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| 1 | RATE OF GST APPLICABLE FOR ALL ITEMS OF THE BOQ CONSIDERING JOB AS COMPOSITE SERVICES. BIDDER TO SELECT ONE GST RATE FROM THE DROP DOWN LIST |
| 2 | Control System & F&G Works MMPL|PHDGPL |
| 3 | FIELD INSTRUMENTS complete with cable glands, fittings, accessories and other installation materials etc.,complete as per tender specifications. |
| 4 | PRESSURE TRANSMITTER |
| 5 | Pressure Transmitters, Range max (0 to 60 kg/cm2); Smart type; as per tender specificationswith cable glands, fittings, accessories and other installation materials etc.,complete as per tender specifications. Motihari : 2 , SPARE: 1 |
| 6 | Pressure Transmitters, Range max (0 - 120 kg/cm2); Smart type;with cable glands, fittings, accessories and other installation materials etc.,complete as per tender specifications. Barauni : 2, Muzaffarpur : 2 , Motihari : 4, Unmanned : 18 , Spare : 2 |
| 7 | TEMPERATURE TRANSMITTER |
| 8 | Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.1% or betterInstallation: Transmitter 2\" pipe mounted; RTD in thermowell on process pipe above ground installation. Muzaffarpur : 1 , Motihari : 1 , Spare : 1 |
| 9 | Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; accuracy 0.1% or better Installation:Transmitter 2\" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation. Muzaffarpur : 1 , Motihari : 1 , UNMANNED: 18 , SPARE: 3 |
| 10 | Sub-Soil Temperature Transmitter as per tender specifications with cable glands, fittings, accessories and other installation materials etc. ,complete as per tender specifications. Motihari : 1 |
| 11 | PRESSURE SWITCH |
| 12 | Pressure switches with junction box & cable glands suitable for low pressure side, set point 1 Kg/cm2 to 10 Kg/cm2. Proof Pressure: 200 Kg/cm2. Motihari : 1, Spare : 1 |
| 13 | Pressure switches with junction box & cable glands suitable for High pressure side, set point 3 Kg/cm2 to 25 Kg/cm2. Proof Pressure: 200 Kg/cm2. Barauni : 1 , Muzaffarpur : 1, Motihari : 3 , Spare : 2 |
| 14 | Pressure switches with junction box & cable glands suitable for High pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure: 200 Kg/cm2. Motihari : 1 , Spare : 1 |
| 15 | Pressure switches with junction box & cable glands suitable for High pressure side, set point 65 Kg/cm2 to 160 Kg/cm2. Proof Pressure: 250 Kg/cm2. Barauni : 1 , Muzaffarpur : 1, Spare : 1 |
| 16 | DIFFERENTIAL PRESSURE TRANSMITTER |
| 17 | Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better Barauni : 1 , Motihari : 2 |
| 18 | SCRAPER DETECTOR |
| 19 | SCRAPPER DETECTOR \"12 IN, 600 # Series - ShortNeck [SAP Code : 8131020803]\" Muzaffarpur : 1, Motihari : 1 |
| 20 | Jacking Bracket for 600# & 900#. Motihari : 1 |
| 21 | CONTROL SYSTEM |
| 22 | PLC |
| 23 | Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface, Barriers, Relay Modules, data panel (wherever applicable), interconnecting cables, data cables & Marshalling Panels, rack power supply (dual redundant), interrogation power supplies (dual-redundant), software auto-manual stations, emergencyshutdown switch, system software, diagnostics, firmware, power distribution cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.For I/Os between 501 & 1000 (of any type) Motihari : 1 |
| 24 | Supply of Remote I/O Panel (Front & Rear side) complete with I/O modules, communication module, Relay modules, zener barriers, interconnecting cables, data cables & Marshalling Panel with rack power supply, interrogation power supplies (dual-redundant), terminal blocks, MCBs, power distribution, cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications. (Panel shall be installed in Hazardous area) Motihari : 1 |
| 25 | RTU for independent MOV locations c/w processor module, I/O modules, relay modules, rack power supplies, dual redundant field interrogation power supply & DC-DC converters, Data Panel (wherever applicable), communication ports, serial & Ethernet interfaces, necessary operating & application s/w, all interconnecting cables, connectors, RTU cabinet etc. complete in all respects as per I/O list & tender specifications etc. MOV Locations : 9 |
