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Rate Contract For Tank M And I Jobs In Iocl , Bgr, BGR, Dhaligaon-Assam

Indian Oil Corporation Limited-IOCL has published Rate Contract For Tank M And I Jobs In Iocl , Bgr. Submission Date for this Tender is 11-05-2021. Tanks and Cylinders Tenders in BGR, Dhaligaon Assam. Bidders can get complete Tender details and download the document.




Tender Notice

27759160
Rate Contract For Tank M And I Jobs In Iocl , Bgr
Open Tender
Indian
Assam
BGR, Dhaligaon
11-05-2021

Tender Details

Rate Contract For Tank M And I Jobs In Iocl , Bgr , Part-A: Tank M&I Jobs Group-1 ( Gq ) , Dismantling Of Floating/Fixed Roof Tank Retrieving All Existing Fittings , Instruments , Foam Seals , Side Railings , Dismantling Of Damaged Corroded Shell / Roof Of Welded Oil Storage Tank By Gas Cuttings/Cold Cutting Or Any Other Suitable Means As Directed By Engineer In Charge And Transporting Them To Storage Point/ Scrapyard As Designated Without Disturbing / Damaging Any Portion Of Existing Piping , Equipment , Tank And Complete In All Respect With All Labour , Tools , Machineries , Supervision Etc . Requirement Of Heavy Equipment To Be Envisaged By Engineer-In-Charge And To Be Arranged Separately , If Required , As The Same In Not Included In The Item Rate . Requirement Of Scaffolding To Be Envisaged And Decided By Engineer-In-Charge As Per Site Requirement And Scaffolding Item To Be Paid Separately . , Roof : Dismantling Of Complete Roof/ Structural/ Shell/ Course/ Truss: Retrieving All The Existing Fittings , Instrumentations , Side Rails , Etc . By Gas Cutting/ Cold Cuttings Directed By Inspection/ Site Engineer . And Shifting Of Dismantled Roof Plates , Structural Etc . To Ground ( Only Scrap ) To Transport And Kept Properly The Same In Scrap Yard After Taking/ Recording Weight . During The Entire Job All Safety Norms To Be Followed In Any Case . Note: The Measurement Of Dismantling , Shall Be Calculated Based On Actual Area Laid Of Complete Roof Plate Minus 10% Corrosion Correction . , Shell: Dismantling Of Shell Course Retrieving/ Removing Of Shell Plates . Retrieving All Existing Manholes/ Nozzles/ Fittings , Instrumentation , Side Rail Etc . By Gas Cutting/ Cold Cutting As Directed By Eic . Shifting Of All Scrap To Scrap Yard/ Designated Location As Per Eic After Taking And Recording Weight . During The Entire Shifting Job , All Safety Norms To Be Followed . Note: The Measurement Of Dismantling , Shall Be Calculated Based On Actual Area Of Shell Plate Replaced Minus 10% Correction Corrosion . , Bottom: Dismantling Of Bottom ( Annular ) Plates Completely: Dismantling Of Bottom ( Annular ) Plates , Job Involves Cutting Of Bottom Plateand Shell To Bottom Plate Welding , Jacking Of Shell . And Also Cutting Of Annular To Sketch Plate Cutting . Dismantling Of Bottom ( Sketch ) Plate: Dismantling Of Bottom ( Sketch ) Plates By Gas Cutting And Roof To Be Properly Supported And Handing Over To Civil Maintenance For Tank Bottom Foundation Repair . Shifting Of Roof Support As And When Required To Facilitate Repair/ Relaying Of Foundation . Note: The Measurement Of Dismantling , Shall Be Calculated Based On Actual Area Laid Of Complete Bottom Sketch Plate Minus 10% Corrosion Correction . , Restoration Of Storage Tanks Transportation Of Ms Plate From Storage Points To Worksite , Cleaning , Cutting In Required Sizes , Rolling , Edge Preparing , Laying Shell Courses / Roof Plates For The Storage Tanks And Partial Laying Above Existing Bottom After Bulged Portions To Be Cut And New Plate To Be Welded , Flushing With Existing Bottom And Continuous Welding , Installation , Fixing Of Various Types Of Manholes , Nozzles , Flanges , Gaskets , Orifice Assemblies , Tapping For Gauges And Thermowells Etc . All Types Of Fittings , Level And Other Fittings Retrieved During The Dismantling Of The Corroded Roof , Fixing Back The Side Railings Of Dismantled Along With The Corroded Roof Plates , And Pneumatic , Vacuum And Other Types Of Testing , Flushing , Cleaning , Pickling Of Welded Joints Where Required By The Specification And Completing All Such Works In All Respect For Restoring The Tanks To The Original Condition And Commissioning As Per Drawings , Specifications , Relevant Code ( Api-650/ Api-653 Is-803 ) And Instruction Of The Engineer-In-Charge And Inspection Manager . Note: The Ms Plates For Bottom , Shell , Roof , Extension Plates , Reinforcement Pads Plates For Shell Manholes , Foam Dam Will Be Supplied By The Owner As Per Drawing And Specifications . All Other Labour And Materials Etc . Shall Be Arranged By The Contractor At His Cost . Requirement Of Heavy Equipment To Be Envisaged By Engineer-In-Charge And To Be Arranged Separately , If Required , As The Same In Not Included In The Item Rate . Requirement Of Scaffolding To Be Envisaged And Decided By Engineer-In-Charge As Per Site Requirement And Scaffolding Item To Be Paid Separately . , Roof: Fabrication/ Erection Of Fixed/ Floating/ Fixed Cum Floating Roof From Store To Work Site , Cleaning , Cutting In Required Sizes , Rolling , Edge Preparation And Handing Over To Painting Agency And Recollection For Laying Shell Course/ Roof Plates ( Keeping Painted Surface In Side Tank ) And To Be Welded New Plates/ Structural/ Truss Etc . As Per Inspection Recommendations As To Develop Complete New Roof For The Tank After Installation Of Various Types Of Manholes , Nozzles , Flanges , Orifice Assemblies , Instrumentation Tapping For Gauges/ Thermo-Wells/ Walkways/ Platform For Operation Requirements Etc . , Fittings For All Required Valves Etc . All Such Articles , Which Were Retrieved Before Dismantling The Old Roof . Fixing Back All The Same In Repaired Condition If Not Usable; The Side Railing , All Jobs Related To Tank Roof Replacement To Be Completed Including All Ndt As Per Codes In All Respect For Restoring The Tank In Original Condition And Commissioning As Per The Drawing , Specifications , Relevant Latest Codes ( Per Api-650/653/Is:803 ) And To The Satisfaction Of Inspection/ Production And Engineer-In-Charge . , Shell: Installation Of Shell Plates Along With All Nozzles Connected To Inlet/ Outlet Lines , Drains , Roof Drain Connection As Per Original