Petroleum and Natural Gas Boards / Undertakings / PSU Closing in 0 days TDR #29418954

Mini Zonal Contract For Mechanical Static ( Field-Onsite ) Maintenance Jobs For Refinery-3 And Cogen. Areas At Cpcl-Manali Mini Zonal Contract For Mechanical Static ( Field-Onsite ) Maintenance Jobs For Refinery-3 And Cogen. Areas At Cpcl-Manali , Mi

Issued by Boards / Undertakings / PSU · CPCL, Manali - Chennai., Tamil Nadu
Tender Value
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Estimated cost
Bid Submission
05 Oct 2021
0 days left
EMD
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Bank guarantee accepted
Document Fee
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Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
CPCL, Manali - Chennai. → Tamil Nadu
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Mini Zonal Contract For Mechanical Static ( Field-Onsite ) Maintenance Jobs For Refinery-3 And Cogen. Areas At Cpcl-Manali Mini Zonal Contract For Mechanical Static ( Field-Onsite ) Maintenance Jobs For Refinery-3 And Cogen. Areas At Cpcl-Manali , Mini Zonal Jobs For Area-1 ( Cdu Vbu Sru ) , Blinding And De-Blinding: The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Blinding And Deblinding For 150# & 300# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding And Deblinding For 600# & 900# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , . ( 2 ) In Case Of Either One Of The Activity Like Blinding Or De-Blinding Arise, 50% Of The Applicable Rate Shall Be Paid For The Single Activity , , , Changing / Replacement Of Flange Gaskets: The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Removal / Installation / Refixing Of Flanged Valves: Removal Of Flanged Valves ( Other Than Safety Valves ) : The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Flanged Valves ( Other Than Safety Valves ) :The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal & Refixing Of Flanged Safety Valves: The Job Includes Removal Of Flanged Safety Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting, Providing A Temporary Blind Flange At The Inlet & Outlet Of Safety Valve, Providing Identification Mark On The Safety Valve With A Tag And Transportation Of The Valve To The Maintenance Valve Shop For Servicing / Testing., , The Job Also Includes Transportation Of Safety Valves From Maintenance Valve Shop After Servicing & Testing, Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Installation Of The Safety Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Upto 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Upto 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Above 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Above 15 Metres Elevation From Ground Level , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Hot Bolting Of Flange Joints - Above 16 Inch Dia: The Job Also Includes Tightening Of Flange Joints Of All Type Of Equipment Including Piping At Hot Conditions To Arrest Leak During Operations As Per Eic Instructions, Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects. , , , Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Hot Bolting Of Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , , Cleaning Of Pump Suction Strainer: The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Strainer Flanges Rating Upto 300# , Strainer Cleaning - Flange Dia. 2Idto4id , Strainer Cleaning - Flange Dia. 6Idto8id , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Flanges Rating 600#& 900# , Strainer Cleaning - Flange Dia. 2Idto4 , Strainer Cleaning - Flange Dia. 6Idto8 , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Pipelines Hydrotesting: ( Unit Of Measurement : M = Per Running Metre ) , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) < , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Shiffting Of Bundles / Exchangers , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard ( Unit Of Measurementea = Per Bundle , Sulphur Condenserssulphur Condensers Any No Of Tubes All Elevations All Test Pressures. ( Unit Of Measurement Ea = Per Tube ) , Pneumatic Reaming Of Heat Exchanger / Cooler / Condenser Tubes - All Types - All Sizes The Job Includes Reaming Of Tube Insides To Remove Hard Deposits / Coke / Scales / Foulants, Etc., ( Supply Of Mobile Air Compressor And Reaming Machine Shall Be In Contractors Scope ) , Mobilizing The Required Machineries From / To - Owners Storage Point & Work Site , Reaming Of Tubes Of All Sizes & Lengths ( Unit Of Measurementea = Per Tube ) , Sulphur Condensers Retubing Seal Welding Grinding To Facilitate Tube Removal , Extra Rate For Grinding The Seal Welded Tube Ends. ( Unit Of Measurement Ea = Per Tube ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - All Test Pressures ( Unit Of Measurementea = Per Cooler ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - Without Testing. ( Unit Of Measurementea = Per Cooler , Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length, The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , , , , , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate - Fixed Tube Exchangers , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate- Fixed Tube Exchangers . ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Garage / Retubing Shop ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Lube Oil Coolers Coolers Retubing , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing ( Unitof Measurementea= Per Cooler ) , Seal Welding Of Retubed Bundles / Exchangers Of All Sizes And Lengths. , Seal Welding Of Tubes With Tubesheet Usinger70s2 / E 7018 Electrodes. , Seal Welding Of Tubes With Tubesheet Using Er70s2 Sulphur Condensers. , Opening & Boxing Up Of Manways / Covers, , The Job Involves Opening Of Manways, Covers By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning The Manways / Covers, Servicing Of Bolts, Replacing Defective Bolts / Nuts And Finally Boxing Up With Proper Gasket / Packing To Ensure Zero Leak Of Joints Including Hot Bolting.The Job Also Involves To & Fro Transporatation Of Gaskets, Studbolts, Packings, Etc., Between The Work Site And The Owners Storage Point., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Opening & Boxing Up Of Manways / Covers - Flanges , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Opening & Boxing Up Of Plate Flanged Covers - All Ratings. , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , Inside Cleaning, , The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. , , , Inside Cleaning , Inside Cleaning Of Vessels / Tanks / Dru , Inside Cleanining Of Columns ( With Trays , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Re , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services. , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Inside Cleanining Of Columns ( Heavy Hydrocarbons / Sulphur Services - With Trays / Packings ) , Removal & Re-Fixing Of Demister Pad, , The Job Involves Removal Of The Demister Pad From Its Position Along With The Frame Structure After De-Boltingthe Fasteners ( By Gas Cutting, If Required ) And Bring Down The Demister To The Ground Level., , The Job Also Involves Cleaning The Demister With Hot Water / Steam For Complete Removal Of The Entrapped Fluids, Cold Repairing The Demister Mesh, If Required & Tie Up The Mesh With The Frame Using Suitable Wire As Supplied By Cpcl. , , The Job Also Involves Fixing Back The Cleaned Demister In Position With Suitable Fastening.In Case Of Replacement Warranted, The Job Also Involves Transporting The New Demister From The Owners Storage Point To The Work Site., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Removal, Cleaning, Repair / Replacement, Re-Fixing. , Removal, Cleaning, Repair / Replacement, Re-Fixing , Opening & Boxing Of Manways / Covers / Panels / Header Plugs / Elbow Swinging:The Job Involves Opening Of Furnace Manways, Covection Panels, Header Box Covers, Header Plugs, Etc., By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning, And Finally Boxing Up With Proper Gasket, Packing, Servicing Of Bolts & Nuts, Replacing Defective Bolts / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , Opening And Boxing Up. , Opening And Boxing Up Of Manways. ( Unit Of Measurement:Ea = Per Each Manway ) , Opening And Boxing Up Of Convection Panels. ( Unit Of Measurement:M2 = Per Square Metre ) , Erection And Dismantling Of Steel Scaffolding With Scaffloding Materials In Contractors Scope, , The Job Includes Transportation Of Scaffolding Materials In Contractors Scope Of Supply, Erection Of Scaffolding At Site Covering The Areas Specified Including Providing Vertical Posts Of Pipes At Interdistance Of 1.5 M And Horizontal Numbers At A Interdistance Of 0.5 To 0.75M , Providing Tierods At Corners To Give Sufficient Strength To The Structure, Placing The Steelplanks / Frp Gratings On Top For Making Sufficient Area.Dismantling Scaffolding After Completion Of Job And Returning The Scaffoldingmaterial To Specified Place Including All Tools , Tackles, Consumables, Labours And Contractors Supervision As Directed By The Engineer-In-Charge 1.For Measurement In Sqm:2 ( Length+Width ) Xheight Area Covered By The Scaffolding Is To Be Taken. 2.Scaf Folding Measurement To Be Done By Breaking The Height Into Parts As Per Height Slab Mentioned Below And Adopting Respective Rates Against Mentioned Height Slabs., , , Up To 6M Height , Above 6M Up To10m Height , Above 10M Up To 20M Height , Providing Service Assistance For Shutting Down & Start-Up Activities And Other Miscellaneous Activities The Scope Includes Providing Semi-Skilled Service Assistance For Unit Shutdown & Start-Ups And Other Contigency Job As Per The Requirement Of Engineer-In-Charge. , During Shift Hours ( From 7.30 Hrs To 16-18 Hrs ) On Monday To Saturday, Except On Sundays And Company Declared Holidays , On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) , Working On Extended Hours After General Shift Hours And On Sundays And Company Declared Holidays , Carbon Steel Piping Work - Above Ground :The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Carbon Steel Piping Work - Underground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Alloy Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - Without Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - But , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Notes : ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. , , , , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) Preheating ( Using Coil ) And 100% Post Weld Heat Treatment ( Stress Relieving ) Of Weld Joints Is Included In Sor For Both Socket & Butt Welding. ( 11 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 12 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 13 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10. , Stainless Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest , Dismantling & Removal Of Piping:The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Im = Per Inch Metre ) , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Dismantling & Removal Of Structurals / Gratings:The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : To = Per Metric Tonne ) , Dismantling & Removal Of Structurals / Gratings. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Fabrication & Erection Of Structurals:The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Fabrication And Erection Of Structurals: , Fabrication And Erection Of Structurals Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Fabrication And Erection Of Structurals Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Erection And Welding Of Platform / Ladder Gratings:The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Erection And Welding Of Gratings Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Patch Plate Welding - Carbon Steel , , Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes, , The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , Earth Work Excavation & Back Filling:The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , Shoring And Strutting:The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M2 = Per Square Metre ) , Shoring And Strutting - Upto 2 Metre Depth. , Road Cutting:The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Road Cutting , Concrete Dismantling:The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Includingcuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge.The Job Involves Dismantling Of Plain Cement Concrete Including Disposal Of Unserviceable Material Upto 3.0Km Leadas Per The Direction Of Engineer In-Charge.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Dismantling Plain Cement Concrete ( Pcc ) . , Dismantling Reinforced Cement Concrete ( Rcc ) . , Dewatering - With Contractors Own Pump:The Job Involves Pumping Out Of Water Including Dewatering Oily Water Mixed With Muck / Sludge Etc. From Trenches, Pits Etc. By Contractors Own Pump As Per The Direction Of The Engineer-In-Charge.The Job Also Includes Supplying Of All Types Of Pumps, Tools & Tackles, Hoses, Fuel, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Hire Charges For 5 Hp Diesel Driven Dewatering Pump With All Accessories Including Hoses Along With One Operator - For 8 Hrs , Running Charges For 5 Hp Diesel Driven Dewatering Pump , Note : ( 1 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Applicable For The Actual Running Hours Of The Pump And If The Fuel Is Supplied By The Contractor. ( 2 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Not Applicable If The Fuel Is Supplied By Cpcl. , Radiography, , The Job Includes Performing Radiography Examination Of Welds On Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , The Job Also Includes Supplying Of Radiation Source Camera, Other Machineries Required, All Consumables Required For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , , , Pipe Weld Joints - Upto 2 Nominal Dia , Pipe Weld Joints - 3 Nominal Dia , Pipe Weld Joints - 4 Nominal Dia , Pipe Weld Joints - 6 Nominal Dia , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds ( Unit Of Measurement Ea = Inch Length Of Film ) , Preheating, , Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic. , , The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis., , , Charges To Carryout Preheating On 12 Hours Shift Basisunit Of Measurement Day = Per 12 Hour Shift , Minimum Charges For Carrying-Out Stress Relieving ( Unit Of Measurement Ea = Visit ) , Providing Tractor And Trailer ( 10Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus The Contractors Scope Of Work Includes Providing Tractor With Open Bed Type Tyre Mounted Trailer ( 10Mt Capacity And 20 Feet Length ) Anddriver With Valid Driving License And Permits, To Intercart Materials Inside Cpcl-Campus. The Hiring Will Be On Per Day Basis, And Shall Be For 8Hrs Duration And Upto 50Km Of Running Per Day, Inclusive Of Fuel Cost, Wages To Driver And Other Sundries. , Hire Charges For Providing Tractor And Trailer ( 10 Mt Capacity ) With Driver And Fuel, For Shifting Materials Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Hydracrane- Front Cabin ( 14Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus , Hire Charges For Providing Hydra Crane Front Cabin ( Minimum 14 Mt Capacity ) With Driver And Fuel, For Material Handling Jobs As And When Required Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Provision For Contingency Jobs ( Round The Clock Basis ) `. , General Notes: ( 1 ) Cpcl Shall Provide Necessary Mobile Air Compressor And Hydroblasting Machine Wherever Required, Free Of Cost. ( 2 ) Free Supply Of Cranes, Forklifts, Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / Towarehouse & Work Site Wherever Required, As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area. , Mini Zonal Jobs For Area-2 ( Hgu Ohcu ) , Blinding And De-Blinding, , The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Blinding And Deblinding For 150# & 300# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding And Deblinding For 600# & 900# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , . ( 2 ) In Case Of Either One Of The Activity Like Blinding Or De-Blinding Arise, 50% Of The Applicable Rate Shall Be Paid For The Single Activity , , , Changing / Replacement Of Flange Gaskets, , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Removal / Installation / Refixing Of Flanged Valves, , Removal Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal & Refixing Of Flanged Safety Valves, , The Job Includes Removal Of Flanged Safety Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting, Providing A Temporary Blind Flange At The Inlet & Outlet Of Safety Valve, Providing Identification Mark On The Safety Valve With A Tag And Transportation Of The Valve To The Maintenance Valve Shop For Servicing / Testing., , The Job Also Includes Transportation Of Safety Valves From Maintenance Valve Shop After Servicing & Testing, Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Installation Of The Safety Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Upto 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Upto 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Above 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Above 15 Metres Elevation From Ground Level , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Hot Bolting Of Flange Joints - Above 16 Inch Dia., , The Job Also Includes Tightening Of Flange Joints Of All Type Of Equipment Including Piping At Hot Conditions To Arrest Leak During Operations As Per Eic Instructions, Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects. , , , Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Hot Bolting Of Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , , Cleaning Of Pump Suction Strainer , , The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Strainer Flanges Rating Upto 300# , Strainer Cleaning - Flange Dia. 2Idto4id , Strainer Cleaning - Flange Dia. 6Idto8id , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Flanges Rating 600#& 900# , Strainer Cleaning - Flange Dia. 2Idto4 , Strainer Cleaning - Flange Dia. 6Idto8 , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Pipelines Hydrotesting: ( Unit Of Measurement : M = Per Running Metre ) , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Shiffting Of Bundles / Exchangers , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard ( Unit Of Measurementea = Per Bundle , Lube Oil Coolers , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - All Test Pressures ( Unit Of Measurement Ea= Per Cooler ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - Without Testing ( Unit Of Measurement Ea= Per Cooler ) , Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length., , , , , , The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , , , , , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate - Fixed Tube Exchangers , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate- Fixed Tube Exchangers . ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Garage / Retubing Shop ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Lube Oil Coolers Coolers Retubing , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing ( Unitof Measurementea= Per Cooler ) , Seal Welding Of Retubed Bundles / Exchangers Of All Sizes And Lengths. , Seal Welding Of Tubes With Tubesheet Usinger70s2 / E 7018 Electrodes. , Seal Welding Of Tubes With Tubesheet Using Er70s2 Sulphur Condensers. , Opening & Boxing Up Of Manways / Covers, , The Job Involves Opening Of Manways, Covers By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning The Manways / Covers, Servicing Of Bolts, Replacing Defective Bolts / Nuts And Finally Boxing Up With Proper Gasket / Packing To Ensure Zero Leak Of Joints Including Hot Bolting.The Job Also Involves To & Fro Transporatation Of Gaskets, Studbolts, Packings, Etc., Between The Work Site And The Owners Storage Point., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Opening & Boxing Up Of Manways / Covers - Flanges , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Opening & Boxing Up Of Plate Flanged Covers - All Ratings. , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , Inside Cleaning, , The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. , , , Inside Cleaning , Inside Cleaning Of Vessels / Tanks / Dru , Inside Cleanining Of Columns ( With Trays , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Re , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services. , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Inside Cleanining Of Columns ( Heavy Hydrocarbons / Sulphur Services - With Trays / Packings ) , Removal & Re-Fixing Of Demister Pad, , The Job Involves Removal Of The Demister Pad From Its Position Along With The Frame Structure After De-Boltingthe Fasteners ( By Gas Cutting, If Required ) And Bring Down The Demister To The Ground Level., , The Job Also Involves Cleaning The Demister With Hot Water / Steam For Complete Removal Of The Entrapped Fluids, Cold Repairing The Demister Mesh, If Required & Tie Up The Mesh With The Frame Using Suitable Wire As Supplied By Cpcl. , , The Job Also Involves Fixing Back The Cleaned Demister In Position With Suitable Fastening.In Case Of Replacement Warranted, The Job Also Involves Transporting The New Demister From The Owners Storage Point To The Work Site., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Removal, Cleaning, Repair / Replacement, Re-Fixing. , Removal, Cleaning, Repair / Replacement, Re-Fixing , Note: ( 1 ) Outer Diameter Of The Demister Pad Shall Be Taken For Measurement. , Ohcu Feed Filter Cleaning , Ohcu Feed Filter Cleaning ( 8 - 300# ) , Opening & Boxing Of Manways / Covers / Panels / Header Plugs / Elbow Swinging:The Job Involves Opening Of Furnace Manways, Covection Panels, Header Box Covers, Header Plugs, Etc., By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning, And Finally Boxing Up With Proper Gasket, Packing, Servicing Of Bolts & Nuts, Replacing Defective Bolts / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , Opening And Boxing Up. , Opening And Boxing Up Of Manways. ( Unit Of Measurement:Ea = Per Each Manway ) , Opening And Boxing Up Of Convection Panels. ( Unit Of Measurement:M2 = Per Square Metre ) , Erection And Dismantling Of Steel Scaffolding With Scaffloding Materials In Contractors Scope, , The Job Includes Transportation Of Scaffolding Materials In Contractors Scope Of Supply, Erection Of Scaffolding At Site Covering The Areas Specified Including Providing Vertical Posts Of Pipes At Interdistance Of 1.5 M And Horizontal Numbers At A Interdistance Of 0.5 To 0.75M , Providing Tierods At Corners To Give Sufficient Strength To The Structure, Placing The Steelplanks / Frp Gratings On Top For Making Sufficient Area.Dismantling Scaffolding After Completion Of Job And Returning The Scaffoldingmaterial To Specified Place Including All Tools , Tackles, Consumables, Labours And Contractors Supervision As Directed By The Engineer-In-Charge 1.For Measurement In Sqm:2 ( Length+Width ) Xheight Area Covered By The Scaffolding Is To Be Taken. 2.Scaf Folding Measurement To Be Done By Breaking The Height Into Parts As Per Height Slab Mentioned Below And Adopting Respective Rates Against Mentioned Height Slabs., , , Up To 6M Height , Above 6M Up To10m Height , Above 10M Up To 20M Height , Providing Service Assistance For Shutting Down & Start-Up Activities And Other Miscellaneous Activities The Scope Includes Providing Semi-Skilled Service Assistance For Unit Shutdown & Start-Ups And Other Contigency Job As Per The Requirement Of Engineer-In-Charge. , During Shift Hours ( From 7.30 Hrs To 16-18 Hrs ) On Monday To Saturday, Except On Sundays And Company Declared Holidays , On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) , Working On Extended Hours After General Shift Hours And On Sundays And Company Declared Holidays , Carbon Steel Piping Work - Above Ground :The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Carbon Steel Piping Work - Underground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Alloy Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - Without Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - But , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Notes : ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. , , , , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) Preheating ( Using Coil ) And 100% Post Weld Heat Treatment ( Stress Relieving ) Of Weld Joints Is Included In Sor For Both Socket & Butt Welding. ( 11 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 12 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 13 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10. , Stainless Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest , Dismantling & Removal Of Piping:The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Im = Per Inch Metre ) , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Dismantling & Removal Of Structurals / Gratings:The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : To = Per Metric Tonne ) , Dismantling & Removal Of Structurals / Gratings. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Fabrication & Erection Of Structurals:The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Fabrication And Erection Of Structurals: , Fabrication And Erection Of Structurals Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Fabrication And Erection Of Structurals Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Erection And Welding Of Platform / Ladder Gratings:The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Erection And Welding Of Gratings Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Patch Plate Welding - Carbon Steel , , Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes, , The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , Earth Work Excavation & Back Filling:The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , Shoring And Strutting:The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M2 = Per Square Metre ) , Shoring And Strutting - Upto 2 Metre Depth. , Road Cutting:The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Road Cutting , Concrete Dismantling:The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Includingcuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge.The Job Involves Dismantling Of Plain Cement Concrete Including Disposal Of Unserviceable Material Upto 3.0Km Leadas Per The Direction Of Engineer In-Charge.