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Laying Of 3 In Pipeline From Prrpl Sump Pump To Pdr Pipe Rack So As To Hook Up It With Pdr Etp Line, PPL PARADIP-Odisha

Indian Oil Corporation Limited-IOCL has published Laying Of 3 In Pipeline From Prrpl Sump Pump To Pdr Pipe Rack So As To Hook Up It With Pdr Etp Line. Submission Date for this Tender is 15-12-2021. Pipe Laying Tenders in PPL PARADIP Odisha. Bidders can get complete Tender details and download the document.




Tender Notice

30107188
Laying Of 3 In Pipeline From Prrpl Sump Pump To Pdr Pipe Rack So As To Hook Up It With Pdr Etp Line
Open Tender
Indian
Odisha
PPL PARADIP
15-12-2021

Tender Details

Laying Of 3 In Pipeline From Prrpl Sump Pump To Pdr Pipe Rack So As To Hook Up It With Pdr Etp Line

Key Value

Document Fees
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EMD
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Tender Value
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BOQ Items

Name of Work: Laying of 3" Pipeline from PRRPL Sump Pump to PDR Pipe Rack so as to hook up it with PDR ETP Line
Sl. No. Item Description
1Laying of 3 inch line
2Supply of Pipe/Pipe Fittings at Product Pipelines Paradip Station as per technical specifications from approved vendors specified in tender document
3Supply of ASTM A106 Gr.B /A333 pipes at Product Pipelines, Paradip Station as per technical specifications from approved vendors specified in tender document. 3.500" ODx 0.216" WT (Sch.STD) ASTM A 106 Gr B
4Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 6"x 3" x 300# Unequal Tee -ASTM A420 Gr.WPL6
5Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 3" 300# Equal Tee - ASTM A420 Gr.WPL6
6Supply of 3" ANSI 300# 90 deg LR Bends
7Supply of3"x ANSI 300# F/F Globe Valve
8Supply of 3"x ANSI 300# F/F NRV
9Supply of3", WNRF FLANGE, ANSI - 300#
10Supply of Fastener for Flanges 3" x 300#
11Contract: Service line Item
12Above ground process piping:Laying of 3.5" OD x 0.216"WT ASTM A 106 Gr B /A333 pipe Taking delivery & transporting of pipes from designated stock pile location /Designated godown both from outside & inside station premises. Taking delivery of pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises, transporting the same to site, fabrication and erection of above ground piping including cutting, edge preparation, bending, threading, lining up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees ,concentric/eccentric reducers, y-type strainers, drain funnels, vent p ipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, in line instruments etc., welded and threaded pipe line of different pressure ratings, flushing pipes by water after cleaning by compressed air, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work (other than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC. Thickness and Grade mentioned in the item are for reference only and may vary.
13Under ground piping for Process piping (with PU/3LPE Coating): :Laying of 3.5" OD x 0.216"WT ASTM A 106 Gr B /A333 pipe.Taking delivery of bare Pipes, pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises transporting the same to site, fabrication and erection of underground piping including cutting, edge preparation, bending, threading, lining up and welding, excavating, trenching in all kind of soil to specific depths as indicated in drawings and installing pipes and all types of pipe fittings like flanges, elbows, equal and reducing outlet tees, concentric/eccentric reducers, drain funnels, vent pipe and tapping for instrument such as pessure gauges, thermal relief valves, thermowells etc., underground at elevations indicated in the drawing connecting with equipment nozzles, valves, vessels, in-line instruments etc.,Cleaning exposed steel surfaces of Bare Pipes, Pipe Joints, Fittings, Flanges ,equipment and valves etc. by sand blasting or with power wire brush (wherever sand blast cleaning is not possible) free of dust, grease, mill scales etc. and applying single layer polyurethane coating(PU) using 100% solvent free elastomeric plyurethane/ liquid epoxy, with approved materials,Equipment etc, holiday detection of the coating, cleaning of coated pipes by water flushing after cleaning by compresed air,hydrostatic testing of each section to the specified pressure, draining the water, tie-in, back filling, restoration of site final cleaning up and disposal of water and surpluses, providing all inputs such as labour, materials equipment and consumable necessary to perform the work (other than those specifically undertaken to be supplied by the owner under the contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of the Site Engineer / EIC. In case of 3LPE coated pipes, weld joints shall be PU coated.Thickness and Grade mentioned in the item are for reference only and may vary. Payment shall be based on OD Note:- Charges for applying single layer polyurethane coating(PU) using 100% solvent free elastomeric plyurethane/ liquid epoxy for exposed steel surfaces of Bare Pipes, Pipe Joints, Fittings, Flanges,equipment and valves etc shall be paid under separate SOR Item. 3.5" OD x 0.216"WT ASTM A 106 Gr B/A333 -U/G
14"Installation of Valves: Taking delivery of valves of all types and pressure rating from the designated location within station premises, transporting the same to site, erecting above ground on preconstructed foundations or underground including earth work in excavation and filling for under ground valves at elevations specified in the drawings, priming and painting of above ground valves, PU Painting of under ground portions (if applicable) including all inputs, labour, material and consumable (other than those specifically undertaken to be supplied by the owner) and completing the work in all respects in accordance with the drawings, manufacturer"s installation instructions and specifications and instructions of the Site Engineer / EIC." 3"x ANSI 300# W/W BS-1873/BS EN ISO 15761 GLOBE Valve
