Indian Oil Corporation Limited-IOCL has published Oso Engg Design, Supply, Installation, Testing And Commissioning Of Automation Equipment And Instrumentation Design, Supply, Installation, Testing And Commissioning Of Automation Equipment And Instrumentation Works In Connection With 1X6000 Kl Ms . Submission Date for this Tender is 09-10-2021. Mechanical engineering Service Tenders in Balasore Depot Odisha Odisha. Bidders can get complete Tender details and download the document.
| Sr No | CorrigendumDate | Corrignedum | CorrigendumType | NewSubmissionDate |
| 1 | 01-Oct-2021 | DATE EXTENSION CORRIGENDUM-1 | Date | 09-10-2021 |
| Sl. No. | Item Description |
| 1 | PART A - SUPPLY ITEMS |
| 2 | Supply of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document.(It shall include Hub wherever necessary) (Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender) |
| 3 | For Internal Floating Roof Vertical tank (Primary and Secondary Radar Gauges -MS-1Nos. ) |
| 4 | Supply of multi point temperature averagingsensorwith integrated water interface probe (MSTW) along with mounting accessories etc complete as per specification and tender document. The probel length shouble be 16.5 M |
| 5 | With minimum 10 elements multi point temperature sensor (for A/G MS Tank-1 nos. ) |
| 6 | Supplyof Density probe along with accessories etc for density measurement of the product inproduct tanks complete as per specification and tender document. (Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender).The probel length shouble be 16.5 M (Density Meter - Float Type) . |
| 7 | For A/G Tanks with 3 elements |
| 8 | Supply of top mounted minimum SIL2 certified Overfill detector (vibrating fork type) of suitable probe length along with mounting accessories, spool piece of minimum 500mm, proof testing equipment, etc complete as per specification and tender document. |
| 9 | For IFRVT MS Tank - 1 Nos. |
| 10 | Supplyof Tank Side indicator along with mounting accesories etccomplete as per specification and tender document for displaying respective tank inventory data. (TSI will have IEC & ATEX certified minimum along with any other certification as stated else where in tender) |
| 11 | Supply of Exd/FLP Emergency Stop push button stations, mushroom head type with protection cover to avoid accidental activation along with mounting structure, accessories etccomplete as per specification and tender document. |
| 12 | Push Buttons Outside Dyke Walls |
| 13 | Supply of Exd/FLP Local Push button station cum indication lamp out side tank farm dyke wall for opening and closingof ROSOVs, DBBValong with FLP double compression gland, TBs, mounting structure, accessories etc complete as per specifications and tender document. |
| 14 | For ROSOVs& DBBV (tank"s inlet, outlet and recirculation line) |
| 15 | ESD PUSH BUTTON STATION |
| 16 | Supply of Ex-proof and weather proof Hooter cum Beacons along with accessories, mounting structure etc complete as per specification and tender document for audio visual alarm at field in case the MOVs installed at tank dyke drain and tank water draw off line is not fully closed. Location : Near each tank dykeand to be installed outside dyke. |
| 17 | Hydrocarbon Detection system |
| 18 | Supply of Flameproof cum weather proof (IP 66 or better) min SIL 2 certified Hydrocarbon vapour detectors along with calibration kit, accessories and structural supports, canopy/sunshade etc as per specification and tender document. |
| 19 | Point type Infrared detector (Indicative location: Each tank dyke sump pit inside dyke wall - 1 nos, Near ROSOVs of MS tank- 3 nos.) |
| 20 | Open path type Infrared detector (0-40m) along with alignment telescope, configuration & Testing kit etc (Tentative location: MS Dyke covering ROSOVs - 1 nos.) |
| 21 | Supply of weather proof and Explosion proof Hooter cum beacons/ flash light along with accessories and structual supports as per specification. ( Tentative location : Each MS tank dyke-1 nos. |
| 22 | Supply of Manual Call Point along with accessories, fault isolation module (Inbuilt/ External) and structural supports etc required as per standard design engineering, specification and tender document complete in all respect. |
| 23 | Ex-proof and weather proof MCP |
| 24 | Weather proof MCP |
| 25 | Cabling,JB, Earthing |
| 26 | Earth Pit |