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Dismantling Plain Cement Concrete ( Pcc ) . , Dismantling Reinforced Cement Concrete ( Rcc ) . , Dewatering - With Contractors Own Pump:The Job Involves Pumping Out Of Water Including Dewatering Oily Water Mixed With Muck / Sludge Etc. From Trenches, Pits Etc. By Contractors Own Pump As Per The Direction Of The Engineer-In-Charge.The Job Also Includes Supplying Of All Types Of Pumps, Tools & Tackles, Hoses, Fuel, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Hire Charges For 5 Hp Diesel Driven Dewatering Pump With All Accessories Including Hoses Along With One Operator - For 8 Hrs , Running Charges For 5 Hp Diesel Driven Dewatering Pump , Note : ( 1 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Applicable For The Actual Running Hours Of The Pump And If The Fuel Is Supplied By The Contractor. ( 2 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Not Applicable If The Fuel Is Supplied By Cpcl. , Radiography, , The Job Includes Performing Radiography Examination Of Welds On Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , The Job Also Includes Supplying Of Radiation Source Camera, Other Machineries Required, All Consumables Required For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , , , Pipe Weld Joints - Upto 2 Nominal Dia , Pipe Weld Joints - 3 Nominal Dia , Pipe Weld Joints - 4 Nominal Dia , Pipe Weld Joints - 6 Nominal Dia , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds ( Unit Of Measurement Ea = Inch Length Of Film ) , Preheating, , Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic. , , The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis., , , Charges To Carryout Preheating On 12 Hours Shift Basisunit Of Measurement Day = Per 12 Hour Shift , Minimum Charges For Carrying-Out Stress Relieving ( Unit Of Measurement Ea = Visit ) , Providing Tractor And Trailer ( 10Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus The Contractors Scope Of Work Includes Providing Tractor With Open Bed Type Tyre Mounted Trailer ( 10Mt Capacity And 20 Feet Length ) Anddriver With Valid Driving License And Permits, To Intercart Materials Inside Cpcl-Campus. The Hiring Will Be On Per Day Basis, And Shall Be For 8Hrs Duration And Upto 50Km Of Running Per Day, Inclusive Of Fuel Cost, Wages To Driver And Other Sundries. , Hire Charges For Providing Tractor And Trailer ( 10 Mt Capacity ) With Driver And Fuel, For Shifting Materials Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Hydracrane- Front Cabin ( 14Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus , Hire Charges For Providing Hydra Crane Front Cabin ( Minimum 14 Mt Capacity ) With Driver And Fuel, For Material Handling Jobs As And When Required Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Provision For Contingency Jobs ( Round The Clock Basis ) `. , General Notes: ( 1 ) Cpcl Shall Provide Necessary Mobile Air Compressor And Hydroblasting Machine Wherever Required, Free Of Cost. ( 2 ) Free Supply Of Cranes, Forklifts, Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / Towarehouse & Work Site Wherever Required, As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area. , Mini Zonal Jobs For Area-3 ( Dhdt Nhgu ) , Blinding And De-Blinding, , The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Blinding And Deblinding For 150# & 300# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding And Deblinding For 600# & 900# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , . ( 2 ) In Case Of Either One Of The Activity Like Blinding Or De-Blinding Arise, 50% Of The Applicable Rate Shall Be Paid For The Single Activity , , , Changing / Replacement Of Flange Gaskets, , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Removal / Installation / Refixing Of Flanged Valves, , Removal Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal & Refixing Of Flanged Safety Valves, , The Job Includes Removal Of Flanged Safety Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting, Providing A Temporary Blind Flange At The Inlet & Outlet Of Safety Valve, Providing Identification Mark On The Safety Valve With A Tag And Transportation Of The Valve To The Maintenance Valve Shop For Servicing / Testing., , The Job Also Includes Transportation Of Safety Valves From Maintenance Valve Shop After Servicing & Testing, Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Installation Of The Safety Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Upto 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Upto 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Above 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Above 15 Metres Elevation From Ground Level , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Hot Bolting Of Flange Joints - Above 16 Inch Dia., , The Job Also Includes Tightening Of Flange Joints Of All Type Of Equipment Including Piping At Hot Conditions To Arrest Leak During Operations As Per Eic Instructions, Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects. , , , Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Hot Bolting Of Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , , Cleaning Of Pump Suction Strainer , , The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Strainer Flanges Rating Upto 300# , Strainer Cleaning - Flange Dia. 2Idto4id , Strainer Cleaning - Flange Dia. 6Idto8id , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Flanges Rating 600#& 900# , Strainer Cleaning - Flange Dia. 2Idto4 , Strainer Cleaning - Flange Dia. 6Idto8 , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Pipelines Hydrotesting: ( Unit Of Measurement : M = Per Running Metre ) , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Shiffting Of Bundles / Exchangers , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard ( Unit Of Measurementea = Per Bundle , Lube Oil Coolers , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - All Test Pressures ( Unit Of Measurement Ea= Per Cooler ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - Without Testing ( Unit Of Measurement Ea= Per Cooler ) , Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length., , , , , , The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , , , , , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate - Fixed Tube Exchangers , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate- Fixed Tube Exchangers . ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Garage / Retubing Shop ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Lube Oil Coolers Coolers Retubing , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing ( Unitof Measurementea= Per Cooler ) , Seal Welding Of Retubed Bundles / Exchangers Of All Sizes And Lengths. , Seal Welding Of Tubes With Tubesheet Usinger70s2 / E 7018 Electrodes. , Seal Welding Of Tubes With Tubesheet Using Er70s2 Sulphur Condensers. , Opening & Boxing Up Of Manways / Covers, , The Job Involves Opening Of Manways, Covers By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning The Manways / Covers, Servicing Of Bolts, Replacing Defective Bolts / Nuts And Finally Boxing Up With Proper Gasket / Packing To Ensure Zero Leak Of Joints Including Hot Bolting.The Job Also Involves To & Fro Transporatation Of Gaskets, Studbolts, Packings, Etc., Between The Work Site And The Owners Storage Point., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Opening & Boxing Up Of Manways / Covers - Flanges , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Opening & Boxing Up Of Plate Flanged Covers - All Ratings. , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , Inside Cleaning, , The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. , , , Inside Cleaning , Inside Cleaning Of Vessels / Tanks / Dru , Inside Cleanining Of Columns ( With Trays , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Re , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services. , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Inside Cleanining Of Columns ( Heavy Hydrocarbons / Sulphur Services - With Trays / Packings ) , Removal & Re-Fixing Of Demister Pad, , The Job Involves Removal Of The Demister Pad From Its Position Along With The Frame Structure After De-Boltingthe Fasteners ( By Gas Cutting, If Required ) And Bring Down The Demister To The Ground Level., , The Job Also Involves Cleaning The Demister With Hot Water / Steam For Complete Removal Of The Entrapped Fluids, Cold Repairing The Demister Mesh, If Required & Tie Up The Mesh With The Frame Using Suitable Wire As Supplied By Cpcl. , , The Job Also Involves Fixing Back The Cleaned Demister In Position With Suitable Fastening.In Case Of Replacement Warranted, The Job Also Involves Transporting The New Demister From The Owners Storage Point To The Work Site., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Removal, Cleaning, Repair / Replacement, Re-Fixing. , Removal, Cleaning, Repair / Replacement, Re-Fixing , Note: ( 1 ) Outer Diameter Of The Demister Pad Shall Be Taken For Measurement. , Opening & Boxing Of Manways / Covers / Panels / Header Plugs / Elbow Swinging:The Job Involves Opening Of Furnace Manways, Covection Panels, Header Box Covers, Header Plugs, Etc., By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning, And Finally Boxing Up With Proper Gasket, Packing, Servicing Of Bolts & Nuts, Replacing Defective Bolts / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , Opening And Boxing Up. , Opening And Boxing Up Of Manways. ( Unit Of Measurement:Ea = Per Each Manway ) , Opening And Boxing Up Of Convection Panels. ( Unit Of Measurement:M2 = Per Square Metre ) , Erection And Dismantling Of Steel Scaffolding With Scaffloding Materials In Contractors Scope, , The Job Includes Transportation Of Scaffolding Materials In Contractors Scope Of Supply, Erection Of Scaffolding At Site Covering The Areas Specified Including Providing Vertical Posts Of Pipes At Interdistance Of 1.5 M And Horizontal Numbers At A Interdistance Of 0.5 To 0.75M , Providing Tierods At Corners To Give Sufficient Strength To The Structure, Placing The Steelplanks / Frp Gratings On Top For Making Sufficient Area.Dismantling Scaffolding After Completion Of Job And Returning The Scaffoldingmaterial To Specified Place Including All Tools , Tackles, Consumables, Labours And Contractors Supervision As Directed By The Engineer-In-Charge 1.For Measurement In Sqm:2 ( Length+Width ) Xheight Area Covered By The Scaffolding Is To Be Taken. 2.Scaf Folding Measurement To Be Done By Breaking The Height Into Parts As Per Height Slab Mentioned Below And Adopting Respective Rates Against Mentioned Height Slabs., , , Up To 6M Height , Above 6M Up To10m Height , Above 10M Up To 20M Height , Carbon Steel Piping Work - Above Ground :The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Carbon Steel Piping Work - Underground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Alloy Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - Without Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - But , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Notes : ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. , , , , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) Preheating ( Using Coil ) And 100% Post Weld Heat Treatment ( Stress Relieving ) Of Weld Joints Is Included In Sor For Both Socket & Butt Welding. ( 11 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 12 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 13 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10. , Stainless Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest , Dismantling & Removal Of Piping:The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Im = Per Inch Metre ) , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Dismantling & Removal Of Structurals / Gratings:The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : To = Per Metric Tonne ) , Dismantling & Removal Of Structurals / Gratings. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Fabrication & Erection Of Structurals:The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Fabrication And Erection Of Structurals: , Fabrication And Erection Of Structurals Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Fabrication And Erection Of Structurals Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Erection And Welding Of Platform / Ladder Gratings:The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Erection And Welding Of Gratings Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Patch Plate Welding - Carbon Steel , , Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes, , The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , Earth Work Excavation & Back Filling:The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , Shoring And Strutting:The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M2 = Per Square Metre ) , Shoring And Strutting - Upto 2 Metre Depth. , Road Cutting:The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Road Cutting , Concrete Dismantling:The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Includingcuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge.The Job Involves Dismantling Of Plain Cement Concrete Including Disposal Of Unserviceable Material Upto 3.0Km Leadas Per The Direction Of Engineer In-Charge.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Dismantling Plain Cement Concrete ( Pcc ) . , Dismantling Reinforced Cement Concrete ( Rcc ) . , Dewatering - With Contractors Own Pump:The Job Involves Pumping Out Of Water Including Dewatering Oily Water Mixed With Muck / Sludge Etc. From Trenches, Pits Etc. By Contractors Own Pump As Per The Direction Of The Engineer-In-Charge.The Job Also Includes Supplying Of All Types Of Pumps, Tools & Tackles, Hoses, Fuel, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Hire Charges For 5 Hp Diesel Driven Dewatering Pump With All Accessories Including Hoses Along With One Operator - For 8 Hrs , Running Charges For 5 Hp Diesel Driven Dewatering Pump , Note : ( 1 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Applicable For The Actual Running Hours Of The Pump And If The Fuel Is Supplied By The Contractor. ( 2 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Not Applicable If The Fuel Is Supplied By Cpcl. , Radiography, , The Job Includes Performing Radiography Examination Of Welds On Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , The Job Also Includes Supplying Of Radiation Source Camera, Other Machineries Required, All Consumables Required For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , , , Pipe Weld Joints - Upto 2 Nominal Dia , Pipe Weld Joints - 3 Nominal Dia , Pipe Weld Joints - 4 Nominal Dia , Pipe Weld Joints - 6 Nominal Dia , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds ( Unit Of Measurement Ea = Inch Length Of Film ) , Preheating, , Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic. , , The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis., , , Charges To Carryout Preheating On 12 Hours Shift Basisunit Of Measurement Day = Per 12 Hour Shift , Minimum Charges For Carrying-Out Stress Relieving ( Unit Of Measurement Ea = Visit ) , Providing Tractor And Trailer ( 10Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus The Contractors Scope Of Work Includes Providing Tractor With Open Bed Type Tyre Mounted Trailer ( 10Mt Capacity And 20 Feet Length ) Anddriver With Valid Driving License And Permits, To Intercart Materials Inside Cpcl-Campus. The Hiring Will Be On Per Day Basis, And Shall Be For 8Hrs Duration And Upto 50Km Of Running Per Day, Inclusive Of Fuel Cost, Wages To Driver And Other Sundries. , Hire Charges For Providing Tractor And Trailer ( 10 Mt Capacity ) With Driver And Fuel, For Shifting Materials Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Hydracrane- Front Cabin ( 14Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus , Hire Charges For Providing Hydra Crane Front Cabin ( Minimum 14 Mt Capacity ) With Driver And Fuel, For Material Handling Jobs As And When Required Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Service Assistance For Shutting Down & Start-Up Activities And Other Miscellaneous Activities For First Year Of Contract The Scope Includes Providing Semi-Skilled Service Assistance For Unit Shutdown & Start-Ups And Other Contigency Job As Per The Requirement Of Engineer-In-Charge. , During Shift Hours ( From 7.30 Hrs To 16-18 Hrs ) On Monday To Saturday, Except On Sundays And Company Declared Holidays , On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) , Working On Extended Hours After General Shift Hours And On Sundays And Company Declared Holidays , Provision For Contingency Jobs ( Round The Clock Basis ) `. , General Notes: ( 1 ) Cpcl Shall Provide Necessary Mobile Air Compressor And Hydroblasting Machine Wherever Required, Free Of Cost. ( 2 ) Free Supply Of Cranes, Forklifts, Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / Towarehouse & Work Site Wherever Required, As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area. , Mini Zonal Jobs For Area-4 ( Cogen & Cpp , Blinding And De-Blinding, , The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Blinding And Deblinding For 150# & 300# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding And Deblinding For 600# & 900# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , . ( 2 ) In Case Of Either One Of The Activity Like Blinding Or De-Blinding Arise, 50% Of The Applicable Rate Shall Be Paid For The Single Activity , , , Changing / Replacement Of Flange Gaskets, , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Removal / Installation / Refixing Of Flanged Valves, , Removal Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Installation Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Diaphragm Replacement In Valves The Job Includes Dismanling The Valve Bonnet, Removal Of The Diaphragm, Cleaning & Refixing Diaphragms And Boxing Up The Valve Bonnet In All Respects. The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , Diaphragm Replacement -Valves Size Upto 4 Inch Dia. , Diaphragm Replacement - Size Upto 4 Inch Dia. , Diaphragm Replacement - Valves Size 6 Inch Dia. To 8 Inch Dia. , Diaphragm Replacement - Size 6 Inch Dia. To 8 Inch Dia. , Cleaning Of Pump Suction Strainer , , The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Strainer Flanges Rating Upto 300# , Strainer Cleaning - Flange Dia. 2Idto4id , Strainer Cleaning - Flange Dia. 6Idto8id , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Flanges Rating 600#& 900# , Strainer Cleaning - Flange Dia. 2Idto4 , Strainer Cleaning - Flange Dia. 6Idto8 , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Pipelines Hydrotesting: ( Unit Of Measurement : M = Per Running Metre ) , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Shiffting Of Bundles / Exchangers , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard ( Unit Of Measurementea = Per Bundle , Lube Oil Coolers , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - All Test Pressures ( Unit Of Measurement Ea= Per Cooler ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - Without Testing ( Unit Of Measurement Ea= Per Cooler ) , Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length., , , , , , The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , , , , , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate - Fixed Tube Exchangers , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate- Fixed Tube Exchangers . ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Garage / Retubing Shop ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Lube Oil Coolers Coolers Retubing , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing ( Unitof Measurementea= Per Cooler ) , Opening & Boxing Up Of Manways / Covers - Flanges , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Opening & Boxing Up Of Plate Flanged Covers - All Ratings. , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , Inside Cleaning, , The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. , , , Inside Cleaning , Inside Cleaning Of Vessels / Tanks / Dru , Inside Cleanining Of Columns ( With Trays , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Re , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services. , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Note: ( 1 ) Cleaned Inner Surface Area Of The Column / Vessel / Tank / Drum Shall Be Considered For Measurement. ( 2 ) For Cleaning Of Trays & Downcomers In Columns, One Side Horizontal Surface Area Of The Tray With Reference To The Id Of The Column Shall Be Considered For Measurement ( 3 ) No Additional Payment For Cleaning Of Internals Like Distributors, Steam Coil, Nozzles, Etc., , Unloading / Loading Of Random Packing / Catalyst / Alumina Balls / Sand / Clay / Pebbles / Resin , , The Job Involves Preparing Necessary Chute, Etc, Unloading The Random Packing / Rashig Rings / Catalyst / Alumina Balls / Sand / Pebbles / Resin, Etc. From The Vessel Insides To Ground Level, Cleaning These Material Wherever Required, Sieving, Segregating The Good Ones, Replenish For The Damaged Ones With New Material ( Replacement Quantity May Vary Upto Full Quantity Based On Eic Instructions ) , And Reloading The Material Into The Vessel As Per The Instructions Of Eic., , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Collection Of New Material From The Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Owners Designated Place., , , Collection & Preparation Of Drums . , Collection Of 200 Litres Empty Drum From The Designated Place & Preparation Of The Drum Including Cutting Of Top Portion For Unloading. , Collection Of 200 Litres Empty Drum From The Designated Place & Preparation Of The Drum ( No Cutting Of Top Portion ) . , Collection And Transportation Of Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin, / Salt Etc., , Collection Of Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin, Slat / Etc., From The Owners Storage Point & Transporting To The Work Place. , Transportation Of The Discarded Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin / Sand / Pebbles / Salt / Etc., To The Designated Place Within The Refinery Premises , Unloading / Loading Of Sand Along With Pebbles , Unloading Sand Along With Pebbles From Sand Filter , Segregation Of Good Quality Pebbles From , Loading Of San / Pebbles Into The Sand Filter , Unloading Resin From The Vessel , Loading Resin Into The Vessel , Removal / Cleaning / Refixing Of Distributors - Cation / Anion Vessel. , , , , , , , , The Job Involves Removal Of Distributor / Header Assembly By Debolting ( Including Cold / Hot Cutting Of Bolts, If Required ) , Bringing Outside The Vessel, Cleaning The Distribuotors Including Nozzles Thoroughly, Carrying Out Cold Repair Work, Offer For Free Flow Of Water, Refix The Same Using New Gaskets And Servicing Of All Fasteners As Per The Instruction Of Eic , , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Collection Of New Material From The Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Owners Designated Place., , , , , , , , , Removal, Cleaning, Refixing Of Water Inlet Distributor ( Top ) ( Unit Of Measurement Ea = Assembly ) , Removal, Cleaning, Refixing Of Middle Collector ( Unit Of Measurement Ea = Assembly ) , Removal, Cleaning, Refixing Of Water Service Outlet Including Header ( Bottom ) ( Unit Of Measurement Ea = Assembly ) , Static Filters, , , , , , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing For Draining The Fluids, Blinding The Equipment As Per The Operations List, Opening All The Covers After De-Bolting, Removal Of Filter, Cleaning The Filter With Diesel / Naptha / Steam / Compressed Air With One Or Multiple Combination Of The Above, Offering To Inspection / Pe / Manufacturing For Approval, Fixing Back The Cleaned Filter Mesh Or With A New One ( If Found Unfit For Use ) In Position, Re-Use The Fasteners After Servicing And Box Up The Equipment In All Respects. , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , , , , , Gt Suction Filter Felt Cleaning / Replacement , Gt Suction Air Filterassy Replacement , Gt Fuel Filter Cleaning Replacement ( Mesh Sizes 6 Micron / 10 Micron / 50 Micron ) ( Unit Of Measurement Ea = Per Unit ) , Air Compressor Suction Filter Cleaning / Replacement ( Unit Of Measurement Ea = Per Unit ) , Air Compressor Suction Filter ( Consisting Of 4 Elements ) Cleaning / Replacement ( Unitof Measurementea= Per Unit ) , Air Dryer Cartridge Filter Cleaning , Air Dryer Cartridge Filter ( Consisting Of 24 Elements ) Cleaning ( Unit Of Measurement Ea = Per Unit ) , Erection And Dismantling Of Steel Scaffolding With Scaffloding Materials In Contractors Scope, , The Job Includes Transportation Of Scaffolding Materials In Contractors Scope Of Supply, Erection Of Scaffolding At Site Covering The Areas Specified Including Providing Vertical Posts Of Pipes At Interdistance Of 1.5 M And Horizontal Numbers At A Interdistance Of 0.5 To 0.75M , Providing Tierods At Corners To Give Sufficient Strength To The Structure, Placing The Steelplanks / Frp Gratings On Top For Making Sufficient Area.Dismantling Scaffolding After Completion Of Job And Returning The Scaffoldingmaterial To Specified Place Including All Tools , Tackles, Consumables, Labours And Contractors Supervision As Directed By The Engineer-In-Charge 1.For Measurement In Sqm:2 ( Length+Width ) Xheight Area Covered By The Scaffolding Is To Be Taken. 2.Scaf Folding Measurement To Be Done By Breaking The Height Into Parts As Per Height Slab Mentioned Below And Adopting Respective Rates Against Mentioned Height Slabs., , , Up To 6M Height , Above 6M Up To10m Height , Above 10M Up To 20M Height , Providing Service Assistance For Shutting Down & Start-Up Activities And Other Miscellaneous Activities For First Year Of Contract The Scope Includes Providing Semi-Skilled Service Assistance For Unit Shutdown & Start-Ups And Other Contigency Job As Per The Requirement Of Engineer-In-Charge. , During Shift Hours ( From 7.30 Hrs To 16-18 Hrs ) On Monday To Saturday, Except On Sundays And Company Declared Holidays , On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) , Working On Extended Hours After General Shift Hours And On Sundays And Company Declared Holidays , Carbon Steel Piping Work - Above Ground :The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Carbon Steel Piping Work - Underground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Alloy Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - Without Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - But , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Notes : ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. , , , , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) Preheating ( Using Coil ) And 100% Post Weld Heat Treatment ( Stress Relieving ) Of Weld Joints Is Included In Sor For Both Socket & Butt Welding. ( 11 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 12 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 13 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10. , Stainless Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest , Dismantling & Removal Of Piping:The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Im = Per Inch Metre ) , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Dismantling & Removal Of Structurals / Gratings:The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : To = Per Metric Tonne ) , Dismantling & Removal Of Structurals / Gratings. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Fabrication & Erection Of Structurals:The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Fabrication And Erection Of Structurals: , Fabrication And Erection Of Structurals Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Fabrication And Erection Of Structurals Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Erection And Welding Of Platform / Ladder Gratings:The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Erection And Welding Of Gratings Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Patch Plate Welding - Carbon Steel , , Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes, , The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , Earth Work Excavation & Back Filling:The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , Shoring And Strutting:The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M2 = Per Square Metre ) , Shoring And Strutting - Upto 2 Metre Depth. , Road Cutting:The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Road Cutting , Concrete Dismantling:The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Includingcuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge.The Job Involves Dismantling Of Plain Cement Concrete Including Disposal Of Unserviceable Material Upto 3.0Km Leadas Per The Direction Of Engineer In-Charge.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Dismantling Plain Cement Concrete ( Pcc ) . , Dismantling Reinforced Cement Concrete ( Rcc ) . , Dewatering - With Contractors Own Pump:The Job Involves Pumping Out Of Water Including Dewatering Oily Water Mixed With Muck / Sludge Etc. From Trenches, Pits Etc. By Contractors Own Pump As Per The Direction Of The Engineer-In-Charge.The Job Also Includes Supplying Of All Types Of Pumps, Tools & Tackles, Hoses, Fuel, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Hire Charges For 5 Hp Diesel Driven Dewatering Pump With All Accessories Including Hoses Along With One Operator - For 8 Hrs , Running Charges For 5 Hp Diesel Driven Dewatering Pump , Note : ( 1 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Applicable For The Actual Running Hours Of The Pump And If The Fuel Is Supplied By The Contractor. ( 2 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Not Applicable If The Fuel Is Supplied By Cpcl. , Radiography, , The Job Includes Performing Radiography Examination Of Welds On Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , The Job Also Includes Supplying Of Radiation Source Camera, Other Machineries Required, All Consumables Required For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , , , Pipe Weld Joints - Upto 2 Nominal Dia , Pipe Weld Joints - 3 Nominal Dia , Pipe Weld Joints - 4 Nominal Dia , Pipe Weld Joints - 6 Nominal Dia , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds ( Unit Of Measurement Ea = Inch Length Of Film ) , Preheating, , Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic. , , The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis., , , Charges To Carryout Preheating On 12 Hours Shift Basisunit Of Measurement Day = Per 12 Hour Shift , Minimum Charges For Carrying-Out Stress Relieving ( Unit Of Measurement Ea = Visit ) , Providing Tractor And Trailer ( 10Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus The Contractors Scope Of Work Includes Providing Tractor With Open Bed Type Tyre Mounted Trailer ( 10Mt Capacity And 20 Feet Length ) Anddriver With Valid Driving License And Permits, To Intercart Materials Inside Cpcl-Campus. The Hiring Will Be On Per Day Basis, And Shall Be For 8Hrs Duration And Upto 50Km Of Running Per Day, Inclusive Of Fuel Cost, Wages To Driver And Other Sundries. , Hire Charges For Providing Tractor And Trailer ( 10 Mt Capacity ) With Driver And Fuel, For Shifting Materials Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Hydracrane- Front Cabin ( 14Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus , Hire Charges For Providing Hydra Crane Front Cabin ( Minimum 14 Mt Capacity ) With Driver And Fuel, For Material Handling Jobs As And When Required Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Provision For Contingency Jobs ( Round The Clock Basis ) `. , General Notes: ( 1 ) Cpcl Shall Provide Necessary Mobile Air Compressor And Hydroblasting Machine Wherever Required, Free Of Cost. ( 2 ) Free Supply Of Cranes, Forklifts, Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / Towarehouse & Work Site Wherever Required, As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area.