| 26 | RTU for attended stations for interfacing of the control system with SCADA system c/w processor module, I/O modules, relay modules, rack power supplies, dual redundant field interrogation power supply & DC-DC converters, Data Panel (wherever applicable), communica tion ports, serial & Ethernet interfaces, necessary operating & application s/w, all interconnecting cables, connectors, RTU cabinetetc. complete in all respects as per I/O list & tender specifications etc. |
| 27 | ACTIVE BARRIER FOR DI Barauni: 5 , Muzaffarpur: 5, Motihari : 5 , SPARE : 2 |
| 28 | ACTIVE BARRIER FOR AI Barauni: 15 , Muzaffarpur: 10, Motihari : 40 , UNMANNED : 54 SPARE : 5 |
| 29 | ACTIVE BARRIER FOR AO Barauni: 3 , Motihari : 5 ,SPARE : 2 |
| 30 | ACTIVE BARRIER FOR RTD Barauni: 15 ,SPARE : 3 |
| 31 | ACTIVE BARRIER FOR PULSEMuzaffarpur: 2, Motihari : 2 , SPARE : 1 |
| 32 | SPD FOR AI SIGNALS Barauni: 10 , Muzaffarpur: 10, Motihari : 20 , SPARE : 4 |
| 33 | SPD FOR AO SIGNALS Barauni: 3 , Motihari : 5 , SPARE : 2 |
| 34 | SPD RS 232/485 SIGNALS Barauni: 5 , Muzaffarpur: 3, Motihari : 15 , UNMANNED : 45 |
| 35 | SPD FOR LAN APPLICATIONSMotihari : 10 , UNMANNED : 36 |
| 36 | SPD FOR 3 PHASE 4 WIRE (415V) Motihari: 5 |
| 37 | SPD FOR 1 PHASE 2 WIRE (230V) applications Barauni: 2 , Muzaffarpur: 2, Motihari : 2 |
| 38 | IT HARDWARE & NETWORKING |
| 39 | MCS cum SCC / SCC operator workstations / terminals SCADA Operator workstationswith OS and display for SCADA system HMI with dual graphic card (for connecting 50\" LED monitor alongwith normal monitor) for SCADA system HMI etc.As per tender specifications. Motihari : 2 |
| 40 | SIC Terminal with monitor as per tender specifications Motihari : 1 |
| 41 | \"Industrial Grade Programming Terminal (Laptop) for BV-RTUs with suitable convertors \" Motihari : 1 |
| 42 | Industrial grade Serial to Fiber Optic Converter compatible to Owner suppliedfibre & supply of patch cords, pig tails, connectors etc. as per tender specifications. (1 SET comprisesconverter at both ends with accessories) Barauni : 1, Muzaffarpur : 1 , Motihari : 1 |
| 43 | Industrial grade Ethernet to Fiber Optic Converter compatible to Owner suppliedfibre & supply of patch cords, pig tails, connectors etc. as per tender specifications.(1 SET comprisesconverter at both ends with accessories) Barauni : 1, Muzaffarpur : 1, Motihari : 4 |
| 44 | Industrial grade Serial to Ethernet convertor with required protocol translation/conversion,connectors, cables, power supply, etc (1 set comprise of 02 converters) Material to be supplied with RJ45 Configuration kit i.e. One RJ45 to DB9F adapter and one Ethernet crossover cable to be supplied with each module. Motihari : 2 |
| 45 | Industrial grade MODBUS TCP Ethernet (single port) to MODBUS RTU serial (single port RS232 as well as RS485) Gateway Motihari : 2 |
| 46 | Firewall as per tender specifications and datasheets Motihari: 1 |
| 47 | LED Display Unit (50\" & above) System with interface complete with all inter connecting cables, cords, connectors, peripherals etc complete in all respects as per the tender specifications & datasheet. Motihari: 1 |
| 48 | SCC Server cum Workstation with OS and monitor, complete in all respect as per tender specificaions. Motihari : 2 |
| 49 | Programming Terminal for PLC with SCADA application, OSas per tender specifications Motihari: 1 |
| 50 | NETWORKING EQUIPMENTS |
| 51 | 24 port Layer 3 Industrial Grade dual Ethernet Switches for redundant 10/100/1000 MBPS LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications. (1 set comprises of 2 switches) Motihari : 1 SET |
| 52 | 16 port Layer 2 Industrial Grade dual Ethernet Switches for redundant LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications.(Each SET comprises of 02 nos) |
| 53 | 8 port Industrial Grade Layer 2 dual Ethernet Switches for redundant 10/100/1000MBPS LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications.(1 set comprises of 2 switches) Barauni: 1,Muzaffarpur:1, Motihari : 3 |
| 54 | WAN Router (16 port) system for MCS / SCC connectivity with software, cables, connectors etc complete in all respects as per tender specifications Motihari: 1 |
| 55 | LaserJet Printer, c/w all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet Motihari: 2 |
| 56 | Print Server for dual ethernet connection of printer Motihari: 2 |
