Petroleum and Natural Gas Boards / Undertakings / PSU Closing in 0 days TDR #27880655

Annual Rate Contract For Mechanical Maintenance Item Rate Jobs At Ompl-I Safety Helmet 2 Safety Shoe 3 Safety Goggles 4 Rain Shoe 5 Rain Coat 6 Boiler Suit

Issued by Boards / Undertakings / PSU · OMPL, Mangalore, Karnataka
Tender Value
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Estimated cost
Bid Submission
01 Jun 2021
0 days left
EMD
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Bank guarantee accepted
Document Fee
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Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
OMPL, Mangalore → Karnataka
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Annual Rate Contract For Mechanical Maintenance Item Rate Jobs At Ompl-I Safety Helmet 2 Safety Shoe 3 Safety Goggles 4 Rain Shoe 5 Rain Coat 6 Boiler Suit

BOQ

Name of Work: Annual Rate Contract for Mechanical Maintenance Item Rate Jobs at OMPL
Sl. No. Item Description
1Items List :
2Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
3Fixing the coupling spacer , tightening the bolts & Alignment rectification
4Loosening /Tightening the Motor foundation bolts .
5Checking Seal flushing lines,lube oil ,Motor Bolt,casing bolt ,coupling bolts
6De-coupling,pump seal flushing lines removal,pump opening,casing gasket replacement, pump box up ,Alignment & coupling
7consist of removing the connecting rod pin,remove the connecting rod.Check the bearing and replace elements if necessary
8De-coupling,pump seal flushing lines removal,pump opening,casing gasket replacement,seal opening,bearing replacement, pump box up ,Alignment & coupling
9Decoupling and coupling including alignment,DBSE Checking ,Coupling Inspection,Motorfoundation bolts tightening ,
10Seal oil make up
11Over Hauling of the Pump includes,bearing replacement ,Seal Replacement,coupling,casing gasket replacement,& all the pump accessories ,Seal lines opening and boxup Maint & including hot bolting if required,Decoupling ,coupling and Alignment of Pump
12Seal cooler tubes dechocking includes opening and boxup of seal lines,blinding and deblinding of lines required for seal cooler cleaning, seal cooler opening and Boxing up of the seal lines and Seal cooler,Hose connection for Seal cooler cleaning
13Loosening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
14Fixing the coupling spacer , tightening the bolts & Alignment rectification
15Loosening /Tightening the Motor foundation bolts
16Checking Seal flushing lines,lube oil ,Motor Bolt,casing bolt ,coupling bolts
17De-coupling,pump seal flushing lines removal,pump opening,casing gasket replacement, pump box up ,Alignment & coupling
18De-coupling,pump seal flushing lines removal,pump opening,casing gasket replacement,Seal Replacement pump box up ,Coupling,Alignment
19De-coupling,pump seal flushing lines removal,pump opening,casing gasket replacement,seal opening,bearing replacement, pump box up ,Alignment & coupling
20Decoupling and coupling including alignment,DBSE Checking ,Coupling Inspection,Motorfoundation bolts tightening ,
21Seal oil make up
22Over Hauling of the Pump includes,bearing replacement ,Seal Replacement,coupling,casing gasket replacement,& all the pump accessories ,Seal lines opening and boxup Maint & including hot bolting if required,Decoupling ,coupling and Alignment of Pump
23Seal cooler tubes dechocking includes opening and boxup of seal lines,blinding and deblinding of lines required for seal cooler cleaning, seal cooler opening and Boxing up of the seal lines and Seal cooler,Hose connection for Seal cooler cleaning
24Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
25Fixing the coupling spacer , tightening the bolts & Alignment rectification
26Checking Seal flushing lines,lube oil ,Motor Bolt,casing bolt ,coupling bolts Etc
27Seal Locking,NDE bearing replacement,Alignment checking
28Seal lines removal and boxup,Seal Locking,NDE bearing removal,seal replacement,box up,Alignment
29De-coupling,seal lock,bearing removal, box up,coupling & Alignment
30Seal lines removal and boxup,Seal Locking,DE bearing removal,seal replacement,box up,Alignment
31Loosening /Tightening the Motor foundation bolts .coupling
32Seal cooler tubes dechocking includes opening and boxup of seal lines,blinding and deblinding of lines required for seal cooler cleaning, seal cooler opening and Boxing up of the seal lines and Seal cooler,Hose connection for Seal cooler cleaning
33Over Hauling of the Pump includes,bearing replacement ,Seal Replacement,coupling,casing gasket replacement,& all the pump accessories ,Seal lines opening and boxup Maint & including hot bolting if required,Decoupling ,coupling and Alignment of Pump& Hot Bolting if required
34Loosening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
35Fixing the coupling spacer & tightening the bolts
36Decoupling and coupling including alignment,DBSE Checking ,Coupling Inspection,Motorfoundation bolts tightening ,
37Checking Seal flushing lines,lube oil ,Motor Bolt,casing bolt ,coupling bolts Etc
38Seal Locking,NDE bearing replacement,Alignment checking
39Seal lines removal and boxup,Seal Locking,NDE bearing removal,seal replacement,box up,Alignment
40De-coupling,seal lock,bearing removal, box up,coupling & Alignment checking
41Seal lines removal and boxup,Seal Locking,DE bearing removal,seal replacement,box up,Alignment
42Loosening /Tightening the Motor foundation bolts .couplb
43Seal cooler tubes dechocking includes opening and boxup of seal lines,blinding and deblinding of lines required for seal cooler cleaning, seal cooler opening and Boxing up of the seal lines and Seal cooler,Hose connection for Seal cooler cleaning
44Over Hauling of the Pump includes,bearing replacement ,Seal Replacement,coupling,casing gasket replacement,& all the pump accessories ,Seal lines opening and boxup Maint & including hot bolting if required,Decoupling ,coupling and Alignment of Pump& Hot Bolting if required
45Fixing the coupling spacer & tightening the bolts
46Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
47Opening Suction & discharge valves,servicing/Replacement,box up
48Opening of crank case.Bearing overhaul ,inspection.Check bearing clearances
49Remove and replace gland
50Open the liquid end,remove plunger ,clean,Check dimensions,replace plunger if necessary
51Remove liquid end remove pluger mechanism and replace parts which ever are damaged or worn out.clean the internals and the elements of the equipment
52Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
53Remove the pulsation dampner.Check internals and replace if necessary
54Includes lube oil replacement.Attending on line leaks.
55Remove coupling,remove motor,Make arrangements to hold the pump either via crane or mono rail,remove the pump.Remove impeller, all connected shafts(spline) ,remove and clean strainers.Replace parts if necessary. And pump boxup
56Top up lube oil or replace totally .Replace gland packing if necessary.Tighetening or arresting leaks
57Remove coupling,remove motor,Make arrangements to hold the pump either via crane or mono rail,remove the pump.Replace servie pump.Fix the bearing.Fix motor.Align and couple
58Remove motor,coupling.Remove bearing housing replace bearings.Fix the bearing housing back .Fix motor and align.
59Remove motor,coupling.Bearings.Replace seal,take run out readings check for stuffing box squareness.Replace spares or complete seal depending on the condition.Fix bearings.Fix motor.Align and fix coupling
60Measure distance between shaft ends(DBSE)-ensure the DBSE is within limits.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges For coupling:once the equipment is aligned fix thecoupling by bolts and shim pack.
61Motor must be deenergised.Remove coupling bolt,remove shims and measure DBSE
62Ensure equipment is on by pass filter.Remove the clogged filter.Dip in a solvent or Hydrocrabon or as advised by Engineer In charge.Clean the filter element and box up
63Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
64Gear Alignment
65Includes lube oil replacement.Attending on line leaks.or any other specifically defined by EIC
66once the equipment is aligned fix thecoupling by bolts and shim pack.
67Motor must be deenergised.Remove coupling bolt,remove shims and measure DBSE
68Job includes removal of old belt.Alignment checks ,ensure distance between the belt pulleys are appropriate and fix belt accordingly
69Remove the lube oil cooler .Clean the internals,remove scaling and test the cooler.Put it back into service
70Open the gear box.Flush out lube oil andpour fresh lubricant as per specification
71Open the bearing house replace bearing as per specification and provide lubrication as specified
72Bellows are flanged to the inlet or outlet duct.Remove the bellows and replace the bellows as site location
73Balancingof machine,includes running of machine at site and adding or remove weight either by providing fasteners ,or welding weights or any other suitable method at site
74Job includes removal of bearing and replacing of seal or gland arrangement
75Job includes decoupling,removing the casing ,remove impeller,remove seal/glandand bearing.
76Ensure equipment is on by pass filter.Remove the clogged filter.Dip in a solvent or Hydrocrabon or as advised by Engineer In charge.Clean the filter element and box up
77Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
78Gear Alignment
79Includes lube oil replacement.Attending on line leaks.or any other specifically defined by EIC
80once the equipment is aligned fix thecoupling by bolts and shim pack.
81Motor must be deenergised.Remove coupling bolt,remove shims and measure DBSE
82Job includes removal of old belt.Alignment checks ,ensure distance between the belt pulleys are appropriate and fix belt accordingly
