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Repair / Maintenance Of Flame Proof Eot Cranes / Lift / Spike Barrier / Boom Barrier And Certain R, bikaner-Rajasthan

Military Engineer Services-MES has published Repair / Maintenance Of Flame Proof Eot Cranes / Lift / Spike Barrier / Boom Barrier And Certain R. Submission Date for this Tender is 31-01-2022. Cranes Tenders in bikaner Rajasthan. Bidders can get complete Tender details and download the document.




Tender Notice

30593384
Corrigendum : Repair / Maintenance Of Flame Proof Eot Cranes / Lift / Spike Barrier / Boom Barrier And Certain R
Open Tender
Indian
Rajasthan
bikaner
31-01-2022

Tender Details

Repair / Maintenance Of Flame Proof Eot Cranes / Lift / Spike Barrier / Boom Barrier And Certain R

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 17-Jan-2022 Corrigendum 01 dated 17 Jan 2022 BOQ 24-01-2022
2 18-Jan-2022 Corrigendum 02 dated 18 Jan 2022 Other 24-01-2022
3 24-Jan-2022 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 31-01-2022

Key Value

Document Fees
INR 500 /-
EMD
INR 60000.0 /-
Tender Value
INR 30 Lakhs /-

BOQ Items

Name of Work:Repair / maintenance of Flame Proof EOT Cranes / Lift / Spike Barrier / Boom Barrier and certain repairs/maint of E/M installation, roadlights, cables etc in domestic/tech area at AF Stn Nal under GE (AF) Nal
Sl. No. Item Description
1Comprehensive Maintenance flame proof EOT Crane 3 TON Capacityof any make at any location of Tech area complete by servicing, overhauling, greasing, oiling, cleaning of cranes, checking and servicing of brakes, gear box, cable connections and carry out necessary repair and replacement of defective parts as specified and directed:- Note : (a) Maintenance of crane shall be carried out bi-monthly, hence, after maintenance of particular crane in a month, further maintenance of that crane shall be carried out in the alternative month (ie after completion of 02 months only). Tenderer is hereby advised to keep this aspect in mind while quoting his rate. b) Spare parts shall be measured and paid separetly as Supply only. c) The rates quoted shall be deemed to include for other minor spares for satisfactory functioning of Crane d) Minor items viz, Tape, Thimble, Screws, Nut, bolts and cable for making connection etc shall be arranged by the contractor at his own and the cost thereof shall be deemed included in unit quoted rate. e) All T&P including ladders etc necessary in execution of work shall be arranged by the contractor and the cost thereof is included in the quoted rate of this item. (f) In case, any particular crane is not maintained by contractor, the recovery shall be made equal to the quoted rate i.e. per crane enhanced by 25%. (g) List of spares shall be prepared by the contractor and the Engineer-in-Charge jointly.
2All as per description of item No. 1.00 here in before but HOT Crane, 3 TON Capacity Each
3All as per description of item No. 1.00 here in before butHOT Crane, 5 TON Capacity.
4Comprehensive Maintenance of Boom barrier / spike barrier / Road arrester barrier located at Main gate and Tech gate separatelyincluding greasing, oiling, cleaning and repair / replacement of defective worn out spare parts, components complete all as specified and directed for the following capacity:- Note:- (i) Spare parts shall be measured and paid separately as "Supply only" and shall be replaced only after obtaining the permission from Air Force Authority. (ii) Maintenance of Boom barrier / spike barrier / Road arrester barrier shall be carried out bi-monthly, hence, after maintenance of particular crane in a month, further maintenance of that crane shall be carried out in the alternative month (ie after completion of 02 months only). Tenderer is hereby advised to keep this aspect in mind while quoting his rate.
