Karnal Cooperative Sugar Mills Limited has published Saleofoldplant Saleofoldplant , Dnit For Sale Of Old Plant & Machinery Of Karnal Sugar Mill , Cane Unloading Equipments And System:- No. Of Cranes & Capacity 02 Nos. 5 Mt, 30 M ( Length ) X 22 M ( Span ) Hoisting Motor 25 Hp, 970 Rpm B. Submission Date for this Tender is 07-03-2022. Footwears Tenders in karnal Haryana. Bidders can get complete Tender details and download the document.
Sl. No. | Item Description |
1 | DNIT for sale of old plant & machinery of Karnal sugar mill |
2 | Cane Unloading Equipments and System:- No. of cranes & Capacity 02 Nos. 5 MT, 30 m (Length) x 22 m (Span) Hoisting Motor 25 hp, 970 RPM Bridge Drive Motor 10 hp, 950 RPM Grab Hydraulic Motor 15 hp, 1440 RPM |
3 | Gantry Crane |
4 | Cane Carrier Length x Width x Depth52.43m x 1500 mm x 1000 mm Drive60 hp motor (VFD, make-ABB) |
5 | Rake ElevatorLength x Width 1 No. for Prepared Cane 19.75 m x 1500 mm Drive 40 hp motor (VFD, make-ABB) |
6 | ACFC (Instrumentation Specification) PLC based IO’s Make: ABB |
7 | Preparation of Cane Kicker 22 blades, 48 rpm, 30 hp motor with reduction gear |
8 | Leveller 32 blades, 585 rpm, swing dia-1500 mm 250 hp motor |
9 | Fibrizer Hammers (no. & weight) 42 nos., 22 kg, 750 rpm, swing dia – 1800 mm Turbine Driven 600 BHP Single-Stage Steam Turbine Bellis India Ltd. (SS 26 M), working pr. 17-21 kg/cm2 |
10 | Mills (Including IRC) Number 04 Mills, 03 Rollers with UFR each Roller Size: 30” x 60” KCP Make Type of Hydraulic System Edward Hydro-Pneumatic Accumulator System |
11 | Drive for mills (Turbine driven) 02 nos, 600 BHP Single-Stage Steam Turbine Bellis India Ltd. (SS 26 M), working pr. 17-21 kg/cm2 2-sets reduction gears having single helical teeth incorporated in the turbines reduction from 5000 to 1000 rpm |
12 | Reduction gear arrangement ii. 2-sets double reduction gear boxes with double helical type teeth incorporated in the turbines reduction from 1000 to 50 rpm |
13 | iii. 2-sets single reduction machine cut spur gearing (29 teeth, 204 teeth) reduction from 50 to 7.1 rpm |
14 | Bagasse Elevator & Return Carrier Bagasse Elevator Wooden Slat type, length-26mm (11 m horizon. + 15 m elevated), 25 hp motor with gear box Return Carrier 50 mtrs, 40 hp motor with gear box |
15 | Imbibition Imbibition Scheme followed PLC based Compound Imbibition |
16 | III. CLARIFICATION PLANT Weighing Equipment 01 no. Juice weighing scale, 65 qtls capacity / charge. Also having 01 steel yard type check weighbridge of 50 qtls capacity / charge |
17 | Raw Juice Receiving Tank L x B x H 6 x 2 x 1.25 Meter |
18 | Raw Juice Weighing Tank Number 01 No. L x B x H 4 x 2 x 1.25 Meter |
19 | Raw Juice Pump 02 Nos., (01 working + 01 Standby) |
20 | Juice Heater 01 No. Juice Heater (Multiple Circulator) 120 sq. mtr. H.S. |
21 | Juice Heater 04 No. Juice Heater (Vertical Type) Multiple Circulation 170 sq. mtr. H.S. |
22 | 01 No. Vapor Line Juice Heater 300 sq. mtr. H.S. 01 No. Vapor Line Juice Heater 300 sq. mtr. H.S. |
23 | Juice Heater01 No. Clear Juice Heater 300 sq. Mtr. H.S. |
24 | Juice Sulphitation Tank 02 Nos continuous juice sulphitor tank. (01 main + 01 stand by), Gross/working capacity = 23/15 m3 |
25 | Syrup Sulphitation Tank & Pumps 01 No, Satvik Make Juice Sulphitor capable to handle 125 TCH juice with bottom circulation arrangement |
26 | Clarifier 01 No. Multitech Make, Rapidorr 444 type Dia x height : 26’ x 20’ |
27 | Clarifier Clear Juice Pump 02 Nos., (01 working + 01 standby), Capacity 42 ltr/sec, head-50m |
28 | Sulphur Gas Plant Nos. (01 as standby) 2 x 140 kg/hr. capacity of “Satwik” make |
29 | Sulphur Gas Plant Nos. (01 as standby) 1 x 70 kg/hr. capacity of “Satwik” make |
30 | Air Compressor 03 Nos. air compressors (Ingersoll Rand Make), 340 m3/hr (01 no.) & 250 m3/hr (02 nos.) |