83Remove the lube oil cooler .Clean the internals,remove scaling and test the cooler.Put it back into service
84Open the gear box.Flush out lube oil andpour fresh lubricant as per specification
85Open the bearing house replace bearing as per specification and provide lubrication as specified
86Bellows are flanged to the inlet or outlet duct.Remove the bellows and replace the bellows as site location
87Job includes removal of bearing and replacing of seal or gland arrangement
88Job includes decoupling,removing the casing ,remove impeller,remove seal/glandand bearing.
89Job includes removal of unloader,dismantling the unloader.Removal and replacement of unloader elements if necessary
90Job includes cleaning of filters if required by solvent/hydrocarbon or air.Replacement of strainer elements/filter elemets
91consist of removing the connecting rod pin,remove the connecting rod.Check the bearing and replace elements if necessary
92This is inclusive of removing the stuffing box flange ,removal of rod packing cup,remove the rod packing.replace rod packing if necessary
93Include Lubrication,tightening f flanges,checking oil levels,replace oil,arresting leaks etc
94Includes removal of valve ,cleaning the valve plates servicing the plates ,replacing broken worn out parts
95includes replacement of piston ring,rider ring and replacement with new items.Includes dismantling of cylinder head,removal of pistonnut,piston,removal of piston ring and rider ring.Job includes fixing the parts back as per assembly procedures,includesn coupling and decoupling of the compressor
96Includes ,decoupling,removal of cylinder head,piston and its accessories,overhauling compressor valves,cross head maintenance,crankshaft maintenance,checking lubricator ,cooling systems,Compressor Auxillaries,Important compressor overhaul checks like web deflection,rod drop checks,cylinder and piston clearances and other important check,Assembling the compressor,alignment and coupling of the compressor
97Includes decoupling,freeing connecting rod from cross head,initial inspection,removal of existing bearing,replace bearing ,assemble back elements
98Job includes remove the flanges of the equipment containing the filters.Remove the filters clean the filters or replace the filters if required
99Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
100Fixing the coupling spacer , tightening the bolts & Alignment rectification
101Job includes checking the shims,cheking small end bearing,bearing clearances etc
102consisting of checking the pump,checking feeders,replacing spares if required
103Consisiting of servicing the pump.replacing damaged parts.
104Consisiting of servicing the pump.replacing damaged parts.
105Job includes remove the flanges of the equipment containing the filters.Remove the filters clean the filters or replace the filters if required
106Open the gear box.Flush out lube oil andpour fresh lubricant as per specification
107Job includes draining of lube oil ,cleaning and refilling with fresh lube oil
108Remove the lube oil cooler .Clean the internals,remove scaling and test the cooler.Put it back into service
109Remove the cooler .Clean the internals,remove scaling and test the cooler.Put it back into service
110Job includes removal of view glass,cleaning the view glass and fitting the view glass back in position.Job includes replacement of new view glass if required
111overhauling of ID/FD fan including coupling & alignment
112Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
113job includes lube oil change ,topping up lube oil,arresting on line leaks,cleaning, IGV link greasing etc
114Job includes decoupling,removal of non drive end bearing,checking dimension,replacing bearing ,alignment and coupling etc
115Job includes decoupling,removal of drive end bearing,checking dimension,replacing bearing ,alignment and coupling etc
116Job includes,decoupling,removal of foundation bolts,helping riggers to load it into tractor /trailer or truck.Fixing back motor(after service),bolting the motor,alignment,coupling
117Job includes remove the flanges of the equipment containing the filter element.Remove the filter element, clean the filter element or replace the filter elementif required
118Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
119Job includes adjusting the speed of the turbine,topping up or replenshing oil,Preventive maintenance jobs,overhaul or replacement of coupling
120IGV servicing
121Job includes general servicing,repair work,freeing the damper /SOB etc
122Job includes oil cooler opening, dechoking, cleaning & box up. Auxilary lines cleaning & box up
123Replacement of individual suction filter replacement
124Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
125once the equipment is aligned fix thecoupling by bolts and shim pack.
126Gear Box Service
127Remove motor,coupling.Bearings.Replace seal,take run out readings check for stuffing box squareness.Replace spares or complete seal depending on the condition.Fix bearings.Fix motor.Align and fix coupling
128Includes lube oil replacement.Attending on line leaks.or any other specifically defined by EIC
129Includes decoupling,removal of pump casing,removal of internals like seal bearing impeller,checking shaft run out,checking stuffing box clearance,replacement of pump internals etc
130Job includes removal of cooler bundle cleaning,testing of bundle,repair of bundle,etc
131Job includes removal of lube oil system or cooling system,doing related repair jobs,ovedrhauling or repair of lube pumps etc
132Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
133once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
134Job includes decoupling,removal of bearing,setting the timing gear,replacment of timing gear if necessary,fixing the bearing etc,alignment and coupling
135Job includes decoupling,removal of bearings,removal of seal or insitu repair if required,replacement of seal ,fixing the bearing,alignment and coupling
136Job includes decoupling,removal of bearings,removal of seal or insitu repair if required,replacement of seal ,fixing the bearing,alignment and coupling
137Job includes lube top up,lube flushing,lube change over,arresting on line leaks,replacing gaskets of auxillary pipe and fittings
138Job includes decoupling,removal of beairng,seals,pump casing,pump internals like impeller,cleaning or replacement of impellers if required,reassembly,alignment and coupling
139Job includes decoupling,removal of bearing ,replacement if necessary etc,alignment and coupling
140Job includes decoupling,removal of bearing ,replacement if necessary etc,alignment and coupling
141Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
142Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
143Job includes lube top up,lube flushing,lube change over,arresting on line leaks,replacing gaskets of auxillary pipe and fittings
144Remove coupling,remove motor,Make arrangements to hold the pump either via crane or mono rail,remove the pump.Replace service pump.Fix the bearing.Fix motor.Align and couple
145Remove motor,coupling.Remove bearing housing replace bearings.Fix the bearing housing back .Fix motor and align.
146Job includes decoupling,removal of bearings,removal of seal or insitu repair if required,replacement of seal ,fixing the bearing,alignment and coupling
147Includes decoupling,removal of pump casing,removal of internals,replacement of internals,etc
148Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
149Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
150Job includes lube top up,lube flushing,lube change over,arresting on line leaks,replacing gaskets of auxillary pipe and fittings
151Includes decoupling,removal of screw compressor ,removal of internals,replacement of internals,etc
152Job includes removal of cooler bundle cleaning,testing of bundle,repair of bundle,etc
153Job includes removal of lube oil system or cooling system,doing related repair jobs,ovedrhauling or repair of lube pumps etc
154Job includes greasing ofbearing as per PM schedule
155Job includes removal of old belt.Alignment checks ,ensure distance between the belt pulleys are appropriate and fix belt accordingly and Greasing of bearing
156Remove motor,Belt, pulley.Remove bearing housing replace bearings.Fix the bearing housing back .Fix motor pulley belt and align.Greasing of Bearing
157Job includes alignment setting and tigheteniong of all blade of AFCetc
158Guard replacement ,repairs
159Job includes removal of Allblades of AFC and replaceing/ repairing the blades .Setting up blade angles etc
160Job includes removal of pulley tpaer lock bush,removal of pulley,replace or repair pulley and assemble the same
161Job involves Belt fixing and Alignment
162Job involves Belt removal and Base Bolt Removal
163Dismantling of bearing block & refurbishment
164Job includes removal of gear box oil seal holder and repair /replace the oil seal
165Job includes lube top up,lube flushing,lube change over,arresting on line leaks,replacing gaskets of auxillary pipe and fittings
166Job includes removaland replacement of gland or tightening the gland packing
167Job includes repair/replacement or preventive maintenance of roller supports
168Job includes removal of lancer tube and its fasteneing facility,cleaning,repair or replace of the lancer tube
169Job includes removal of poppet valve,cleanign and repair/replace of internals if required
170Job includes tightening of chain,cometimes the chain slips of the sprocket,repair of sprocket mechanism ,lubricating the chain etc
171Job includes tightening of chain,cometimes the chain slips of the sprocket,replace of sprocket mechanism ,lubricating the chain etc
172Includes removal of all the elements of soot blower,repair/replacing parts if required and assembling back the soot blower