| 27 | Supply of Maintenance Free CPRI approved Earth pit ( Ashlok /Equivalent make ) as per IS : 3043 with 100 mm dia of minimum 3mtr length T45 model/equivalent safe earthing electrode with Pipe-in-pipe technology consisting of two mild steel pipes one inside the other, hot dip galvanized (80-100 microns), filled with high conductive & corrosion resistance crystalline mixture and backfilling compound around electrode, 25 mm dia G.I. watering pipe with funnel, test link, brick masonry earth pit including plastering in CM 1:4, 600x600 mm C.I. Manhole chamber including providing suitable earth bus for interconnection etc. Equivalent make shall be approved by client / consultants. Procedure recommended bychemical earth supplier and IS code to be finally adopted. Item also includes provision of earth station flags with pit nos and date of inspection and the next due date of inspection. Job also includes provision of test certificate of earthing station from a licensed electrician as per the format of the Corporation All Instruments, JBs, Equipments in Field andCCRshall be earthed by 6 mm2 PVC insulated copper cable to nearest Insulated copper Earth Bus bar ( minimum size 25 mm x 6 mm ) and this earth bar shall be connected to earth pit by redundant Multi stranded copper cable (Min 25 mm2 ). Signal and Power earth shall be separate as per specification) |
| 28 | MS Tank Dyke |
| 29 | Cables |
| 30 | Supply of FRLS Armoured Copper Power cable as per tender specifications. |
| 31 | 3C x 4 sqmm |
| 32 | Supply of FRLS Armoured Copper Signal cable as per tender specifications. |
| 33 | 2P x 1.5 sqmm |
| 34 | Supply of FRLS Armoured Copper Control cable as per tender specifications. |
| 35 | 2C x 1.5 Sqmm |
| 36 | Supply of FS Armoured Copper Control cable as per tender specifications. |
| 37 | 2C x 1.5 Sqmm |
| 38 | 12C x 1.5 sqmm |
| 39 | 24C x 1.5 sqmm |
| 40 | Supply of FS Armoured Copper Signal cable as per tender specifications. |
| 41 | 1P x 1.5 sqmm |
| 42 | 2P x 1.5 sqmm |
| 43 | Supply of FS Armoured Copper Power cable as per tender specifications. |
| 44 | 3C x 2.5 sqmm |
| 45 | Supply of 1C x 6 Sq. mm Flexible copper insulated green wirefor earthinginstruments and junction boxes etc complete as per specification and tender document |
| 46 | Cable Trays |
| 47 | Supply of anodized Aluminium perforated cable trays (2.5mm Thick and 25mm edge height), tray covers (1.5mm Thick ) along with structural steel for mounting of the cable tray. Complete as per specifications / tender documents. |
| 48 | 50mm |
| 49 | 100 mm |
| 50 | 150 mm |
| 51 | Junction Boxes |
| 52 | Supply of Exd/FLP Junction Box (Power/Control/Signal JB) with IP 65 as per specification suitable for hazardous area of zone 1, group IIA/IIB, T3 or better having CCOE/CMRI approval. It shall be complete in all respect. Accessories like certified double compression cable glands with PVC shrouds & plugs for excessentries, SS 316 engraved tag plate, mounting clamp & SS 316 fasteners.Complete as perspecification / tender documents. |
| 53 | 6 way JB |
| 54 | Supply of GI strip ( 50mm X 6mm) with Hot dip galvanizing (800 gm/m2 as per IS 4759) along with accessories required for complete Terminal Automation System as per Standard Design Engineering, specification and tender document. |
| 55 | PART B - INSTALLATION OF ITEMS |
| 56 | Installation, Integration, Testing and Commissioning of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document.(Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender) |
| 57 | For Internal Floating Roof Vertical tanks (Primary and Secondary Radar Gauges -1 Nos. MS Tank |
| 58 | Installation, Integration, Testing and Commissioning of multi point temperature averagingsensorwith integrated water interface probe (MSTW) along with mounting accessories etc complete as per specification and tender document. |
| 59 | With minimum 10 elements temperature sensor (for above ground tanks - MS) |
| 60 | Installation, Integration, Testing and Commissioning of top mounted minimum SIL2 certified Overfill detector (vibrating fork type) of suitable probe length along with mounting accessories etc complete as per specification and tender document |
| 61 | For Vertical Product tanks |
| 62 | Installation, Integration, Testing and Commissioningof Tank Side indicator along with mounting accessories etc complete as per specification and tender document for displaying respective tanks inventory data.(TSI will have IEC & ATEX certified minimum along with any other certification as stated else where in tender) |
| 63 | Installation, Integration, Testing and Commissioningof Density probe along with accessories etc for density measurement of the productcomplete as per specification and tender document. (Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender) (Density Meter - Float Type) |
| 64 | For A/G Tanks with 3 elements |
| 65 | Installation,testing and commissioning of Exd/FLP ESD push button stations, mushroom head type, with protection cover to avoid accidental activation along with mounting structure complete as per specification and tender document. |