5Taking down flame proof gear assembly connected with induction motor fromcrane capacity 3 TON, servicing, greasing of motors etc complete and dismantling gear box assembly, taking out gear and other worn out parts, replacement of worn out parts replacement of gear oil, over-hauling, replacement of oil sealincluding lathe work as required at site, re-assembling and re-fixing the same and testing complete all as specified and directed. Note :- (i) Cost of Grease & Oil shall be deemed included in unit quoted rate. (ii) Spares shall be measured and paid separately as "Suppy only". (iii) The flame proof gear assemblies catered for in this item are fixed at different locations and the servicing and replacement of parts thereof shall be carried out after getting the permission of air force authorities. Tenderer shall keep this aspect while quoting the rates.
6M&L disconnecting electric connections of3 phase motor 5 HP capcity, 415 Volts AC supply of EOT crane,taking out from the crane , dismantling / opening of motor, cutting and taking out burnt winding wire, cleaning of slots by removing dust etc andrewinding with super enamelled copper winding wire of existing gauge and class of insulations as per original manufacturers design including varnishing replacing insulation papers insulated sleeves etc, complete reassembling and reinstalling and testing on full load complete all as directed.
7All as per description of item No. 6.00 here-in-before but 7.5 HP capacity motor
8All as per description of item No. 6.00 here-in-before but 3 HP capacity motor
9Load testing of flame proof EOT Crane 3 TON Capacity of any make and model, comprising two number tests for each crane i.e. Capacity test and Brake Test as per IS : 3177 of 197 by putting the requisite load, writingdate of test and next due date for testing on the crane with white synthetic enamel paint over a black strip of synthetic enamel paintcomplete all as directed . Note:- (i) Load for testing shallbe arranged by the contractor at his own and the rate of this item include the cost thereof. (ii) Testing of particular crane shall be scheduled by Engineer-in-Charge
10All as per description of item No. 9.00 here in before butHOT Crane, 3 TON Capacity
11All as per description of item No. 9.00 here in before but HOT Crane, 5 TON Capacity.
12Syupply and fix in repair cable loader / reel bush as per sample suitable for EOT crane any capacity complete all as specified and directed.
13Supply only following Spares / Components for crane 3 TON capacity complete all as specified and directed:-
14Oil Seal.
15Gasket.
16Stranded Steel Wire Rope 6mm dia.
17Stranded Steel Wire Rope 9mm dia.
18Pedant Push Button.
19Over Load Relay 10 to 32 Amps
20Clutch Plate.
21Wheel Bearing
22Brake Pad as sper existing
23Pedant Push Button with auxillary contacts
24Magnetic coil for brake
25Gear wheel
26HRC Fuse 10 Amps,
27Indicator Lamp (RYB) as per existing
28Supply and laying as in repairs PVC insulated cable with Coper Conductor of size 2.5 Sqm, 4 Core 1100 volts grade heavy duty complete all as specified and directed.
29Supply and laying as in repairs PVC insulated cable with Coper Conductor of size 6 Sqm, 4 Core 1100 volts grade heavy duty complete all as specified and directed. Make
30S&F as in repairs power Contactor TP, 110 Volts coil voltage MNX-18 complete all as specified and directed.
31S&F as in repairs power ContactorTP, 110 Volts coil voltage MNX-12 complete all as specified and directed.
32S&F as in repairs Step down transformer having rating 440 volt to 110 volt AC 30 KVA capacity or as per existing size/rating and complete all as specified and directed.
33S&F as in repairs MCCB TPN 63 Amps breaking capacity 18 KA including fixing/connecting arrangement all as directed.
34S&F as in repairs MCCB TPN 25 Amps breaking capacity 10 KA including fixing/connecting arrangement all as directed.
35Supply & fixing as in repairsAC Drive / variable frequency drive (VFD) / frequency convertor device system for suitable capcity of 4 KW three phase supply system with required input 3 x AC 380-480 Volt, 50 / 60 Hz and out put 3 x AC 0-480 Volt, frequency 0-400 Hz with having setting controling devices system and/or all as per existing sample / rating / model for operating/ controling of slow / high speed for all motion and other controling system etc for smooth functional of over head electric travelling crane of capacity 3 Ton and including necessary adjustment and making controlling cable connection of system and testing on load complete as as specified and directed.
