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| 1 | Design, Development, Manufacture, Supply, Installation, Testing and Commissioning of Microprocessor Controlled IGBT based 3 Phase Propulsion Equipment for MEMU (On Board - 08 Car Rakes) as per RDSO SPEC No. RDSO/PE/SPEC/EMU/0163 - 2012 (REV-1) WITH ADDENDUM 1, 2 & 3 ALONG WITH FURTHER ADDENDUM/ CORRIGENDUM (including attachment with the tender as Addendum/ Corrigendum to RDSO Spec/MCF and Corrigendum to technical specification). 20 BASIC UNITS, One Basic unit Comprising 01 DMC+03 TC ( DMC-20,TC-60). |
| 2 | Traction transformer complete with cooling system & accessories like H.T. cables along withprotection shield in passenger compartment and under frame area, thermostat etc. related protection equipmentand with safety chain arrangement including termination crimping lugs, cable markers with heat shrinkable sleevefor power and control cables, equipment mounting and earthing hardware and accessories including oil pump, oilcooling blowers etc. as per clause 4.1 RDSO specification (one set per basic unit) |
| 3 | Gapless lightning arrestors as per clause 4.2 of RDSO specification (one set per basic unit) |
| 4 | IGBT based PWM power converter inverter complete with DC link with 100 Hz resonance filterand/or any other equipment necessary to reduce the effect of other harmonics on S&T equipment, pre-chargingresistor, braking resistor and associated power/control contactors, power & control cables, cooling system withaccessories such as equipment anchoring arrangement to coach body & HT compartment interlock systemincluding termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables,equipment mounting and earthing hardware and accessories including Brake Control Electronics completesystem fulfilling the brake blending requirements including wheel slip/slide protection and anti skid controls as perclause 4.12 (4.12.1 to 4.12.7) of RDSO specification and auxiliary machines as required (one set per motorcoach). |
| 5 | Asynchronous axle hung nose suspended traction motors with roller bearing suspensioncompatible with pinion, gear, gear case, nose suspension block and all associated hardware, air bellows/air filtersand speed/temperature sensor including termination crimping lugs, cable markers with heat shrinkable sleevesfor power and control cables, equipment mounting and earthing hardware and accessories. |
| 6 | Microprocessor based TCMS/Multiplexing system/equipment for inter coach data transmission andcontrols and other accessories including fault diagnosis and display system in the driving cab, multiplexing cablesand connectors in assembled form and prewired modular type panels wherever required along with APC receivercompatible with track magnets (one set per rake). |
| 7 | Auxiliary converter, IGBT based, complete with cooling system and accessories for supply toauxiliary machines including motor compressor set, battery charging, lightning and ventilation of 4 car unit andlightning /ventilation of adjacent 4 car unit in case of extended auxiliary load including termination crimping lugs,cables markers with heat shrinkable sleeves for power and control cables with accessories such as equipmentanchoring arrangement to coach body, equipment mounting and earthing hardware and accessories includingauxiliary machines as required. (one set per basic unit) |
| 8 | Pneumatic system comprising of main air compressor (Splash lubricated/oil free) along withmounting frame assembled with 3 phase induction motor, filters and pressure switches, control & air dryer, filtersetc. As per clause 4.14.17 of RDSO specification.The bidder should indicate the type of compressor offered inthis bid. (one set per basic unit) |
| 9 | Vacuum Circuit Breaker (AC) with earthing switch and HT door interlocks (one set per basic unit) |
| 10 | Pantograph complete suitable for AC application with mounting insulators and necessary controlvalves and isolating cocks including Interconnecting bus bars and associated hardware for roof equipment (oneset per basic unit). |
| 11 | All control, power, data and communication cables including wiring of lights, fans and PAPIS alongwith terminal equipment for proper working of entire system and all accessories. Cables shall be supplied asharness, duly cut to size, marked, connectorised/crimped along with protective accessories for protection againstabrasion and grouped according to area of use. Please refer clause 4.17.2 (xiii) of RDSO specification in thisregard (one set per rake). |