Drawing And All Other Existing Fittings , Instrumentations , Side Rails , Etc . To Bring Back The Tank In Original Condition And To The Satisfaction Of Inspection/ Operation And Engineer-In-Charge . All Weld Joints Conforming To Ndt , Such As Dp Test , Pneumatic Test; Joints Radiography Etc . As Per Code Api-650/653 And Is-803 Note: Radiography And Dp Test Shall Be Paid As Separate Item . , Bottom: Fabrication/ Erection/ Laying Of Bottom/ Annular Plates 10/14/16 Mm Thick: Transport Of Ms Plates From Store To Work Site , Fabrication , Erection , Overlaying And Welding Of Bottom/ Annular Plates Keeping Painted Surface Towards Bituminous Pad . Making Slot In Tank Shell , Insertion Of Annular Plate , Shell To Bottom Welding From Both Side Of Shell , Testing Of Butt/ Lap Joints By Soap Solutions Under Pneumatic Test , Chalk-Diesel Test Of Shell To Bottom Annular Plate All Around . Job Involves-Edge Preparation; Fixing Of Backing Strip; Welding; Ndt I . E . Performing Dp Test , Pneumatic Test; Joints Radiography Etc . Misc . Job Involves . Lifting Of Tank Shell By Jacking . Hydraulically Jack Up Of Tank Shell To Be Done In Case Of Annular Plate Replacement . All Weld Joints Preparation By Buffing To Facilitate Ndt , Shell Window Cutting ( Of Appropriate Size ) In 1St Shell Course For Insertion Of Bottom Plates And Reposition And Welding The Same After Completion Of Job . Welding Of Shell Window After Preheating The Plate . Proper Stiffening/ Support To Be Provided In Cut Out Plate To Prevent Deformation . All Jobs Related To Tank Bottom Replacement To Be Completed In All Respect For Restoring The Tank In Original Condition And Commissioning As Per The Drawing , Specifications , Relevant Latest Codes ( Api-650/653; Is-803 ) And To The Satisfaction Of Inspection/ Operation And Engineer-In-Charge . Note: Radiography And Dp Test Shall Be Paid As Separate Item . Fabrication/ Erection/ Laying Of Bottom Sketch Plates 6/8 Mm Thick: Transport Of Ms Plates From Store To Work Site , Fabrication , Erection , Overlaying , Edge Preparation/ Fixing Of Backing Strip/ Welding Of Bottom Sketch Plates Keeping Painted Surfac

Key Value

Document Fees
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EMD
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Tender Value
INR 2.72 Crore /-

BOQ Items

Name of Work: RATE CONTRACT FOR TANK M&I JOBS IN IOCL, BGR
Sl. No. Item Description Item Code / Make Quantity Units
1 10 Part-A: Tank M&I jobs Group-1 (GQ)
2 10.001 DISMANTLING OF FLOATING/FIXED ROOF TANK Retrieving all existing fittings, instruments, foam seals, side railings, dismantling of damaged corroded shell / roof of welded oil storage tank by gas cuttings/cold cutting or any other suitable means as directed by engineer in charge and transporting them to storage point/ scrapyard as designated without disturbing / damaging any portion of existing piping, equipment, tank and complete in all respect with all labour, tools, machineries, supervision etc. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
3 10.002 Roof : Dismantling of complete roof/ structural/ shell/ course/ truss: Retrieving all the existing fittings, instrumentations, side rails, etc. by gas cutting/ cold cuttings directed by Inspection/ site engineer. And shifting of dismantled roof plates, structural etc. to ground (only scrap) to transport and kept properly the same in scrap yard after taking/ recording weight. During the entire job all safety norms to be followed in any case. Note: The measurement of dismantling, shall be calculated based on actual area laid of complete roof plate minus 10% corrosion correction. Item 10.20 45 TO
4 10.003 Shell: Dismantling of shell course retrieving/ removing of shell plates. Retrieving all existing manholes/ nozzles/ fittings, instrumentation, side rail etc. by gas cutting/ cold cutting as directed by EIC. Shifting of all scrap to scrap yard/ designated location as per EIC after taking and recording weight. During the entire shifting job, all safety norms to be followed. Note: The measurement of dismantling, shall be calculated based on actual area of shell plate replaced minus 10% correction corrosion. Item 10.30 20 TO
5 10.004 Bottom: Dismantling of bottom (Annular) plates completely: Dismantling of bottom (Annular) plates, job involves cutting of bottom plateand shell to bottom plate welding, jacking of shell. And also cutting of annular to sketch plate cutting. Dismantling of bottom (sketch) plate: Dismantling of bottom (sketch) plates by gas cutting and roof to be properly supported and handing over to civil maintenance for tank bottom foundation repair. Shifting of roof support as and when required to facilitate repair/ relaying of foundation. Note: The measurement of dismantling, shall be calculated based on actual area laid of complete bottom sketch plate minus 10% corrosion correction. Item 10.40 6 TO
6 10.005 RESTORATION OF STORAGE TANKS Transportation of MS Plate from storage points to worksite, cleaning, cutting in required sizes, rolling, edge preparing, laying shell courses / roof plates for the storage tanks and partial laying above existing bottom after bulged portions to be cut and new plate to be welded, flushing with existing bottom and continuous welding, installation, fixing of various types of manholes, nozzles, flanges, gaskets, orifice assemblies, tapping for gauges and thermowells etc. all types of fittings, level and other fittings retrieved during the dismantling of the corroded roof, fixing back the side railings of dismantled along with the corroded roof plates, and pneumatic, vacuum and other types of testing, flushing, cleaning, pickling of welded joints where required by the specification and completing all such works in all respect for restoring the tanks to the original condition and commissioning as per drawings, specifications, relevant code (API-650/ API-653 IS-803) and instruction of the Engineer-in-Charge and Inspection Manager. Note: The MS plates for bottom, shell, roof, extension plates, reinforcement pads plates for shell manholes, foam dam will be supplied by the owner as per drawing and specifications. All other labour and materials etc. shall be arranged by the contractor at his cost. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
