Agriculture Cooperative Closing in 0 days TDR #28084735

Fabricationjob

Issued by Cooperative · sugar mill meham, Haryana
Tender Value
Ref. Documents
Estimated cost
Bid Submission
12 Jun 2021
0 days left
EMD
Ref. Documents
Bank guarantee accepted
Document Fee
100
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
sugar mill meham → Haryana
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Fabrication Jobs For Season 2021-22.

BOQ

Name of Work: Fabrication jobs
Sl.No.Item DescriptionItem Code / MakeQuantityUnits
11Fabrication jobs
21.001PIPE LINES [M.S./ G.I.] Dismantling up to12'' including bends, reducers, flanges etc.11per inch dia/ feet length
31.002PIPE LINES [M.S./ G.I.] Erection up to 2\" dia.21-do-
41.003PIPE LINES [M.S./ G.I.] - do- above 2\" to 12\" dia.31-do-
51.004Dismantling,cleaning, burning & refitting of existing pipe lines of all sizes (for cleaning & modification purposes)41-do-
61.005M.S Pipe line above 12\" dia. Dismantling51-do-
71.006M.S Pipe line above 12\" dia. Fabrication61-do-
81.007M.S Pipe line above 12\" dia. Erection71-do-
91.008Dismantling of flanges/ Blind for reuse81per inch dia/ pc.
101.009Refitting of old flanges/Blind[reuse] new91-do-
111.01Fabrication of flanges/Blind from M. S. Plate101-do-
121.011Valves Dismantling & fitting up to 6\" Size111per inch dia/ pc.
131.012Valves Dismantling & fittingfrom 7\" to 12'' Size121-do-
141.013Valves Dismantling & fitting above 12\" Size131-do-
151.014Dismantling & fitting of MS fabricated right angle/ globe valve of size more than 12\" size141-do-
161.015Dismantling & fitting of C.I. pipe &accessories151Per inch dia/ft. length
171.016Dismantling& fitting of S.S.Pipe & accessories.161-do-
181.017Dismantling of MS bend, Tee, nipple, reducer above 12\"171-do-
191.018Fabrication of MS bend, tee, nipple, reducer above 12\"181- do -
201.019Erection of MS bend, tee, nipple, reducer above 12\"191- do -
211.02Dismantling, Fab. & Erection of M.S./S.S. pipe accessories(tee,cone,cross,distance piece, nipple, reducer, bend)201per inch dia/ feet length
221.021Dismantling, Fab. & Erection of M.S. Plate jobs (tanks, gutters, chutes Pipe rolling, Boiler ducting etc.)211PMT
231.022Dis./fab./erection of internal structure of wet scrubber.221Lump sum
241.023Dismantling of Structure work (Staging, columns,trusses & pipes support, purline, new platform etc.)231PMT
251.024Fabrication of Structure work (Staging, columns,trusses & pipes support, purline, new platform etc.)241PMT
261.025Erection of Structure work (Staging, columns,trusses & pipes support, purline, new platform etc.)251PMT
271.026Repairing of old platform dismantling,fab.&erection261Per sq. Meter.
281.027Dismantling, fab. & Erection of railing271Per meter length.
291.028Patch work upto 4 sq. ft. max.281Per sq. feet.
301.029Patch work above 4 sq. ft. Welding work ( Two round )291per feet length
311.03Dismantling, Fab. & Erection of plumber blocks holding structure (complete) for tail shafts of rake type carriers, B.E. & B.C.301Each
321.031Dismantling & erection of chain roller covering runners at bends of troughs including ribs.311per mtr length
331.032Dismantling, Fab. & Erection of M.S. side & bottom Plate jobs (Rake carrier, CC,BE,BC,RBC trough,Donnelly chute, Fibrizor, cane leveller, kicker, juice screen box, juice screen tray, bagacillo casing etc.321Per sq. mtr.
341.033Fabrication & erection of new discharge chute for mill no. 1,2 & 3331Per chute
351.034Fabrication & erection of new discharge chute for mill no. 4.341Per chute
361.035Rake carrier, C.C., B.E., B.C., R.B.C Troughs, Donnelly chute - Dismantling & fitting of runners of various chain.351per mtr length
371.036Rake carrier, C.C., B.E., B.C., R.B.C Troughs, Donnelly chute - Dismantling & fitting of side angles361-do-
381.037Shifting of cane carrier trough side plate about 25 mm towards outside & alignment to avoid wear & tear of side plates371Per mtr length
391.038To shift cane carrier runner beam according to alignment381per mtr length
