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Repairs To Different Type Of Pump Sets At Mes Pumping Station And Repairs And Replacement Of Sewage Treatment Plant And Accessories At Umroi Mil Station Under Ge Umroi , Umroi-Meghalaya

Military Engineer Services-MES has published Repairs To Different Type Of Pump Sets At Mes Pumping Station And Repairs And Replacement Of Sewage Treatment Plant And Accessories At Umroi Mil Station Under Ge Umroi . Submission Date for this Tender is 22-09-2021. Submersible Pump Tenders in Umroi Meghalaya. Bidders can get complete Tender details and download the document.




Tender Notice

28997349
Corrigendum : Repairs To Different Type Of Pump Sets At Mes Pumping Station And Repairs And Replacement Of Sewage Treatment Plant And Accessories At Umroi Mil Station Under Ge Umroi
Open Tender
Indian
Meghalaya
Umroi
22-09-2021

Tender Details

Repairs To Different Type Of Pump Sets At Mes Pumping Station And Repairs And Replacement Of Sewage Treatment Plant And Accessories At Umroi Mil Station Under Ge Umroi

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 15-Sep-2021 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 22-09-2021

Key Value

Document Fees
INR 500 /-
EMD
INR 30000.0 /-
Tender Value
Refer document

BOQ Items

Name of Work: REPAIRS TO DIFFERENT TYPE OF PUMP SETS AT MES PUMPING STATION AND REPAIRS/REPLACEMENT OF SEWAGE TREATMENT PLANT AND ACCESSORIES AT UMROI MIL STATION UNDER GE UMROI
Sl. No. Item Description
1Taking down the defective Centrifugal pump/ VT Pump sets of any make 415 volt 3 phase by dismantling the electrical connections, removing the motor from bed by decoupling with pump transporting to workshop, dismantling it completely, removing the burnt out winding, rewinding the same with super enameled copper wire of same gauge and with necessary insulating material, varnishing, backing and re assembling the motor completly with all connections as directed by Engr-in-charge for following capacity :- Note : (i)Burnt out removed winding wire shall be property of contractor through schedule of credit. (ii)Bearing shall be measured and paid separatly.
2Electric motor capacity 120/100 HP.
3Electric motor capacity 60/50 HP of VT pump.
4Electric motor capacity 50 HP.
5Electric motor capacity 40 HP.
6Electric induction motor capacity 20 HP.
7Electric induction motor capacity 15 HP.
8Electric motor capacity5 HP.
9Servicing of centrifugal pump / VT Pump/ Air blower set by dismantling completely and replacing unserviceable ball bearing, shaft sleeve, gland nack ring gland rope,nut and bolts etc. assembling back the complete pump and fixing alignment to the original position and coupling with pump and necessary alignment etc with two coat enameled paint including scraping complete and written MES/SM, testing and commissioning all as directed by Engr-in-charge. Note : (i) Spares shall be measured and paid separatly under relavent items.(ii) Painting and writting including item rate. (a)Maintenance schedule :-(i)Checking for looseness of all the foundation and coupling nuts/bolts and rectification. (ii)Checking for proper functioning of all the voltmeter, Ammeter, starter, contactor etc and rectification. (iii)Checking for proper functioning of suction and discharge pressure gauges and rectification.(iv)Checking of leakage in gland packing, shifting base, bushes sluice valves, gate valves etc and rectification.(v)Checking for any undue noise of motor pump and rectification. (b)Maintenance schedule :- (i)Checking for proper aligment and rectification. (ii)Checking for proper lubrication in bearing and lubricating. (iii)Checking all electrical panel using for pumping for cleanliness and rectification for any looseness burnt redressing etc.
10120 HP pump set
11100 HP pump set