7 10.006 Roof: Fabrication/ erection of fixed/ floating/ fixed cum floating roof from store to work site, cleaning, cutting in required sizes, rolling, edge preparation and handing over to painting agency and recollection for laying shell course/ roof plates (keeping painted surface in side tank) and to be welded new plates/ structural/ truss etc. as per Inspection recommendations as to develop complete new roof for the tank after installation of various types of manholes, nozzles, flanges, orifice assemblies, instrumentation tapping for gauges/ thermo-wells/ walkways/ platform for Operation requirements etc., fittings for all required valves etc. all such articles, which were retrieved before dismantling the old roof. Fixing back all the same in repaired condition if not usable; the side railing, All jobs related to tank roof replacement to be completed including all NDT as per codes in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, relevant latest codes (per API-650/653/IS:803) and to the satisfaction of inspection/ production and engineer-in-charge. Item 10.60 45 TO
8 10.007 Shell: Installation of shell plates along with all nozzles connected to inlet/ outlet lines, drains, roof drain connection as per original drawing and all other existing fittings, instrumentations, side rails, etc. to bring back the tank in original condition and to the satisfaction of Inspection/ Operation and Engineer-in-charge. All weld joints conforming to NDT, such as DP test, Pneumatic test; joints radiography etc. As per code API-650/653 and IS-803 Note: Radiography and DP test shall be paid as separate item. Item 10.70 20 TO
9 10.008 Bottom: Fabrication/ erection/ laying of bottom/ annular plates 10/14/16 mm thick: Transport of MS Plates from store to work site, fabrication, erection, overlaying and welding of bottom/ annular plates keeping painted surface towards bituminous pad. Making slot in tank shell, insertion of annular plate, shell to bottom welding from both side of shell, testing of butt/ lap joints by soap solutions under pneumatic test, chalk-diesel test of shell to bottom annular plate all around. Job involves-Edge preparation; fixing of backing strip; welding; NDT i.e. performing DP test, pneumatic test; joints radiography etc. misc. job involves. Lifting of tank shell by jacking. Hydraulically jack up of tank shell to be done in case of annular plate replacement. All weld joints preparation by buffing to facilitate NDT, shell window cutting (of appropriate size) in 1st shell course for insertion of bottom plates and reposition and welding the same after completion of job. Welding of shell window after preheating the plate. Proper stiffening/ support to be provided in cut out plate to prevent deformation. All jobs related to tank bottom replacement to be completed in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, relevant latest codes (API-650/653; IS-803) and to the satisfaction of Inspection/ Operation and Engineer-in-charge. Note: Radiography and DP test shall be paid as separate item. Fabrication/ erection/ laying of bottom sketch plates 6/8 mm thick: Transport of MS Plates from store to work site, fabrication, erection, overlaying, edge preparation/ fixing of backing strip/ welding of bottom sketch plates keeping painted surface towards bituminous pad. All weld joints conforming to NDT, such as DP test, pneumatic test, vacuum test, joints radiography etc. as per code API-650/653; IS-803. Misc. jobs involves all weld joints preparation by buffing to facilitate NDT, preparation of mud dam, conducting pneumatic test as per inspection recommendation. All jobs related to tank bottom replacement to be completed in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, related latest codes (API-650/ 653; IS 803) and to the satisfaction of inspection/ production and engineer in charge. Note: Radiography and DP test shall be paid as separate item. Item 10.80 6 TO
10 10.009 PNEUMATIC TEST OF TANK BOTTOM / ROOF Item 10.90 44 M2
11 10.01 HYDRAULIC TESTING OF THE TANK The job includes hydraulic testing of the tank to identify leaks including all connected jobs like blinding / de-blinding, temporary piping arrangements to fill in and empty out the water and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables, supervision, machineries, instruments (duly calibrated) etc. Repetitive hydrotesting of tank to be carried out if required on account of repair or for roof floatation test as per Inspection requirement. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
12 10.011 ABOVE 500 UPTO 1000 M3 Item 10.110 1 EA
13 10.012 Above 1000 up to 2000 M3 Item 10.120 1 EA
14 10.013 Above 2000 up to 3000 M3 Item 10.130 1 EA
15 10.014 Above 3000 up to 4000 M3 Item 10.140 1 EA
16 10.015 Above 4000 up to 5000 M3 Item 10.150 1 EA
17 10.016 Above 5000 up to 6000 M3 Item 10.160 1 EA
18 10.017 Above 9000 up to 10000 M3 Item 10.170 1 EA
19 10.018 Above 10000 M3 Item 10.180 1 EA
20 10.019 CAPACITY UPTO 500 M3 Item 10.190 1 EA
21 10.02 FABRICATION/FIXING OF GAUGE WELL PIPE Item 10.200 1 EA
22 10.021 EMERGENCY DRAIN REPLACEMENT Item 10.210 1 EA
23 10.022 RIM VENT / BLEEDER VENT REPLACEMENT Cutting / removal of existing rim vent / bleeder vent and fabrication, fixing, installation of the same, fixing proper support, including all testing and supply of brass fittings (for bleeder vent) and complete in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables, equipment, machineries and supervision etc.
24 10.023 Rim vent (4" size) Item 10.230 1 EA
25 10.024 Bleeder vent (6" Size) Item 10.240 1 EA
26 10.025 REPLACEMENT OF SWIVEL TYPE FLOATING ROOF DRAIN Complete replacement of roof drain / swivel joint after cutting, removing, dismantling the same, fabrication, erection, laying, aligning and welding of swivel joint type roof drain of with all types of clamping, bolting, as required, providing proper counter weight and hydrostatic testing of swivel joints including revisioning/ rectifications if required, including supply of labour, tools and tackles, equipment , machineries and complete the job in all respect to the entire satisfaction the Engineer-in-charge (Material is in the scope of IOCL's supply).