173Includes freeing the soot blower when stuck during operation
174Job includes overhauling of gear boxx including repair /replacement of parts if required
175Decoupling of motor
176Coupling of motor
177Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
178Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
179Job includes overhauling of gear boxx including repair /replacement of parts if required
180Remove motor,coupling.Remove bearing housing replace bearings.Fix the bearing housing back .Fix motor and align.
181Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
182TIghtening coupling bolts,includes the coupling spacer & tighteningthe motor foundation bolts if reqd
183Job includes overhauling of gear boxx including repair /replacement of parts if required
184Remove motor,coupling.Remove bearing housing replace bearings.Fix the bearing housing back .Fix motor and align.
185Job includes flushing of oil and replenshing gear oil
186Job includes applying grease mechanically or physically etc
187Job includes overhauling of pump and repair/replacing of pump internals
188Job includes topping of oil ,replenshing or replacing oil
189lip seal replacement, diaphragm replacement, piston assembly servicing/replacement, Slide valve servicng/replacement, FLR unit servicing
190Dismantling of seal cartridges,cleaning of seal spares and assembly
191Dismantling of seal cartridges,cleaning of seal spares and assembly
192Mechanical seal cartridges pneumatic testing at API seal tester
193Lube oil top up works
194Draining of existing lubeoil & putting new lube oil.
195Replenish,replaceold grease.
196Remove gland box,remove packing,replace packing,Box up
197Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
198De-coupling,pump seal flushing lines removal,pump opening,casing gasket replacement,seal opening,bearing replacement, pump box up ,Alignment & coupling
199Decople,remove bearing,seal,remove casing,check internals reassemble,align,decouple
200Replace motor,remove coupling,shim pack,align equipment Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
201Replace motor,remove coupling,shim pack,align equipment Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
202Decouple,remove bearings,seal,remove casings,remove internals,NDT checks,repair/replace parts reassemble,align couple
203Job include removal of each damaged nozzle and replacement/reinstallation of loose nozzles
204Job include full set of nozzle removal and replacement/reinstallation of nozzles.
205stack in-situ drilling , stack erection in position, tightning of stack bolts & anchor bolts(scope is for 1no cooling tower stack)
206tightning of stack bolts & anchor bolts(scope is for 1no cooling tower fan)
207Stack manway opeing
208Stack manwaybox up
209Decoupling- gearbox to motor
210Decoupling-gearbox to fan
211Coupling- gearbox to motor
212Coupling-gearbox to fan
213Dismantling of gearbox & replace/repair of internals & boxup
214Oil seal replacement
215Gearbox oil top up
216Opening manway, cleaning of filter elements & manway box up
217pump bearing greasing
218Diaphragm valves Greasing
219Includes cutting, coupling & laying
220Manway opening / boxup
221Dropping of rubber linedspool pieces & fixing after repairs
222PM includes filter cleaning/changing , greasing/lubrication and minor repairs
223Checking electric circuit,rectifying any problems
224Topping up lube oil/filling the console/cleaning the console
225Filling coolant ,topping up coolant
226All jobs with respect to Repairs with respect to the generator
227LRSB\"s is of 4 Mtrs Long, servicing of soot blowers includes poppet valve,gear mechanism,rollers,carriage assly,gear box,Lance tube & feed tube maintenance.Cooling air lines to be de-choked
228Dismantling of valves & lapping the disc & seat ,box up of the valve ,gland packing renewal .
229Bearing greasing/servicing,internal blades checking/rectification,gear box servicing,links checking & servicing.
230MOV internals servicing,gears & bearing checking,mov box up
231Guns servicing includes Tip cleaning/replacement,washers cleaning /replacement,all feed tubes cleaning
232Peep hole door soot removal
233Soot blowers Gland leak arresting
234LRSB\"s is of 4 Mtrs Long, servicing of soot blowers includes poppet valve,gear mechanism,rollers,carriage assly,gear box,Lance tube & feed tube maintenance.Cooling air lines to be de-choked
235LRSB\"s is of 3 Mtrs Long, servicing of soot blowers includes poppet valve,gear mechanism,rollers,carriage assly,gear box,Lance tube & feed tube maintenance.Cooling air lines to be de-choked
236Dismantling of valves & lapping the disc & seat ,box up of the valve ,gland packing renewal .
237Bearing greasing/servicing,internal blades checking/rectification,gear box servicing,links checking & servicing.
238MOV internals servicing,gears & bearing checking,mov box up
239Guns servicing includes Tip cleaning/replacement,washers cleaning /replacement,all feed tubes cleaning
240Peep hole door soot removal
241Soot blowers Gland leak arresting / PM jobs
242LRSB\"s is of 3 Mtrs Long, servicing of soot blowers includes poppet valve,gear mechanism,rollers,carriage assly,gear box,Lance tube & feed tube maintenance.Cooling air lines to be de-choked
243Manway opening & boxup
244Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
245Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
246Open bearing housing,check dimensions ,boxing up etc
247Ensure bypass filters is on,remove filter,clean filter,box up filter
248Ensure bypass filters is on,remove filter,clean filter,box up filter
249Fill oil into the lube oil tank
250Includes pump draing,remove gland box,seal ,repair replace parts ,check required measurements and box up seal
251Check alignment procedure by laser alignment
252Remove connected instruments,bearing housing removal,check dimensions,clean bearing housing ,cleaning cooling water piping to bearing housing ,box up bearing
253Inccludes lube oil draining,oil flushing and oil replacement
254Dismantle TTV,check valveseating area,repair if necessary,clean and repair replace parts
255Romval of steam trap, maintenace and box up. Relacement of steam trap if req.
256Blinding and deblinding of process lines .Decouple the compressor,inspection and check bearing clearances,repair replace parts of seal and bearing,do required NDTs assemble the compressor procedure,align and couple
257Job includes removal of unloader,dismantling the unloader.Removal and replacement of unloader elements if necessary
258Job includes cleaning of filters if required by solvent/hydrocarbon or air.Replacement of filter elemets
259consist of removing the connecting rod pin,remove the connecting rod.Check the bearing and replace elements if necessary
260This is inclusive of removing the stuffing box flange ,removal of rod packing cup,remove the rod packing.replace rod packing if necessary
261Include Lubrication,tightening f flanges,checking oil levels,replace oil,arresting leaks etc
262Includes removal of valve ,cleaning the valve plates servicing the plates ,replacing broken worn out parts
263Includes cleaning of valve plates , replacing broken worn out parts and assembly
264includes replacement of piston ring,rider ring and replacement with new items.Includes dismantling of cylinder head,removal of pistonnut,piston,removal of piston ring and rider ring.Job includes fixing the parts back as per assembly procedures,includesn coupling and decoupling of the compressor. Job also includes blinding and De-blinding of the job
265Includes ,decoupling,removal of cylinder head,piston and its accessories,overhauling compressor valves,cross head maintenance,checking lubricator ,cooling systems,Compressor Auxillaries,Important compressor rod drop checks,cylinder and piston clearances and other important check,Assembling the compressor,alignment and coupling of the compressor
266Includes decoupling,freeing connecting rod from cross head,initial inspection,removal of existing bearing,replace bearing ,assemble back elements
267Job includes remove the flanges of the equipment containing the filters.Remove the filters clean the filters or replace the filters if required
268Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
269Fixing the coupling spacer , tightening the bolts & Alignment rectification
270Job includes checking the shims,cheking small end bearing,bearing clearances etc
271consisting of checking the pump,checking feeders,replacing spares if required
272Consisiting of servicing the pump.replacing damaged parts.
273Consisiting of servicing the pump.replacing damaged parts.
274Job includes remove the flanges of the equipment containing the filters.Remove the filters clean the filters or replace the filters if required
275Job includes draining of lube oil ,cleaning and refilling with fresh lube oil
276Job includes removal of view glass,cleaning the view glass and fitting the view glass back in position.Job includes replacement of new view glass if required
277Remove the end cover of cylinder for internal cleaning and cylinder clearance checking.After inpection boxing up. Job includes blinding and de-blinding jobs of compressor.
278This involves removal of cooling jacket and cleaning.After cleaning,boxing up
279This involves removal of pump from position,dismantling and assembly of pump.Positioning of pump and alignment between pump & motor
280Alignment checking between motor and pump.
281Job includes removal of unloader,dismantling the unloader.Removal and replacement of unloader elements if necessary
282Job includes cleaning of filters if required by solvent/hydrocarbon or air.Replacement of filter elemets
283consist of removing the connecting rod pin,remove the connecting rod.Check the bearing and replace elements if necessary
