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Supply Installation Testing And Commissioning Of Mechanical Machines And Allied Equipments At Integrated Pack House Amroha , Maintenance And Operation Of Integrated Pack House Amroha ., AMROHA-Uttar Pradesh

Rajya Krishi Utpadan Mandi Parishad has published Supply Installation Testing And Commissioning Of Mechanical Machines And Allied Equipments At Integrated Pack House Amroha , Maintenance And Operation Of Integrated Pack House Amroha .. Submission Date for this Tender is 01-06-2021. Dustbin Tenders in AMROHA Uttar Pradesh. Bidders can get complete Tender details and download the document.




Tender Notice

27945365
Supply Installation Testing And Commissioning Of Mechanical Machines And Allied Equipments At Integrated Pack House Amroha , Maintenance And Operation Of Integrated Pack House Amroha .
Open Tender
Indian
Uttar Pradesh
AMROHA
01-06-2021

Tender Details

Supply Installation Testing And Commissioning Of Mechanical Machines And Allied Equipments At Integrated Pack House Amroha , Maintenance And Operation Of Integrated Pack House Amroha .-Vapour Heat Treatment Unit , Ro Plant For Vht Unit & Hot Water Treatment Unit , Food Grade Stainless Steel Working Tables , Evaporator Unit , Puff Panelling, Hermetically Sealed Single Leaf Hinged Door , Mango Processing Line Consists: Feeding Elevator, Hot Water Treatment Unit, Washing Cleaning Unit, Drying Unit, Sorting Inspection Unit, U Belt & Electronic Sorter With 1-Line Weight Sorting System 5+1 Exits , De-Sapping Tables For Mango, Hand Operated Automatic Scrubber Drier Floor Cleaning Machine , Hydraulic Hand Pallet Truck , Plant Quarantine Unit , Hot Water Immersion Treatment Unit , Cold Room , Pre-Cooler , Ripening Chamber , Vegetable Processing Line , Plastic Crate , Plastic Pallets , Air Curtain Super Slim , Strip Curtain Transparent Type For All Door’S Inside Pack House , Automatic Hand Dryer , Soap Dispenser , Wash Basin , Insect Trap Yellow , Plastic Dustbin , Plant Quarantine Laboratory Furniture , Almirah For Changing Room His / Her , Vapour Heat Treatment Plant , Fruit and Vegetable Pack House

Key Value

Document Fees
INR 5900 /-
EMD
INR 4439000.0 /-
Tender Value
Refer document

BOQ Items

Name of Work: S/I/T/C of Vapour Heat Treatment unit, Cold Room, Ripening Chamber, Evaporator Unit, Condensor unit, R.O. Plant, Fruits processing line, Vegetable processing line, hot water treatment unit and allied equipments at Integrated Pack House, Comprehensive Annual Maintenance Contract of Integrated Pack House for 4 years and Operation of Integrated Pack House for 5 years Amroha.
Sl. No. Item Description Item Code / Make Quantity Units
1 1 Supply/Installation/Testing/Commissioning of Vapour Heat Treatment Unit (Make-Make In India/FTH Co Ltd, Japan/Sanshu) along with all required accessories for mango:Capacity: 2500 Kg / Batch Structure: Instrument type, Operating temperature: Room temperature +10°C to +55 °C, Humidity Range: 55-98% RH, Start up Method: Automatic start, automatic stop, Roller conveyor: Stainless steel: 2 Lines, Access windows for sensor insertion: 5, Air conditioning system: Fan: Heat resistant & rainproof, No of air conditioning fan: 5, Heater capacity & material: 120 KW, made of stainless steel, Suction damper, Exhaust damper, ventilation fan & ventilation damper made of complete stainless steel, Number of Pallets: 5, Material: Stainless Steel 304 grade, Number of VHT crates per layer: 6, Crates per layer per pallet, Number of layer: 7 per pallet, Total number of fruit crates: 210 Size: 586 x 385 x 177 mm Material: Polypropylene, Machine external Size:6250 x 2400 x 2440 mm, Chamber construction internal: stainless steel 304 grade, Chamber construction external: Mild steel, rust proof painted, Power requirement: 3 Phase, 120 KW.Number of probes: 15, RTD Pt100 needle type for fruits (SS316 Grade), Fruit probe temperature range: ambient to 50°C, Temperature accuracy: 0.1°C, Humidity spray system: Non-clogging / maintenance free nozzles with adjustable air & water pressurizing system, Air compressor: Triple phase, 5.5 KW x 2 Unit, Control unit: Easy to operate Human machine interface, Temperature, humidity, air circulation, solenoid valve, intake & outtake ventilation system, Graphic display: Data display: Inside chamber temperature, inside humidity & fruit temperature, Inside temperature control unit: PID controlled, Input signal: Temperature measuring resistive element Pt100, Microprocessor based strip chart recorder with viewing & data logging software, Display method: VFD, Display types: Multiple displays (Digital, bar, flag, etc can be displayed), Status display: Recording in progress, shared alarm, no of channels, occurring alarm, etc, 24 channel strip chart recorder, RS485 communication, Calibration correction function, Remote input function, Header print function, Mathematical function, Printing: Easily legible & analyzable recording format. Standard Accessories along with VHT machine: Polypropylene fruit crates for 3 treatment: 630 pieces, VHT stainless steel pallets for 1 setting Standard: 05 pieces, VHT stainless steel pallets for 1 setting Extra: 05 pieces, Transfer trolley for loading & unloading: 02 unit, Special type Chart paper (0-100 Linear), 20 mtr in one roll, Ribbon Cassette for Recorder, Calibration equipment for VHT certification: Mercury glass thermometer (0.1°C graduation) range 0-50°C along with calibration certificate: 02 pieces, Calibration bath for sensor test, Temperature range ambient to 100°C, with temperature resolution of 0.1°C 01 unit. 1 Job