27 10.026 80 mm Item 10.260 1 EA
28 10.027 100 mm Item 10.270 1 EA
29 10.028 150 mm Item 10.280 1 EA
30 10.029 200 mm Item 10.290 1 EA
31 10.03 CLEANING MOPPING OF TANKS Item 10.300 80 M2
32 10.031 CALIBRATION OF TANKS Calibration of the tank as per IS-2007 and IS-2008, preparing the calibration sheets on standard forms showing strapping details, ca lculation details and other relevant details including bottom calibration after taking measurement of dead wood etc. and certified by CPWD or Weights and Measures Department or any other equivalent government authority with all labour, tools & tackles, consu mables, instruments (duly calibrated) and delivery of calibration charts to the Engineer-in-Charge. Fee for calibration of tank to be paid separately as per actuals against valid documents. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be arranged/ paid separately.
33 10.032 ABOVE 500 UPTO 1000 M3 Item 10.320 1 EA
34 10.033 Above 1000 upto 2000 M3 Item 10.330 1 EA
35 10.034 Above 2000 upto 3000 M3 Item 10.340 1 EA
36 10.035 Above 3000 upto 4000 M3 Item 10.350 1 EA
37 10.036 Above 4000 upto 5000 M3 Item 10.360 1 EA
38 10.037 Above 5000 upto 6000 M3 Item 10.370 1 EA
39 10.038 Above 7500 upto 9000 M3 Item 10.380 1 EA
40 10.039 Above 9000 upto 10000 M3 Item 10.390 1 EA
41 10.04 Above 10000 M3 Item 10.400 1 EA
42 10.041 CAPACITY UPTO 500 M3 Item 10.410 1 EA
43 10.042 FOAM POURER NOZZLE ON TANK TOP SHELL The job includes cutting, rolling, fabrication, fixing, aligning and welding of shell nozzle in the top shell course of the tank along with fixing of reinforcement pad, nozzle flanges with the applicable requirements of API-650. The scope also includes fixing of foam deflector inside the tank and all the testing like radiography, DP, testing of reinforcement pad etc. and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
44 10.043 80 mm Item 10.430 1 EA
45 10.044 100 mm Item 10.440 1 EA
46 10.045 150 mm Item 10.450 1 EA
47 10.046 200 mm Item 10.460 1 EA
48 10.047 250 mm Item 10.470 1 EA
49 10.048 300 mm Item 10.480 1 EA
50 10.049 REPLACEMENT ROOF SUPPORT LEGS Cutting/ removal of corroded existing pipe sleeves/ support legs/ pontoon and fabrication, fitting, fixing of pipe sleeve (100 mm. N.B.) with new pad plates and stiffener plate and providing support leg (adjustable type of 80 mm N.B.) with cotter pin of 40 mm dia. U-type drain hole, caps etc. and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
51 10.05 Pipe sleeve Item 10.500 6 EA
52 10.051 Support Leg Item 10.510 6 EA
53 10.052 REPAIRING OF CORRODED/ DAMAGED STEAM HEATING COIL Transportation of material from storage points to work site, cutting, bending, of pipe to 180 degree or as required, threading, edge repairing, welding and laying on supports, welded and threaded pipelines of different pressure and temperature ratings, installation/ fixing of all types of valves, flanges, gaskets, orifice assemblies, all types of fittings like elbows reducers, tees, drains, funnels etc. tapping's for pressure gauges and thermowells, flushing, cleaning and pickling of welded joints where required by specification, erection on all types of supports, fixing of all types of lugs, strips, U-clamps, and hydrostatic, pneumatic, vacuum, NDT and other type of testing and completing all such work in all respect for commissioning as per drawings, specification and and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Item 10.520 9 M
54 10.053 FABRICATION AND ERECTION OF CENTRAL DRUM/ MANHOLE Item 10.530 1 EA
55 10.054 BOTTOM DRAW-OFF SUMP & ALLIED JOBS Item 10.540 1 EA
56 10.055 FABRICATION/ ERECTION OF SPLASH BOARD Item 10.550 1 EA
57 10.056 TANK MISCELLANEOUS JOBS The job includes checking and rectification of earthing connection for electrical continuity, checking and rectification of anchor bolts, opening and fixing of level indicator with all accessories / goose neck etc., chipping of pre-mix carpeting of tank foundation at desire places and complete all such work in all respect as per direction of Engineer-in-Charge. The scope also includes installation of Flame Arrestor / Breather valves (grinding, buffing) etc.
58 10.057 Installation of flame arrestor/ breather valve. Item 10.570 1 EA
59 10.058 Fixing/ adjusting of anchor bolts. Item 10.580 3 EA
60 10.059 Fixing of earthing connections/ misc. welds for cleats, supports for level indicator and any other small patch welding. Item 10.590 1 EA
61 10.06 Fixing of level indicator with all accessories/ goose neck etc. Item 10.600 1 EA
62 10.061 HYDRAULIC TESTING OF STEAM COIL Item 10.610 100 EA
63 10.062 DISMANTLING OF STEAM HEATING COIL Item 10.620 100 M
64 10.063 REVISIONING OF SWIVEL JOINT TYPE ROOF DRAIN The job involves revisioning of roof drain, opening of connected flange joints, cleaning of the swivel joints and drain sumps of tanks with wire brushes/ water, replacement of gaskets, packing seals, bearing balls etc. and finally boxing up of the joint. The job includes hydro testing if required and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
65 10.064 Dia 3" Roof Drain Item 10.640 1 EA
66 10.065 Dia 4" Roof Drain Item 10.650 1 EA
67 10.066 Dia 6" Roof Drain Item 10.660 1 EA
68 10.067 TESTING OF ROOF DRAIN SYSTEM OF TANK Hydro-testing of swivel joints including opening of flanges, blinding if required, dismantling of swivel joint, installation of hydraulic pump and pressure gauge, testing at pressure suggested by inspection and as per instruction of engineer-in-charge, rotation testing of all swivel joints including piping and NRV in assembled condition. All labour, tools, tackles, machinery, consumables, instruments will be in the scope of contractor. "O" rings and steel balls required for above job will be in the owner's scope.