284This is inclusive of removing the stuffing box flange ,removal of rod packing cup,remove the rod packing.replace rod packing if necessary. Job includes blinding and de blinding
285Include Lubrication,tightening of flanges,checking oil levels,replace oil,arresting leaks etc
286Includes removal of valve ,cleaning the valve plates servicing the plates ,replacing broken worn out parts
287Includes cleaning of valve plates , replacing broken worn out parts and assembly
288includes replacement of piston ring,rider ring and replacement with new items.Includes dismantling of cylinder head,removal of pistonnut,piston,removal of piston ring and rider ring.Job includes fixing the parts back as per assembly procedures,includesn coupling and decoupling of the compressor. Job includes blindind and de blinding
289Includes ,decoupling,removal of cylinder head,piston and its accessories,overhauling compressor valves,cross head maintenance,checking lubricator ,cooling systems,Compressor Auxillaries,Important compressor rod drop checks,cylinder and piston clearances and other important check,Assembling the compressor,alignment and coupling of the compressor
290Includes decoupling,freeing connecting rod from cross head,initial inspection,removal of existing bearing,replace bearing ,assemble back elements
291Job includes remove the flanges of the equipment containing the filters.Remove the filters clean the filters or replace the filters if required
292Lossening coupling bolts,dropping the coupling spacer & loosening the motor foundation bolts if reqd
293Fixing the coupling spacer , tightening the bolts & Alignment rectification
294Job includes checking the shims,cheking small end bearing,bearing clearances etc
295consisting of checking the pump,checking feeders,replacing spares if required
296Consisiting of servicing the pump.replacing damaged parts.
297Consisiting of servicing the pump.replacing damaged parts.
298Job includes remove the flanges of the equipment containing the filters.Remove the filters clean the filters or replace the filters if required
299Job includes draining of lube oil ,cleaning and refilling with fresh lube oil
300Remove the lube oil cooler .Clean the internals,remove scaling and test the cooler.Put it back into service
301Job includes removal of view glass,cleaning the view glass and fitting the view glass back in position.Job includes replacement of new view glass if required
302Remove the end cover of cylinder for internal cleaning and clearance checking.After inpection boxing up. Job includes blinding and de blinding of compressor
303This involves removal of cooling jacket and cleaning.After cleaning,boxing up
304This involves removal of pump from position,dismantling and assembly of pump.Positioning of pump and alignment between pump & motor
305Alignment checking between motor and pump.
306Blinding and deblinding of all process lines. Removal of compressor casing .Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
307Open bearing housing,check dimensions ,boxing up etc
308Ensure bypass filters is on,remove filter,clean filter,box up filter
309Ensure bypass filters is on,remove filter,clean filter,box up filter
310Fill oil into the lube oil tank
311Inludes pump draining Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
312Check alignment procedure by laser alignment
313Dismantle TTV,check valveseating area,repair if necessary,clean and repair replace parts
314Remove connected instruments,bearing housing removal,check dimensions,clean bearing housing ,cleaning cooling water piping to bearing housing ,box up bearing
315Includes oil draing, flushing and replacement.
316Decouple,remove casing,bearing seal,diassemble the compresor ,diassemble ,check clearances,repair replace parts, assemble the compressor as per procedure,align and couple
317Blinding and deblinding of all process lines. Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
318Blinding and deblinding of all process lines. Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
319Open bearing housing,check dimensions ,boxing up etc
320Ensure bypass filters is on,remove filter,clean filter,box up filter
321Ensure bypass filters is on,remove filter,clean filter,box up filter
322Fill oil into the lube oil tank
323Remove gland box,seal ,repair replace parts ,check required measurements and box up seal. Alignment with drive
324Check alignment procedure by laser alignment
325Dismantle TTV,check valveseating area,repair if necessary,clean and repair replace parts
326Assistance for Compressor alignment checkingand correction of the alignment reading
327Remove connected instruments,bearing housing removal,check dimensions,clean bearing housing ,cleaning cooling water piping to bearing housing ,box up bearing
328Removal of coupling guard, coupling inspection. Decoupling and coupling
329Decouple,remove casing,bearing seal,diassemble the compresor ,diassemble ,check clearances,repair replace parts, assemble the compressor as per procedure,align and couple
330Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
331Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
332Open bearing housing,check dimensions ,boxing up etc
333Ensure bypass filters is on,remove filter,clean filter,box up filter
334Ensure bypass filters is on,remove filter,clean filter,box up filter
335Fill oil into the lube oil tank
336Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
337Check alignment procedure by laser alignment
338Assistance for Compressor alignment checkingand correction of the alignment reading
339Remove connected instruments,bearing housing removal,check dimensions,clean bearing housing ,cleaning cooling water piping to bearing housing ,box up bearing
340Dismantle TTV,check valveseating area,repair if necessary,clean and repair replace parts
341Decouple,remove casing,bearing seal,diassemble the compresor ,diassemble the turbine,check clearances,repair replace parts,do required NDTs assemble the compressor and turbine as per procedure,align and couple
342Blinding and deblinding of process lines. Decouple,remove casing,remove crank case assembly,remove screw impellers,check clearances,do ndt if required ,check dimesnions,clean,repair/replace internals,assemble compressor,align,couple
343Blinding and deblinding of process lines..Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
344Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
345Ensure bypass filters is on,remove filter,clean filter,box up filter
346Include pump overhaul ,remove casing remove internals clean,repair/replace parts if required ,assemble the parts
347Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
348Alignment procedure mentioned in 4.07.03
349Remove filter ,clean/replace/repair,box up coalescer
350decouple,remove casing,seals rotor, bearing,remove internals,clean,check dimensions,,repair/replace parts,Box up,align and couple the compressor
351Inludes compressor NDE side hood removal , decoupling and coupling
352Removal of Motor hood and installation after instrumentation maintenance
353Remove bearing, gland,remove seal,repair /replace seal,check dimensions,box up seal
354Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
355Ensure bypass filters is on,remove filter,clean filter,box up filter
356Include pump oil draining ,overhaul ,remove casing remove internals clean,repair/replace parts if required ,assemble the parts
357Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
358Couling, decoupling &Alignment procedure mentioned in 4.08.03
359Remove filter ,clean/replace/repair,box up coalescer
360Blinding, deblinding, open casing cover on end. Open bearing housing,check dimensions ,boxing up etc
361Top up/replensih lube oil,clean console
362Drain pot as per procedure
363Ensure bypass filters,clean filters,replace/repair if required,box up filters
364Ensure bypass filters,clean filters,replace/repair if required,box up filters
365Opening of GB casing cover, opening and inspecion/replacemnt of bearing. Dimension check . Box up
366Replace . Cleaning of console and all pipings,replenish oil,clean console
367Removal of all the pipings & reassembly after hydrotest(shell & turbe side), remove cooler,clean cooler,hydrotest,replace cooler if required
368Removal of all the pipings & reassembly after hydrotest(shell & turbe side), remove cooler,clean cooler,hydrotest,replace cooler if required
369Removal of all the pipings & reassembly after hydrotest(shell & turbe side), remove cooler,clean cooler,hydrotest,replace cooler if required
370Removal of all the pipings & reassembly after hydrotest(shell & turbe side), remove cooler,clean cooler,hydrotest,replace cooler if required
371Decoupling & coupling.align equipment Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
372Remval / fixing of of holdinng boltsand cooling water lines of the cooler
373Assistance for : Decouple, remove casings, remove impellers, remove labyrinths, clean ,check dimensions,re-assemble the parts,align,couple
374Compressor Lube oil Topup including handling of barrel
375Compressor De-Coupling & coupling for free rotation check/Any electrical related check
376Remove gland box,seal ,repair replace parts ,check required measurements and box up seal
377De-coupling,pump seal flushing lines removal,pump opening,casing gasket replacement,seal opening,bearing replacement, pump box up ,Alignment & coupling
378Couplin and decoupling ,shim pack,align equipment Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
379ARV Servicing as per procedure
380Replace motor,remove coupling,shim pack,align equipment Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
381Decouple,remove bearings,seal,remove casings,remove barrels internals,disassembly of impeller , diffusers.checks,repair/replace parts reassemble,align couple
382Decouplig & coupling for free rotation check & Any electrical related work