401.039Dismantling& erection of cane carrier runner beam391per mtr length
411.04Fabrication & erection of top cover gear & pinion guard for cane carrier401each
421.041Rake carrier, C.C., B.E., B.C., R.B.C - Fabrication & erection of tail end sprocket wheel411each
431.042Fabrication & erection of Maceration water tray at 4th mill421per tray
441.043Fabrication & erection of imbibition juice tray for mill no. 1,2431per tray
451.044Dismantling , fabrication & erection of imbibition juice distributor441each
461.045Fabrication of MS cover for mill bottom bearing (Journal size dia- 430mmx540mm)451per pc.
471.046Cane Unloaders - Dismantling of square bar (size-2\") runner .461per mtr
481.047Cane Unloaders - Fitting of square bar size 2” runner at cane unloader471per mtr
491.048Cane Unloaders - Fabrication & fitting of M.S. Plate 10 mm thk. (appx.) at cane unloaders 300 mm gantary channel481per mtr
501.049Cane Unloaders-To provide horizontal support of gantary beam with vertical column using channel piece 100 mmx1.3 M length491per support
511.05Cane Unloaders- To provide vertical support of gantary beam (200 mm) using channel piece 150 mmx780 mm length501per support
521.051Cane Unloaders- Dismantling, Fab. & Erection of gantary (span 10 meters)511per gantary
531.052Erection of new I-beam 200 mm between 24 meters span at cane unloaders for chain blocks521each
541.053Cleaning, welding of cane unloader bridge wheel531per wheel
551.054Cleaning, welding of cane unloader trolley wheel541per wheel
561.055Fab & erection of new Donnelly chute551per chute
571.056Replacement of side boxes (dis.,fab/erection) for runners at rack carrier troughs561per mtr
581.057Dismantling, fabrication and erection of rake carrier troughs bottom from 12mm plate and side plate=8mm.571per mtr running length
591.058Dismantling, fabrication and erection of beds (for reduction gear and motor)581per bed
601.059Bagacillo screens fabrication & erection.591P. piece
611.06Dismantling of bagassecillo screens601P. piece
621.061Fabrication of crown pinion gear guard611per piece
631.062Repair of transmission gear guard.621Per sq. mtr.
641.063Fabrication and erection of transmission gear guard top cover631per pc.
651.064Fabrication and erection of transmission gear guard bottom cover641per pc.
661.065Fabrication and erection of transmission gears bed651per mtr length
671.066Strengthening of Mill House crane bridge structure with 6 mm thk .MS plate between upper & lower beam661per sq. Ft
681.067Fabrication of D.S.M. screens juice boxes.671per box
691.068Hard facing of trash plates teeth side and top surface.681per trash plate
701.069Dis,fab& erection of scroll of screw conveyor for DSM screen691per pc.
711.07Fabrication & erection of complete casing of screw conveyor701per pc.
721.071Replacement of bottom juice collecting tray of DSM screw conveyor casing (Dis,fab& erection)711LS
731.072TUFR - Build up of existing TUFR tips with M.S. Electrodes721per roller
741.073TUFR - Hardfacing of existing of TUFR tips731per roller
751.074Through out welding except holes of Mills TUFR shell741-do-
761.075Fabrication and erection of mill juice tray alongwith discharge pipe.751Per tray
771.076Fabrication,erection& commissioning of bagasse drier at 4th Mill’s discharge chute complete including staging,bed,alignmentetc,761LS
781.077Cleaning, welding & grinding of teeth sprockets as per profile - Sprocket C.C./B.C.771per sprocket
791.078Cleaning, welding & grinding of teeth of sprockets as per profile - Rack carrier sprocket781per sprocket
801.079Cleaning, welding & grinding of teeth of pinion as per profile - Pinion 22 teeth under feed roller drive (one side of teeth)791per pinion
811.08Cleaning, welding & grinding of teeth of pinion as per profile - Pinion 17 teeth of under feed roller (one side)801per pinion
821.081Chevron groove cutting in rollers.811each
831.082Cane carrier to be covered with 3mm M.S. plate on top upto desired length with hinges and angles bolted821per mtr running length of CC