69 10.068 Dia 3" Roof Drain Item 10.680 1 EA
70 10.069 Dia 4" Roof Drain Item 10.690 1 EA
71 10.07 Dia 6" Roof Drain Item 10.700 1 EA
72 10.071 REPLACEMENT OF FIRE WATER SPRINKLER RING OF OIL STORAGE TANKS AND FABRICATION OF NEW SYSTEM Dismantling of complete cooling ring by cold cutting from existing location (from height 10-15 meter) of the tank and lowering down to ground level, transportation of new pipe from owners storage point to place of work. Fabrication of sprinkler piping with flange joints at every 20 meter interval, (this includes bending, cutting, grinding, bevelling, fabrication, providing supports, welding of flanges as per site requirement, welding of sockets for sprinklers) Erection, laying of firewater sprinkler system (cooling ring) in original shape and position including sockets with sprinkler welding at suitable location as per inspection and safety department recommendation. Testing of all joints, section before erection, jointing these pipes with 8"/6" vertical header by equal tee and flanged end connection, testing and commissioning the system, fabrication, erection of support brackets and U-clamps for ring wherever required with owners supplied material, complete the job in all respect including supply of all equipment (welding machine, pipe bending machine, lifting tools and tackles, grinding machines etc.). Consumables such as electrodes, grinding wheels etc. as per specification and direction of EIC. This also includes salvaging of sprinklers from old piping, fabrication of mitres etc. Shifting of all scrap to scrap yard shall be in the scope of contractor. This also includes cutting and rebuilding of dyke if required for movement. Note: 1. The contractor shall be paid on the actual measurement on running meter basis of sprinkler system. 2. If the item is operated when tank is in operation then no hot job shall be permissible at site. The ring system shall be fabricated with flanges at ends of bend pipe and to be erected and boxed up. However, if it is carried out during M&I of tank then hot job may be permissible. The maintenance philosophy shall be decided by EIC at the time of execution. The rate of item shall remain unchanged for both maintenance philosophy. 3. The above item is applicable for replacement of fire water sprinkler ring only. 4. Payment for vertical riser pipe/ horizontal header (other than ring portion) shall be paid in separate item under this SOR. 5. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Note: Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
73 10.072 Pipe - Dia 3" Item 10.720 2 M
74 10.073 Pipe - Dia 4" Item 10.730 2 M
75 10.074 Pipe - Dia 6" Item 10.740 2 M
76 10.075 REINFORCEMENT OF EXISTING WELD JOINT (E-6013) Item 10.750 6 M
77 10.076 REINFORCEMENT OF EXISTING WELD JOINT (E-7018) Item 10.760 6 M
78 10.077 STEEL SCAFFLODING (MATERIALS IN CONTRACTOR'S SCOPE) The job includes supply of all scaffolding materials, transportation to work site, erection of scaffolding at site covering the areas specified as per ISMS-1007 safety standards and dismantling scaffolding after completion of job and taking away the scaffolding material including supply of all tools, tackles, consumables, labours and contractor's supervision as directed by the Engineer-in-Charge Note: 1. For measurement in SQM: 2 (length + width) X height area covered by the scaffolding is to be taken. 2. Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs
79 10.078 Upto 6 M Item 10.780 88 M2
80 10.079 Above 6 m upto 10 m Item 10.790 588 M2
81 10.08 Above 10 m upto 20 m Item 10.800 588 M2
82 10.081 Intermediate plate form Item 10.810 88 M2
83 10.082 Volumetric (For inside Furnace/ Vessels etc.) (For volumetric scaffolding beyond 10 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 10 meters.) Item 10.820 29 M3
84 10.083 WELDING OF CS PLATES Transportation of all items including plates etc. from owner's storage point to work site and / or prefabrication yard and welding of CS plates including cutting / grinding / edge preparing and required testing to prove soundness of weld joint with supply of all consumables, manpower, tools & tackles, supervision as per technical specifications, drawings and complete the job in all respect as per direction of the Engineer-in-Charge. Note: Heat treatment and other NDT charges shall be paid extra.
85 10.084 Upto 3mm thick Item 10.840 18 M
86 10.085 Above 3mm & upto 5mm thick. Item 10.850 18 M
87 10.086 Above 5mm & upto 6mm thick Item 10.860 18 M
88 10.087 Above 6mm & upto 7mm thick Item 10.870 18 M
89 10.088 Above 7mm & upto 9mm thick. Item 10.880 18 M
90 10.089 Above 9mm & upto 11mm thick Item 10.890 29 M
91 10.09 Above 11mm & upto 12.7mm thick Item 10.900 16 M
92 10.091 INSTALLATION OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Transportation of all types of flanged / RTJ valves, level troll, fire hydrant, monitor, gaskets, nut bolts etc. either from owner's storage point to workshop and/ or worksite. Installation at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenches including assembly of valve accessories, cleaning of flanged faces, lapping of RTJ rings, providing new gasket (IOCL supplied) or cutting of new gaskets to proper size if required, placing the gaskets / RTJ ring properly, installation in position with correct direction, tightening of studs, providing earthing protection by way of fixing strips, complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. and tightening of the gland to ensure zero leak including hot bolting wherever applicable. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
93 10.092 For Valves (other than RTJ) Item 10.920 64 KG
94 10.093 REMOVAL OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Item 10.930 18 KG
95 10.094 FABRICATION AND ERECTION OF PIPE SUPPORT / PLATFORMS / DAVITS / STAIR CASE ETC. Item 10.940 1 TO
96 10.095 DISMANTLING OF STRUCTURALS LIKE PIPE SUPPORT / STAIRWAY / DAVITS ETC. Item 10.950 1 TO
97 10.096 CS weld deposit for tank surface (upto 2.5mm depth) Item 10.960 88 M2
98 10.097 GOOSE NECK CLEANING Cleaning of goose neck and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
99 10.098 DIA 6 INCH Item 10.980 1 EA
100 10.099 DIA 8 INCH Item 10.990 1 EA
101 10.1 DIA 10" Item 10.1000 1 EA
102 10.101 HOT/ COLD BENDING OF PIPES FOR SPRINKLER SYSTEM ON THE TANK Item 10.1010 59 IM
103 10.102 REVISIONING OF GUIDE ROLLERS IN TANKS Revisioning of guide rollers in tanks and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Item 10.1020 15 EA
104 10.103 All kinds of soil Item 10.1030 59 M3
105 10.104 Cement mortar 1:4 (1 cement : 4 coarse sand) Item 10.1040 84 M2
106 10.105 Filling available excavated earth (excluding rock ) in trenches, plinth, sides of foundations etc., in layers not exceeding 20cm in depth: consolidating each deposited layer by ramming and watering, lead up to 50m and lift upto 1.5m Item 10.1050 74 M3
107 10.106 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) Item 10.1060 350 M3
108 10.107 Foundations, footings, bases of columns etc. for mass concrete. Item 10.1070 294 M2
109 10.108 Thermo-mechanically treated bars Item 10.1080 147 KG
110 10.109 Design, supply, fabrication, making of suitable foundation and erection of barricade around the tank undertaken for repair, isolating it from other tanks and without disturbing normal operation of other nearby tanks, using structural steel/steel pipes andCGI/AL sheets, clamps, wire rope etc., covering fully from grade level and upto a height of 1.0 mtr. above the Crown of the tanks. Barricading should be designed to withstand natural calamities, like heavy rain fall, seasonal wind load etc. Dismantlingand removal of the barricading materials from the operating area, immediately after completion of tank repairing. [A portion towards the road side to be left open for access to work place. Part of the barricading erected to repair one Tank will be used for repairing of other tanks, if found suitable. For a new tank, 30% barricading will be done with new GI sheets and 70% to be done with GI sheets used in previous tank repair if found suitable for use by EIC].
