National Aluminium Company Limited-NALCO has published Mechanical, Piping, Painting And Insulation Works Mechanical, Piping, Painting And Insulation Works For 5Th Stream Alumina Plant At Damanjodi, Odisha And Related Facilities At Vishakhapatnam Port. Submission Date for this Tender is 11-01-2022. Painting Tenders in Damanjodi Odisha. Bidders can get complete Tender details and download the document.
| Sr No | CorrigendumDate | Corrignedum | CorrigendumType | NewSubmissionDate |
| 1 | 15-Dec-2021 | Link to attend prebid meeting | Other | 04-01-2022 |
| 2 | 24-Dec-2021 | Consolidated reply to Prebid queries | Other | 04-01-2022 |
| 3 | 04-Jan-2022 | Bid Auto Extn Corrigendum | Bid Auto Extn Corrigendum | 11-01-2022 |
| Sl. No. | Item Description |
| 1 | DAMANJODI SITE |
| 2 | SECTION 1 |
| 3 | Item No.: 1 INSTALLATION OF EQUIPMENT |
| 4 | Item No.: 1.1 Installation of static equipment supplied in single piece .For detailed work Itemdescription refer (sl no 1.1 section 1 ofAnnexure-I SP1A) |
| 5 | Item No.: 1.1.1 Erection of equipments weights up to 50 Tons |
| 6 | Item No.: 1.1.2 Erection of equipments weightsabove 50Tons & upto100 Tons |
| 7 | Item No.: 1.2 Installation of static equipment supplied in two pieces.For detailed work Itemdescription refer (sl no 1.2 section 1 ofAnnexure-I SP1A) |
| 8 | Item No.: 1.2.1 Assembly, Installation of Static Equipment (Supplied in pieces)- Fit-up, welding and pressure testing of equipment by equipment vendor (including supply of consumable & requisite manpower) and all other assistance by contractor. (Digestor: Tag No. 03PV-5004A/B/C/D/E/F) Assistance for field welding of equipment supplied in pieces where Main liftingand trailing crane including assembly, erection, erection engineering anderection crew will in contractor"s scope and field fit-up, welding & testing shall be carried out by equipment vendor.For detailed work Itemdescription refer (sl no 1.2.1 section 1 ofAnnexure-I SP1A). Welding of eight number Cleats (cleats will be supplied by equipment vendor) per digestor after erection of equipment for platform supports as per specification/drawing including consumable, manpower, equipment etc. all complete as per instruction of Engineer-In-Charge. |
| 9 | Item No.: 1.2.3 Assembly (bolted connection), Installation of Static Equipment : weights up to 50 Tons (INDIRECT BAUXITE MILL SLURRY HEATER: 02HE-5003A/B/C/D) For detailed work Itemdescription refer (sl no 1.2.3 section 1 ofAnnexure-I SP1A) |
| 10 | Item No.: 1.6 Installation of Rotary equipments like pumps,agitators etc. For detailed work Itemdescription refer (sl no 1.6 section 1 ofAnnexure-I SP1A) |
| 11 | Item No.: 1.6.1 Erection of equipments |
| 12 | Item No.: 1.7 Installation of Package equipments like Air Compressor Package,Air Drying Unit, CGM Dosing Package, Anti-Foam Dosing Package,Anti-Foam Dosing Package for seed tanks , Defoamer / Inhibitor Package and LRVP - Caustic Wagon Unloading system evacuation, Disc Filter, Scalping/product fiter, security filter etc. For detailed work Itemdescription refer (sl no 1.7 section 1 ofAnnexure-I SP1A) |
| 13 | Item No.: 1.7.1 Erection of package units |
| 14 | Item No.: 1.7.1.1 Air Compressor Package |
| 15 | Item No.: 1.7.1.2 Air Drying Unit |
| 16 | Item No.: 1.7.1.3 CGM Dosing Package |
| 17 | Item No.: 1.7.1.4 Anti-Foam Dosing Package |
| 18 | Item No.: 1.7.1.5 Defoamer / Inhibitor Package |
| 19 | Item No.: 1.7.1.6 LRVP - Caustic Wagon Unloading system evacuation |
| 20 | Item No.: 1.7.1.7 Disc filter |
| 21 | Item No.: 1.7.1.8 Scalping / Product Cyclone |
| 22 | Item No.: 1.7.1.9 Security Filter |
| 23 | Item No.: 1.7.1.10 Oily Water Separator(CPI Separator) |
| 24 | Item No.: 1.8 Installation of EOT Cranes/Hoist/Chain Pulley Blocks For detailed work Itemdescription refer (sl no 1.8 section 1 ofAnnexure-I SP1A) |
| 25 | Item No.: 1.8.1 EOT Cranes , Capacity -up to 50 Tons |
| 26 | Item No.: 1.8.2 EOT Hoists - Capacity up to 30 Tons |
| 27 | Item No.: 1.8.3 Chain Pulley blocks - Capacity up to 10 Tons |
| 28 | Item No.: 1.9 Installation of safety shower/ sample cooler/ sample bombFor detailed work Itemdescription refer (sl no 1.9 section 1 ofAnnexure-I SP1A) |
| 29 | Item No.: 1.9.1 Safety shower |
| 30 | Item No.: 1.11 Supply and application of grouting materialfor Static/Rotary/Package equipments. For detailed work Itemdescription refer (sl no 1.11 section 1 ofAnnexure-I SP1A) |
| 31 | Item No.: 1.11.1 Type: Fosroc conbextra GP1 or equivalent. |
| 32 | Item No.: 1.11.2 Type : Fosroc conbextra GP2 or equivalent. |
| 33 | Item No.: 1.11.3 Type: M 40 Concrete (cement:sand: grit-1:1:1) |
| 34 | Item No.: 1.11.4 Type : Epoxy grout |
| 35 | Item No.: 1.16 Modification on existing Caustic Soda Siphoning vessel and it’s Saddle Modification of two nozzles (Nozzle ~250 mm to ~ 400 mm) and reduction of saddle height. For detailed work Itemdescription refer (Sl.No.-1.16 section 1 ofAnnexure-I SP1A) |
| 36 | SECTION 2 |
| 37 | Item No.: 2 ABOVE GROUND PIPING WORKS |
| 38 | Item No.: 2.1 Fabrication and Installation of A/G piping works. For detailed work Itemdescription refer (sl no 2.1 section 2 ofAnnexure-I SP1A). |
| 39 | Item No.: 2.1.1 Carbon steel pipe Non IBR - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (sl no 2.1.1 section 2 ofAnnexure-I SP1A) |
| 40 | Item No.: 2.1.1.1 Welding (Shop) |
| 41 | Item No.: 2.1.1.1.3 Butt Weld Upto 10mm Thk |
| 42 | Item No.: 2.1.1.1.4 Butt Weld > 10 mm thk and up to 20 mm thk |
| 43 | Item No.: 2.1.1.2 Welding (Field / Position) |
| 44 | Item No.: 2.1.1.2.1 Socket Weld - For All Thickness |
| 45 | Item No.: 2.1.1.2.2 Butt Weld Upto 10mm Thk Small Bore |
| 46 | Item No.: 2.1.1.2.3 Butt Weld Upto 10mm Thk |