BOQ

Name of Work: Mini Zonal Contract for Mechanical Static (Field-Onsite) Maintenance jobs for Refinery-3 & Cogen. areas at CPCL-Manali
Sl. No. Item Description
1MINI ZONAL JOBS FOR AREA-1(CDU VBU SRU)
2BLINDING AND DE-BLINDING: The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner\"s storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions andremoval of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
3Blinding and Deblinding for 150# & 300# ratings:
4Blinding & Deblinding - Size Upto1-1/2 inch dia.
5Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
6Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
7Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
8Blinding and Deblinding for 600# & 900# ratings:
9Blinding & Deblinding - Size Upto1-1/2 inch dia.
10Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
11Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
12Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
13NOTE :,,(1) Nominal diameter of the flanges shall be taken for all measurements ,,.(2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity ,,
14CHANGING / REPLACEMENT OF FLANGE GASKETS: The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner\"s storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
15Flange gaskets - 150# & 300# ratings:
16Replacement of Gaskets - Size Upto 1-1/2 inch dia.
17Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
18Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
19Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
20Flange gaskets - 600# & 900# ratings:
21Replacement of Gaskets - Size Upto 1-1/2 inch dia.
22Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
23Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
24Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
25REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES: Removal of Flanged valves (Other than safety valves): The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,
26Valve rating - 150# & 300#
27Removal of valves - Size 2 inch dia. to 3 inch dia.
28Removal of valves - Size 4 inch dia. to 6 inch dia.
29Removal of valves - Size 8 inch dia. to 10 inch dia.
30Removal of valves - Size 12 inch dia. to 14 inch dia.
31Valve rating - 600# & 900#
32Removal of valves - Size 2 inch dia. to 3 inch dia.
33Removal of valves - Size 4 inch dia. to 6 inch dia.
34Removal of valves - Size 8 inch dia. to 10 inch dia.
35Installation of Flanged valves (Other than safety valves):The job includes transportation of valves, gaskets, fasteners, etc., from the owner\"s storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop,installation of flanged valve at all heights & grades using proper gaskets & studs. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,
36Valve rating - 150# & 300#
37Installation of valves - Size 2 inch dia. to 3 inch dia.
38Installation of valves - Size 4 inch dia. to 6 inch dia.
39Installation of valves - Size 8 inch dia. to 10 inch dia.
40Installation of valves - Size 12 inch dia. to 14 inch dia.
41Valve rating - 600# & 900#
42Installation of valves - Size 2 inch dia. to 3 inch dia.
43Installation of valves - Size 4 inch dia. to 6 inch dia.
44Installation of valves - Size 8 inch dia. to 10 inch dia.
45Removal & refixing of Flanged Safety valves: The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing.,,The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
46Upto 15 metres elevation from ground level
47Valve rating - 150# &300# - Upto 15 metres elevation from ground level.
48Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
49Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
50Above 15 metres elevation from ground level
51Valve rating - 150# &300# - Above 15 metres elevation from ground level
52Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
53Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
54HOT BOLTING OF FLANGE JOINTS - ABOVE 16 INCH DIA: The job also includes tightening of flange joints of all type of equipment including piping at hot conditions to arrest leak during operations as per EIC instructions, supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects. ,,
55Flange Joints above 16 inch dia. - Upto 300# ratings.
56Hot bolting of Flange Joints above 16 inch dia. - Upto 300# ratings.
57NOTE :,,(1) Nominal diameter of the flanges shall be taken for all measurements ,,
58CLEANING OF PUMP SUCTION STRAINER: The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
59Strainer Flanges Rating Upto 300#
60Strainer Cleaning - Flange dia. 2IDto4ID
61Strainer Cleaning - Flange dia. 6IDto8ID
62Strainer Cleaning - Flange dia.10 inch
63Strainer Cleaning - Flange dia.12 inch
64Strainer Flanges Rating 600#& 900#
65Strainer Cleaning - Flange dia. 2\"IDto4\"
66Strainer Cleaning - Flange dia. 6IDto8\"
67Strainer Cleaning - Flange dia.10 inch
68Strainer Cleaning - Flange dia.12 inch
69PIPELINES HYDROTESTING: (Unit of measurement : M = per running metre)
70The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
71Upto 2\" dia
722.5\" dia - 6\" dia
738\" dia & 10\" dia
7412\" dia - 16\"
75Pipe lines Hydrotesting-beyond 10 Mtr. Length.The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
76Upto 2\" dia
772.5\" dia to 6\" dia
788\" dia & 10\" dia
7912\" dia to 16\" dia
80The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner\"s storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list,erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use.,,The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting& internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets.,,The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,,The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,
81Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment .
82Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)
83Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of Measurement EA = per tube)<
84Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.
85Ground level - top exchanger in the stacked condition (Unit of MeasurementEA = per tube)
86Exchangers at elevation ( Base - Above 5 Mtr elevation)& bottom exchanger in the stacked condition(Unit of MeasurementEA = per tube)
87Exchangers at elevation( Base - Above 5 Mtr elevation)& top exchanger in the stacked condition.(Unit of MeasurementEA = per tube)
88Bundle pulling out / reinstallation using chain pulley block(Unit of MeasurementEA = per tube)
89Back shell test(Unit of MeasurementEA = per tube)
90Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
91Pressure above 60 Ksc & upto 120 Ksc (Unit of MeasurementEA = per tube)
92Pressure above 120 Ksc (Unit of Measurement EA = per tube)
93Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment
94Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of MeasurementEA = per tube)
95Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of MeasurementEA = per tube)
96Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.
97Ground level - top exchanger in the stacked condition(Unit of MeasurementEA = per tube)
98Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition(Unit of MeasurementEA = per tube)
99Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (Unit of MeasurementEA = per tube)
100Bundle pulling out / reinstallation using chain pulley block (Unit of MeasurementEA = per tube)
101Extra rate - testing requirement / test pressure.
102Back shell test(Unit of MeasurementEA = per tube)
103Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
104Pressure above 60 Ksc & upto 120 Ksc(Unit of MeasurementEA = per tube)
105Pressure above 120 Ksc (Unit of Measurement EA = per tube)
106Shiffting of bundles / Exchangers
107Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard (Unit of MeasurementEA = per bundle
108Sulphur condensersSulphur condensers Any no of tubes all elevations all test pressures. (Unit of Measurement EA = per tube)
109PNEUMATIC REAMING OF HEAT EXCHANGER / COOLER / CONDENSER TUBES - ALL TYPES - ALL SIZES \"The job includes reaming of tube insides to remove hard deposits / coke / scales / foulants, etc., (Supply of mobile air compressor and Reaming machine shall be in contractors scope) \"
110Mobilizing the required machineries from / to - Owner\"s storage point & Work site
111Reaming of tubes of all sizes & lengths (Unit of MeasurementEA = per tube)
112Sulphur condensers Retubing Seal welding grinding to facilitate tube removal
113Extra rate for Grinding the seal welded tube ends.(Unit of Measurement Ea = per tube)
114Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"- All elevations - All test pressures(Unit of MeasurementEA = per Cooler)
115Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"- All elevations - Without testing. (Unit of MeasurementEA = per Cooler
116RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH,The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc.,,,,, ,,The job also includes transportation of new tubes from the owner\"s storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,, ,,The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimedor new tube sheet& baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groovepreparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,,,,,
117Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 tubes of an equipment.
118Exchangers Bundle - (excluding seal welding) (Unitof MeasurementEA= Per tube)
119Extra rate - Fixed tube exchangers
120For retubing fixed tube bundles at Garage / retubing shop. (Unitof MeasurementEA= Per tube)
121For retubing fixed tube bundles at equipment site(Unitof MeasurementEA= Per tube)
122Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 tubes of an equipment
123Exchangers Bundle - (excluding seal welding) (Unitof MeasurementEA= Per tube)
124Extra rate- Fixed tube exchangers . (Unitof MeasurementEA= Per tube)
125For retubing fixed tube bundles at Garage / retubing shop(Unitof MeasurementEA= Per tube)
126For retubing fixed tube bundles at equipment site(Unitof MeasurementEA= Per tube)
127Lube Oil coolers coolers Retubing
128Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"-Retubing (Unitof MeasurementEA= Per Cooler)
129Seal welding of retubed bundles / exchangers of all sizes and lengths.
130Seal welding of tubes with tubesheet usingER70S2 / E 7018 electrodes.
131Seal welding of tubes with tubesheet using ER70S2 Sulphur condensers.
132OPENING & BOXING UP OF MANWAYS / COVERS,, The job involves opening of manways, covers by de-bolting (cold / gas cutting if required), cleaning the manways / covers, servicing of bolts, replacing defective bolts / nuts and finally boxing up with proper gasket / packing to ensure zero leak of joints including hot bolting.The job also involves to & fro transporatation of gaskets, studbolts, packings, etc., between the work site and the owner\"s storage point.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner\"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,
133Opening & boxing up of Manways / covers - Flanges
134Rating - 150 # and 300 #
135Rating - 600 # and 900 #
136Opening & boxing up of Plate flanged covers - All ratings.
137Plate flanged covers of all ratings - Size Upto 20 inch dia.
138Plate flanged covers of all ratings - Size Above 20 inch dia.
139INSIDE CLEANING,, The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc.,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. ,,
140Inside cleaning
141Inside cleaning of Vessels / tanks / dru
142Inside cleanining of columns (With trays
143Inside cleaning of Vessels / filters (Sa
144Inside cleaning of Vessels / filters (Sa
145Inside cleaning of Vessels / filters (Re
146Inside cleaning - Heavy hydrocarbons / Sulphur services.
147Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).
148Inside cleanining of columns (Heavy hydrocarbons / Sulphur services - With trays / packings )
149REMOVAL & RE-FIXING OF DEMISTER PAD,, The job involves removal of the demister pad from its position along with the frame structure after de-boltingthe fasteners (by gas cutting, if required) and bring down the demister to the ground level.,, The job also involves cleaning the demister with hot water / steam for complete removal of the entrapped fluids, cold repairing the demister mesh, if required & tie up the mesh with the frame using suitable wire as supplied by CPCL. ,,The job also involves fixing back the cleaned demister in position with suitable fastening.In case of replacement warranted, the job also involves transporting the new demister from the owner\"s storage point to the work site.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,
150Removal, cleaning, repair / replacement, re-fixing.
151Removal, cleaning, repair / replacement, re-fixing
152OPENING & BOXING OF MANWAYS / COVERS / PANELS / HEADER PLUGS / ELBOW SWINGING:The job involves opening of furnace manways, covection panels, header box covers, header plugs, etc., by de-bolting (cold / gas cutting if required), cleaning, and finally boxing up with proper gasket, packing, servicing of bolts & nuts, replacing defective bolts / nuts to ensure zero leak of joints including hot bolting. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner\"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions.
153Opening and boxing up.
154Opening and boxing up of Manways. (Unit of measurement:EA = per Each Manway)
155Opening and boxing up of Convection panels. (Unit of measurement:M2 = per square metre)
156ERECTION AND DISMANTLING OF STEEL SCAFFOLDING WITH SCAFFLODING MATERIALS IN CONTRACTOR\"S SCOPE,, The job includes transportation of scaffolding materials in contractor\"s scope of supply,erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at interdistance of 1.5 m and horizontal numbers at a interdistance of 0.5 to 0.75m ,providing tierods at corners to give sufficient strength to the structure,placing the steelplanks/FRP gratings on top for making sufficient area.Dismantling scaffolding after completion of job and returning the scaffoldingmaterial to specified place including all tools ,tackles,consumables,labours and contractor\"s supervision as directed by the Engineer-in-Charge 1.For measurement in SQM:2(length+width)Xheight area covered by the scaffolding is to be taken. 2.Scaf folding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.,,
157Up to 6m height
158Above 6m up to10m height
159Above 10m up to 20m height
160PROVIDING SERVICE ASSISTANCE FOR SHUTTING DOWN & START-UP ACTIVITIES AND OTHER MISCELLANEOUS ACTIVITIES The scope includes providing semi-skilled service assistance for unit shutdown & start-ups and other contigency job as per the requirement of Engineer-in-charge.
161During Shift hours (from 7.30 hrs to 16-18 hrs) on Monday to Saturday, except on Sundays and Company declared holidays
162On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day)
163Working on Extended Hours after General shift hours and on sundays and Company declared holidays
164Carbon Steel Piping Work - Above ground :The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,,WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
165SOCKET WELDING - ALL ELEVATIONS:
166Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.
167Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.
168WELDING OF SLIP ON FLANGES
169Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest
170Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest.
171BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES
172Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
173Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
174Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
175Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
176BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.
177Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
178Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
179Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
180Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
181BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:
182Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
183Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
184Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
185Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).
186BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
187Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
188Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
189Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)
190Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
191BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
192Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
193Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
194Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
195Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).
196Carbon Steel Piping Work - Underground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level,trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc.,valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,,WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
197BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:
198Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With two times Hydro / pneumatic testing.
199Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With one Hydro / pneumatic testing.
200Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -Without Hydro / pneumatic testing.
201Alloy Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding,radiography , removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints,providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINES & CONSUMABLES.(Unit of measurement : ID = per Inch Dia)
202SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:
203Alloy Steel - Above ground Piping - Socket / fillet welding Joint usingalloy welding filler wire / electrode upto P5 / P11 grades - With hydrotest
204Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 / P11 grades - Without hydrotest
205Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest
206Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest
207BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL
208Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
209Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest
210Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
211Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest
212BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL
213Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
214Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11grades - Upto 8.8 mm piping thickness - without hydrotest
215Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
216Alloy Steel -Above ground Piping - But
217BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL
218Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
219Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest
220Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
221Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest
222NOTES :(1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,, (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable.(3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,,(4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR.(5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10. ,,,, (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement.(7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.(8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2.(9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5.(10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding.(11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6.(12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR.(13) For steam tracing piping work, hydraulic testing of piping is required.For bending tracer pipelines, the rates shall be paid separately as per SORSl.no. 5.10.
223Stainless Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
224SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.
225Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - With hydrotest.
226Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - Without hydrotest.
227Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - With hydrotest.
228Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.
229BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:
230Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
231Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
232Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
233Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
234Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
235Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
236Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
237Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
238BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.
239Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
240Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
241Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
242Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
243Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
244Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
245Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
246Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest
247Dismantling & Removal of Piping:The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by coldcutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipesand transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.(Unit of measurement : IM = per Inch Metre)
248Dismantling & removal of Piping - Carbon steel / Alloy steel:
249Dismantling & removal of Piping - Carbon steel / Alloy steel.
250Dismantling & removal of Piping - Stainless steel.
251Dismantling & removal of Piping - Stainless steel.
252NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
253Dismantling & Removal of Structurals / Gratings:The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / coldcutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.(Unit of measurement : TO = per Metric Tonne)
254Dismantling & Removal of Structurals / Gratings.(Unit of Measurement Tonne = Metric tonne)
255NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
256Fabrication & erection of structurals:The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner\"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : TO = per Metric Tonne)
257Fabrication and erection of structurals:
258Fabrication and erection of structurals upto 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
259Fabrication and erection of structurals Above 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
260NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
261Erection and welding of Platform / ladder gratings:The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner\"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : TO = per Metric Tonne)
262Erection and welding of Gratings:
263Erection and welding of Gratings upto 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
264Erection and welding of Gratings above 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
265NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
266Patch plate welding - Carbon steel ,,Patch plate welding - Carbon steel - using E 6013 electrodes,, The job includes collection & transportation of required materials from owner\"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
267Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
268Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
269Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes(Unit of Measurement M = Running meter)
270Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
271Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:
272Earth work excavation & back filling:The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
273Earth work excavation & back filling - Upto 2 metres depth.
274Shoring and Strutting:The job involves provision and installation of \"Shoring and strutting\" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M2 = per square metre)
275Shoring and Strutting - upto 2 metre depth.
276Road cutting:The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
277Road cutting
278Concrete dismantling:The job involves dismantling of reinforced cement concrete pavements includingcuttingofreinforcement bars, returning of scrapsteelsto designated area, breaking the RCC work into piecesand disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge.The job involves dismantling of plain cement concrete including disposal of unserviceable material upto 3.0km leadas per the direction of Engineer in-charge.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
279Dismantling Plain Cement Concrete (PCC).
280Dismantling Reinforced Cement Concrete (RCC).
281Dewatering - with Contractor\"s own pump:The job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor\"s own pump as per the direction of the Engineer-in-charge.The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions.
282Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs
283Running charges for 5 HP Diesel driven dewatering pump
284NOTE : (1) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are applicable for the actual running hours of the pump and if the fuel is supplied by the Contractor. (2) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are not applicable if the fuel is supplied by CPCL.
285Radiography,, The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,, The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. ,,
286Pipe weld joints - Upto 2\" nominal dia
287Pipe weld joints - 3\" nominal dia
288Pipe weld joints - 4\" nominal dia
289Pipe weld joints - 6\" nominal dia
290Weld joint size - above 6\" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of Measurement EA = Inch length of film)
291PREHEATING,, Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC. ,, The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis.,,
292Charges to carryout Preheating on 12 hours shift basisUnit of measurement day = per 12 Hour shift
293Minimum charges for carrying-out stress relieving(Unit of Measurement Ea = visit)
294PROVIDING TRACTOR AND TRAILER (10MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS The contractors\" scope of work includes providing Tractor with Open Bed type Tyre mounted Trailer (10MT capacity and 20 feet length) andDriver with valid driving license and permits, to intercart materials inside CPCL-Campus. The Hiring will be on per day basis, and shall be for 8hrs duration and upto 50km of running per day, inclusive of fuel cost, wages to Driver and other sundries.
295Hire charges for providing Tractor and Trailer (10 MT capacity) with Driver and fuel, for shifting materials within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)
296PROVIDING HYDRACRANE- FRONT CABIN (14MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS
297Hire charges for providing HYDRA CRANE FRONT CABIN (minimum 14 MT capacity) with Driver and fuel, for material handling jobs as and when required within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)
298Provision for contingency jobs (Round the Clock Basis)`.
299GENERAL NOTES: (1) CPCL shall provide necessary mobile air compressor and hydroblasting machine wherever required, free of cost. (2) Free supply of cranes, forklifts, tractors & trailers shall be arranged by CPCL for shifting material from / towarehouse & work site wherever required, as per the discretion of EIC.However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner\"s designated area.
300MINI ZONAL JOBS FOR AREA-2 (HGU OHCU)
301BLINDING AND DE-BLINDING,, The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner\"s storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions andremoval of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
302Blinding and Deblinding for 150# & 300# ratings:
303Blinding & Deblinding - Size Upto1-1/2 inch dia.
304Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
305Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
306Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
307Blinding and Deblinding for 600# & 900# ratings:
308Blinding & Deblinding - Size Upto1-1/2 inch dia.
309Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
310Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
311Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
312NOTE :,,(1) Nominal diameter of the flanges shall be taken for all measurements ,,.(2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity ,,
313CHANGING / REPLACEMENT OF FLANGE GASKETS,, The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner\"s storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
314Flange gaskets - 150# & 300# ratings:
315Replacement of Gaskets - Size Upto 1-1/2 inch dia.
316Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
317Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
318Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
319Flange gaskets - 600# & 900# ratings:
320Replacement of Gaskets - Size Upto 1-1/2 inch dia.
321Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
322Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
323Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
324REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES,, Removal of Flanged valves (Other than safety valves),, The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,
325Valve rating - 150# & 300#
326Removal of valves - Size 2 inch dia. to 3 inch dia.
327Removal of valves - Size 4 inch dia. to 6 inch dia.
328Removal of valves - Size 8 inch dia. to 10 inch dia.
329Removal of valves - Size 12 inch dia. to 14 inch dia.
330Valve rating - 600# & 900#
331Removal of valves - Size 2 inch dia. to 3 inch dia.
332Removal of valves - Size 4 inch dia. to 6 inch dia.
333Removal of valves - Size 8 inch dia. to 10 inch dia.
334Installation of Flanged valves (Other than safety valves),, The job includes transportation of valves, gaskets, fasteners, etc., from the owner\"s storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop,installation of flanged valve at all heights & grades using proper gaskets & studs. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,
335Valve rating - 150# & 300#
336Installation of valves - Size 2 inch dia. to 3 inch dia.
337Installation of valves - Size 4 inch dia. to 6 inch dia.
338Installation of valves - Size 8 inch dia. to 10 inch dia.
339Installation of valves - Size 12 inch dia. to 14 inch dia.
340Valve rating - 600# & 900#
341Installation of valves - Size 2 inch dia. to 3 inch dia.
342Installation of valves - Size 4 inch dia. to 6 inch dia.
343Installation of valves - Size 8 inch dia. to 10 inch dia.
344Removal & refixing of Flanged Safety valves,, The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing.,,The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
345Upto 15 metres elevation from ground level
346Valve rating - 150# &300# - Upto 15 metres elevation from ground level.
347Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
348Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
349Above 15 metres elevation from ground level
350Valve rating - 150# &300# - Above 15 metres elevation from ground level
351Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
352Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
353HOT BOLTING OF FLANGE JOINTS - ABOVE 16 INCH DIA.,, The job also includes tightening of flange joints of all type of equipment including piping at hot conditions to arrest leak during operations as per EIC instructions, supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects. ,,
354Flange Joints above 16 inch dia. - Upto 300# ratings.
355Hot bolting of Flange Joints above 16 inch dia. - Upto 300# ratings.
356NOTE :,,(1) Nominal diameter of the flanges shall be taken for all measurements ,,
357CLEANING OF PUMP SUCTION STRAINER ,,The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
358Strainer Flanges Rating Upto 300#
359Strainer Cleaning - Flange dia. 2IDto4ID
360Strainer Cleaning - Flange dia. 6IDto8ID
361Strainer Cleaning - Flange dia.10 inch
362Strainer Cleaning - Flange dia.12 inch
363Strainer Flanges Rating 600#& 900#
364Strainer Cleaning - Flange dia. 2\"IDto4\"
365Strainer Cleaning - Flange dia. 6IDto8\"
366Strainer Cleaning - Flange dia.10 inch
367Strainer Cleaning - Flange dia.12 inch
368PIPELINES HYDROTESTING:(Unit of measurement : M = per running metre)
369The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
370Upto 2\" dia
3712.5\" dia - 6\" dia
3728\" dia & 10\" dia
37312\" dia - 16\"
374Pipe lines Hydrotesting-beyond 10 Mtr. Length.The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
375Upto 2\" dia
3762.5\" dia to 6\" dia
3778\" dia & 10\" dia
37812\" dia to 16\" dia
379The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner\"s storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list,erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use.,,The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting& internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets.,,The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,,The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,
380Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment .
381Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)
382Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)
383Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes
384Ground level - top exchanger in the stacked condition (Unit of measurement Ea = per tube)
385Exchangers at elevation ( Base - Above 5 Mtr elevation)& bottom exchanger in the stacked condition(Unit of measurement Ea = per tube)
386Exchangers at elevation( Base - Above 5 Mtr elevation)& top exchanger in the stacked condition(Unit of measurement Ea = per tube)
387Bundle pulling out / reinstallation using chain pulley block(Unit of measurement Ea = per tube)
388Extra rate - testing requirement / test pressure
389Back shell test(Unit of MeasurementEA = per tube)
390Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
391Pressure above 60 Ksc & upto 120 Ksc (Unit of MeasurementEA = per tube)
392Pressure above 120 Ksc (Unit of Measurement EA = per tube)
393Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment
394Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of MeasurementEA = per tube)
395Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of MeasurementEA = per tube)
396Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.
397Ground level - top exchanger in the stacked condition(Unit of MeasurementEA = per tube)
398Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition(Unit of MeasurementEA = per tube)
399Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (Unit of MeasurementEA = per tube)
400Bundle pulling out / reinstallation using chain pulley block (Unit of MeasurementEA = per tube)
401Extra rate - testing requirement / test pressure.
402Back shell test(Unit of MeasurementEA = per tube)
403Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
404Pressure above 60 Ksc & upto 120 Ksc(Unit of MeasurementEA = per tube)
405Pressure above 120 Ksc (Unit of Measurement EA = per tube)
406Shiffting of bundles / Exchangers
407Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard (Unit of MeasurementEA = per bundle
408Lube oil Coolers
409Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"- All elevations - All test pressures (Unit of Measurement Ea= per cooler)
410Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"- All elevations - Without testing (Unit of Measurement Ea= per cooler)
411RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH.,, ,,,,The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc.,,,,, ,,The job also includes transportation of new tubes from the owner\"s storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,, ,,The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimedor new tube sheet& baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groovepreparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,,,,,
412Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 tubes of an equipment.
413Exchangers Bundle - (excluding seal welding) (Unitof MeasurementEA= Per tube)
414Extra rate - Fixed tube exchangers
415For retubing fixed tube bundles at Garage / retubing shop. (Unitof MeasurementEA= Per tube)
416For retubing fixed tube bundles at equipment site(Unitof MeasurementEA= Per tube)
417Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 tubes of an equipment
418Exchangers Bundle - (excluding seal welding) (Unitof MeasurementEA= Per tube)
419Extra rate- Fixed tube exchangers . (Unitof MeasurementEA= Per tube)
420For retubing fixed tube bundles at Garage / retubing shop(Unitof MeasurementEA= Per tube)
421For retubing fixed tube bundles at equipment site(Unitof MeasurementEA= Per tube)
422Lube Oil coolers coolers Retubing
423Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"-Retubing (Unitof MeasurementEA= Per Cooler)
424Seal welding of retubed bundles / exchangers of all sizes and lengths.
425Seal welding of tubes with tubesheet usingER70S2 / E 7018 electrodes.
426Seal welding of tubes with tubesheet using ER70S2 Sulphur condensers.
427OPENING & BOXING UP OF MANWAYS / COVERS,, The job involves opening of manways, covers by de-bolting (cold / gas cutting if required), cleaning the manways / covers, servicing of bolts, replacing defective bolts / nuts and finally boxing up with proper gasket / packing to ensure zero leak of joints including hot bolting.The job also involves to & fro transporatation of gaskets, studbolts, packings, etc., between the work site and the owner\"s storage point.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner\"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,
428Opening & boxing up of Manways / covers - Flanges
429Rating - 150 # and 300 #
430Rating - 600 # and 900 #
431Opening & boxing up of Plate flanged covers - All ratings.
432Plate flanged covers of all ratings - Size Upto 20 inch dia.
433Plate flanged covers of all ratings - Size Above 20 inch dia.
434INSIDE CLEANING,, The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc.,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. ,,
435Inside cleaning
436Inside cleaning of Vessels / tanks / dru
437Inside cleanining of columns (With trays
438Inside cleaning of Vessels / filters (Sa
439Inside cleaning of Vessels / filters (Sa
440Inside cleaning of Vessels / filters (Re
441Inside cleaning - Heavy hydrocarbons / Sulphur services.
442Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).
443Inside cleanining of columns (Heavy hydrocarbons / Sulphur services - With trays / packings )
444REMOVAL & RE-FIXING OF DEMISTER PAD,, The job involves removal of the demister pad from its position along with the frame structure after de-boltingthe fasteners (by gas cutting, if required) and bring down the demister to the ground level.,, The job also involves cleaning the demister with hot water / steam for complete removal of the entrapped fluids, cold repairing the demister mesh, if required & tie up the mesh with the frame using suitable wire as supplied by CPCL. ,,The job also involves fixing back the cleaned demister in position with suitable fastening.In case of replacement warranted, the job also involves transporting the new demister from the owner\"s storage point to the work site.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,
445Removal, cleaning, repair / replacement, re-fixing.
446Removal, cleaning, repair / replacement, re-fixing
447NOTE: (1) Outer diameter of the demister pad shall be taken for measurement.
448OHCU Feed Filter cleaning
449OHCU Feed Filter cleaning (8\" - 300#)