| 57 | Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet |
| 58 | Upto 2 sections (excluding pie sections) |
| 59 | Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet Console desk Upto 5 sections (excluding pie sections) Motihari: 1 |
| 60 | Network Cabinet Network Cabinet complete for mounting of various IT hardware like Router, Switches etc. complete |
| 61 | Swivel chairs |
| 62 | Table for SIC terminal |
| 63 | Table for printers |
| 64 | SOFTWARE INCLUDING ONE TIME LICENSE FEE FOR THE FOLLOWING |
| 65 | PLC programming / Ladder logic software etc. for the following: (a) Dual redundant PLC\"s (b) Programming/ Engineering Terminals |
| 66 | RTU programming Software |
| 67 | MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification, for the following for run ning of the station in emergency situations like failure of SCADA computers: |
| 68 | UPS (ONLINE) AS PER TENDER SPECIFICATION |
| 69 | 10 KVA in (1+1) parallel redundant equal load sharing configuration excluding battery as per the tender specifications |
| 70 | 1 KVA UPS with 20 minutes battery back-up for SIC terminal / Electrical maintenance terminal |
| 71 | BATTERY BANK FOR UPS |
| 72 | Sealed maintenance free 2V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete w ith all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tend er specifications for 10 KVAUPS. |
| 73 | Supply of CAT6 cable (armoured) |
| 74 | Supply of CAT6 cable (unarmoured) |
| 75 | Power cable3 core x 2.5 mm2 Armoured, Copper as per tender specifications |
| 76 | SPARES |
| 77 | 24 port Industrial Grade Layer 3 dual Ethernet Switches for redundant 10/100/1000 MBPS LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications. (1 set comprises of 2 switches) |
| 78 | CONTROL SYSTEM |
| 79 | PLC Processor Module |
| 80 | PLC Processor power supply |
| 81 | Rack power supply |
| 82 | NIU / profibus communication card |
| 83 | Digital input module |
| 84 | Digital output module |
| 85 | Analog input module |
| 86 | Analog output module |
| 87 | RTD module |
| 88 | Ethernet Interface Communication Module |
| 89 | Serial Interface communication module |
| 90 | Field interrogation power supply |
| 91 | Set of fuses for line repair services |
| 92 | RTU Processor Module |
| 93 | RTU DI card |
| 94 | RTU DO card |
| 95 | RTU AI card |
| 96 | RTU Power Supply |
| 97 | RTU Communication card |
| 98 | UPS SPARES: |
| 99 | PCB\"s, one of each type for 10KVA UPS |
| 100 | Safety PLC, HMI and FAP |
| 101 | SIL 3 (TUV / Eq certified) safety PLC for I/Os upto 100 (of any type), fault avoidant, complete with Communication modules, I/O Modu les, interconnecting cables, data cables,marshalling panels with rack power supply, field interrogation power supply (dual redundant ), system software, diagnostics, firmware and all installation materials, etcas to make the system complete in all respects |
| 102 | Safety PLC programming / Ladder logic software etc. for programming: (a) Safety PLC (b) Programming/ Engineering Terminals virtual machine |
| 103 | F&G PLC HMISoftware with OS - For stations with new PLCas per tender specifications. (1- Set means 02 MMI License of same make as that of PLC with Operating System. 01 MMI having the capability of screen editing facility) |
| 104 | F&G HMIWorkstation with LED monitor /Client HMI PC as per tender specification |
| 105 | 2 loop, Addressable, Intelligent Fire Detection and Alarm Panel with FM200/ CO2release facilities for automatic fire detection & a nnunciation of alarms for various types of detectorsinstalled like multi sensor, heat detectors, response indicators, loop isolato rs, manual call points, hooters etc installed in plant area and various buildings as per tender specifications |
| 106 | DETECTORS |
| 107 | IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tende r specifications. |
| 108 | UV / IR Flame Detectors explosion proof & weather proof along with allmounting & other accessories as per the tender specifications. |
| 109 | Rate of Rise Heat Detectors for safe area along with all mounting & other accessories as per the tender specifications. |
| 110 | Intrinsically safe Rate of Rise Heat Detectors for hazardous areas alongwith all mounting & other accessories as per the tender spec ifications |
