Madhya Pradesh Power Transmission Company Limited has published Design, Supply Of All Materials And Complete Construction Of One Nos. 132/33 Kv Indoor Gis Substations At Phool Bag, Gwalior On Total Turn-Key Basis Against Tr-35/2021 . Submission Date for this Tender is 07-03-2022. Construction Material Tenders in gwalior Madhya Pradesh. Bidders can get complete Tender details and download the document.
| Sl. No. | Item Description |
| 1 | Erection of structures including tightening and punching of nuts, bolts. |
| 2 | Stringing of overhead gantries, vertical droppers with ACSR conductor including fixing of insulator string, spacers, clamps etc. |
| 3 | Single Zebra |
| 4 | Stringing of overhead shield wire with 7/3.66 mm standard galvanized steel complete with fixing of strain clamps at the structures. |
| 5 | Suspension/T Clamps & Power/Terminal Connectors [not covered in respective equipments/ switchgear] etc. suitable for Single ASCR Panther [ for incterconnection from Line gantry, CVT, LA, Line Trap up to isolator incoming end] [Specify the Break Up with Quantity and Unit Prices for various items considered for this component of Price Scehdule] |
| 6 | Add: Any other item bidder may require to complete the Switchyard Erection & Support Installations as per specification requirements |
| 7 | Installation of transformers |
| 8 | 50MVA 132/33KV Transformer(with Oil and associated equipments) Complete assembly and erection of power transformer with connections etc including installation of marshalling boxes, control cabinets, air sealing radiators, cooling fans, all accessories etc for transformer including their preliminary checks. Unloading /handling of transformer accessories, handling and filling of transformer oil along with associated equipments. |
| 9 | STATION TRANSFORMERShifting of33/0.4 KV Station transformer up to Xmer Foundation and placing on it & connection to bushing & earth connection along-with installation ofassociated Isolator, DO set, LA & LTDB and associated work etc. |
| 10 | 132 kV Indoor GIS Switchgear Equipments |
| 11 | 145kV, 1250A, SF6 gas insulated Transformer bay module each comprising of SF6 gas insulated circuit breaker, current transformer , bus-bar disconnectors with common earthing switch, line disconnector with safety earthing switch, Lightening arrestor, SF6 gas monitoring system for complete bay, local control cubicle, Other accessories/items if any to complete transformer bay module alongwith XLPE Cable and terminations as indicated in the SLD/ Layout of substation and as per technical specifications. |
| 12 | 145kV, 1250A, SF6 gas insulated Feeder bay module each comprising of SF6 gas insulated circuit breaker, current transformer , bus-bar disconnectors with common earthing switch, line disconnector with saftey grounding switch, high speed fault making grounding switch, Lightening arrestor, SF6 gas monitoring system for complete bay, local control cubicle, Other accessories/items if any to complete feeder bay module alongwith XLPE Cable and terminations as indicated in the SLD/ Layout of substation and as per technical specifications. |
| 13 | 145kV, 1250A, SF6 gas insulated As a Spare module used as Transformer / Feeder Bay moduleeach comprising of SF6 gas insulated circuit breaker, current transformer , bus-bar disconnectors with common earthing switch, line disconnector with safety earthing switch,Lightening arrestor,SF6 gas monitoring system for complete bay, local control cubicle, |
| 14 | 145kV, 2500A, SF6 gas insulated Bus Coupler Bay Module comprising of SF6 gas insulated circuit breaker, current transformer, disconnectors with safety earthing switches, Local control cubicle, SF6 gas monitoring system for complete bay etc. as indicated in the SLD/ Layout of substation and as per technical specifications. |