111 10.11 Design, supply, fabrication isolating Item 10.1100 3000 M2
112 10.111 "MAKING INLET/OUTLETNOZZLE, MANHOLE, VENT HOLE, ETC. ON ROOF & SHELL: Making hole of required size, fabrication of tank nozzle/neck flange as per code and drawing, providing re-inforcement pad, welding of the same to the tank, making necessary cover & connection & boxing up to complete the work as per instruction of Engineer-In-Charge. Item 10.1110 100 ID
113 10.112 Sprinkler coil ( approx length 60-70 m) from old 1.5 to 2.0 inch dia pipe all around the tank to spray FW during hot job in tank Item 10.1120 2 LS
114 10.113 Column support for temporary staging of roof structure for top course of shell plate replacement (material: BGR SCOPE) Item 10.1130 10 EA
115 10.114 Removal of Oily sludge from tank, cleaning of shell and bottom plates, weld beads for handover to Inspection for thickness gauging and transportation of sludge after collection of disposal at siphoning pond with BGR complexat a distance about 1KM or at melting pit at east side of pump house-I as per direction of EIC. Item 10.1140 300 M3
116 10.115 Foam Pourer overhauling : Scaffolding, Dismantling, shifting to CWS for overhauling and put back into service after overhauling. Item 10.1150 10 EA
117 10.116 DISMANTLING & REMOVAL OF FOLDING LADDER INSTALLED AT WLG, SHIFTING THE SAME TO DESIGNATED SITE/SCRAPYARD, INSTALLATION OF NEWLY FABRICATED LADDER AT SITE AFTER PROPER BALANCING, FIXING OF RUBBER PADS AND COUNTERWEIGHTS WITH PROPER FASTENERS TO COMPLETE WORK IN ALL RESPECTS AS PER DIRECTION OF ENGINEER -IN-CHARGE INCLUDING SUPPLY OF TOOLS,TACKLES, LIFTING ARRANGE MENT, LABOUR ETC. Item 10.1160 1 EA
118 10.117 STRUCTURAL WORK WITH IOCL (BGR) SUPPLY :- Drawing and shifting of structural materials, Fabrication and Erection of structures,making of all types of joints for partial/total replacement of tank roof supporting structures, curb angles, stairway, hand rails, landing plate-forms, gratings, including supply of all types consumables, machineries, nut-bolts, laborurers, to complete the structure repairing and modification work as per instruction of Engineer-in-charge.[Structural Materials required for replacement of structures will be supplied by IOCL (BGR)].
119 10.118 Fabrication/Erection of piping support/platforms etc for tank reparing job. Item 10.1180 1 TO
120 10.119 Erection of temporary plate lifting stru Item 10.1190 1 TO
121 10.12 Fabrication & Erection of new grating, hand railing, ladder etc. including supply and application of Red Oxide Zinc Chromate Primer (excluding cost of structural steel). Item 10.1200 1 EA
122 10.121 TACK WELDING (Length of 1 tack is 10 mm)
123 10.122 CS to CS Tack Welding Item 10.1220 180 EA
124 10.123 SS to SS Tack Welding Item 10.1230 60 EA
125 10.124 Internal cleaning of tank of ANY capacity ,scrapping of the bottom ,side walls,roof,steam coils,roof legs etc.to make it oil free and Supply of semi skilled manpower on per day basis to complete the jobs. UOM = DAY Item 10.1240 300 EA
126 20 Part-B: Tank M&I jobs Group-1 (GO)
127 20.001 DISMANTLING OF FLOATING/FIXED ROOF TANK Retrieving all existing fittings, instruments, foam seals, side railings, dismantling of damaged corroded shell / roof of welded oil storage tank by gas cuttings/cold cutting or any other suitable means as directed by engineer in charge and transporting them to storage point/ scrapyard as designated without disturbing / damaging any portion of existing piping, equipment, tank and complete in all respect with all labour, tools, machineries, supervision etc. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
128 20.002 Roof : Dismantling of complete roof/ structural/ shell/ course/ truss: Retrieving all the existing fittings, instrumentations, side rails, etc. by gas cutting/ cold cuttings directed by Inspection/ site engineer. And shifting of dismantled roof plates, structural etc. to ground (only scrap) to transport and kept properly the same in scrap yard after taking/ recording weight. During the entire job all safety norms to be followed in any case. Note: The measurement of dismantling, shall be calculated based on actual area laid of complete roof plate minus 10% corrosion correction. Item 20.20 12 TO
129 20.003 Shell: Dismantling of shell course retrieving/ removing of shell plates. Retrieving all existing manholes/ nozzles/ fittings, instrumentation, side rail etc. by gas cutting/ cold cutting as directed by EIC. Shifting of all scrap to scrap yard/ designated location as per EIC after taking and recording weight. During the entire shifting job, all safety norms to be followed. Note: The measurement of dismantling, shall be calculated based on actual area of shell plate replaced minus 10% correction corrosion. Item 20.30 6 TO
130 20.004 Bottom: Dismantling of bottom (Annular) plates completely: Dismantling of bottom (Annular) plates, job involves cutting of bottom plateand shell to bottom plate welding, jacking of shell. And also cutting of annular to sketch plate cutting. Dismantling of bottom (sketch) plate: Dismantling of bottom (sketch) plates by gas cutting and roof to be properly supported and handing over to civil maintenance for tank bottom foundation repair. Shifting of roof support as and when required to facilitate repair/ relaying of foundation. Note: The measurement of dismantling, shall be calculated based on actual area laid of complete bottom sketch plate minus 10% corrosion correction. Item 20.40 2 TO
131 20.005 RESTORATION OF STORAGE TANKS Transportation of MS Plate from storage points to worksite, cleaning, cutting in required sizes, rolling, edge preparing, laying shell courses / roof plates for the storage tanks and partial laying above existing bottom after bulged portions to be cut and new plate to be welded, flushing with existing bottom and continuous welding, installation, fixing of various types of manholes, nozzles, flanges, gaskets, orifice assemblies, tapping for gauges and thermowells etc. all types of fittings, level and other fittings retrieved during the dismantling of the corroded roof, fixing back the side railings of dismantled along with the corroded roof plates, and pneumatic, vacuum and other types of testing, flushing, cleaning, pickling of welded joints where required by the specification and completing all such works in all respect for restoring the tanks to the original condition and commissioning as per drawings, specifications, relevant code (API-650/ API-653 IS-803) and instruction of the Engineer-in-Charge and Inspection Manager. Note: The MS plates for bottom, shell, roof, extension plates, reinforcement pads plates for shell manholes, foam dam will be supplied by the owner as per drawing and specifications. All other labour and materials etc. shall be arranged by the contractor at his cost. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
