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Replacement Of Stainless Steel Steam Coil In Sru - Train A Sulphur Pit At Refinery-3 Of Cpcl Manali Replacement Of Stainless Steel Steam Coil In Sru - Train A Sulphur Pit At Refinery-3 Of Cpcl Manali , Replacement Of Steam Coil In Sru , Blinding And, manali-Tamil Nadu

Chennai Petroleum Corporation Limited-CPCL has published Replacement Of Stainless Steel Steam Coil In Sru - Train A Sulphur Pit At Refinery-3 Of Cpcl Manali Replacement Of Stainless Steel Steam Coil In Sru - Train A Sulphur Pit At Refinery-3 Of Cpcl Manali , Replacement Of Steam Coil In Sru , Blinding And. Submission Date for this Tender is 18-03-2022. Footwears Tenders in manali Tamil Nadu. Bidders can get complete Tender details and download the document.




Tender Notice

31471751
Replacement Of Stainless Steel Steam Coil In Sru - Train A Sulphur Pit At Refinery-3 Of Cpcl Manali Replacement Of Stainless Steel Steam Coil In Sru - Train A Sulphur Pit At Refinery-3 Of Cpcl Manali , Replacement Of Steam Coil In Sru , <H><U>Blinding And
Limitted
Indian
Tamil Nadu
manali
18-03-2022

Tender Details

Replacement Of Stainless Steel Steam Coil In Sru - Train A Sulphur Pit At Refinery-3 Of Cpcl Manali Replacement Of Stainless Steel Steam Coil In Sru - Train A Sulphur Pit At Refinery-3 Of Cpcl Manali , Replacement Of Steam Coil In Sru , <H><U>Blinding And De-Blinding:</></> ,,The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs (Cold / Gas Cutting If Required), Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. ,,The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. <H>(Unit Of Measurement : Ea = Each)</> , <H><U>Blinding And Deblinding For 150# & 300# Ratings:</></> , <H>Blinding & Deblinding - Size Upto1-1/2 Inch Dia.</> , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , <H>Installation Of Flanged Valves (Other Than Safety Valves):</>,,The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop,Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs.,,The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects.(Unit Of Measurement : Ea = Per Each) , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Fabrication, Erection And Hydrotest Stainless Stell Steam Coil (Moc : Ss316l) The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts. The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc.,All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest. The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , With Cpcl Supply Of Free Power & Contractors Welding Machine , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , <H>Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel:</> , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , <H>Carbon Steel Piping Work - Above Ground :</>The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Pipe-Racks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.,,,,,,,, The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc.,All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. ,,,, The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. ,,,,,,,, The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment (Pwht - Stress Relieving) After Welding Wherever Required, Dpt Wherever Required,Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.,,,,,,,, The Job Also Includes Supplying Of All Types Of Tools & Tackles,Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. ,,,,,,,, The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. ,,,,,,,, The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. ,,,,,,,, <H>With Cpcl Supply Of Free Power & Contractors Welding Machine. </> <H>(Unit Of Measurement : Id = Per Inch Dia)</> , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire /E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest (Root Er-70S2 / Filling E-7018). , <H><U>Radiography:</></>The Job Includes Performing Radiography Examination Of Welds On All Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches.,,,,,, ,, The Job Also Includes Mobilising Of Required Radiation Source Camera & Othermachineries And All Consumables For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , Pipe Weld Joints - Upto 2 Nominal Dia. <H>(Unit Of Measurement : Ea = Per Each Joint)</> , Pipe Weld Joints - 3 Nominal Dia. (Unit Of Measurement : Ea = Per Each Joint) , Pipe Weld Joints - 4 Nominal Dia. (Unit Of Measurement : Ea = Per Each Joint) , Pipe Weld Joints - 6 Nominal Dia. (Unit Of Measurement : Ea = Per Each Joint) , Fabrication & Erection Of Ss Coil Supports: , Welding Of Steam Coil Supports (Stainless Steel - 5 Mm To 6 Mm Thickness)Using Electrodes Of Grades - E-309, 309 Mo, 316, 316Las Per Instructions Of Eic And Requirement Of Inspection. (Unit Of Measurement M = Rate Per Running Metre) , <H>Dismantling & Removal Of Structurals / Gratings:</>The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles,Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. <H>(Unit Of Measurement : To = Per Metric Tonne)</> , Dismantling & Removal Of Structurals / Gratings. , <H>Fabrication And Erection Of Structurals:</> , Fabrication And Erection Of Structurals Upto 15 M Elevation. , Provision Of Round The Clock Jobs , Additional Payment (20% On Sor) For The Jobs Carried Out Beyond 20-Oo Hrs / Company Holidays / Sundays On Round The Clock Basis(Unit Of Measurement Ls = Lumpsum At Actual) , Note: (1) For Scaffolding Work Wherever Required, Cpcl Will Arrange Scaffolding Through Arc Contractor. => Limited