31 | Rotary Vacuum Filter 02 Nos., Size 8’ x 16’ length, filtering area = 400 sq. ft. with SS screens, size 8’ length 13” width, No. of screen 48 in each filter 01 Triveni make Rotary Vacuum Filter |
32 | 01 Universal make Rotary Vacuum Filter |
33 | Muddy Juice Receiving Tank 01 No., Dia-2.5 mtr, Height-2m |
34 | Muddy Pump 02 Nos. (01 working and 01 standby) Capacity-25 ltr/sec., head-30 mtr |
35 | Filterate Pump 03 Nos., Capacity-60 tonnes/hr., Head-30 mtr., & 02 Nos. 30 ton/hr., head |
36 | Vacuum Pumps 01 No., Kakati Make Vacuum Pump, Suitable for 10 m3/min. at 710 mm of Hg. |
37 | Vacuum Pumps 01 No., Kakati Make Vacuum Pump, Suitable for 18 m3/min. at 710 mm of Hg. |
38 | Vacuum Pumps01 No., Kakati Make Vacuum as standby Suitable for 10 m3/min. |
39 | Milk of Lime Plant One rotary type lime slaker, having a diameter 1m. x 4.5 length, capable of slaking 200 kgs quick lime per hour |
40 | Milk of lime storage tanks 02 Nos., 7.5 m3 each |
41 | MOL Pump02 Nos., Capacity-10 m3/hrs. Head-20 mtrs |
42 | Vibro Screen 01 No. vibro screen of “PENNWALT” make of 60” size of Milk of lime screening |
43 | Vibro Screen 01 No. vibro screen of “PENNWALT” make of 60” size for Filterate Juice |
44 | IV. EVAPORATION AND BOILING PLANT Dia x Height HS of body (m2) Vapour Cell 4.7m x 10.73m 1300 |
45 | 1st body 3.7m x 7.9m 750 |
46 | 2nd body 3.4m x 8.0m 560 |
47 | 3rd body 2.95m x 8.0m 440 |
48 | 4th body 2.95m x 8.0m 440 |
49 | Standby 2.95m x 9.5m 440 |
50 | Standby of 1st body (2012) 3.7m x 7.9m 750 |
51 | Standby of vapour cell (2013) 4.7m x 10.73m 1300 |
52 | Arrangement of drawing Condensate from vessel syrup treatment plant Through individual pumps : capacity head 1st body: 50m3/hr, 30m 2nd body : 50m3/hr, 30m 3rd body : 50m3/hr, 15m 4th body : 50m3/hr, 15m |
53 | Condensate Pump 02 Nos., 30 ton/hr, 30m head |
54 | Syrup Sulphitation Syrup Sulphitation Tank 02 Nos. gross capacity 15m3, (5.6’ h x 7.10’ dia) |
55 | Sulphited syrup receiving tank 01 No., Dia-2m, height-3m |
56 | Sulphited syrup pumps 03 nos |
57 | Syrup Storage 03 Nos. of tanks, 10.6 m3 of capacity each |
58 | Melt Tank02 Nos. of tanks, 10.6m3 of capacity each |
59 | Molasses Storage 09 Nos. 10.6 m3 of capacity each |
60 | 4 Pan Vaccum Pans 40 tons striking capacity, 185m2 HS each, 05 Nos. of Pans. |
61 | 4 Pan Mechanical circulator in only 02 pans |
62 | 1 pan 60 tons striking capacity, 277m2 HS |
63 | Condensate Pump 02 Nos. Cap. 50m3/hr, height-30m |
64 | Cooling and Condensing Condensers (Total six) 01 (for quad)-Multi-jet (1.5m dia, 2.69 ht.) |
65 | Cooling and Condensing Condensers (Total six)04 (for pans)-Multi-jet (1.2m dia, 2.33 ht.) |
66 | Cooling and Condensing Condensers (Total six)01-Multi-jet (1.2m dia, 2.33 ht.-01 (size assumed) |
67 | Cooling and Condensing Pumps02 No., 10”x12” 1100m3/hr cap. |
68 | Cooling and Condensing pumps 02 No. (Standby) 1250 m3/hr cap., 14m head |
69 | Pump 02 Nos. of pumps of 555.5 lt/sec coupled with 150 BHP motor. The system is automatic control of water consumption at evaporator set, pan station and spray pond. |
70 | Pumps01 No. 2000 m3/hr cap., 1 m head |
71 | Spray Pond Capable of handling 2650m3/hr water Nozzels-434 Nos. (20 mm hole size) Pumps 02 Nos. (90hp each) |
72 | Excess condensate cooling system 02 Nos. of cooling towers, 20m3/hr with 02 nos. of pumps of 20m3/hr capacity |
73 | COOLING, CURING AND DRYING PLANT Crystallizers 02 No. for A-Massecuite Water cooled open type having 50 m3 capacity |
74 | COOLING, CURING AND DRYING PLANT Crystallizers 01 No. for A-Massecuite Water cooled open type having 35 m3 capacity |
75 | COOLING, CURING AND DRYING PLANT Crystallizers 03 No. for B-Massecuite Water cooled arms type having 35 m3 capacity |