2 2 Supply/Installation/Testing/Commisioning of RO plant for VHT unit & hot water treatment unit complete along with piping and related works: R.O Plant Pre-Treatment: Capacity-4000 Ltr/Hr., Multi Grade Sand Filter, The Raw Water from the Raw Water Storage tank is passed through Multi Grade Sand Filter. Before passing through the sand filter the water is chlorinated in Raw Water tank and effective chlorination will be possible only if retention is provided for 2-3 hrs. This is an FRP Pressure vessel with internal arrangements and Media of different grades of Sands. The Purpose of Sand Filter is for reduction of Turbidity and Suspended Solids. The Filter should be backwashed whenever the Pressure drop increases beyond 3.8 Kg/cm2 or after 22 Hrs of operations, whichever occurs first. Activated Carbon Filter: From Sand Filter the Filtered Water is passed through Activated Carbon Filter. The Activated Carbon Filter is an FRP pressure vessel having a bed of carbon in order to remove the Color, Odour & Traces of Organics & free chlorine present in the filter water. Antiscalent Dosing Pump: Antiscalent dosing system, which prevents saturation of various organic salts on R.O. membrane surface. The system comprises of dosing pump and solution preparation tank. Micron Cartridge Filtration System: Micron filter unit, which removes fine, suspended solids, which may have escaped from upstream units. This unit can remove fine solids up to 5 microns, which if carried over can blog the RO membrane High pressure pump: The Filtered Water is then pumped to a R.O. System through a High-Pressure Pump. For the development of High pressure required for RO System through Vertical High-Pressure Pumps. Reverse Osmosis System: The R.O. System consists of spirally wound R.O Membranes with FRP Pressure tubes. The R.O system is offered for Salt reduction so as to achieve the desired treated water quality. The RO Membranes has a salt rejection of 90-95% as per manufacturer standard tests procedures. Ultra -Violet Treatment the R.O. System consists of UV System with SS UV Barrel and specific Wavelength of UV Light operated with automatic control panel. The R.O system is offered for this to Micro-Organism removal, so as to achieve the 100% pure and Germfree quality of R.O. Water produced through R.O. System. Water Tank 5000 Ltr x 02 no. complete with piping and related works. 1 Job
3 3 FOOD GRADE STAINLESS STEEL WORKING TABLES: for Pack House & VHT Area: Food Grade Stainless Steel 304 grade working table heavy duty, support by four heavy duty rectangular/round pipe, duly argon arc welded. Size of the working area: 7.5’ x 3.5’ x 3’ (L x W x H). Top sheet thickness: 18 Gauge & rectangular /round pipe thickness: 16 Gauge 10 Nos
4 4 SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF EVAPORATOR UNIT(Make-Luve, Italy) lightweight aluminium case duly Powder coated rust proof paint, along with reversible drain tray, for temperature controlled in Puff area of Mango sorting / grading area. Temperature range: +24°°C @ 12.0 KW cooling capacity, high air throws around 12 mtr, fan motors make (EBM-Germany). No of fans & size: 04 x 350 mm. Evaporation temperature +10°C. complete in all respect with copper piping & refrigerant charging. 12 Nos
5 5 SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF CONDENSING UNIT, (Make-Emerson) cooling capacity: 12.0 Kw, @ condensing temperature +50°C & refrigerant, condenser coil grooved type, condenser fan axial type, condenser body is made of CRC sheet, duly powder coated rust proof paint. Fitted complete along with gas drier filter, freon pressure gauges, fan guard, suction & liquid line, unit come with a standard weather proof housing. Complete in all respect with copper piping & refrigerant charging. 12 Nos
6 6 Supply/Installation/Testing/Commissioning of PUFF PANELLING in complete internal side of pack house for temperature controlled: Puff Insulation: (Make-Llyod/Dignus/Jindal/Sintex): The insulation material shall be CFC free PUF with CLOSED CELL CONTENT of 90% to 95% minimum. This foam is injected using high-pressure equipment in a precise ratio and proportion and auto cohesively laminated. IPUF Panel system has been satisfactorily type tested for the under mentioned fire properties:- Self-extinguishing as per IS:11239, Conforms to class -I surface spread of flame as per BS: 476 part-7 Conforms to classified as “Not Easily Ignitable” as per BS 476 part 5. To facilitate easy and systematic assembly/disassembly, the panel-to-panel jointing system shall be CAMLOCK. The constructional details shall be as under: Wall & Ceiling Panels:PUF insulation core thickness: 50 MM, Density: 40 + 2 Kg/M 3, Surface spread of flam: Class I to BS:476 Pt.7, Ignitability: To BS: 476 Part.5 “not easily ignitable”, Flammability: To IS:11239 “self-extinguishing” , Environmental acceptance: Environment friendly “CFC Free”, Outer Skin [Body Sheet]: 0.4MMPPGI, Inner Skin [Body Sheet]: 0.4MMPPGI, Supply of PUF insulated sandwich Top / side / wall panel with outer & inner side 0.4 mm pre-painted GI sheet. Overall thickness of 50 mm. PUF having density of 40 Kg/cu.m (+2) along with flashing / Roof flashing /corner flashing /rivets & silicon etc. Supply of PUF insulated sandwich Top / side / wall panel with outer & inner side 0.4 mm pre-painted GI sheet. Overall thickness of 50 mm. PUF having density of 40 Kg/cu.m (+2) along with flashing / Roof flashing /corner flashing /rivets & silicon etc 2500 sqm
7 7 HERMETICALLY SEALED SINGLE LEAF HINGED DOOR SIZE: 1500 x 2100 mm with 80 mm thick, blade along with front frame. Puff material with density of 45 kg/cu mtr with 0.6 mm, PPGL finish for positive temperature up to +10°C with wall frame, rising hinges, Door opener & closure, EPDM gasket & other related accessories (Make-Metaflex) 8 Nos