1260 HP pump set
1350 HP pump set
1440 HP pump set
1515 HP pump set
1620 HP Air blower
175 HP Gear Box
18Supply and incorporate impeller with nut and bolt suitable for following capacity pump set.
19120/100 HP pump set
2060 HP pump set
2150/40 HP pump set
2215 HP pump set
23Supply and fixingthe following spares parts as per the existing specification, size and make complete all as directed by Engr-in-charge.
24Love and joy coupling assembly for 75/50/40 HP capacity pump set.
25Stud bolt with rubber bush for 120/100 HP capacity pump set
26Rubber coupling for 75/50/40 HP capacity pump set.
27Ball bearing No- N 308, Make- SKF/Fag
28Ball bearing No- 6306, make- SKF/Fag
29Ball bearing No- 6308, make- SKF/Fag
30Ball bearing No- 6408, make- SKF/Fag
31Ball bearing No- 3307, make- SKF/Fag
32Supply and fixingthe following spares parts as per the existing specification, size and make complete all as directed by Engr-in-charge.
33Gear oil (Recommended oil grade is CASTROL HYOY B90/ SERVO GEAR SUPER90/ HP GEAR OIL X- P90/ BP SPIROL SUPER 90 EP for Air blower and Gear box of Clarifocculator.
34Oil seal, Gasket for 20 HP Air blower
35Air filter for 20 HP Air Blower
36V Belt 03 Nos For 20 HP Air blower
37V Belt 02 Nos For 5 HP Motor of Gear Box
38Dismantling and re-assembling after repair, cleaning and overhauling of submersible pump of 50 HP capacity including replacement of the following accessories including greasing complete all as directed by Engr-in-charge :- (a) Motor winding (b)Pump shaft - 01 No(c)Sleeve for pump shaft complete - 01 No (d)SS key with nut and bolts set suitable for submersible motor - 01 Set(e)Upper lower bushing suitable for motor- 04 Nos (f)Water proof cable joint 25 Sqmm 3 core flat- 02 Nos
39Dismantling and re-assembling after repair, cleaning and overhauling of submersible pump of 15 HP capacity including replacement of the following accessories including greasing complete all as directed :-(a)Motor winding (b)Pump shaft - 01 No(c)Sleeve for pump shaft complete - 01 No (d)SS key with nut and bolts set suitable for submersible motor - 01 Set(e)Upper lower bushing suitable for motor- 04 Nos(f)Water proof cable joint 16 Sqmm 3 core flat- 02 Nos
40Lifting/lowering ofTurbine pump set from Jackwell pump house along with CI column pipes 200/MS column pipe 150 mm dia/with the help ofelect Hoist/chain pulleyBlock & lowering the same after repair with column pipes, pump set complete i/c replacement of u/s rubber gasket & nut bolt & washers.
41Supply only rubber gasket of thickness 6mm complete all as specified and directed.
42Supply only rubber gasket of thickness 3mm complete all as specified and directed.
43Supply only MS Nuts and Bolts with washer of different sizes all as specified and directed.
44Supply only rubber coupling for 75/50/40 HP capacity pump set complete all as specified and directed.
45Supply, installation, testing and commissioningof LT panel board in repair not less than 1.5m x 2.0m x0.60 m , indoor cubical type factory made (CPRI approved) ,single hinged type door for individual MCCBs rubberised gasket, front& back side openable type with locking arrangement (locking arrangement should be screw type), fabricated of CRCA sheet 2 mm thick supported on 50x 50 x 6 mm angle iron and Tee section frame dust and vermin proof complete with aluminium bus bar 4 Nos, 600 Amps rated capacitymounted on porcelain insulators totally enclosed chamber for protection 3 phase 415 volt with suitable capacity aluminium bus bar /PVC insulated copper cable of size 6 sqmm for control wiring duly mounted on PCC floor with suitable size of bolts, nuts & wahsers.Panel boardshall be powder coated and angle iron frame painted with black synthetic enamel paint over a coat of red oxide primer complete, connecting existing cables