| 47 | Item No.: 2.1.1.2.4 Butt Weld > 10 mm thk and up to 20 mm thk |
| 48 | Item No.: 2.1.1.2.5 Erection, Alignment, Supporting, Providing identification band, Flushing, Pressure Testing, Drying, pre-commissioning activities etc, |
| 49 | Item No.: 2.1.2 Carbon steel pipe IBR - All grade and specifications For detailed work Itemdescription refer (sl no 2.1.2 section 2 ofAnnexure-I SP1A) |
| 50 | Item No.: 2.1.2.1 Welding (Shop) |
| 51 | Item No.: 2.1.2.1.3 Butt Weld Upto 10mm Thk |
| 52 | Item No.: 2.1.2.1.4 Butt Weld > 10 mm thk and up to 20 mm thk |
| 53 | Item No.: 2.1.2.2 Welding (Field / Position) |
| 54 | Item No.: 2.1.2.2.1 Socket Weld - For All Thickness |
| 55 | Item No.: 2.1.2.2.2 Butt Weld Upto 10mm Thk Small Bore |
| 56 | Item No.: 2.1.2.2.3 Butt Weld Upto 10mm Thk |
| 57 | Item No.: 2.1.2.2.4 Butt Weld > 10 mm thk and up to 20 mm thk |
| 58 | Item No.: 2.1.2.2.5 Erection, Alignment, Supporting, Providing identification band, Flushing, Pressure Testing, Drying, pre-commissioning activities etc, |
| 59 | Item No.: 2.1.3 Carbon steel pipe - GalvanizedFor detailed work Itemdescription refer (sl no 2.1.3 section 2 ofAnnexure-I SP1A) |
| 60 | Item No.: 2.1.3.1 Welding (Shop) |
| 61 | Item No.: 2.1.3.1.3 Butt Weld Upto 10mm Thk |
| 62 | Item No.: 2.1.3.2 Welding (Field / Position) |
| 63 | Item No.: 2.1.3.2.2 Butt Weld Upto 10mm Thk Small Bore |
| 64 | Item No.: 2.1.3.2.3 Butt Weld Upto 10mm Thk |
| 65 | Item No.: 2.1.3.2.4 Erection, Alignment, Supporting, Providing identification band, Flushing, Pressure Testing, Drying, pre-commissioning activities etc, |
| 66 | Item No.: 2.1.7 Stainless steel /Inconnel steel / Duplexpipe Non IBR- All grade and specifications including (NACE,H2 services)For detailed work Itemdescription refer (sl no 2.1.7 section 2 ofAnnexure-I SP1A) |
| 67 | Item No.: 2.1.7.1 Welding (Shop) |
| 68 | Item No.: 2.1.7.1.3 Butt Weld Upto 10mm Thk |
| 69 | Item No.: 2.1.7.2 Welding (Field / Position) |
| 70 | Item No.: 2.1.7.2.1 Socket Weld - For All Thickness |
| 71 | Item No.: 2.1.7.2.2 Butt Weld Upto 10mm Thk Small Bore |
| 72 | Item No.: 2.1.7.2.3Butt Weld Upto 10mm Thk |
| 73 | Item No.: 2.1.7.2.5 Erection, Alignment, Supporting, Providing identification band, Flushing, Pressure Testing, Drying, pre-commissioning activities etc, |
| 74 | Item No.: 2.1.9 Scope of work is same as 2.1.7 but for Duplex Qty |
| 75 | Item No.: 2.1.9.1 Welding (Shop) |
| 76 | Item No.: 2.1.9.1.3 Butt Weld Upto 10mm Thk |
| 77 | Item No.: 2.1.9.2 Welding (Field / Position) |
| 78 | Item No.: 2.1.9.2.2 Butt Weld Upto 10mm Thk Small Bore |
| 79 | Item No.: 2.1.9.2.3Butt Weld Upto 10mm Thk |
| 80 | Item No.: 2.1.9.2.5 Erection, Alignment, Supporting, Providing identification band, Flushing, Pressure Testing, Drying, pre-commissioning activities etc, |
| 81 | Item No.: 2.2 ERECTION OF VALVES |
| 82 | Item No.: 2.2.1 Erection of Flanged /welded valves/strainers/bellows (Except TSV/PSV & Control Valve) of all ratings For detailed work Itemdescription refer (sl no 2.2.1 section 2 ofAnnexure-I SP1A) |
| 83 | Item No.: 2.2.1.1.1 Size -upto 1 inch NB |
| 84 | Item No.: 2.2.1.1.2 Size - 2 inch NB |
| 85 | Item No.: 2.2.1.1.3 Size - 3 inch NB |
| 86 | Item No.: 2.2.1.1.4 Size - 4 inch NB |
| 87 | Item No.: 2.2.1.1.5 Size - 6 inch NB |
| 88 | Item No.: 2.2.1.1.6 Size - 8 inch NB |
| 89 | Item No.: 2.2.1.1.7 Size - 10 inch NB |
| 90 | Item No.: 2.2.1.1.8 Size - 12 inch NB |
| 91 | Item No.: 2.2.1.1.9 Size - 14 inch NB |
| 92 | Item No.: 2.2.1.1.10 Size - 16 inch NB |
| 93 | Item No.: 2.2.1.1.11 Size - 18 inch NB |
| 94 | Item No.: 2.2.1.1.12 Size - 20 inch NB |
| 95 | Item No.: 2.2.1.1.13 Size - 24 inch NB |
| 96 | Item No.: 2.2.1.1.14 Size - 28 inch NB |
| 97 | Item No.: 2.2.1.1.15 Size - 30 inch NB |
| 98 | Item No.: 2.2.1.1.16 Size - 32 inch NB |
| 99 | Item No.: 2.2.1.1.17 Size - 36 inch NB |
| 100 | Item No.: 2.2.1.1.18 Size - 40 inch NB |
| 101 | Item No.: 2.2.2 Erection of Flanged /welded/SandwichedPressure Safery valves/ Temperature Safety Valve of all ratings For detailed work Itemdescription refer (sl no 2.2.2 section 2 ofAnnexure-I SP1A) |
| 102 | Item No.: 2.2.2.1.1 Size - 0.5 inch NB |
| 103 | Item No.: 2.2.2.1.2 Size - 0.75 inch NB |
| 104 | Item No.: 2.2.2.1.3 Size -1 inch NB |
| 105 | Item No.: 2.2.2.1.4 Size - 1.5 inch NB |
| 106 | Item No.: 2.2.2.1.5 Size - 2 inch NB |
| 107 | Item No.: 2.2.2.1.6 Size - 3 inch NB |
| 108 | Item No.: 2.2.2.1.7 Size - 4 inch NB |
| 109 | Item No.: 2.2.2.1.8 Size - 6 inch NB |
| 110 | Item No.: 2.2.2.1.9 Size - 8 inch NB |
| 111 | Item No.: 2.2.2.1.10 Size - 10 inch NB |
| 112 | Item No.: 2.2.2.1.11 Size - 12 inch NB |
| 113 | Item No.: 2.2.2.1.12 Size - 14 inch NB |
| 114 | Item No.: 2.2.3 Erection of Flanged /welded/SandwichedControl valves of all ratings with actuators and volume bottles For detailed work Itemdescription refer (sl no 2.2.3 section 2 ofAnnexure-I SP1A) |
| 115 | Item No.: 2.2.3.1.1 Size - 0.5 inch NB |
| 116 | Item No.: 2.2.3.1.2 Size - 0.75 inch NB |
| 117 | Item No.: 2.2.3.1.3 Size - 1 inch NB |
| 118 | Item No.: 2.2.3.1.4 Size - 1.5 inch NB |
| 119 | Item No.: 2.2.3.1.5 Size - 2 inch NB |
| 120 | Item No.: 2.2.3.1.6 Size - 3 inch NB |
| 121 | Item No.: 2.2.3.1.7 Size - 4 inch NB |
| 122 | Item No.: 2.2.3.1.8 Size - 6 inch NB |
| 123 | Item No.: 2.2.3.1.9 Size - 8 inch NB |
| 124 | Item No.: 2.2.3.1.10 Size - 10 inch NB |
| 125 | Item No.: 2.2.3.1.11 Size - 12 inch NB |
| 126 | Item No.: 2.2.3.1.12 Size - 14 inch NB |
| 127 | Item No.: 2.2.3.1.13 Size - 16 inch NB |
| 128 | Item No.: 2.2.3.1.14 Size - 18 inch NB |
| 129 | Item No.: 2.2.3.1.15 Size - 22 inch NB |
| 130 | SECTION 3 |
| 131 | Item No.: 3 NON DESTRUCTIVE TEST |