383Flushing of the old lube Oil , cleaning & refiling, Cooling water line dechocking
384Filter removal,cleaning,repair/replacebox up
385Replace of old oil from tank and all lines. Re fillingand handling of oil barrels
386Filter removal,cleaning,repair/replacebox up
387greasing requirement as per procedure for governor valves (HP,MP,LP)
388Remove bearing housing,check beatrings as per procedure and box up
389Remove motor,replace/repair,align and couple
390Gear maintenance as per procedure
391Emergency safety valve removal,clean,inspect check dimensions,replace/repair parts,box up
392Check bearing ,repair,replace bearing if required
393Check actuator repair replace parts if required
394Check actuator repair replace parts if required
395Check actuator repair replace parts if required
396Accumulator to be removed and replaced as per procedure
397Storke checking and adjustements as per procedure
398Remove links and connections ,repair replace parts
399Bearing removal check dimensions ,clearance and box up
400Alignment as per procedure
401Alignment as per procedure
402Filter removal,cleaning,repair/replacebox up
403Gear maintenance as per procedure & alignment
404Expander overhauling as per procedure, alignment
405alignment as per procedure
406alignment as per procedure
407Expander lube oil top up
408Ensure bypass filters,clean filters,replace/repair if required,box up filters
409Ensure bypass filters,clean filters,replace/repair if required,box up filters
410Removal of the piping , casing and rotor assemblyof one stage check dimesnions,clean etc
411Replace,replenish oil,clean console and piping and fill up in barrels
412Removal of all the pipings & reassembly after hydrotest(shell & turbe side), remove cooler,clean cooler,hydrotest,replace cooler if required
413Removal of all the pipings & reassembly after hydrotest(shell & turbe side), remove cooler,clean cooler,hydrotest,replace cooler if required
414Removal of all the pipings & reassembly after hydrotest(shell & turbe side), remove cooler,clean cooler,hydrotest,replace cooler if required
415Removal of all the pipings & reassembly after hydrotest(shell & turbe side), remove cooler,clean cooler,hydrotest,replace cooler if required
416remove coupling,shim pack,align equipment Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
417Replace motor,remove coupling,shim pack,align equipment Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
418Decouple, removal o pipings ,remove casings, rotor assembly , bearings ,remove labyrinths/ seals,clean ,check dimensions,assemble the parts,align,couple
419Compressor Lube oil Topup
420Compressor De-Coupling & coupling for free rotation check/Any electrical related check
421Filter removal,cleaning,repair/replacebox up
422Filter removal,cleaning,repair/replacebox up
423Filter removal,cleaning,repair/replacebox up
424Filter removal(128 nos),cleaning,repair/replacebox up ( considering individual filter)
425AOP, EOP & AHOP maintenance
426lube oil mist seperator
427Filter removal,cleaning,repair/replacebox up
428Flow divider maintenance
429Combustion chamber maintenance(One combustion chamber)
430Remove bearing housing,check beatrings as per procedure
431Bearing removal check dimensions ,clearance and box up
432alignment as per procedure
433alignment as per procedure
434alignment as per procedure
435Removal of coupling guard / coupling inspection
436Filter removal,cleaning,repair/replacebox up
437Filter elemenets removal,cleaning,repair/replacebox up
438Filter removal,cleaning,repair/replacebox up
439Filter removal,cleaning,repair/replacebox up
440Remove Inlet manway,IGV blades cleaning and clearance checking.Boxing up of manway.
441IGV drive mechanism dust cover removal,cleaning of rack & pinion,greasing of the same.
442IGV actuator disconnection from IGV drive,removal of old actuator and replacing with new one.Connecting actuator with drive
443Includes dissassembly of valves,clean internals,repair/replace parts,lubricate,check assembled valve
444This activity involves shifting of nitrogen cylinder to the site,checking the precharge pressure.If pressure less than the desired pressure then charging nitrogen to the accumulator
445Remove the accumulator from position and dismantled the internals.Assembly with cleaned or new spares.Positioning the accumulator at its position and precharge with nitrogen
446Draining/Flushing and refilling
447Checking all link, removal, cleaning, greasing if required and box up
448Opening top cover, Removing bowls, Cleaning and box up
449includes removing coupling cover, decoupling, disconnection of pipings, removal of foundation bolts and pump.
450Dismantling JOP, Rotor checking, Replacement of O rings and gaskets and assembly
451Opening the software database,Identify the Route, Download empty route, Data acquisition using portable hand held Analysers, reporting abnormalities noticed while data acquisition, troubleshooting minor data acquisition related problems, uploading the data to Software. Generate exception reports from the Route Data.
452Opening the software database,Identify the Route, Download empty route, Data acquisition using portable hand held Analysers, reporting abnormalities noticed while data acquisition, troubleshooting minor data acquisition related problems, uploading the data to Software. Generate exception reports from the Route Data.
453decoupling as removal of couppling and removal of motor foundation bolt if required
454Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
455Includes remove,repair ,replacement of belts ,chains
456Includes lubricating,topping up or refilling lubrication
457Includes repair ,replacement of oil seal
458Includes topping of oil
459Includes removal of gear box,dissassembly,repair /replacement of parts,assembly
460Includes servicing as per replacement/repair of parts
461Overhauling includes disassembly,repair/replacement of parts
462includes removal of existing belt,replacing belt ensuring proper tightness
463decoupling as removal of couppling and removal of motor foundation bolt if required
464Flush oil or grease as required
465Includes repair ,replacement of oil seal
466Includes removal of gear box,dissassembly,repair /replacement of parts,assembly
467includes servicing the agitator mechanicsm,repairing and replacing parts if required
468coupling and alignment
469gear box PM jobs
470Ensure equipment is on by pass filter.Remove the clogged filter.Dip in a solvent or Hydrocrabon or as advised by Engineer In charge.Clean the filter element and box up
471Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
472Includes lube oil replacement.Attending on line leaks.or any other specifically defined by EIC
473once the equipment is aligned fix thecoupling by bolts and shim pack.
474Motor must be deenergised.Remove coupling bolt,remove shims and measure DBSE
475Job includes removal of old belt.Alignment checks ,ensure distance between the belt pulleys are appropriate and fix belt accordingly
476Open the bearing house replace bearing as per specification and provide lubrication as specified
477Job includes removal of bearing and replacing of seal or gland arrangement
478Job includes decoupling,removing the casing ,remove impeller,remove seal/glandand bearing.
479as specified
480includes removal of existing belt,replacing belt ensuring proper tightness
481decoupling as removal of couppling and removal of motor foundation bolt if required
482Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
483PM includes greasing/lubrication and minor repairs
484Servicing the centrifuge,repair/replace spares
485includes belt replacement,tightening,alignment
486decouple the pump form the motor
487Once the equipment is aligned fix thecoupling by bolts and shim pack.Alignment includes laser alignment or alignment with dial indicator .Alignment with Dial indicators can be face-radial or reverse indicator method.Includes removal of offset,angular and radial misalignment.For equipments where the shaft dia is small say less than 10 mm equipments are aligned using straight edge or feeler gauges
488arrest gland leak by thightening or replacement of gland
489decouple,remove casing ,remove bearing,dissassemble stator,replace /repair if required,assmeble,align and couple
490decouple,remove casing ,remove bearing,dissassemble stator,replace /repair if required,assmeble,align and couple
491Diapharam valveremoval and fixing
492Diaphragm valve service
493servicing includes tightening,lubricating etc
494ensuring that the pump inlet is flooded before starting of the pump ,ensuring adequate NPSH
495Opening of the Flanges(2 Nos.),Dropping of spool piece,Cleaning of the Filter/mesh, Boxing up of the Flanges( 2 Nos.)
496Opening of the flange , filter removal and cleaning, boxing up of the flange
497Connection of hoses as per operation requirement
498Dropping PVRV
499Boxing up PVRV once serviced
500Open manway of the tank as required
501Box up manway of the tank as required
502Trough Fixing for oil removal & Removal
503Fix exhaust fan/eductor for evacuating and taking man entry of the tank
504Remove exhaust fan/eductor for evacuating and taking man entry of the tank
505Attend seal leak,replace repair parts if required
506Gear box servicing includes lubricating,repair /replacement of parts
507Hydrotest of coil at the required pressure
508Dropping PVRV
509Boxing up PVRV once serviced
510drop NRV for servicing
511Fix NRV after servicing
512Replace swivel joints
513Replace swivel joints
514Open manways for man entry
515Box up manways
516Open Manways
517Box up manways
518Remove the weather sheeting,replace with new sheet,repair if required
519Opening & servicing / replacement of foam glass
520Dropping emergency vent-EV and servicing
521Boxing up emergency vent after servicing
522Servicing of Slot dipping hatch