36All as per description of item No. 21.00 here in before but 3 HP motor of motorised door
37Material and labourrepairs to UPS 30 KVA capacity of Make APLAB model No LP 3030 by dismantling and taking out unservicable components, burnt out wiring etc and repair the same with and including replacement of Silicon controlled rectifier (SCR) - 3 Nos, Insulated gate bipolar transistor (IGBT)- 6 Nos, HRC fuse, DC to DC convertor, Driver board - 1 No, Capacitor DC, burnt out internal wiring, HRC fuse, indicator lamps,etc and testingwith full connected load complete all as specified and directed. Note: (i) Rate quoted shall deemed to be included for replacement of internal control wiring, minor spares otherthan items mentioned above but required for proper functioning of UPS 30 KVA (ii) Rate is also inclusive of servicing and maintaining of battery bank complete. (iii) All minor Parts which are not included in description but required for functioning of UPS shall also be provided by the contractor without any extra cost.
38Material and labour for repairs and servicing ofUPS 10 KVA capacity of Make APLAB model No LP 3030 by dismantling and taking out unservicable components, burnt out wiring etc and repair the same with and including replacement of Silicon controlled rectifier (SCR) - 3 Nos, Insulated gate bipolar transistor (IGBT)- 6 Nos, HRC fuse, DC to DC convertor, Driver board - 1 No, Capacitor DC, burnt out internal wiring, HRC fuse, indicator lamps,etc and replacement of SMF batteries of capacity 12 volt 18 Ah - 15 Nos of complete and testingwith full connected load on auto and manual mode completeall as specified and directed. Note: (i) Rate quoted shall deemed to be included for replacement of internal control wiring, minor spares otherthan items mentioned above but required for proper functioning of UPS 30 KVA (ii) Rate is also inclusive of servicing and maintaining of battery bank complete and replacemeent of battary - 15 Nos (iii) All minor Parts which are not included in description but required for functioning of UPS shall also be provided by the contractor without any extra cost.
39Supply and fixing as in repairs power Contactor 630 Amp,4 pole 415 Volt, with AC coil auxilary contactos 2NO + 2NC coil working on 240 Volts complete assembly including arc chute front cover suitable for AMF panel at New ATC complete all as specified and directed. Note : Make of power contactor shall be as existing ie Metasol model MC-630 A/4
40Supply and fix in repairs AC coil auxillary contacts 2 NO + 2NC suitable for power contactor 630 Amp, complete all as specified and directed. Note : Make shall be as existing ie Metasol model MC-630 a/4
41Comprehensive maintenance and servicing of passengerelevator of capacity 08 passenger, KONEMake speed limit 1.50 metre / sec equipped with microprocessor based AC variable voltage & variable frequency controller (VVFD), AC motor governor, ropes driving sheave, travelling cable, microprocessor card, rectifier card controller AC drive, door drive, indication card, single phase preventer, SMPS luminous card and hall button, car and landing door shoe car guide shoe landing, CWT guid shoe landing, transformer, motor bush, hooter, FP card door hanger roller and door censor for its smooth and efficient functioning complete and all as specified and directed. Note: (i) The comprehensive maintenance shall be done through rep of OEM i.e M/S KONE as and when directed by Engineer in Charge. (ii) The above maintenance include complete maintenance of existing lift by quarterly and systematically examining, adjusting fabricating as and when required for smooth and efficient functioning of the Lift. (iii) The comprehensive maintenance include checking and ensuring the serviceability of Machine, motors, ropes, inverter / ARD system, control parts, PCBs, belts, rollers, gears, bearings, solenoids, coils, chock break shoes, liners, contractors, relays, push buttons, door operated VVFD, main VVFD, car door, safety device limits switch, governor, indicator etc. (iv) Unit rate of this item shall also include the calibration of lift.Check list duly signed shall be submitted by Rep of OEM. (v) The unit rate shall be deemed to include for replacement of minor spares requires for smooth functioning of elevator.