841.083Blower fan with alignment Fabrication, errection & commissioning.831per fan
851.084Fabrication & erection of donnellychute top cover folding type841each
861.085Blower Fan Casing - dismantling,fab,erection851per casing
871.086Dismantling, fabrication & erection of Bagacillopipe from bagacillo to vacuum filter861per inch/mtr
881.087Dismantling, fitting & hydraulic testing of S.S. Tubes (Semi-kestnner, juice heaters )871per tube
891.088Dismantling, fitting & hydraulic testing of S.S. Tubes (vapour cell & evaporator bodies)881per tube
901.089Dismantling, fitting & hydraulic testing of S.S /Brass tubes ( pans )891-do-
911.09Dismantling, fabrication & erection of Pan and quad down take901LS
921.091Dismantling, fab. & erection of Pan and Quad calanderia jacket.911Per sq. mtr.
931.092Dismantling of up to 4 \" pump & 15 HP motor.921Per inch dia/HP
941.093Erection of up to 4 \" pump & 15 HP motor.931Per inch dia/ HP
951.094Dismantling of 4” to 8” pump & 15 to 40 H.P.Motor941per inch dia/hp
961.095Erection of 4” to 8” pump & 15 to 40 H.P.Motor951per inch dia/ hp
971.096Dismantling of above 8” pump & above 40 H.P.Motor961per inch dia/ hp
981.097Erection of above 8” pump & above 40 H.P.Motor971per inch dia/ hp
991.098Dismantling of G.I./ A.C.C. Sheet981per sq. ft
1001.099Fitting (Erection) of G.I./ A.C.C. Sheet991per sq. Ft.
1011.1Dismantling of water gutter & ridge1001Per running feet
1021.101Erection of water gutter & ridge1011Per running feet
1031.102Dismantling, fabrication, erection of Sulphur furnace complete1021LS each
1041.103Dismantling, fab. & erection of the Melter/ receiver of Sulphur furnace.1031per pc.
1051.104Dismantling, fabrication & erection of Shell of Sulphur furnace1041per shell
1061.105Dismantling, fabrication & erection of scrubber of sulphur furnace1051Per M.T.
1071.106Dismantling , fabrication & erection of steam jacket of sulphur furnace1061per pc.
1081.107Dismantling, fabrication, erection of Sulphur furnace cooler1071LS each
1091.108Dismantling, Fabrication & erection of the Bottom portion of weight juice tank with MS plates1081Per M.T.
1101.109Dismantling, Fabrication & erection of the Scrappers of Dorr clarifier with MS plates1091PMT
1111.11Dismantling, Fabrication & erection of the Catcher bottle of Vac. Filter with MS plates1101PMT
1121.111Dismantling, Fabrication & erection of the Bottom of Dorr clarifier with MS plates1111PMT
1131.112Dismantling, Fabrication & erection of the Mud tray of Vac. Filter with MS plates1121-do-
1141.113Dismantling, Fabrication & erection of the Mud tank bottom of vac. Filter with MS plates1131PMT
1151.114Dismantling, Fabrication & erection of the Conical portion of juice/ water/ mud tank with MS plates1141per sq mtr
1161.115Dismantling, Fabrication & erection of MS plates of Pan station - Shell of Pans1151Per M.T.
1171.116Dismantling, Fabrication & erection of MS plates of Pan station - Pan tops1161-do-
1181.117Dismantling, Fabrication & erection of MS plates of Pan station - Saveall1171per save all
1191.118Dismantling, Fabrication & erection of MS plates of Pan station - Shell of Vac. Crystallizer1181PMT
1201.119Dismantling, Fabrication & erection of MS plates of Pan station Bottom plates of Syrup & molasses tanks & conditioners1191PMT
1211.12Dismantling, Fabrication & erection of MS plates of Pan station Side plates of Syrup & molasses tanks & conditioners1201PMT
1221.121Dismantling, Fabrication & erection of MS plates of Pan station Pan shell strengthening work with MS channels/ angles/ MS plate rings1211per pan
1231.122Dismantling, Fabrication & erection of MS plates of Pan station Top cone strengthening work with MS channels/ angles/ MS plate rings1221per cone
1241.123Dismantling, Fabrication & erection of MS plates of Pan station Strengthening of vapour line by inner side supporting of angles/ pipes1231per vapour line
1251.124Dismantling, fab. & erection of coils of horizontal crystallizers1241Per inch dia/ feet length
1261.125Dismantling of shaft of crystallizers1251per inch dia/ ft length