523Servcing of LSHS Tank 31-FB-26A/B Goose Neck
524Entering the tank internal floating roof from Top fixed manway and Lifting roof leg from 1.8mtrs(maintenance height) and lowering roof leg to 1.2 mtrs (Process Height) .
525Hydrotest the pipelines as per procedure
526Greasing ,removal of old grease & injection of fresh grease
527Greasing ,removal of old grease & injection of fresh grease
528Greasing ,removal of old grease & injection of fresh grease
529Greasing ,removal of old grease & injection of fresh grease
530Removal of leaking hose & fixing of new hose
531Emergency release system servicing & operation
532Swivel joints packing replacement.
533Hydraulic cylinder opening, cleaning of ports,o-ring,packings replacement, cylinder & piston checking,box up
534Coupler Alignment.
535Replacement of ball valve (12 inch/16 inch)
536Flange Bolts servicing
537Checking& replacement hyd.oil/filter.
538Testing of product pipe lines from OMPL to NMPT
539Fixing of Fire hydrant adaptors to the flanges for flushing
540CBD pump Mech. seal changing.
541Dismantling of In-Board /Out Board arm,dropping of quick connecting dis connecting coupler,dropping of In-Board/out board arm /Horizontal cylinders,Emergency release system dropping ,Etc
542Servicing includes dissembly, cleaning, repairing,lapping,replacement of parts and assembly
543PSV overhauling>2<=4
544PSV overhauling>4<=6
545PSV overhauling>6<=8
546PSV overhauling>8<=10
547PSV overhaulingabove 10\"
548Testing & calibration
549Testing & calibration
550Servicing includes cleaning ,repairing,lapping,replacement of parts
551Testing / calibration
552Servicing includes cleaning,testing ,repairing,replacement of parts
553Servicing includes cleaning,testing ,repairing,replacement of parts
554Servicing includes cleaning ,repairing,replacement of parts
555Servicing includes cleaning ,repairing,replacement of parts
556Servicing includes cleaning ,repairing,replacement of parts
557Testing / calibration
558Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
559Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
560Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
561Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
562Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
563Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
564Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
565Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
566Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
567Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
568Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
569Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
570Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
571Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
572Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
573Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
574Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
575Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
576Servicing includes disassembly, cleaning ,repairing,replacement of parts, assembly & testing
5771/2\"\" # 150 No of bolts 4
5783/4\"\" # 150 No of bolts 4
5791\"\" # 150 No of bolts 4
5801 1/4\"\" # 150 No of bolts 4
5811 1/2\"\" # 150 No of bolts 4
5822\"\" # 150 No of bolts 4
5832 1/2\"\" # 150 No of bolts 4
5843\"\" # 150 No of bolts 4
5853 1/2\"\" # 150 No of bolts 8
5864\"\" # 150 No of bolts 8
5875\"\" # 150 No of bolts 8
5886\"\" # 150 No of bolts 8
5898\"\" # 150 No of bolts 8
59010\"\" # 150 No of bolts 12
59112\"\" # 150 No of bolts 12
59214\"\" # 150 No of bolts 12
59316\"\" # 150 No of bolts 16
59418\"\" # 150 No of bolts 16
59520\"\" # 150 No of bolts 20
59624\"\" # 150 No of bolts 20
597above 26\"\" # 150
5981/2\"\" # 300 No of bolts 4
5993/4\"\" # 300 No of bolts 4
6001\"\" # 300 No of bolts 4
6011 1/2\"\" # 300 No of bolts 4
6022\"\" # 300 No of bolts 8
6032 1/2\"\" # 300 No of bolts 8
6043\"\" # 300 No of bolts 8
6053 1/2\"\" # 300 No of bolts 8
6064\"\" # 300 No of bolts 8
6075\"\" # 300 No of bolts 8
6086\"\" # 300 No of bolts 12
6098\"\" # 300 No of bolts 12
61010\"\" # 300 No of bolts 16
61112\"\" # 300 No of bolts 16
61214\"\" # 300 No of bolts 20
61316\"\" # 300 No of bolts 20
61418\"\" # 300 No of bolts 24
61520\"\" # 300 No of bolts 24
61624\"\" # 300 No of bolts 24
617above 26\"\" # 300
6181/2\"\" # 600 No of bolts 4
6193/4\"\" # 600 No of bolts 4
6201\"\" # 600 No of bolts 4
6211 1/4\"\" # 600 No of bolts 4
6221 1/2\"\" # 600 No of bolts 4
6232\"\" # 600 No of bolts 8
6242 1/2\"\" # 600 No of bolts 8
6253\"\" # 600 No of bolts 8
6263 1/2\"\" # 600 No of bolts 8
6274\"\" # 600 No of bolts 8
6285\"\" # 600 No of bolts 8
6296\"\" # 600 No of bolts 12
6308\"\" # 600 No of bolts 12
63110\"\" # 600 No of bolts 16
63212\"\" # 600 No of bolts 20
63314\"\" # 600 No of bolts 20
63416\"\" # 600 No of bolts 20
63518\"\" # 600 No of bolts 20
63620\"\" # 600 No of bolts 24
63724\"\" # 600 No of bolts 24
638above 26\"\" # 600
6391/2\"\" # 900 No of bolts 4
6403/4\"\" # 900 No of bolts 4
6411\"\" # 900 No of bolts 4
6421 1/4\"\" # 900 No of bolts 4
6431 1/2\"\" # 900 No of bolts 4
6442\"\" # 900 No of bolts 8
6452 1/2\"\" # 900 No of bolts 8
6463\"\" # 900 No of bolts 8
6473 1/2\"\" # 900 No of bolts 8
6484\"\" # 900 No of bolts 8
6495\"\" # 900 No of bolts 8
6506\"\" # 900 No of bolts 12
6518\"\" # 900 No of bolts 12
65210\"\" # 900 No of bolts 16
65312\"\" # 900 No of bolts 20
65414\"\" # 900 No of bolts 20
65516\"\" # 900 No of bolts 20
65618\"\" # 900 No of bolts 20
65720\"\" # 900 No of bolts 20
65824\"\" # 900 No of bolts 20
659above 26\"\" # 900
660Checking for any looseness of bolts, hand tightning under hot conditions
661Torquing of reduction zone bolts under hot condition
662Peep hole glass cleaning
663Peep hole glass replacement
664Peep Hole glass Rope replacement/Repair
665Peep Hole glass cooling air hose replacement
666Peep Hole mechanism Servicing
667BurnerIndividual Gun dropping ,Cleaning & box up
668Burner Pilot Dropping,cleaning & box up
669Burner Block assembly Dropping,overhauling & box up
670Burner Hose Connection( Per Hose)
671Air registers Servicing
672Oil Gun tip assembly overhauling
673Burner Watch Glass cleaning (per glass)
674Horizontal Coil support Replacement
675Vertical Coil support replacement
676Supports cleaning by opening the dummy( Per support)
677Bellow leak
678Bellow Repair
679Duct bellows replacementSize Leass Than 1 Sq.Mtr
680Duct bellows replacementSize 1 Sq.MtrTo 6 Sq.Mtr
681Duct bellows replacementSize : 6Sq.Mtrs to12Sq.Mtr
682Stack damper PM Job
683Stack damper shaft bearing replacement
684Stack damper overhualing
685Stack damper minor repair
686Stack damper -Actuator decoupling & Coupling
687Job includes tightening of throat bush to arrest gland leak
688Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
689Job includes greasing of stem
690Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
691Job includes removal of bonnet gasket and replacement of new gasket
692Job includes dropping of valves and replacement of spare valve
693Job includes tightening of throat bush to arrest gland leak
694Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
695Job includes greasing of stem
696Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
697Job includes removal of bonnet gasket and replacement of new gasket
698Job includes dropping of valves and replacement of spare valve
699Job includes tightening of throat bush to arrest gland leak
700Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
701Job includes greasing of stem
702Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
703Job includes removal of bonnet gasket and replacement of new gasket
704Job includes dropping of valves and replacement of spare valve
705includes removal of gear box and servicing the gear box
706Gear box greasing
707Job includes tightening of throat bush to arrest gland leak
708Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
709Job includes greasing of stem
710Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
711Job includes removal of bonnet gasket and replacement of new gasket
712Job includes dropping of valves and replacement of spare valve
713includes removal of gear box and servicing the gear box
714Gear box greasing
715Job includes tightening of throat bush to arrest gland leak
716Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
717Job includes greasing of stem
718Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
719Job includes removal of bonnet gasket and replacement of new gasket
720Job includes dropping of valves and replacement of spare valve
721includes removal of gear box and servicing the gear box
722Gear box greasing
723Job includes tightening of throat bush to arrest gland leak
724Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
725Job includes greasing of stem
726Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
727Job includes removal of bonnet gasket and replacement of new gasket
728Job includes dropping of valves and replacement of spare valve
729includes removal of gear box and servicing the gear box
730Gear box greasing
731Job includes tightening of throat bush to arrest gland leak
732Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
733Job includes greasing of stem
734Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
735Job includes removal of bonnet gasket and replacement of new gasket
736Job includes dropping of valves and replacement of spare valve
737Job includes tightening of throat bush to arrest gland leak
738Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
739Job includes greasing of stem
740Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
741Job includes removal of bonnet gasket and replacement of new gasket
742Job includes dropping of valves and replacement of spare valve