| 111 | Response Indicators along with all mounting & other accessories as per the tender specifications. |
| 112 | Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications. |
| 113 | Manual Call Point (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tenderspecifications. |
| 114 | Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tenderspecifications. |
| 115 | Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications. |
| 116 | Explosion Proof / Weather Proof Hooters (for hazardous area) along with allmounting & other accessories as per the tender specific ations. |
| 117 | \"Isolators for isolating of signalling loop in case of any fault alongwith all mounting & other accessories as per the tender specifications.\" |
| 118 | Multi sensor detectors (Addressable Type) long with all mounting & other accessories asper the tender specifications |
| 119 | Multisensor Detectors with relay output along with all mounting andotheraccessories for installation at BV-RTU locations as per th e tender specifications. |
| 120 | Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classifi cation Class I, Div. I Group C&D as per API-RP-500 as per tender specification |
| 121 | Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors & 3 wire UV/IRFlame Detectors |
| 122 | Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors & 3 wire UV/IRFlame Detectors |
| 123 | Cables & Junction Boxes |
| 124 | 2 Pair x 1.5 Sq. mm, unarmoured FRLS cable complaint to BS: 5308 as per the tender specifications for indoor applications to be laidthrough conduits. |
| 125 | Flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entrie s including EP/WP certificates as per the tender specifications for UV/IR flame detectors, IR type hydrocarbon detectors & IS heat d etectors in hazardous areas. |
| 126 | Flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entrie s including EP/WP certificates as per the tender specifications for UV/IR flame detectors, IR type hydrocarbon detectors & IS heat d etectors in hazardous areas. |
| 127 | Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certif icates as per the tender specifications for various detectors in buildings. |
| 128 | 20 mm ISI marked GI conduit along with all fittings & fixtures likeTees, bends, junction boxes, etc for installation of various firedetectors in building |
| 129 | Calibration Kit for hydrocarbon detector |
| 130 | Spares Safety PLC |
| 131 | Set of modules of safety PLC including processor module, Communication module, power supply module, IO modules of all types. |
| 132 | Part-II Services |
| 133 | CONTROL SYSTEM |
| 134 | Supervison of erection, testing & commissioning of PLC based control system at attended stations,installation and commissiong of HMI machines, interfacing & integration of PLC with RTU and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics, database, networking equipments, etc making all jobs complete as per drawings / specifications and acceptance of system by Owner as per detailed scope of work. This include supply of all labour, consumables, tools, services rendered etc.as per tender specifications. b) At Motihari |
| 135 | Supervison of erection, testing & commissioning of additional/Remote IO panelsfor existing PLC based control system at attended stations including supervision for termination of control/signal cables, installation and commissiong of additional/Remote IO panels , integration of same with existing PLC system and control systems along with support for interfacing with SCADA system and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics, database, MMI screens, data panel screen, networking equipmentsetc. making all jobs complete as per drawings / specifications and acceptance of system by Owner. Wherever the interfacing is to be done with the existing system, all services including interfacing with the existing system, changes in the existing system, upgradtion in the existing system is in scope of vendor. This include supply of all labour, consumables, tools, services rendered etc. Barauni : 1 , Muzaffarpur : 1 |
| 136 | Interfacing of the Tank Farm Management System / Refinery Tank Gauging System |