450OPENING & BOXING OF MANWAYS / COVERS / PANELS / HEADER PLUGS / ELBOW SWINGING:The job involves opening of furnace manways, covection panels, header box covers, header plugs, etc., by de-bolting (cold / gas cutting if required), cleaning, and finally boxing up with proper gasket, packing, servicing of bolts & nuts, replacing defective bolts / nuts to ensure zero leak of joints including hot bolting. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner\"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions.
451Opening and boxing up.
452Opening and boxing up of Manways. (Unit of measurement:EA = per Each Manway)
453Opening and boxing up of Convection panels. (Unit of measurement:M2 = per square metre)
454ERECTION AND DISMANTLING OF STEEL SCAFFOLDING WITH SCAFFLODING MATERIALS IN CONTRACTOR\"S SCOPE,, The job includes transportation of scaffolding materials in contractor\"s scope of supply,erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at interdistance of 1.5 m and horizontal numbers at a interdistance of 0.5 to 0.75m ,providing tierods at corners to give sufficient strength to the structure,placing the steelplanks/FRP gratings on top for making sufficient area.Dismantling scaffolding after completion of job and returning the scaffoldingmaterial to specified place including all tools ,tackles,consumables,labours and contractor\"s supervision as directed by the Engineer-in-Charge 1.For measurement in SQM:2(length+width)Xheight area covered by the scaffolding is to be taken. 2.Scaf folding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.,,
455Up to 6m height
456Above 6m up to10m height
457Above 10m up to 20m height
458PROVIDING SERVICE ASSISTANCE FOR SHUTTING DOWN & START-UP ACTIVITIES AND OTHER MISCELLANEOUS ACTIVITIES The scope includes providing semi-skilled service assistance for unit shutdown & start-ups and other contigency job as per the requirement of Engineer-in-charge.
459During Shift hours (from 7.30 hrs to 16-18 hrs) on Monday to Saturday, except on Sundays and Company declared holidays
460On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day)
461Working on Extended Hours after General shift hours and on sundays and Company declared holidays
462Carbon Steel Piping Work - Above ground :The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,,WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
463SOCKET WELDING - ALL ELEVATIONS:
464Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.
465Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.
466WELDING OF SLIP ON FLANGES
467Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest
468Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest.
469BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES
470Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
471Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
472Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
473Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
474BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.
475Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
476Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
477Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
478Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
479BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:
480Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
481Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
482Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
483Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).
484BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
485Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
486Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
487Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)
488Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
489BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
490Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
491Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
492Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
493Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).
494Carbon Steel Piping Work - Underground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level,trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc.,valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,,WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
495BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:
496Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With two times Hydro / pneumatic testing.
497Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With one Hydro / pneumatic testing.
498Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -Without Hydro / pneumatic testing.
499Alloy Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding,radiography , removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints,providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINES & CONSUMABLES.(Unit of measurement : ID = per Inch Dia)
500SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:
501Alloy Steel - Above ground Piping - Socket / fillet welding Joint usingalloy welding filler wire / electrode upto P5 / P11 grades - With hydrotest
502Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 / P11 grades - Without hydrotest
503Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest
504Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest
505BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL
506Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
507Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest
508Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
509Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest
510BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL
511Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
512Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11grades - Upto 8.8 mm piping thickness - without hydrotest
513Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
514Alloy Steel -Above ground Piping - But
515BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL
516Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
517Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest
518Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
519Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest
520NOTES :(1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,, (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable.(3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,,(4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR.(5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10. ,,,, (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement.(7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.(8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2.(9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5.(10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding.(11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6.(12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR.(13) For steam tracing piping work, hydraulic testing of piping is required.For bending tracer pipelines, the rates shall be paid separately as per SORSl.no. 5.10.
521Stainless Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
522SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.
523Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - With hydrotest.
524Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - Without hydrotest.
525Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - With hydrotest.
526Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.
527BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:
528Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
529Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
530Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
531Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
532Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
533Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
534Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
535Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
536BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.
537Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
538Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
539Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
540Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
541Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
542Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
543Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
544Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest
545Dismantling & Removal of Piping:The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by coldcutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipesand transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.(Unit of measurement : IM = per Inch Metre)
546Dismantling & removal of Piping - Carbon steel / Alloy steel:
547Dismantling & removal of Piping - Carbon steel / Alloy steel.
548Dismantling & removal of Piping - Stainless steel.
549Dismantling & removal of Piping - Stainless steel.
550NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
551Dismantling & Removal of Structurals / Gratings:The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / coldcutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.(Unit of measurement : TO = per Metric Tonne)
552Dismantling & Removal of Structurals / Gratings.(Unit of Measurement Tonne = Metric tonne)
553NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
554Fabrication & erection of structurals:The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner\"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : TO = per Metric Tonne)
555Fabrication and erection of structurals:
556Fabrication and erection of structurals upto 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
557Fabrication and erection of structurals Above 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
558NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
559Erection and welding of Platform / ladder gratings:The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner\"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : TO = per Metric Tonne)
560Erection and welding of Gratings:
561Erection and welding of Gratings upto 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
562Erection and welding of Gratings above 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
563NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
564Patch plate welding - Carbon steel ,,Patch plate welding - Carbon steel - using E 6013 electrodes,, The job includes collection & transportation of required materials from owner\"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
565Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
566Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
567Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes(Unit of Measurement M = Running meter)
568Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
569Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:
570Earth work excavation & back filling:The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
571Earth work excavation & back filling - Upto 2 metres depth.
572Shoring and Strutting:The job involves provision and installation of \"Shoring and strutting\" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M2 = per square metre)
573Shoring and Strutting - upto 2 metre depth.
574Road cutting:The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
575Road cutting
576Concrete dismantling:The job involves dismantling of reinforced cement concrete pavements includingcuttingofreinforcement bars, returning of scrapsteelsto designated area, breaking the RCC work into piecesand disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge.The job involves dismantling of plain cement concrete including disposal of unserviceable material upto 3.0km leadas per the direction of Engineer in-charge.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
577Dismantling Plain Cement Concrete (PCC).
578Dismantling Reinforced Cement Concrete (RCC).
579Dewatering - with Contractor\"s own pump:The job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor\"s own pump as per the direction of the Engineer-in-charge.The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions.
580Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs
581Running charges for 5 HP Diesel driven dewatering pump
582NOTE : (1) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are applicable for the actual running hours of the pump and if the fuel is supplied by the Contractor. (2) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are not applicable if the fuel is supplied by CPCL.
583Radiography,, The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,, The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. ,,
584Pipe weld joints - Upto 2\" nominal dia
585Pipe weld joints - 3\" nominal dia
586Pipe weld joints - 4\" nominal dia
587Pipe weld joints - 6\" nominal dia
588Weld joint size - above 6\" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of Measurement EA = Inch length of film)
589PREHEATING,, Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC. ,, The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis.,,
590Charges to carryout Preheating on 12 hours shift basisUnit of measurement day = per 12 Hour shift
591Minimum charges for carrying-out stress relieving(Unit of Measurement Ea = visit)
592PROVIDING TRACTOR AND TRAILER (10MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS The contractors\" scope of work includes providing Tractor with Open Bed type Tyre mounted Trailer (10MT capacity and 20 feet length) andDriver with valid driving license and permits, to intercart materials inside CPCL-Campus. The Hiring will be on per day basis, and shall be for 8hrs duration and upto 50km of running per day, inclusive of fuel cost, wages to Driver and other sundries.
593Hire charges for providing Tractor and Trailer (10 MT capacity) with Driver and fuel, for shifting materials within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)
594PROVIDING HYDRACRANE- FRONT CABIN (14MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS
595Hire charges for providing HYDRA CRANE FRONT CABIN (minimum 14 MT capacity) with Driver and fuel, for material handling jobs as and when required within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)
596Provision for contingency jobs (Round the Clock Basis)`.
597GENERAL NOTES: (1) CPCL shall provide necessary mobile air compressor and hydroblasting machine wherever required, free of cost. (2) Free supply of cranes, forklifts, tractors & trailers shall be arranged by CPCL for shifting material from / towarehouse & work site wherever required, as per the discretion of EIC.However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner\"s designated area.
598MINI ZONAL JOBS FOR AREA-3 (DHDT NHGU)
599BLINDING AND DE-BLINDING,, The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner\"s storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions andremoval of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
600Blinding and Deblinding for 150# & 300# ratings:
601Blinding & Deblinding - Size Upto1-1/2 inch dia.
602Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
603Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
604Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
605Blinding and Deblinding for 600# & 900# ratings:
606Blinding & Deblinding - Size Upto1-1/2 inch dia.
607Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
608Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
609Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
610NOTE :,,(1) Nominal diameter of the flanges shall be taken for all measurements ,,.(2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity ,,
611CHANGING / REPLACEMENT OF FLANGE GASKETS,, The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner\"s storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
612Flange gaskets - 150# & 300# ratings:
613Replacement of Gaskets - Size Upto 1-1/2 inch dia.
614Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
615Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
616Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
617Flange gaskets - 600# & 900# ratings:
618Replacement of Gaskets - Size Upto 1-1/2 inch dia.
619Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
620Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
621Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
622REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES,, Removal of Flanged valves (Other than safety valves),, The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,
623Valve rating - 150# & 300#
624Removal of valves - Size 2 inch dia. to 3 inch dia.
625Removal of valves - Size 4 inch dia. to 6 inch dia.
626Removal of valves - Size 8 inch dia. to 10 inch dia.
627Removal of valves - Size 12 inch dia. to 14 inch dia.
628Valve rating - 600# & 900#
629Removal of valves - Size 2 inch dia. to 3 inch dia.
630Removal of valves - Size 4 inch dia. to 6 inch dia.
631Removal of valves - Size 8 inch dia. to 10 inch dia.
632Installation of Flanged valves (Other than safety valves),, The job includes transportation of valves, gaskets, fasteners, etc., from the owner\"s storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop,installation of flanged valve at all heights & grades using proper gaskets & studs. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,
633Valve rating - 150# & 300#
634Installation of valves - Size 2 inch dia. to 3 inch dia.
635Installation of valves - Size 4 inch dia. to 6 inch dia.
636Installation of valves - Size 8 inch dia. to 10 inch dia.
637Installation of valves - Size 12 inch dia. to 14 inch dia.
638Valve rating - 600# & 900#
639Installation of valves - Size 2 inch dia. to 3 inch dia.
640Installation of valves - Size 4 inch dia. to 6 inch dia.
641Installation of valves - Size 8 inch dia. to 10 inch dia.
642Removal & refixing of Flanged Safety valves,, The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing.,,The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
643Upto 15 metres elevation from ground level
644Valve rating - 150# &300# - Upto 15 metres elevation from ground level.
645Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
646Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
647Above 15 metres elevation from ground level
648Valve rating - 150# &300# - Above 15 metres elevation from ground level
649Removal & re-fixing of Safety / relief vavles - Size Upto 3 inch dia.
650Removal & re-fixing of Safety / relief vavles - Size Above 3 inch dia. & upto 6 inch dia.
651HOT BOLTING OF FLANGE JOINTS - ABOVE 16 INCH DIA.,, The job also includes tightening of flange joints of all type of equipment including piping at hot conditions to arrest leak during operations as per EIC instructions, supplying of all types of tools & tackles, all consumables and labour to complete the job in all respects. ,,
652Flange Joints above 16 inch dia. - Upto 300# ratings.
653Hot bolting of Flange Joints above 16 inch dia. - Upto 300# ratings.
654NOTE :,,(1) Nominal diameter of the flanges shall be taken for all measurements ,,
655CLEANING OF PUMP SUCTION STRAINER ,,The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
656Strainer Flanges Rating Upto 300#
657Strainer Cleaning - Flange dia. 2IDto4ID
658Strainer Cleaning - Flange dia. 6IDto8ID
659Strainer Cleaning - Flange dia.10 inch
660Strainer Cleaning - Flange dia.12 inch
661Strainer Flanges Rating 600#& 900#
662Strainer Cleaning - Flange dia. 2\"IDto4\"
663Strainer Cleaning - Flange dia. 6IDto8\"
664Strainer Cleaning - Flange dia.10 inch
665Strainer Cleaning - Flange dia.12 inch
666PIPELINES HYDROTESTING:(Unit of measurement : M = per running metre)
667The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
668Upto 2\" dia
6692.5\" dia - 6\" dia
6708\" dia & 10\" dia
67112\" dia - 16\"
672Pipe lines Hydrotesting-beyond 10 Mtr. Length.The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
673Upto 2\" dia
6742.5\" dia to 6\" dia
6758\" dia & 10\" dia
67612\" dia to 16\" dia
677The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner\"s storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list,erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use.,,The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting& internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets.,,The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,,The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,
678Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment .
679Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)
680Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)
681Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes
682Ground level - top exchanger in the stacked condition (Unit of measurement Ea = per tube)
683Exchangers at elevation ( Base - Above 5 Mtr elevation)& bottom exchanger in the stacked condition(Unit of measurement Ea = per tube)
684Exchangers at elevation( Base - Above 5 Mtr elevation)& top exchanger in the stacked condition(Unit of measurement Ea = per tube)
685Bundle pulling out / reinstallation using chain pulley block(Unit of measurement Ea = per tube)
686Extra rate - testing requirement / test pressure
687Back shell test(Unit of MeasurementEA = per tube)
688Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
689Pressure above 60 Ksc & upto 120 Ksc (Unit of MeasurementEA = per tube)
690Pressure above 120 Ksc (Unit of Measurement EA = per tube)
691Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment
692Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of MeasurementEA = per tube)
693Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of MeasurementEA = per tube)
694Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.
695Ground level - top exchanger in the stacked condition(Unit of MeasurementEA = per tube)
696Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition(Unit of MeasurementEA = per tube)
697Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (Unit of MeasurementEA = per tube)
698Bundle pulling out / reinstallation using chain pulley block (Unit of MeasurementEA = per tube)
699Extra rate - testing requirement / test pressure.
700Back shell test(Unit of MeasurementEA = per tube)
701Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
702Pressure above 60 Ksc & upto 120 Ksc(Unit of MeasurementEA = per tube)
703Pressure above 120 Ksc (Unit of Measurement EA = per tube)
704Shiffting of bundles / Exchangers
705Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard (Unit of MeasurementEA = per bundle
706Lube oil Coolers
707Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"- All elevations - All test pressures (Unit of Measurement Ea= per cooler)
708Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"- All elevations - Without testing (Unit of Measurement Ea= per cooler)
709RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH.,, ,,,,The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc.,,,,, ,,The job also includes transportation of new tubes from the owner\"s storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,, ,,The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimedor new tube sheet& baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groovepreparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,,,,,
710Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 tubes of an equipment.
711Exchangers Bundle - (excluding seal welding) (Unitof MeasurementEA= Per tube)
712Extra rate - Fixed tube exchangers
713For retubing fixed tube bundles at Garage / retubing shop. (Unitof MeasurementEA= Per tube)
714For retubing fixed tube bundles at equipment site(Unitof MeasurementEA= Per tube)
715Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 tubes of an equipment
716Exchangers Bundle - (excluding seal welding) (Unitof MeasurementEA= Per tube)
717Extra rate- Fixed tube exchangers . (Unitof MeasurementEA= Per tube)
718For retubing fixed tube bundles at Garage / retubing shop(Unitof MeasurementEA= Per tube)
719For retubing fixed tube bundles at equipment site(Unitof MeasurementEA= Per tube)
720Lube Oil coolers coolers Retubing
721Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"-Retubing (Unitof MeasurementEA= Per Cooler)
722Seal welding of retubed bundles / exchangers of all sizes and lengths.
723Seal welding of tubes with tubesheet usingER70S2 / E 7018 electrodes.
724Seal welding of tubes with tubesheet using ER70S2 Sulphur condensers.
725OPENING & BOXING UP OF MANWAYS / COVERS,, The job involves opening of manways, covers by de-bolting (cold / gas cutting if required), cleaning the manways / covers, servicing of bolts, replacing defective bolts / nuts and finally boxing up with proper gasket / packing to ensure zero leak of joints including hot bolting.The job also involves to & fro transporatation of gaskets, studbolts, packings, etc., between the work site and the owner\"s storage point.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner\"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,
726Opening & boxing up of Manways / covers - Flanges
727Rating - 150 # and 300 #
728Rating - 600 # and 900 #
729Opening & boxing up of Plate flanged covers - All ratings.
730Plate flanged covers of all ratings - Size Upto 20 inch dia.
731Plate flanged covers of all ratings - Size Above 20 inch dia.
732INSIDE CLEANING,, The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc.,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. ,,
733Inside cleaning
734Inside cleaning of Vessels / tanks / dru
735Inside cleanining of columns (With trays
736Inside cleaning of Vessels / filters (Sa
737Inside cleaning of Vessels / filters (Sa
738Inside cleaning of Vessels / filters (Re
739Inside cleaning - Heavy hydrocarbons / Sulphur services.
740Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).
741Inside cleanining of columns (Heavy hydrocarbons / Sulphur services - With trays / packings )
742REMOVAL & RE-FIXING OF DEMISTER PAD,, The job involves removal of the demister pad from its position along with the frame structure after de-boltingthe fasteners (by gas cutting, if required) and bring down the demister to the ground level.,, The job also involves cleaning the demister with hot water / steam for complete removal of the entrapped fluids, cold repairing the demister mesh, if required & tie up the mesh with the frame using suitable wire as supplied by CPCL. ,,The job also involves fixing back the cleaned demister in position with suitable fastening.In case of replacement warranted, the job also involves transporting the new demister from the owner\"s storage point to the work site.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to the designated place as per EIC instructions.,,
743Removal, cleaning, repair / replacement, re-fixing.
744Removal, cleaning, repair / replacement, re-fixing
745NOTE: (1) Outer diameter of the demister pad shall be taken for measurement.
746OPENING & BOXING OF MANWAYS / COVERS / PANELS / HEADER PLUGS / ELBOW SWINGING:The job involves opening of furnace manways, covection panels, header box covers, header plugs, etc., by de-bolting (cold / gas cutting if required), cleaning, and finally boxing up with proper gasket, packing, servicing of bolts & nuts, replacing defective bolts / nuts to ensure zero leak of joints including hot bolting. ,,,,,,,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, etc., machineries, all consumables and labour to complete the job in all respects, transportation of material from owner\"s storage point to the work site & unused materials back to the storage point and dumping the generated scrap material to the designated area as per EIC instructions.
747Opening and boxing up.
748Opening and boxing up of Manways. (Unit of measurement:EA = per Each Manway)
749Opening and boxing up of Convection panels. (Unit of measurement:M2 = per square metre)
750ERECTION AND DISMANTLING OF STEEL SCAFFOLDING WITH SCAFFLODING MATERIALS IN CONTRACTOR\"S SCOPE,, The job includes transportation of scaffolding materials in contractor\"s scope of supply,erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at interdistance of 1.5 m and horizontal numbers at a interdistance of 0.5 to 0.75m ,providing tierods at corners to give sufficient strength to the structure,placing the steelplanks/FRP gratings on top for making sufficient area.Dismantling scaffolding after completion of job and returning the scaffoldingmaterial to specified place including all tools ,tackles,consumables,labours and contractor\"s supervision as directed by the Engineer-in-Charge 1.For measurement in SQM:2(length+width)Xheight area covered by the scaffolding is to be taken. 2.Scaf folding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.,,
751Up to 6m height
752Above 6m up to10m height
753Above 10m up to 20m height
754Carbon Steel Piping Work - Above ground :The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,,WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
755SOCKET WELDING - ALL ELEVATIONS:
756Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.
757Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.
758WELDING OF SLIP ON FLANGES
759Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest
760Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest.
761BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES
762Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
763Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
764Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
765Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
766BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.
767Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
768Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
769Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
770Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
771BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:
772Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
773Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
774Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
775Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).
776BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
777Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
778Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
779Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)
780Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
781BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
782Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
783Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
784Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
785Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).
786Carbon Steel Piping Work - Underground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level,trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc.,valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,,WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
787BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:
788Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With two times Hydro / pneumatic testing.
789Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With one Hydro / pneumatic testing.
790Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -Without Hydro / pneumatic testing.
791Alloy Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding,radiography , removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints,providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINES & CONSUMABLES.(Unit of measurement : ID = per Inch Dia)
792SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:
793Alloy Steel - Above ground Piping - Socket / fillet welding Joint usingalloy welding filler wire / electrode upto P5 / P11 grades - With hydrotest
794Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 / P11 grades - Without hydrotest
795Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest
796Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest
797BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL
798Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
799Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest
800Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
801Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest
802BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL
803Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
804Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11grades - Upto 8.8 mm piping thickness - without hydrotest
805Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
806Alloy Steel -Above ground Piping - But
807BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL
808Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
809Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest
810Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
811Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest
812NOTES :(1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,, (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable.(3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,,(4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR.(5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10. ,,,, (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement.(7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.(8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2.(9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5.(10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding.(11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6.(12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR.(13) For steam tracing piping work, hydraulic testing of piping is required.For bending tracer pipelines, the rates shall be paid separately as per SORSl.no. 5.10.
813Stainless Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
814SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.
815Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - With hydrotest.
816Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - Without hydrotest.
817Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - With hydrotest.
818Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.
819BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:
820Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
821Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
822Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
823Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
824Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
825Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
826Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
827Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
828BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.
829Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
830Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
831Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
832Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
833Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
834Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
835Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
836Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest
837Dismantling & Removal of Piping:The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by coldcutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipesand transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.(Unit of measurement : IM = per Inch Metre)
838Dismantling & removal of Piping - Carbon steel / Alloy steel:
839Dismantling & removal of Piping - Carbon steel / Alloy steel.
840Dismantling & removal of Piping - Stainless steel.
841Dismantling & removal of Piping - Stainless steel.
842NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
843Dismantling & Removal of Structurals / Gratings:The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / coldcutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.(Unit of measurement : TO = per Metric Tonne)
844Dismantling & Removal of Structurals / Gratings.(Unit of Measurement Tonne = Metric tonne)
845NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
846Fabrication & erection of structurals:The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner\"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : TO = per Metric Tonne)
847Fabrication and erection of structurals:
848Fabrication and erection of structurals upto 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
849Fabrication and erection of structurals Above 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
850NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
851Erection and welding of Platform / ladder gratings:The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner\"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : TO = per Metric Tonne)
852Erection and welding of Gratings:
853Erection and welding of Gratings upto 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
854Erection and welding of Gratings above 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
855NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
856Patch plate welding - Carbon steel ,,Patch plate welding - Carbon steel - using E 6013 electrodes,, The job includes collection & transportation of required materials from owner\"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
857Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
858Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
859Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes(Unit of Measurement M = Running meter)
860Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
861Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:
862Earth work excavation & back filling:The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
863Earth work excavation & back filling - Upto 2 metres depth.
864Shoring and Strutting:The job involves provision and installation of \"Shoring and strutting\" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M2 = per square metre)
865Shoring and Strutting - upto 2 metre depth.
866Road cutting:The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
867Road cutting
868Concrete dismantling:The job involves dismantling of reinforced cement concrete pavements includingcuttingofreinforcement bars, returning of scrapsteelsto designated area, breaking the RCC work into piecesand disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge.The job involves dismantling of plain cement concrete including disposal of unserviceable material upto 3.0km leadas per the direction of Engineer in-charge.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
869Dismantling Plain Cement Concrete (PCC).
870Dismantling Reinforced Cement Concrete (RCC).
871Dewatering - with Contractor\"s own pump:The job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor\"s own pump as per the direction of the Engineer-in-charge.The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions.
872Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs
873Running charges for 5 HP Diesel driven dewatering pump
874NOTE : (1) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are applicable for the actual running hours of the pump and if the fuel is supplied by the Contractor. (2) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are not applicable if the fuel is supplied by CPCL.
875Radiography,, The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,, The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. ,,
876Pipe weld joints - Upto 2\" nominal dia
877Pipe weld joints - 3\" nominal dia
878Pipe weld joints - 4\" nominal dia
879Pipe weld joints - 6\" nominal dia
880Weld joint size - above 6\" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of Measurement EA = Inch length of film)
881PREHEATING,, Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC. ,, The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis.,,