8 8 Supply/Installation/Testing/Commissioning of Mango Processing Line Consists: Feeding elevator, Hot water treatment unit, washing cleaning unit, Drying unit, sorting inspection unit, U Belt & Electronic sorter with 1-line weight sorting system 5+1 Exits. Conveyor Type Feeding Elevator: It can feed fruit /vegetables into the Hot water treatment unit. Parameter: Drive power: 0.75kw, Mesh belt width: 800mm, food grade PVC. Frame thickness 3mm stainless steel 304 grade. Dimension: 2500 x 1200 x 1100 mm, Capacity: 2000 Kg/Hr., M.O.C: Stainless Steel 304, Motor gear Make: Bonfiglioli-Italy, Motor Make: Siemens /ABB, Online Hot water immersion treatment unit: Parameter: M.O.C. S.S. 304, Size: L X W: 4500 X 900 mm, Roller conveyor: Powered by .5 H.P. Geared Motor., Flap Conveyor: Powered by .5 H.P. Geared Motor., Recirculating Pump: 2.0 H.P. Monoblock, Heaters: 10 KW 2 nos., VFD: A.C. retention time 3 minutes. Function: To treat the mango for 3 minutes at 53°C to control the Anthracnose disease, which is generally not controlled by any available approved fungicide. Motor gear Make: Bonfiglioli-Italy, Motor Make: Siemens /ABB., Conveyor type Brushing / Washing Cleaning Unit /Waxing Unit: The whole machine is, made of 304 grade stainless steel. Large air turbine, high pressure water pump, fan nozzle, good cleaning effect. Complete electrical control system, easy to operate. Circulation filtration system, water can be recycled. The mesh belt is punched chain plate mesh belt with long service life. Simple installation, easy operation & low maintenance, low energy consumption, small foot print. labour & water saving, no damage of fruits /vegetables. Machine can continuously wash automatic, equipped with stepless variable speed motor, processing speed adjustable. The waxing unit is a machine consisting of 10 cylindrical brushes from soft natural horse hair. Above the brushes there are the sprayers that apply the wax on the fruits. Last after the waxing machine is the final hot air dryer, in order to dry the wax. Parameter: Drive power: 1.5 kw, Fan power: 4 kw, Water pump power: 2.2 kw, Lift power: 0.75 kw., Capacity: 2300-2500 Kg/Hr., Brushing section with 15 cylindrical brushes of 900 mm each. Fruit cleaning brushes, maximum operating temperature of water +60°C. Supasoft Light Blue, Size: 900 mm Length x 125 mm Diameter, designed for application requiring more rotation during brushing. Make-IBC (U.S.A) /Industrial Brushware (Australia). Mesh belt width: 800mm , Dimension: 4000 x 1200 x 2100mm, Gear Make: Bonfiglioli-Italy, Motor Make: Siemens /ABB, Conveyor type Air Drying Unit:High speed good air-drying effect. Turning over the transition mesh belt, the fruit surface will be fully air dried, after washing cleaning. Parameter: Drive power: 1.5kw, Fan Power: 0.75 Kw x 10 No, Mesh belt width: 800 mm, Whole machine is made of SS 304 grade., Capacity: 2000-2200 Kg/Hr, Dimension: 5000 x 1000 x 1350 mm, Gear Make: Bonfiglioli-Italy, Motor Make: Siemens /ABB., Conveyor-Type Sorting Inspection Unit:, Artificial Sorting /Inspection line is mainly used in the process of fruit / vegetable transmission manual picking bad, good fruit / vegetable transport to the next device. Parameter: Drive power: 1.5kw, PVC belt width: 600mm, food grade PVC. , Whole machine is made of SS 304 grade, Capacity: 2000-2200 Kg/Hr., Dimension: 3000 x 1000 x 1100 mm, Gear Make: Bonfiglioli-Italy, Motor Make: Siemens /ABB, Electronic Sorter with 1 Line, Weight Sorting System: 5+1 Exits:No: 1 frame formed from sheet metal and hollow sections with double coating antirust paint. Specially designed PVC cups for large products, such as mango, pomegranates, etc. with dimensions of cup: 220mm length x 130mm width. No.1 system receiving the weight of the fruits, No.1 central controller. No.1 Feeder. No.1 display unit with touch screen for the operation & control of the machine, ability for internet connection for technical support. No.5 outputs for the sorted product. No.1 output for small-large products. No.6 fruit trays lined with a special soft material to avoid the bruising of the fruits. No.1 system for the placement of empty boxes above the fruit trays.No.1 packaging bench in front of the fruit trays. No.1 motor driven by INVERTER with power 2 HP - Dimensions: 10000 mm Length / 1350mm Width, Gear Make: Bonfiglioli-Italy, Motor Make: Siemens /ABB, Packing Conveyor: The last conveyor after complete drying of fruit /vegetables into air drying unit, then ready for collection in packing conveyor. Parameter: Drive power: 0.37kw, Mesh belt width: 800mm, food grade PVC, M.O.C: Stainless Steel 304 grade., Frame thickness 2mm stainless steel 304 grade, Dimension: 2000 x 1200 x 1100 mm, Capacity: 2000 Kg/Hr. 1 Job
9 9 DE-SAPPING TABLES FOR MANGO: Material of construction: Top Rollers & Bottom tray is made of 304 grade stainless steel and support frame is made of galvanized iron duly powder coated rust proof paint. Will be provided with heavy duty rugged swivel castor wheels with adequate locking system for easy in movement from one place to another. \nSize 7.5x3.5 and 3ft height and with 4inch wheels 10 Nos
10 10 HAND OPERATED AUTOMATIC SCRUBBER DRIER FLOOR CLEANING MACHINE. .(Make-Roots) Machine are handy operated scrubber-drier for quick, economical & effective cleaning of all type of hard floors. The extremely compact & robustly constructed machines guarantee a high degree of maneuverability, easy handling & good visibility. The height adjustable operating handle & the adjustable brush drive are ideal for fatigue-free operation. No of brushes:1, Brush diameter: 43 cm, Effective suction width: 75 cm, power brush motor: 800-watt, power suction motor: 1000 watt, working speed: 4 Km/hr, brush speed: 280 Rpm minimum, Clean & Dirty water tank: 22 Ltr. Dimension of the machine: (L) 100 cm x (W) 45 cm x (H) 87 cm. brushes can be changed quickly without the need for any tools at the push of a button. 1 Nos