| 15 | Double Bus Arrangement, 145kV, 3 Phase, SF6 gas insulated metal enclosed 2500A bus bars running along the length of the switchgear to interconnect each of circuit breaker bay module. Each bus bar set shall be complete with voltage transformer complete disconnector with safety earthing switch, local control cubicle (if required), SF6 gas monitoring system etc. for the complete bus as indicated in the SLD/ Layout of substation and as per technical specifications. |
| 16 | Suitable Capcity EOT Crane for GIS Hall/ Building |
| 17 | Ventilation system for GIS Hall/ Building (as per technical specification) |
| 18 | Add: Any other item bidder may require to complete the 132 kV Indoor GIS Switchgear Equipments as per specification requirements |
| 19 | 36 kV Metal Clad GIS Indoor Switchboard(For indoor installation of modular design alongwith BCU based Control & Protection system.) |
| 20 | Metal clad Double Bus Indoor GIS Switchboard Including Incomer Transformer Feeder Baysalongwith all associated accessories CTs,LAs. Control Cubicle and Complete with the Control & Protection schemes [ 36 kV, 2500A, 31.5 kA Class] |
| 21 | Metal clad Double Bus Indoor GIS Switchboard Including 8 Nos. Outgoing Feeder baysalongwith all associated accessories CTs,LAs,Control Cubicle and Complete with the Control & Protection schemes [ 36 kV,1250A, 31.5 kA Class] |
| 22 | Metal clad Double Bus Indoor GIS Switchboard Including 1 Nos. 1x12MVAR Capacitor bank bayalongwith all associated accessories CTs LAs.Control Cubicle and Complete with the Control & Protection schemes [ 36 kV, 2000A, 31.5 kA Class] |
| 23 | Metal clad Double Bus Indoor GIS Switchboard Including 1 No. bus-Coupler bay CTs.Control Cubicle and Complete with the Control & Protection schemes [ 36 kV, 2500A, 31.5 kA Class] |
| 24 | Metal clad Double Bus Indoor GIS Switchboard Including 1 No. Station Transformer bayalongwith all associated accessories CTs. Control Cubicle and Complete with the Control & Protection schemes [ 36 kV, 1250A, 31.5 kA Class] |
| 25 | Metal clad Double Bus Indoor GIS Switchboard Including 2 Nos. PTs (one for each Bus) associated accessoriesControl Cubicle and Complete with the Control |
| 26 | Installation of self supporting Composite type Polymeric Premolded Type End Termination for power cable of feeder bay complete in all respect with required fabrication on lattice support structure which also includes required lattice galvanized cable support structure, civil work, suitable clamp and connectors etc. complete in all respect with providing maintenance free earthing pit and GI earthing strip of each phase and required earthing |
| 27 | Installation of self supporting Composite type Polymeric Premolded Type End Termination for power cable of transformer bay complete in all respect with required fabrication on lattice support structure which also includes required lattice galvanized cable support structure, civil work, suitable clamp and connectors etc. complete in all respect with providing maintenance free earthing pit and GI earthing strip of each phase and required earthing |
| 28 | Installation of Three phase earth Link Box with SVL for each circuit with providing maintainance free earthing pit and GI earthing strip including required fabrication of structure, civil work if any |
| 29 | Installation of Three phase earth Link Box without SVL for each circuit with providing maintainance free earthing pit and GI earthing strip including required fabrication of structure, civil work if any. |
| 30 | Cable Termination/ Plug for terminating in 145kV, 1250A, SF6 gas insulated Feeder bay module 2 Nos.(Normally cable sizes is 1x800 Sq. mm per phase (3 nos cable for each feeder +1No.spare, exact size shall be decidedduring detailed engineering) |
| 31 | Cable Termination/ Plug for terminating in 145kV, 1250A, SF6 gas insulated Transformer bay module 2 Nos.(Normally cable sizes is 1x800 Sq. mm per phase (3 nos cable for each transformer+1No spare, exact size shall be decidedduring detailed engineering) |