15"Installation of ValvesValves: Taking delivery of valves of all types and pressure rating from the designated location within station premises, transporting the same to site, erecting above ground on preconstructed foundations or underground including earth work in excavation and filling for under ground valves at elevations specified in the drawings, priming and painting of above ground valves, PU Painting of under ground portions (if applicable) including all inputs, labour, material and consumable (other than those specifically undertaken to be supplied by the owner) and completing the work in all respects in accordance with the drawings, manufacturer"s installation instructions and specifications and instructions of the Site Engineer / EIC." 3"x ANSI 300# F/F BS 1868 Swing Check Valve.
16Radiographic Inspection: Inspection of welding by radiographic method on all types of piping including processing of films and interpreting the results of weld quality and reporting the same to the Site Engineer together with recommendations as to the acceptability or otherwise of the welds, submitting the finished radiographic films as may be approved or directed by Engineer-in-Charge inclusive of supply of all pesonnel, labour, materials, equipment, consumable, inputs, etc. and providing all services complete in all respects as envisaged in the contract documents. Note: i) Payment will be on the basis of number of welds of the respective size radiographed and shall be all inclusive for the complete job of radiographic inspection as envisaged in the contract document. ii) Radiography not involving full girth weld will be paid at 50% of the rate for full girth weld for the respective size. iii) For set-on type branch welding, the rate for radiography will be as applicable to the branch pipe size. iv) Repeat radiography of individual welds due to defective films or repair of welds shall be done at contractor"s cost. In case where radiography is not possible: v) Verification by utrasonic testing shall be done at contractors cost. vi) Magenetic particle inspection as and where required shall be done at Contractors cost. 3" NB Pipe Joints RT
17Double Cut Joint Hook-up: Cutting of portion of existing piping upto and including a length of 500 mm, trimming, grinding, bevelling the edges, adding spool piece of required length / tee and the corresponding pipe size, thickness, adjoining and welding both the ends including supply of all inputs such as labour, materials, equipment, consumables etc. necessary to perform and complete the work in all respect as per specification and instruction of the Site Engineer / EIC. Note: The job also include evacuation of product from the piping section after isolating the section and flushing with water and its disposal. 3.50" OD - Double Cut
18Contract: Composite line Item
19Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level :1:4:8 [1 cement : 4 coarse sand (Zone-III) derived from natural sources : 8 graded stone aggregate 40 mm nominal size derived from natural sources]
20Supplying at site, steel structural items such as steel plates, bars, MS gratings, chequered plates, angles, beams ONLY channels, commercial quality heavy pipes, C.I.Rollers, bolts & nuts, washers, grouting bolts, padding plates etc.,fabrication and erection of saddle supports and other type of supports for pipes manifolds and valves, fabrication and erection of platforms walkways, stairways etc., sand blast/ power brush cleaning, priming andpainting the finished structures including supply of all other inputssuch as labour, materials, consumable etc. necessary to perform andcomplete the work in all respect, in accordance with drawings,specifications and instructions of the Site Engineer
21Painting: Cleaning exposed steel surfaces of piping, equipment and valves etc. bysand blasting or with power wire brush (wherever sand blast cleaning isnot possible) free of dust, grease, mill scales etc. priming with one coat of Zinc Ethyl Slicate primer as per specification, with approved materials, paints,brushes, labour, equipment etc. and completing the job in all respectsas per specification and instructions of the Site Engineer / EIC.
22Painting: Cleaning exposed steel surfaces of piping, equipment and valves etc. bysand blasting or with power wire brush (wherever sand blast cleaning isnot possible) free of dust, grease, mill scales etc. painting the surfaces with one coat ofHigh Build EPOXY MIO as per specification, with approved materials, paints,brushes, labour, equipment etc. and completing the job in all respectsas per specification and instructions of the Site Engineer / EIC.
23Painting: Cleaning exposed steel surfaces of piping, equipment and valves etc. bysand blasting or with power wire brush (wherever sand blast cleaning isnot possible) free of dust, grease, mill scales etc. painting the surfaces two coats of Isocynate Aliphatic PolyUrethene(PU)as per specification, with approved materials, paints ,brushes, labour, equipment etc. and completing the job in all respectsas per specification and instructions of the Site Engineer / EIC.
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