76 | COOLING, CURING AND DRYING PLANT Crystallizers 04 No. for C-Massecuite Water cooled arms type having 35 m3 capacity |
77 | COOLING, CURING AND DRYING PLANT Crystallizers 01 No. for C-Massecuite Receiver Air cooled open type having 35 m3 capacity |
78 | COOLING, CURING AND DRYING PLANT Crystallizers 01 No. for B-Massecuite Receiver Air cooled open type having 35 m3 capacity |
79 | Seed Crystallizers 01 No. open type seed crystallizer 14m3 seed |
80 | Seed Crystallizers 01 No. open type seed crystallizer 14m3 for C-seed |
81 | Seed Crystallizers Vacuum crystallizers (02 nos. for B&C massecuite of 21m3 cap) |
82 | Seed Crystallizers Vacuum crystallizers (01no. for A massecuite of 28m3 cap) |
83 | Massecuite transfer pumps 05 Nos. 30m3/hr, 20m head |
84 | Details of reheating 01 No. each for A,B & C-grain 16m2 of HS area each |
85 | 02 Nos. for B-massecuite 11.16m2 of HS area each |
86 | 01 No. of transit heater for A-Massecuite 7.59m2 of HS area |
87 | C/F Machines (Total 09 machines) 03 (1250kg/charge) for A-massecuite 01 No |
88 | C/F Machines (Total 09 machines) 03 (1250kg/charge) for A-massecuite 02 No |
89 | C/F Machines (Total 09 machines) 06 continuous machines of 7-8 ton/hr capacity (75HP motor) |
90 | Mollasses Pumps 11 Nos. (high flow type) |
91 | Sugar dryer Total 03 nos. electric drive air blowers 01 for hot air + 02 for cold air |
92 | Total 05 hoppers |
93 | 01 sugar belt conveyor |
94 | 01 dust conveyor belt |
95 | 02 bucket type elevator 60 buckets, 20m height |
96 | 01 no. of sugar grader 15ton/hr cap. |
97 | 02 no. of sugar bins with belt conveyor, elevators and automatic weighing machines 1st 150 ton for ‘M’ grade sugar |
98 | 02 no. of sugar bins with belt conveyor, elevators and automatic weighing machines2nd 100 ton of ‘L’ grade sugar |
99 | BOILERS & POWER PLANT 02 Nos. (20 TPH, 1070m2 HS of boiler, 65.7m2 HS of super heater each) Pr. & temp. 21kg/cm2, 300 deg. C Furnace Horse shoe type Feed water treatment 01 No. of treatment plant working on ION-EXCHANGE principle, 15m3/hr cap. Economiser 225m2 HS each Air pollution control system 01 No. of wet scrubber APH 690 m2 HS each Feed water tank 36m3 Chimney 01 self-supporting mild steel chimney of 30.48m height ID/FD fans FD fan : 50 HP each ID fan : 100 HP each Feed water pumps 03 Nos. (01 no. 75 HP + 02 Nos. 100 HP) Boiler instrument panel 01 set each |
100 | All accessories, sub-machineris, etc. inclusive |
101 | Power Plant Turbine 01 No. 1.5MW, 21kg/cm2, One mini turbine- 0.18MW for spray pond and ETP power |
102 | General Final Molasses Storage Tank 03 Nos. of 45000 qtls capacity each |
103 | Weighing Scale 01 No. steel yard type cheching weighbridge of 5 tons capacity |
104 | Weighing Scale 01 bolougne scale of 1 ton cpacity |
105 | Sugar Melter 01 No. horizontal type of 8ton/hr capacity |
106 | Sugar Melter 01 No. Vertical type of 10 ton/hr. capacity |
107 | Air compressors for centrifugals 02 Nos. (0.85 m3 cap. & pr. 7kg/cm2) with 50 hp motor |
108 | Air compressors for centrifugals 01 No. standy |
109 | Sugar Bins 02 Nos. auto weighing machines electronically controlled, pneumatic |
110 | Sugar weighing scale 02 Nos. of 100 kg capacity each |
111 | 01 No. electronic sugar weighing scale of 150 kg capacity (for checking) |
112 | Sugar bags stitching machines 02 Nos. |
113 | Workshop 05 lathe machines (18’, 12’, 12’, 10’, & 6’ size |
114 | Workshop 02 shaping machines |
115 | Workshop01 planer machine |
116 | Workshop 02 drill machines |
117 | Workshop02 grinders |
118 | Workshop01 power bandsaw |
119 | Workshop02 baling press (1500 bales per day capacity) |
120 | Mill house crane with crane gantry Capacity of crane 20 T |
121 | DG Sets 250 KW |
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