882Charges to carryout Preheating on 12 hours shift basisUnit of measurement day = per 12 Hour shift
883Minimum charges for carrying-out stress relieving(Unit of Measurement Ea = visit)
884PROVIDING TRACTOR AND TRAILER (10MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS The contractors\" scope of work includes providing Tractor with Open Bed type Tyre mounted Trailer (10MT capacity and 20 feet length) andDriver with valid driving license and permits, to intercart materials inside CPCL-Campus. The Hiring will be on per day basis, and shall be for 8hrs duration and upto 50km of running per day, inclusive of fuel cost, wages to Driver and other sundries.
885Hire charges for providing Tractor and Trailer (10 MT capacity) with Driver and fuel, for shifting materials within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)
886PROVIDING HYDRACRANE- FRONT CABIN (14MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS
887Hire charges for providing HYDRA CRANE FRONT CABIN (minimum 14 MT capacity) with Driver and fuel, for material handling jobs as and when required within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)
888PROVIDING SERVICE ASSISTANCE FOR SHUTTING DOWN & START-UP ACTIVITIES AND OTHER MISCELLANEOUS ACTIVITIES FOR FIRST YEAR OF CONTRACT The scope includes providing semi-skilled service assistance for unit shutdown & start-ups and other contigency job as per the requirement of Engineer-in-charge.
889During Shift hours (from 7.30 hrs to 16-18 hrs) on Monday to Saturday, except on Sundays and Company declared holidays
890On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day)
891Working on Extended Hours after General shift hours and on sundays and Company declared holidays
892Provision for contingency jobs (Round the Clock Basis)`.
893GENERAL NOTES: (1) CPCL shall provide necessary mobile air compressor and hydroblasting machine wherever required, free of cost. (2) Free supply of cranes, forklifts, tractors & trailers shall be arranged by CPCL for shifting material from / towarehouse & work site wherever required, as per the discretion of EIC.However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner\"s designated area.
894MINI ZONAL JOBS FOR AREA-4(COGEN & CPP
895BLINDING AND DE-BLINDING,, The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner\"s storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions andremoval of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
896Blinding and Deblinding for 150# & 300# ratings:
897Blinding & Deblinding - Size Upto1-1/2 inch dia.
898Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
899Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
900Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
901Blinding and Deblinding for 600# & 900# ratings:
902Blinding & Deblinding - Size Upto1-1/2 inch dia.
903Blinding & Deblinding - Size 2 inch dia. to 5 inch dia.
904Blinding & Deblinding - Size 6 inch dia. to 10 inch dia.
905Blinding & Deblinding - Size 12 inch dia. to 16 inch dia.
906NOTE :,,(1) Nominal diameter of the flanges shall be taken for all measurements ,,.(2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity ,,
907CHANGING / REPLACEMENT OF FLANGE GASKETS,, The job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner\"s storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
908Flange gaskets - 150# & 300# ratings:
909Replacement of Gaskets - Size Upto 1-1/2 inch dia.
910Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
911Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
912Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
913Flange gaskets - 600# & 900# ratings:
914Replacement of Gaskets - Size Upto 1-1/2 inch dia.
915Replacement of Gaskets - Size 2 inch dia. to 5 inch dia.
916Replacement of Gaskets -Size 6 inch dia. to 10 inch dia.
917Replacement of Gaskets -Size 12 inch dia. to 16 inch dia.
918REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES,, Removal of Flanged valves (Other than safety valves),, The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,
919Valve rating - 150# & 300#
920Removal of valves - Size 2 inch dia. to 3 inch dia.
921Removal of valves - Size 4 inch dia. to 6 inch dia.
922Removal of valves - Size 8 inch dia. to 10 inch dia.
923Removal of valves - Size 12 inch dia. to 14 inch dia.
924Installation of Flanged valves (Other than safety valves),, The job includes transportation of valves, gaskets, fasteners, etc., from the owner\"s storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop,installation of flanged valve at all heights & grades using proper gaskets & studs. ,,The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects.,,
925Valve rating - 150# & 300#
926Installation of valves - Size 2 inch dia. to 3 inch dia.
927Installation of valves - Size 4 inch dia. to 6 inch dia.
928Installation of valves - Size 8 inch dia. to 10 inch dia.
929Installation of valves - Size 12 inch dia. to 14 inch dia.
930Diaphragm replacement in Valves The job includes dismanling the valve bonnet, removal of the diaphragm, cleaning & refixing diaphragms and boxing up the valve bonnet in all respects. The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.
931Diaphragm replacement -Valves Size Upto 4 inch dia.
932Diaphragm replacement - Size Upto 4 inch dia.
933Diaphragm replacement - Valves Size 6 inch dia. to 8 inch dia.
934Diaphragm replacement - Size 6 inch dia. to 8 inch dia.
935CLEANING OF PUMP SUCTION STRAINER ,,The job includes removal of pump suction strainer by de-bolting / cold cutting / gas cutting the fasteners, cleaning the strainer with water & steam for removing the suspended particles, cold repairing the strainer, if required, weld repairing the strainer enclosure, if required, fixing back the strainer in position with proper gaskets & fasteners.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,
936Strainer Flanges Rating Upto 300#
937Strainer Cleaning - Flange dia. 2IDto4ID
938Strainer Cleaning - Flange dia. 6IDto8ID
939Strainer Cleaning - Flange dia.10 inch
940Strainer Cleaning - Flange dia.12 inch
941Strainer Flanges Rating 600#& 900#
942Strainer Cleaning - Flange dia. 2\"IDto4\"
943Strainer Cleaning - Flange dia. 6IDto8\"
944Strainer Cleaning - Flange dia.10 inch
945Strainer Cleaning - Flange dia.12 inch
946PIPELINES HYDROTESTING:(Unit of measurement : M = per running metre)
947The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.,,,,,,,, The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
948Upto 2\" dia
9492.5\" dia - 6\" dia
9508\" dia & 10\" dia
95112\" dia - 16\"
952Pipe lines Hydrotesting-beyond 10 Mtr. Length.The job involves hydrotesting of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water supply to the work location for preparing the test, flushing, filling up water on the piping circuit, vent entrapped air, pressurize to the required hydro test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects.
953Upto 2\" dia
9542.5\" dia to 6\" dia
9558\" dia & 10\" dia
95612\" dia to 16\" dia
957The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner\"s storage point, providing necessary flushing / steaming arrangement for draining the shell & tube fluids, blinding the exchanger as per the Operations list,erecting scaffolding wherever required, removing insulation over flanges, if required to facilitate removal of bolts, connecting hoses & assisting static passivation wherever required, opening all the covers after de-bolting and dropping all the components like channel cover, shell cover, channel section and floating head cover, etc., and servicing of all the fasteners for re-use.,,The job also includes pulling the tube bundle wherever applicable with proper rigging arrangement, shifting the tube bundle & components to Bundle cleaning yard or to the desired locations within the refinery premises as per EIC, cleaning the tube bundle externally by scrapping / wire brushing / hydroblasting& internally by rodding / hydrolancing / air blowing as required, cleaning the shell and all the exchanger components by scrapping, wire brushing, chiseling & hydroblasting, shifting the bundle & components back to the work site, re-installing the tube bundle in position after obtaining Inspection / Operations clearance and boxing up the covers in stages to conduct hydrotesting with suitable gaskets.,,The job also includes preparing the test flanges, arranging & offering shell test, tube test & back shell test to Inspection, plugging the leaky tubes as marked during the test, box up the equipment in all respects including de-blinding, removal of scaffolding, etc., providing start up coverage for hot bolting, etc., till the equipment is commissioned. ,,The job also includes transportation of tube bundle to the owners work shop for retubing / repairs, if recommended during any stages of the work, and back to the work site on completion of retubing / repairs.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, suitable slings / belts, etc., machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to Designated area as per EIC instructions.,,
958Exchangers, reboilers, coolers, condensers - Maintenance work - Upto 100 tubes of an equipment .
959Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)
960Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger) (Unit of Measurement EA = per tube)
961Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes
962Ground level - top exchanger in the stacked condition (Unit of measurement Ea = per tube)
963Exchangers at elevation ( Base - Above 5 Mtr elevation)& bottom exchanger in the stacked condition(Unit of measurement Ea = per tube)
964Exchangers at elevation( Base - Above 5 Mtr elevation)& top exchanger in the stacked condition(Unit of measurement Ea = per tube)
965Bundle pulling out / reinstallation using chain pulley block(Unit of measurement Ea = per tube)
966Extra rate - testing requirement / test pressure
967Back shell test(Unit of MeasurementEA = per tube)
968Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
969Pressure above 60 Ksc & upto 120 Ksc (Unit of MeasurementEA = per tube)
970Pressure above 120 Ksc (Unit of Measurement EA = per tube)
971Exchangers, reboilers, coolers, condensers - Maintenance work - Beyond 100 tubes of an equipment
972Exchangers, reboilers, coolers, condensers Maintenance work - including bundle pulling out and reinstallation - using crane (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of MeasurementEA = per tube)
973Exchangers, reboilers, coolers, condensers Maintenance work - Fixed tube bundle / Inposition cleaning / Bundle sent to retubing before thoruogh cleaning - (Tube size < 2\" , All length (Straight tubes), Test pressure - upto 60 KSC, Ground level exchanger)(Unit of MeasurementEA = per tube)
974Extra rate - Elevation / Position/ bundle pulling & reinstallation using chain block / passivation/ Size of tubes.
975Ground level - top exchanger in the stacked condition(Unit of MeasurementEA = per tube)
976Exchangers at elevation ( Base - Above 5 Mtr elevation) & bottom exchanger in the stacked condition(Unit of MeasurementEA = per tube)
977Exchangers at elevation ( Base - Above 5 Mtr elevation) & top exchanger in the stacked condition. (Unit of MeasurementEA = per tube)
978Bundle pulling out / reinstallation using chain pulley block (Unit of MeasurementEA = per tube)
979Extra rate - testing requirement / test pressure.
980Back shell test(Unit of MeasurementEA = per tube)
981Additional shell test (or) tube test (per test) (Unit of MeasurementEA = per tube)
982Pressure above 60 Ksc & upto 120 Ksc(Unit of MeasurementEA = per tube)
983Pressure above 120 Ksc (Unit of Measurement EA = per tube)
984Shiffting of bundles / Exchangers
985Shifting the bundle / Exchanger to soaking pit / Garage / Bundle cleaning yard and back to work site including assistance at soaking pit yard (Unit of MeasurementEA = per bundle
986Lube oil Coolers
987Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"- All elevations - All test pressures (Unit of Measurement Ea= per cooler)
988Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"- All elevations - Without testing (Unit of Measurement Ea= per cooler)
989RETUBING OF EXCHANGERS, COOLERS, CONDENSERS, AIR FIN FAN COOLERS, ETC., - ANY SIZE & ANY LENGTH.,, ,,,,The job includes reclamation of tubesheets, transverse baffles. etc., from the tube bundle by cold cutting the tubes using band saw or by hot arc cutting & removal of the stubs inside the tubesheet portion, mechanical cleaning of the salvaged tubesheets, baffles, etc.,,,,, ,,The job also includes transportation of new tubes from the owner\"s storage point to the retubing maintenance shop or at work site ( for inposition retubing at site), cutting the extra lengths, if required, preparing the tube ends to match with tubesheet and baffles. ,,,, ,,The job also includes cutting & welding of tie rods to the required length, insertion of new tubes into the reclaimedor new tube sheet& baffles, expanding the tubes with tubesheet, attending roll leaks by re-expanding, if any at exchanger site during hydrotesting, preparing both the tubesheet surfaces with necessary edge / Groovepreparation for seal welding (wherever required), seal welding the tubes with tubesheet on both the tubesheets using suitable filler wire / electrodes, providing assistance to rotate the bundle for doing seal welding on the next tubesheet, assistance for DPT of seal welds, reaming & re-expansion of the seal welded tubes, transporting the scrap material to the designated place.,,,,,,
990Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 tubes of an equipment.
991Exchangers Bundle - (excluding seal welding) (Unitof MeasurementEA= Per tube)
992Extra rate - Fixed tube exchangers
993For retubing fixed tube bundles at Garage / retubing shop. (Unitof MeasurementEA= Per tube)
994For retubing fixed tube bundles at equipment site(Unitof MeasurementEA= Per tube)
995Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 tubes of an equipment
996Exchangers Bundle - (excluding seal welding) (Unitof MeasurementEA= Per tube)
997Extra rate- Fixed tube exchangers . (Unitof MeasurementEA= Per tube)
998For retubing fixed tube bundles at Garage / retubing shop(Unitof MeasurementEA= Per tube)
999For retubing fixed tube bundles at equipment site(Unitof MeasurementEA= Per tube)
1000Lube Oil coolers coolers Retubing
1001Lube oil coolers - No. of tubes less than 75, Length of tube - upto 2 Mtr , Tube size lessthan - 3/4\"-Retubing (Unitof MeasurementEA= Per Cooler)
1002Opening & boxing up of Manways / covers - Flanges
1003Rating - 150 # and 300 #
1004Rating - 600 # and 900 #
1005Opening & boxing up of Plate flanged covers - All ratings.
1006Plate flanged covers of all ratings - Size Upto 20 inch dia.
1007Plate flanged covers of all ratings - Size Above 20 inch dia.
1008INSIDE CLEANING,, The Job involves thorough cleaning of column / vessel / tank surfaces internally by water, air, scrapper, wire brush etc., from top to bottom including all the internals like trays, downcomers, distributors, steam coil, nozzles, etc.,,, The job also involves provision of ladder wherever necessary to facilitate cleaning / inspection, spot cleaning by emery, removal of sludges, debris, etc. & transportation to the earmarked location. ,,
1009Inside cleaning
1010Inside cleaning of Vessels / tanks / dru
1011Inside cleanining of columns (With trays
1012Inside cleaning of Vessels / filters (Sa
1013Inside cleaning of Vessels / filters (Sa
1014Inside cleaning of Vessels / filters (Re
1015Inside cleaning - Heavy hydrocarbons / Sulphur services.
1016Inside cleaning of Vessels / tanks / drums (Heavy hydrocarbons / Sulphur services).
1017NOTE: (1) Cleaned inner surface area of the column / vessel/ tank / drum shall be considered for measurement. (2) For cleaning of trays & downcomers in columns, ONE side horizontal surface area of the tray with reference to the ID of the column shall be considered for measurement (3) No additional payment for cleaning of internals like distributors, steam coil, nozzles, etc.,
1018UNLOADING / LOADING OF RANDOM PACKING / CATALYST / ALUMINA BALLS / SAND / CLAY/ PEBBLES / RESIN ,,The job involves preparing necessary chute, etc, unloading the random packing / rashig rings / catalyst / alumina balls / sand / pebbles / resin, etc. from the vessel insides to ground level, cleaning these material wherever required, sieving, segregating the good ones, replenish for the damaged ones with new material (replacement quantity may vary upto full quantity based on EIC instructions), and reloading the material into the vessel as per the instructions of EIC.,, Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, collection of new material from the owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to the owner\"s designated place.,,
1019Collection & preparation of drums .
1020Collection of 200 litres empty drum from the designated place & preparation of the drum including cutting of top portion for unloading.
1021Collection of 200 litres empty drum from the designated place & preparation of the drum ( No cutting of top portion).
1022Collection and transportation of random packing / rashig ring / catalyst / alumina balls / resin, / Salt etc.,
1023Collection of random packing / rashig ring / catalyst / alumina balls / resin, slat / etc., from the owner\"s storage point & transporting to the work place.
1024Transportation of the discarded random packing / rashig ring / catalyst / alumina balls / resin/ sand / pebbles/ salt / etc., to the designated place within the refinery premises
1025Unloading / Loading of Sand along with pebbles
1026Unloading sand along with pebbles from sand filter
1027Segregation of good quality pebbles from
1028Loading of san/pebbles into the sand filter
1029Unloading resin from the vessel
1030Loading resin into the vessel
1031Removal / Cleaning / Refixing of distributors - Cation / Anion Vessel. ,,,,,,,,The job involves removal of distributor / Header assembly by debolting (including cold / hot cutting of bolts, if required), bringing outside the vessel, cleaning the distribuotors including nozzles thoroughly, carrying out cold repair work, offer for free flow of water, refix the same using new gaskets and servicing of all fasteners as per the instruction of EIC ,,,,,,,,Job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, collection of new material from the owner\"s storage point, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to the owner\"s designated place.,,,,,,,,
1032Removal, cleaning, refixing of water inlet distributor (Top) (Unit of Measurement EA = Assembly)
1033Removal, cleaning, refixing of Middle collector(Unit of Measurement EA = Assembly)
1034Removal, cleaning, refixing of water service outlet including header (Bottom) (Unit of Measurement EA = Assembly)
1035STATIC FILTERS,,,,,, The job includes collection & transporatation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner\"s storage point, providing necessary flushing for draining the fluids, blinding the equipment as per the Operations list, opening all the covers after de-bolting, removal of filter, cleaning the filter with diesel / naptha / steam / compressed air with one or multiple combination of the above, offering to Inspection / PE / Manufacturing for approval, fixing back the cleaned filter mesh or with a new one (if found unfit for use) in position, re-use the fasteners after servicing and box up the equipment in all respects. ,,,, ,,Job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.,,,,,,
1036GT Suction Filter felt cleaning/Replacement
1037GT Suction Air FilterAssy Replacement
1038GT Fuel filter cleaning Replacement (mesh sizes 6 micron /10 micron/50 micron) (Unit of Measurement EA = per unit)
1039Air Compressor Suction Filter cleaning / replacement(Unit of measurement Ea = per unit)
1040Air Compressor Suction Filter (Consisting of 4 elements) cleaning / replacement(Unitof MeasurementEA= Per unit)
1041Air Dryer Cartridge Filter cleaning
1042Air Dryer Cartridge Filter (Consisting of 24 elements)cleaning (Unit of measurement Ea = per unit)
1043ERECTION AND DISMANTLING OF STEEL SCAFFOLDING WITH SCAFFLODING MATERIALS IN CONTRACTOR\"S SCOPE,, The job includes transportation of scaffolding materials in contractor\"s scope of supply,erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at interdistance of 1.5 m and horizontal numbers at a interdistance of 0.5 to 0.75m ,providing tierods at corners to give sufficient strength to the structure,placing the steelplanks/FRP gratings on top for making sufficient area.Dismantling scaffolding after completion of job and returning the scaffoldingmaterial to specified place including all tools ,tackles,consumables,labours and contractor\"s supervision as directed by the Engineer-in-Charge 1.For measurement in SQM:2(length+width)Xheight area covered by the scaffolding is to be taken. 2.Scaf folding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.,,
1044Up to 6m height
1045Above 6m up to10m height
1046Above 10m up to 20m height
1047PROVIDING SERVICE ASSISTANCE FOR SHUTTING DOWN & START-UP ACTIVITIES AND OTHER MISCELLANEOUS ACTIVITIES FOR FIRST YEAR OF CONTRACT The scope includes providing semi-skilled service assistance for unit shutdown & start-ups and other contigency job as per the requirement of Engineer-in-charge.
1048During Shift hours (from 7.30 hrs to 16-18 hrs) on Monday to Saturday, except on Sundays and Company declared holidays
1049On 12 Hrs Shift basis ((Day shift 07.30 hrs to 19.30 hours (or) Night shift 19-30 hrs to 07.30 hrs on next day)
1050Working on Extended Hours after General shift hours and on sundays and Company declared holidays
1051Carbon Steel Piping Work - Above ground :The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.,,,,,,,, The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. ,,,, The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to the designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,,WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
1052SOCKET WELDING - ALL ELEVATIONS:
1053Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest.
1054Carbon Steel - Above ground Piping - Socket / fillet welding Joint - Without Hydrotest.
1055WELDING OF SLIP ON FLANGES
1056Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - With Hydrotest
1057Carbon Steel - Above ground Piping - Welding of Slip on Flanges using E-6013/7018 electrodes - Without Hydrotest.
1058BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES
1059Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
1060Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
1061Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018)
1062Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018)
1063BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES.
1064Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1065Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1066Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1067Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1068BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL - USING E-6010/E-6013/E-7018 ELECTRODES:
1069Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1070Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1071Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018).
1072Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-6010 / Filling E-6013).
1073BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
1074Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
1075Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
1076Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018)
1077Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
1078BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING ER-70S2 Filler wire /E-7018 ELECTRODES.
1079Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
1080Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - Without hydrotest (Root ER-70S2 / Filling E-7018).
1081Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - With hydrotest (Root ER-70S2 / Filling E-7018).
1082Carbon Steel - Above ground Piping - Butt welding Joint - Above 8.8 mm and upto 12.7 mm thickness - Without hydrotest (Root E-ER-70S2 / Filling E-7018).
1083Carbon Steel Piping Work - Underground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping including sleeve pipes below ground level,trenches at all depths, stand posts, anchoring of all underground pipelines for conection with equipments & nozzles.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc.,valves, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications,,. ,,,,,, The piping job includes fabrication & erection of pipe sleeves, providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. ,,,,,, The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required,hydraulic / pneumatic test twice (on completion of fabrication & on completion of laying at site) as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,,,,,,, The rates for the following items shall be exclusive of concrete / PCC breaking, earth work removal, blinding & deblinding, radiography, stress relieving, reinforcement pad welding, wrapping & coating, earth back filling, removal of old piping for replacement and erection & removal of scaffolding. ,,,,,,,, The rates for the following items shall be inclusive of fabrication, laying, erection, welding, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. ,,,,,,,,WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
1084BUTT WELDING - UPTO 8.8 mm PIPING THICKNESS:
1085Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With two times Hydro / pneumatic testing.
1086Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -With one Hydro / pneumatic testing.
1087Carbon Steel - Underground Piping - Butt welding Joint - Upto 8.8 mm piping thickness -Without Hydro / pneumatic testing.
1088Alloy Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of alloy steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process for root run followed by manual arc welding process for the filling passes with relevant filler wires / electrodes as required with necessary pre-heating prior to welding, DPT wherever required, Post weld heat treatment (PWHT - stress relieving) after welding, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding,radiography , removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of fabrication, laying, erection, preheating, welding,100% stress relieving of joints,providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINES & CONSUMABLES.(Unit of measurement : ID = per Inch Dia)
1089SOCKET WELDING - ALL ELEVATIONS - ALLOY STEEL:
1090Alloy Steel - Above ground Piping - Socket / fillet welding Joint usingalloy welding filler wire / electrode upto P5 / P11 grades - With hydrotest
1091Alloy Steel - Above ground Piping - Socket / fillet welding Joint using low alloy welding filler wire / electrode upto P5 / P11 grades - Without hydrotest
1092Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - with hydrotest
1093Alloy Steel - Above ground Piping - Socket / fillet welding Joint using alloy welding filler wire / electrode - P9 grade - without hydrotest
1094BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - ALLOY STEEL
1095Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
1096Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest
1097Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
1098Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest
1099BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- ALLOY STEEL
1100Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
1101Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11grades - Upto 8.8 mm piping thickness - without hydrotest
1102Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
1103Alloy Steel -Above ground Piping - But
1104BUTT WELDING PIPING AT ELEVATIONS -ABOVE 12 METRES FROM GROUND LEVEL- ALLOY STEEL
1105Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - with hydrotest
1106Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - Upto 8.8 mm piping thickness - without hydrotest
1107Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest
1108Alloy Steel -Above ground Piping - Butt welding Joint using alloy welding filler wire / electrode upto P11 grades - above 8.8 mm and upto 12.7 mm piping thickness - without hydrotest
1109NOTES :(1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. ,,,,,, (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable.(3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR.,,(4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR.(5) For reinforcement pad welding, the rates shall be paid separately as in General category jobs under SOR Sl. Nos.1.10. ,,,, (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement.(7) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.(8) For blinding & deblinding wherever involved, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.2.(9) Radiography of weld joints is not included in SOR and rate shall be as per General category jobs under SOR Sl. Nos.1.14.5.(10) Preheating (Using coil ) and 100% Post weld heat treatment (stress relieving) of weld joints is included in SOR for both socket & butt welding.(11) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per SOR Sl. No.5.6.(12) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR.(13) For steam tracing piping work, hydraulic testing of piping is required.For bending tracer pipelines, the rates shall be paid separately as per SORSl.no. 5.10.
1110Stainless Steel Piping Work - Aboveground:The job includes transporation of all free issue materials from owner\"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications.The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system. WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR\"S WELDING MACHINE. (Unit of measurement : ID = per Inch Dia)
1111SOCKET WELDING - ALL ELEVATIONS - STAINLESS STEEL.
1112Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - With hydrotest.
1113Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 - Without hydrotest.
1114Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - With hydrotest.
1115Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L - Without hydrotest.
1116BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - STAINLESS STEEL:
1117Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
1118Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
1119Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1120Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
1121Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
1122Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
1123Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1124Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
1125BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL- STAINLESS STEEL.
1126Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - with hydrotest.
1127Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 - Upto 8.8 mm piping thickness - without hydrotest.
1128Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1129Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest.
1130Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - with hydrotest.
1131Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L - Upto 8.8 mm piping thickness - without hydrotest.
1132Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - with hydrotest.
1133Stainless Steel -Above ground Piping - Butt welding Joint using low alloy welding filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L- above 8.8 mm and upto 12.7 mm piping thickness - withouthydrotest
1134Dismantling & Removal of Piping:The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by coldcutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipesand transported to their respective designated locations as per EIC. ,,,,,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.(Unit of measurement : IM = per Inch Metre)
1135Dismantling & removal of Piping - Carbon steel / Alloy steel:
1136Dismantling & removal of Piping - Carbon steel / Alloy steel.
1137Dismantling & removal of Piping - Stainless steel.
1138Dismantling & removal of Piping - Stainless steel.
1139NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
1140Dismantling & Removal of Structurals / Gratings:The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / coldcutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects.(Unit of measurement : TO = per Metric Tonne)
1141Dismantling & Removal of Structurals / Gratings.(Unit of Measurement Tonne = Metric tonne)
1142NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
1143Fabrication & erection of structurals:The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.,, ,,,,,, The job also includes transportation of the required structural materials from owner\"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.,,,, ,,,, The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : TO = per Metric Tonne)
1144Fabrication and erection of structurals:
1145Fabrication and erection of structurals upto 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
1146Fabrication and erection of structurals Above 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
1147NOTE:(1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
1148Erection and welding of Platform / ladder gratings:The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.,, ,,,,,, The job also includes transportation of the required structural materials from owner\"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions.(Unit of measurement : TO = per Metric Tonne)
1149Erection and welding of Gratings:
1150Erection and welding of Gratings upto 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
1151Erection and welding of Gratings above 15 m elevation.(Unit of Measurement Tonne = Metric tonne)
1152NOTE: (1) For scaffolding work wherever required, rates shall be paid separately as per General category jobs under SOR Sl. Nos.1.1.
1153Patch plate welding - Carbon steel ,,Patch plate welding - Carbon steel - using E 6013 electrodes,, The job includes collection & transportation of required materials from owner\"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.,, The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner\"s storage point and dumping the generated scrap material to designated area as per EIC instructions. ,,
1154Patch plate welding - Carbon steel - Upto 6 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
1155Patch plate welding - Carbon steel - 8mm mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
1156Patch plate welding - Carbon steel - 10 mm thickness using E 6013 electrodes(Unit of Measurement M = Running meter)
1157Patch plate welding - Carbon steel - 12 mm thickness using E 6013 electrodes (Unit of Measurement M = Running meter)
1158Concrete breaking / Road cutting /Earth work excavation & back filling for laying or removal of underground piping / Dewatering:
1159Earth work excavation & back filling:The job involves earth work excavation below ground level upto 2 metres depth & to a required width for laying underground piping in all types of soils including removal of vegetation, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
1160Earth work excavation & back filling - Upto 2 metres depth.
1161Shoring and Strutting:The job involves provision and installation of \"Shoring and strutting\" in excavations upto 2 metres depth, dismantling and removal after completion of work as per instruction of Engineer in charge. ,,,,,,,, The job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M2 = per square metre)
1162Shoring and Strutting - upto 2 metre depth.
1163Road cutting:The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in charge. ,,,, The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
1164Road cutting
1165Concrete dismantling:The job involves dismantling of reinforced cement concrete pavements includingcuttingofreinforcement bars, returning of scrapsteelsto designated area, breaking the RCC work into piecesand disposal of unserviceable material upto 3.0km lead as per the instructions of the Engineer-in-charge.The job involves dismantling of plain cement concrete including disposal of unserviceable material upto 3.0km leadas per the direction of Engineer in-charge.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions.(Unit of measurement : M3 = per cubic metre)
1166Dismantling Plain Cement Concrete (PCC).
1167Dismantling Reinforced Cement Concrete (RCC).
1168Dewatering - with Contractor\"s own pump:The job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor\"s own pump as per the direction of the Engineer-in-charge.The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions.
1169Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs
1170Running charges for 5 HP Diesel driven dewatering pump
1171NOTE : (1) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are applicable for the actual running hours of the pump and if the fuel is supplied by the Contractor. (2) Running charges as per SOR Sl. Nos.5.12.5.3 & 5.12.5.6 are not applicable if the fuel is supplied by CPCL.
1172Radiography,, The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.,, The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. ,,
1173Pipe weld joints - Upto 2\" nominal dia
1174Pipe weld joints - 3\" nominal dia
1175Pipe weld joints - 4\" nominal dia
1176Pipe weld joints - 6\" nominal dia
1177Weld joint size - above 6\" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of Measurement EA = Inch length of film)
1178PREHEATING,, Pre-heating is required for welding jobs in Carbon steel / Alloy steel Pipes/ Tubes, metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. They shall complete the jobs as per inspection requirement and instructions of EIC. ,, The scope includes mobilsing required skilled/trained technicians & labourers , equipment, etc, to carryout preheating by cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders, etc., as per the instructions of EIC. The scope also includes transporation of equipment & labour to and from work site. The job shall be carried-out on 12 hour shift basis.,,
1179Charges to carryout Preheating on 12 hours shift basisUnit of measurement day = per 12 Hour shift
1180Minimum charges for carrying-out stress relieving(Unit of Measurement Ea = visit)
1181PROVIDING TRACTOR AND TRAILER (10MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS The contractors\" scope of work includes providing Tractor with Open Bed type Tyre mounted Trailer (10MT capacity and 20 feet length) andDriver with valid driving license and permits, to intercart materials inside CPCL-Campus. The Hiring will be on per day basis, and shall be for 8hrs duration and upto 50km of running per day, inclusive of fuel cost, wages to Driver and other sundries.
1182Hire charges for providing Tractor and Trailer (10 MT capacity) with Driver and fuel, for shifting materials within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)
1183PROVIDING HYDRACRANE- FRONT CABIN (14MT) WITH DRIVER FOR SHIFTING MATERIALS WITHIN CPCL-MANALI CAMPUS
1184Hire charges for providing HYDRA CRANE FRONT CABIN (minimum 14 MT capacity) with Driver and fuel, for material handling jobs as and when required within CPCL-Manali Campus. (Unit of measurement -- DAY = 8 hours)
1185Provision for contingency jobs (Round the Clock Basis)`.
1186GENERAL NOTES: (1) CPCL shall provide necessary mobile air compressor and hydroblasting machine wherever required, free of cost. (2) Free supply of cranes, forklifts, tractors & trailers shall be arranged by CPCL for shifting material from / towarehouse & work site wherever required, as per the discretion of EIC.However, the contractor shall arrange his own tractors & trailers for shifting the scrap material to the owner\"s designated area.