| 132 | Item No.: 3.1 Carry out non destructive testing and Post weld heat tretement work as per specification and instruction of engineer in chargeFor detailed work Itemdescription refer (sl no 3.1 section 3 ofAnnexure-I SP1A) |
| 133 | Item No.: 3.1.1 Radiography test For detailed work Itemdescription refer (sl no 3.1.1 section 3 ofAnnexure-I SP1A) |
| 134 | Item No.: 3.1.1.1.1 Carrying out Radiography Test -Thickness (By -X-ray or gamma ray or Selinium 75)for sizes up to 2" by eliptical shot |
| 135 | Item No.: 3.1.1.1.2 Carrying out Radiography Test -By -Gamma Ray for sizes above 2" |
| 136 | Item No.: 3.1.4 Dye penetrant test For detailed work Itemdescription refer (sl no 3.1.4 section 3 ofAnnexure-I SP1A) |
| 137 | Item No.: 3.1.4.1.1 Carrying out DP Test - All thickness |
| 138 | Item No.: 3.1.5 Post weld heat tretement (PWHT) For detailed work Itemdescription refer (sl no 3.1.5 section 3 ofAnnexure-I SP1A) |
| 139 | Item No.: 3.1.5.1.1 Carrying out Post Weld Heat Treatment(PWHT) including hardness test. |
| 140 | Item No.: 3.1.6 Carrying out PMI check For detailed work Itemdescription refer (sl no 3.1.6 section 3 ofAnnexure-I SP1A) |
| 141 | Item No.: 3.1.6.1 PMI check of raw material / welding joint |
| 142 | SECTION 4 |
| 143 | Item No.: 4 CHEMICAL CLEANING/PASSIVATION WORK |
| 144 | Item No.: 4.1 Degreasing and chemical cleaning inclusive of rinsing, preservation, neutralization, drying etc for Piping,equipments as per specification and as per instruction of Engineer-in-charge.For detailed work Itemdescription refer (sl no 4.1 section 4 ofAnnexure-I SP1A) |
| 145 | Item No.: 4.1.3 Degreasing/Chemical Cleaning/Passivations of Piping |
| 146 | SECTION 5 |
| 147 | Item No.: 5 STEAM TRACING WORK |
| 148 | Item No.: 5.1 Fabrication,Erection, alignment,welding ,blasting and paintingofSteam Tracing of Pipe Lines installation of supply & return manifolds as per drawings andspecification. For detailed work Itemdescription refer (sl no 5.1 section 5 ofAnnexure-I SP1A) |
| 149 | Item No.: 5.1.1 Carbon steel Size - 15 mm, Nominal Dia |
| 150 | SECTION 6 |
| 151 | Item No.: 6 PIPE SUPPORT WORKS |
| 152 | Item No.: 6.1 Supply, Fabrication, Erection, Shotblasting, Painting (System-1) of carbon steel/Stainless steel secondary /special Pipe Supports as per Technical Spcs. & as per Engineer Incharge. For detailed work Itemdescription refer (sl no 6.1 section 6 ofAnnexure-I SP1A). |
| 153 | Item No.: 6.1.1 Supply, fabrication,Erection,alignment,welding, site adjustment,bolting etc. of Carbon Steel secondary supports /special supports |
| 154 | Item No.: 6.1.2 Supply, fabrication,Erection,alignment,welding,site adjustment,bolting etc. of Stainless Steel secondary supports /special supports |
| 155 | SECTION 7 |
| 156 | Item No.: 7SURFACE PREPARATION & PAINTING WORKS |
| 157 | Item No.: 7.7 Supply of various types of paints and primers,preparation of surfaces by manual,hand tool cleaning,power tools cleaning and application of primer and finish paints (System-2) for equipment/piping,identification(line numbering) lettering etc.for all types of materials as specified including rubdown & touch up of shop primer wherever required providing scaffolding at all heights,labour,materials,tools & tackles,safety(PPE"s),supervision etc. to complete the work in all respect as per the Job specification,drawings,and direction of engineer in charge. The shade of the background for the lettering shall be selected from the specificationin consultation with engineer in charge. |
| 158 | Item No.: 7.7.1 Item description is same as item no. 7.7 but for Lettering |
| 159 | Item No.: 7.7.1.1 Letter Size-10mm |
| 160 | Item No.: 7.7.1.2 Letter Size-20mm |
| 161 | Item No.: 7.7.1.3 Letter Size-30mm |
| 162 | Item No.: 7.7.1.4 Letter Size-50mm |
| 163 | Item No.: 7.7.1.5 Letter Size-100 mm |
| 164 | Item No.: 7.7.1.6 Letter Size-300 mm |
| 165 | Item No.: 7.7.2 Item description is same as item no. 7.7 but for arrow marking. Measurement of arrow length shall be (L= L1+L2). L1, L2 & W1 are as indicated in painting specification. |
| 166 | Item No.: 7.7.2.1 Width of arrow (W1) -3mm |
| 167 | Item No.: 7.7.2.2 Width of arrow (W1) -5 mm |
| 168 | Item No.: 7.7.2.3 Width of arrow (W1) - 10 mm |
| 169 | Item No.: 7.7.2.4 Width of arrow (W1) - 15 mm |
| 170 | Item No.: 7.7.2.5 Width of arrow (W1) - 30 mm |
| 171 | Item No.: 7.7.2.6 Width of arrow (W1) - 50 mm |
| 172 | Item No.: 7.7.2.7 Width of arrow (W1) - 80 mm |
| 173 | Item No.: 7.7.2.8 Width of arrow (W1) - 100 mm |
| 174 | SECTION 8 |
| 175 | Item No.: 8 STRUCTURAL WORKS |
| 176 | Item No.: 8.1 Supply, fabrication , erection including blasting ,painting of structural steel and chequerd plate for equipment platform (Circular or rectangular) & Approach ladder for equipment plateform, Liner plate for equipment etc.For detailed work Itemdescription refer (sl no 8.1 section 8 ofAnnexure-I SP1A) |
| 177 | Item No.: 8.2 Supply, fabrication & erection including blasting ,painting of structural steel and chequerd plate for stair-way, structural work for tower monitor, walkway platform, valve operating platform, intermediate member required for piping support , providing member for supporting the valves , approach ladders etc.For detailed work Itemdescription refer (sl no 8.2 section 8 ofAnnexure-I SP1A) |
| 178 | Item No.: 8.3 Erection of prefabricated structural steel supplied by othersFor detailed work Itemdescription refer (sl no 8.3 section 8 ofAnnexure-I SP1A) |
| 179 | Item No.: 8.4 Supply , Fabrication and Erection of electroforged galvanised grating 30 mm Thk ( Weight approx. 40 kg/m2) For detailed work Itemdescription refer (sl no 8.4 section 8 ofAnnexure-I SP1A) |
