentering,shutteringfinishingandreinforcement including cost of admixtures in recommended proportions as per IS:9103toaccelerate/retardsettingofconcrete,improveworkability withoutimpairingstrengthanddurabilityasper direction of the Engineer - in - charge. (Note :- Cement content considered in this item is @ 330 kg/cum.Excess/less cement used as per design mix is payable/recoverable separately). a. Portland Pozzolana Cement Shall be used.
30i) M25 RMC for All works UP TO PLINTH LEVEL
31ii) M25 RMC for All works ABOVE PLINTH UPTO FLOOR 5 LEVEL
32M-30 design mix cement concrete(Min cement content considered @ 340 kg/cum) UP TO PLINTH LEVEL
33M-30 design mix cement concrete(Min cement content considered @ 340 kg/cum)ABOVE PLINTH UPTO FLOOR 5 LEVEL
34GROUTING
35Providing grouting underbase plates with cement mortar 1:1 (1 cement : 1 coarse sand) including anti shrinkage compound with necessary finishing etc all complete as per directions of engineer-in-charge.
36Providing grouting in pockets with cement concrete 1:1:2 (1 cement : 1 coarse sand : 2 coarse aggregate 10 mm nominal gauge) including approved anti shrinkage compound as per manufacturer’s specifications with necessary finishing etc all complete as per directions of engineer-in-charge.
37Providing & laying in position free flow non-shrink cementations grout with minimum 28 days compressive strength of 65 N/mm2, under Machine base plates, column base plates, anchor plates etc. including surface preparation, side shuttering as required, complete with all labour,materials, tools, tackles etc. as per manufacturer\"s specification & direction of Engineer-in-charge.
38WEEP HOLE
39Providing weep holes using PVC pipe of 75 mm dia (6 kg/sqcm) at regular intervals, inlcuding providing pebbles & sand packing/mesh for draining seepage water & as per directions at site.
40REINFORCEMENT STEEL
41Supply ofReinforcement (Corrosion Resistance Steel) for RCC including straightening, cutting, bending, placing in position & binding all complete at all levels using Thermo Mechanically Treated (TMT) Bars Fe 500D grade,Conforming to IS1786.Note: a. Rateincludes the cost of binding wire, laps, chairs & spacer barswhich shall not be measured for the purpose of payment.b. Reinforcement shall range from6 mm dia to 32 mm dia as per drawings.c. Rate also inlcudes providing necessary cover blocks in CM 1:2 as per required thickness & as per drawings.
42BRICK WORK
43Brick Work (Rate is inclusive of curing of masonry including supplying & providing water, scaffolding as required & associated labour). Approval of Brick Kiln source from Site Incharge
44Brick work with F.P.S. (non modular) fly ash bricks class designation 7.5 in Cement mortar 1:4 (1 cement : 4 coarse sand) in foundation & UP TO PLINTH
45Brick work with F.P.S. (non modular) fly ash bricks class designation 7.5in Cement mortar 1:4 (1 cement : 4 coarse sand) in superstructureABOVE PLINTH ANDUP TO FLOOR V LEVEL
46Half brick masonry (115 mm thick) withF.P.S. (non modular) fly ash bricks class designation 5.0in Cement mortar 1:4 ( 1 cement : 4 coarse sand) IN superstructureABOVEPLINTH & UP TO FLOOR V LEVEL inlcuding providing and placing in position 2 Nos. 6mm dia. M.S. bars, includingproviding 75mm thk. horizontal band in CC mix 1:2:4 atevery third course of half brick masonry.
47STONE PITCHING
48STONE PITCHING:stone pitching 225 mm thick including supply of stones and with raised & cut pointing with cement mortar 1:3 and preparing surface complete.
49PlasteringNote: a. Rate is inclusive of curing of plaster including supplying & providing water, scaffolding as required & associated labour.Providing and laying cement plaster on surfaces with Coarse/ Fine sand (as applicable) including cur
50Plastering & FinishingNote: a. Rate is inclusive of curing of plaster including supplying & providing water, scaffolding as required & associated labour.Providing and laying cement plaster on surfaces with Coarse/ Fine sand (as applicable) including curing, scaffolding etc.
51In 6 mm thick cement plaster of mix 1:3 (1 cement: 3 coarse sand) with providing Neat cement punning for drains & other places as per the instructions of Site Engineer
52In 12 mm thick Cement plaster of mix1:4 (1 cement: 4 coarse sand)
53In 6 mm thick plaster of mix 1:3 (1 cement: 3 fine sand)
54CHICKEN WIRE MESH
55Providing and fixing 150 mm wide 24 SWG Chicken Wire mesh between junctions of column/beam and walls, fixed with U nails 150 mm centre to centre before plastering the junction.
56Forming groove of uniform size from 12x12mm and upto 25x15mm in plastered surface as per approved pattern using wooden battens, nailed to the under layer including removal of wooden battens, repairs to the edges of plaster panel and finishing the groove complete as per specifications and direction of the Site In-Charge.
57PAINTINGNote: a. Rate is inclusive of curing of plaster including supplying & providing water, scaffolding as required & associated labour.Providing and laying cement plaster on surfaces with Coarse/ Fine sand (as applicable) including cur
58Painting & Finishing (including Scaffolding & Curing)Note: All rates are inclusive of executing in a required pattern to be approved by IOC & all colour shades to be used as part of the pattern.
59Providing and applying plaster of Paris putty of 2 mm average thickness over plastered surface to prepare the surface even and smooth complete
60Finishing walls with water proofing cement paint of required shade with Two or more coats applied @ 3.84 kg/10 sqm
61Finishing with Epoxy paint, 2 or more coats at all locations on steel work prepared & applied as per manufacturer\"s specifications including appropriate priming coat,preparation of surface, etc.
62FLOORING
63Flooring & FinishingNote:a. Payment shall be made on finished floor area/ dado/ skirting & finishing only. No extra payment shall be made towards additional thickness of bedding to match level of adjoining floors.b. Flooring shall be laid including patterns/ all colours to be provided during execution of works & as such cost quoted to include the same.c. Sample of Granite/Kota stones, Tiles, flooring sheets, wooden panel floors etc shall be approved by Site Engineer before ordering & delivering to site.d. Job includes supplying & providing water for curing as applicable.
64Providing 52 mm thick cement concrete flooring with concrete hardener topping under layer 40 mm thick cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) and top layer 12 mm thick cement hardener consisting of mix 1:2 (1 cement hardener mix :2gradedstoneaggregate6mmnominalsize)byvolume, hardening compound is mixed @ 2 litre per 50kg of cement or as per manufacturers specifications. This includes cost of cement slurry, 2mm thick PVC strip at desired spacing, cost of nosing in steps Complete.Note: Item rate includes supplying and providing skin reinforcement in weld mesh 3 mm dia, 50 mm x 50 mm square to be provided in 40 mm thick CC floor mentioned above.
65Providingandfixing18mmthickgangsawcutgranite (mirrorpolished premoulded and prepolished) machine cut for kitchen platforms, vanity counters,sills, jambs, urninal partition, counters,soffits, facias, dado, skirting, risers & similar locations of required size of shade, colour and texture laid over 20mm thick base cement mortar 1:4 (1 cement : 4 coarse sand) with joints treated with white cement mixed with matching pigment,epoxy touch ups, including rubbing,curing moulding & polishing to edge to give high gloss finish etc. complete at all levels.
66Extra for Edge Moulding for Granite Work
67Extra for providing opening of required size & shape for wash basins/kitchen sink in kitchen platform, vanity counters & similar location in marble/Granite/stone work including necessary holes for pillar in marble/Granite/stone work including necessary holes for pillar
68Extra for Opening for Wash Basin etc.
6940 mm thick Granolithic Flooring by adding admixture/hardener with non ironite componud.
70Providing & fixing Ist quality ceramic glazed wall tiles conforming to IS : 15622 (thickness as specified by the manufacturer ) of approved make in all colours,shades except burgundy,bottle green,black of any size as approved by Site Engineer in skirting,risers of steps and dados over 12 mm thick bed of cement Mortar 1:3 (1 cement : 3 coarse sand) and jointing with grey cement slurry @ 3.3kg per sqm including pointinginwhite cementmixed withpigment ofmatchingshade.
71Providing & laying rectified Glazed Ceramic floor tiles 300x300 mm or more (thickness to be specified by the manufacturer) of1stquality conforming to IS : 15622 of approved make in colours White, Ivory, Grey, Fume Red Brown, laid on 20mm thick cement mortar 1:4 (1Cement : 4 Coarse sand) including grouting the joints with white cement and matching pigments etc., complete.
72Providing and fixing with 10 mm thick acid and/or alkali resistant tiles of approved make and colour using acid and/or alkali resisting mortar bedding, and joints filled with acid and/or alkali resisting cement as per IS : 4457, complete as per the direction of Site Engineer.Flooring Tiles with size up to 60 x 60 CM in 10 mm thick cement mortar 1:4
73Providing and fixing with 10 mm thick acid and/or alkali resistant tiles of approved make and colour using acid and/or alkali resisting mortar bedding, and joints filled with acid and/or alkali resisting cement as per IS : 4457, complete as per the direction of Site Engineer.In dado/skirting on 12 mm thick mortar 1:4 (1 acid proof cement : 4 coarse sand)
74DRY STONEHARD RUBBLE SOLING
75Providing and laying 150 mm thk (after consolidation) dry stonehard rubble soling under floor, ramps, walls, foundation, trenches, etc. & for similar situations at plinth level/ below plinth level including laying in regular lines , levels, interstices, filled with smaller stones /chips of appropriate size and sand consolidated with copious watering as specified & finished to the required level etc as instructed by site engineer.
76LDPE SHEET
77Making leak detection membrane by providing Black Low Density Polyethylene (LDPE) film, 4000 gauge (=1mm thickness) as per IS 2508-1984. Joints in the film shall be heat-sealed insitu during laying of the film, using a 3-sealer thermostatically controlled electric iron and checked carefully.The film may be laid at a slope (towards the periphery of the sand pad foundation) of atleast 1 in 200, to effectively drain leaked product, if any, away from the sand pad.The film shall be anchored at the periphery of the sand pad, as shown in attached drawing.
78RCC DRAIN COVER
79Providing and fixing factory made precast RCC perforated drain covers, having concrete of strength not less than M-25,of size1000x450x50mm, reinforced with 8mm dia four nos longitudinal & 9nos cross sectionalT.M.T.hoop bars,including providing 50mm dia perforations @100 to125 mm c/c, including providing edge binding with M.S. flats of size 50mmx 1.6 mm complete, all as per direction of Engineer-in-charge.
80Providing and placing in position 100 mm thick factory made machine batched & machine mixed Precast RCC Rectangular Covers on drains of footpath of various sizes, of M-25 grade cement concrete for RCC work, including cost of centering, shuttering, reinforcement of 8 mm dia TMT bars of Fe 500 grade @ maximum 100mm c/c onboth ways , neat cement punning on finished surface, properly encased on all edges with 1.6 mm thick , 100 mm wide MS sheet duly painted over priming coat , reinforcement to be welded at edges with MS sheet and providing 2 Nos. 12 mm dia bar for hooks etc i/ccost of cartage, all leads & lift, handling at site etc. all complete as per direction of Engineer-in-Charge.
81STRUCTURAL STEEL
82\"Supplying and fixing, shop fabricated MS steel electroforged weldedgratings(hot dip galvanised as per IS : 2629 and tested as per IS :2633 and IS :6745) of approved make with quantity of zinc coating not beless than 9 N/m2 of surface area (0.12 mm uniform thickness) overdrains, stair treads etc. whereverrequired with maximum size of void/mesh in the grating limited to 33mm x 50mm includingwelding/fixing/clamping to base frame etc. complete in all respectsinclusive of cost of all labour, materials, tools, tackles etc. as perdrawings, specifications and direction of Site Engineer.\"
836 mm thick chequered plate on cable trench & platform, inside swtich room, DG room, earthing pit including cutting, painting, lifting hooks, etc including applying priming coat of approved steel primer and painting as specified below:-- Blast cleaning to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns- intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns- finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns each Total Min DFT microns 215 microns
84Providing and fixing mild steel round holding down bolts with nuts and washer plates complete.
85Supplying and fixing MS foundation bolts with necessary GI nuts and washers of specified sizes,all conforming to relevant Indian Standards and as approved by Engineer-in-charge :
86i) 12mm dia x 300mm long with 75 mm dia x 3 mm thick plate
87ii) 16mm dia x 400mm long with 75 mm dia x 5 mm thick plate
88iii) 20mm dia x 600mm long with 100 mm dia x 6 mm thick plate
89iv) 20mm dia x 900mm long with 100 mm dia x 6 mm thick plate
90v) 25mm dia x 1000mm long with 100 mm dia x 8 mm thick plate
91vi) 32mm dia x 1125mm long with 100 mm dia x 8 mm thick plate
92HAND RAIL
93Providing & fixing Stainless steel pipe and fitting of grade AISI 304 as per JIS standard 3448 complete with press type fitting (all fittings included) including fixing of the pipe with clamps at 1.00m spacing including cutting and making good the walls including testing of joints complete as/direction of Engineer in charge. Exposed on walls or concealed in walls /others
9434.00 mm OD SS pipe
9548.60mm OD SS pipe
96MS GRIL
97Providing & fixing MS grills of required pattern in frames of windows etc. with M.S. flats, square or round barsincluding applying priming coat of approved steel primer and painting as specified below:-- Blast cleaning to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns- intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns- finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns each Total Min DFT microns 215 microns
98ROOFING
99Providing & fixingKlippon Galvalume steel profilesheets(size, shape and pitch of corrugation as approved by Site In-Charge) ofbare metal thickness 0.50mm as per ASTM A446 having yield stress of 275mpa, surface shall have hot dip metallic coating of Aluminium Zinc alloy comprising of 55% aluminium,43.5% zinc & 1.5% silicon, with 5-7 micron epoxy primer and polyester top coat of 15-18 micron on both sides,total coated thickness(TCT) of 0.58mm.Sheet shall have protective guard film of25 microns minimum to avoid scratches while transportation & should be supplied in single length up to 6m or as desired by Site In-Charge.Note: Rate inlcudes providing water tight sealing with Sillicone Sealant for all the joints wherever applicable.
100Plain Sheet for Ridges & Barge Boards (500 - 600mm)
101Plain Sheet for Gutter .(600 mm over all girth).
102UV stabilised 2 mm thick plain FRP sheet
103WATER PROFFING
104Providing & laying water proofing treatment in sunken portion of WCs, bathroom etc.,by applying cement slurry mixed with water proofing cement compound consisting of applying : a) First layer of slurry of cement @ 0.488 kg/sqm mixed with water proofing cement compound @ 0.253 kg/sqm. This layer will be allowed to air cure for 4 hours. b) Second layer of slurry of cement @ 0.242 kg/sqm mixed with water proofing cement compound @ 0.126 kg/sqm. This layer will be allowed to air cure for 4 hours followed with water curing for 48 hours. The rate includes preparation of surface, treatment & sealing ofall joints, corners, junctions of pipes and masonry with polymer mixed slurry.
105SANITARY/PLUMBING/DRAINAGE-BOREWELL WORKS
106Providing and placing on terrace (at all floor levels) polyethylene water storage tank, ISI : 12701 marked, with cover and suitable locking arrangement and making necessary holes for inlet, outlet and overflow pipes but without fittings and the base support for tank.
107Providing and fixing on wall face unplasticised Rigid PVC soil/ waste water pipes conforming to IS:13592 Type B including jointing with seal ring /clamp conforming to IS : 5382 leaving 10 mm gap for thermal expansion, Single socketed pipes inlcuding all bends & specials.
108110 mm diameter
109160 mm diameter
110Providing and fixing Chlorinated PolyvinylChloride (CPVC) pipes, having thermal stability for hot & cold water supply including all CPVC plain & brass threaded fittings including fixing the pipe with clamps at 1.00 m spacing. This includes jointing of pipes & fittings with one step CPVC solvent cement and testing of joints complete as per direction of Engineer in Charge.Internal work - Exposed on wall