with suitable size glands and lugs to accommodate andincludingthe following Note : (i) foundation and PCC work to be included in the quoted price. (ii) (Note:-fabrication works and assembly works of LT panel board should be done only by reputed companies like:-Indoasian / L&T / Havells) (a)MCCB 320 Amps with adjustable type 4 pole 415 Volts - 1 No (Incoming) Make : L&T, Legrand, ABB (b)MCCB 160 Amps with adjustable type 4 pole 415 Volts - 2 Nos (outgoing)Make : L&T, Legrand, ABB (c)Bus bar Aluminium 480 Amps- 4 Nos (d)Indicator LED lamp R Y B- 1 No (Set of three) (e) 3 Ph LED Ammeter - 02 Nos (f) 3 Ph LED Voltmeter - 01 Nos (g) Space for Soft Starter 50 HP/37KW (EMX3-0076B) for 50 HP induction motor/pump - 02 Nos
46Supply and fix soft starter for 50 HP/37KW three phase 415V 76A, 110-440V CRTL Keypad soft starter including motor protection circuit breaker upto 11 KWcomplete with short circuit, over load, single and reverse phasing, over voltage and under voltage protection complete all as specified and directed. Make L&T Cat No. (EMX4i-0105B-511), or its equivalent Make: Crompton, ABBNote : Soft starter to be fixed in above LT panel.
47Taking down the defective Sewage centrifugalpump set motors/Air blower motors of any make 415 volt 3 phase by dismantling the electrical connections, removing the motor from bed by decoupling with pump transporting to workshop, dismantling it completely, removing the burnt out winding, rewinding the same with super enameled copper wire of same gauge and with necessary insulating material, varnishing, backing and re assembling the motor completly with all connections as directed by Engr-in-charge for following capacity :- Note : (i)Burnt out removed winding wire shall be property of contractor through schedule of credit.(ii)Bearing shall be measured and paid separatly.(iii)Spares shall be measured and paid separatly under relavent items
48Electric motor capacity 3 HP monoblock.Make-Motor-Grundfos
49Electric motor capacity 7.5 HP for air blower.Make-Everest
50Electric motor capacity 3 HP.Make-Motor-LHP
51Electric motor capacity 1.5 HP .Make- Motor-ABB
52Electric motor capacity 2 HP .Make- Motor-CG
53Electric motor capacity 10 HP.Make-Motor-Kirloskar
54Servicing/overhauling of Sewage centrifugal pumpset and Air blower/ Motorsby dismantling completely and replacing unserviceable ball bearing, shaft sleeve, gland nack ring gland rope,nut and bolts , pump bushing, coupling, rubber coupling etc. assembling back the complete pump and fixing alignment to the original position and coupling with pump and necessary alignment etc with two coat enameled paint including scraping complete and written MES/SM, testing and commissioning all as directed by Engr-in-charge. Note : (i) Spares shall be measured and paid separatly under relavent items.(ii) Painting and writting including item rate. (a)Maintenance schedule :-(i)Checking for looseness of all the foundation and coupling nuts/bolts and rectification. (ii)Checking for proper functioning of all the voltmeter, Ammeter, starter, contactor etc and rectification. (iii)Checking for proper functioning of suction and discharge pressure gauges and rectification.(iv)Checking of leakage in gland packing, shifting base, bushes sluice valves, gate valves etc and rectification.(v)Checking for any undue noise of motor pump and rectification. (b)Maintenance schedule :- (i)Checking for proper aligment and rectification. (ii)Checking for proper lubrication in bearing and lubricating. (iii)Checking all electrical panel using for pumping for cleanliness and rectification for any looseness burnt redressing etc.
553 HP centrifugal pump, Make- Grundfos
567.5HP airblower, Make- Everest
573 HP centrifugal pump, Make- Johnson Pump
581.5HP Centrifugal pump, Make - UT pumps and system pvt ltd