| 12 | complete pre -fabricated drivers desk and cab equipment. The cab shall include all the cabequipment e.g. combined master cum brake controller, instrument panel with back lit instruments, gauges forpneumatic indications, control panels ,drivers diagnostics display unit & drivers log in device etc.ergonomicallydesigned driver desk/console, pre-wired and terminated on a terminal board and multi-pin plugs/sockets for interequipment connections. Cab -equipment shall also include pneumatic horns, electric motor driven wind screenwipers, sunscreens, head light, flasher light, marker cum tail light, safety related equipment like bell code system.All the above equipment shall include termination crimping lugs, cable markers with heat shrinkable sleeves forpower and control cables, equipment mounting and earthing hardware and accessories. (one set per DMC) |
| 13 | LED Lights including emergency lights and AC fans for passenger area (450 mm sweep) andBLDC fans (400 mm sweep) for drivers cab& HT and LT compartments, alarm mechanism having push buttonand LED indication with transparent polycarbonate enclosure & external LED indicator (PAIL-Passenger AlarmIndication Light) with release push button with SS enclosure on either side of the coach and modular typeswitches for fans, including mounting hardware and accessories (one set per rake). |
| 14 | Set of MCBs, contactors, relays etc. for propulsion system, control, auxiliary etc. in prewired andassembled condition with modular type panels including termination crimping lugs, cable markers with heatshrinkable sleeves for power and control cables, equipment mounting and earthing hardware and accessories(one set per basic unit). |
| 15 | Parking brake equipment complete with control, associated valves & wiring etc. As per clause4.12.8 of RDSO specification.(one set per rake) |
| 16 | Load weighing sensors with adequate redundancies as per clause 4.12.10 of RDSO specification(one set per rake). |
| 17 | Passenger information comprising single front LED destination board in DMCs (Head code) andcommunication system including 02 nos. of double side display units and 02 nos. single side display units percoach for passenger area, loud speakers, GPS antenna etc., as per clause no. 4.6.2 of RDSO Specificationincluding termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables,equipment mounting and earthing hardware and accessories (one set per rake). |
| 18 | Inter vehicular coupler assembly complete with connectors as per clause no. 4.17.4 of RDSOspecification including termination crimping lugs, cable markers with heat shrinkable sleeves and mounting &earthing hardware and other associated accessories (one set per rake). |
| 19 | speed indicating cum recording system as per clause no.4.9.4 of RDSO specification (one set perDMC) |
| 20 | Set of potential transformer & current transformer as per clause no.4.1.8 of RDSO specification(one set per basic unit) |
| 21 | Tower mounted/ Roof mounted Cab Air-conditioning unit (2.0TR min) with control panel along withmounting frame and anchoring arrangement to coach body and all the accessories/hardware generallyconforming to ICF Specification No. ICF/ELEC/110, CS-1& 2 or RDSO Specification no.RDSO/2007/EL/SPEC/0055 (Rev-1). (one set per DMC). |
| 22 | Provision of net working system including CCTV cameras in all coaches, NVRs, outer vehicle frontcamera and rear view cameras in DMC coaches, display in the driving cabs, GPS antenna etc. generallyconfirming to ICF specification no.ICF/ELEC/166 Rev-0 (one set per rake) |
| 23 | Cable transit system with EPDM rubber modules as per clause no.4.17.2 (xii) of RDSOspecification and confirming to RDSO/2008/EL/SPEC/0067 (REV-2) of January 2015 for cable entry from underframe /above roof /end wall to passenger compartment, drivers cab, HT /LT compartment etc.(one set per rake) |
| 24 | Auxiliary compressor with mounting frame, anti-vibration mountings, mountings hardware andaccessories etc. as per clause 4.14.14 of RDSO specification (one set per basic unit) |
| 25 | Design and supply of trays for laying of harnessed cables including its accessories as per clause4.17.2 (xiii) of RDSO specification (one set per rake). |
| 26 | Set of HT room filters (one set per DMC) |
| 27 | Material handling, loading & installation, fitment, cabling and wiring work withaccessories,connection, securing, supervision, testing and commissioning of all the electrical equiment /fittinginside the coach, driving cab, end walls over the roof, HT/LT compartment, under frame and bogie etc. Thecabling and wiring as per clause 4.17 of RDSO specification No.RDSO/PE/SPEC/EMU/0163 (REV-1)-2012 withRDSO addendum 1,2 & 3 cable shall be confirm to RDSO specification no. ELRS/SPEC/ELC/0019 or latest (oneset per rake) |