11115 mm nominal outer dia .Pipes.
11220 mm nominal outer dia .Pipes.
11325 mm nominal outer dia .Pipes.
11432 mm nominal outer dia .Pipes.
11540 mm nominal outer dia .Pipes.
11650 mm nominal outer dia .Pipes.
117Providing and fixing Chlorinated PolyvinylChloride (CPVC) pipes, having thermal stability for hot & cold water supply including all CPVC plain & brass threaded fittings i/c fixing the pipe with clamps at 1.00 m spacing. This includes jointing of pipes & fittings with one step CPVC solvent cement and the cost of cutting chases and making good the same including testing of joints complete as per direction of Engineer in Charge.Concealed work including cutting chases and making good the walls etc.
11815 mm nominal outer dia .Pipes.
11920 mm nominal outer dia .Pipes.
12025 mm nominal outer dia .Pipes.
12132 mm nominal outer dia .Pipes.
122Providing and fixing gun metal gate valve with C.I. wheel of approved quality (screwed end) :
12325 mm nominal bore
12432 mm nominal bore.
12540 mm nominal bore
12650 mm nominal bore
127Constructing brick masonry chamber for underground C.I. inspection chamberandbendswith50classdesignationbricksincement mortar 1:4 (1 cement : 4 coarse sand) C.I. cover with frame (light duty) 600 x 850 mm internal dimensions, total weight of cover with frame to be not less than 38 kg (weight of cover 23 kg and weight of frame 15 kg) R.C.C. top slab with 1:2:4 mix (1 cement :2 coarse sand : 4 graded stone aggregate 20 mm nominal size) foundation concrete 1:5:10 (1 cement : 5 fine sand : 10 graded stone aggregate 40 mm nominal size), inside plastering 12 mm thick with cement mortar 1:3 (1 cement : 3 coarse sand) finished smooth with a floating coat of neat cement on walls and bed concrete etc. complete as per standard design :
128Providing and fixing brass stop cock of approved quality(15 MM )
129Providing and fixing brass bib cock of approved quality :(15 mm)
130Road Works
131Preparation and consolidation of sub grade with Vibratory road roller of 8 to 12 tonne capacity after excavating earth to an average of 22.5 cm. depth dressing to camber and consolidating with road roller including making good the undulations etc. and re-rolling the sub grade and disposal of surplus earth within premises.
132Providing & laying 100mm thick factory made Pre-cast cement concrete interlocking paver block of M 40 grade made by block making machine with strong vibratory compaction & of approved size and design/ shape /shade and as per IOCL\"s specifications. The paver block will have peripheral chamfer,with average crushing strength more than 40 N/Sq.mm as/ BS6717 Part -1(1986), maximum water absorption of 2% after 10 minutes and 5% after 24 hrs. as per BS 1881, maximum dimensional deviations of +/- 2mm on length & width and +/- 3mm on on thickness. The job includes supplying & laying a layer of 50mm thick clean course sand on thoroughly compacted sub-base below the paver blocks, cutting the paver blocks wherever required with hydraulic splitter, filling in the joints at the edges of paver blocks with sand,compacting with machine vibrator to required line and level, etc. complete.(Payment for provision of edge restraints shall be made separately);- Grey or Coloured 100mm thick paver blocks
133Providing & laying 80mm thick factory made Lacquered finish Grey/ Coloured Pre-cast cement concrete, interlocking paver block of M 40 grade made by block making machine with strong vibratory compaction & of approved size and design/ shape ,shade and manufacturers and as per IOCL\"s specifications. The paver blocks shall have peripheral chamfer, with average crushing strength than 40 N/Sq.mm as per IS15658 maximum water absorption of 2% after 10 minutes and 5% after 24 hrs. as per BS 1881, maximum dimensional deviations of +/- 2mm on length & width and +/- 3mm onthickness. The job includes supplying & laying a layer of 50mm thick clean course sand onthoroughly compacted sub-base below the paver blocks, cutting the paver blocks wherever required with hydraulic splitter, fillingin the joints at the edges of paver blocks with sand,compacting with machine vibrator to required line and level, etc. complete .(Payment for provision of edge restraints shall be made separately)
134Construction of granular sub-base(GSB) With material confirming to grade-I (size 75 mm to .075 mm) having CBR value -30, Thickness as desired ( in layers not exceeding 200 mm) by providing close graded material conforming to specifications, mixing in a mechanical mixer plant at Optimum Moisture Content, carriage of mixed material by tippersto work site, for all lead and lifts, spreading in uniform layers of specified thickness with motor grader on prepared surface and roller to achieve the desired density, complete as per specification compacting with vibratory power & direction of Engineer-in-charge.
135i) With material confirming to grade-I (size 75 mm to .075 mm)having CBR value -30, Thickness as desired
136Providing, laying, spreading and compacting graded stone aggregate (size range 53 mm to .075 mm) (in layers of not more than 150 mm ) wet mix macadam (WMM) specifications including premixing the material with water at OMC in mechanical mix plant, carriage of mixed material by tipper to site, for all leads and lifts, laying in uniform layers with mechanical paver finisher in sub-base/base course on well prepared surface and compacting with vibratory roller of 8 to 10 ton capacity to achieve the desired density, complete as per specifications of Engineer-in- charge.
137Providing and making expansion joint 25 mm wide including supplying & providing 25 mm thick bitumen impregnated fiber board (Shalitex of M/s.Shalimar or approved equivalent). The top 15mm of the joint shall be cleaned and filled with putty sealing compound (M/s.Fosroc - NITOFLOR FC 140 / Pidilite or equivalent) including cleaning, providing 32 mm dia Dowel bar with 40 mm Dia, 150 long G.I. pipe (Heavy Duty) with cap & filled with cotton waste etc complete as per drawings and as per directions of the site engineer. Note: a. The joint & the fiber board shall be for the entire depth of the concrete slab
138Providing and laying at or near ground level factory made kerb stone of M-25 grade cement in position to the required line, level and curvature jointed with cement mortar 1:3 (1 cement:3 coarse sand) including making joints with or without grooves (thickness of joints except at sharp curve shall not to more than 5mm) including making drainage opening wherever required complete etc. as per direction of Engineer-in-charge (length of finished kerb edging shall be measured for payment) (Precast C.C. kerb stone shall be approved by Engineer-in-charge.
139Separation Membrane of impermeable plastic sheeting 125 micron thick sqm 12.00
140Dismantling
141Demolishing C.C. /R.C.C.work by mechanical means and stockpiling at designated locations and disposal of dismantled materials up to a leadof 1000m,stackingserviceableandunserviceable material separately includingcutting reinforcement bars.
142SANITARY
143Service Water / Drain WorksProviding and fixing G.I. pipes complete with G.I. fittings including trenching and refilling etc. for Service Water & other external applications. Rate is inclusive making, providing all specials for jointing etc
144with B class 25 mm dia NB
145with B class 50 mm dia NB
146Providing and fixing gun metal gate valve with C.I. wheel of approved quality (screwed end):
147with 25 mm dia NB
148with 50 mm dia NB
149Providing and fixing gun metal non- return valve of approved quality (screwed end):
150with 25 mm dia NB horizontal
151with 50 mm dia NB horizontal
152Constructing masonry Chamber 30x30x50 cm, inside with 50 class designation brick work in cement mortar 1:4 (1 cement :4 coarse sand) for stop cock, with C. I. surface box 100 x 100 x75 mm (inside) with hinged cover fixed in cement concrete slab 1:2:4 mix (1 cement :2 coarse sand : 4 graded stone aggregate 20 mm nominal size ) necessary excavation foundation concrete 1:5:10 ( 1 cement :5 fine sand:10 graded stone aggregate 40mm nominal size ) and inside plastering with cement mortar 1:3 (1 cement :3 coarse sand) 12mm thick finished with a floating coat of neat cement complete as per standard design, with Common burnt clay bricks of class designation 50
153Providing and layingNP2/ NP3 class R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc.complete: Medium Duty, Laying Mechanically/manual
154150 mm dia pipe - NP2
155300 mm dia pipe - NP2
156450 mm dia pipe - NP2
157600 MM dia pipe - NP3
158Constructing brick masonry manhole in cement mortar 1:4 ( 1 cement : 4 coarse sand ) R.C.C. top slab with 1:2:4 mix (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size), foundation concrete 1:4:8 mix (1 cement : 4coarse sand : 8 gradedstone aggregate 40mmnominalsize) inside plastering 12mm thick with cement mortar 1:3 (1 cement : 3 coarse sand) finished with floating coat of neat cement and making channels in cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20mm nominal size) finished with a floating coat of neat cement complete as per standard design.
159Inside size 90 x 80 cm and 45 cm deep including C.I. cover with frame (Heavy duty) 455 x 610 mm internal dimensions total weight of cover and frame to be not less than 38 kg (weight of cover 23 kg and weight of frame 15 kg) : with Common burnt clay bricks of class designation 50
160Inside size 120x90 cm and 90 cm deep including C.I. cover with frame (heavy duty) 560 mm internal diameter, total weight of cover and frame to be not less than 208 kg (weight of cover 108 kg and weight of frame 100 kg) : With common burnt clay bricks of class designation 50
161Extra for depth for manholes Size 90x80 cm, With common burnt clay bricks of class designation 50
162Extra for depth for manholes Size 120x90 cm, With common burnt clay bricks of class designation 50
163Providing M.S. foot rests including fixing in manholes with 20x20x10 cm cement concrete blocks 1:3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 20 mm nominal size) as per standard design:With 20x20 mm square bar
164FABRICATION AND INSTALLATION OF ABOVEGROUND STORAGE TANK
165The bidder shall refer to the “Schedule of Rates\" and \"Technical Specifications\" before quoting their Rates.The bidder shall note that the supply of Manpower, arranging all necessary instruments, tools, tackles, and plants and uprooting & cleaning of vegetations, if any, required for proper execution of the work, shall be their responsibility.VENDOR shall visit site to apprise themselves about site conditions, availability of man power, materials, safety requirements, project planning including fabrication and erection planning etc. for carrying out the work. These aspects shall be duly taken care of by them while quoting their price.The bidder shall note that the supply /procurement of all the materials unless mentioned otherwise,required for the job, shall be their responsibility.Clearing the site of all weeds, shrubs, bushes, grass and growth of any other vegetation, and otherobstructions etc. complete and disposing off the materials to an unobjectionable location irrespective of any lead and lift including supplying and filling the pits/hollows formed by removing the weeds, shrubs, etc. with approved selected earth, if required and as directed by IOCL/PDIL. No extra payment shall be made towards site cleaning & clearing.Compliance to Work Permit System, Statutory Requirement & formalities outside the plant premises is in the scope of the contractor. Contractor will abide by all the rules, regulations, byelaws and statutes etc. imposed by the government/ statutory authorities and other local authorities from time to time & during the execution period of this job.All testing as decided by PDIL / IOCL as per the approved ITP or otherwise shall have to be carried out by the bidder without any extra cost.
166Fabricating, erecting, welding, testing & commissioning of Roof, bottom, shell, wind girdersetcincludingcutting, squaring, bevelling, rolling, etc., marking the plates for roof identification, lifting & placing the plates in position by any approved methods for the IFR & CR vertical tanksof following size by hydraulic jacking erection method, as per our specifications and drawings with supplied carbon steel plates by IOC free of cost at IOC designated stockyardsincludingtransportation , Loadingat stockyard and Unloading at siteand with all other items such as labour, materials, consumables, water, power, etc. supplied by the contractor.Rates quoted should include radiographic examination as per specification,hydrostatic testing for shell, vacuum box testing for bottom plates,Chalk Kerosene Test for shell to bottom joint (on completion, tank has to be tested as per standards) etc. complete.
167a) IFRVT - 30M Dia x 14M HT MS Tank
168b) IFRVT - 14M Dia x 12M HT ETH Tank
169c) IFRVT - 10M Dia x 8M HT TRANSX Tank
170d) CRVT - 20M Dia x 13.5M HT HSD Tank
171e) CRVT - 40M Dia x 15.2M HT HSD Tank
172f) CRVT - 10M Dia x 8M HT BIO Tank
173g) CRVT - 9M Dia x 12M HT SLUDGE Tank
174h) CRVT - 22M Dia x 14M Ht FWT Tank
175The rate should include:
176i) Steel plates for tank roof, bottom, annular plate, shell, wind girders, Bottom sump, RF pad for Shell Manholes included under this item will be provided free of cost by IOC.
177ii)Carrying out hydrostatic testing by filling the tank with water to maximum permissible height, including supply of water, emptying and clearing after testing. Hydro-test for IFRVTs has to carried out two times, once before erection of internal floating roofand the second after erection of internal floating roof and seals.
178(iii) Testing of bottom plate lap welds with vacuum box method. Dye penetration test for the welding joints where vaccum box testis not possible, Chalk kerosene test for the periphery of the shell to bottom annular plate joints as per standard specification.
179vii)Radiograph quality welding and carrying out spot radiography inspection of shell plates butt welds, manhole necks and other joints as per enclosed radiography procedure and specifications.
180Supplying, fabricating, erecting, assembling, fitting and weldingthestructuralsfor CR & IFR vertical tank offollowing sizesuch asrafters, curbangles, handrailing on tank shell ,roof & stairways, spiral straicase with landing platforms, shell extension, platforms at foam pourer nozzles for testing foam system with monkey ladder, suitable angle iron frame work for fixing the fixed water spray system and fixed foam system, platform to approachcombined gauge well, pipe supports on tank shell, shear plates, pad plates on shell for welding of spiral staircase and hand railing,anchor bolts, anchor chair plate and all other pad plates/ reinforcement plates not specifically mentioned in item no. 2 above, base plates to tank bottom, as per IOCL\"s specifications and standarddrawings .Bottom sump & reinforcement plates for shell manholes is also included under this item. Roof structures shall be designed by Contractor before arriving at the final quantity. Scope includes vetting of roof strucutural drawings by IIT Mumbaia) IFRVT - 30M Dia x 14M HT MS Tankb) IFRVT - 14M Dia x 12M HT ETH Tankc) IFRVT - 10M Dia x 8M HT TRANSX Tankd) CRVT - 20M Dia x 13.5M HT HSD Tanke) CRVT - 40M Dia x 15.2M HT HSD Tankf) CRVT - 10M Dia x 8M HT BIO Tank g) CRVT - 9M Dia x 12M HT SLUDGE Tankh) CRVT - 22M Dia x 14M Ht FWT Tank
181External Scaffolding.Providing and fixing double scaffolding system on the exterior side, up to required height using 40 mm/ 50 mm dia M.S. tubes 1.5 m centre to centre, horizontal & vertical tubes joining with M.S. tubes, M.S. tube challies, M.S. clamps and M.S. staircase system in the scaffolding for working platform etc. andmaintaining it in a serviceable condition for the required duration as approved and removing the same thereafter .The scaffolding system shall be stiffened with bracings, runners, connection with the tank etc wherever required for inspection of work at required locations with essential safety features for the workmen etc. complete as per directions, enclosed specifications and approval of Engineer in-charge. Scaffolding should be retained till the completion of painting/calibration.Note: Scaffolding shall be provided only in metallic tubular pipes. The scope of work involves submission of design, drawing & approval from IOCL before commencement of works.