743includes removal of gear box and servicing the gear box
744Gear box greasing
745Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
746Job includes greasing of stem
747Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
748Job includes removal of bonnet gasket and replacement of new gasket
749Job includes dropping of valves and replacement of spare valve
750includes removal of gear box and servicing the gear box
751Gear box greasing
752Job includes tightening of throat bush to arrest gland leak
753Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
754Job includes greasing of stem
755Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
756Job includes removal of bonnet gasket and replacement of new gasket
757Job includes dropping of valves and replacement of spare valve
758includes removal of gear box and servicing the gear box
759Gear box greasing
760Job includes tightening of throat bush to arrest gland leak
761Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
762Job includes greasing of stem
763Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
764Job includes removal of bonnet gasket and replacement of new gasket
765Job includes dropping of valves and replacement of spare valve
766includes removal of gear box and servicing the gear box
767Gear box greasing
768Job includes tightening of throat bush to arrest gland leak
769Job includes removal of throat bush,replacement of gland packing ,tightening of throat bush and arresting leak during running
770Job includes greasing of stem
771Job includes removal of yoke bush ,cleraing the treads or rethreading or replacment of yoke bush
772Job includes removal of bonnet gasket and replacement of new gasket
773Job includes dropping of valves and replacement of spare valve
774includes removal of gear box and servicing the gear box
775Gear box greasing
776Valve replacement
777Valve replacement
778Valve replacement
779Valve replacement
780includes replacement of gland or replacement of seal
781involves removal of internals and replacing the seat
782includes removal of gear box and servicing the gear box
783Includes servicing of valve and gear box parts in total
784includes replacement of gland or replacement of seal
785involves removal of internals and replacing the seat
786includes removal of gear box and servicing the gear box
787Includes servicing of valve and gear box parts in total
788includes replacement of gland or replacement of seal
789involves removal of internals and replacing the seat
790includes removal of gear box and servicing the gear box
791Includes servicing of valve and gear box parts in total
792includes replacement of gland or replacement of seal
793involves removal of internals and replacing the seat
794includes removal of gear box and servicing the gear box
795Includes servicing of valve and gear box parts in total
796includes replacement of gland or replacement of seal
797involves removal of internals and replacing the seat
798includes removal of gear box and servicing the gear box
799Includes servicing of valve and gear box parts in total
800includes replacement of gland or replacement of seal
801involves removal of internals and replacing the seat
802includes removal of gear box and servicing the gear box
803Includes servicing of valve and gear box parts in total
804includes replacement / injection of gland or replacement of seal
805involves removal of internals and replacing the seat
806includes removal of gear box and servicing the gear box
807Includes servicing of valve and gear box parts in total
808includes replacement / injection of gland or replacement of seal
809involves removal of internals and replacing the seat
810includes removal of gear box and servicing the gear box
811Includes servicing of valve and gear box parts in total
812includes replacement / injection of gland or replacement of seal
813involves removal of internals and replacing the seat
814includes removal of gear box and servicing the gear box
815Includes servicing of valve and gear box parts in total
816includes replacement / injection of gland or replacement of seal
817involves removal of internals and replacing the seat
818includes removal of gear box and servicing the gear box
819Includes servicing of valve and gear box parts in total
820includes replacement / injection of gland or replacement of seal
821involves removal of internals and replacing the seat
822includes removal of gear box and servicing the gear box
823Includes servicing of valve and gear box parts in total
824includes replacement / injection of gland or replacement of seal
825involves removal of internals and replacing the seat
826includes removal of gear box and servicing the gear box
827Includes servicing of valve and gear box parts in total
828Cv Dropping (Size-1/2\" to 11/2\")
829CV Fixing(Size-1/2\" to 11/2\")
830CV Dropping(Size-2\" to 4\")
831CV Fixing(Size-2\" to 4\")
832CV Dropping(Size-6\" to 10\")
833CV Fixing(Size-6\" to 10\")
834CV Dropping(Size-12\" to 18\")
835CV Fixing(Size-12\" to 18\")
836CV Dropping(Size-20\" to 24\")
837CV Fixing(Size-20\" to 24\")
838CV Dropping (above 24\")
839CV Fixing(above 24\")
840Cv Dropping (Size-1/2\" to 11/2\")
841CV Fixing(Size-1/2\" to 11/2\")
842CV Dropping(Size-2\" to 4\")
843CV Fixing(Size-2\" to 4\")
844CV Dropping(Size-6\" to 10\")
845CV Fixing(Size-6\" to 10\")
846CV Dropping(Size-12\" to 18\")
847CV Fixing(Size-12\" to 18\")
848CV Dropping(Size-20\" to 36\")
849CV Fixing(Size-20\" to 36\")
850Opening of PSV (0.5\" to 1.5\")
851Dropping of PSV (0.5\" to 1.5\")
852Erection of PSV (0.5\" to 1.5\")
853Boxup of PSV (0.5\" to 1.5\")
854Opening of PSV (2\" to 4\")
855Dropping of PSV (2\" to 4\")
856Erection of PSV (2\" to 4\")
857Boxup of PSV (2\" to 4\")
858Opening of PSV (6\" to 10\")
859Boxup of PSV (6\" to 10\")
860Opening of PSV (Above10\")
861Boxup of PSV (Above 10\")
862Pipe line HT upto 2\"
863Pipe line HT upto 6\"
864Pipe line HT upto 12\"
865Pipe line HT upto 20\"
866Pipe line HT above 20\"
867Pipe line HT uto 2\"
868Pipe line HT upto 6\"
869Pipe line HT upto 12\"
870Pipe line HT upto 20\"
871Pipe line HT above 20\"
872Clamps fixing upto 4\"
873Clamps fixingupto 10\"
874Clamps fixingabove 10\"
875Dismantling of all trap internals, servicing & box up
876Trap reconditioning by without dismantling the trap internals
877Hydraulic cylinder & hydraulic pumphose replacement
878Hyd cylinder gland tightening
879Cylinder removal, gland replacement, fixing cylinder back and other related jobs
880Knuckle pin replacement
881CMI rotor plate inspection
882Accumulator bladder replacement
883Accumulator bladder N2 charging
884CMI primary & secondary seal replacement, actuator assembly and other related jobs
885Rotor seal sheet replacement and other related jobs till completion
886Full Greasing of each ports as per drawing
887Job includes remove the flanges of the equipment containing the coalescers.Remove the coalescers clean the coalescers or replace the coalescers if required
888Job includes remove the flanges of the equipment containing the filter elements. Remove the filters clean the filters or replace the filters if required & box up.
889Opening of dome bolts, removing all elements from the filter & shifted to cleaning area& Blinding and deblinding for draining and Flange opening for dome opening and hose connection and disconnection for draining purpose
890Chemical cleaning & air cleaning
891Shifting all elements from cleaning area to filter location & Final box up& Blinding and deblibnding for system normalizing and hose connection disconnection
892Opening, Cleaning,box up including blidnding works for draining
893Opening, Cleaning,box up including blidnding works for draining
894Opening, Cleaning,box up including blidnding works for draining
895Opening, Cleaning,box up including blidnding works for draining
896Job includes removal of ejector .Remove the nozzle and clean the nozzle.Replace nozzle if required
897Job includes providing eductors at various location like column manholes/vessel manholes heater manholes and properly binding them either with bolts or binding wire as per site conditions
898Strainer cleaning upto 2 inch
899Strainer cleaning (2- 6 inch)
900Strainer cleaning (8- 12 inch)
901Strainer cleaning (14- 24 inch)
902Strainer cleaning (26- 36 inch)
903Strainer cleaning (Above 36 inch)
904Includes dome opening, filter cleaning & boxup
905Replacement of peddles, springs & fittings
906Full set replacement
907material like hoses, gaskets, blinds,etc. shifting from plant store to job location & vice versa
908material like hoses, gaskets, blinds,etc. shifting from Non plant yard to job location & vice versa
909Hot Bolting of Casing
910Motor Base Bolt removal/Boxup
911CMI Hydraulic Pump Overhauling including Hydraulic hose removal and base bolt opening
912CMI Hydraulic Hose Replacement
913Bolted seal plate inside furnace to be opened inside the furnace & refixing after the job
914Job includes removal & installation of yoke bush ,cleraing the treads or rethreading or replacment of diaphragm
915Job includes removal & installation of yoke bush ,cleraing the treads or rethreading or replacment of diaphragm
916Job includes removal & installation of yoke bush ,cleraing the treads or rethreading or replacment of diaphragm
917Job include removal of old pipe line and installation of cpvc pipe line in DM plant.
918Job include removal of old pipe line and installation of cpvc pipe line in DM plant.
919Job include removal of old pipe line and installation of cpvc pipe line in DM plant.
920Job includes blinding , bearing inspection and replacement,Seal inspection and replacement,alignment and box up as per procedure
921Removal , Inspection and servicing ofIGV
922Filter removal,cleaning,repair/replacebox up
923Filter removal,cleaning,repair/replacebox up