11 11 HYDRAULIC HAND PALLET TRUCK: Hydraulic System: The manually operated lift pump is simple & reliable in operation. The hard chrome polished piston is resistant to rust, scratches and strokes. The pump is double sealed which secures efficiently against leakages and prolongs the life of the packing. The lift cylinders are welded directly on to the pump, and the oil reservoir is welded around the lift cylinder. This imparts efficient tightness and eliminates tube and hose connections the hand pallet truck is equipped with a neutral position valve as standard. When the drawbar is moved slowly, the neutral position ensures that the load is not lifted (Driving position). When the drawbar is moved a little faster, the load is lifted the usual way (lifting function). The system is simple, needs no adjustment and is reliable in operation. 6 no nylon wheels, powder coated finish. Capacity: 500 Kg, Handle swivel: Standard. Wheels: two nos. nylon wheels with sealed bearing at front & 4 roller tandem wheels at back side. Lifting 12 mm/stroke. Lubrication grease nipple: For all movable part for easy Maintenance. 10 Nos
12 12 PLANT QUARANTINE UNIT Misc. & Minor Laboratory Equipment for Plant Quarantine Required with each Plant Quarantine Unit of Pack House. Equipment’s: Illuminated magnifier (Magnoscope) 20 X, Qty-02 no, Stereo binocular microscope with cold light source with camera, Qty-01 no, Inspection Table clear top, SS (Size: 2.5’X6’), Qty-02 no, Desktop Computer, Qty-01 no, Printer (24 Pin dot matrix), Qty-01 no, UPS for computer with 15-20 min power back up, Qty-01 no\nInspection Kit: Kit bag, Qty-01 no, Knife (pointed), Qty-02 no, Thermometer- 02no., Magnifier glass- 20 X with provision of light, Qty-02 no , Camel brush-(small/medium), Qty-02 no, Scissor, Qty-02 no., Torch with cell, Qty-02 no., Forceps, Qty-02 no., Marker pen- (Red & Black), Qty-02 no., Pencil &Sharpener, Qty-02 no., Stapler With pin, Qty-01 no., Cello tape-, Qty-01 no., Rexene sheet/ White-Black paper sheet, Qty-02 no., Marking slip-, Qty-02 no., Specimen vials -, Qty-20 no., Poly bags-, Qty-20 no., Needle-, Qty-01 no., Calculator-, Qty-01 no., Hand Gloves-, Qty-02 no.,White enamelled Tray (solid type), Qty-04 no., Apron-, Qty-15 no. and Tissue paper, Qty-10 rolls 1 Job
13 13 HOT WATER IMMERSION TREATMENT UNIT AS PER N.P.P.Q NORMS: Capacity: 500 Kg Per Batch, Working Treatment Temperature Range: Up To: 46.5°C-48.5°C. Treatment: Batch Type. Internal Dimension’s in mm: 3000 x 1230 x 830 (L x W x H/D). Temperature Uniformity in Bath: + 0.2-0.30C. Programmable Temperature Controller:LED display, Fully Microprocessor Control PID, Microprocessor Control to Optimize Parameters during Operation. Digital Display of Set & Process Value in PID Temperature Controller. Paper Less Recorder for Temperature, Time & Date during the Operation’s. Automatic Recording Type. Recording Time: Continuous during the start & end of treatment. Frequency of Recording: 2 Min Interval. Recording Type: Numerical Print / Pen Line Responding Each Channel by Colour. Accuracy: 0.1°C. Measuring Range: Ambient to 60°c. Display Resolution: 0.1°C. Controller Accuracy: ±0.1°C. Control Panel Having Membrane Key Pad with Soft Touch Switches. Accuracy of temperature recorder: ±0.1%. Temperature recorder display VGA TFT: 5.7” touch screen. Input Signal for temperature recorder: K,S,E,J,T,B,N,R WRe 526. Fruit Sensor Flexible Pencil Type RTD: 8 No, In SS 316 Grade. Sensor Dimension: Outer Sheath Dimension: 5.4mm. Sensor Rod: 2.54 Cm Located. 8 Channel Relay Alarm Output. RS232 Print Port. Online suitable software for temperature, date & time. Record cycle: Flexible 1/2/3/5/1015/20/30/60 min. Device for Alarm: Audible, after process end cycle. Capacity of the treatment tank: can hold up to 500 Kg Mango per batch in stainless steel cages. Total Number of fruit cages required: 08 no. Fruit cage Is Made of Stainless-Steel-304 grade material. Lifting arrangement mechanically for holding the stainless-steel cages, lifting in & out (Up & Down) during treatment, fitted complete along with gear, motor & mild steel wire rope for Hot water treatment unit. Gear Make: “BONFIGLIOLI”, Motor Make: “SIEMENS /ABB” of suitable capacity. Permanent temperature sensor’s: 100? PT RTD-03, Made in SS316 Grade. Water Circulation pump: 5.0 Hp X 2 No-2900 Rpm, Powerful Single-Stage Circulation Pump, M.O.C in Stainless-Steel-304 Grade. Operating temperature not less than 600C. Inner chamber treatment tank: Dull Finished 100%, 304 Grade Stainless-Steel in 16 SWG, Corrosion Resistant Inner Bath. Outer Chamber: Dull Finished 100%, 304 Grade Stainless-Steel in 18 SWG, Corrosion Resistant Inner Bath. Gap: Between the Walls Is Filled with Special Grade Puff Insulation to Avoid temperature loss. Heating Is Done through Immersion-Type Heating Elements & Is Fitted & Supported by Silicon Gasket’s, For Long Lasting Operation without Any Leakage, Heating Load: 10K.Wx5=50.0 KW. All Joints Are Duly Argon Arc Welded, Glossy & Smooth Finished. Back Drain Facility Is Available, With the Help of on /Off Valve. Machine should be fitted on heavy duty swivel castor wheel’s for easy mobility from one place to another place. Total Equipment load: 60 K.W. 2 Job
14 14 COLD ROOM: Design Parameters: Internal room dimension’s: 7.5 x 4.5 x 3.6 Mtr, Desired temperature range: +2°C to 16°C. Product stored: Fruit and Vegetable. Storage capacity /Per day loading: 20 Tons.\n Product incoming temperature: +35°C. Wall & Ceiling insulation thickness: PPGI/Inner-Outer. (Puff Insulation make-Llyod/Dignus/Jindal):Floor insulation & thickness: 80 mm Puff Slab. Door type & Size:(Make-Metaflex/MTH/Salco) Swing type, 1500 x 2100 mm.No of doors: 01, Supply of Hinge Door, 80mm PU Insulation, (Density 45kg/m3) with 0.6mm PPGL Finish, For Positive temperatures up to (+1) degree, with Wall Frame, Rising Hinges, Door Opener & Closure, EPDM Gaskets and other Accessories.), Clear Opening. Ambient temperature: +35°C.