132 20.006 Roof: Fabrication/ erection of fixed/ floating/ fixed cum floating roof from store to work site, cleaning, cutting in required sizes, rolling, edge preparation and handing over to painting agency and recollection for laying shell course/ roof plates (keeping painted surface in side tank) and to be welded new plates/ structural/ truss etc. as per Inspection recommendations as to develop complete new roof for the tank after installation of various types of manholes, nozzles, flanges, orifice assemblies, instrumentation tapping for gauges/ thermo-wells/ walkways/ platform for Operation requirements etc., fittings for all required valves etc. all such articles, which were retrieved before dismantling the old roof. Fixing back all the same in repaired condition if not usable; the side railing, All jobs related to tank roof replacement to be completed including all NDT as per codes in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, relevant latest codes (per API-650/653/IS:803) and to the satisfaction of inspection/ production and engineer-in-charge. Item 20.60 12 TO
133 20.007 Shell: Installation of shell plates along with all nozzles connected to inlet/ outlet lines, drains, roof drain connection as per original drawing and all other existing fittings, instrumentations, side rails, etc. to bring back the tank in original condition and to the satisfaction of Inspection/ Operation and Engineer-in-charge. All weld joints conforming to NDT, such as DP test, Pneumatic test; joints radiography etc. As per code API-650/653 and IS-803 Note: Radiography and DP test shall be paid as separate item. Item 20.70 6 TO
134 20.008 Bottom: Fabrication/ erection/ laying of bottom/ annular plates 10/14/16 mm thick: Transport of MS Plates from store to work site, fabrication, erection, overlaying and welding of bottom/ annular plates keeping painted surface towards bituminous pad. Making slot in tank shell, insertion of annular plate, shell to bottom welding from both side of shell, testing of butt/ lap joints by soap solutions under pneumatic test, chalk-diesel test of shell to bottom annular plate all around. Job involves-Edge preparation; fixing of backing strip; welding; NDT i.e. performing DP test, pneumatic test; joints radiography etc. misc. job involves. Lifting of tank shell by jacking. Hydraulically jack up of tank shell to be done in case of annular plate replacement. All weld joints preparation by buffing to facilitate NDT, shell window cutting (of appropriate size) in 1st shell course for insertion of bottom plates and reposition and welding the same after completion of job. Welding of shell window after preheating the plate. Proper stiffening/ support to be provided in cut out plate to prevent deformation. All jobs related to tank bottom replacement to be completed in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, relevant latest codes (API-650/653; IS-803) and to the satisfaction of Inspection/ Operation and Engineer-in-charge. Note: Radiography and DP test shall be paid as separate item. Fabrication/ erection/ laying of bottom sketch plates 6/8 mm thick: Transport of MS Plates from store to work site, fabrication, erection, overlaying, edge preparation/ fixing of backing strip/ welding of bottom sketch plates keeping painted surface towards bituminous pad. All weld joints conforming to NDT, such as DP test, pneumatic test, vacuum test, joints radiography etc. as per code API-650/653; IS-803. Misc. jobs involves all weld joints preparation by buffing to facilitate NDT, preparation of mud dam, conducting pneumatic test as per inspection recommendation. All jobs related to tank bottom replacement to be completed in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, related latest codes (API-650/ 653; IS 803) and to the satisfaction of inspection/ production and engineer in charge. Note: Radiography and DP test shall be paid as separate item. Item 20.80 2 TO
135 20.009 PNEUMATIC TEST OF TANK BOTTOM / ROOF Item 20.90 27 M2
136 20.01 HYDRAULIC TESTING OF THE TANK The job includes hydraulic testing of the tank to identify leaks including all connected jobs like blinding / de-blinding, temporary piping arrangements to fill in and empty out the water and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables, supervision, machineries, instruments (duly calibrated) etc. Repetitive hydrotesting of tank to be carried out if required on account of repair or for roof floatation test as per Inspection requirement. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
137 20.011 ABOVE 500 UPTO 1000 M3 Item 20.110 1 EA
138 20.012 Above 1000 up to 2000 M3 Item 20.120 1 EA
139 20.013 Above 2000 up to 3000 M3 Item 20.130 1 EA
140 20.014 Above 3000 up to 4000 M3 Item 20.140 1 EA
141 20.015 Above 4000 up to 5000 M3 Item 20.150 1 EA
142 20.016 Above 5000 up to 6000 M3 Item 20.160 1 EA
143 20.017 Above 9000 up to 10000 M3 Item 20.170 1 EA
144 20.018 Above 10000 M3 Item 20.180 1 EA
145 20.019 CAPACITY UPTO 500 M3 Item 20.190 1 EA
146 20.02 FABRICATION/FIXING OF GAUGE WELL PIPE Item 20.200 1 EA
147 20.021 EMERGENCY DRAIN REPLACEMENT Item 20.210 1 EA
148 20.022 RIM VENT / BLEEDER VENT REPLACEMENT Cutting / removal of existing rim vent / bleeder vent and fabrication, fixing, installation of the same, fixing proper support, including all testing and supply of brass fittings (for bleeder vent) and complete in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables, equipment, machineries and supervision etc.