42M&L inrepair, testing, commisioningof SFC (static frequencey converter) of capacity upto 40 KVAof make APLABby opening and diagnose the fault and rectifying the same with replacement of IGBT -03 Nos, SCR Modul-03 Nos, Charger card - 01 No,Control SMPS - 01 No, DC capacitor -06 Nos, Supply Card -01 No, HRC fuse - 01 Nos and DC-DC board as existing (New DC-DC board programed by OEM/manufacturer shall be inserted after removing existing one) ,rectifier of suitable capacity of Make Aplab including controle switches , wiring and meters complete all as specified and directed. Note:- (i) Repair/replacement work shall be carried out through OEM only. (ii)Contractorshall submit testing report after repair of UPS/SFC
43Supply, install and erect in repairs,in true verticalposition (or to be fixed in an inclined position as strut pole) steel tubular swaged welded poles complete with MS base plate of 6 mm thick of size 300mm x 300mm,finial taper plug, pole cap, bolts, nuts and washers and screwed, pole made out of ERW MS tubing conforming to IS-2713 ( Part II),1980type 410-SP-31, 11 meters long L.T pole including drilling of holes of required size and Nos for fixing of cross arms, painting with one coat of red oxide primer and two coats of aluminium paint for exposed surfacesand two coats of black bituminous paint for portion embeded in concrete, painting with two coats of aluminium paint over a coat of primer incl excavation incl PCC complete in post hole in any type of strata, PCC 1:2:4 foundation, filling, in post holes with PCC 1:3:6 and cylinderical coping with PCC 1:2:4,of 30cm dia and 45cm high complete all as specified and directed (Note : Unit rates of this item includes the cost of PCC in foundation, PCC coping and excavation and earthwork)
44S&F in repairs conventional LED street light70 watt230 volts pressure die cast aluminium housing, heat resistant toughened glass with frame, IP protection IP.66 batter optics for uniform distribution having surge protection 5 KV, sealed driver complete all as specified and directed. Make: Havells Cat refENDURACITYLINERNEOSL70WLED757PASYBOTG or equivalentin Crompton/Bajaj/Surya
45S&F in repairs conventional LED street light60 watt230 volts pressure die cast aluminium housing, heat resistant toughened glass with frame, IP protection IP.66 batter optics for uniform distribution having surge protection 5 KV, sealed driver complete all as specified and directed.make: Havells Cat refENDURAPEARLNEOSL60WLED757PASYTOPC or equivalentin Crompton/Bajaj/Surya
46Supply and fixin repairs LED street light 45 watt 230 volts pressure die cast aluminium housing, heat resistant toughened glass with frame, IP protection IP.66 batter optics for uniform distribution having surge protection 5 KV, sealed driver in replacement of conventional street light 70/125 watt SV/MV complete all as specified and directed. MakeHavells. Cat refENDURAPEARLNEOSL45WLED757PASYTOPC or equivalentin Crompton/Bajaj/Surya
47S&F as in repairs conventional LED150 Wflood light fitting with lense,high luminous efficacy,protected to IP 66, toughened glass and PC lights for better illumination efficient high out put emitterLED with potted driver, surge protection 4 KV internal and 10 KV external for better distribution applicable for area lighting including electrical connection complete all as specified and directed. Make :Panasonic Cat ref PFLM11FG8or equivalentin Wipro / Philips
48Material and labour for20 mm graded stone aggregate in sub station yard as lizard guardafter making good to the existing surface completeall as specified and directed.
49Excavation in any type of soil in trenches not exceeding 1.5 metre wide and not exceeding 1.5 metre in depth for cable trenches for laying of cable / pipes etc.and getting out in hard / dense soil including taking out old bricks complete all as specified and as directed. Note:- (I)Old unservicable bricks shall be sold to contractor under Sch of credit. (II) Exsisting sand cushioning for cable shall not be removed. (iii) Serviceable brickss stacked for reuse.
50Returning, filling in trenches including spreading, levelling, watering and well ramming in layers not exceeding 25 cm in soft / loose soil complete all as specified and directed.