\n Refrigeration unit: No of system: 03 in each chamber, Pull down time: 24 Hrs., Evaporator unit dimension’s: 3350 x 421 x 610 mm, Evaporator unit capacity: 18.0 KW.,Make-Luve/Patton/Guntner Casing: AlMg, Powder Coated RAL 9003, Air throw: 16.1 Mtr approx., Fan: 04 No of 450 mm dia., Interconnecting copper pipe, Refrigerant: R-22/R-404, Condensing unit dimension’s: 1016 x 440 x 800 mm., Type compressor: Hermetic reciprocating type.Make-Bitzer/Patton/Emerson, No of condensing unit in each chamber: 03, Condensing unit cooling load capacity: 17.0 KW @ 12.8 Evaporating temperature., Condenser coil grooved type., Condenser fax axial type., Condenser body & metal parts duly rust proof powder coated paint., Gas drier filter., Pressure switch., Suction & liquid line valve., PPGI/Puf insulated panels for walls & ceiling:\n Puff Insulation: The insulation material shall be CFC free PUF with CLOSED CELL CONTENT of 90% to 95% minimum. This foam is injected using high-pressure equipment in a precise ratio and proportion and auto cohesively laminated. The density of foam shall be 40 ± 2 kg/m 3, with thermal conductivity [K of 0.023 W/m deg K (AGED)] and dimensional stability over the temperature range of minus 60° C to 100° C. It is already known to you that PUF Panel system has been satisfactorily type tested for the under mentioned fire properties: - Self-extinguishing as per IS:11239, Conforms to class -I surface spread of flame as per BS: 476 part 7, Conforms to classified as “Not Easily Ignitable” as per BS 476 part 5. To facilitate easy and systematic assembly/disassembly, the panel to panel jointing system shall be CAMLOCK. The constructional details shall be as under: Wall & Ceiling Panels: PUF insulation core thickness: 80 mm, Density: 40 + 2 Kg/M 3, Surface spread of flam: Class I to BS:476 Pt.7, Ignitability: To BS: 476 Part.5 “not easily ignitable”, Flammability: To IS:11239 “self-extinguishing”, Environmental acceptance: Environment friendly “CFC Free”, Outer Skin [Body Sheet] : 0.5 MMPPGI, Inner Skin [Body Sheet] : 0.5 MMPPGI\n Supply of PUF insulated sandwich Top / side / wall panel with outer & inner side 0.5 mm pre-painted GI sheet. Overall thickness of 80 mm. PUF having density of 40 Kg/cu.m (+2) along with flashing / Roof flashing /corner flashing /rivets & silicon etc.Temperature & Refrigeration unit of each room will be controlled through PLC control panel having following features: PLC system (Make-Mitsubishi/Phoenix/Omron) will be capable of interfacing RTD directly into its modules. No converter should be used to improve the accuracy of system. Scada graphics should be licence free for operation & should be downloadable on the PLC CPU itself. No special dongle / soft license will be required. Scada visualization pages can be displayed in any standard browser. There will be no need to install additional plug-ins, so projects will be created based on HTML5. The pages can be displayed on all of our web panels with integrated runtime environment. There will be no cost implications for creating any number of pages-unlike general scada systems where cost is incurred for each display device with runtime environment. 2 Job
15 15 PRE-COOLER: Design Parameters: Internal room dimension’s: 6.5 x 4.5 x 3.6 Mtr. Desired temperature range: +2°C to 16°C. Product stored: Fruit and vegetable. Storage capacity /Per day loading: 15 Tons. Product incoming temperature: +35°C. Wall & Ceiling insulation thickness: PPGI/Inner-Outer. Puff Insulation make-Llyod/Dignus/Jindal/Sintex Floor insulation & thickness: 80 mm Puff Slab. Door type & Size: (Make-Metaflex): Swing type, 1500 x 2100 mm., No of doors: 01, Supply of Hinge Door, 80mm PU Insulation, (Density 45kg/m3) with 0.6mm PPGL Finish, For Positive temperatures up to (+1) degree, with Wall Frame, Rising Hinges, Door Opener & Closure, EPDM Gaskets and other Accessories.), Clear Opening. Ambient temperature: +35°C. \nRefrigeration unit: No of system: 03 in each chamber, Pull down time: 10-12 Hrs., Evaporator unit dimension’s: 3350 x 421 x 610 mm., Evaporator unit capacity: 18.7 KW (Make-Luve), Air throw: 16.1 mtr approx., Casing: AlMg, Powder Coated RAL 9003, Fan: 04 No of 450 mm dia., Interconnecting copper pipe: Refrigerant: R-22/R-404, Condensing unit dimension’s: 1030 X 432 X 1160 mm., Type compressor: Hermetic reciprocating type., No of condensing unit: 03, (Make-Emerson) Condensing unit cooling load capacity: 17.0 KW, Condenser coil grooved type., Condenser fax axial type., Condenser body & metal parts duly rust proof powder coated paint., Gas drier filter., Pressure switch., Suction & liquid line valve., PPGI/Puf insulated panels for walls & ceiling: Puff Insulation: The insulation material shall be CFC free PUF with CLOSED CELL CONTENT of 90% to 95% minimum. This foam is injected using high-pressure equipment in a precise ratio and proportion and auto cohesively laminated. The density of foam shall be 40 ± 2 kg/m 3, with thermal conductivity [K of 0.023 W/m deg K (AGED)] and dimensional stability over the temperature range of minus 60° C to 100° C. It is already known to you that PUF Panel system has been satisfactorily type tested for the under mentioned fire properties: - Self-extinguishing as per IS:11239, Conforms to class -I surface spread of flame as per BS: 476 part 7, Conforms to classified as “Not Easily Ignitable” as per BS 476 part 5. To facilitate easy and systematic assembly/disassembly, the panel to panel jointing system shall be CAMLOCK. The constructional details shall be as under: Wall & Ceiling Panels: PUF insulation core thickness: 80 mm, Density: 40 + 2 Kg/M 3, Surface spread of flam: Class I to BS:476 Pt.7, Ignitability: To BS: 476 Part.5 “not easily ignitable”, Flammability: To IS:11239 “self-extinguishing”, Environmental acceptance: Environment friendly “CFC Free”, Outer Skin [Body Sheet] : 0.5 MMPPGI, Inner Skin [Body Sheet] : 0.5 MMPPGI. Supply of PUF insulated sandwich Top / side / wall panel with outer & inner side 0.5 mm pre-painted GI sheet. Overall thickness of 80 mm. PUF having density of 40 Kg/cu.m (+2) along with flashing / Roof flashing /corner flashing /rivets & silicon etc. Temperature & Refrigeration unit of each room will be controlled through PLC Control panel having following features:PLC system will be capable of interfacing RTD directly into its modules. No converter should be used to improve the accuracy of system. Scada graphics should be licence free for operation & should be downloadable on the PLC CPU itself. No special dongle / soft license will be required. Scada visualization pages can be displayed in any standard browser. There will be no need to install additional plug-ins, so projects will be created based on HTML5. The pages can be displayed on all of our web panels with integrated runtime environment. There will be no cost implications for creating any number of pages-unlike general scada systems where cost is incurred for each display device with runtime environment.Scada graphics should be licence free for operation & should be downloadable on the PLC CPU itself. No special dongle / soft license will be required. Scada visualization pages can be displayed in any standard browser. There will be no need to install additional plug-ins, so projects will be created based on HTML5. The pages can be displayed on all of our web panels with integrated runtime environment. There will be no cost implications for creating any number of pages-unlike general scada systems where cost is incurred for each display device with runtime environment. 2 Job
16 16 RIPENING CHAMBER: Design Parameters: Internal room dimension’s: 6.1 x 3.3 x 3.6 Mtr. Desired temperature range: +15 to 24°C. Relative humidity inside chamber: 60 to 90% Rh. Humidifier inside the chamber: Ultrasonic type, moisture proof. Product to be ripening: Banana / Mango /Papaya Etc. Type of ripening system: Automatic. Maintain of CO2 level: CO2 fan & Controller. Individual Dampers for air intake & outtake for CO2 level maintain. Individual Display & Control of Humidity, CO2, ethylene & temperature, Through PLC & Human Machine Interface. Ethylene gas sensor transmitter range: 20-2000 P.P.M, Temperature & humidity sensor transmitter: 0-100% RH, Temp: +10 to +60°C., Carbon dioxide CO2 sensor transmitter: 0-20000 P.P.M, Ethylene maintain in ripening chamber: 50-150 P.P.M, Stacking details of product: Plastic crate., Ripening capacity /Per day: 10 Tons., Product incoming temperature: +350C., Wall & Ceiling insulation thickness: PPGI/Inner-Outer.Puff Insulation make-Llyod/Dignus/Jindal/Sintex, Floor insulation & thickness: 80 mm Puff Slab., Door type & Size (Make-Metaflex): Swing type, 1500 x 2100 mm., No of doors: 01, Supply of Hinge Door, 80mm PU Insulation, (Density 45kg/m3) with 0.6mm PPGL Finish, For Positive temperatures up to (+1) degree, with Wall Frame, Rising Hinges, Door Opener & Closure, EPDM Gaskets and other Accessories.), Clear Opening., Ambient temperature: +350C., Refrigeration unit:, No of system: 02 in each chamber, Pull down time: 18 Hrs., Evaporator unit dimension’s: 3350 x 421 x 610 mm, Air throw: 16.1 mtr approx. Make-Luve, Interconnecting copper pipe: Refrigerant: R-22, Condensing unit dimension’s: 1016 x 440 x 800 mm., Type compressor: Hermetic reciprocating type., Condensing unit, Condensing unit cooling load capacity: 17.0 KW, Condenser coil grooved type., Condenser fax axial type., Make-Emerson Condenser body & metal parts duly rust proof powder coated paint., Gas drier filter., Pressure switch., Suction & liquid line valve., PPGI/Puf insulated panels for walls & ceiling:, Puff Insulation: The insulation material shall be CFC free PUF with CLOSED CELL CONTENT of 90% to 95% minimum. This foam is injected using high-pressure equipment in a precise ratio and proportion and auto cohesively laminated. The density of foam shall be 40 ± 2 kg/m 3, with thermal conductivity [K of 0.023 W/m deg K (AGED)] and dimensional stability over the temperature range of minus 600 C to 1000 C. It is already known to you that PUF Panel system has been satisfactorily type tested for the under mentioned fire properties: - Self-extinguishing as per IS:11239 \n Conforms to class -I surface spread of flame as per BS: 476 part 7, Conforms to classified as “Not Easily Ignitable” as per BS 476 part 5. To facilitate easy and systematic assembly/disassembly, the panel to panel jointing system shall be CAMLOCK. The constructional details shall be as under: Wall & Ceiling Panels: PUF insulation core thickness: 80 mm, Density: 40 + 2 Kg/M 3, Surface spread of flam: Class I to BS:476 Pt.7, Ignitability: To BS: 476 Part.5 “not easily ignitable” , Flammability: To IS:11239 “self-extinguishing”, Environmental acceptance: Environment friendly “CFC Free”, Outer Skin [Body Sheet] : 0.5 MMPPGI, Inner Skin [Body Sheet] : 0.5 MMPPGI, Supply of PUF insulated sandwich Top / side / wall panel with outer & inner side 0.5 mm pre-painted GI sheet. Overall thickness of 80 mm. PUF having density of 40 Kg/cu.m (+2) along with flashing / Roof flashing /corner flashing /rivets & silicon etc. Temperature & Refrigeration unit of each room will be controlled through PLC Control panel having following features:PLC system will be capable of interfacing RTD directly into its modules. No converter should be used to improve the accuracy of system. Scada graphics should be licence free for operation & should be downloadable on the PLC CPU itself. No special dongle / soft license will be required. Scada visualization pages can be displayed in any standard browser. There will be no need to install additional plug-ins, so projects will be created based on HTML5. The pages can be displayed on all of our web panels with integrated runtime environment. There will be no cost implications for creating any number of pages-unlike general scada systems where cost is incurred for each display device with runtime environment. 1 Job