| 32 | Cable Termination/ Plug for terminating in Metal clad switchgear panels for 2 Nos. (50 MVA Transformer) panels (Normally cable sizes is 2x630 Sq. mm per phase (6 nos cable for each transformerexact size shall be decidedduring detailed engineering) |
| 33 | Cable Termination/ Plug for terminating in Metal clad switchgear panels for 8+1 Nos. (Outgoing Feeders+Cap Bank) panels (Normally cable sizes is 400 Sq. mmexact size shall be decidedduring detailed engineering) |
| 34 | Cable Termination/ Plug for terminating in Metal clad switchgear panels for 1 Nos. (Station Transformer) panel (Normally cable sizes is 35 Sq. mmexact size shall be decidedduring detailed engineering) |
| 35 | Add: Any other item bidder may require to complete the 36 kV Metal Clad GIS indoor Switchboard as per specification requirements |
| 36 | 132 KV & 33 kV XLPE Cables & Accessories |
| 37 | 1C,800 Sq. mm, Al., 132 kV XLPE Armoured Cable laying alongwith accosciated accessories and required material as per laying method adopted etc. (This include 24 lengths of cable with suitable |
| 38 | Under ground laying / installation of 08No. 76/132 KV (E), Single Core 800 Sq. mm XLPE insulated Power Cable (@ 03No. per Ckt. plus 01No. Spare) in Trefoil formation alongwith 02Nos. earth continuity cable (@ 1No. per circuit) and 02No. FOAC cable (@ 1No. per circuit) within HDPE pipe (One pipe per FOAC cable) and installation with hardware (like ties/clips/cleats, conduits, HDPE ducts, supports, fittings, accessories etc), phase identification tag, pre warning tape, route marker, HDPE pipe etc.), testing, installation etc. and associated civil works:- |
| 39 | With open excavated trench (about of size 0.85M wide & 2.25M deep per circuit) in any type of soil, casting RCC side walls of size 0.6Mx0.05M, filling 0.25M sand before and upto 0.6M after laying cables, laying precasted RCC slab of size 0.6Mx0.05M over sand, back filling rest trench with natural soil and compaction (inclusive of all requisite materials (like sand, pre cast slabs, trefoil clamps mounted at min. 3Mtr. spacing) |
| 40 | Laying/dressing/erection/connection of 8No. 76/132 KV (E), Single Core 800 Sq. mm XLPE insulated Power Cable (@ 3No. per Ckt. plus 1No. spare) in Trefoil formation, 2Nos. earth continuity cable (@ 1No. per circuit) and 2No. FOAC cable (@ 1No. per circuit) inclusive of all requisite material (like clamps, phase identification tag, construction of maintenance free earth pits seperately for each Ligthening Arrestors, supply & erection of G.I. earthing strip per phase, chamber, earthing connections, jumpering of conductors of overhead portion of the line etc.on tower structure including erection of Surge Arrester & FOAC cable in HDPE pipe & termination of fibers and required fabrication work if required for mounting. |
| 41 | 3 C, 35 Sq. mm. Al., 33 kV XLPE Cable with Suitable Outdoor & Indoor Terminations [3+3]for connecting the HV side of Substation Transformer to O/G of 36 kV Metal Clad GIS Switchgear |
| 42 | 1C, 630 Sq. mm, Al., 33 kV XLPE Armoured Cable alongwith accosciated accessories and required material as per laying method adopted etc. (This include 12 lengths of cable with suitable Outdoor & Indoor [12+12] end Terminations) |
| 43 | 3 C, 400 Sq. mm. Al., 33 kV XLPE Cable with Suitable Outdoor & Indoor Terminations [3+3]for connecting Outgoing feeder & Cap Bankto O/G of 36 kV Metal Clad GIS Switchgear (9+4spare lengths of cable with suitable Outdoor & Indoorend Terminations) |
| 44 | 33 kV XLPE Cable Termination support structure for Connecting to 33 kV Side of 132/33 kV Transformer including 33 kV ClassLAs (3 Nos.), Supporting PI String (3 Nos.), nut bolts, fixing accessories etc. as per drawing appended in Section-I |
| 45 | Add: Any other item bidder may require to complete the 33 kV XLPE Cable system as per specification requirements |