182Note: Alternatively, motor operated sky climbers with all safety features may also be used by the successful bidder in order to expedite the job. Job included providing, installing, operating the required number of sky climbers along with necessary team to operate the same at not extra cost to IOCL. Payment shall be released as per below item rates of scaffolding for each tank. Sky climber or scaffolding may require to be installed/ operated number of times by the bidder, however IOCL will consider payment for only one use for the entire circumference of each tank.
183a) IFRVT - 30M Dia x 14M HT MS Tank
184b) IFRVT - 14M Dia x 12M HT ETH Tank
185c) IFRVT - 10M Dia x 8M HT TRANSX Tank
186d) CRVT - 20M Dia x 13.5M HT HSD Tank
187e) CRVT - 40M Dia x 15.2M HT HSD Tank
188f) CRVT - 10M Dia x 8M HT BIO Tank
189g) CRVT - 9M Dia x 12M HT SLUDGE Tank
190h) CRVT - 22M Dia x 14M Ht FWT Tank
191Internal Scaffolding.Providing and fixing double scaffolding system on the interior side, up to required height using 40 mm/ 50 mm dia M.S. tubes 1.5 m centre to centre, horizontal & vertical tubes joining with M.S. tubes, M.S. tube challies, M.S. clamps and M.S. staircase system in the scaffolding for working platform etc. andmaintaining it in a serviceable condition for the required duration as approved and removing the same thereafter .The scaffolding system shall be stiffened with bracings, runners, connection with the tank etc wherever required for inspection of work at required locations with essential safety features for the workmen etc. complete as per directions, enclosed specifications and approval of Engineer in-charge. Scaffolding should be retained till the completion of painting/calibration.Note: Scaffolding shall be provided only in metallic tubular pipes. The scope of work involves submission of design, drawing & approval from IOCL before commencement of works.
192a) IFRVT - 30M Dia x 14M HT MS Tank
193b) IFRVT - 14M Dia x 12M HT ETH Tank
194d) CRVT - 20M Dia x 13.5M HT HSD Tank
195e) CRVT - 40M Dia x 15.2M HT HSD Tank
196f) CRVT - 10M Dia x 8M HT BIO Tank
197g) CRVT - 9M Dia x 12M HT SLUDGE Tank
198h) CRVT - 22M Dia x 14M Ht FWT Tank
199Calibration.Conducting calibration of the tanks including supplying of necessary experienced labour for holding the strapping tape at suitable intervals around the tank during calibration, dismantling and removing the scaffolding materials from the site after calibration and making good the damages to the tank foundation etc., complete as directed by our site Engineer. The calibration has to be conducted through W & M authorities andcertified calibration charts in Triplicate to be submitted.
200a) IFRVT - 30M Dia x 14M HT MS Tank
201b) IFRVT - 14M Dia x 12M HT ETH Tank
202c) IFRVT - 10M Dia x 8M HT TRANSX Tank
203d) CRVT - 20M Dia x 13.5M HT HSD Tank
204e) CRVT - 40M Dia x 15.2M HT HSD Tank
205f) CRVT - 10M Dia x 8M HT BIO Tank
206g) CRVT - 9M Dia x 12M HT SLUDGE Tank
207h) CRVT - 22M Dia x 14M Ht FWT Tank
208Conducting bottom calibration by providing the required water, labour, water meter, water pump, etc.The work involves pouring into the tanks measured quantities of water in the bottom saucer portion upto the level of the datum plate to ascertain the exact volume of the conical portion of the tank and removing the water after calibration and cleaning the tank bottom thoroughly as per instruction at site. The calibration has to be conducted through W & M authorities andcertified calibration charts in Triplicate to be submitted.
209a) IFRVT - 30M Dia x 14M HT MS Tank
210b) IFRVT - 14M Dia x 12M HT ETH Tank
211c) IFRVT - 10M Dia x 8M HT TRANSX Tank
212d) CRVT - 20M Dia x 13.5M HT HSD Tank
213e) CRVT - 40M Dia x 15.2M HT HSD Tank
214f) CRVT - 10M Dia x 8M HT BIO Tank
215g) CRVT - 9M Dia x 12M HT SLUDGE Tank
216h) CRVT - 22M Dia x 14M Ht FWT Tank
217FABRICATION AND INSTALLATION OF UNDERGROUND STORAGE TANK
218Submission of detailedfabrication drawings for underground horizontal tanksand work completion schedule including Bar Charts etc. Item includes submission of as built drawings after completion of tank fabrication work as per enclosed specifications. The drawings should be made in reference to the attached directional drawings.
219a) 3 M Dia X 7.5M Length MS Tank
220b) 3 M Dia X 10.5M Length BIO Tank
221c) 2.11 M Dia X 6M Length HSD Tank
222d) 1.6 M Dia X 2.75M Length SLOP OIL Tank
223Fabricating, erecting, welding and testing of shell, end plates,supports,etcincludingcutting, squaring, bevelling, rolling, etc., marking the plates for identification, lifting & placing the plates in position by any approved methods for the underground horizontal tanksof following size as per our specifications and drawings with Carbon Steel plates and all other items such as labour, materials, consumables, water, power, etc. supplied by the contractor.Rates quoted should include hydrostatic testing for tank (on completion, tank has to be tested as per standards) etc. complete in all respects.Note: a. Item rate should include shifting of steel plates within the premises of the project area and conducting various tests on tanks during fabrication as per attached TESTING PROCEDURE. Item includes Hydro-testing & Floatation testing.b. Item includes Radiographic Inspection of welds as per attached RADIOGRAPHIC INSPECTION PROCEDURE.c.Item includes installing & lowering except Civil items shall be paid as per respective items.
224a) 3 M Dia X 7.5M Length MS Tank
225b) 3 M Dia X 7.5M Length HSD Tank
226c) 3 M Dia X 10.5M Length BIO Tank
227d) 3 M Dia X 10.5M Length ETH Tank
228e) 2.11 M Dia X 6M Length HSD Tank
229f) 1.6 M Dia X 2.75M Length SLOP OIL Tank
230Supplying, fabricating, erecting, assembling, fitting & welding all the structurals & appurtenances for underground tanks of following sizes such as stiffening rings, nozzles, manholes, vents nozzles with pipe & its supports, dip pipes, holding down arrangement, mounting stool with accessories for vertical pumps, temperature hatch, nozzle for radar gauge, earthing boss with GI flat connection from tank to the pits, earthing pits, etc as per drawings. The job includes installation of tanks. Civil items shall be paid as per respective items.Note: Steel plates for U/G tank shell and headsshall be provided free of cost by IOC.
231a) 3 M Dia X 7.5M Length MS Tank
232b) 3 M Dia X 7.5M Length HSD Tank
233c) 3 M Dia X 10.5M Length BIO Tank
234d) 3 M Dia X 10.5M Length ETH Tank
235e) 2.11 M Dia X 6M Length HSD Tank
236f) 1.6 M Dia X 2.75M Length SLOP OIL Tank
237COATING OF UNDERGROUND TANKS
238External surface of the tanks, turn buckle, buried portion of manholes, nozzles, etc. shall be thoroughly cleaned to remove loose rust, dirt to SSPC - SP2 standard. Coating scheme shall be: - Shot/Grit Blasting to SA 2.5.- 1 coat ofinorganic zinc ethyl silicate primer (P1) total DFT of 65-75 micrones- 2 coats of Amine adduct cured HB epoxy liner finish paint (F3)coating of 100-125 microns DFT.Total Min DFT - 265 micronsNote: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only.
239a) 3 M Dia X 7.5M Length MS Tank
240b) 3 M Dia X 7.5M Length HSD Tank
241c) 3 M Dia X 10.5M Length BIO Tank
242d) 3 M Dia X 10.5M Length ETH Tank
243e) 2.11 M Dia X 6M Length HSD Tank
244f) 1.6 M Dia X 2.75M Length SLOP OIL Tank
245Shot / Grit blasting and painting the INTERNAL surface of UG tanks to standard SA 2.5 (Swedish standard) including cleaning the surface thoroughly free from grease, dirt, rust, mill scales and removing all other sharp points, weld splatter, flux etc. and supplying and painting the internal surfaceof UG storage tanksincluding structurals& including all the appurtenances inside the tank such as tank nozzles with pipes etc., covering theentire inside of the tank and all surfaces and appurtenances, which are likely to be in contact with the stored liquid, labour, materials, etc., complete in all respects as per enclosed specification and instructions at site. Painting scheme shall be - Blast clean to Sa 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns.- intermediate coat- 1 coat ofepoxy zinc phosphate (P5) of DFT 35-40 microns.- finish coat-2 coats of amine adduct cured HB epoxy Liner (F3) DFT 100-125 micron each coat.Total Min DFT - 265 micronsNote: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only.
246a) 3 M Dia X 7.5M Length MS Tank
247b) 3 M Dia X 7.5M Length HSD Tank
248c) 3 M Dia X 10.5M Length BIO Tank
249d) 3 M Dia X 10.5M Length ETH Tank
250e) 2.11 M Dia X 6M Length HSD Tank
251f) 1.6 M Dia X 2.75M Length SLOP OIL Tank
252Calibration.Conducting calibration of the tanks including supplying of necessary experienced labour for holding the strapping tape at suitable intervals around the tank during calibration, dismantling and removing the scaffolding materials from the site after calibration and making good the damages to the tank foundation etc., complete as directed by our site Engineer. The calibration has to be conducted through W & M authorities andcertified calibration charts in Triplicate to be submitted.
253a) 3 M Dia X 7.5M Length MS Tank
254b) 3 M Dia X 7.5M Length HSD Tank
255c) 3 M Dia X 10.5M Length BIO Tank
256d) 3 M Dia X 10.5M Length ETH Tank
257e) 2.11 M Dia X 6M Length HSD Tank
258f) 1.6 M Dia X 2.75M Length SLOP OIL Tank
259FIRE PROTECTION & PRODUCT PIPING
260Supply of CS ERW Pipes to API 5L Gr.B PSL 1, Dim. ASME B 36.10 with bevel ends
261100 mm NB 4.78 mm wall thickness
26280 mm NB 4.78 mm wall thickness
263Supply of CS Seamless Pipes to ASTM A106 Gr.B, Dim. ASME B36.10
26450 mm NB (SCH XS) Bevel ends
26515 mm NB (SCH 160) Plain ends
266Supply of CS Black ERW Pipes to IS 1239 ( Part-1) Heavy Grade.
267100 mm NB
26880 mm NB
26965 mm NB
27050 mm NB
27140 mm NB
27225 mm NB
27320 mm NB
274CS Nipple,Material: API 5LGR.B Seamless,As per BS-3799, 100mm Long
27525 NB, SCH.80, PLN-THD
27620 NB, SCH.80, PLN-THD
27720 NB, SCH.80, PLN-PLN
278SS Nipple,Material: A312 TP 316 Seamless,As per BS-3799, 100mm Long
27920 NB, SCH.80S, PLN-PLN
280Supply of SS pipes of following sizes confirming to material ASTM A312 TP 304 Seamless with bevel end confirming to dimension ASME B36.19
281100 mm NB SCH 40S
28280 mm NB SCH 40S
28365 mm NB SCH 40S
28450 mm NB SCH 40S
28540 NB, SCH 40S, PE
28625 NB, SCH 40S, PE
28720 NB, SCH 40S, PE
28815 NB, SCH 40S, PE
289Supply of following UL/FM listed accessories for fixed water spray system, Fixed Foam pourer system on vertical tanks & Fire Hydrant piping of approved make.Note: a. All the accessories listed in Sl no 10 shall be as per design confirming to latest OISD 117/ OISD 244
290SS Medium Velocity Spray Nozzle with strainer, body/pin & deflector; 1/2\" NPT end connection (K value as per design)
291Y Type strainer - body/cover ASTM A216 Gr. WCB, 1/8\" perforated SS screen, screen opening 0.125\", class 150 Flanged end connection.
292150 mm dia (Flow Rate: 70-140 m3/hr)
293100 mm dia (Flow Rate: 72 m3/hr)
294100NB (Flow Rate: 100-200 m3/hr)
29580 mm dia (Flow Rate: 30-100 m3/hr)
29680 mm dia (Flow Rate: UPTO 20 m3/hr)
297Y Type strainer - body/cover ASTM A182Gr F 304, 1/8\" perforated SS screen, screen opening 0.125\", class 150 Flanged end connection.
298150 mm dia (Flow Rate: 70-120 m3/hr)
299Supply of CS Basket Type Strainer, 100 mesh filter; Body- ASTM A216 WCB, Screen-SS304,RF FLGD. ASME B16.5 Class 150
300350 NB (Flow rate: 700-800 m3/hr)
301300 mm NB- (Flow Rate 360 cu.m/hr)
302200 NB (Flow Rate: 300-400 m3/hr)
303200 NB (Flow Rate: 400-500 m3/hr)
304150 mm NB- (Flow Rate 54 cu.m/hr)
305150 mm NB- (Flow Rate 108 cu.m/hr)
306150 NB (Flow Rate: 150-300 m3/hr)
307150 NB (Flow Rate: 60-100 m3/hr)
308Supply of following Weld neck type- WNRF 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150
30915 mm NB for SCH 160 pipe
310Supply of following BLRF 125 AARH flanges as per ASTM A105 DIM. ASME B16.5 Class 150. For 700 mm NB ASME B16.47 to be followed.
311600 mm NB
312500 mm NB
313350 mm NB
314250 mm NB
315200 mm NB
316150 mm NB
317100 mm NB
31825 mm NB
31920 mm NB
320Supply of following CS Slip-on Raised Face (SORF) Flange, 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150. For 700 mm NB ASME B16.47 to be followed.
321600 mm NB
322500 mm NB
323300 mm NB
324250 mm NB
325200 mm NB
326150 mm NB
327100 mm NB
32880 mm NB
32965 mm NB
33050 mm NB
33140 mm NB
33220 mm NB
333Supply of following SS Slip-on Raised Face Flange, 125 AARH as per ASTM A182 Gr. F304 DIM. ASME B16.5 Class 150
334150 mm NB 150#
335100 mm NB 150#
33680 mm NB150#
33765 mm NB 150 #
33850 mm NB150#
33940 mm NB 150 #
34025 mm NB 150 #
34125 mm NB 300 #
34220 mm NB 150 #
34315 mm NB 300#
344Supply of following SS Slip-on Raised Face BLRF, 125 AARH as per ASTM A182 Gr. F304 DIM. ASME B16.5 Class 150
345100 mm NB
34665 mm NB
34750 mm NB
34820 mm NB
349CS PIPEFITTINGS: Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with beveled ends as per enclosed specifications for the following sizesNote: The fittings shall be as per ASTM A234 Grade WPB for Sizes 2\" to 6\" and above 6\", fittings shall be ASTM A234 Grade WPB-W and dimensions as per ASME B 16.9 & all fitting should be forged fitting
35090 Deg LR Elbow (1.5D)
35165 mm NB X SCH XS
352100mm NB X STD W/T
353200 mm NB X SCH 20
354250 mm NB X SCH 20
355300 mm NB X SCH 20
356400 mm NB X SCH 10
357600 mm NB X SCH 20
35845 DegLR Elbow (1.5D)
35950 mm NB X SCH XS
36065 mm NB X SCH XS
36180 mm NB X STD W/T
362100 mm NB X STD W/T
363150 mm NB X STD W/T
364200 mm NB X SCH 20
365250 mm NB X SCH 20
366300 mm NB X SCH 20
367350 mm NB X SCH 10
368400 mm NB X SCH 10
369400 mm NB X SCH 20
370450 mm NB X SCH 20
371600 mm NB X SCH 20
372Equal Tee
373600 mm NB X SCH 20
374400 mm NB X SCH 10
375250 mm NB X SCH 20
376200 mm NB X SCH 20
377150 mm NB X STD W/T
378100 mm NB X STD W/T
379Unequal Tee
380600 mm NB(Barrel) X 350 mm NB (Branch) SCH 20 X SCH 10
381500 mm NB(Barrel) X 400 mm NB (Branch) SCH 20 X SCH 10
382500 mm NB(Barrel) X 300 mm NB (Branch) SCH 20
383400 mm NB(Barrel) X 350 mm NB (Branch) SCH 10 X SCH 10
384400 mm NB(Barrel) X 300 mm NB (Branch)SCH 10 X SCH 20
385400 mm NB(Barrel) X 250 mm NB (Branch)SCH 10 X SCH 20
386400 mm NB(Barrel) X 200 mm NB (Branch)SCH 10 X SCH 20
387350 mm NB(Barrel) X 200 mm NB (Branch) SCH 10 X SCH 20
388350 mm NB(Barrel) X 150 mm NB (Branch) SCH 10 x SCH STD W/T
389300 mm NB(Barrel) X 250 mm NB (Branch) SCH 20
390300 mm NB(Barrel) X 200 mm NB (Branch) SCH 20
391300 mm NB(Barrel) X 150 mm NB (Branch) SCH 20 x SCH STD W/T
392250 mm NB(Barrel) X 200 mm NB (Branch) SCH 20
393250 mm NB(Barrel) X 100 mm NB (Branch) SCH 20 x SCH STD W/T
394200 mm NB(Barrel) X 100 mm NB (Branch) SCH 20 x SCH STD W/T
395150 mm NB(Barrel) X 100 mm NB (Branch) STD W/T
396150 mm NB(Barrel) X 65 mm NB (Branch) STD W/T x SCH XS
397100 mm NB(Barrel) X 40 mm NB (Branch) STD W/T
398Conc. Reducer
399100 mm NB X 80 mm NB STD W/T
400Ecc. Reducer
401450 mm NB X 300 mm NB SCH 20
402450 mm NB X 350 mm NB SCH 20 X SCH 10
403400 mm NB X 350 mm NB SCH 10 X SCH 10
404400 mm NB X 250 mm NB SCH 10 X SCH 20
405400 mm NB X 200 mm NB SCH 10 X SCH 20
406350 NB x 300 NB, SCH.10X SCH20
407350 NB x 250 NB, SCH.10X SCH20
408300 mm NB X 250 mm NB SCH 20
409300 NB x 200 NB, SCH. 20X SCH.20
410250 NB x 200 NB, SCH. 20X SCH.20
411200 mm NB X 150 mm NB STD W/T
412200 NB X 150 NB, SCH20X SCH. 40
413150 mm NB X 100 mm NB STD W/T
414100 mm NB X 80 mm NB STD W/T
415Supplying the following sizes of Elbows/ Tees/ Reducer, Forged steel ASTM A105 , Socket weld type and dimension conforming to ASME B 16.11.
41690 Deg Elbow
41740 mm NB X 3000# Class
41845 Deg Elbow
41920 mm NB X 6000# Class
42025 mm NB X 3000# Class
421Equal Tee
42220 mm NB X 6000 # Class
42315 mm NB X 6000# Class
424Reducing coupling
425Reducing Tee
42640 X 20 mm NB X 6000# Class
42725 X 15 mm NB X 6000# Class
428Full Coupling
429Half Coupling
43020 mm NB X 6000# Class
43125 mm NB X 3000# Class
43240 mm NB X 3000# Class
433Supplying the following sizes of fittings, Forged steel ASTM A105 , Screwed end type and dimension conforming to ASME B 16.11.
434Half Coupling
43515 mm NB X 6000# Class
436Cap
43720 mm NB X 3000# Class
438SS PIPEFITTINGS: Supplying the following sizes of Elbows/ Tees/ Reducer etc. with beveled ends as per enclosed specifications for the following sizesNote: The fittings shall be as per ASTM A403 Gr. WP304-S and dimensions as per ASME B 16.9, SCH-40 S & all fitting should be forged fitting.
43990 Deg Elbow - SS
440150 mm dia
441100 mm dia
44280 mm dia
44365 mm dia
44450 mm dia
44540 mm dia
44645 Deg Elbow - SS
447150 mm dia
448100 mm dia
44980 mm dia
45065 mm dia
45150 mm dia
45240 mm dia
453Unequal Tee - SS
454100 mm NB(Barrel) X 80 mm NB (Branch)
455100 mm NB(Barrel) X 50 mm NB (Branch)
45680 NB x 65 NB ,SCH80S x SCH40S
45780 NB x 50 NB ,SCH80S x SCH40S
45880 NB x 40 NB ,SCH80S x SCH40S
45980 NB x 25 NB ,SCH80S x SCH40S
46065 NB x 65 NB ,SCH40S x SCH40S
46165 NB x 50 NB ,SCH40S x SCH40S
46265 NB x 40 NB ,SCH40S x SCH40S
46350 NB x 50 NB ,SCH40S x SCH40S
46450 NB x 40 NB ,SCH40S x SCH40S
46540 NB x 40 NB ,SCH40S x SCH40S
46680 NB x 80 NB ,SCH40S x SCH40S
467100 NB x 100 NB ,SCH40SxSCH40S
468100 NB x 80 NB ,SCH40S x SCH40S