AI Tender Summary

OUR REF NO 27880655
AUTHORITY Boards / Undertakings / PSU
TENDER VALUE Ref. Documents
LAST DATE 01-06-2021
Authority
Authority Name Ongc Mangalore Petrochemicals Limited
Work Description Annual Rate Contract For Mechanical Maintenance Item Rate Jobs At Ompl-I Safety Helmet 2 Safety Shoe 3 Safety Goggles 4 Rain Shoe 5 Rain Coat 6 Boiler Suit
Basic Detail
Tender No 1050C21060
Bidding Type Tender
Location
City OMPL, Mangalore
State Karnataka
Key Dates
Publish Date 12 May 2021
Submission Date 01 Jun 2021
Open Date 02 Jun 2021
Finance
Tender Value Ref. Documents
Tender Fee Ref. Documents
EMD Ref. Documents
Exemption Not Available
Document List
903808de-d2de-4bad-9b9a-6f6c57028435.html
BOQ_83630.xls
OpenTender.pdf
Tendernotice_1.pdf

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Tender Timeline

May 12, 2021
11:30 IST

Tender Published

Tender notice published.

Completed
Jun 01, 2021
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Jun 02, 2021

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

Download All (ZIP) ↓
html

903808de-d2de-4bad-9b9a-6f6c57028435.html

xls

BOQ_83630.xls

pdf

OpenTender.pdf

pdf

Tendernotice_1.pdf

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