| 46 | C&R Panels & SAS system (Complete in all respect, refer Section-V A, B, Part-III, Volume-II) |
| 47 | 132 kV C&R PanelFor feederType SAS-FCRA |
| 48 | 132 kV C&R Panel For Bus Coupler Type SAS-BCRA |
| 49 | 132 kV C&R Panel For Transformer Type SAS-TCRA |
| 50 | 132 kV C&R Panel for Bus Bar Type SAS-BBRA |
| 51 | Substation SAS Netorking Panel SAS-NW |
| 52 | Station HMI [Industrial grade Computer with 23"LED monitor as per specification requirements] With inbuilt storage capacity for Minimum 3YearsSubstation Data |
| 53 | Station HMI (Hot Standby)[Industrial grade Computer with 23"LED monitor as per specification requirements] With inbuilt storage capacity for Minimum 3YearsSubstation Data |
| 54 | HMI View Node[Industrial grad Computer with 23"LED monitor as per specification requirements]With inbuilt storage capacity for Minimum 3YearsSubstation Data |
| 55 | DR Work Station[Industrial grade Computer with 23"LED monitor as per specification requirements] With inbuilt storage capacity for Minimum 3YearsSubstation Data |
| 56 | 70"" Wall MountedLED Displayin Control Room |
| 57 | A3 Size Color Laser Printer |
| 58 | Mono Crome LaserPrinter |
| 59 | One Remote Workstation with HMI[Industrial grade Computer with 23"LED monitor as per specification requirements] With inbuilt storage capacity for Minimum 3YearsSubstation Data & Laser Printer (A4 Size) for RCC |
| 60 | Hardware Gateways(for data transmission to SCADA C/R, SLDC & SUB SLDC)Multy Protocol,multy control centre support with Minimum Four (4) control centre connectivity |
| 61 | Modems (both sending and Receiving End) for communication to SCADA C/R &SLDC & Sub SLDC [Specify the Break Up with Quantity and Unit Prices for various items considered for this component of Price Scehdule] |
| 62 | Software: Application as well as System Software as per specification requirements for various hardware elements for meeting of functional requirement of the specification.[Specify the Break Up with Quantity and Unit Prices for various items considered for this component of Price Scehdule] |
| 63 | Substation LAN Commnication Infrastructure |
| 64 | Ethernet Switches: |
| 65 | 132 kV Side C&R and Network Panels:12 Nos.{6 Port (4 Nos. 10/100 BaseFX + 2 No. 10/100/1000 Base FX)}, 2 Nos. {24 Port 10/100 Mbps + 2 port 10/100/1000 Base FX}] |
| 66 | 33 kV Side C&R Panels: 2 Nos.{16 Port (4 Nos. 10/100 BaseFX + 2 No. 10/100/1000 Base FX)} |
| 67 | Other Items : Fiber optic cables, connectors, ethernet cables, jack panels connectors, patch cords etc. for completing the substation LAN as per specification requirements. [Specify the Break Up with Quantity and Unit Prices for various items considered for this compo |
| 68 | Inverter (3 kVA Capacity) to be operatable on 230VAC and 220 VDC as per availability of supply (Normally on AC) |
| 69 | Inverter (1 kVA Capacity) to be operatable on 230VAC and 220 VDC as per availability of supply (Normally on AC) |
| 70 | Add: Any other item bidder may require to complete the C&R Panels and SAS system as per specification requirements |
| 71 | Lightening (Surge) Arrestors |
| 72 | 132kV classof 120kv rating LAs with grading ring discharge counter with milli ammeter including inverted LA of line |
| 73 | 33kV class of 30kV/36kV rating LAs |
| 74 | Add: Any other item bidder may require to complete the Surge Arrester installation as per specification requirements |
| 75 | Solid core Insulators (BPI) |
| 76 | 145 kV Class Solid core (Post) Insulator(if required) |
| 77 | 33 kV class Solid core (Post) Insulator |
| 78 | 33 kV Spacial P I set With Insulator for capacitor bank |
| 79 | 132 kV Disc Insulator String Suspension type alongwith suitable hardware |
| 80 | Isolators |
| 81 | Horizontal double break (HDB)motor operated 33kV isolator complete with all fittings, accessories, terminal connectors and all other items (as specified in technical specification for 1250A/800A HDB isolator with single earth switch) |