AI Tender Summary

OUR REF NO 29418954
AUTHORITY Boards / Undertakings / PSU
TENDER VALUE Ref. Documents
LAST DATE 05-10-2021
Authority
Authority Name Chennai Petroleum Corporation Limited
Work Description Mini Zonal Contract For Mechanical Static ( Field-Onsite ) Maintenance Jobs For Refinery-3 And Cogen. Areas At Cpcl-Manali Mini Zonal Contract For Mechanical Static ( Field-Onsite ) Maintenance Jobs For Refinery-3 And Cogen. Areas At Cpcl-Manali , Mini Zonal Jobs For Area-1 ( Cdu Vbu Sru ) , Blinding And De-Blinding: The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Blinding And Deblinding For 150# & 300# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding And Deblinding For 600# & 900# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , . ( 2 ) In Case Of Either One Of The Activity Like Blinding Or De-Blinding Arise, 50% Of The Applicable Rate Shall Be Paid For The Single Activity , , , Changing / Replacement Of Flange Gaskets: The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Removal / Installation / Refixing Of Flanged Valves: Removal Of Flanged Valves ( Other Than Safety Valves ) : The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Flanged Valves ( Other Than Safety Valves ) :The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal & Refixing Of Flanged Safety Valves: The Job Includes Removal Of Flanged Safety Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting, Providing A Temporary Blind Flange At The Inlet & Outlet Of Safety Valve, Providing Identification Mark On The Safety Valve With A Tag And Transportation Of The Valve To The Maintenance Valve Shop For Servicing / Testing., , The Job Also Includes Transportation Of Safety Valves From Maintenance Valve Shop After Servicing & Testing, Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Installation Of The Safety Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Upto 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Upto 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Above 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Above 15 Metres Elevation From Ground Level , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Hot Bolting Of Flange Joints - Above 16 Inch Dia: The Job Also Includes Tightening Of Flange Joints Of All Type Of Equipment Including Piping At Hot Conditions To Arrest Leak During Operations As Per Eic Instructions, Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects. , , , Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Hot Bolting Of Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , , Cleaning Of Pump Suction Strainer: The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Strainer Flanges Rating Upto 300# , Strainer Cleaning - Flange Dia. 2Idto4id , Strainer Cleaning - Flange Dia. 6Idto8id , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Flanges Rating 600#& 900# , Strainer Cleaning - Flange Dia. 2Idto4 , Strainer Cleaning - Flange Dia. 6Idto8 , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Pipelines Hydrotesting: ( Unit Of Measurement : M = Per Running Metre ) , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) < , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Shiffting Of Bundles / Exchangers , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard ( Unit Of Measurementea = Per Bundle , Sulphur Condenserssulphur Condensers Any No Of Tubes All Elevations All Test Pressures. ( Unit Of Measurement Ea = Per Tube ) , Pneumatic Reaming Of Heat Exchanger / Cooler / Condenser Tubes - All Types - All Sizes The Job Includes Reaming Of Tube Insides To Remove Hard Deposits / Coke / Scales / Foulants, Etc., ( Supply Of Mobile Air Compressor And Reaming Machine Shall Be In Contractors Scope ) , Mobilizing The Required Machineries From / To - Owners Storage Point & Work Site , Reaming Of Tubes Of All Sizes & Lengths ( Unit Of Measurementea = Per Tube ) , Sulphur Condensers Retubing Seal Welding Grinding To Facilitate Tube Removal , Extra Rate For Grinding The Seal Welded Tube Ends. ( Unit Of Measurement Ea = Per Tube ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - All Test Pressures ( Unit Of Measurementea = Per Cooler ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - Without Testing. ( Unit Of Measurementea = Per Cooler , Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length, The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , , , , , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate - Fixed Tube Exchangers , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate- Fixed Tube Exchangers . ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Garage / Retubing Shop ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Lube Oil Coolers Coolers Retubing , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing ( Unitof Measurementea= Per Cooler ) , Seal Welding Of Retubed Bundles / Exchangers Of All Sizes And Lengths. , Seal Welding Of Tubes With Tubesheet Usinger70s2 / E 7018 Electrodes. , Seal Welding Of Tubes With Tubesheet Using Er70s2 Sulphur Condensers. , Opening & Boxing Up Of Manways / Covers, , The Job Involves Opening Of Manways, Covers By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning The Manways / Covers, Servicing Of Bolts, Replacing Defective Bolts / Nuts And Finally Boxing Up With Proper Gasket / Packing To Ensure Zero Leak Of Joints Including Hot Bolting.The Job Also Involves To & Fro Transporatation Of Gaskets, Studbolts, Packings, Etc., Between The Work Site And The Owners Storage Point., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Opening & Boxing Up Of Manways / Covers - Flanges , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Opening & Boxing Up Of Plate Flanged Covers - All Ratings. , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , Inside Cleaning, , The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. , , , Inside Cleaning , Inside Cleaning Of Vessels / Tanks / Dru , Inside Cleanining Of Columns ( With Trays , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Re , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services. , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Inside Cleanining Of Columns ( Heavy Hydrocarbons / Sulphur Services - With Trays / Packings ) , Removal & Re-Fixing Of Demister Pad, , The Job Involves Removal Of The Demister Pad From Its Position Along With The Frame Structure After De-Boltingthe Fasteners ( By Gas Cutting, If Required ) And Bring Down The Demister To The Ground Level., , The Job Also Involves Cleaning The Demister With Hot Water / Steam For Complete Removal Of The Entrapped Fluids, Cold Repairing The Demister Mesh, If Required & Tie Up The Mesh With The Frame Using Suitable Wire As Supplied By Cpcl. , , The Job Also Involves Fixing Back The Cleaned Demister In Position With Suitable Fastening.In Case Of Replacement Warranted, The Job Also Involves Transporting The New Demister From The Owners Storage Point To The Work Site., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Removal, Cleaning, Repair / Replacement, Re-Fixing. , Removal, Cleaning, Repair / Replacement, Re-Fixing , Opening & Boxing Of Manways / Covers / Panels / Header Plugs / Elbow Swinging:The Job Involves Opening Of Furnace Manways, Covection Panels, Header Box Covers, Header Plugs, Etc., By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning, And Finally Boxing Up With Proper Gasket, Packing, Servicing Of Bolts & Nuts, Replacing Defective Bolts / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , Opening And Boxing Up. , Opening And Boxing Up Of Manways. ( Unit Of Measurement:Ea = Per Each Manway ) , Opening And Boxing Up Of Convection Panels. ( Unit Of Measurement:M2 = Per Square Metre ) , Erection And Dismantling Of Steel Scaffolding With Scaffloding Materials In Contractors Scope, , The Job Includes Transportation Of Scaffolding Materials In Contractors Scope Of Supply, Erection Of Scaffolding At Site Covering The Areas Specified Including Providing Vertical Posts Of Pipes At Interdistance Of 1.5 M And Horizontal Numbers At A Interdistance Of 0.5 To 0.75M , Providing Tierods At Corners To Give Sufficient Strength To The Structure, Placing The Steelplanks / Frp Gratings On Top For Making Sufficient Area.Dismantling Scaffolding After Completion Of Job And Returning The Scaffoldingmaterial To Specified Place Including All Tools , Tackles, Consumables, Labours And Contractors Supervision As Directed By The Engineer-In-Charge 1.For Measurement In Sqm:2 ( Length+Width ) Xheight Area Covered By The Scaffolding Is To Be Taken. 2.Scaf Folding Measurement To Be Done By Breaking The Height Into Parts As Per Height Slab Mentioned Below And Adopting Respective Rates Against Mentioned Height Slabs., , , Up To 6M Height , Above 6M Up To10m Height , Above 10M Up To 20M Height , Providing Service Assistance For Shutting Down & Start-Up Activities And Other Miscellaneous Activities The Scope Includes Providing Semi-Skilled Service Assistance For Unit Shutdown & Start-Ups And Other Contigency Job As Per The Requirement Of Engineer-In-Charge. , During Shift Hours ( From 7.30 Hrs To 16-18 Hrs ) On Monday To Saturday, Except On Sundays And Company Declared Holidays , On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) , Working On Extended Hours After General Shift Hours And On Sundays And Company Declared Holidays , Carbon Steel Piping Work - Above Ground :The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Carbon Steel Piping Work - Underground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Alloy Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - Without Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - But , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Notes : ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. , , , , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) Preheating ( Using Coil ) And 100% Post Weld Heat Treatment ( Stress Relieving ) Of Weld Joints Is Included In Sor For Both Socket & Butt Welding. ( 11 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 12 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 13 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10. , Stainless Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest , Dismantling & Removal Of Piping:The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Im = Per Inch Metre ) , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Dismantling & Removal Of Structurals / Gratings:The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : To = Per Metric Tonne ) , Dismantling & Removal Of Structurals / Gratings. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Fabrication & Erection Of Structurals:The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Fabrication And Erection Of Structurals: , Fabrication And Erection Of Structurals Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Fabrication And Erection Of Structurals Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Erection And Welding Of Platform / Ladder Gratings:The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Erection And Welding Of Gratings Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Patch Plate Welding - Carbon Steel , , Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes, , The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , Earth Work Excavation & Back Filling:The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , Shoring And Strutting:The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M2 = Per Square Metre ) , Shoring And Strutting - Upto 2 Metre Depth. , Road Cutting:The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Road Cutting , Concrete Dismantling:The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Includingcuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge.The Job Involves Dismantling Of Plain Cement Concrete Including Disposal Of Unserviceable Material Upto 3.0Km Leadas Per The Direction Of Engineer In-Charge.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Dismantling Plain Cement Concrete ( Pcc ) . , Dismantling Reinforced Cement Concrete ( Rcc ) . , Dewatering - With Contractors Own Pump:The Job Involves Pumping Out Of Water Including Dewatering Oily Water Mixed With Muck / Sludge Etc. From Trenches, Pits Etc. By Contractors Own Pump As Per The Direction Of The Engineer-In-Charge.The Job Also Includes Supplying Of All Types Of Pumps, Tools & Tackles, Hoses, Fuel, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Hire Charges For 5 Hp Diesel Driven Dewatering Pump With All Accessories Including Hoses Along With One Operator - For 8 Hrs , Running Charges For 5 Hp Diesel Driven Dewatering Pump , Note : ( 1 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Applicable For The Actual Running Hours Of The Pump And If The Fuel Is Supplied By The Contractor. ( 2 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Not Applicable If The Fuel Is Supplied By Cpcl. , Radiography, , The Job Includes Performing Radiography Examination Of Welds On Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , The Job Also Includes Supplying Of Radiation Source Camera, Other Machineries Required, All Consumables Required For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , , , Pipe Weld Joints - Upto 2 Nominal Dia , Pipe Weld Joints - 3 Nominal Dia , Pipe Weld Joints - 4 Nominal Dia , Pipe Weld Joints - 6 Nominal Dia , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds ( Unit Of Measurement Ea = Inch Length Of Film ) , Preheating, , Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic. , , The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis., , , Charges To Carryout Preheating On 12 Hours Shift Basisunit Of Measurement Day = Per 12 Hour Shift , Minimum Charges For Carrying-Out Stress Relieving ( Unit Of Measurement Ea = Visit ) , Providing Tractor And Trailer ( 10Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus The Contractors Scope Of Work Includes Providing Tractor With Open Bed Type Tyre Mounted Trailer ( 10Mt Capacity And 20 Feet Length ) Anddriver With Valid Driving License And Permits, To Intercart Materials Inside Cpcl-Campus. The Hiring Will Be On Per Day Basis, And Shall Be For 8Hrs Duration And Upto 50Km Of Running Per Day, Inclusive Of Fuel Cost, Wages To Driver And Other Sundries. , Hire Charges For Providing Tractor And Trailer ( 10 Mt Capacity ) With Driver And Fuel, For Shifting Materials Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Hydracrane- Front Cabin ( 14Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus , Hire Charges For Providing Hydra Crane Front Cabin ( Minimum 14 Mt Capacity ) With Driver And Fuel, For Material Handling Jobs As And When Required Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Provision For Contingency Jobs ( Round The Clock Basis ) `. , General Notes: ( 1 ) Cpcl Shall Provide Necessary Mobile Air Compressor And Hydroblasting Machine Wherever Required, Free Of Cost. ( 2 ) Free Supply Of Cranes, Forklifts, Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / Towarehouse & Work Site Wherever Required, As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area. , Mini Zonal Jobs For Area-2 ( Hgu Ohcu ) , Blinding And De-Blinding, , The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Blinding And Deblinding For 150# & 300# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding And Deblinding For 600# & 900# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , . ( 2 ) In Case Of Either One Of The Activity Like Blinding Or De-Blinding Arise, 50% Of The Applicable Rate Shall Be Paid For The Single Activity , , , Changing / Replacement Of Flange Gaskets, , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Removal / Installation / Refixing Of Flanged Valves, , Removal Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal & Refixing Of Flanged Safety Valves, , The Job Includes Removal Of Flanged Safety Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting, Providing A Temporary Blind Flange At The Inlet & Outlet Of Safety Valve, Providing Identification Mark On The Safety Valve With A Tag And Transportation Of The Valve To The Maintenance Valve Shop For Servicing / Testing., , The Job Also Includes Transportation Of Safety Valves From Maintenance Valve Shop After Servicing & Testing, Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Installation Of The Safety Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Upto 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Upto 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Above 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Above 15 Metres Elevation From Ground Level , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Hot Bolting Of Flange Joints - Above 16 Inch Dia., , The Job Also Includes Tightening Of Flange Joints Of All Type Of Equipment Including Piping At Hot Conditions To Arrest Leak During Operations As Per Eic Instructions, Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects. , , , Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Hot Bolting Of Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , , Cleaning Of Pump Suction Strainer , , The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Strainer Flanges Rating Upto 300# , Strainer Cleaning - Flange Dia. 2Idto4id , Strainer Cleaning - Flange Dia. 6Idto8id , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Flanges Rating 600#& 900# , Strainer Cleaning - Flange Dia. 2Idto4 , Strainer Cleaning - Flange Dia. 6Idto8 , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Pipelines Hydrotesting: ( Unit Of Measurement : M = Per Running Metre ) , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Shiffting Of Bundles / Exchangers , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard ( Unit Of Measurementea = Per Bundle , Lube Oil Coolers , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - All Test Pressures ( Unit Of Measurement Ea= Per Cooler ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - Without Testing ( Unit Of Measurement Ea= Per Cooler ) , Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length., , , , , , The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , , , , , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate - Fixed Tube Exchangers , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate- Fixed Tube Exchangers . ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Garage / Retubing Shop ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Lube Oil Coolers Coolers Retubing , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing ( Unitof Measurementea= Per Cooler ) , Seal Welding Of Retubed Bundles / Exchangers Of All Sizes And Lengths. , Seal Welding Of Tubes With Tubesheet Usinger70s2 / E 7018 Electrodes. , Seal Welding Of Tubes With Tubesheet Using Er70s2 Sulphur Condensers. , Opening & Boxing Up Of Manways / Covers, , The Job Involves Opening Of Manways, Covers By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning The Manways / Covers, Servicing Of Bolts, Replacing Defective Bolts / Nuts And Finally Boxing Up With Proper Gasket / Packing To Ensure Zero Leak Of Joints Including Hot Bolting.The Job Also Involves To & Fro Transporatation Of Gaskets, Studbolts, Packings, Etc., Between The Work Site And The Owners Storage Point., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Opening & Boxing Up Of Manways / Covers - Flanges , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Opening & Boxing Up Of Plate Flanged Covers - All Ratings. , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , Inside Cleaning, , The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. , , , Inside Cleaning , Inside Cleaning Of Vessels / Tanks / Dru , Inside Cleanining Of Columns ( With Trays , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Re , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services. , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Inside Cleanining Of Columns ( Heavy Hydrocarbons / Sulphur Services - With Trays / Packings ) , Removal & Re-Fixing Of Demister Pad, , The Job Involves Removal Of The Demister Pad From Its Position Along With The Frame Structure After De-Boltingthe Fasteners ( By Gas Cutting, If Required ) And Bring Down The Demister To The Ground Level., , The Job Also Involves Cleaning The Demister With Hot Water / Steam For Complete Removal Of The Entrapped Fluids, Cold Repairing The Demister Mesh, If Required & Tie Up The Mesh With The Frame Using Suitable Wire As Supplied By Cpcl. , , The Job Also Involves Fixing Back The Cleaned Demister In Position With Suitable Fastening.In Case Of Replacement Warranted, The Job Also Involves Transporting The New Demister From The Owners Storage Point To The Work Site., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Removal, Cleaning, Repair / Replacement, Re-Fixing. , Removal, Cleaning, Repair / Replacement, Re-Fixing , Note: ( 1 ) Outer Diameter Of The Demister Pad Shall Be Taken For Measurement. , Ohcu Feed Filter Cleaning , Ohcu Feed Filter Cleaning ( 8 - 300# ) , Opening & Boxing Of Manways / Covers / Panels / Header Plugs / Elbow Swinging:The Job Involves Opening Of Furnace Manways, Covection Panels, Header Box Covers, Header Plugs, Etc., By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning, And Finally Boxing Up With Proper Gasket, Packing, Servicing Of Bolts & Nuts, Replacing Defective Bolts / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , Opening And Boxing Up. , Opening And Boxing Up Of Manways. ( Unit Of Measurement:Ea = Per Each Manway ) , Opening And Boxing Up Of Convection Panels. ( Unit Of Measurement:M2 = Per Square Metre ) , Erection And Dismantling Of Steel Scaffolding With Scaffloding Materials In Contractors Scope, , The Job Includes Transportation Of Scaffolding Materials In Contractors Scope Of Supply, Erection Of Scaffolding At Site Covering The Areas Specified Including Providing Vertical Posts Of Pipes At Interdistance Of 1.5 M And Horizontal Numbers At A Interdistance Of 0.5 To 0.75M , Providing Tierods At Corners To Give Sufficient Strength To The Structure, Placing The Steelplanks / Frp Gratings On Top For Making Sufficient Area.Dismantling Scaffolding After Completion Of Job And Returning The Scaffoldingmaterial To Specified Place Including All Tools , Tackles, Consumables, Labours And Contractors Supervision As Directed By The Engineer-In-Charge 1.For Measurement In Sqm:2 ( Length+Width ) Xheight Area Covered By The Scaffolding Is To Be Taken. 2.Scaf Folding Measurement To Be Done By Breaking The Height Into Parts As Per Height Slab Mentioned Below And Adopting Respective Rates Against Mentioned Height Slabs., , , Up To 6M Height , Above 6M Up To10m Height , Above 10M Up To 20M Height , Providing Service Assistance For Shutting Down & Start-Up Activities And Other Miscellaneous Activities The Scope Includes Providing Semi-Skilled Service Assistance For Unit Shutdown & Start-Ups And Other Contigency Job As Per The Requirement Of Engineer-In-Charge. , During Shift Hours ( From 7.30 Hrs To 16-18 Hrs ) On Monday To Saturday, Except On Sundays And Company Declared Holidays , On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) , Working On Extended Hours After General Shift Hours And On Sundays And Company Declared Holidays , Carbon Steel Piping Work - Above Ground :The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Carbon Steel Piping Work - Underground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Alloy Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - Without Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - But , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Notes : ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. , , , , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) Preheating ( Using Coil ) And 100% Post Weld Heat Treatment ( Stress Relieving ) Of Weld Joints Is Included In Sor For Both Socket & Butt Welding. ( 11 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 12 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 13 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10. , Stainless Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest , Dismantling & Removal Of Piping:The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Im = Per Inch Metre ) , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Dismantling & Removal Of Structurals / Gratings:The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : To = Per Metric Tonne ) , Dismantling & Removal Of Structurals / Gratings. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Fabrication & Erection Of Structurals:The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Fabrication And Erection Of Structurals: , Fabrication And Erection Of Structurals Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Fabrication And Erection Of Structurals Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Erection And Welding Of Platform / Ladder Gratings:The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Erection And Welding Of Gratings Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Patch Plate Welding - Carbon Steel , , Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes, , The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , Earth Work Excavation & Back Filling:The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , Shoring And Strutting:The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M2 = Per Square Metre ) , Shoring And Strutting - Upto 2 Metre Depth. , Road Cutting:The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Road Cutting , Concrete Dismantling:The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Includingcuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge.The Job Involves Dismantling Of Plain Cement Concrete Including Disposal Of Unserviceable Material Upto 3.0Km Leadas Per The Direction Of Engineer In-Charge.