| 137 | Supervison, erection, testing & commissioning of PLC at attended / unmanned stations, erection and commissioning of RTU, PTs & TTs at block valves locations including termination of control cable etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc. |
| 138 | e) At independent MOV locations |
| 139 | F&G Services |
| 140 | Supervison, erection, testing & commissioning of safety PLCincluding supervision of termination of control & signalling cables, wi ring of flame detectors and hydrocarbon detectors to the PLC, installation and commissiong of HMI computer, interfacing & integratio n of HMI computer with the safety PLC, interfacing of safety PLC with supplied Fire Alarm Panel on one side and with Owner\"s processPLC on the other side including development of logics, graphics screens etc making all jobs complete as per drawings /specificati ons and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc. |
| 141 | Erection, testing & commissioning of 2 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable de tectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including FM20 0/ CO2 release system for control building consisting of Control room, Equipment room, MCC room, transformer room, VFD roomand otheroffice /workshop rooms etc. andpumping sheds, piping area energizing & testing of the complete system with simulation and also de monstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, cons umables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC. |
| 142 | Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with existing Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per theapproved scheme to complete the work in all respects inclusive ofsupply of all consumables,cost of all materials, labour, paintingservices, carriages etc. as per specifications, drawings,International Standard practices and the directions of Site Engineer/EIC. Job includes installation of all types of detectors, material etc |
| 143 | Multi Sensor Detectors & isolators |
| 144 | Rate of Rise Heat Detectors for safe area & hazardous area |
| 145 | Response Indicators & Monitor modules |
| 146 | Manual Call Point (for safe area) |
| 147 | Beacons / Hooters / Horn / Strobe (for safe area) |
| 148 | Clamping / fixing of GI pipe on wall/roof/cable trench etc. |
| 149 | Laying of unarmoured signal cable through GI pipe / wall / tray etc for interfacing of various type of detectors e.g. multi sensor, ROR, UV/ IR flame detector, response indicator, hooters, beacons etc |
| 150 | Other Services |
| 151 | Training on supplied system (including PLC based control system, SCADA, PAS etc) |
| 152 | Submission of station wise as built documentation as per detailed scope of work |
| 153 | Submission of As Built Documentation |
| 154 | As built Documentation ( Barauni & Muzaffarpur) |
| 155 | COMPOSITE WORKS |
| 156 | Installation of explosion proof / flame proof junction boxes for marshalling of control / signalling cables, terminating the cables at field and control panel end, mounting the junction boxes, connecting to earthing grid by supplying and installing all the require d materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Junction Boxes) complete i n all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects. |
| 157 | Installation of UV/IR Flame Detectors, terminating the cables at field and control panel end, connecting to earthing grid by supplyi ng and installing all the required materialssuch as supporting structure, cement concrete, painting, GI wire etc.(excluding supply o f the UV/IR Flame detector) complete in all respect as per specifications. |
| 158 | Installation of Explosion Proof & Weather Proof Manual Call Point/ Hooters/ Beaconsin Hazardous area, terminating the cables at fi eld and control panel end, connecting to earthing grid by supplying and installing all the required materialssuch as supporting stru cture, cement concrete, painting, GI wire etc.(excluding supply of the Manual Call Point/ Hooter/ Beacon) complete in all respect asper specifications. |
| 159 | AMC MOTIHARI STATION |
| 160 | AMC for 1st Year- Motihari |
| 161 | AMC for 2nd Year- Motihari |
| 162 | AMC for 3rd Year- Motihari |
| 163 | AMC for 4th Year- Motihari |
| 164 | AMC for 5th Year- Motihari |