51Removing excavated materials to a distance not exceeding 50 metre and depositing where directed at a level not exceeding 1.5 metre above the starting point complete all as specified and directed.
52Material and labour for sand cushioning using dry clean sand(Tibba Sand)for protection of underground cable, consolidatedand compacted complete all as specified and as directed.
53Material and labour well burnt old size sub Class ‘B’ bricks, laid flat,in trenches for cable protection complete all as specified and as directed.
54Taking out followingdefective cable XLPE/PVC sheathed 1100 volt grade heavy duty armoured with aluminium conductor of Cross sectional area 95 Sqmm, 3.5 core from trenches/wall/poles/under floor etc,shifting serviceable cable for relaying or removing the unserviceable cable complete all as specified and directed. Note : (i)Excavation and earth work shall be measured and paid for separately (ii)Unit rate of this item is also includes the removal of brick/tile as cable protection, GI pipe and cable joint etc. and nothing extra shall be admissible on this account. (iii)After taking out the cables from the trench, serviceability of cable shall be checked by the contractor in presence of the Engr-in-Charge and nothing extra shall be paid on this account.
55All as per description of item No. 40.00 here-in-before but Cross sectional area 150 sq mm, 3.5 core
56All as per description of item No. 40.00 here-in-before but Cross sectional area 185 sq mm, 3.5 core
57All as per description of item No. 40.00 here-in-before but Cross sectional area 240 sq mm, 3.5 core.
58Supply and layingXLPE insulated, armoured, heavy duty, 1100 Volts grade aluminium conductor cable Cross sectional area 95 Sqmm, 3.5 corein trenches or fixed to wall / passing through pipe / pole and testing compete all as specified and directed Note : (i) Excavation & earth work, Brick protection and sand cushining shall be measured and paid for separately,
59All as per description of item No. 44.00 here-in-before but Cross sectional area 150 sq mm, 3.5 core
60All as per description of item No. 44.00 here-in-before but Cross sectional area 185 sq mm, 3.5 core
61All as per description of item No. 44.00 here-in-before but Cross sectional area 240 sq mm, 3.5 core.
62S&F as in repair LT Panel Indoor type floor mounted free standing dust and vermin proof panel / DB with IP-42 protection, CPRI approved, frame fabricated out of40mm x 40mm x 4mm angle iron, 2 mm thick CRCA sheet for entire outer panel with single door and locking arrangements & 1.6 mm for inner compartmentwith 40mmx4mm flat Iron, including Separate cubicle chamber with cable alley not less than 300mm width for installation/connecting switchgears with the main bus bar using aluminium bus link or copper conductor flexible wires suitable for switch rating and connecting outgoing terminals of the switchgear with terminal blocks of appropriate current rating using flexible copper wires duly terminated by cable lugs and thimbles, MS surfaces epoxy based powder coated, shade as approved over 2 coats of red oxide primer, surfaces pre-treated in seven tank process for de-greasing, de-rusting & Phosphated, panel having front and rear opening and provision for installation of separate cable alleys,busbar chamber and switchgear compartments, Provision in cable alleys for bottom cable entry for incoming & outgoing cables,affixing MV danger plate at suitable intervals / locations including erection, testing and commissioning complete all as specified and directed including fixtures amd fitments mentioned against srl 44.01 & 44.02 below:-.
63Busbars:- TPN-600 A, Aluminium bus bars E91 grade, 1100 volts grade duly covered with heat shrinkable sleeves colour coded duly fixed on moulded brackets and covered all around by insulating/CRCA sheet having no exposed portion. Bus bar chamber to be selected so that it provides gap between Bus bar and heat dissipation conforming to IS standard -1 set. Incoming:- (i) MCCB 400 A, 4 Pole, 50KA with adjustable thermal fixed magnetic release (with release range 300-400A) - 01 No., (ii) CT"s 400/5 -03 No., (iii) Ampere Meter 0 - 400 A digital type with selector switch -01 No. (iv) Ammeter-01 No., (v) Voltmeter with selector switch -01 No. (vi) Phase Indicating lamps -03 (vii) Control fuses / MCB -03 No.