1271.126Fabrication of shaft of crystallizers1261Per inch dia./ feet length
1281.127Erectionof shaft of crystallizers1271Per inch dia./ feet length
1291.128Replacement of 3” MS coils (including bends, flange, etc.) of Vertical crystallizers1281per inch dia/ ft length
1301.129Dismantling, fab. & erection of arms of A- crystallizers1291PMT
1311.13Replacement of coils of Dorr & evaporator bodies - Juice coils (Dismantling, Fab. & erection)1301per inch dia per ft length
1321.131Replacement of coils of Dorr & evaporator bodies - Ammonia & gas coils (Dismantling, Fab. & erection)1311per inch dia/feet length
1331.132Replacement of weak MS plates & cooling coils of Molasses tanks Bottom plates1321PMT
1341.133Replacement of weak MS plates & cooling coils of Molasses tanks Side plates upto height 10mtr1331PMT
1351.134Replacement of weak MS plates & cooling coils of Molasses tanks Top cone plates with supports1341PMT
1361.135Replacement of weak MS plates & cooling coils of Molasses tanks Cooling coils1351per inch dia per ft length
1371.136Dismantling, fabrication, erection of MS pipe coil fitting at various station1361per inch dia per ft length
1381.137Fabrication of Drum internal plates of boiler1371per pc.
1391.138Dismantling, fabrication and erection of expansion joints of boiler1381LS per expansion joint
1401.139Dismantling of Existing transient Heaters1391per pc.
1411.14Shifting of new transient heater at Site1401per piece
1421.141Erection of new/ existing transient heaters1411-do-
1431.142Dismantling/ Fab./ Erection of weak portion of partition plates of juice heaters1421LS per juice heater
1441.143Dis./ Repairing/ Fabrication & erection of Bagasse belt conveyor on turnkey basis1431LS
1451.144Dismantlingofspurgar of juice sulphitor for cleaning1441per pc.
1461.145Fabricationofspurgar of juice sulphitor for cleaning1451per pc.
1471.146Erection/refitting.ofspurgar of juice sulphitor for cleaning1461Per piece
1481.147Dis, fab & erection of stainer of injection pump/spray pump1471per pc.
1491.148Injection channel jail dismantling, fab. & erection.1481per jali
1501.149Repairing of agitator of vaccum filter dismantling, fab. & erection.1491per agiattor
1511.15Fabrication of sweeper trolly1501per pc.
1521.151Repairing/ changing of vertical crystallizer arms in top gutter (scrapper type) round shape1511Lump sump
1531.152ETP middle shaft repairing/ replacement1521LS
1541.153Fab of new lime tank with its shaft, stirer etc. at ETP1531-do-
1551.154Dismantling, fab & erection of save all of evaporator bodies1541per save all
1561.155Replacement of juice sulphiter top1551LS
1571.156Dismantling of vibro screen1561per screen
1581.157Fabriaction of vibro screen1571per screen
1591.158Erection of vibro screen1581per screen
1601.159Repairing/ replacement of shell of sugar melter1591PMT
1611.16Replacement of shaft of sugar melter1601per inch dia per ft length
1621.161Replacemnet of arm of sugar melter1611per ft length
1631.162Stair case ( With chequared plate) - Dismentling1621per stair
1641.163Stair case ( With chequared plate) - Fabrication1631-do-
1651.164Stair case ( With chequared plate) - Erection1641-do-
1661.165Labour supply (per day 8 hours basis) - Fitter1651per person
1671.166Labour supply (per day 8 hours basis) - Welder1661-do-
1681.167Labour supply (per day 8 hours basis) - Helper1671per person
1691.168Labour supply (per day 8 hours basis) - Khalasi1681per person
1701.169Juice heater cover dismantling, fab. & erection1691each
1711.17Juice heater Refitting with testing by pump.1701-do-
1721.171Sight glass fitting in condensate bottle of seed & juice heaters/ any vessel,by welding the sight glass.1711LS
1731.172dismantling, fabrication, erection of stainer of injection and spray pump1721Lump sum each
1741.173Stair case at sugar bin fabrication & erection.1731LS each
1751.174Vaccum crystallizer shell fabrication,erection& patch.1741LS each
1761.175New planatory gear boxes for B massecuite crystallizer.1751per unit Lump sum