| 180 | Item No.: 8.5 Supply , fabrication and erection including blasting painting of hand rails on equipment platforms,technological structures etc.as per specification and drawings For detailed work Itemdescription refer (sl no 8.5 section 8 ofAnnexure-I SP1A) |
| 181 | Item No.: 8.6 Supply, fabrication, erection, alignment, welding, testing, site adjustment, bolting etc. of structural materials (including MS hollow pipes, MS plates, MS bars, rails, wheels, etc. ) for Caustic Wagon unloading Arm as per drawing and specifications; at all locations and elevations andand completing the work in all respect as per instructions of the Engineer-in-Charge. Rate shall be inclusive of blast cleaning and painting as per System 1 of Painting Specifications. Scope also includes engaging of all necessary skilled manpower, PPEs, lifting equipment, supplying all consumables, tools and tackles, crane/hydra, providing scaffolding at all levels/elevations, all types and sizes of HT bolts, nuts and washers including U-Bolts. |
| 182 | SECTION 10 |
| 183 | Item No.: 10DISMANTLING WORKS |
| 184 | Item No.: 10.1 Dismantling and rerection of erected steel structures, ladders, platforms, handrails, etc. to facilitate equipment and piping erection. For detailed work Itemdescription refer (sl no 10.1 section 10ofAnnexure-I SP1A) |
| 185 | Item No.: 10.2 Dismantling and removal of existing reusable/redundant equipment to facilitate erection of new equipment at all elevation and locations. For detailed work Itemdescription refer (sl no 10.2 section 10 ofAnnexure-I SP1A) |
| 186 | Item No.: 10.2.1 Dismantling of equipmentweights up to 50 Tons |
| 187 | Item No.: 10.3 Dismantling and removal ofabove ground piping of all sizes,all materials & thickness by hot work (Insulated/uninsulated) .For detailed work Itemdescription refer (sl no 10.3 section 10 ofAnnexure-I SP1A) |
| 188 | Item No.: 10.3.1 For the work up to height 6 meters elevation (CS/AS/LTCS/SS) |
| 189 | Item No.: 10.3.2 Height more than 6 meters but less than 12 meters elevation(CS/AS/LTCS/SS) |
| 190 | Item No.: 10.3.3 Height more than 12 meters but less than 24 meters elevation(CS/AS/LTCS/SS) |
| 191 | Item No.: 10.3.4 Height more than 24 meters and above(CS/AS/LTCS/SS) |
| 192 | Item No.: 10.3A Dismantling of existing under ground piping of all size and thickness by removal of connecting support, pedestraletc for all type of pipe material,size and thickness,For detailed work Itemdescription refer (sl no 10.3 section 10 ofAnnexure-I SP1A) |
| 193 | Item No.: 10.4 Dismantling/chipping of existing concrete pavement/ foundations/Grouting/fire proofing etc. by using power tools, removal/ disposal/ cleaning/ transportationof debris to location as decided by engineer in charge with in refinery premises to facilitate construction of new installation. For detailed work Itemdescription refer (Item no 10.4 section 10 ofAnnexure-I SP1A) |
| 194 | Item No.: 10.4.1 Dismantling existing concrete pavement at all levels including all tools, tackles, compressed air, labour, consumables and disposal of debris as directed by Engineer-in-charge. |
| 195 | Item No.: 10.4.2 Dismantling existing grout at all levels including all tools, tackles, compressed air, labour, consumables and disposal of debris as directed by Engineer-in-charge. |
| 196 | Item No.: 10.4.3 Dismantling of existing Fireproofingat all levels including all tools, tackles, compressed air, labour,consumables and disposal of debris as directed by Engineer-in-charge. |
| 197 | Item No.: 10.4.4 Dismantling of existingPLAIN CEMENT CONCRETE work at all levels including all tools, tackles, compressed air, labour,consumables and disposal of debris as directed by Engineer-in-charge. |
| 198 | Item No.: 10.5 Dismantling and transportation of existingValves/Control valves/Safety valves at alllocation & elevation as decided by engineer in charge with in refinery premises to facilitate construction of new installation. For detailed work Itemdescription refer (Item no 10.5 section 10 ofAnnexure-I SP1A) |
| 199 | Item No.: 10.5.1 All type and rating of flanged / welded valves |
| 200 | Item No.: 10.5.2 All types and rating of control valves with actuator and volume bottles |
| 201 | Item No.: 10.5.3 All types and rating of safety valves |
| 202 | Item No.: 10.9 Removal of existing insulation including dismantling of cladding etc irrespective of its type of any thickness from equipment,piping,valves, inline instruments at all heightby providing tools tackles, manpower, consumables, scaffolding as per requirement, and clearing the area by shifting / transportation of the removed insulation materials toidentified area by Client. This item shall used if removal of insulation is not mentioned in original SOR item |
| 203 | SECTION 11 |
| 204 | Item No.: 11 MODIFICATION WORKS |
| 205 | Item No.: 11.1 Modification and reinstallation of existing steel structures, platforms, ladders, gratings etc. as per instruction of engineer in charge. For detailed work Itemdescription refer (sl no 11.1 section 11 ofAnnexure-I SP1A) |
| 206 | Item No.: 11.2 Modification of Piping/additional works :-Fabrication ofmodified pipe spools/in situ modification by cutting grinding,cold bending,edge preparation,fit up welding, supporting, punch listing,dilution of punch list, flushing, testing,drying,final documentation etc. For detailed work Itemdescription refer (Item no 11.2 section 11 ofAnnexure-I SP1A) |
| 207 | Item No.: 11.2.1 Carbon Steel Piping-All grades(Non IBR) up to 12.7 mm thk |
| 208 | Item No.: 11.2.1.1 Cutting (Up to Pipe thickness 20 mm) |
| 209 | Item No.: 11.2.1.2 Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm) |
| 210 | Item No.: 11.2.1.3 Erection/Supporting/punch listing/dilution of punch list (All thickness) |