592HP Hydraulic Press, Make- CG
6010HP Centrifugal pump, Make- Kirloskar
612HP Centrifugal pump Non clogging pump, Make-KSB
62Supply and fixingthe following spares parts as per the existing specification, size and make of Motors complete all as directed by Engr-in-charge.
63Ball bearing as per sampleMake- SKF/Fag for 3 HP motor Make--Grundfos
64Ball bearing as per sampleMake- SKF/Fag for 7.5 HP motor Make-Everest
65Ball bearing as per sampleMake- SKF/Fag for 3 HP motor Make-LHP
66Ball bearing as per sampleMake- SKF/Fag for 1.5 HP motor Make-ABB
67Ball bearing as per sampleMake- SKF/Fag for 2 HP motor Make-CG
68Ball bearing as per sampleMake- SKF/Fag for 10 HP motor Make-Kirloskar
69Ball bearing as per sampleMake- SKF/Fag for 2 HP motor Make-KSB
70Supply and incorporate impeller with nut and bolt suitable for following capacity pump set.
713 HP Pressure filter pump
723 HP FMR pump
7310 HP
742 HP
75Supply and fixingthe following spares parts as per the existing specification, size and make complete all as directed by Engr-in-charge.
76coupling assembly for 3 HPcapacity FMRpump set.
77coupling assembly for2 HP capacity Non clogging Centrifugal pump set.
78Gland Bushing with Gland packing, Nut bolts and washers , gasketfor 3 HP capacitymonoblock pump set
79Gland Bushing with Gland packing, Nut bolts and washers , gasketfor 3 HP capacitycentrifugal pump set
80Gland Bushing with Gland packing, Nut bolts and washers , gasketfor 1.5 HP capacitycentrifugal pump set
81Gland Bushing with Gland packing, Nut bolts and washers , gasketfor 10 HP capacitycentrifugal pump set
82Gland Bushing with Gland packing, Nut bolts and washers , gasketfor 2 HP capacitycentrifugal pump set
83NRV for 3 HP pump capacity
84Ball bearing No. 6203/6303, Make- SKF/Fag, for 3 HP pump capacity
85Ball bearing as per sample , Make- SKF/Fag, for 1.5 HP pump capacity
86Ball bearing Ball bearing as per sample, Make- SKF/Fag, for 2 HP pump capacity
87Bearing housing slave fitting, Make- SKF/Fag, for 2 HP pump capacity
88Pulley for 7.5 HP Air blower
89Bearing for 7.5 HP Air blower
90Gear oil (Recommended oil grade is CASTROL HYOY B90/ SERVO GEAR SUPER90/ HP GEAR OIL X- P90/ BP SPIROL SUPER 90 EP
91Oil seal , Gasket for 7.5 HP Air blower
92Air filter for 7.5 HP Air Blower
93V Belt For 7.5 HP Air blower
94Oil sealfor 1.5 HP Filter press pump
95Pulley for 1.5HP Filter press pump
96V Belt for 1.5HP Filter press pump
97Material and labour for overhauling of filter media MGF800 Plant includingRemoving and refilling of filter media incuding the following items i) Fine silex-320 KG ii) Coarse silex-200 KG iii) Pebbles(1/2")- 200 KG iv) Pebbles(3/4")- 200 KG v) Pebbles(1")-200 KG
98Material and labour for overhauling of filter media ACF 1200 Plant includingRemoving and refilling of filter media incuding the following items i) Pebbles(1/2")- 200 KG ii) Pebbles(3/4")- 200 KG iii) Pebbles(1")-200 KG iii) Activated Carbin 1100 ID-450 KG
99Material and labour for Testing of Raw sewage and treated water , Following parameters is tested on regular basis from any recogonised Govt lab or authoeised lab and Testing certificate is submitted to GE Umroi on monthly basis. Complete as directed and specified by Engr in charge i) PH(For Raw sewage and traeted water) ii) BOD(For Raw sewage and traeted water) iii) COD(For Raw sewage and traeted water) iv) TSS(For Raw sewage and traeted water) v) MLSS(For treated water) vi) DO(For treated water) vii) Coliform Bacteria (For treated water)
100Material and labour for formation of consumables for bacteria formation having Gur, Flour, Cow dung on monthly basis in 200 Litre drum, Complete as directed and specified by Engr in charge
101Material and labour for media for FMR tank including replacing of old media drom FMR tank , Complete as directed and specified by Engr in charge