17 17 Vegetable Processing Line: Stainless-Steel 304 grade Capacity: 1000 Kg / hour Line Consists: Conveyor type Feeding Elevator: It can feed vegetables into the bubble washing machine. Parameter: Drive power: 0.75kw, Mesh belt width: 600mm, food grade PVC, Dimension: 2000 x 800 x 1000 mm, Capacity: 1000 Kg/Hr., M.O.C: Stainless Steel 304, Motor gear Make: Bonfiglioli-Italy, Motor Make: Siemens /ABB, Bubble type Washing Cleaning Unit for Vegetables:The whole machine is, made of 304 grade stainless steel.Large air turbine, high pressure water pump, fan nozzle, good cleaning effect.Complete electrical control system, easy to operate.Circulation filtration system, water can be recycled. The mesh belt is punched chain plate mesh belt with long service life. Simple installation, easy operation & low maintenance, low energy consumption, small foot print labor & water saving, no damage of fruits & vegetables. Machine can continuously wash automatic, equipped with stepless variable speed motor, processing speed adjustable. Parameter: Drive power: 1.5kw, Fan power: 5kw, Water pump power: 1.1kw, Lift power: 1.1kw, Capacity: 1000-1500 Kg/Hr., Mesh belt width: 600mm, Dimension: 4000 x 1000 x 2100mm, Motor gear Make: Bonfiglioli-Italy, Motor Make: Siemens /ABB. Sorting Inspection Unit: Introduction: Artificial Sorting /Inspection line is mainly used in the process of fruit and vegetable transmission manual picking bad, good fruit and vegetable transport to the next device. Parameter: Drive power: 1.5kw, PVC belt width: 500mm, food grade PVC., Frame is made of SS 304 grade., Capacity: 1000-1500 Kg/Hr., Dimension: 3000 x 1000 x 1000 mm, Motor gear Make: Bonfiglioli-Italy and Motor Make: Siemens /ABB. Brush washing & peeling machine (Qty-01 no): it can wash & peel vegetable in continuous mode. Parameters: Dimension: 1900 x 850 x 800 mm, Brush roller length: 1800 mm, Total no of roller brush: 09, Roller brush is made of high-quality nylon yarn. Drive power: 2.2kw, Motor make: Siemens /ABB, Motor gear Make: Bonfiglioli-Italy. Cutting machine for Leafy vegetables (Qty-01), Cabbage, scallion, garlic, melon and other long strips are cut into slices and filaments. It is suitable for food processing industry to cooperate with production line. Characteristic: The machine frame is made of SUS304 stainless steel, which is durable, there is a micro switch at the outlet, which is safe to operate. It can cut all kinds of leafy vegetables. Dimension:900 x 750 x 1350 mm, Cutting size:1-60mm, Voltage:220V/single phase. And Power:1.5KW. Cutting machine for roots vegetables (Qty-01) Introduction: This vegetable cutting machine can cut radish, potatoes, sweet potatoes, bamboo shoots, onions, eggplant, apples, ginger etc. It can cut potato chips, chips, radish and so on into cubes, slices and strips. Different thickness, size & specifications: Capacity: 300-1000 Kg/hr, Weight: 60 Kg, Cutting range: Slices: 1-10 mm, Cutting range: Strips: 2-10 mm, Cubes: 8mm, 10mm, 12mm, 15mm, 20mm. Dewatering machine (Qty-01 no): This is a High Quality Automatic Commercial Dehydrator, Industrial Food Dehydrator for Fruit & Vegetable, the dehydrator time and rotation rate can be set by PLC control panel. There are three baskets come with the Vegetable Dewatering Machine, it is easily operation and high efficiency. Power: 1.5kw, Dimension: 850 x 950 x 1480 mm. Semi-Automatic Box Strapping Machine: 02 no. Semi-automatic box strapping machine takes polythene plastic strap as binding material. The machine can automatically conduct strap collection, thermal sealing, cutting & with stopping operation. Strapping speed: 1.6 sec / strap, strapping width: 9-15 mm & operating voltage: 220 V, 50 Hz Machine size: 895 x 565 x 740 mm, Strapping tension: 5-60 Kg, Machine weight approx.: 100 Kg. Continues online Horizontal Sealing Machine: 01 no. This sealer is in the function on continuous carry, seal and print in one operation, horizontal pouch feeding. the machine adopts electronic constant temperature mechanism and steeples speed adopts electronic constant temperature mechanism and steeples speed adjusts transmission mechanism, it can seal plastic film in various kinds of materials. Horizontal Pouch Band Sealing Machine: Sealing power 850W, Motor power 80W, Sealing speed 0-12 m/min, Sealing width 6-15mm, Sealing temperature 0-3000C, Power: 230 v 50 hz Single phase, Loading weight within 3KG, Dimension 890 x 420 x 380 mm and Weight 22KG. Continues on-line Vertical Sealing Machine: 01 no. This sealer is in the function on continuous carry, seal and print in one operation, horizontal pouch feeding. the machine adopts electronic constant temperature mechanism and steeples speed adopts electronic constant temperature mechanism and steeples speed adjusts transmission mechanism, it can seal plastic film in various kinds of materials, Vertical Pouch Band Sealing Machine: Sealing power 850W, Motor power 80W, Sealing speed 0-12 m/min, Sealing width 6-15mm, Sealing temperature 0-3000C, Power: 230 v 50 hz Single phase,Loading weight within 3KG, Dimension 890 x 420 x 380 mm and Weight 24KG\nVacuum Packing Machine 01 no. that revolutionize the way you store food. By storing food in a vacuum (which means without air), the shelf life for refrigerated, frozen and pantry foods is greatly increased. Air can cause food to become stale, fermented, dried out or develop freezer burn. Vacuum packing keeps your food fresher longer. Vacuum Packaging Machine is Chamber Type machines, which can suck out air from the pouch and seal it. Machine frame & vacuum chamber is made of Stainless Steel (with transparent lid) with measurement and control of vacuum. Impulse heat-sealing with electronic timer with audio and visual indicators. \nTechnical Details: Vacuum chamber size (mm): 440 × 420 ×130 mm, Sealing length – 400 mm, Sealing width - 10 mm, Sealing bar – 2 no, Sealing power -500 W, Motor Power – 750 w, Volt - AC 230/ 50 hz Single phase, Construction: Complete stainless still., Lid: SS dome with transparent acrylic window, Vacuum Pump: 20 cum / pressures 1.33 kpa, Vacuum monitoring & control: Dial gauge, & vacuum sensor, Packing cycle: 2 to 6 Cycles/ minute, Analog panel Vacuum time and sealing temp adjustable, Wheel for machine shifting., Dimensions-540 L×480 W×1010 H mm (L×W×H), Machine weight -110 kg. SS Packing Tables with light arrangement:10 no. Size: 1.8 (L) x 0.76 (W) x 0.90 (H) mtr, M.O.C: stainless steel 304 grade, thickness: 1.5 mm, no of legs: 06, made of 30 x 30 x 1.6 mm square tube with rubber packing. PLATFORM WEIGHING SCALE: 04 no. With a touch steel enclosure, Bright green display for clarity, Long battery backup, Platform size: 700 x 800 mm, Capacity (Kg): 600, Accuracy: 100 grams and Frame MOC: MS 1 Job