| 211 | Item No.: 11.2.1.4 Hydrotesting/Flushing/Reinstatement/documentation (All thickness) |
| 212 | Item No.: 11.2.2 Carbon Steel Piping-All grades( IBR) |
| 213 | Item No.: 11.2.2.1 Cutting (Up to Pipe thickness 20 mm) |
| 214 | Item No.: 11.2.2.2 Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm) |
| 215 | Item No.: 11.2.2.3 Erection/Supporting/punch listing/dilution of punch list (All thickness) |
| 216 | Item No.: 11.2.2.4 Hydrotesting/Flushing/Reinstatement/documentation (All thickness) |
| 217 | Item No.: 11.2.6 Stainless Steel -All grades (NIBR) |
| 218 | Item No.: 11.2.6.1 Cutting (Up to Pipe thickness 20 mm) |
| 219 | Item No.: 11.2.6.2 Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm) |
| 220 | Item No.: 11.2.6.4 Erection/Supporting/punch listing/dilution of punch list (All thickness) |
| 221 | Item No.: 11.2.6.5 Hydrotesting/Flushing/Reinstatement/documentation (All thickness) |
| 222 | SECTION 13 |
| 223 | Item No.: 13ANCHOR FASTENERS WORKS |
| 224 | Item No.: 13.1 Supply,drilling and fixing of mechanical /Chemical expansion anchor fastener of required size and length (Hilti or equivalant make) as per the Instruction of Engineer in-Charge For detailed work Itemdescription refer (sl no 13.1 section 13 ofAnnexure-I SP1A) as per STD.drawing. |
| 225 | Item No.: 13.1.1Chemical Anchor Fasteners-Supply & Fixing |
| 226 | Item No.: 13.1.1.1 M12 X 150 mm |
| 227 | Item No.: 13.1.1.2 M12 X 165mm |
| 228 | Item No.: 13.1.1.3 M12 X 185 mm |
| 229 | Item No.: 13.1.1.4 M16 X 220 mm |
| 230 | Item No.: 13.1.1.5 M20 X 170 mm |
| 231 | Item No.: 13.1.1.6 M20 X 250 mm |
| 232 | Item No.: 13.1.1.7 M20 X 260 mm |
| 233 | Item No.: 13.1.1.8 M20 X300 mm |
| 234 | Item No.: 13.1.1.9 M24 X450 mm |
| 235 | Item No.: 13.1.2Mechanical Anchor Fasteners-Supply & Fixing |
| 236 | Item No.: 13.1.2.1 M10 X 110 mm |
| 237 | Item No.: 13.1.2.2 M10 X 105 mm |
| 238 | Item No.: 13.1.2.3 M10 X 120 mm |
| 239 | Item No.: 13.1.2.4 M12 X 110 mm |
| 240 | Item No.: 13.1.2.5 M12 X 120 mm |
| 241 | Item No.: 13.1.2.6 M12 X 145 mm |
| 242 | Item No.: 13.1.2.7 M12 X 185 mm |
| 243 | Item No.: 13.1.2.8 M16 X 115 mm |
| 244 | Item No.: 13.1.2.9 M16 X 125 mm |
| 245 | Item No.: 13.1.2.10 M16 X 145 mm |
| 246 | Item No.: 13.1.2.11 M16 X 150 mm |
| 247 | Item No.: 13.1.2.12 M16 X 165 mm |
| 248 | Item No.: 13.1.2.13 M16 X 220 mm |
| 249 | Item No.: 13.1.2.14 M20 X 50 mm |
| 250 | Item No.: 13.1.2.15 M20 X 170 mm |
| 251 | Item No.: 13.1.2.16 M20 X 180 mm |
| 252 | Item No.: 13.1.2.17 M20 X 220 mm |
| 253 | Item No.: 13.1.2.18 M20 X 260 mm |
| 254 | Item No.: 13.1.2.19 M24 X 385 mm |
| 255 | SECTION 18 |
| 256 | Item No.: 18 TIE IN WORKS DURING SHUT DOWN |
| 257 | Item No.: 18.1 Prefabrication of piping spools |
| 258 | Item No.: 18.1.1 Pre fabrication of piping spools for for all type of materials and thickness for pipelines required for Tie in connection. .For detailed work Itemdescription refer (sl no 18.1 section18 ofAnnexure-I SP1A) |
| 259 | Item No.: 18.1.1.1 CS up to 10 mm thk (IBR/NBR) |
| 260 | Item No.: 18.1.1.2 CS up to 11 mm to 20 MM thk (IBR/NBR) |
| 261 | Item No.: 18.1.1.7 SS up to 10 mm thk (IBR/NBR) |
| 262 | Item No.: 18.2 Erection, Alignment, Supporting, Providing identification band, Flushing, Pressure Testing, Drying, pre-commissioning activities etc, For detailed work Itemdescription refer (sl no 18.1 section18 ofAnnexure-I SP1A) |
| 263 | Item No.: 18.2.1 CS up to 10 mm thk (IBR/NBR) |
| 264 | Item No.: 18.2.2 CS up to 11 mm TO 20 MM thk (IBR/NBR) |
| 265 | Item No.: 18.2.4 SS up to 10 mm thk (IBR/NBR) |
| 266 | Item No.: 18.3 Carry out Mechanical Tie in works for pipelines at all location and elevation as per drawinginvolving cutting , welding and NDT works .For detailed work Itemdescription refer (sl no 18.1 section18 ofAnnexure-I SP1A) |
| 267 | Item No.: 18.3.1 For tapping size up to 2" |
| 268 | Item No.: 18.3.2 For tapping sizefrom 3" to 10" |
| 269 | Item No.: 18.3.3 For tapping sizefrom 12" to 18" |
| 270 | Item No.: 19 Hot Tapping For detailed work Itemdescription refer (sl no 19 section 19 ofAnnexure-I SP1A) |
| 271 | Item No.: 19.1Hot tapping on bare pipe |
| 272 | Item No.: 19.1.1 For tapping sizefrom 1.5" to 10" |
| 273 | Item No.: 19.1.2 For tapping sizefrom 12" to 24" |
| 274 | Item No.: 19.1.3 For tapping sizefrom 28" to 36" |
| 275 | SECTION 20 |
| 276 | Item No.: 20.1 Preparation of detail drawings,and get it approved from Engineer in charge, supply, fabrication, erection, testing and commissioning of movable Chutes including supply of all the materials, flanges, gaskets, fasteners, rubber seal, clamping arrangement, trolley wheels, shaft/bearings/brackets,lifting/pullinglugs etc complete as per the specifications, drawings and to the full satisfaction and instructionof Engineer in charge. (MOC IS 2062 E250) |
| 277 | Item No.: 20.2 Preparation of detail drawings and getting it approved fromEngineer in charge,fabrication,erection,testing and commissioning of fixed Chutes including supply of all the materials,flanges,gaskets,fasteners,rubber seal,clamping arrangement,trolley wheels,shaft/bearings/brackets,lifting/pullinglugs etc complete as per the specifications,drawings and to the full satisfaction of the Engineer in charge.(MOC IS 2062 E250) |
| 278 | Item No.:1 INSULATION OF EQUIPMENT& PACKAGE ITEMS (REFER ANNEXURE-II SP1B) |
| 279 | Item No.:1.1 INSULATION ON THE EQUIPMENT AS PER PROJECT SPECIFICATION. FOR DETAILED WORK ITEM DESCRIPTION REFER(sl no 1.1 ofAnnexure-II SP1B) |
| 280 | Item No.:1.1.1 Insulation Type : IH- Hot Insulation, Thickness: |
| 281 | Item No.:1.1.1.1Insulation Type : IH- Hot Insulation, Thickness: 30mm |
| 282 | Item No.:1.1.1.2Insulation Type : IH- Hot Insulation, Thickness: 40 mm |