102Supply and fixing MCB 16 amps three pole C Curve ,breaking capacity 10 KA suitable for operaions of 415 volts AC 50 HZ with fixed type all as specified in SSR Part-I including making necessary electric connections complete all as specified and directed ,Make : IndoasianL&T/ABB/Schnider/siemens
103Supply and fixing MCB 32 Amps TPN, C Curve,breaking capacity 10 KA suitable for operaions of 415 volts AC 50 HZ with fixed type all as specified in SSR Part-I including making necessary electric connections complete all as specified and directed ,Make : IndoasianL&T/ABB/Schnider/siemens
104Demolition of cement concrete (Unreinforceed) of any description in ground floor n exc 15cm thickness (Below or above ground level)
105Material and labour for 100 mm PCC 1:3:6 Type C-2 using 20 mm graded stone aggregate as in path , concrete surface even and smooth without using extra cement
106Spike rolling to surfaces or making impressions of expanded metal , whilst the concrete is green complete all as specified and directed.
107supply and fix single phase preventer for electriacl panels all a specified and directed.
108Repair / overhauling of electrical panel board including replacement of defective parts such as volt meter Ammeter , starter, indicating lamps with wiring etc.Note :- Cost of spares shall be measured and paid separatly .
109Supply in repair following stores :-
110(a) 3 Ph LED Ammeter of flush mounting 96 x96 mm square flush patternwith selector switch, Make as above .Make L&T, Cat No. WL131010OOOO or equivalent make as specified in CA.
111(b)3 Ph LED Voltmeter 0-500 Volts 96 x96 mm square flush patternwith selector switch, Make L&T, Cat No. WL132010OOOO or equivalent make as specified in CA.
112(c) Indicator lamps of different colors with holder 15 mm screw type.
113(d) S&F DOL starter for 2 HP Motor (Motor rating AC-3, 415V, 50 Hz, 3-Ph). complete all as specified and directed.
114( e)CT cast resin type suitable for 3 Ph LED Ammeter, of suitable VA burden, Make : AE / L&T
115Material and labour for cleaning of complete following tanks of oil and grease chamber, secondary filtration tanks (02 nos) by draining out the Sewage water by using exit valve or by own high capacity dewatering system and cleaning all the algae formation inside the tank by scrubbing the walls of the tanks using wire brush and scrubber of Umroi Military Station (Umroi Cantonment, Barapani)by engaging requisite resources, manpower and T&P etc., up to the entire satisfaction of Engineer-in-Charge complete all as specified and directed. Notes: (a) The contractor shall carry out normal maintenance of the sewage system and cost thereof shall be deemed to have been included in the quoted rate. However extensive repair where involved shall be intimated to the contractor seperately and repairs thereof shall be undertaken against this contract. (b) T&P as required for the work shall be organised by the contractor under their own arrangement. (c) For any default/delay in the work, penal recovery shall be effected from payments due to the contractor in terms of PS clause. (d) Labour/workmen engaged by the contractor shall take all requisite preventive safety measures and adequate precautions to avoid any health hazard and the department shall not be responsible any eventualities in this regard.
116Material and labour for reapiar of cake formation machine of STP by repalcing the existing filtration cloth with new one with the new one complete all as specified and directed.
117Material and labour for reapiar of cake formation machine of STP by repalcing the existing defected drain valves with the new one complete all as specified and directed.
118Schedule of Credit
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