| 66 | Push Buttons Outside Dyke Walls |
| 67 | Installation, Integration, Testing and Commissioning of Exd/FLP Local Push button station cum indication lamp out side tank farm dyke wall for remote opening and closing of ROSOVs from LPBS along with FLP double compression gland, TBs, mounting structure, accessories etc complete as per specifications and tender document. |
| 68 | For ROSOVs & DBBV (A/G product tank"s inlet, outlet and recirculation line- 3 nos.Each |
| 69 | ESD PUSH BUTTON STATION |
| 70 | Installation, Configuration, Integration, Testing and Commissioning of Ex-proof and weather proof Hooter cum Beacons along with accessories, mounting structure etc complete as per specification and tender document for audio visual alarm at field in case the MOVs installed at tank dyke drain and tank water draw off line is not fully closed. Location : Near each tank dyke to be installed outside dyke. |
| 71 | Hydrocarbon Detection system |
| 72 | Installation, integration, Calibration, Testing, and CommissioningFlameproof cum weather proof (IP 66 or better) min SIL 2 certified Hydrocarbon gas detectors along with calibration kit, accessories and structural supports etc as per specification and tender document. |
| 73 | Point type Infrared detector (Indicative location: Each tank dyke sump pit inside dyke wall - 1 nos., Near ROSOVs of MStanks- 3 nos., ) |
| 74 | Open path type Infrared detector (0-40m) along with alignment telescope, configuration & calibration kit etc (Tentative location: MSDyke covering ROSOVs - 1 nos.) |
| 75 | Installation, integration, testing and commissioning of weather proof and Explosion proof Hooter cum beacons/ flash light along with accessories and structural supports as per specification.( Tentative location : Each product tank dyke-1 no.) |
| 76 | Installation, integration, testing and commissioning of Manual Call Point along with accessories, fault isolation module (Inbuilt/ External) and structural supports etc required as per standard design engineering, specification and tender document complete in allrespect. |
| 77 | Ex-proof and weather proof MCP |
| 78 | Weather proof MCP |
| 79 | Earth Pit |
| 80 | Installation, Testing and Commissioning of Maintenance Free CPRI approved Earth pit ( Ashlok /Equivalent make ) as per IS : 3043 with 100 mm dia of minimum 3mtr length T45 model/equivalent safe earthing electrode with Pipe-in-pipe technology consisting of two mild steel pipes one inside the other, hot dip galvanized (80-100 microns), filled with high conductive & corrosion resistance crystalline mixture and backfilling compound around electrode, 25 mm dia G.I. watering pipe with funnel, test link, brick masonry earth pit including plastering in CM 1:4, 600x600 mm C.I. Manhole chamber including providing suitable earth bus for interconnection etc. Equivalent make shall be approved by client / consultants. Procedure recommended bychemical earth supplier and IS code to be finally adopted. Item also includes provision of earth station flags with pit nos. and date of inspection and the next due date of inspection. Job also includes provision of test certificate of earthing station from a licensed electrician as per the format of the Corporation All Instruments, JBs, Equipments in Field andCCRshall be earthed by 6 mm2 PVC insulated copper cable to nearest Insulated copper Earth Bus bar ( minimum size 25 mm x 6 mm ) and this earth bar shall be connected to earth pit by redundant Multi stranded copper cable (Min 25 mm2 ). Signal and Power earth shall be separate as per specification) |
| 81 | Tank Dyke |
| 82 | Cables |
| 83 | Laying, glanding, ferruling and termination of FRLS Armoured Copper Power cable as per tender specifications. |
| 84 | 3C x 4 sqmm |
| 85 | Laying, glanding, ferruling and termination of FRLS Armoured Copper Signal cable as per tender specifications. |
| 86 | 2P x 1.5 sqmm |
| 87 | Laying, glanding, ferruling and termination of FRLS Armoured Copper Control cable as per tender specifications. |
| 88 | 2C x 1.5 Sqmm |
| 89 | Laying, glanding, ferruling and termination of FS Armoured Copper Control cable as per tender specifications. |
| 90 | 2C x 1.5 Sqmm |
| 91 | 12C x 1.5 sqmm |
| 92 | 24C x 1.5 sqmm |
| 93 | Laying, glanding, ferruling and termination of FS Armoured Copper Signal cable as per tender specifications. |
| 94 | 1P x 1.5 sqmm |
| 95 | 2P x 1.5 sqmm |
| 96 | Laying, glanding, ferruling and termination of FS Armoured Copper Power cable as per tender specifications. |
| 97 | 3C x 2.5 sqmm |
| 98 | Laying and termination of 1C x 6 Sq. mm Flexible copper insulated green wirefor earthinginstruments and junction boxes etc complete as per specification and tender document |