| 283 | Item No.:1.1.1.3Insulation Type : IH- Hot Insulation, Thickness: 50 mm |
| 284 | Item No.:1.1.1.4Insulation Type : IH- Hot Insulation, Thickness: 60 mm |
| 285 | Item No.:1.1.1.5Insulation Type : IH- Hot Insulation, Thickness: 70 mm |
| 286 | Item No.:1.1.1.6Insulation Type : IH- Hot Insulation, Thickness: 75 mm |
| 287 | Item No.:1.1.1.7Insulation Type : IH- Hot Insulation, Thickness: 100 mm |
| 288 | Item No.:1.1.2 Insulation Type : PP - Personnel Protection |
| 289 | Item No.:1.1.2.1 Insulation Type : PP - Personnel Protection, Thickness: 30 mm |
| 290 | Item No.:2 INSULATIONOF ABOVE GROUND PIPINGAS PER PROJECT SPECIFICATION.FOR DETAILED WORK ITEM DESCRIPTION REFER(sl no 1.2 ofAnnexure-II SP1B) |
| 291 | Item No.:2.1Insulation Type : IH- Hot Insulation |
| 292 | Item No.:2.1.1Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 20 mm |
| 293 | Item No.:2.1.2Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 25 mm |
| 294 | Item No.:2.1.3Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 50 mm |
| 295 | Item No.:2.1.4Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 80 mm |
| 296 | Item No.:2.1.5Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 100 mm |
| 297 | Item No.:2.1.6Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 15 mm |
| 298 | Item No.:2.1.7Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 20 mm |
| 299 | Item No.:2.1.8Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 25 mm |
| 300 | Item No.:2.1.9Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 40 mm |
| 301 | Item No.:2.1.10Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 50 mm |
| 302 | Item No.:2.1.11Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 80 mm |
| 303 | Item No.:2.1.12Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 100 mm |
| 304 | Item No.:2.1.13Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 150 mm |
| 305 | Item No.:2.1.14Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 200 mm |
| 306 | Item No.:2.1.15Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 250 mm |
| 307 | Item No.:2.1.16Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 300 mm |
| 308 | Item No.:2.1.17Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 350 mm |
| 309 | Item No.:2.1.18Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 400 mm |
| 310 | Item No.:2.1.19Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 450 mm |
| 311 | Item No.:2.1.20Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 500 mm |
| 312 | Item No.:2.1.21Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 600 mm |
| 313 | Item No.:2.1.22Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 15 mm |
| 314 | Item No.:2.1.23Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 25 mm |
| 315 | Item No.:2.1.24Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 40 mm |
| 316 | Item No.:2.1.25Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 50 mm |
| 317 | Item No.:2.1.26Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 80 mm |
| 318 | Item No.:2.1.27Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 100 mm |
| 319 | Item No.:2.1.28Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 150 mm |
| 320 | Item No.:2.1.29Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 200 mm |
| 321 | Item No.:2.1.30Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 250 mm |
| 322 | Item No.:2.1.31Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 300 mm |
| 323 | Item No.:2.1.32Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 350 mm |
| 324 | Item No.:2.1.33Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 400 mm |
| 325 | Item No.:2.1.34Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 450 mm |
| 326 | Item No.:2.1.35Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 500 mm |
| 327 | Item No.:2.1.36Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 600 mm |
| 328 | Item No.:2.1.37Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 700 mm |
| 329 | Item No.:2.1.38Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 750 mm |
| 330 | Item No.:2.3 Insulation Type : PP - Personnel Protection |
| 331 | Item No.:2.3.1Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 20 mm |
| 332 | Item No.:2.3.2Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 25 mm |
| 333 | Item No.:2.3.3Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 50 mm |
| 334 | Item No.:2.3.4Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 80 mm |
| 335 | Item No.:2.3.5Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 100 mm |
| 336 | Item No.:2.3.6Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 150 mm |
| 337 | Item No.:2.3.7Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 200 mm |
| 338 | Item No.:2.3.8Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 250 mm |
| 339 | Item No.:2.3.9Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 300 mm |
| 340 | Item No.:2.3.10Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 350 mm |
| 341 | Item No.:2.3.11Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 400 mm |
| 342 | Item No.:2.3.12Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 450 mm |
| 343 | Item No.:2.3.13Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 500 mm |
| 344 | Item No.:2.3.14Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 600 mm |
| 345 | Item No.:2.3.15Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 750 mm |
| 346 | Item No.:2.3.16Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 900 mm |
| 347 | Item No.:2.3.17Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 1050 mm |
| 348 | Item No.:2.3.18Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 1200 mm |
| 349 | Item No.:2.3.19Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 1350 mm |