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Name of Work : Replacement of Stainless steel steam coil in SRU - Train “A” Sulphur pit at Refinery-3 of CPCL Manali
Sl. No. Item Description
1Replacement of steam coil in SRU
2BLINDING AND DE-BLINDING: ,,The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions andremoval of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. (Unit of measurement : EA = Each)
3Blinding and Deblinding for 150# & 300# ratings:
4Blinding & Deblinding - Size Upto1-1/2 inch dia.
5Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
6Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
7Installation of Flanged valves (Other than safety valves):,,The job includes transportation of valves, gaskets, fasteners, etc., from the owner"s storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop,installation of flanged valve at all heights & grades using proper gaskets & studs.,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.(Unit of measurement : EA = per Each)
8Valve rating - 150# & 300#
9Installation of valves - Size 2 inch dia. to 3 inch dia.
10Installation of valves - Size 4 inch dia. to 6 inch dia.
11Installation of valves - Size 8 inch dia. to 10 inch dia.
12Fabrication, Erection and Hydrotest Stainless Stell Steam Coil (MOC : SS316L) The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system.
13WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE
14Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - With hydrotest.
15BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:
16Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
17Carbon Steel Piping Work - Above ground :The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, pipe-racks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,, WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
18SOCKET WELDING - ALL ELEVATIONS:
19Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.
20BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
21Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
22Radiography:The job includes performing radiography examination of welds on all piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,,,,,, ,, The job also includes mobilising of required radiation source camera & othermachineries and all consumables for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review.
23Pipe weld joints - Upto 2" nominal dia. (Unit of measurement : EA = per Each Joint)
24Pipe weld joints - 3" nominal dia. (Unit of measurement : EA = per Each Joint)
25Pipe weld joints - 4" nominal dia. (Unit of measurement : EA = per Each Joint)
26Pipe weld joints - 6" nominal dia. (Unit of measurement : EA = per Each Joint)
27FABRICATION & ERECTION OF SS COIL SUPPORTS:
28Welding of Steam coil supports (Stainless steel - 5 mm to 6 mm thickness)using electrodes of grades - E-309, 309 Mo, 316, 316Las per instructions of EIC and requirement of inspection. (Unit of measurement M = Rate per running metre)
29Dismantling & Removal of Structurals / Gratings:The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / coldcutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. (Unit of measurement : TO = per Metric Tonne)
30Dismantling & Removal of Structurals / Gratings.
31Fabrication and erection of structurals:
32Fabrication and erection of structurals upto 15 m elevation.
33PROVISION OF ROUND THE CLOCK JOBS
34ADDITIONAL PAYMENT (20% ON SOR) FOR THE JOBS CARRIED OUT BEYOND 20-OO HRS / COMPANY HOLIDAYS / SUNDAYS ON ROUND THE CLOCK BASIS(Unit of measurement LS = Lumpsum at actual)
35NOTE: (1) For scaffolding work wherever required, CPCL will arrange scaffolding through ARC contractor.
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