1771.176F.D. old impeller is to be removed and new is to be fitted and trial.1761LS
1781.177Straightening of old pipe line of thickness 6-8mm into plain sheet by rolling machine1771PMT
1791.178To provide slidde gate at B.C. Or desired size with rack &pinion.1781per gate
1801.179To provide a tapering suit under idler of B.C. To remove the falling bagasse in bagasse year.1791Lump sum
1811.18Pan No. 4 mechanical circulator is to be dismantled and parts to be shifted to W1801per tail pipe
1821.181Pan No. 4 mechanical circulagtoris to be dismantled and parts to be shifted to Workshop for machining. After machining the same circulator parts to be fitted and trial.1811L. S.
1831.182Pan/quad condenser tail pipe double support is to be provided with atleast L 3”/pipe 2.1/2” with clamp system.1821per tail pipe
1841.183Rori melter is to be fabricated and erected as per drg.1831L.S.
1851.184Replacement of ID fan ducting & casing.1841per sq mtr
1861.185SS condenser repairing by support to be given by rings1851L.S. each.
1871.186Clear juice filter arrangement by jali fitting - dismantling, fabrication, erection1861LS each
1881.187Dismantling, fabrication, erection of strengthening of factory column, structure, channel, beam etc.1871LS each column
1891.188Juice heater header partition plate top & bottom both side - dismantling, fabrication, erection1881LS each header
1901.189Oliver filter tray dismantling, fabrication, erection1891LS each
1911.19Centrifugal machine strengthening dismantling, fabrication & fitting from channel, beam1901per running ft
1921.191Dismantling, erection of SS tail pipe at pan & quad condenser1911per pipe
1931.192Dismantling, fabrication, erection tail pipe support angle channel1921each tail pipe
1941.193Dismantling, fabrication, erectionof complete Pug Mill for continuous machine B- massecuite.v1931each pug mill
1951.194Repairing of bottom portion of hot water tank replacement1941Lump sump each.
1961.195Dismantling, fabrication, erection of Sulphur furnace no. 2, complete scrubber with its internal pipes.1951Lump sump each.
1971.196Dismantling, fabrication, erection of Sulphur furnace no. 3 (Lime side) complete scrubber with its internal pipes.1961Lump sump each.
1981.197SF melter and receiver steam jacket and its coil1971Lump sump each.
1991.198Dismantling, fabrication, erection of so2 gas coil/pipe at syrup sulphiter1981Lump sump each.
2001.199Dismantling, fabrication, erection of save all at spare body of quad1991Lump sump each.
2011.2Dismantling of Condensate pit2001Lump sump each.
2021.201Dismantling, fabrication and erection of top and shell of Quad body2011Lump sump each.
2031.202Dismantling, fabrication and erection of Wt. juice tank2021Lump sump each.
2041.203Dismantling, fabrication and erection of Maceration water tank2031Lump sump each.
2051.204Dismantling, fabrication and erection of feed water tank2041Lump sump each.
2061.205Dismantling, fabrication and erection of wet scrubber2051Lump sump each.

AI Tender Summary

OUR REF NO 28084735
AUTHORITY Cooperative
TENDER VALUE Ref. Documents
LAST DATE 12-06-2021
Authority
Authority Name Meham Cooperative Sugar Mills Limited
Work Description Fabrication Jobs For Season 2021-22.
Basic Detail
Tender No 024
Bidding Type Tender
Location
City sugar mill meham
State Haryana
Key Dates
Publish Date 04 Jun 2021
Submission Date 12 Jun 2021
Open Date 12 Jun 2021
Finance
Tender Value Ref. Documents
Tender Fee 100
EMD Ref. Documents
Exemption Not Available
Document List
2912929D-1C20-4BD9-B23F-0827D2D75CC0.html
BOQ_231113.xls
Tendernotice_1.pdf

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Tender Timeline

Jun 04, 2021
11:30 IST

Tender Published

Tender notice published.

Completed
Jun 12, 2021
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Jun 12, 2021

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

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html

2912929D-1C20-4BD9-B23F-0827D2D75CC0.html

xls

BOQ_231113.xls

pdf

Tendernotice_1.pdf

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