| 99 | Cable Trays |
| 100 | Laying of anodized Aluminium perforated cable trays (2.5mm Thick and 25mm edge height) with tray covers (1.5mm Thick and 10mm edge height), along with structural steel for mounting of the cable tray. Complete as per specifications / tender documents. |
| 101 | 50mm |
| 102 | 100 mm |
| 103 | 150 mm |
| 104 | Installation of Exd/FLP Junction Box (Power/Control/Signal JB) with IP 65 as per specification suitable for hazardous area of zone 1, group IIA/IIB, T3 or better having CCOE/CMRI approval. It shall be complete in all respect. Accessories like certified double compression cable glands with PVC shrouds & plugs for excessentries, SS 316 engraved tag plate, mounting clamp & SS 316 fasteners.Complete as perspecification / tender documents.. |
| 105 | 6 ways JB |
| 106 | Laying, jointing, connection, testing and commissioning of hot dip GI earth strip ( 50 X 6) within earth station. Hot dip galvanizing (800 gm/m2 as per IS 4759) shall be done after all fabrication. |
| 107 | PART C : AUTOMATION WORKS |
| 108 | Design, development, modification, configuration, Integration, testing andcommissioning of existing TAS software, DCS/PLC logic, GUI etc for implementation of following features after FAT (if required) or during CAMC period as stated in tender document. Seven years for entire Terminal Automation System after successful completion of SAT. Cost of all the required spares, hardware, software modification, tools and tackles, ladders, labours, Preventive & Breakdown maintenance Service, calibration of instruments, proving & stampings of metering equipments, rectification/ replacement of faulty TAS equipment etc required for running and maintenance of the entire Terminal Automation System to the desired performance level throughout the contract period of CAMC is included in the item rates and the same has to be borne by the Vendor. The scope also includes posting of Resident Engineer (s) to take care of running and maintenance of the entire Automation System complete as per the tender document. |
| 109 | Product tank addition |
| 110 | Product code change |
| 111 | Supply & Installation ofMotor Operated Valve, Gate (Body: ASTM A 216, Gr WCB,150#, 125 AARH, Electric Motor actuation, API 6D), FLG: ANSI B 16.5 |
| 112 | 200 mm |
| 113 | 150 mm |
| 114 | 100 mm(Fire safe - API 6FA) (Water draw off line) |
| 115 | PART D - CIVIL WORKS |
| 116 | Providing and laying in position ready mixed concrete of M25 grade, manufactured in fully automatic batching plant and transported to site of workin transit mixer for all leads having continuous agitated mixer, manufactured as per mix design of specified grade for reinforced cement concrete work including pumping of R.M.C. from transit mixer to site of laying , excluding thecostofcentering,shutteringfinishingandreinforcement including cost of admixtures in recommended proportions as per IS:9103toaccelerate/retardsettingofconcrete,improveworkability withoutimpairingstrengthanddurabilityasper direction of the Engineer - in - charge. (Note :- Cement content considered in this item is @ 330 kg/cum. Excess/less cement used as per design mix is payable/recoverable separately). |
| 117 | M25 RMC for All works UP TO PLINTH LEVEL |
| 118 | Structural Steel Works: Supplying, transporting, fabricating, erecting Structural steel work from rolled sectionsand built-up sections like flats, tees, angles, channels, plates, pipes etc for various structural elements as required in POL Terminal/Depot other than in Vertical oil storage tank. Preparation of drawing, design & specification shall be arranged by contractor at his own cost as per guidance of IOCL. Item also includes painting of structural surface as per the following painting scheme: i. Surface preparation: St-2/St-3 ii. Primer: P4-Self Priming HB Epoxy Primer : One Coat : DFT 100-125µ iii. Intermediate Coat: U1-Polyamide cured HB Epoxy mastic coating : One Coat: DFT 100-125µ iv. FinishPaint: F1-Two Pack Acrylic Polyerethane (PU) : One Coat: DFT 40-50µ per coat v. Total min DFT : 240µ The items include supply of paints and other required meterial, scafolding, labours, tools and tackles etc. The make of Structural Steel / tubular steel shall be of SAIL/Tata/RINL/Jindal.In case some small Mild Steel sections are not manufactured by SAIL/Tata, steel of other manufactuer may be used which must confirm the relevant IS code with prior approval ofEngineer-In-Charge." |
| 119 | Providing and laying non-pressure NP2 class (light duty) R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc. complete : Light Duty |
| 120 | i) 100 mm dia. R.C.C. pipe |
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