| 350 | Item No.:3INSULATIONOF ABOVE GROUND VALVES AS PER PROJECT SPECIFICATION. FOR DETAILED WORK ITEM DESCRIPTION REFER(sl no 1.3 ofAnnexure-II SP1B) |
| 351 | Item No.:3.1Insulation Type : IH- Hot Insulation |
| 352 | Item No.:3.1.6Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 20 mm |
| 353 | Item No.:3.1.7Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 25 mm |
| 354 | Item No.:3.1.8Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 50 mm |
| 355 | Item No.:3.1.13Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 80 mm |
| 356 | Item No.:3.1.14Insulation Type : IH- Hot Insulation, Thickness: 30 mm,Size: 100 mm |
| 357 | Item No.:3.1.15Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 15 mm |
| 358 | Item No.:3.1.16Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 20 mm |
| 359 | Item No.:3.1.17Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 25 mm |
| 360 | Item No.:3.1.18Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 40 mm |
| 361 | Item No.:3.1.23Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 50 mm |
| 362 | Item No.:3.1.24Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 80 mm |
| 363 | Item No.:3.1.25Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 100 mm |
| 364 | Item No.:3.1.26Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 150 mm |
| 365 | Item No.:3.1.27Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 200 mm |
| 366 | Item No.:3.1.28Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 250 mm |
| 367 | Item No.:3.1.29Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 300 mm |
| 368 | Item No.:3.1.30Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 350 mm |
| 369 | Item No.:3.1.31Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 400 mm |
| 370 | Item No.:3.1.32Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 450 mm |
| 371 | Item No.:3.1.35Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 500 mm |
| 372 | Item No.:3.1.36Insulation Type : IH- Hot Insulation, Thickness: 50 mm,Size: 600 mm |
| 373 | Item No.:3.1.37Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 15 mm |
| 374 | Item No.:3.1.38Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 25 mm |
| 375 | Item No.:3.1.39Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 50 mm |
| 376 | Item No.:3.1.40Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 80 mm |
| 377 | Item No.:3.1.43Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 100 mm |
| 378 | Item No.:3.1.44Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 150 mm |
| 379 | Item No.:3.1.45Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 200 mm |
| 380 | Item No.:3.1.46Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 250 mm |
| 381 | Item No.:3.1.47Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 300 mm |
| 382 | Item No.:3.1.48Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 350 mm |
| 383 | Item No.:3.1.49Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 400 mm |
| 384 | Item No.:3.1.50Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 450 mm |
| 385 | Item No.:3.1.51Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 500 mm |
| 386 | Item No.:3.1.52Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 600 mm |
| 387 | Item No.:3.1.53Insulation Type : IH- Hot Insulation, Thickness: 75 mm,Size: 750 mm |
| 388 | Item No.:3.2 Insulation Type : PP - Personnel Protection |
| 389 | Item No.:3.2.2Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 25 mm |
| 390 | Item No.:3.2.3Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 50 mm |
| 391 | Item No.:3.2.9Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 80 mm |
| 392 | Item No.:3.2.10Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 100 mm |
| 393 | Item No.:3.2.11Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 150 mm |
| 394 | Item No.:3.2.12Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 200 mm |
| 395 | Item No.:3.2.13Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 250 mm |
| 396 | Item No.:3.2.14Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 300 mm |
| 397 | Item No.:3.2.15Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 350 mm |
| 398 | Item No.:3.2.16Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 400 mm |
| 399 | Item No.:3.2.17Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 450 mm |
| 400 | Item No.:3.2.18Insulation Type : PP - Personnel Protection Thickness: 30 mm,Size: 750 mm |
| 401 | PORT AREA |
| 402 | SECTION 1 |
| 403 | Item No.: 1 INSTALLATION OF EQUIPMENT |
| 404 | Item No.: 1.1 Installation of static equipment supplied in single piece .For detailed work Itemdescription refer (sl no 1.1 section 1 ofAnnexure-I SP1A) |
| 405 | Item No.: 1.1.3 Erection of equipments weights up to 50 Tons |
| 406 | Item No.: 1.6 Installation of Rotary equipments like pumps,agitators etc. For detailed work Itemdescription refer (sl no 1.6 section 1 ofAnnexure-I SP1A) |
| 407 | Item No.: 1.6.2 Erection of equipments (Port Area) |
| 408 | SECTION 2 |
| 409 | Item No.: 2 ABOVE GROUND PIPING WORKS |
| 410 | Item No.: 2.1 Fabrication and Installation of A/G piping works. For detailed work Itemdescription refer (sl no 2.1 section 2 ofAnnexure-I SP1A). |
| 411 | Item No.: 2.1.1 Carbon steel pipe Non IBR - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (sl no 2.1.1 section 2 ofAnnexure-I SP1A) |
| 412 | Item No.: 2.1.1.3 Welding (Shop) |
| 413 | Item No.: 2.1.1.3.1 Butt Weld Upto 10mm Thk |
| 414 | Item No.: 2.1.1.4 Welding (Field / Position) |
| 415 | Item No.: 2.1.1.4.1 Butt Weld Upto 10mm Thk |
| 416 | Item No.: 2.1.1.5 Erection, Alignment, Supporting, Providing identification band, Flushing, Pressure Testing, Drying, pre-commissioning activities etc, |