64Outgoing:- Separate cubical chamber with a cable alley not less than 300 mm width for installation/connecting the following switch gear with the main bus bar using aluminium bus link or copper conductor flexible wires suitable to the switch rating and connecting outgoing terminals of the switch gear with terminal blocks of appropriate current rating using flexible copper wires duly terminated by cable lugs and thimbles. (i) MCCB, 4 pole 160 A, 25 KA-01 No (ii) MCCB, 4 pole 100 A, 25 KA-06 No (iii) MCCB, 4 pole 63 A, 25 KA -02 Nos Make of MCCB: Legrand / Seimens / Schneider / ABB Note:- (i) A clear space of 200mm shall be kept from floor level for switchgear compartment. (ii) Air ventilation breathers with exhaust fan plastic body 100mm sweep to be provided for heat dissipation. Suitable sized knock-out holes for cable glands shall be provided. (iii) Each compartment shall be numbered / lettered as approved by GE. (iv) LT panel shall be fixed in existing location and the disturbed surrounding surfaces shall be made good as per exising specifications. The cost of making good shall be deemed included in unit quoted rate. (v) Contractor shall submit the GA drawings of LT Panel for approval of GE before placing the bulk order
65All as per serial item No. 48 here in before butwith the changes mentioned against Serial 49.01 below:-
66Busbars TPN-600 A, Aluminium bus bars E91 grade, 1100 volts grade duly covered with heat shrinkable sleeves colour coded duly fixed on moulded brackets and covered all around by insulating/CRCA sheet having no exposed portion. Bus bar chamber to be selected so that it provides gap between Bus bar and heat dissipation conforming to IS standard -1 set. Incoming (i) MCCB 400 A, 4 Pole, 36KA with adjustable electronic release (with release range 300-400A) -01 (ii) CT"s 400/5 -03 No. with 01 selector switch -01 No. (iii) Ammeter 0 - 400 A digital type with selector switch -01 No. (iv) Voltmeter 0 - 500 V digital type with selector switch -01 No. (v) Phase Indicating lamps -03 No. (vi) Control fuses/MCB 32 Amp SP -03 No. Outgoing:- (i) MCCB, 4 pole 200 A, 25 KA-01 No. (ii) MCCB, 4 pole 100 A, 25 KA-06 No
67M&L for cleaning and preparation of steel surfaces of existing dull painting of transformer outdoor type including radiators, cooling ducts, vent pipes, condensor etc and applying two coats of synthetic enameled paint (heat resistant type)according to to IS colour code by spray machine including writing MES /SM No(letter size shall be 50 mm size) in capital letters s on body for capacity100 KVA to 500 KVA transformer outdoor/indoor complete all as specified and directed
68M&L for trimming of tree branches on both sides of HT /LT aluminium conductor overhead complete all as specified and directed. Note : (i) Cutting branches shall be dumped outside th Air Forcepremises . (ii) Contractor shall be provide the ladder of required height including T&P to his worker and nothing extra shall be paid on this account.
69S&F in repair mild steel work in framed work such as grills, gates,framed guard bars, gratings, ladders, cable tray, fencing etc, with end of bars soldered/welded and or riveted or forged into spikes and similar work confirming to Fe 290 E -165 incl two coats of mettalic paint over a coat of mettalic primer complete all as specified and directed.
70Demolition of brick work built in cement mortar of any description, in any position complete all as specified and directed.
71M&L brick work with fly ash brick of size 230mm X 110mm X 70mm (minimum compressive strength ofbrick 75 kg / Sqcm)straight or curved on plan exc 6 metre mean radius built in cement mortar 1:6 complete all as specified and directed.
72M&L for rendring 10 mm thickCement mortar 1:4 on fare faces of concrete Surfaces , finsihed even & smooth without using extra cement complete all as specified and directed.
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