469Equal Tee - SS
470100 mm NB
47150 mm NB
472SS Concentric Reducer, The fittings shall be as per ASTM A403 Gr. WP304-S and dimensions as per ASME B 16.9, SCH-40 S & all fitting should be forged fitting.
473100 mm NB X 80 mm NB
47480 NB X 65 NB ,SCH 40S
47565 NB X 50 NB ,SCH 40S
47665 NB X 40 NB ,SCH 40S
477Ecc. Reducer
47880 mm NB X 50 mm NB
479150 mm NB X 100 mm NB STD W/T
48065 NB x 50 NB, SCH40S x SCH40S
48165 NB x 40 NB, SCH40S x SCH40S
48280 NB x 65 NB, SCH40S x SCH40S
483100 NB x 80 NB, SCH40S x SCH40S
484Supplying the following sizes of SS Elbows/ Tees/ Reducer, Forged steel ASTM A182 Gr. F304 , Socket weld type, 3000# and dimension conforming to ASME B 16.11.
485Half Coupling
48620 mm dia
487Unequal Tee
488Supplying & providing the following Forged Fabricated 4 Way Tee for Sprinkler Ring/ Riser connection made of CS
489200x200x150x150 mm welded with 2 nos 200 mm dia & 2 nos 150 mm dia SORF flanges (for sprinkler riser/ring connection).
490200x200x50x50 mm welded with 2 nos 200 mm dia & 2 nos 50 mm dia SORF flanges (for sprinkler riser/ring connection).
491150x150x100x100 mm welded with 2 nos 150 mm dia & 2 nos 100 mm dia SORF flanges (for sprinkler riser/ring connection).
492150x150x80x80 mm welded with 2 nos 150 mm dia & 2 nos 80 mm dia SORF flanges (for sprinkler riser/ring connection).
493150x150x50x50 mm welded with 2 nos 150 mm dia & 2 nos 50 mm dia SORF flanges (for sprinkler riser/ring connection).
494100x100x65x65 mm welded with 2 nos 100 mm dia & 2 nos 65 mm dia SORF flanges (for sprinkler riser/ring connection).
495100x100x50x50 mm welded with 2 nos 100 mm dia & 2 nos 50 mm dia SORF flanges (for sprinkler riser/ring connection).
49680x80x65x65 mm welded with 2 nos 80 mm dia & 2 nos 65 mm dia SORF flanges (for sprinkler riser/ring connection).
49780x80x50x50 mm welded with 2 nos 80 mm dia & 2 nos 50 mm dia SORF flanges (for sprinkler riser/ring connection).
498Supplying the following sizes of CS Gate Valves (# 800 & 150 ) as per Specification
49915mm dia 800# SOCKET WELDED
50020mm dia 800# SOCKET WELDED
50125 mm dia150# FLANGED
50240 mm dia150# FLANGED
50350 mm dia 150# FLANGED
50480 mm dia 150# FLANGED
505Supplying the following sizes of CS Check Valves (flanged) -150 class as per Specification
50625 mm NB
50750 mm NB
50880 mm NB
509100 mm dia
510150 mm dia
511200 mm dia
512300 mm dia
513Supplying the following sizes of SS Check Valves (flanged)-150 class as per Specification
514100NB, 150#,FLG
51580NB, 150#,FLG
51665NB, 150#,FLG
517Supplying the following sizes of CS Ball Valves (flanged)-150 class Fire Safe as per Specification
51815 mm NB
51920 mm NB Screwed Ball Valve (for PT)
52025 mm NB
52140 mm NB
52250 mm NB
52365 mm NB
52480 mm NB
525Supplying the following sizes of SS Ball Valves (flanged)-150 class Fire Safe as per Specification
526100 mm NB
52780 mm NB
52865NB, 150#,FLG
52950 mm NB
53040NB, 150#,FLG
53125NB, 150#,FLG
53215NB, 150#,FLG
533Supply of Auto Recirculation valves; Body- ASTM-A216 WCB, Trim- 13% Cr Steel, RF FLGD. ASME B16.5 Class 150
534Inlet 150 mm NB X Outlet 150 mm NB
535Inlet 200 mm NB X Outlet 200 mm NB
536Inlet 100mm NB X Outlet 100mm NB
537Supplying the following sizes of CS Air release Valves as per Specification
53825 mm NB
539Supply of Thermal relief valves as per specification
54025mm dia x 20mm dia TRV
54180mm dia x 50mm dia TRV
542Supply of Pressure relief valves as per specification
54325mm NB
544Supplying the following sizes of Flanged SS Orifice Plate (Material : SS304), 150#, RF/125AARH, ASME B16.5, AS PER BS-1042, as per Specification. (Size of Orifice shall be as per Design)
545200 mm NB
546150 mm NB
547100 mm NB
54880 mm NB
549Supply of Water Pumps
550Supply of Fire water Jockey pump set of horizontal centrifugal back pull out type 60 cu.m/hr Cap. X 110 MWC with motor, base plate, foundation bolt, nuts along with companion flange & all accessories, with MOC as per detailed specificationsNote: All necessary commissioning spares shall be included in supply at no extra cost.
551Supply of FIRE WATER FEED PUMP (100.0 cu.m/hr @ 30mlc) with motor, base plate, foundation bolt, nuts along with companion flange & all accessories, with MOC as peras per detailed specifications.Note: All necessary commissioning spares shall be included in supply at no extra cost.
552Supply of STATIC WATER TRANSFER PUMP for Calibration (75.0 cu.m/hr @ 30mlc) with motor with SS casing & impeller, base plate, foundation bolt, nuts along with companion flange & all accessories, with MOC as peras per detailed specifications.Note: All necessary commissioning spares shall be included in supply at no extra cost.
553Supply of RAW WATER FEED PUMPS(20.0 cu.m/hr @ 45mlc) with motor with SS casing & impeller, base plate, foundation bolt, nuts along with companion flange & all accessories, with MOC as peras per detailed specifications.
554Supply of TREATED WATER TRANSFER PUMPS (20.0 cu.m/hr @ 30mlc) with motor with SS casing & impeller, base plate, foundation bolt, nuts along with companion flange & all accessories, with MOC as peras per detailed specifications.
555Supply of 2\" Water Flow meter for gravity flow as per specifications
556Supplying 150 mm dial Pressure/ Composite gauges including supplying suitable sockets, 3 way gauge cock, screwed ball valve, dampener, necessary tubingetc complete in allrespects and as per directions at site.
557Supply of Stand post for Double Hydrent points as per enclosed technical specification
558Supplying EOT Crane as per Specification
559For Product Pump House :Cap : 3 T ; CT - 6M ; LT - 85 M
560For Fire water Pump House :Cap : 3 T ; CT - 8M ; LT - 57 M
561Installation of supplied UL/FM listed accessories for fixed water spray & foam pourer system on tanks & FH line including supplying & fixing 3 mm thk Non Asbestos gaskets, studs/nuts, painting as per specification etc of approved make as per specifications enclosed & site instructions.
562Steel body Foam maker with vapour seal chamber, End connections shall be # 150 flanged as per ANSI B 16.5
563100 NB x 200NB
564Steel body Foam Deflector with End connections shall be # 150 flanged as per ANSI B 16.5
565200 NB
566Medium velocity spray nozzle with strainer & with body/pin & deflector made of SS 316 with 1/2\" NPT end connection.
567Laying of Above GroundProductpipelines of steel including pipes supplied by IOCL on pedastals/sleepers/overhead pipe rack/structures etc upto 10 mtr ht. Pipes in the scope of IOC shall be supplied anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings and hydro testing the pipelines at 15 KSCfor a minimum period of 4 Hrs.Note: a. Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item. b. The job includesBlast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. c. Pipe length indicated against each size is actual as per drawing. Payment will be made for the actual quantity executed at site.d. The primer and paint shall be as per the list of paint manufacturers enclosed. The make and quality of paint shall be decided in consultation with IOC prior to use. e. Pipeline colour coding shall be carried out as per IOC specifications at no extra cost for product piping.f. Structural Pipe rack / pedestals not part of this item. The same to be constructed and paid as per the respective item of this SOR.
568450 mm NB 7.14 mm thickeness
569400 mm NB 7.14 mm thickeness
570350 mm NB 6.35 mm thickeness
571300 mm NB 6.35 mm thickeness
572200 mm NB 6.35 mm thickeness
573150 mm NB 6.35 mm thickeness
574100 mm NB 4.78/5.4 mm thickeness
57580 mm NB 4.78/4.8 mm thickeness
57650 mm NB (SCH XS)/ASTM A106 GR B
57740 mm NB (SCH XS)/ASTM A106 GR B
57825 mm NB (SCH XS)/ASTM A106 GR B
57920 mm NB (SCH 160)/ASTM A106 GR B
58015 mm NB(SCH 160)/ASTM A106 GR B
581Laying of Underground Product/OWS pipelines of steel through RCC Culvert/ Hume pipe at road crossing inlcuding providingBlast cleaning (using Slag/ Shots) including cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., & including providing & protecting with polyeurethane based coating or equivalent (as per specifications) to be laid at a depth as per site condition/ laying throughhume pipes/ culverts as detailed in the enclosed specifications.Note: 1) The rates quoted includes hydro testing the pipelines at 15 KSCfor a minimum period of 4 Hrs.2) Excavation if any shall be paid separately under respective item.3) Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item.
582450 mm NB 7.14 mm thickeness
583350 mm NB 6.35 mm thickeness
584250 mm NB 6.35 mm thickeness
585200 mm NB 6.35 mm thickeness
586150 mm NB 6.35 mm thickeness
58750 mm NB (SCH XS)/ASTM A106 GR B
588Laying of Above GroundService Water / Fire Water pipelines of steel including pipes supplied by IOCL on pedastals/sleepers/overhead pipe rack/structures etc. Pipes in the scope of IOC shall be supplied anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings and hydro testing the pipelines at 15 KSCfor a minimum period of 4 Hrs.Note: b. The job includesBlast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. c. Pipe length indicated against each size is actual as per drawing. Payment will be made for the actual quantity executed at sited. The primer and paint shall be as per the list of paint manufacturers enclosed. The make and quality of paint shall be decided in consultation with IOC prior to use. e. Pipeline colour coding shall be carried out as per IOC specifications at no extra cost for product piping.g) Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item. h) Structural Pipe rack / pedestals not part of this item. The same to be constructed and paid as per the respective item of this SOR.
589600 mm NB7.14 mm thickeness
590500 mm NB7.14 mm thickeness
591400 mm NB 6.3 mm thickeness
592350 mm NB 6.3 mm thickeness
593300 mm NB 6.3 mm thickeness
594250 mm NB 6.3 mm thickeness
595200 mm NB 6.3 mm thickeness
596150 mm NB 5.4 mm thickeness
597100 mm NB 5.4 mm thickeness
59880 mm NB 4.85 mm thickeness
59965 mm NB 4.5 mm thickeness
60050 mm NB 4.5 mm thickeness
60140 mm NB 4.5 mm thickeness
60225 mm NB 4.05 mm thickeness
60320 mm NB 3.25 mm thickeness
604Laying of Underground Service Water / Underground Fire Water pipelines of CS materials through RCC Culvert/ Hume pipe at road crossing etc. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc. inlcuding providingBlast cleaning (using Slag/ Shots) & protecting with polyeurethane based coating or equivalent to be laid at a depth as per site condition as detailed in the enclosed specifications.Note: 1) The rates quoted includes hydro testing the pipelines at 15 KSCfor a minimum period of 4 Hrs.2) Excavation if any shall be paid separately under respective item.3) Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item.
605400 mm NB (FH Line) 6.3 mm thickeness
606200 mm NB (FH Line) 6.3 mm thickeness
607100 mm NB (FW/SW Line) 5.4 mm thickeness
60850 mm NB (FW/SW Line) 4.5 mm thickeness
60925 mm NB (FW/SW Line) 4.05 mm thickeness
610Laying of above ground SS pipe lines of the following sizes on pedastals/sleepers/overhead pipe rack/structures etc upto 10 mtr ht. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc complete and hydrotesting the pipelines at 18 KSC for a minimum period of 4 Hrs.Note: a. The item includes painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site.b. Item includes providing repeated Purging operation to the line with required compressors, N2 or any other inert gas for fully draining the hydro-tested water from the pipeline.c) Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item.
611150 mm NB SCH 40S
612100 mm NB SCH 40S
61380 mm NBSCH 40S
61465 NB, SCH 40S
61550 NB, SCH 40S
61640 NB, SCH 40S
61725 NB, SCH 40S
61820 NB, SCH 40S
61915 NB, SCH 40S
620Laying of underground SS pipe lines of the following sizes as described below, through RCC Culvert/ Hume pipe at road crossing inlcuding providingBlast cleaning (using Slag/ Shots) including providing & protecting with polyeurethane based coating or equivalent to be laid at a depth as per site condition as detailed in the enclosed specifications. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc. and hydrotesting the pipelines at 18 KSC for a minimum period of 4 Hrs.Note: a. The item includes painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site.b. Item includes providing repeated Purging operation to the line with required compressors, N2 or any other inert gas for fully draining the hydro-tested water from the pipeline.c)Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item.
621100 mm NB SCH 40S
62280 mm NBSCH 40S
62350 mm NB SCH 40S
624Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding of Product/OWS pipelines including pipe fittings (3 runs minimum) of radiographic quality by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection.
625450 mm NB
626400 mm NB
627350 mm NB
628300 mm NB
629250 mm NB
630200 mm NB
631150 mm NB
632100 mm NB
63380 mm NB
63450 mm NB
63540 mm NB
63625 mm NB
63720 mm NB
63815 mm NB
639Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding of Service Water / Fire Hydrant pipelines including pipe fittings (3 runs minimum) of radiographic quality by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection.Note: 2 nos. of Socket Weld (SW) joint shall be considered as 1 no. of Butt Weld(BW) joint for payment purpose.
640600 mm NB
641500 mm NB
642400 mm NB
643350 mm NB
644300 mm NB
645250 mm NB
646200 mm NB
647150 mm NB
648100 mm NB
64980 mm NB
65065 mm NB
65150 mm NB
65240 mm NB
65325 mm NB
65420 mm NB
65515 mm NB
656Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding of SS 304 pipelines including pipe fittings (3 runs minimum) of radiographic quality by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection.
657150 mm NB
658100 mm NB
65980 mm NB
66065 NB, SCH 40S
66150 mm NB
66240 NB, SCH 40S
66325 NB, SCH 40S
66420 NB, SCH 40S
66515 NB, SCH 40S
666Radiography inspection on product pipe joints of all types and thickness of the following sizes including providing all necessary testing equipment required to perform the work as per detailed specification and instruction of IOC site engineer. The radiographs shall be submitted to the the engineer in charge at site/ third party inspecting agency.Note: 1) Re-taking of radiography due to defective welds/ defective films/ defective workmanship etc., will be to contractor\"s cost. 2) The successful tenderer shall set up necessary dark room at the site for interpretation of the radiographic films. 3) Qualified personnel for carrying out radiographic inspection as per applicable codes shall also be part of the rates quoted.
667600 mm NB
668500 mm NB
669450 mm NB
670400 mm NB
671350 mm NB
672300 mm NB
673250 mm NB
674200 mm NB
675150 mm NB
676100 mm NB
67780 mm NB
67865 mm NB
67950 mm NB
680Dye penetration examination for the welded pipesof product lines & Fire Hydrant/Spray/Foam pipelines including providing all equipment & materials necessary for the job & labour etc as directed by the site in charge.
681600 mm NB
682500 mm NB
683450 mm NB
684400 mm NB
685350 mm NB
686300 mm NB
687250 mm NB
688200 mm NB
689150 mm NB
690100 mm NB
69180 mm NB
69265 mm NB
69350 mm NB
694Welding of supplied WNRF flanges of the following sizes on the Product pipelines including setting, positioning, setting, welding with min. three runs outside and all leads & lifts etc., complete as per specifications and instructions at site.
695450 mm NB
696400 mm NB
697350 mm NB
698300 mm NB
699250 mm NB
700200 mm NB
701150 mm NB
702100 mm NB
70380 mm NB
70450 mm NB
70540 mm NB
70625 mm NB
70720 mm NB
70815 mm NB
709Welding of CS SORF flanges of the following sizes on the service water/Fire Hydrant pipelines including setting, positioning, setting, welding with min. three runs outside and one inside, all leads & lifts etc., complete as per specifications and instructions at site.
710600 mm NB
711500 mm NB
712400 mm NB
713350 mm NB
714300 mm NB
715250 mm NB
716200 mm NB
717150 mm NB
718100 mm NB
71980 mm NB
72065 mm NB
72150 mm NB
72240 mm NB
72325 mm NB
72420 mm NB
725Welding of SS SORF flanges of the following sizes on the pipelines including setting, positioning, setting, welding with min. three runs outside and one inside, all leads & lifts etc., complete as per specifications and instructions at site.
726150 mm NB
727100 mm NB
72880 mm NB
72950 mm NB
730Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk Spiral Wound & Graphite Filled Metallic gaskets, studs, nuts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Product pipe joints.Note:a. Item includes providing 8 SWG bare Cu wire for bonding between flanges for sizes up to & including 100 mm dia for Product pipelines
731450 mm NB
732400 mm NB
733350 mm NB
734300 mm NB
735250 mm NB
736200 mm NB
737150 mm NB
738100 mm NB
73980 mm NB
74050 mm NB
74140 mm NB
74225 mm NB
74320 mm NB
74415 mm NB
745Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk Non Asbestos gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
746600 mm NB
747500 mm NB
748400 mm NB
749350 mm NB
750250 mm NB
751200 mm NB
752150 mm NB
753100 mm NB
75480 mm NB
75565 mm NB
75650 mm NB
75740 mm NB
75825 mm NB
75920 mm NB
760Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk PTFE gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Ethanol pipe joints.Note:a. Item includes providing 8 SWG bare Cu wire for bonding between flanges for sizes up to & including 100 mm dia for Product pipelines
761200 mm NB
762150 mm NB
763100 mm NB
76480 mm NB
76550 mm NB
76625 mm NB
76720 mm NB
768Fixing supplied Carbon steel/ Stainless steel MOVs/ GATE VALVE/ GLOBE VALVE/ NRV/ ROSOV/ DBBV/ BALL VALVES/ ARC VALVE/ BUTTERFLY VALVE/ PUPPET VALVES/ AIR RELEASE VALVE/ STRAINER including valves supplied by IOCL of the following sizes on the pipeline including supplying and fixing 3 mm thk gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site.Note: a) Painting with approved make, colour, shade including colour coding as per specifications.b) The valves shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. c. Item includes providing 8 SWG bare Cu wire for bonding between flanges for sizes up to 100 mm dia for Product pipelines.
769With Spiral Wound & Graphite Filled Metallic gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Productpipe joints.
770450 mm dia
771400 mm dia
772350 mm dia
773300 mm dia
774250 mm dia
775200 mm dia
776150 mm dia
777100 mm dia
77880 mm dia
77950 mm dia
78040 mm dia
78125 mm dia
78220 mm dia
78315 mm dia
784With Non Asbestos gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
785600 mm dia
786400 mm dia
787350 mm dia
788300 mm dia
789250 mm dia
790200 mm dia
791150 mm dia
792100 mm dia
79380 mm dia
79465 mm dia
79550 mm dia
79640 mm dia
79725 mm dia
79820 mm dia
79915 mm dia
800With PTFE gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Ethanol Pipe joints.
801200 mm NB
802150 mm NB
803100 mm NB
80480 mm NB
80550 mm NB
80640 mm dia
80725 mm NB
80820 mm dia
809With Non Asbestos gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for SS Orifice Plate
810200 mm NB
811150 mm NB
812100 mm NB
81380 mm NB
814With Spiral Wound & Graphite Filled Metallic gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Thermal relief valves, Air Release Valves & Pressure relief valves
81580mm dia x 50mm dia TRV
81625mm NB Air Release Valves
817Fixing of supplied 150 mm dial pressure gauges on the foam/ sprinkler/ product pipeline headers including supplying and welding suitable sockets, provision of 3 way gauge cock, screwed ball valve necessary tubingetc complete in allrespects and as per directions at site.
818Supplying and providing GI strips for bonding of Valves & fittings to be installed on product piping. The job includes drilling of holes in the GI strips for bolting purposes as per drawing, all leads & lifts etc., complete as per specifications and instructions at site.
819300 mm dia and above (for Valves) with 50 x 6 mm GI flat
820Below 300 mm dia (for Valves) with 32 x 6 mm GI flat
821300 mm dia and above (for Flangejoints) with 50 x 6 mm GI flat
822Below 300 mm dia (for Flange Joints) with 32 x 6 mm GI flat
823Mounting, installing, aligning, testing and commissioning of all static & rotary equipment including those supplied by IOCL as per specification, manufacturer\"s drawings, instructions at site.Note: a) The equipment shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. b) The cost of RCC foundation, grouting,MS Structural steel etc shall be measured & paid separately under respective civil items.c) Painting with approved make, colour, shade including colour coding as per specifications shall be part of rate quoted.d) Item includes provision of Mill rate fitter, required dial gauges & aligning all the rotary equipment within the tolerance limits.e) Item rate includes provision of Coupling guard for all rotary equipment & AVM pads for Fire Engines.
824For MS TLF (360 m3/hr @ 50mlc) - - The pumps are to be installed in Product pump house.
825For HSD TLF (360 m3/hr @ 50mlc) - - The pumps are to be installed in Product pump house.
826Ethanol TLF (72 m3/h @ 60 mlc) - - The pumps are to be installed in Product pump house.
827Bio- Diesel Transfer Pumps (108 m3/h @ 60 mlc) - - The pumps are to be installed in Product pump house.
828Vertical Sump Pump for UG MS & UG HSD Tanks (25 m3/h @ 35 mlc)
829Vertical Sump Pump for UG Ethanol & UG Bio-diesel Tanks(72 m3/h @ 35 mlc)
830Vertical Sump Pump for UG HSD Tank for DG & Fire Engine & Slop Oil Transfer Pump(5 m3/h @ 25 mlc)
831Sludge Transfer Pump (MS, HSD, Ethanol, Bio-Diesel)(108-72 m3/h @ 40 mlc) - - The pumps are to be installed in Product pump house.
832Motor driven Jockey Pumps - 60 M3/hr x 110 M Head, MOC: Cast Iron / Bronze
833Fire Water Feed Pump with Motors: Rated Capacity : 100 m3/h & Diff. Head : 45 mlc
834Treated Water Transfer Pumps with Motors: Rated Capacity: 20 m3/h & Diff. Head: 30 mlc
835Static Water Transfer Pumps with Motors: Rated Capacity: 75 m3/h & Diff. Head: 30 mlc
836Ethanol TLD Pumps (54 m3/h @ 35 mlc) - - The pumps are to be installed in Product pump house.
837Bio- Diesel TLD Pumps (54 m3/h @ 35 mlc) - - The pumps are to be installed in Product pump house.
838Raw Water Feed Pumps with Motors: Rated Capacity: 20 m3/h & Diff. Head: 45 mlc;
839Treated Water Feed Pumps with Motors: Rated Capacity: 20 m3/h & Diff. Head: 30 mlc;
840Installation of Calibration prover 2000LTR, MOC-SS 304 including carrying out Calibration & providing Calibration Certificate from W&M Dept or Legal Metrology or CPWD
841Installation of Calibration prover 1000LTR, MOC-SS 304 including carrying out Calibration & providing Calibration Certificate from W&M Dept or Legal Metrology or CPWD
842Installation of Calibration prover 500LTR, MOC-SS 304 including carrying out Calibration & providing Calibration Certificate from W&M Dept or Legal Metrology or CPWD
843Installation, testing and commissioning of Horizontal Bladder Tank with all its accessories & ratio controller- 6.2 KL
844Installation, testing and commissioning of Horizontal Bladder Tank with all its accessories - 3.6 KL
845Fire water Pump- diesel Engine Driven (700 cu.m/hr Cap. X 105 MWC) with all accessories like Panel, battery charger etc, Item rate is inclusive of installing Exhaust lines (150 mm dia or more) for the diesel engines along with the residential Silencers. The item also to include lagging of the exhaust lines including cladding in aluminium (28 g)Note: Civil works & Structural supports for the Exhaust pipe shall be paid under respective item
846Installation of supplied Fuel tank for Fire Engines. Note: Laying of fuel line & return line shall be paid under respective items.
847Installation of supplied Remote operated high volume long range water cum foam monitor (HVLR) assembly, complete with ratio controler pump, panel, coupling, hose, connecting valve etc.
848Installation of supplied Water cum Foam/ Water Monitor monitor of 75/100 NB
849Installation of 16 SWG MS Fire hose box (Internal) of 750 X 600 X 200 (D)
850Stand post for Double Hydrant points with hose pipe & nozzles
851Providing hot dip galvanizing (both inside and outside surfaces) for the following items with minimum 600 gm/sqm as per IS 4759. Item should be operated only for pipes/flanges/fittings forming part of sprinkler header, riser & rings inside the tank dyke.
852200 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
853150 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
854100 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
85580 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
85665 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
85750 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
858Design, manufacture, Supply, installation testing & commissioning of Effluent Treatment Plant (150 KL/HR) consisting of Screening system, Corrugated plat separator, Multimmedia Filter, Coalescer Filter, Oil Water Feed Pump (1 Working + 1 standby), Treated water feed pump (1 working + 1 standby), Piping system, Control system, Oil water seperator with skimmer, Purimeter, all pipes, fittings, valves, Energy meter etc as per enclosed drawings & specifications.Note:a. Rate does not include Civil works comprising of U/G RCC holding tanks, pipe sleepers, equipment foundations etc & the same shall be paid under respective items.b. Rate does not include supply & installation of MS Piping upto the OWS system. The same shall be paid seperately under respective item.c. Except for items mentioned in Note (a) & (b) as above, all items forming part of the design, supply, erection and commissioning of the ETP are included in the scope of this item.
859Note : Originally engaged contractor has supplied the OWS system, hence balance job under this item is installation, testing and commissioning of supplied Effluent Treatment Plant (150 KL/HR) as per drawings/ specifications and as directed by PMC/ Site-in-charge.
860Providing and laying non-pressure NP2/3 class R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc.complete: Medium Duty,
861600 mm dia (NP3) (for 400NB Pipes)
862400 mm dia (NP2) (for 250NB Pipes)
863300 mm dia (NP2) (for 200NB & 100NB Pipes)
864Installation of MEFG with its Inline Inductor as per enclosed technical specification
865Sealing of gap between product Pipes in Dyke Wall by filling the gap with bituminous sealing compound to make leak proof up to 200 NB dia pipes.
866Supply & installation of EYE WASH AND SAFETY SHOWER as per specification Eye wash & safety shower made from heavy duty GI pipe, eye wash bowl and shower head are made from ABS grade noncorrosive plastic with special foam generating atomiser and filter. Operating valve made of brass and pipe are powder coated paint with hand operated shower and pedal operated eyewash as par I.S:10592 of 82 with ISI marked.
867Sacrificial Anode System
868Installaton of supplied Anodes with Reinforcement pad plates of 10 mm thick of appropriate size by welding on to the bottom / shell plates ( up to 2.5 m high) including necessary localized scaffolding, re-painting of damaged surfaces as per enclosed specifications.Rates to include Vaccum Box Test & Dye Penetration test for all the Reinforcement pad plate weld joints.
869Installation of supplied Standard Reference Electrodes at the top of the tank by welding the mounting arrangement etc
870Installation of supplied Terminal box by welding/ clamping at top of the tank
871Arranging for visit from OEM of Sacrifical Anode system during commissioning of water tanks for conducting testing inlcuding electrical continuity, current output/ drain, anode resistance, cathodic polarization. Charges shall include boarding, lodging, air/rail/road transportation, insurance, local conveyance,communication, stationery & all other incidentals required for performance of the testing & submission of reports to IOCL. Item is based on visit of 1 no Enigneer from OEM for a day to ATCHUTAPURAM, AP
872Unloadng of material like MS plates , pipes, valvesetc. from trailor/trucks etc. with suitable capacity of hydra or cranes and stacking of the same inside the IOCL site premises (anywhere withing the IOCL premises) as per direction of Site Engineer.The payment will be done on theoritical weight basis of material unloaded.
873Preparation of 3D Model, Isometrics( Large bore & Small Bore), MTO, Support Schedule,As-Built 3D model & isometrics etc.as per \" GOOD FOR CONSTRUCTION\"- Piping Layout, Installation of Model review software at IOCL offices (Mumbai & Atchutapuram terminal) & Consultant Offices(Vadodara).Note :- Final As-build 3D model to be submitted to M/S.IOCL.
874Makingflanged joints for both SS RF flanges and blind flanges and spectacle Blind including Fixing the supplied SS Gate / Ball / Check / Needle valve, ROSOV, DBBV, ARV(with its tubing and all accessories) , Motor Operated valves (with all leads and lift), TRV,PSV, Y type and Basket type Strainers including supply and fixing of PTFE gaskets(with 100% spare quantity) ,nuts & stud bolts confirmingto ASTM A-194 -8 and ASTM A-193-B8 respectively.
87580 NB
876100 NB
87765 NB
87850 NB
87940 NB
88025 NB
88120 NB
88215 NB
883Supply of AFF Pump Set, Horizontal PD Pump, (Rotary gear Pump- Skid Mounted),MOC-SS;Capacity: 24 Cum/Hr ; Head 70MLC ;as per technical specification.
884Supply of AFFF Pump Set , Horizontal Centrifugal - Skid Mounted, MOC-SS; Capacity:10 Cum/Hr ; Head 10 MLC ; as per technical specification.
885Supply of AFFF storage tank of Net capacity 11 KL MOC: SS304, MIN THK.4mm; Vertical mount type with all appurtenances, structural chairs, stiffeners as per detailed specifications & drawings.Note: Design of the tank to be submitted to IOCL/ Consultant for approval before procurement
886Supply of SS Fixed Tank : Design, manufacture, Supply & deliver to site of Foam Concentrate Tank & associated system comprising of the following.A. Foam concentrate tank in min 4 mm thk, SS 304 fitted with cover and locking arrangement, vent pipe, fill pipe, level indicator with suitable transparent PE/PP tubing and controlvalves (2 no, 3/4 \" SS SW valve). with expansion dome, airvent , sight glass will Sillica Gel assembly, fill connection, flanged outletB. Min 2 no, 25 mm dia outlets per tank for connections to be established to inductors at tanks.C. Drain line with 1 no, 25 mm dia valve as per design.D. Tank to be supplied with 1 no 500 mm dia manhole, 1 no vent pipe with sillica gel assembly, 1 no fill pipeE. Design of the tank to be submitted to IOCL/ Consultant for approval before procurementSpecific Notes: Following shall be paid under respective item of the price schedule.a. MS structural staging for mounting the foam concentrate tank with suitable approach for filling/ draining the foam and for operating the tank for FF purpose .b. Shed/ cover for the entire foam concentrate tank and its fittings in MS structurals with Galvalume sheet top.c. SS piping, connected valves, fittings from the tank to JRCP/ HVLR/ Foam system as required at site
8871400 L (Net capacity)
8884500 L (Net capacity)
889Installation, testing and commissioning of AFFF storage tank of capacity 11 KL MOC: SS304
890Installation, testing and commissioning of SS Fixed Tank of upto 2 KL capacity
891Installation, testing and commissioning of SS Fixed Tank of 4.5 KL
892Installation, testing and commissioning of AFFF pump sets - Capacity:10 Cum/Hr ; Head 10 MLC
893Installation, testing and commissioning of AFFF pump sets - Capacity: 24 Cum/Hr ; Head 60MLC
894STENCILING AND LETTER WRITING OF NAME & RESPECTIVE CODE NO. ON EQUIPMENTS/MACHINERY/ PIPING AT ALL HEIGHTS AND SURFACES.
895Complete supply of all the painting materials, transportation of materials to site, storage, providing necessary scaffolding stenciling and Letter writing of name and respective code numberin color paint letters/numbers stenciling shall be unbroken. Colour bands and ground colour for colour bands shall be as per codes or as per IOCL’S instructions. The above job shall be done as per directions of IOCL’S. The rate to include all consumable, overheads, labour and materials required for this job. At all heigts and surfaces.
896For Letter Sizes Up to 2 inch
897For Letter Sizes 2\" to 4 inch
898For Letter Sizes Above4 inch
899Submission of as built drawings after completion of tank fabrication work as per enclosed specifications and construction drawings of tanks issued by IOCL/ PMC for the following above ground tanks.
900a) IFRVT - 30M Dia x 14M HT MS Tank
901b) IFRVT - 14M Dia x 12M HT ETH Tank
902c) IFRVT - 10M Dia x 8M HT TRANSX Tank
903d) CRVT - 20M Dia x 13.5M HT HSD Tank
904e) CRVT - 40M Dia x 15.2M HT HSD Tank
905f) CRVT - 10M Dia x 8M HT BIO Tank
906g) CRVT - 9M Dia x 12M HT SLUDGE Tank
907h) CRVT - 22M Dia x 14M Ht FWT Tank
908Erection of IOCL supplied ALUMINIUM Internal floating roofs as per API 650 Appendix H of tubular pontoon & deck type complete with supports, SS clamps, SS boltings, Primary mechanical shoe seal & secondary PE wiper seal, anti rotation cables, grounding cables, SS shoes for deck legs, support legs, PVRV cum manway on deck,vents, column negotiators for dip pipe, ladder & radar gauge pipe,guide wells & other penetrations with seals, & any other items required for functioning of the roofNote:a. Deck sheeting with minimum 0.50 mm thick Aluminium and design point load of 500 psfb. MOC shall be Full Aluminium as per specifications for MS Tanks. c. MOC of Wetted parts alone shall be with SS 304 L grade for Ethanol Storage Tanks.The item shall be quoted for total responsibility towards erection, testing and commissioing of the gadget. d.The erection of all gadgets, fixing of the rim seals shall be in the scope of above item.e.The rate also includes precommissioning visit to site by the OEM of IFR inlcuding providing clearance for commissioning.f. Providing Cathodic protection during Floatation test is also included in the scopeg. Minimum 10 years Anti sinking warranty from OEM will be required.