| 82 | Horizontal double break (HDB)motor operated 33kV isolator complete with all fittings, accessories, terminal connectors and all other items (as specified in technical specification for 1250/800A HDB isolator without earth switch) |
| 83 | Add: Any other item bidder may require to complete the Isolator Installation as per specification requirements |
| 84 | Batteries & Battery Charger |
| 85 | Batteries (Sizing shall be as per requirement of technical specification) |
| 86 | 220 V/300AH VRLA |
| 87 | 48 V/300AH VRLA |
| 88 | Battery Charger System |
| 89 | 220 V Float cum Boost |
| 90 | 48 V Float Cum Boost |
| 91 | Add: Any other item bidder may require to complete the Battery & Battery Charger as per specification requirements |
| 92 | Lighting System |
| 93 | Lighting fixtures (1X 400 W) for illumination of outdoor switchyard including the cost of sodium vapour lamps with all accessories and required cables, complete in all respects. |
| 94 | Lighting fixtures (2X 400 W) for illumination of outdoor switchyard including the cost of sodium vapour lamps with all accessories and required cables, complete in all respects. |
| 95 | 1 x 11w LED lamps emergency light with Battery operated portable type with builtin battery and battery charger suitable for 6 hours operation. |
| 96 | Outdoor Lighting poles with Lamps & Lighting Fixtures etc. complete |
| 97 | GLS lamps of 100 w for operation on 220 V DC for Emergency lighting |
| 98 | Lighting & Electrical Fixtures with Lamps, indoor/ outdoor receptles, G.I. Conduit, Junction Boxes, pull out boxes, wiring, Switchboard, Switches etc. for control room building and GIS Hall [not covered under the civil works][Specify the Break Up with Quantity and Unit Prices for various items considered for this component of Price Scehdule] |
| 99 | Lightning Cum LightingMasts. Approximate Unit Weight 2.68MT for each Mast |
| 100 | Add: Any other item bidder may require to complete the Lighting System as per specification requirements |
| 101 | Fire Fighting System |
| 102 | Nitrogen Injection Fire Protection System for Power Transformer complete in all respects. |
| 103 | Fire Fighting equipment with necessary mounting standsDCP Type. : |
| 104 | DCP Type |
| 105 | i) 5 Kg. |
| 106 | ii) 10 Kg. Trolly Mounted |
| 107 | iii)75Kg, Trolly Mounted |
| 108 | Carbon di oxide type |
| 109 | 6 Liters. |
| 110 | 22.5 Liters. |
| 111 | Foam Type |
| 112 | 9 Liters |
| 113 | 50Ltr, Trolley Mounted ( Cylinder Type) |
| 114 | Sand type |
| 115 | Set Of Fire Buckets Comprising 6 Nos Buckets, Capacity-9Kg , Each with Stand ( Set ) |
| 116 | Add: Any other item bidder may require to complete the fire figting system as per specification requirements |
| 117 | Air Conditioning System |
| 118 | High Wall Split AC units of 2 TR Capacity complete with Indoor, Outdoor Units and required accessories, Stablizers etc. |
| 119 | Add: Any other item bidder may require to complete the Air Conditioning system as per specification requirements |
| 120 | LT Switchgear |
| 121 | LT AC Main Panel |
| 122 | LT AC Distribution Board |
| 123 | Main Lighting Distribution Board |
| 124 | Emergency Lighting Distribution Board |
| 125 | DG Incoming Board |
| 126 | 220VDCDB |
| 127 | 48V DCDB with Switching Cubicle |
| 128 | Add: Any other item bidder may require to complete the LT Switchgear Installation as per specification requirements |
| 129 | Earthing System |
| 130 | Installation & testing of the following including jointing, equipment termination, fixing & clamping with accessories & hardware required such as saddle, clamps, cleats, plugs, screws, nuts, bolts, washers and welding, brazing etc.Earth electrodes installation directly driven/drilled (40 to 50 mm dia) into earth including excavation (irrespective of type of soil encountered) backfilling with bentonite soil (to be arranged by contractor) welding to earth conductor etc. Providing of steel risers and making earth mat (duly buried at a depth as per design approved) including backfilling with black cotton soil (to be arranged by the contractor) welding etc. and bolting of risers to the structure at desired place.Eathing of GIS Indoor equipments of 145/36kV Class by cupper flat Considering flat size asper design approved |