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Dismantling Plain Cement Concrete ( Pcc ) . , Dismantling Reinforced Cement Concrete ( Rcc ) . , Dewatering - With Contractors Own Pump:The Job Involves Pumping Out Of Water Including Dewatering Oily Water Mixed With Muck / Sludge Etc. From Trenches, Pits Etc. By Contractors Own Pump As Per The Direction Of The Engineer-In-Charge.The Job Also Includes Supplying Of All Types Of Pumps, Tools & Tackles, Hoses, Fuel, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Hire Charges For 5 Hp Diesel Driven Dewatering Pump With All Accessories Including Hoses Along With One Operator - For 8 Hrs , Running Charges For 5 Hp Diesel Driven Dewatering Pump , Note : ( 1 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Applicable For The Actual Running Hours Of The Pump And If The Fuel Is Supplied By The Contractor. ( 2 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Not Applicable If The Fuel Is Supplied By Cpcl. , Radiography, , The Job Includes Performing Radiography Examination Of Welds On Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , The Job Also Includes Supplying Of Radiation Source Camera, Other Machineries Required, All Consumables Required For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , , , Pipe Weld Joints - Upto 2 Nominal Dia , Pipe Weld Joints - 3 Nominal Dia , Pipe Weld Joints - 4 Nominal Dia , Pipe Weld Joints - 6 Nominal Dia , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds ( Unit Of Measurement Ea = Inch Length Of Film ) , Preheating, , Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic. , , The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis., , , Charges To Carryout Preheating On 12 Hours Shift Basisunit Of Measurement Day = Per 12 Hour Shift , Minimum Charges For Carrying-Out Stress Relieving ( Unit Of Measurement Ea = Visit ) , Providing Tractor And Trailer ( 10Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus The Contractors Scope Of Work Includes Providing Tractor With Open Bed Type Tyre Mounted Trailer ( 10Mt Capacity And 20 Feet Length ) Anddriver With Valid Driving License And Permits, To Intercart Materials Inside Cpcl-Campus. The Hiring Will Be On Per Day Basis, And Shall Be For 8Hrs Duration And Upto 50Km Of Running Per Day, Inclusive Of Fuel Cost, Wages To Driver And Other Sundries. , Hire Charges For Providing Tractor And Trailer ( 10 Mt Capacity ) With Driver And Fuel, For Shifting Materials Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Hydracrane- Front Cabin ( 14Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus , Hire Charges For Providing Hydra Crane Front Cabin ( Minimum 14 Mt Capacity ) With Driver And Fuel, For Material Handling Jobs As And When Required Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Provision For Contingency Jobs ( Round The Clock Basis ) `. , General Notes: ( 1 ) Cpcl Shall Provide Necessary Mobile Air Compressor And Hydroblasting Machine Wherever Required, Free Of Cost. ( 2 ) Free Supply Of Cranes, Forklifts, Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / Towarehouse & Work Site Wherever Required, As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area. , Mini Zonal Jobs For Area-3 ( Dhdt Nhgu ) , Blinding And De-Blinding, , The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Blinding And Deblinding For 150# & 300# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding And Deblinding For 600# & 900# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , . ( 2 ) In Case Of Either One Of The Activity Like Blinding Or De-Blinding Arise, 50% Of The Applicable Rate Shall Be Paid For The Single Activity , , , Changing / Replacement Of Flange Gaskets, , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Removal / Installation / Refixing Of Flanged Valves, , Removal Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Valve Rating - 600# & 900# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal & Refixing Of Flanged Safety Valves, , The Job Includes Removal Of Flanged Safety Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting, Providing A Temporary Blind Flange At The Inlet & Outlet Of Safety Valve, Providing Identification Mark On The Safety Valve With A Tag And Transportation Of The Valve To The Maintenance Valve Shop For Servicing / Testing., , The Job Also Includes Transportation Of Safety Valves From Maintenance Valve Shop After Servicing & Testing, Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Installation Of The Safety Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Upto 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Upto 15 Metres Elevation From Ground Level. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Above 15 Metres Elevation From Ground Level , Valve Rating - 150# &300# - Above 15 Metres Elevation From Ground Level , Removal & Re-Fixing Of Safety / Relief Vavles - Size Upto 3 Inch Dia. , Removal & Re-Fixing Of Safety / Relief Vavles - Size Above 3 Inch Dia. & Upto 6 Inch Dia. , Hot Bolting Of Flange Joints - Above 16 Inch Dia., , The Job Also Includes Tightening Of Flange Joints Of All Type Of Equipment Including Piping At Hot Conditions To Arrest Leak During Operations As Per Eic Instructions, Supplying Of All Types Of Tools & Tackles, All Consumables And Labour To Complete The Job In All Respects. , , , Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Hot Bolting Of Flange Joints Above 16 Inch Dia. - Upto 300# Ratings. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , , Cleaning Of Pump Suction Strainer , , The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Strainer Flanges Rating Upto 300# , Strainer Cleaning - Flange Dia. 2Idto4id , Strainer Cleaning - Flange Dia. 6Idto8id , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Flanges Rating 600#& 900# , Strainer Cleaning - Flange Dia. 2Idto4 , Strainer Cleaning - Flange Dia. 6Idto8 , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Pipelines Hydrotesting: ( Unit Of Measurement : M = Per Running Metre ) , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Shiffting Of Bundles / Exchangers , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard ( Unit Of Measurementea = Per Bundle , Lube Oil Coolers , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - All Test Pressures ( Unit Of Measurement Ea= Per Cooler ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - Without Testing ( Unit Of Measurement Ea= Per Cooler ) , Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length., , , , , , The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , , , , , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate - Fixed Tube Exchangers , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate- Fixed Tube Exchangers . ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Garage / Retubing Shop ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Lube Oil Coolers Coolers Retubing , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing ( Unitof Measurementea= Per Cooler ) , Seal Welding Of Retubed Bundles / Exchangers Of All Sizes And Lengths. , Seal Welding Of Tubes With Tubesheet Usinger70s2 / E 7018 Electrodes. , Seal Welding Of Tubes With Tubesheet Using Er70s2 Sulphur Condensers. , Opening & Boxing Up Of Manways / Covers, , The Job Involves Opening Of Manways, Covers By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning The Manways / Covers, Servicing Of Bolts, Replacing Defective Bolts / Nuts And Finally Boxing Up With Proper Gasket / Packing To Ensure Zero Leak Of Joints Including Hot Bolting.The Job Also Involves To & Fro Transporatation Of Gaskets, Studbolts, Packings, Etc., Between The Work Site And The Owners Storage Point., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Opening & Boxing Up Of Manways / Covers - Flanges , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Opening & Boxing Up Of Plate Flanged Covers - All Ratings. , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , Inside Cleaning, , The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. , , , Inside Cleaning , Inside Cleaning Of Vessels / Tanks / Dru , Inside Cleanining Of Columns ( With Trays , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Re , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services. , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Inside Cleanining Of Columns ( Heavy Hydrocarbons / Sulphur Services - With Trays / Packings ) , Removal & Re-Fixing Of Demister Pad, , The Job Involves Removal Of The Demister Pad From Its Position Along With The Frame Structure After De-Boltingthe Fasteners ( By Gas Cutting, If Required ) And Bring Down The Demister To The Ground Level., , The Job Also Involves Cleaning The Demister With Hot Water / Steam For Complete Removal Of The Entrapped Fluids, Cold Repairing The Demister Mesh, If Required & Tie Up The Mesh With The Frame Using Suitable Wire As Supplied By Cpcl. , , The Job Also Involves Fixing Back The Cleaned Demister In Position With Suitable Fastening.In Case Of Replacement Warranted, The Job Also Involves Transporting The New Demister From The Owners Storage Point To The Work Site., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Place As Per Eic Instructions., , , Removal, Cleaning, Repair / Replacement, Re-Fixing. , Removal, Cleaning, Repair / Replacement, Re-Fixing , Note: ( 1 ) Outer Diameter Of The Demister Pad Shall Be Taken For Measurement. , Opening & Boxing Of Manways / Covers / Panels / Header Plugs / Elbow Swinging:The Job Involves Opening Of Furnace Manways, Covection Panels, Header Box Covers, Header Plugs, Etc., By De-Bolting ( Cold / Gas Cutting If Required ) , Cleaning, And Finally Boxing Up With Proper Gasket, Packing, Servicing Of Bolts & Nuts, Replacing Defective Bolts / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Material From Owners Storage Point To The Work Site & Unused Materials Back To The Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , Opening And Boxing Up. , Opening And Boxing Up Of Manways. ( Unit Of Measurement:Ea = Per Each Manway ) , Opening And Boxing Up Of Convection Panels. ( Unit Of Measurement:M2 = Per Square Metre ) , Erection And Dismantling Of Steel Scaffolding With Scaffloding Materials In Contractors Scope, , The Job Includes Transportation Of Scaffolding Materials In Contractors Scope Of Supply, Erection Of Scaffolding At Site Covering The Areas Specified Including Providing Vertical Posts Of Pipes At Interdistance Of 1.5 M And Horizontal Numbers At A Interdistance Of 0.5 To 0.75M , Providing Tierods At Corners To Give Sufficient Strength To The Structure, Placing The Steelplanks / Frp Gratings On Top For Making Sufficient Area.Dismantling Scaffolding After Completion Of Job And Returning The Scaffoldingmaterial To Specified Place Including All Tools , Tackles, Consumables, Labours And Contractors Supervision As Directed By The Engineer-In-Charge 1.For Measurement In Sqm:2 ( Length+Width ) Xheight Area Covered By The Scaffolding Is To Be Taken. 2.Scaf Folding Measurement To Be Done By Breaking The Height Into Parts As Per Height Slab Mentioned Below And Adopting Respective Rates Against Mentioned Height Slabs., , , Up To 6M Height , Above 6M Up To10m Height , Above 10M Up To 20M Height , Carbon Steel Piping Work - Above Ground :The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Carbon Steel Piping Work - Underground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Alloy Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - Without Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - But , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Notes : ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. , , , , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) Preheating ( Using Coil ) And 100% Post Weld Heat Treatment ( Stress Relieving ) Of Weld Joints Is Included In Sor For Both Socket & Butt Welding. ( 11 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 12 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 13 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10. , Stainless Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest , Dismantling & Removal Of Piping:The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Im = Per Inch Metre ) , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Dismantling & Removal Of Structurals / Gratings:The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : To = Per Metric Tonne ) , Dismantling & Removal Of Structurals / Gratings. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Fabrication & Erection Of Structurals:The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Fabrication And Erection Of Structurals: , Fabrication And Erection Of Structurals Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Fabrication And Erection Of Structurals Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Erection And Welding Of Platform / Ladder Gratings:The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Erection And Welding Of Gratings Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Patch Plate Welding - Carbon Steel , , Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes, , The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , Earth Work Excavation & Back Filling:The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , Shoring And Strutting:The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M2 = Per Square Metre ) , Shoring And Strutting - Upto 2 Metre Depth. , Road Cutting:The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Road Cutting , Concrete Dismantling:The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Includingcuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge.The Job Involves Dismantling Of Plain Cement Concrete Including Disposal Of Unserviceable Material Upto 3.0Km Leadas Per The Direction Of Engineer In-Charge.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Dismantling Plain Cement Concrete ( Pcc ) . , Dismantling Reinforced Cement Concrete ( Rcc ) . , Dewatering - With Contractors Own Pump:The Job Involves Pumping Out Of Water Including Dewatering Oily Water Mixed With Muck / Sludge Etc. From Trenches, Pits Etc. By Contractors Own Pump As Per The Direction Of The Engineer-In-Charge.The Job Also Includes Supplying Of All Types Of Pumps, Tools & Tackles, Hoses, Fuel, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Hire Charges For 5 Hp Diesel Driven Dewatering Pump With All Accessories Including Hoses Along With One Operator - For 8 Hrs , Running Charges For 5 Hp Diesel Driven Dewatering Pump , Note : ( 1 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Applicable For The Actual Running Hours Of The Pump And If The Fuel Is Supplied By The Contractor. ( 2 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Not Applicable If The Fuel Is Supplied By Cpcl. , Radiography, , The Job Includes Performing Radiography Examination Of Welds On Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , The Job Also Includes Supplying Of Radiation Source Camera, Other Machineries Required, All Consumables Required For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , , , Pipe Weld Joints - Upto 2 Nominal Dia , Pipe Weld Joints - 3 Nominal Dia , Pipe Weld Joints - 4 Nominal Dia , Pipe Weld Joints - 6 Nominal Dia , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds ( Unit Of Measurement Ea = Inch Length Of Film ) , Preheating, , Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic. , , The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis., , , Charges To Carryout Preheating On 12 Hours Shift Basisunit Of Measurement Day = Per 12 Hour Shift , Minimum Charges For Carrying-Out Stress Relieving ( Unit Of Measurement Ea = Visit ) , Providing Tractor And Trailer ( 10Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus The Contractors Scope Of Work Includes Providing Tractor With Open Bed Type Tyre Mounted Trailer ( 10Mt Capacity And 20 Feet Length ) Anddriver With Valid Driving License And Permits, To Intercart Materials Inside Cpcl-Campus. The Hiring Will Be On Per Day Basis, And Shall Be For 8Hrs Duration And Upto 50Km Of Running Per Day, Inclusive Of Fuel Cost, Wages To Driver And Other Sundries. , Hire Charges For Providing Tractor And Trailer ( 10 Mt Capacity ) With Driver And Fuel, For Shifting Materials Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Hydracrane- Front Cabin ( 14Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus , Hire Charges For Providing Hydra Crane Front Cabin ( Minimum 14 Mt Capacity ) With Driver And Fuel, For Material Handling Jobs As And When Required Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Service Assistance For Shutting Down & Start-Up Activities And Other Miscellaneous Activities For First Year Of Contract The Scope Includes Providing Semi-Skilled Service Assistance For Unit Shutdown & Start-Ups And Other Contigency Job As Per The Requirement Of Engineer-In-Charge. , During Shift Hours ( From 7.30 Hrs To 16-18 Hrs ) On Monday To Saturday, Except On Sundays And Company Declared Holidays , On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) , Working On Extended Hours After General Shift Hours And On Sundays And Company Declared Holidays , Provision For Contingency Jobs ( Round The Clock Basis ) `. , General Notes: ( 1 ) Cpcl Shall Provide Necessary Mobile Air Compressor And Hydroblasting Machine Wherever Required, Free Of Cost. ( 2 ) Free Supply Of Cranes, Forklifts, Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / Towarehouse & Work Site Wherever Required, As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area. , Mini Zonal Jobs For Area-4 ( Cogen & Cpp , Blinding And De-Blinding, , The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Blinding And Deblinding For 150# & 300# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding And Deblinding For 600# & 900# Ratings: , Blinding & Deblinding - Size Upto1-1 / 2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Note :, , ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements , , . ( 2 ) In Case Of Either One Of The Activity Like Blinding Or De-Blinding Arise, 50% Of The Applicable Rate Shall Be Paid For The Single Activity , , , Changing / Replacement Of Flange Gaskets, , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Gaskets, Fasteners, Etc., From Owners Storage Point, Changing / Replacement Of Flange Gaskets In Pipelines, Valves, All Types Of Equipments At All Elevations Including Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening, Cleaning Of Flanges, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Flange Gaskets - 150# & 300# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Flange Gaskets - 600# & 900# Ratings: , Replacement Of Gaskets - Size Upto 1-1 / 2 Inch Dia. , Replacement Of Gaskets - Size 2 Inch Dia. To 5 Inch Dia. , Replacement Of Gaskets -Size 6 Inch Dia. To 10 Inch Dia. , Replacement Of Gaskets -Size 12 Inch Dia. To 16 Inch Dia. , Removal / Installation / Refixing Of Flanged Valves, , Removal Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Removal Of Flanged Valves At All Grades & Elevations By De-Bolting / Cold Cutting / Gas Cutting And Transportation Of The Valve To The Maintenance Valve Shop Or Any Other Designated Place Inside The Refinery Premises For Repair / Disposal., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Removal Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Removal Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Removal Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Removal Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Installation Of Flanged Valves ( Other Than Safety Valves ) , , The Job Includes Transportation Of Valves, Gaskets, Fasteners, Etc., From The Owners Storage Point Or Valve Maintenance Shop, Cleaning, Checking, Tightening The Gland, Greasing & Freeing Up Etc., Servicing Of All The Fasteners Using Oil, Replacing With New Fasteners Wherever Required, Hydrotesting The Valve If Required, At The Specified Pressure At Valve Maintenance Shop, Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs. , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Dumping The Generated Scrap Material To The Designated Area, All Consumables And Labour To Complete The Job In All Respects., , , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia. To 3 Inch Dia. , Installation Of Valves - Size 4 Inch Dia. To 6 Inch Dia. , Installation Of Valves - Size 8 Inch Dia. To 10 Inch Dia. , Installation Of Valves - Size 12 Inch Dia. To 14 Inch Dia. , Diaphragm Replacement In Valves The Job Includes Dismanling The Valve Bonnet, Removal Of The Diaphragm, Cleaning & Refixing Diaphragms And Boxing Up The Valve Bonnet In All Respects. The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , Diaphragm Replacement -Valves Size Upto 4 Inch Dia. , Diaphragm Replacement - Size Upto 4 Inch Dia. , Diaphragm Replacement - Valves Size 6 Inch Dia. To 8 Inch Dia. , Diaphragm Replacement - Size 6 Inch Dia. To 8 Inch Dia. , Cleaning Of Pump Suction Strainer , , The Job Includes Removal Of Pump Suction Strainer By De-Bolting / Cold Cutting / Gas Cutting The Fasteners, Cleaning The Strainer With Water & Steam For Removing The Suspended Particles, Cold Repairing The Strainer, If Required, Weld Repairing The Strainer Enclosure, If Required, Fixing Back The Strainer In Position With Proper Gaskets & Fasteners., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Required Materials Like Gaskets & Fasteners From Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Strainer Flanges Rating Upto 300# , Strainer Cleaning - Flange Dia. 2Idto4id , Strainer Cleaning - Flange Dia. 6Idto8id , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Strainer Flanges Rating 600#& 900# , Strainer Cleaning - Flange Dia. 2Idto4 , Strainer Cleaning - Flange Dia. 6Idto8 , Strainer Cleaning - Flange Dia.10 Inch , Strainer Cleaning - Flange Dia.12 Inch , Pipelines Hydrotesting: ( Unit Of Measurement : M = Per Running Metre ) , The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia - 6 Dia , 8 Dia & 10 Dia , 12 Dia - 16 , Pipe Lines Hydrotesting-Beyond 10 Mtr. Length.The Job Involves Hydrotesting Of Pipelines To The Specified Test Pressure At All Elevations By Providing Necessary Hose Connections From The Source Of Water Supply To The Work Location For Preparing The Test, Flushing, Filling Up Water On The Piping Circuit, Vent Entrapped Air, Pressurize To The Required Hydro Test Pressure With Necessary Test Pumps, And Offer For Inspection Including Access & Assistance To Cpcl Inspection Team During The Checking, Draining & Drying Of The Piping Circuit.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Suitable Test Pumps, Pressure Gauges, Machineries, All Consumables And Labour To Complete The Job In All Respects. , Upto 2 Dia , 2.5 Dia To 6 Dia , 8 Dia & 10 Dia , 12 Dia To 16 Dia , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing / Steaming Arrangement For Draining The Shell & Tube Fluids, Blinding The Exchanger As Per The Operations List, Erecting Scaffolding Wherever Required, Removing Insulation Over Flanges, If Required To Facilitate Removal Of Bolts, Connecting Hoses & Assisting Static Passivation Wherever Required, Opening All The Covers After De-Bolting And Dropping All The Components Like Channel Cover, Shell Cover, Channel Section And Floating Head Cover, Etc., And Servicing Of All The Fasteners For Re-Use., , The Job Also Includes Pulling The Tube Bundle Wherever Applicable With Proper Rigging Arrangement, Shifting The Tube Bundle & Components To Bundle Cleaning Yard Or To The Desired Locations Within The Refinery Premises As Per Eic, Cleaning The Tube Bundle Externally By Scrapping / Wire Brushing / Hydroblasting& Internally By Rodding / Hydrolancing / Air Blowing As Required, Cleaning The Shell And All The Exchanger Components By Scrapping, Wire Brushing, Chiseling & Hydroblasting, Shifting The Bundle & Components Back To The Work Site, Re-Installing The Tube Bundle In Position After Obtaining Inspection / Operations Clearance And Boxing Up The Covers In Stages To Conduct Hydrotesting With Suitable Gaskets., , The Job Also Includes Preparing The Test Flanges, Arranging & Offering Shell Test, Tube Test & Back Shell Test To Inspection, Plugging The Leaky Tubes As Marked During The Test, Box Up The Equipment In All Respects Including De-Blinding, Removal Of Scaffolding, Etc., Providing Start Up Coverage For Hot Bolting, Etc., Till The Equipment Is Commissioned. , , The Job Also Includes Transportation Of Tube Bundle To The Owners Work Shop For Retubing / Repairs, If Recommended During Any Stages Of The Work, And Back To The Work Site On Completion Of Retubing / Repairs., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Suitable Slings / Belts, Etc., Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Upto 100 Tubes Of An Equipment . , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition ( Unit Of Measurement Ea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurement Ea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers - Maintenance Work - Beyond 100 Tubes Of An Equipment , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Including Bundle Pulling Out And Reinstallation - Using Crane ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Exchangers, Reboilers, Coolers, Condensers Maintenance Work - Fixed Tube Bundle / Inposition Cleaning / Bundle Sent To Retubing Before Thoruogh Cleaning - ( Tube Size < 2 , All Length ( Straight Tubes ) , Test Pressure - Upto 60 Ksc, Ground Level Exchanger ) ( Unit Of Measurementea = Per Tube ) , Extra Rate - Elevation / Position / Bundle Pulling & Reinstallation Using Chain Block / Passivation / Size Of Tubes. , Ground Level - Top Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Bottom Exchanger In The Stacked Condition ( Unit Of Measurementea = Per Tube ) , Exchangers At Elevation ( Base - Above 5 Mtr Elevation ) & Top Exchanger In The Stacked Condition. ( Unit Of Measurementea = Per Tube ) , Bundle Pulling Out / Reinstallation Using Chain Pulley Block ( Unit Of Measurementea = Per Tube ) , Extra Rate - Testing Requirement / Test Pressure. , Back Shell Test ( Unit Of Measurementea = Per Tube ) , Additional Shell Test ( Or ) Tube Test ( Per Test ) ( Unit Of Measurementea = Per Tube ) , Pressure Above 60 Ksc & Upto 120 Ksc ( Unit Of Measurementea = Per Tube ) , Pressure Above 120 Ksc ( Unit Of Measurement Ea = Per Tube ) , Shiffting Of Bundles / Exchangers , Shifting The Bundle / Exchanger To Soaking Pit / Garage / Bundle Cleaning Yard And Back To Work Site Including Assistance At Soaking Pit Yard ( Unit Of Measurementea = Per Bundle , Lube Oil Coolers , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - All Test Pressures ( Unit Of Measurement Ea= Per Cooler ) , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4- All Elevations - Without Testing ( Unit Of Measurement Ea= Per Cooler ) , Retubing Of Exchangers, Coolers, Condensers, Air Fin Fan Coolers, Etc., - Any Size & Any Length., , , , , , The Job Includes Reclamation Of Tubesheets, Transverse Baffles. Etc., From The Tube Bundle By Cold Cutting The Tubes Using Band Saw Or By Hot Arc Cutting & Removal Of The Stubs Inside The Tubesheet Portion, Mechanical Cleaning Of The Salvaged Tubesheets, Baffles, Etc., , , , , , , The Job Also Includes Transportation Of New Tubes From The Owners Storage Point To The Retubing Maintenance Shop Or At Work Site ( For Inposition Retubing At Site ) , Cutting The Extra Lengths, If Required, Preparing The Tube Ends To Match With Tubesheet And Baffles. , , , , , , The Job Also Includes Cutting & Welding Of Tie Rods To The Required Length, Insertion Of New Tubes Into The Reclaimedor New Tube Sheet& Baffles, Expanding The Tubes With Tubesheet, Attending Roll Leaks By Re-Expanding, If Any At Exchanger Site During Hydrotesting, Preparing Both The Tubesheet Surfaces With Necessary Edge / Groovepreparation For Seal Welding ( Wherever Required ) , Seal Welding The Tubes With Tubesheet On Both The Tubesheets Using Suitable Filler Wire / Electrodes, Providing Assistance To Rotate The Bundle For Doing Seal Welding On The Next Tubesheet, Assistance For Dpt Of Seal Welds, Reaming & Re-Expansion Of The Seal Welded Tubes, Transporting The Scrap Material To The Designated Place., , , , , , , Exchangers / Condensers / Sulphur Condensers- Retubing - Upto 100 Tubes Of An Equipment. , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate - Fixed Tube Exchangers , For Retubing Fixed Tube Bundles At Garage / Retubing Shop. ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Exchangers / Condensers / Sulphur Condensers- Retubing - Beyond 100 Tubes Of An Equipment , Exchangers Bundle - ( Excluding Seal Welding ) ( Unitof Measurementea= Per Tube ) , Extra Rate- Fixed Tube Exchangers . ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Garage / Retubing Shop ( Unitof Measurementea= Per Tube ) , For Retubing Fixed Tube Bundles At Equipment Site ( Unitof Measurementea= Per Tube ) , Lube Oil Coolers Coolers Retubing , Lube Oil Coolers - No. Of Tubes Less Than 75, Length Of Tube - Upto 2 Mtr , Tube Size Lessthan - 3 / 4-Retubing ( Unitof Measurementea= Per Cooler ) , Opening & Boxing Up Of Manways / Covers - Flanges , Rating - 150 # And 300 # , Rating - 600 # And 900 # , Opening & Boxing Up Of Plate Flanged Covers - All Ratings. , Plate Flanged Covers Of All Ratings - Size Upto 20 Inch Dia. , Plate Flanged Covers Of All Ratings - Size Above 20 Inch Dia. , Inside Cleaning, , The Job Involves Thorough Cleaning Of Column / Vessel / Tank Surfaces Internally By Water, Air, Scrapper, Wire Brush Etc., From Top To Bottom Including All The Internals Like Trays, Downcomers, Distributors, Steam Coil, Nozzles, Etc., , , The Job Also Involves Provision Of Ladder Wherever Necessary To Facilitate Cleaning / Inspection, Spot Cleaning By Emery, Removal Of Sludges, Debris, Etc. & Transportation To The Earmarked Location. , , , Inside Cleaning , Inside Cleaning Of Vessels / Tanks / Dru , Inside Cleanining Of Columns ( With Trays , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Sa , Inside Cleaning Of Vessels / Filters ( Re , Inside Cleaning - Heavy Hydrocarbons / Sulphur Services. , Inside Cleaning Of Vessels / Tanks / Drums ( Heavy Hydrocarbons / Sulphur Services ) . , Note: ( 1 ) Cleaned Inner Surface Area Of The Column / Vessel / Tank / Drum Shall Be Considered For Measurement. ( 2 ) For Cleaning Of Trays & Downcomers In Columns, One Side Horizontal Surface Area Of The Tray With Reference To The Id Of The Column Shall Be Considered For Measurement ( 3 ) No Additional Payment For Cleaning Of Internals Like Distributors, Steam Coil, Nozzles, Etc., , Unloading / Loading Of Random Packing / Catalyst / Alumina Balls / Sand / Clay / Pebbles / Resin , , The Job Involves Preparing Necessary Chute, Etc, Unloading The Random Packing / Rashig Rings / Catalyst / Alumina Balls / Sand / Pebbles / Resin, Etc. From The Vessel Insides To Ground Level, Cleaning These Material Wherever Required, Sieving, Segregating The Good Ones, Replenish For The Damaged Ones With New Material ( Replacement Quantity May Vary Upto Full Quantity Based On Eic Instructions ) , And Reloading The Material Into The Vessel As Per The Instructions Of Eic., , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Collection Of New Material From The Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Owners Designated Place., , , Collection & Preparation Of Drums . , Collection Of 200 Litres Empty Drum From The Designated Place & Preparation Of The Drum Including Cutting Of Top Portion For Unloading. , Collection Of 200 Litres Empty Drum From The Designated Place & Preparation Of The Drum ( No Cutting Of Top Portion ) . , Collection And Transportation Of Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin, / Salt Etc., , Collection Of Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin, Slat / Etc., From The Owners Storage Point & Transporting To The Work Place. , Transportation Of The Discarded Random Packing / Rashig Ring / Catalyst / Alumina Balls / Resin / Sand / Pebbles / Salt / Etc., To The Designated Place Within The Refinery Premises , Unloading / Loading Of Sand Along With Pebbles , Unloading Sand Along With Pebbles From Sand Filter , Segregation Of Good Quality Pebbles From , Loading Of San / Pebbles Into The Sand Filter , Unloading Resin From The Vessel , Loading Resin Into The Vessel , Removal / Cleaning / Refixing Of Distributors - Cation / Anion Vessel. , , , , , , , , The Job Involves Removal Of Distributor / Header Assembly By Debolting ( Including Cold / Hot Cutting Of Bolts, If Required ) , Bringing Outside The Vessel, Cleaning The Distribuotors Including Nozzles Thoroughly, Carrying Out Cold Repair Work, Offer For Free Flow Of Water, Refix The Same Using New Gaskets And Servicing Of All Fasteners As Per The Instruction Of Eic , , , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Collection Of New Material From The Owners Storage Point, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Owners Designated Place., , , , , , , , , Removal, Cleaning, Refixing Of Water Inlet Distributor ( Top ) ( Unit Of Measurement Ea = Assembly ) , Removal, Cleaning, Refixing Of Middle Collector ( Unit Of Measurement Ea = Assembly ) , Removal, Cleaning, Refixing Of Water Service Outlet Including Header ( Bottom ) ( Unit Of Measurement Ea = Assembly ) , Static Filters, , , , , , The Job Includes Collection & Transporatation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Providing Necessary Flushing For Draining The Fluids, Blinding The Equipment As Per The Operations List, Opening All The Covers After De-Bolting, Removal Of Filter, Cleaning The Filter With Diesel / Naptha / Steam / Compressed Air With One Or Multiple Combination Of The Above, Offering To Inspection / Pe / Manufacturing For Approval, Fixing Back The Cleaned Filter Mesh Or With A New One ( If Found Unfit For Use ) In Position, Re-Use The Fasteners After Servicing And Box Up The Equipment In All Respects. , , , , , , Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions., , , , , , , Gt Suction Filter Felt Cleaning / Replacement , Gt Suction Air Filterassy Replacement , Gt Fuel Filter Cleaning Replacement ( Mesh Sizes 6 Micron / 10 Micron / 50 Micron ) ( Unit Of Measurement Ea = Per Unit ) , Air Compressor Suction Filter Cleaning / Replacement ( Unit Of Measurement Ea = Per Unit ) , Air Compressor Suction Filter ( Consisting Of 4 Elements ) Cleaning / Replacement ( Unitof Measurementea= Per Unit ) , Air Dryer Cartridge Filter Cleaning , Air Dryer Cartridge Filter ( Consisting Of 24 Elements ) Cleaning ( Unit Of Measurement Ea = Per Unit ) , Erection And Dismantling Of Steel Scaffolding With Scaffloding Materials In Contractors Scope, , The Job Includes Transportation Of Scaffolding Materials In Contractors Scope Of Supply, Erection Of Scaffolding At Site Covering The Areas Specified Including Providing Vertical Posts Of Pipes At Interdistance Of 1.5 M And Horizontal Numbers At A Interdistance Of 0.5 To 0.75M , Providing Tierods At Corners To Give Sufficient Strength To The Structure, Placing The Steelplanks / Frp Gratings On Top For Making Sufficient Area.Dismantling Scaffolding After Completion Of Job And Returning The Scaffoldingmaterial To Specified Place Including All Tools , Tackles, Consumables, Labours And Contractors Supervision As Directed By The Engineer-In-Charge 1.For Measurement In Sqm:2 ( Length+Width ) Xheight Area Covered By The Scaffolding Is To Be Taken. 2.Scaf Folding Measurement To Be Done By Breaking The Height Into Parts As Per Height Slab Mentioned Below And Adopting Respective Rates Against Mentioned Height Slabs., , , Up To 6M Height , Above 6M Up To10m Height , Above 10M Up To 20M Height , Providing Service Assistance For Shutting Down & Start-Up Activities And Other Miscellaneous Activities For First Year Of Contract The Scope Includes Providing Semi-Skilled Service Assistance For Unit Shutdown & Start-Ups And Other Contigency Job As Per The Requirement Of Engineer-In-Charge. , During Shift Hours ( From 7.30 Hrs To 16-18 Hrs ) On Monday To Saturday, Except On Sundays And Company Declared Holidays , On 12 Hrs Shift Basis ( ( Day Shift 07.30 Hrs To 19.30 Hours ( Or ) Night Shift 19-30 Hrs To 07.30 Hrs On Next Day ) , Working On Extended Hours After General Shift Hours And On Sundays And Company Declared Holidays , Carbon Steel Piping Work - Above Ground :The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping At All Locations Above Ground Level, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts., , , , , , , , The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications. , , , , The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes / Er 70S2 Filler Wire As Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To The Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations: , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - With Hydrotest. , Carbon Steel - Above Ground Piping - Socket / Fillet Welding Joint - Without Hydrotest. , Welding Of Slip On Flanges , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - With Hydrotest , Carbon Steel - Above Ground Piping - Welding Of Slip On Flanges Using E-6013 / 7018 Electrodes - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level - Using E-6010 / E-6013 / E-7018 Electrodes: , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root E-6010 / Filling E-6013 / E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-6010 / Filling E-6013 ) . , Butt Welding - Upto 5 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level - Using Er-70S2 Filler Wire / E-7018 Electrodes. , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Upto 8.8 Mm Thickness - Without Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - With Hydrotest ( Root Er-70S2 / Filling E-7018 ) . , Carbon Steel - Above Ground Piping - Butt Welding Joint - Above 8.8 Mm And Upto 12.7 Mm Thickness - Without Hydrotest ( Root E-Er-70S2 / Filling E-7018 ) . , Carbon Steel Piping Work - Underground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level, Trenches At All Depths, Stand Posts, Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., Valves, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications, , . , , , , , , The Piping Job Includes Fabrication & Erection Of Pipe Sleeves, Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required. , , , , , , The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using E 6010 / E 6013 / E 7018 Electrodes As Required, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required, Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , , , , , , The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking, Earth Work Removal, Blinding & Deblinding, Radiography, Stress Relieving, Reinforcement Pad Welding, Wrapping & Coating, Earth Back Filling, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding. , , , , , , , , The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Welding, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. , , , , , , , , With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Butt Welding - Upto 8.8 Mm Piping Thickness: , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With Two Times Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -With One Hydro / Pneumatic Testing. , Carbon Steel - Underground Piping - Butt Welding Joint - Upto 8.8 Mm Piping Thickness -Without Hydro / Pneumatic Testing. , Alloy Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Alloy Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process For Root Run Followed By Manual Arc Welding Process For The Filling Passes With Relevant Filler Wires / Electrodes As Required With Necessary Pre-Heating Prior To Welding, Dpt Wherever Required, Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Fabrication, Laying, Erection, Preheating, Welding, 100% Stress Relieving Of Joints, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machines & Consumables. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Alloy Steel: , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Usingalloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Low Alloy Welding Filler Wire / Electrode Upto P5 / P11 Grades - Without Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - With Hydrotest , Alloy Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Alloy Welding Filler Wire / Electrode - P9 Grade - Without Hydrotest , Butt Welding - Upto 5 Metres From Ground Level - Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - But , Butt Welding Piping At Elevations -Above 12 Metres From Ground Level- Alloy Steel , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Upto 8.8 Mm Piping Thickness - Without Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest , Alloy Steel -Above Ground Piping - Butt Welding Joint Using Alloy Welding Filler Wire / Electrode Upto P11 Grades - Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Without Hydrotest , Notes : ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards. , , , , , , ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement, Wherever Applicable. ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor., , ( 4 ) Rate For Weld Joints Of Vents & Drains Shall Be Paid On Actual Measurement Using The Applicable Sor. ( 5 ) For Reinforcement Pad Welding, The Rates Shall Be Paid Separately As In General Category Jobs Under Sor Sl. Nos.1.10. , , , , ( 6 ) Fabrication & Welding Of Pipe Shoe Supports & Pad At Support Locations Are Included In Sor And Will Not Be Considered For Measurement. ( 7 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. ( 8 ) For Blinding & Deblinding Wherever Involved, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.2. ( 9 ) Radiography Of Weld Joints Is Not Included In Sor And Rate Shall Be As Per General Category Jobs Under Sor Sl. Nos.1.14.5. ( 10 ) Preheating ( Using Coil ) And 100% Post Weld Heat Treatment ( Stress Relieving ) Of Weld Joints Is Included In Sor For Both Socket & Butt Welding. ( 11 ) In Case Of Replacement Of Existing Piping, Rates For The Removal Of Old Pipelines Shall Be Paid Separately As Per Sor Sl. No.5.6. ( 12 ) During Hydrotesting Of The Above Piping Jobs, Some Portions Of The Existing Piping In The Circuit Required To Be Hydrotested Depending On The Blinding And The Same Is Included In The Applicable Welding Sor. ( 13 ) For Steam Tracing Piping Work, Hydraulic Testing Of Piping Is Required.For Bending Tracer Pipelines, The Rates Shall Be Paid Separately As Per Sorsl.No. 5.10. , Stainless Steel Piping Work - Aboveground:The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site, Handling At Site, Cutting, Bevelling, Fabrication, Laying, Welding & Erection Of Stainless Steel Piping Above Ground Level At All Locations, Overhead, Over Sleepers, Piperacks, Crossovers, Pipe Sleeves, Trenches, Stand Posts, Connecting With Equipments & Nozzles, Providing Tappings From The Existing Pipelines At All Grades & Elevations Including Under Road Culverts.The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling, Etc., All Types Of Flanges Like Slip On / Raised Face, Etc., All Types Of Inline Instruments Like Rotameter / Pressure Gauges / Thermowells, Etc., Valves, Expansion Joints, Steam Traps, Orifice Assemblies, Strainers, Vents, Drains, Funnels, Etc., Of Different Schedules, Pressure Ratings And For Various Temperature Applications.The Piping Job Includes Providing Shoe Supports, Pads At Support Locations, Reinforcement Pads, Etc., Wherever Required.The Job Includes Flushing, Preparing Work Area For Executing Hot Work, Bending To Suit The Contours Wherever Required, Socket, Fillet, Butt Welding Using Tig Welding Process / Manual Arc Welding Process As Required With Relevant Filler Wires / Electrodes As Required, Dpt Wherever Required, Hydraulic / Pneumatic Test As Per Codes, Specification, Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions.The Rates For The Following Items Shall Be Exclusive Of Blinding & Deblinding, Reinforcement Pad Welding, Radiography, Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding.The Rates For The Following Items Shall Be Inclusive Of Cutting, Fabrication, Laying, Erection, Welding, Providing Shoe Supports, Pads At Support Locations, Flushing Of The Piping System, Offering Stagewise Inspection, Hydrotesting And Draining / Drying Of The Piping System. With Cpcl Supply Of Free Power & Contractors Welding Machine. ( Unit Of Measurement : Id = Per Inch Dia ) , Socket Welding - All Elevations - Stainless Steel. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 308, 308H, 308L, 347 - Without Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - With Hydrotest. , Stainless Steel - Above Ground Piping - Socket / Fillet Welding Joint Using Filler Wires / Electrodes Of Grades -Er / E - 309, 309 Mo, 316, 316L - Without Hydrotest. , Butt Welding - Upto 5 Metres From Ground Level - Stainless Steel: , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Butt Welding Piping At Elevations -Above 5 Metres & Upto 12 Metres From Ground Level- Stainless Steel. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347 - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 308, 308H, 308L, 347- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L - Upto 8.8 Mm Piping Thickness - Without Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - With Hydrotest. , Stainless Steel -Above Ground Piping - Butt Welding Joint Using Low Alloy Welding Filler Wire / Electrodes Of Grades Er / E - 309, 309 Mo, 316, 316L- Above 8.8 Mm And Upto 12.7 Mm Piping Thickness - Withouthydrotest , Dismantling & Removal Of Piping:The Job Involves Removal Of Existing Above Ground, Under Ground, Overhead Insulated Or Uninsulated Or Steam Traced Piping Including All Types Of Fittings Like Elbows / Tees / Reducers, Etc., Flanges, Valves, All Types Of Instruments, Supports By Coldcutting / Gas Cutting / Grinding, Etc., At All Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area As Per The Instructions Of Engineer-In-Charge. The Insulation Materials To Be Removed From The Pipesand Transported To Their Respective Designated Locations As Per Eic. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : Im = Per Inch Metre ) , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel: , Dismantling & Removal Of Piping - Carbon Steel / Alloy Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Dismantling & Removal Of Piping - Stainless Steel. , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Dismantling & Removal Of Structurals / Gratings:The Job Involves Removal Of Existing Above Ground, Overhead Structurals Including Platforms, Ladders, Gi & Steel Gratings By Unfastening / Coldcutting / Gas Cutting / Grinding, Etc., From Various Locations At All Grades & Elevations Without Damaging Any Other Portion Of The Existing Unit, Lowering Down The Same To Ground Level, Transportation Of The Same To The Designated Area Or Scrap Yard As Per The Instructions Of Engineer-In-Charge Including Weighment Of The Material At The Appropriate Place Within The Refinery Premises, If Required.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects. ( Unit Of Measurement : To = Per Metric Tonne ) , Dismantling & Removal Of Structurals / Gratings. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Fabrication & Erection Of Structurals:The Job Includes Fabrication And Erection Of Carbon Steel Structurals In Position Such As Platforms, Ladders, Stairs, Brackets, Pipe Supports, Pipe Shoe, Using The Structural Materials Like Angles, Flats, Channels, Beams, Rounds, Plates Etc. At All Grades & Elevations., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work., , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Fabrication And Erection Of Structurals: , Fabrication And Erection Of Structurals Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Fabrication And Erection Of Structurals Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Erection And Welding Of Platform / Ladder Gratings:The Job Includes Erection & Welding Of Gratings In Position Under The Support Structure In Columns, Vessels, Tanks, Staircase, Platforms, Step Ladders, Etc., At All Grades & Elevations With Necessary Corrections At Work Site On The Supplied Grating To Fit To The Site Requirements., , , , , , , , The Job Also Includes Transportation Of The Required Structural Materials From Owners Storage Point To Worksite, Cutting To The Required Size, Bolting And / Or Welding Of Joints Etc. As Per Drawings, Specifications & Instructions Of Eic And Preparing The Area For Hot Work.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. ( Unit Of Measurement : To = Per Metric Tonne ) , Erection And Welding Of Gratings: , Erection And Welding Of Gratings Upto 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Erection And Welding Of Gratings Above 15 M Elevation. ( Unit Of Measurement Tonne = Metric Tonne ) , Note: ( 1 ) For Scaffolding Work Wherever Required, Rates Shall Be Paid Separately As Per General Category Jobs Under Sor Sl. Nos.1.1. , Patch Plate Welding - Carbon Steel , , Patch Plate Welding - Carbon Steel - Using E 6013 Electrodes, , The Job Includes Collection & Transportation Of Required Materials From Owners Storage Point, Marking To The Required Size, Cutting, Bending To The Desired Curvature Wherever Required, Edge Preparation, Fit Up & Fillet Welding On All Four Sides Using E 6013Electrodes, Flushing The Finished Weld Surface By Grinding And Offering Dpt At All Grades & Elevations., , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , , , Patch Plate Welding - Carbon Steel - Upto 6 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 8Mm Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 10 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Patch Plate Welding - Carbon Steel - 12 Mm Thickness Using E 6013 Electrodes ( Unit Of Measurement M = Running Meter ) , Concrete Breaking / Road Cutting / Earth Work Excavation & Back Filling For Laying Or Removal Of Underground Piping / Dewatering: , Earth Work Excavation & Back Filling:The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation, If Required, Dressing Of Sides, Levelling, Grading, Ramming Of Bottom, Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil, Watering, Rolling, Ramming Of By Manual Methods / Mechanical Compactors, Dressing, Trimming, Etc.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Earth Work Excavation & Back Filling - Upto 2 Metres Depth. , Shoring And Strutting:The Job Involves Provision And Installation Of Shoring And Strutting In Excavations Upto 2 Metres Depth, Dismantling And Removal After Completion Of Work As Per Instruction Of Engineer In Charge. , , , , , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Materials, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M2 = Per Square Metre ) , Shoring And Strutting - Upto 2 Metre Depth. , Road Cutting:The Job Involves Breaking Of Bituminous Road Including Bituminous Carpet, Metal Base, Etc. And Removal Of Debris Upto A Lead Of 3 Km As Per Instruction Of Engineer In Charge. , , , , The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Road Cutting , Concrete Dismantling:The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Includingcuttingofreinforcement Bars, Returning Of Scrapsteelsto Designated Area, Breaking The Rcc Work Into Piecesand Disposal Of Unserviceable Material Upto 3.0Km Lead As Per The Instructions Of The Engineer-In-Charge.The Job Involves Dismantling Of Plain Cement Concrete Including Disposal Of Unserviceable Material Upto 3.0Km Leadas Per The Direction Of Engineer In-Charge.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Machineries, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. ( Unit Of Measurement : M3 = Per Cubic Metre ) , Dismantling Plain Cement Concrete ( Pcc ) . , Dismantling Reinforced Cement Concrete ( Rcc ) . , Dewatering - With Contractors Own Pump:The Job Involves Pumping Out Of Water Including Dewatering Oily Water Mixed With Muck / Sludge Etc. From Trenches, Pits Etc. By Contractors Own Pump As Per The Direction Of The Engineer-In-Charge.The Job Also Includes Supplying Of All Types Of Pumps, Tools & Tackles, Hoses, Fuel, All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions. , Hire Charges For 5 Hp Diesel Driven Dewatering Pump With All Accessories Including Hoses Along With One Operator - For 8 Hrs , Running Charges For 5 Hp Diesel Driven Dewatering Pump , Note : ( 1 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Applicable For The Actual Running Hours Of The Pump And If The Fuel Is Supplied By The Contractor. ( 2 ) Running Charges As Per Sor Sl. Nos.5.12.5.3 & 5.12.5.6 Are Not Applicable If The Fuel Is Supplied By Cpcl. , Radiography, , The Job Includes Performing Radiography Examination Of Welds On Piping & All Type Of Equipments As Per Relevant Asme / Astm Standards & As Per Cpcl Specification Cpcl-Insp-Rad-01 At All Grades & Elevations With Film Width Not Less Than 4 Inches., , The Job Also Includes Supplying Of Radiation Source Camera, Other Machineries Required, All Consumables Required For Filming & Developing, Transportation Of Camera, Etc., Area Preparation Before Starting The Job, Labour, Supervision To Complete The Job In All Respects Including Preparation Of Developing Chemicals, Developing The Films & Submission Of Films For Inspection Review. , , , Pipe Weld Joints - Upto 2 Nominal Dia , Pipe Weld Joints - 3 Nominal Dia , Pipe Weld Joints - 4 Nominal Dia , Pipe Weld Joints - 6 Nominal Dia , Weld Joint Size - Above 6 Nominal Dia And Weld Seams Of Storage Tanks, Pressure Vessels And Plate Welds ( Unit Of Measurement Ea = Inch Length Of Film ) , Preheating, , Pre-Heating Is Required For Welding Jobs In Carbon Steel / Alloy Steel Pipes / Tubes, Metal Surfaces, Weld Seams Or Haz, Etc., Shop Fabricated Or Site Fabricated Or Existing Piping / Static Equipment At All Grades & Elevation. They Shall Complete The Jobs As Per Inspection Requirement And Instructions Of Eic. , , The Scope Includes Mobilsing Required Skilled / Trained Technicians & Labourers , Equipment, Etc, To Carryout Preheating By Cleaning The Adjoining Surfaces, Welding Of Required Thermocouples, Insulating The Portion Using Super Fine Glass Wool / Asbestos Tape, Heating The Metal Surface Using A Induction Heating Equipment As Per The Requirement, Ensuring Uniform Temperature Attainment At All Points, Recording The Temperatures By Means Of Thermocouples / Pyrometer / Automatic Temperature Recorders, Etc., As Per The Instructions Of Eic. The Scope Also Includes Transporation Of Equipment & Labour To And From Work Site. The Job Shall Be Carried-Out On 12 Hour Shift Basis., , , Charges To Carryout Preheating On 12 Hours Shift Basisunit Of Measurement Day = Per 12 Hour Shift , Minimum Charges For Carrying-Out Stress Relieving ( Unit Of Measurement Ea = Visit ) , Providing Tractor And Trailer ( 10Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus The Contractors Scope Of Work Includes Providing Tractor With Open Bed Type Tyre Mounted Trailer ( 10Mt Capacity And 20 Feet Length ) Anddriver With Valid Driving License And Permits, To Intercart Materials Inside Cpcl-Campus. The Hiring Will Be On Per Day Basis, And Shall Be For 8Hrs Duration And Upto 50Km Of Running Per Day, Inclusive Of Fuel Cost, Wages To Driver And Other Sundries. , Hire Charges For Providing Tractor And Trailer ( 10 Mt Capacity ) With Driver And Fuel, For Shifting Materials Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Providing Hydracrane- Front Cabin ( 14Mt ) With Driver For Shifting Materials Within Cpcl-Manali Campus , Hire Charges For Providing Hydra Crane Front Cabin ( Minimum 14 Mt Capacity ) With Driver And Fuel, For Material Handling Jobs As And When Required Within Cpcl-Manali Campus. ( Unit Of Measurement -- Day = 8 Hours ) , Provision For Contingency Jobs ( Round The Clock Basis ) `. , General Notes: ( 1 ) Cpcl Shall Provide Necessary Mobile Air Compressor And Hydroblasting Machine Wherever Required, Free Of Cost. ( 2 ) Free Supply Of Cranes, Forklifts, Tractors & Trailers Shall Be Arranged By Cpcl For Shifting Material From / Towarehouse & Work Site Wherever Required, As Per The Discretion Of Eic.However, The Contractor Shall Arrange His Own Tractors & Trailers For Shifting The Scrap Material To The Owners Designated Area.
Basic Detail
Tender No CC020721
Bidding Type Tender
Location
City CPCL, Manali - Chennai.
State Tamil Nadu
Key Dates
Publish Date 01 Oct 2021
Submission Date 05 Oct 2021
Open Date 05 Oct 2021
Finance
Tender Value Ref. Documents
Tender Fee Ref. Documents
EMD Ref. Documents
Exemption Not Available
Document List
21acbfa9-4af0-48f2-85bc-fdce707b8ca0.html
BOQ_8511.xls
Contractors-Safety-Guidel.pdf
CPCL-Conciliation-Rules-2.pdf
General_Conditions_of_Con.pdf
Public-Procurement-Policy.pdf
SLED-TD-CC020721-Mini-Zon.rar
Tendernotice_1.pdf

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Tender Timeline

Oct 01, 2021
11:30 IST

Tender Published

Tender notice published.

Completed
Oct 05, 2021
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Oct 05, 2021

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

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html

21acbfa9-4af0-48f2-85bc-fdce707b8ca0.html

xls

BOQ_8511.xls

pdf

Contractors-Safety-Guidel.pdf

pdf

CPCL-Conciliation-Rules-2.pdf

pdf

General_Conditions_of_Con.pdf

pdf

Public-Procurement-Policy.pdf

rar

SLED-TD-CC020721-Mini-Zon.rar

pdf

Tendernotice_1.pdf

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