909a) IFRVT - 30M Dia x 14M HT MS Tank
910b) IFRVT - 14M Dia x 12M HT ETH Tank
911Supply, fabrication,erection,welding and testing of all appurtenances such asroof manholes, shell manhole, shell nozzles(inlet & outlet, re-circulation) pressure transmitter nozzle, temperature hatch,gauge hatch , Nozzle for radar gauge, Density probe & level switch ( on seperate roof manholes i.e. other than normal roof manholes), roof vents,water draw offsump and water draw off pipe line with supports, expansion relief arrangements for inlet and outlet product lines,overflow arrangement for firewater tanks from roof upto the bottom of tank circular drain, GI pipe earthing arrangements as per standard, includingearthing pits and GI flat connection from tanks to the pits, etc., complete(earthing pits shall be constructed outside the dyke).
912a) The items include all the jobs to complete the CR , IFR & Fire water tanksas perstandard drawings as per requirement of API 650 latest edition and specifications except the fabrication works,steel structurals mentioned in item no.3 above. and combined gauge well unit which will be operated under relevant items of this schedule & as per directional drawings
913b) Detailed list of Structurals & Appurtenances is as per enclosed Technical Specifications. Electroforged Gratings shall be hot Dip Galvanised for staircase & Platform wherever required. Some of the jobs are already executed by the mechanical contractor originally deputed at site. Enclosed list of structurals & appurtenances clarifies the status of works executed by the mechanical contractor originally deputed at site. Rates considered for the items are for the balance jobs. It is recommended that the bidder may kindly visit the site before quoting in the tender for better understanding of the job.
914a) IFRVT - 30M Dia x 14M HT MS Tank no. 1 (Balance job)
915b) IFRVT - 30M Dia x 14M HT MS Tank no. 2 (Balance job)
916c) IFRVT - 30M Dia x 14M HT MS Tank no. 3 (Balance job)
917d) IFRVT - 14M Dia x 12M HT ETH Tank no. 10 (Balance job)
918e) IFRVT - 14M Dia x 12M HT ETH Tank no. 11 (Balance job)
919f) IFRVT - 10M Dia x 8M HT TRANSX Tank no. 14 (Balance job)
920g) IFRVT - 10M Dia x 8M HT TRANSX Tank no. 15 (Balance job)
921h) CRVT - 20M Dia x 13.5M HT HSD Tank no. 5 (Balance job)
922i) CRVT - 20M Dia x 13.5M HT HSD Tank no. 6 (Balance job)
923j) CRVT - 40M Dia x 15.2M HT HSD Tank no. 7 (Balance job)
924k) CRVT - 40M Dia x 15.2M HT HSD Tank no. 8 (Balance job)
925l) CRVT - 10M Dia x 8M HT BIO Tank no. 12 (Balance job)
926m) CRVT - 10M Dia x 8M HT BIO Tank no. 13 (Balance job)
927n) CRVT - 9M Dia x 12M HT SLUDGE Tank no. 16 (Balance job)
928o) CRVT - 22M Dia x 14M Ht FWT Tank no. 1 (Balance job)
929p) CRVT - 22M Dia x 14M Ht FWT Tank no. 2 (Balance job)
930q) CRVT - 22M Dia x 14M Ht FWT Tank no. 3 (Balance job)
931Note:
932(i) No extra payment shall be made for supplying and welding reinforcement/ pad plates other than those specifcally mentioned in item no 2 above.
933(ii) CS Plates required for shear plates, pad plates, base plates for pipe supports, brackets, anchor chair, all manholes man hole neck and man hole covers shall be supplied and provided by the contractor at their cost.
934(iii) All pipes andflanges required forshell and roof nozzles, water draw-off pipe, expansion / pressure relief line,overflow arrangement for fire water tanksandfor all other appurtenances shall be supplied by contractor.
935Gauge well and guide post
936Supply, fabrication and fixinggauge wellas per enclosed drawing using Sch.40. CS seamless pipe with necessary bracketsupports, top flange,cover plate etc., completefor the following IFR tanks.extendingfrom rooftop to the bottom as per dwgs.(In case of IFR tanks)
937Fora) 30m dia. x 14m ht. MS IFR Tank b) 14m dia. x 12 m ht. ETH IFR Tank c) 10m dia. x 8m ht.TRANSMIX IFR Tanka. 600mm dia. gauge well for IFR tanks of 14m ht, 12m ht, 8m ht.b. 200mm dia. gauge well for IFR tanks for radar gauge of 14m ht, 12m ht, 8m ht.c. 200mm dia. still well (to be provided inside 500mm dia gauge well) for servogauge for IFR tank of 14m ht, 12m ht, 8m ht.d. 80mm still well (to be provided inside 500mm dia gauge well) for temp. sensor for IFR Tanks of 14m ht, 12m ht, 8m ht.e. 80mm Nozzle for level switch.f. 200 mm dia gauge hatchg. 25 mm dia Pressure relief line(to be provided inside the 600mm dia still well) h. 100 mm dia Density Probe(with still well)
938Note: Gauge wells are to be provided for IFR tanks only. Originally engaged mechanical contractor has completed some part of the job under this item. Quantum of job executed by mechanical contractor are detailed in the tender document. SOR contains item for the balance job. It is recommended that bidder may kindly visit the site before quoting for the tender to have better understanding of the job.
939a) IFRVT - 30M Dia x 14M HT MS Tank no. 1 (Balance job)
940b) IFRVT - 30M Dia x 14M HT MS Tank no. 2 (Balance job)
941c) IFRVT - 30M Dia x 14M HT MS Tank no. 3 (Balance job)
942d) IFRVT - 14M Dia x 12M HT ETH Tank no. 10 (Balance job)
943e) IFRVT - 14M Dia x 12M HT ETH Tank no. 11 (Balance job)
944f) IFRVT - 10M Dia x 8M HT TRANSX Tank no. 14 (Balance job)
945g) IFRVT - 10M Dia x 8M HT TRANSX Tank no. 15 (Balance job)
946Erection of IOCL supplied ALUMINIUM Internal floating roofs as per API 650 Appendix H of tubular pontoon & deck type complete with supports, SS clamps, SS boltings, Primary mechanical shoe seal & secondary PE wiper seal, anti rotation cables, grounding cables, SS shoes for deck legs, support legs, PVRV cum manway on deck,vents, column negotiators for dip pipe, ladder & radar gauge pipe,guide wells & other penetrations with seals, & any other items required for functioning of the roofNote:a. Deck sheeting with minimum 0.50 mm thick Aluminium and design point load of 500 psfb. MOC shall be Full Aluminium as per specifications for MS Tanks. c. MOC of Wetted parts alone shall be with SS 304 L grade for Ethanol Storage Tanks.The item shall be quoted for total responsibility towards erection, testing and commissioing of the gadget. d.The erection of all gadgets, fixing of the rim seals shall be in the scope of above item.e.The rate also includes precommissioning visit to site by the OEM of IFR inlcuding providing clearance for commissioning.f. Providing Cathodic protection during Floatation test is also included in the scopeg. Minimum 10 years Anti sinking warranty from OEM will be required.
947a) IFRVT - 30M Dia x 14M HT MS Tank
948b) IFRVT - 14M Dia x 12M HT ETH Tank
949Shot / Grit blasting and painting the INTERNAL surface of IFR tanks to standard SA 2.5 (Swedish standard) including cleaning the surface thoroughly free from grease, dirt, rust, mill scales and removing all other sharp points, weld splatter, flux etc. and supplying and painting the internal surfaceof IFR storage tanks upper side surfaces of bottom plate, inside surfaces of shell and including curb angle, underside surface of roof plates including structurals& including all the appurtenances inside the tank such as tank nozzles, combined gauge well with pipes etc., covering theentire inside of the tank and all surfaces and appurtenances, which are likely to be in contact with the stored liquid, labour, materials, etc., complete in all respects as per enclosed specification and instructions at site.For the purpose of measurement only painted portion of bottom, first strake, underside of roof and portion of top shellas applicable shall be measured. Painting scheme shall be - Blast clean to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns.- intermediate coat- 1 coat ofepoxy zinc phosphate (P5) of DFT 35-40 microns.- finish coat-2 coats of amine adduct cured HB epoxy Liner (F3) DFT 100-125 micron each coat. Total Min DFT microns 300 micronsNote: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only.a) IFRVT - 30M Dia x 14M HT MS Tank b) IFRVT - 14M Dia x 12M HT ETH Tank
950Shot /grit blasting & Primer as per Technical Specifications and painting scheme of tender
951Intermediate coat- as per technical spcifications and painting scheme of tender
952Finish coat- as per technical specifications and painting scheme of tender
953Shot / Grit blasting and painting the INTERNAL surface of CR tanks to standard SA 2.5 (Swedish standard) including cleaning the surface thoroughly free from grease, dirt, rust, mill scales and removing all other sharp points, weld splatter, flux etc. and supplying and painting the internal surfaceof CR storage tanks upper side surfaces of bottom plateinside surfaceof shell upto 300 mm below the curb angle or upto level below curb angle where lowest point of foam pourer will be locatedwhichever is more in CR tanks including structurals, underside surface of roof plates& including all the appurtenances inside the tank such as tank nozzles, combined gauge well with pipes etc., covering theentire inside of the tank and all surfaces and appurtenances, which are likely to be in contact with the stored liquid, labour, materials, etc., complete in all respects as per enclosed specification and instructions at site. For the purpose of measurement only painted portion of bottom, first strake, underside of roof and portion of top shellas applicable shall be measured. Painting scheme shall be - Blast clean to Sa 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns.- intermediate coat- 1 coat ofepoxy zinc phosphate (P5) of DFT 35-40 microns.- finish coat-2 coats of amine adduct cured HB epoxy Liner (F3) DFT 100-125 micron each coat. Total Min DFT microns 300 micronsNote: For CR Tanks,the shell inside means first strake (2 m) of inside surface of shell & 300 mm height below the curb angle or upto level below curb angle where lowest point of foam pourer will be locatedwhichever is more .Note: For Fire Water Tanks, painting includes upper side suraces of bottom plates, inside surface of shell and including curb angle & shell extension including structurals, underside surface of roof plates & including all the appurtenances inside the tanks such as nozzles, dip pies etc,covering the entire inside of the tank and all surfaces and appurtenances, which are likely to be in contact with the stored liquid, labor, materials etc, completein all respects as per enclosed specification and intructin at site.Note: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only.
954For Product Tanks
955Shot /grit blasting & Primer as per Technical Specifications and painting scheme of tender.
956Intermediate coat- as per technical spcifications and painting scheme of tender
957Finish coat- as per technical specifications and painting scheme of tender
958For Fire Water Tanks
959Shot /grit blasting & Primer as per Technical Specifications and painting scheme of tender.
960Finish coat- as per technical specifications and painting scheme of tender
961Shot / Grit blastingand painting the EXTERNAL surface of mild steel CR & IFR tanks to standard SA 2.5 (Swedish standard) including cleaning the surface thoroughly free from grease, dirt, rust, mill scales and removing all other sharp points weld splatter, flux etc. and supplying and painting the outside surface of the tank shell , wind girders,roof and shell appurtenances including all fittings and appurtenances up to and including curb angle, shell extension, spiralstaircase with hand rails, mid & top landing platforms, top handrailing, all other structures, appurtenances and fittings on the tank, labour, materials etc., complete in all respects as per enclosed specification andinstructions at site. Painting scheme shall be - Blast cleaning to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns- intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns- finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns each Total Min DFT microns 215 micronsNote: Application for External/ Internal painting for tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only.
962The colour code of finish coats shall be as per IOC painting manual/standard. IOC logo and monogram shall be provided at two places on the shell. All other lettering such as tank no., product name etc. as per the drawings and specifications shall also be painted. The rate for external painting is inclusive of the above. For the purpose of measurement only surface area of shell and roof will be measured.
963a) IFRVT - 30M Dia x 14M HT MS Tank
964b) IFRVT - 14M Dia x 12M HT ETH Tank
965c) IFRVT - 10M Dia x 8M HT TRANSX Tank
966d) CRVT - 20M Dia x 13.5M HT HSD Tank
967e) CRVT - 40M Dia x 15.2M HT HSD Tank
968f) CRVT - 10M Dia x 8M HT BIO Tank
969g) CRVT - 9M Dia x 12M HT SLUDGE Tank
970h) CRVT - 22M Dia x 14M Ht FWT Tank
971Note: Cost of scaffolding is not considered for this item since the same is measured separately.
972Shot /grit blasting & Primer as per Technical Specifications and painting scheme of tender.
973Intermediate coat- as per technical spcifications and painting scheme of tender
974Finish coat- as per technical specifications and painting scheme of tender
975Submission of as built drawings for underground horizontal tanksand work completion schedule including Bar Charts etc. Item includes submission of as built drawings after completion of tank fabrication work as per enclosed specifications based on drawings issued by IOCL/ PMC. The drawings should be made in reference to the attached directional drawings.
976a) 3 M Dia X 7.5M Length MS Tank
977b) 3 M Dia X 10.5M Length BIO Tank
978c) 2.11 M Dia X 6M Length HSD Tank
979d) 1.6 M Dia X 2.75M Length SLOP OIL Tank
980Provision of MS Saddle plates for Product & Hydrant Pipelines over pedestals including supply, cutting, bending, fabrication of saddle plates and welding of the same on pipelines under pedestals with minimum 3 run of welding complete as per specifications, drawings and directions of Engineer in charge.
981600 mm NB (640x300x10mm)
982500 mm NB (530x300x10mm)
983450 mm NB (480x300x10mm)
984400 mm NB (425x200x10mm)
985350 mm NB (375x200x10mm)
986300 mm NB (340x200x10mm)
987250 mm NB (290x200x10mm)
988200 mm NB (230x200x10mm)
989150 mm NB (175x200x10mm)
990100 mm NB (120x200x10mm)
991Fixing of IOCL Supplied all types of un-used structural works including but not limited to Structural steel work in single section, built up section, riveted, bolted or welded in built up sections, trusses & framed, MS Tube hand rail of approved size to steel ladder railing, balcony railing & staircase railing fixed with or without connecting plate including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer and painting as specified below including Welding & other allied works :-- Blast cleaning to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns- intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns- finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns eachTotal Min DFT microns 215 micronsRate also includes Safely Shifting of Material without any damage from location anywhere inside site premises.
992Fixing/ Erection of IOCL Supplied, partially/ fully fabricated, partially/ fully welded all types of un-used structural works including but not limited to Structural steel work in single section, built up section, riveted, bolted or welded in built up sections, trusses & framed, MS Tube hand rail of approved size to steel ladder railing, balcony railing & staircase railing fixed with or without connecting plate including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer and painting as specified below including any requirements of additional fabrication, Welding & other allied works :-:-- Blast cleaning to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns- intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns- finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns each Total Min DFT microns 215 micronsRate also includes Safely Shifting of Material without any damage from location anywhere inside site premises.
993Installation of Already Pipe pedestals (parttially/ fully), Scope Includes Lifting of Already Casted (Pre-Cast Footing with coloumn/without coloumn) from any place lying at site with the help of proper lifting mechanism, Transportation of the same to appropiate place , laying of the same over PCC bed with proper straight line alignment, providing support at bottom with lean PCC for levelling. Rates are inclusive of all above scope of works including any other works which may be required for proper execution of works of cable tray footings