| 131 | 40 mm Dia MS Rod |
| 132 | 3m, 20 mm Dia MS Rod Electrode |
| 133 | 3m, 40 mm Dia MS Rod Electrode |
| 134 | 3m, 42 mm Dia Safe Earthing Electrodes |
| 135 | 3m, 60 mm Dia Safe Earthing Electrodes |
| 136 | 50X12 mm GS Flat |
| 137 | 50X6 mm GS Flat |
| 138 | 50 X 6 mm MS Flat |
| 139 | 25 X 3 mm GS Flat |
| 140 | Preparation of earthing pits (1.5X1.5.X3 Mtrs.) as per drawing attached with bid document, which includes excavation (Irrespective of the soil encountered) embedding of 4 No. GI Pipes of size 40 mm dia, 3 Mtrs. Long, back filling with B.C. soil (to be arranged by the contractor) free from boulders and harmful mixture. These GI pipes are to be welded with MS flats by making mesh frame and cutting of pipes as also making holes in the pipe for water seepage. The earth pit is to be connected with earth mesh of MS flat. |
| 141 | Add: Any other item bidder may require to complete the Earthing System as per specification requirements |
| 142 | 1.1kV Grade PVC insulated Al. conductor power cables and copper conductor armoured control cables [Excluding the wiring required for electrical & Lighting fittings/fixtures installation in control room building] |
| 143 | Power Cable(PVC) |
| 144 | 3.5Cx150 sq.mm |
| 145 | 3.5Cx70 sq.mm |
| 146 | 3.5Cx35 sq.mm |
| 147 | 4Cx16 sq.mm |
| 148 | 4Cx6 sq.mm |
| 149 | 2Cx6 sq.mm |
| 150 | 1Cx6 sq. mm |
| 151 | Laying of Control Cable (PVC)(armoured/unarmoured) on racks/cable trays/ angle support overhead racks conduits including dressing of cables with accessories for copper conductor & armoured control cables. Cable terminations including fixing of cable glands, lugs etc. for each type of control/ power cables, including terminations at both ends. I.R. value between cores and I.R. value with respect to its armouring is to be verified. The continuity of all cores is also to be verified. Both work to be done before connecting cable to the terminal block. Making suitable hole in bottom/side plate of C&R panel, AC/DC Board, Marshaling box for fixing cable glands in addition to cable gland holes already provided. The hole should be free from burrs. Fixing all cables in respective cable glands and re-fixing gland plate to its original place. All cable identification plate is to be provided on both ends of each cable. Stripping of outer insulation cover, armoring etc. of cable, fixing ferrules on each core at both ends.Stripping all cores to suitable length, making eye, crimping terminal lugs (as the case may be) and fixing it to terminal block as per drawing followed by proper bending/ dressing of all cores. |
| 152 | 2Core 2.5 Sq.mm armoured |
| 153 | 4Core2.5 Sq.mm armoured |
| 154 | 8Core2.5 Sq.mm armoured |
| 155 | 12 Core2.5 Sq.mm armoured |
| 156 | 19 Core2.5 Sq.mm armoured |
| 157 | Conduits, Cable Trays, Cable Tags, Cable Racks & Supports, Cable Glands, Cable Lugs, Gland Plates, Junction Boxes [Specify the Break Up with Quantity and Unit Prices for various items considered for this component of Price Scehdule][Excluding the conduits, junction boxes etc. required for electrical & Lighting fittings/fixtures installation in control room building] |
| 158 | Add: Any other item bidder may require to complete the Power & Control Cables as per specification requirements |
| 159 | DIESEL GENERATOR SET |
| 160 | DG Set along with enclosure and control panel (25 kVA) |
| 161 | Add: Any other item bidder may require to complete the 25 kVA DG Set as per specification requirements |
| 162 | GST @18% on Schedule A4 |
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