| 417 | Item No.: 2.1.3 Carbon steel pipe - GalvanizedFor detailed work Itemdescription refer (sl no 2.1.3 section 2 ofAnnexure-I SP1A) |
| 418 | Item No.: 2.1.3.3 Welding (Field / Position) |
| 419 | Item No.: 2.1.3.3.2 Butt Weld Upto 10mm Thk Small Bore |
| 420 | Item No.: 2.1.3.3.4 Erection, Alignment, Supporting, Providing identification band, Flushing, Pressure Testing, Drying, pre-commissioning activities etc, |
| 421 | Item No.: 2.2 ERECTION OF VALVES |
| 422 | Item No.: 2.2.1 Erection of Flanged /welded valves/strainers/bellows (Except TSV/PSV & Control Valve) of all ratings For detailed work Itemdescription refer (sl no 2.2.1 section 2 ofAnnexure-I SP1A) |
| 423 | Item No.: 2.2.1.2.1 Size - upto 1 inch NB |
| 424 | Item No.: 2.2.1.2.2 Size - 2 inch NB |
| 425 | Item No.: 2.2.1.2.3 Size - 6 inch NB |
| 426 | Item No.: 2.2.1.2.4 Size - 8 inch NB |
| 427 | Item No.: 2.2.1.2.5 Size - 10 inch NB |
| 428 | Item No.: 2.2.1.2.6 Size - 12 inch NB |
| 429 | Item No.: 2.2.3 Erection of Flanged /welded/SandwichedControl valves of all ratings with actuators and volume bottles For detailed work Itemdescription refer (sl no 2.2.3 section 2 ofAnnexure-I SP1A) |
| 430 | Item No.: 2.2.3.2.1 Size - 10 inch NB |
| 431 | SECTION 3 |
| 432 | Item No.: 3 NON DESTRUCTIVE TEST |
| 433 | Item No.: 3.1 Carry out non destructive testing and Post weld heat tretement work as per specification and instruction of engineer in chargeFor detailed work Itemdescription refer (sl no 3.1 section 3 ofAnnexure-I SP1A) |
| 434 | Item No.: 3.1.1 Radiography test For detailed work Itemdescription refer (sl no 3.1.1 section 3 ofAnnexure-I SP1A) |
| 435 | Item No.: 3.1.1.2.1 Carrying out Radiography Test -Thickness (By -X-ray or gamma ray or Selinium 75)for sizes up to 2" by eliptical shot |
| 436 | Item No.: 3.1.1.2.2 Carrying out Radiography Test -By -Gamma Ray for sizes above 2" |
| 437 | Item No.: 3.1.4 Dye penetrant test For detailed work Itemdescription refer (sl no 3.1.4 section 3 ofAnnexure-I SP1A) |
| 438 | Item No.: 3.1.4.2.1 Carrying out DP Test - All thickness |
| 439 | Item No.: 3.1.5 Post weld heat tretement (PWHT) For detailed work Itemdescription refer (sl no 3.1.5 section 3 ofAnnexure-I SP1A) |
| 440 | Item No.: 3.1.5.2.1 Carrying out Post Weld Heat Treatment(PWHT) including hardness test. |
| 441 | SECTION 6 |
| 442 | Item No.: 6 PIPE SUPPORT WORKS |
| 443 | Item No.: 6.1 Supply, Fabrication, Erection, Shotblasting, Painting (System-1) of carbon steel/Stainless steel secondary /special Pipe Supports as per Technical Spcs. & as per Engineer Incharge. For detailed work Itemdescription refer (sl no 6.1 section 6 ofAnnexure-I SP1A). |
| 444 | Item No.: 6.1.3Supply, fabrication,Erection,alignment,welding, site adjustment,bolting etc. of Carbon Steel secondary supports /special supports |
| 445 | SECTION 7 |
| 446 | Item No.: 7SURFACE PREPARATION & PAINTING WORKS |
| 447 | Item No.: 7.7 Supply of various types of paints and primers,preparation of surfaces by manual,hand tool cleaning,power tools cleaning and application of primer and finish paints (System-2) for equipment/piping,identification(line numbering) lettering etc.for all types of materials as specified including rubdown & touch up of shop primer wherever required providing scaffolding at all heights,labour,materials,tools & tackles,safety(PPE"s),supervision etc. to complete the work in all respect as per the Job specification,drawings,and direction of engineer in charge. The shade of the background for the lettering shall be selected from the specificationin consultation with engineer in charge. |
| 448 | Item No.: 7.7.1 Item description is same as item no. 7.7 but for Lettering |
| 449 | Item No.: 7.7.1.1 Letter Size-10mm |
| 450 | Item No.: 7.7.1.2 Letter Size-20mm |
| 451 | Item No.: 7.7.1.3 Letter Size-30mm |
| 452 | Item No.: 7.7.1.4 Letter Size-50mm |
| 453 | Item No.: 7.7.1.5 Letter Size-100 mm |
| 454 | Item No.: 7.7.1.6 Letter Size-300 mm |
| 455 | Item No.: 7.7.2 Item description is same as item no. 7.7 but for arrow marking. Measurement of arrow length shall be (L= L1+L2). L1, L2 & W1 are as indicated in painting specification. |
| 456 | Item No.: 7.7.2.1 Width of arrow (W1) -3mm |
| 457 | Item No.: 7.7.2.2 Width of arrow (W1) -5 mm |
| 458 | Item No.: 7.7.2.3 Width of arrow (W1) - 10 mm |
| 459 | SECTION 10 |
| 460 | Item No.: 10DISMANTLING WORKS |
| 461 | Item No.: 10.10 Dismantling of Carbon steel pipe including removal of support, fitting, bolts, consumables, tools & tackles, equipments, shifting, handling, handing over to client store or shifting to designated place etc. all complete as per instruction of engineer-in-charge. |
| 462 | SECTION 13 |
| 463 | Item No.: 13ANCHOR FASTENERS WORKS |
| 464 | Item No.: 13.1 Supply,drilling and fixing of mechanical /Chemical expansion anchor fastener of required size and length (Hilti or equivalant make) as per the Instruction of Engineer in-Charge For detailed work Itemdescription refer (sl no 13.1 section 13 ofAnnexure-I SP1A) as per STD.drawing. |
| 465 | Item No.: 13.1.2Mechanical Anchor Fasteners-Supply & Fixing |
| 466 | Item No.: 13.1.2.1 M10 X 110 mm |
| 467 | Item No.: 13.1.2.2 M10 X 105 mm |
| 468 | Item No.: 13.1.2.3 M10 X 120 mm |
| 469 | Item No.: 13.1.2.4 M12 X 110 mm |
| 470 | Item No.: 13.1.2.5 M12 X 120 mm |
| 471 | Item No.: 13.1.2.6 M12 X 145 mm |
| 472 | Item No.: 13.1.2.7 M12 X 185 mm |
| 473 | Item No.: 13.1.2.8 M16 X 115 mm |
| 474 | Item No.: 13.1.2.9 M16 X 125 mm |
| 475 | Item No.: 13.1.2.10 M16 X 145 mm |
| 476 | Item No.: 13.1.2.11 M16 X 150 mm |
| 477 | Item No.: 13.1.2.12 M16 X 165 mm |
| 478 | Item No.: 13.1.2.13 M16 X 220 mm |
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