994Blasting, applying steel primer and painting as specified below for completely fabricated, welded and already erected steel structures:-- Blast cleaning to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns- intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns- finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns each Total Min DFT microns 215 microns
995Sub-Total (Part A)
996Part B (Non Risk & Cost Items)
997Earthwork: Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains or land development including dressing of sides & ramming of bottoms, lift, including removal of the excavated soil, providing shoring, strutting, dewatering as required & disposalofsurplusexcavatedsoilas directed within or outside the site at an unobjectionable place.Note: a. Payment shall be restricted to PCC lines only for building works.b. Tenderers to note that initial & final level survey shall be undertaken jointly by the Contractor &/or representatives with IOC Site Engineer for calculation of earth volume using Simpson\"s Rule in case of land development/ cutting works.b. Tenderers to note that the scope of works inlcude provision of permanent & temporary bench marks (RCC pedestal of size 300 mm x 300 mm approx with necessary base plate) for land development/ cutting works as per the instructions of the Site Incharge.
998In any kind of Soil above 4.5 m depth & up to 6 m depth
999Plain & Reinforced Concrete Works (PCC/RCC): Providing and laying in position, machine batched, machine mixed design mix of specific grade of cement concrete for plain/ reinforced cement concrete work, using cement as per approved design mix, including pumping of concrete to site of laying (if required) but excluding the cost of centering, shuttering, finishing and reinforcement. Item includes Admixtures in recommended proportions as per IS 9103 to accelerate/retard setting of concrete,improve workability without impairing strength and durability as per direction of Site Engineer. (Minimum Cement content shall be as specified for individual grade of Concrete. Less cement used as per design mix (if any) will be recoverable separately. No extra payment against extra cement if used shall be payable.Note:a. Batch mixing plant of capacity to be approved by Site Engineer for the works shall be installed by the Contractor at site along with required NOCs from concerned Authorities. Alternately, Contractor shall also be permitted to use RMC (if available) at no extra cost to IOC & after obtaining prior approval from Engineer In-Charge.b. Contractor shall be permitted to convert design mix of concrete to be arrived at based on laboratory testing into suitable volumetric mix in to order to achieve required design strength.c. Mixing of concrete shall be with Weigh Batch mixing plant of adequate capacity to be approved by Site Engineer. Mechanical mixer can be used for placing concrete up to 5 CUM/ shift with specific approval of Site Engineer.d. Hacking of exposed surface of green concrete (wherever applicable) as Key to plaster shall be done at no extra cost to IOC. Item rate is inclusive of necessary surface finishes like broom/ rough finish as per the scope of works & directions of Site- Incharge.e. Curing of concrete inlcuding supplying & providing water & Compaction shall be part of the rates.f. Item to be operated for all types of floors, footings, beams, columns, copings, pipe/ drain culverts, Cable tunnel or other concrete structures as required at site at all levels. Payment shall be made as per drawing dimensions.g. Item rate is inclusive of Submitting Design Mix reports & test reports from Govt Engg Colleges/Universities as per the directions of the Site Engineer.
1000e. Curing of concrete inlcuding supplying & providing water & Compaction shall be part of the rates.f. Item to be operated for all types of floors, footings, beams, columns, copings, pipe/ drain culverts, Cable tunnel or other concrete structures as required at site at all levels. Payment shall be made as per drawing dimensions.g. Item rate is inclusive of Submitting Design Mix reports & test reports from Govt Engg Colleges/Universities as per the directions of the Site Engineer.h. Portland Pozzolana Cement Shall be used.
10011 CEMENT:4 COARSE SAND:8 AGG. 40MM grade plain cement concrete (Min cement content considered @ 220 kg/cum) - At all levels
1002Plastering & FinishingNote: a. Rate is inclusive of curing of plaster including supplying & providing water, scaffolding as required & associated labour.Providing and laying cement plaster on surfaces with Coarse/ Fine sand (as applicable) including curing, scaffolding etc.
1003In 20 mm thick cement plaster of mix 1:4 (1 cement: 4 coarse sand) with sponge/ rough texture finish
1004PAINTINGNote: a. Rate is inclusive of curing of plaster including supplying & providing water, scaffolding as required & associated labour.Providing and laying cement plaster on surfaces with Coarse/ Fine sand (as applicable) including cur
1005Applying one coat of Acrylic emulsion compatible primer of approved brand and make on wall surface & painting with silicon & acrylic emulsion based water thinnable interior paint with 2 or more coats.
1006Finishing walls with textured exterior paint (Anti-fungus & Weatherproof) of required shade with Two or more coats applied @ 3.28 ltr/10 sqm, over and including base coat of water proofing cement paint applied @ 2.20kg/10 sqm.
1007Applyingonecoatofcementprimerofapprovedbrandand manufacture on wall surface :
1008Finishing walls with water proofing cement paint of required shade with Two or more coats applied @ 3.84 kg/10 sqm
1009Finishing with Epoxy paint, 2 or more coats at all locations on steel work prepared & applied as per manufacturer\"s specifications including appropriate priming coat,preparation of surface, etc.
1010ANTI CORROSIVE BITUMINOUS LAYER
1011Supplying and laying bituminous carpet (anti corrosive layer) 75 mm thickness for sand pad foundation in two layers using bitumen and stone grit mix made by throughly mixing dry stone grit with cut back bitumen 80/100 grade heated to about 105 C to 115 C proportion being 100 Kg of bitumen per Cu.m of stone grit, consolidating, rolling lightly to the required slope, etc., complete as per drawing and instruction at site.
1012STRUCTURAL STEEL
1013Structural steel work in single section fixed with or without connecting plate including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer and painting as specified below:-- Blast cleaning to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns- intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns- finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns each Total Min DFT microns 215 microns
1014Structural steel work riveted,bolted or welded in built up sections, trusses & framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer and painting as specified below:-- Blast cleaning to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns- intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns- finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns each Total Min DFT microns 215 microns
1015HAND RAIL
1016Providing & fixing MS Tube hand rail of approved size, welding etc. to steel ladder railing,balcony railing & staircase railing including applying priming coat of approved steel primer and painting as specified below:-- Blast cleaning to SA 2.5- Primer - 1 coat of Inorganic Zinc Ethyl Silicate primer (P1) of DFT 65-75 microns- intermediate coat - 1 coat of two pack Epoxy – Polyamide MIO (U1) of DFT 100-125 microns- finish coat - 2 coats of Two pack Aliphatic Acrylic Plyurethane (F1) of DFT 40-50 microns each Total Min DFT microns 215 microns
1017ROOFING
1018Providing & fixingKlippon Galvalume steel profilesheets(size, shape and pitch of corrugation as approved by Site In-Charge) ofbare metal thickness 0.50mm as per ASTM A446 having yield stress of 275mpa, surface shall have hot dip metallic coating of Aluminium Zinc alloy comprising of 55% aluminium,43.5% zinc & 1.5% silicon, with 5-7 micron epoxy primer and polyester top coat of 15-18 micron on both sides,total coated thickness(TCT) of 0.58mm.Sheet shall have protective guard film of25 microns minimum to avoid scratches while transportation & should be supplied in single length up to 6m or as desired by Site In-Charge.Note: Rate inlcudes providing water tight sealing with Sillicone Sealant for all the joints wherever applicable.
1019Profile Sheet for roofing & cladding
1020Plain sheet for Flashings/ Aprons.( Upto 600 mm)
1021Providing and fixing on wall face unplasticised Rigid PVC soil/ waste water pipes conforming to IS:13592 Type B including jointing with seal ring /clamp conforming to IS : 5382 leaving 10 mm gap for thermal expansion, Single socketed pipes inlcuding all bends & specials.
102275 mm diameter
1023Providing & laying 100mm thick factory made Pre-cast cement concrete interlocking paver block of M 40 grade made by block making machine with strong vibratory compaction & of approved size and design/ shape /shade and as per IOCL\"s specifications. The paver block will have peripheral chamfer,with average crushing strength more than 40 N/Sq.mm as/ BS6717 Part -1(1986), maximum water absorption of 2% after 10 minutes and 5% after 24 hrs. as per BS 1881, maximum dimensional deviations of +/- 2mm on length & width and +/- 3mm on on thickness. The job includes supplying & laying a layer of 50mm thick clean course sand on thoroughly compacted sub-base below the paver blocks, cutting the paver blocks wherever required with hydraulic splitter, filling in the joints at the edges of paver blocks with sand,compacting with machine vibrator to required line and level, etc. complete.(Payment for provision of edge restraints shall be made separately);- Grey or Coloured 100mm thick paver blocks
1024Providing and laying design mix cement concrete of M-30 grade, in roads/ taxi tracks/ runways, using cement content as per design mix, using coarse sand and graded stone aggregate of up to 40 mm nominal size in appropriate proportions as per approved & specified design criteria, providing dowel bars with sleeve/ tie bars wherever required, aying at site, spreading and compacting mechanically by using needle and surface vibrators, levelling to required slope/ camber,Vacumm dewatering, finishing with required texture, including steel form work with sturdy M.S. channel sections, curing, making provision for contraction/ expansion, construction & longitudinal joints ( 10 mm wide x 50 mm deep) by groove cutting machine, providing and filling joints with approved joint filler and sealants, painting for consruction joint etc complete as per direction of Engineer-in-charge (Item of joint fillers & sealants for expansion joint, dowel bars with sleeve/ tie bars to be paid separately). Item also includes provision of hardners.Note:- Cement content considered in M-30 is @ 340 kg/cum. Less cement used asper design mix is recoverable separately. No extra payment for excess cement if used shall be payable.
1025Supply of CS Seamless Pipes to ASTM A106 Gr.B, Dim. ASME B36.10
102640 mm NB (SCH XS) Bevel ends
102725 mm NB (SCH XS) Bevel ends
102820 mm NB (SCH 160) Plain ends
1029Supply of following Weld neck type- WNRF 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150
1030450 mm NB for 7.14 mm Thk pipe
1031400 mm NB for 7.14 mm Thk pipe
1032350 mm NB for 6.35 mm Thk pipe
1033300 mm NB for 6.35 mm Thk pipe
1034250 mm NB for 6.35 mm Thk pipe
1035200 mm NB for 6.35 mm Thk pipe
1036150 mm NB for 6.35 mm Thk pipe
1037100 mm NB for 4.78 mm Thk pipe
103880 mm NB for4.78 mm Thkpipe
103950 mm NB for SCH XS pipe
104040 mm NB for SCH XS pipe
104125 mm NB for SCH XS pipe
104220 mm NB for SCH 160 pipe
1043Supply of following BLRF 125 AARH flanges as per ASTM A105 DIM. ASME B16.5 Class 150. For 700 mm NB ASME B16.47 to be followed.
1044450 mm NB
1045400 mm NB
1046300 mm NB
104780 mm NB
104850 mm NB
104940 mm NB
1050Supply of following CS Slip-on Raised Face (SORF) Flange, 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150. For 700 mm NB ASME B16.47 to be followed.
1051400 mm NB
1052350 mm NB
105325 mm NB
1054CS PIPEFITTINGS: Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with beveled ends as per enclosed specifications for the following sizesNote: The fittings shall be as per ASTM A234 Grade WPB for Sizes 2\" to 6\" and above 6\", fittings shall be ASTM A234 Grade WPB-W and dimensions as per ASME B 16.9 & all fitting should be forged fitting
105550 mm NB X SCH XS
105680 mm NB X STD W/T
1057150 mm NB X STD W/T
1058350 mm NB X SCH 10
1059400 mm NB X SCH 20
1060450 mm NB X SCH 20
1061Equal Tee
1062450 mm NB X SCH 20
1063400 mm NB X SCH 20
1064350 mm NB X SCH 10
1065300 mm NB X SCH 20
106680 mm NB X STD W/T
106750 mm NB X SCH XS
1068Unequal Tee
1069600 mm NB(Barrel) X 150 mm NB (Branch) SCH 20 X SCH 20
1070600 mm NB(Barrel) X 150 mm NB (Branch) SCH 20 X SCH 20
1071450 mm NB(Barrel) X 350 mm NB (Branch) SCH 20 x SCH 10
1072450 mm NB(Barrel) X 300 mm NB (Branch) SCH 20
1073450 mm NB(Barrel) X 100 mm NB (Branch) SCH 20
1074450 mm NB(Barrel) X 80 mm NB (Branch) SCH 20
1075400 mm NB(Barrel) X 300 mm NB (Branch) SCH 20 X SCH 20
1076400 mm NB(Barrel) X 150 mm NB (Branch)SCH 10 X SCH 20
1077400 mm NB(Barrel) X 100 mm NB (Branch)SCH 10 X SCH 20
1078350 mm NB(Barrel) X 300 mm NB (Branch) SCH 10 X SCH 20
1079300 mm NB(Barrel) X 200 mm NB (Branch) SCH 20
1080200 mm NB(Barrel) X 150 mm NB (Branch) SCH 20 x SCH STD W/T
1081150 mm NB(Barrel) X 80 mm NB (Branch) STD W/T
1082100 mm NB(Barrel) X 80 mm NB (Branch) STD W/T
1083100 mm NB(Barrel) X 50 mm NB (Branch) STD W/T X SCH XS
108480 mm NB(Barrel) X 50 mm NB (Branch) STD W/T X SCH XS
108550 mm NB(Barrel) X 40 mm NB (Branch) STD XS
1086Conc. Reducer
1087300 mm NB X 250 mm NB SCH 20
1088300 mm NB X 200 mm NB SCH 20
1089300 mm NB X 200 mm NB SCH 20
1090150 mm NB X 100 mm NB STD W/T
109150 mm NB X 25 mm NB SCH XS
1092Ecc. Reducer
1093400 mm NB X 300 mm NB SCH 10 X SCH 20
109480 mm NB X 50 mm NB STD W/T
1095Supplying the following sizes of Elbows/ Tees/ Reducer, Forged steel ASTM A105 , Socket weld type and dimension conforming to ASME B 16.11.
109690 Deg Elbow
109725 mm NB X 3000# Class
109820 mm NB X 6000 # Class
109915 mm NB X 6000 # Class
1100Equal Tee
110140 mm NB X 3000# Class
110225 mm NB X 3000# Class
1103Reducing coupling
110440 X 25 mm NB X 3000# Class
110540 X 20 mm NB X 6000# Class
1106Reducing Tee
110740 X 25 mm NB X 3000# Class
1108Full Coupling
110920 mm NB X 6000# Class
1110Laying of Underground Product/OWS pipelines of steel through RCC Culvert/ Hume pipe at road crossing inlcuding providingBlast cleaning (using Slag/ Shots) including cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., & including providing & protecting with polyeurethane based coating or equivalent (as per specifications) to be laid at a depth as per site condition/ laying throughhume pipes/ culverts as detailed in the enclosed specifications.Note: 1) The rates quoted includes hydro testing the pipelines at 15 KSCfor a minimum period of 4 Hrs.2) Excavation if any shall be paid separately under respective item.3) Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item.
1111300 mm NB 6.35 mm thickeness
1112Laying of Underground Service Water / Underground Fire Water pipelines of CS materials through RCC Culvert/ Hume pipe at road crossing etc. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc. inlcuding providingBlast cleaning (using Slag/ Shots) & protecting with polyeurethane based coating or equivalent to be laid at a depth as per site condition as detailed in the enclosed specifications.Note: 1) The rates quoted includes hydro testing the pipelines at 15 KSCfor a minimum period of 4 Hrs.2) Excavation if any shall be paid separately under respective item.3) Charges for welding of pipelines, pipe fittings including Edge preparation and radiography testing shall be paid seperately under respective item.
1113250 mm NB (FH Line) 6.3 mm thickeness
111480 mm NB (FW/SW Line) 4.8 mm thickeness
1115Fixing supplied Carbon steel/ Stainless steel MOVs/ GATE VALVE/ GLOBE VALVE/ NRV/ ROSOV/ DBBV/ BALL VALVES/ ARC VALVE/ BUTTERFLY VALVE/ PUPPET VALVES/ AIR RELEASE VALVE/ STRAINER including valves supplied by IOCL of the following sizes on the pipeline including supplying and fixing 3 mm thk gaskets, studs, nutswashers of approved make, all leads & lifts etc., complete as per specifications and instructions at site.Note: a) Painting with approved make, colour, shade including colour coding as per specifications.b) The valves shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. c. Item includes providing 8 SWG bare Cu wire for bonding between flanges for sizes up to 100 mm dia for Product pipelines.
1116With Spiral Wound & Graphite Filled Metallic gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Thermal relief valves, Air Release Valves & Pressure relief valves
111725mm dia x 20mm dia TRV