18 18 PLASTIC CRATE-20 KG-48 LTR \nSize: 540 (L) 357 (W) 290 (H) (mm)\nWeight=1.520 Kg (-/+ 2%)\nMake-Supreme/Nilkamal 1000 Nos
19 19 PLASTIC CRATE-20 KG-48 LTR \nSize: 500 (L) 325 (W) 200 (H) (mm)\nWeight=1.150 Kg (-/+ 2%)\nMake-Supreme/Nilkamal 1000 Nos
20 20 PLASTIC PALLETS-PDSS \nSize: 1200 (L) 1000 (W) 160 (H) (mm)\nWeight 16.50 Kg (+/- 2%)\nMake-Supreme/Nilkamal 20 Nos
21 21 AIR CURTAIN SUPER SLIM\nCentrifugal type forward bending dynamically balanced blowers, \nhighly efficient, \nless noisy with large air volume high velocity 20m/sec approx. \nat source with long air shooting range. \nAll metallic stylish & slim casting, light weight body construction. \nSuitable for 5 feet door opening along with Auto switch. 8 Nos
22 22 INSECT KILLER INSECTOCUTOR\nA high efficiency portable INSECTOCUTOR designed to prevent and destroy flying insects.\nPrevent them from entering into food processing or any other area where you require insect free \nAtmosphere Insectocutor works on the principle of hypnotism and draws the insects towards the U.V. tubes of the unit \nThe insects die instantaneously on contact with the electrically charged grid. \nThe dead insects are collected in the catchment tray provided at the bottom for easy disposal. \nThe unit is easy to install with low maintenance cost and nil consumables required for operation and are available in different models to suit your requirement. \nSize: 25? L x 9.5? B x 20? H 2 Tubes 2 ft. each, 20/40 watts each. 10 Nos
23 23 STRIP CURTAIN TRANSPARENT TYPE FOR ALL DOOR’S INSIDE PACK HOUSE:\nSize: 200mm Width x 2mm thickness 500 Mtr
24 24 AUTOMATIC HAND DRYER\nMaterial: Plastic\nOperation type: Automatic Infrared Sensor\nInstallation type: Wall Mounted (This is suitable for Wall only)\nIt Comes with High-Speed Motor that will dry your hands much faster. \nBox Contains: 1 X Hand Dryer & manuals & Nut n Bolts 3 Nos
25 25 SOAP DISPENSER 2 Nos
26 26 WASH BASIN\nWall hung wash basin with full pedestal Size: 23 x 16 inch. Complete along with stainless steel tap, drain plug, etc. 2 Nos
27 27 INSECT TRAP YELLOW 12 Nos
28 28 PLASTIC DUSTBIN \nwith Lid Medium Size Fitted complete along with handle. 10 Nos
29 29 PLASTIC DUSTBIN \nwith Lid Large Size, Fitted complete along with handle & wheel 10 Nos
30 30 PLANT QUARANTINE LABORATORY FURNITURE\nWorking table Size: 36 x 24”, Qty-03\nStainless Steel Chair for single person, Qty-04 1 Nos
31 31 ALMIRAH FOR CHANGING ROOM HIS/HER\nSize: 6 Ft & Shoe Rack 36 x 20” size 2 Nos
32 32 Comprehensive Annual Maintenance Contract of Vapour Heat Treatment Plant capacity 2500Kg/Batch, R.O plant capacity 4000Ltr/Hr, Cold Storage 02 no. capacity 20MT each, Pre Cold Room 02 no. capacity 20MT each, Ripening Chamber 01 No. capacity 10MT, Fruit Processing Line capacity 1000Kg/Batch, Hot Water Dip Treatment Unit capacity 400Kg/Batch, Vegetable Processing Line 1000Kg/Batch and Electrical Pannels.\n(For 4th Year) 1 Year
33 33 Comprehensive Annual Maintenance Contract of Vapour Heat Treatment Plant capacity 2500Kg/Batch, R.O plant capacity 4000Ltr/Hr, Cold Storage 02 no. capacity 20MT each, Pre Cold Room 02 no. capacity 20MT each, Ripening Chamber 01 No. capacity 10MT, Fruit Processing Line capacity 1000Kg/Batch, Hot Water Dip Treatment Unit capacity 400Kg/Batch, Vegetable Processing Line 1000Kg/Batch and Electrical Pannels.\n(For 5th Year) 1 Year
34 34 Comprehensive Annual Maintenance Contract of Vapour Heat Treatment Plant capacity 2500Kg/Batch, R.O plant capacity 4000Ltr/Hr, Cold Storage 02 no. capacity 20MT each, Pre Cold Room 02 no. capacity 20MT each, Ripening Chamber 01 No. capacity 10MT, Fruit Processing Line capacity 1000Kg/Batch, Hot Water Dip Treatment Unit capacity 400Kg/Batch, Vegetable Processing Line 1000Kg/Batch and Electrical Pannels.\n(For 6th Year) 1 Year
35 35 Comprehensive Annual Maintenance Contract of Vapour Heat Treatment Plant capacity 2500Kg/Batch, R.O plant capacity 4000Ltr/Hr, Cold Storage 02 no. capacity 20MT each, Pre Cold Room 02 no. capacity 20MT each, Ripening Chamber 01 No. capacity 10MT, Fruit Processing Line capacity 1000Kg/Batch, Hot Water Dip Treatment Unit capacity 400Kg/Batch, Vegetable Processing Line 1000Kg/Batch and Electrical Pannels.\n(For 7th Year) 1 Year
36 36 Operation of Fruit and Vegetable Pack House for 01 year with atleast following staff/operator:\nElectrician(Operators) 03 no.\nComputer Operator 01 no.\n(For 1st Year) 1 Year
37 37 Operation of Fruit and Vegetable Pack House for 01 year with atleast following staff/operator:\nElectrician(Operators) 03 no.\nComputer Operator 01 no.\n(For 2nd Year) 1 Year
38 38 Operation of Fruit and Vegetable Pack House for 01 year with atleast following staff/operator:\nElectrician(Operators) 03 no.\nComputer Operator 01 no.\n(For 3rd Year) 1 Year
39 39 Operation of Fruit and Vegetable Pack House for 01 year with atleast following staff/operator:\nElectrician(Operators) 03 no.\nComputer Operator 01 no.\n(For 4th Year) 1 Year
40 40 Operation of Fruit and Vegetable Pack House for 01 year with atleast following staff/operator:\nElectrician(Operators) 03 no.\nComputer Operator 01 no.\n(For 5th Year) 1 Year
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