| 28 | Laptops with necessary interfacing equipment for diagnosticsPage 4 of 14 Run Date/Time: 28/09/2021 13:48:02STORES/MCF/ RBLTENDER DOCUMENT |
| 29 | Special Tools for assembly/disassembly of traction motor including equipment for extraction ofpinion & bearings. |
| 30 | Lifting frames and special fixtures for equipment viz., Traction/Auxiliary converter & Transformer. |
| 31 | Traction transformer complete with cooling system & accessories like H.T cable along withprotection shield in passenger compartment and under frame area, thermostat etc. related protection equipmentand with safety chain arrangement including termination crimping lugs, cable markers with heat shrinkablesleeves for power and control cables, equipment mounting and earthing hardware and accessories including oilpump, oil cooling blowers etc. (one set per basic unit) |
| 32 | IGBT based PWM power converter inverter complete with DC link with 100 Hz resonance filter and/or any other equipment necessary to reduce the effect of other harmonics on S&T equipment, pre-chargingresistor, braking resistor and associated power/control contactors, power & control cables, cooling system withaccessories such as equipment anchoring arrangement to coach body & HT compartment interlock systemincluding termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables,equipment mounting and earthing hardware and accessories including Brake Control Electronics completesystem fulfilling the brake blending requirements including wheel slip/slide protection and anti skid controls as perclause 4.12 (4.12.1 to 4.12.7) of RDSO specification and auxilary machines as required (one set per motorcoach). |
| 33 | Auxiliary converter, IGBT based, complete with cooling system and accessories for supply toauxiliary machines including motor compressor set, battery charging, lighting and ventilation of 4 car unit andlighting/ ventilation of adjacent 4 car unit in case of extended auxiliary load including termination crimping lugs,cable markers with heat shrinkable sleeves for power and control cables, with accessories such as equipmentanchoring arrangement to coach body, equipment mounting and earthing hardware and accessories includingauxiliary machines as required (one set per basic unit). |
| 34 | Asynchronous axle hung nose suspended traction motors with roller bearing suspensioncompatible with pinion, gear, gear case, nose suspension block and all associated hardware, air bellows/air filtersand speed/temperature sensor including termination crimping lugs, cable markers with heat shrinkable sleevesfor power and control cables, equipment mounting and earthing hardware and accessories |
| 35 | Combined master & brake controller with accessories (one set per DMC). |
| 36 | Set of brake equipment including electronic cards etc. & parking brake equipment: a) BECU b)Brake Blending equipment c) Parking Brake |
| 37 | Main compressor (Splash lubricated/Oil free) with three phase induction motor including pressureswitches, controls & air dryer etc., as per clause 4.14.17 of RDSO specification. Offered type of compressor shallbe supplied (one set per DMC). |
| 38 | Set of MCBs, contactors, relays etc. for propulsion system, control, auxiliary etc. in prewired andassembled condition with modular type panels including termination crimping lugs, cable markers with heatshrinkable sleeves for power and control cables, equipment mounting and earthing hardware and accessories(one set per basic unit) |
| 39 | Gapless Lightning arrestors as per Clause 4.2 of RDSO specification (one set per basic unit) |
| 40 | Vacuum Circuit Breaker (AC) with earthing switch and HT door interlocks (one set per basic unit). |
| 41 | LED based light fittings including passenger compartment light fittings, head lights, flasher lights &tail lamp with control unit and marker light& fans (one set per DMC). |
| 42 | Tower Mounted/ Roof mounted Cab Air-conditioning unit (2.0TR min) with control panel along withmounting frame and anchoring arrangement to coach body and all the accessories/hardware generallyconforming to ICF Specification No. ICF/ELEC/110, CS-1& 2 or RDSO specification no.RDSO/2007/EL/SPEC/0055 (Rev-1). (One set per DMC). |
| 43 | Set of HT Filters (One Set per DMC) |
| 44 | Pantograph complete suitable for AC application with mounting insulators and necessary controlvalves and isolating cocks including Interconnecting bus bars and associated hardware for roof equipment (oneset per basic unit). |