AI Tender Summary

OUR REF NO 31689032
AUTHORITY Boards / Undertakings / PSU
TENDER VALUE 44.18 Crore
LAST DATE 25-04-2022
Authority
Authority Name Indian Oil Corporation Limited
Work Description Fabrication Erection Testing And Commissioning Of Mild Steel Vertical Storage Tanks, Petroleum Product And Fire Hydrant Piping Centralized Foam Feeding System Ows And Allied Works For The Upcoming Petroleum Storage Depot At Atchutapuram Ap
Basic Detail
Tender No HO/ENGG-27/PT-27/2021-22
Bidding Type Tender
Location
City atchutapuram
State Andhra Pradesh
Key Dates
Publish Date 18 Apr 2022
Submission Date 25 Apr 2022
Open Date 26 Apr 2022
Finance
Tender Value 44.18 Crore
Tender Fee Ref. Documents
EMD Ref. Documents
Exemption Not Available
Document List
OISD-GDN-192.pdf
Special_Instructions_to_t.pdf
SpecificationAnnexures.rar
TechnicalBid.pdf
Tender-Acceptance-Format.pdf
Tendernotice_1.pdf
a6fb63e8-99f3-45ea-9643-96e9b54713ae.html
BidderDetails.xls
BOQ_159785.xls
Drawings1.rar
Drawings2.rar
Drawings3.rar
FAQs-IOCL-Online-EMD.pdf
GCCFINAL.pdf
HOCivilSpec2013Vol1.pdf
HOCivilSpec2013Vol2.pdf

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Tender Timeline

Apr 18, 2022
11:30 IST

Tender Published

Tender notice published.

Completed
Apr 25, 2022
18:00 IST

Corrigendum-1 Issued

Clarifications on tender conditions and amendments issued.

Completed
Apr 25, 2022
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Apr 26, 2022

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

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pdf

OISD-GDN-192.pdf

pdf

Special_Instructions_to_t.pdf

rar

SpecificationAnnexures.rar

pdf

TechnicalBid.pdf

pdf

Tender-Acceptance-Format.pdf

pdf

Tendernotice_1.pdf

html

a6fb63e8-99f3-45ea-9643-96e9b54713ae.html

xls

BidderDetails.xls

xls

BOQ_159785.xls

rar

Drawings1.rar

rar

Drawings2.rar

rar

Drawings3.rar

pdf

FAQs-IOCL-Online-EMD.pdf

pdf

GCCFINAL.pdf

pdf

HOCivilSpec2013Vol1.pdf

pdf

HOCivilSpec2013Vol2.pdf

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