149 20.023 Rim vent (4" size) Item 20.230 1 EA
150 20.024 Bleeder vent (6" Size) Item 20.240 1 EA
151 20.025 REPLACEMENT OF SWIVEL TYPE FLOATING ROOF DRAIN Complete replacement of roof drain / swivel joint after cutting, removing, dismantling the same, fabrication, erection, laying, aligning and welding of swivel joint type roof drain of with all types of clamping, bolting, as required, providing proper counter weight and hydrostatic testing of swivel joints including revisioning/ rectifications if required, including supply of labour, tools and tackles, equipment , machineries and complete the job in all respect to the entire satisfaction the Engineer-in-charge (Material is in the scope of IOCL's supply).
152 20.026 80 mm Item 20.260 1 EA
153 20.027 100 mm Item 20.270 1 EA
154 20.028 150 mm Item 20.280 1 EA
155 20.029 200 mm Item 20.290 1 EA
156 20.03 CLEANING MOPPING OF TANKS Item 20.300 49.11 M2
157 20.031 CALIBRATION OF TANKS Calibration of the tank as per IS-2007 and IS-2008, preparing the calibration sheets on standard forms showing strapping details, ca lculation details and other relevant details including bottom calibration after taking measurement of dead wood etc. and certified by CPWD or Weights and Measures Department or any other equivalent government authority with all labour, tools & tackles, consu mables, instruments (duly calibrated) and delivery of calibration charts to the Engineer-in-Charge. Fee for calibration of tank to be paid separately as per actuals against valid documents. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be arranged/ paid separately.
158 20.032 ABOVE 500 UPTO 1000 M3 Item 20.320 1 EA
159 20.033 Above 1000 upto 2000 M3 Item 20.330 1 EA
160 20.034 Above 2000 upto 3000 M3 Item 20.340 1 EA
161 20.035 Above 3000 upto 4000 M3 Item 20.350 1 EA
162 20.036 Above 4000 upto 5000 M3 Item 20.360 1 EA
163 20.037 Above 5000 upto 6000 M3 Item 20.370 1 EA
164 20.038 Above 7500 upto 9000 M3 Item 20.380 1 EA
165 20.039 Above 9000 upto 10000 M3 Item 20.390 1 EA
166 20.04 Above 10000 M3 Item 20.400 1 EA
167 20.041 CAPACITY UPTO 500 M3 Item 20.410 1 EA
168 20.042 FOAM POURER NOZZLE ON TANK TOP SHELL The job includes cutting, rolling, fabrication, fixing, aligning and welding of shell nozzle in the top shell course of the tank along with fixing of reinforcement pad, nozzle flanges with the applicable requirements of API-650. The scope also includes fixing of foam deflector inside the tank and all the testing like radiography, DP, testing of reinforcement pad etc. and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
169 20.043 80 mm Item 20.430 1 EA
170 20.044 100 mm Item 20.440 1 EA
171 20.045 150 mm Item 20.450 1 EA
172 20.046 200 mm Item 20.460 1 EA
173 20.047 250 mm Item 20.470 1 EA
174 20.048 300 mm Item 20.480 1 EA
175 20.049 REPLACEMENT ROOF SUPPORT LEGS Cutting/ removal of corroded existing pipe sleeves/ support legs/ pontoon and fabrication, fitting, fixing of pipe sleeve (100 mm. N.B.) with new pad plates and stiffener plate and providing support leg (adjustable type of 80 mm N.B.) with cotter pin of 40 mm dia. U-type drain hole, caps etc. and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
176 20.05 Pipe sleeve Item 20.500 4 EA
177 20.051 Support Leg Item 20.510 4 EA
178 20.052 REPAIRING OF CORRODED/ DAMAGED STEAM HEATING COIL Transportation of material from storage points to work site, cutting, bending, of pipe to 180 degree or as required, threading, edge repairing, welding and laying on supports, welded and threaded pipelines of different pressure and temperature ratings, installation/ fixing of all types of valves, flanges, gaskets, orifice assemblies, all types of fittings like elbows reducers, tees, drains, funnels etc. tapping's for pressure gauges and thermowells, flushing, cleaning and pickling of welded joints where required by specification, erection on all types of supports, fixing of all types of lugs, strips, U-clamps, and hydrostatic, pneumatic, vacuum, NDT and other type of testing and completing all such work in all respect for commissioning as per drawings, specification and and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Item 20.520 5 M
179 20.053 FABRICATION AND ERECTION OF CENTRAL DRUM/ MANHOLE Item 20.530 1 EA
180 20.054 BOTTOM DRAW-OFF SUMP & ALLIED JOBS Item 20.540 1 EA
181 20.055 FABRICATION/ ERECTION OF SPLASH BOARD Item 20.550 1 EA
182 20.056 TANK MISCELLANEOUS JOBS The job includes checking and rectification of earthing connection for electrical continuity, checking and rectification of anchor bolts, opening and fixing of level indicator with all accessories / goose neck etc., chipping of pre-mix carpeting of tank foundation at desire places and complete all such work in all respect as per direction of Engineer-in-Charge. The scope also includes installation of Flame Arrestor / Breather valves (grinding, buffing) etc.
183 20.057 Installation of flame arrestor/ breather valve. Item 20.570 1 EA
184 20.058 Fixing/ adjusting of anchor bolts. Item 20.580 2 EA
185 20.059 Fixing of earthing connections/ misc. welds for cleats, supports for level indicator and any other small patch welding. Item 20.590 1 EA
186 20.06 Fixing of level indicator with all accessories/ goose neck etc. Item 20.600 1 EA
187 20.061 HYDRAULIC TESTING OF STEAM COIL Item 20.610 15 EA
188 20.062 DISMANTLING OF STEAM HEATING COIL Item 20.620 10 M
189 20.063 REVISIONING OF SWIVEL JOINT TYPE ROOF DRAIN The job involves revisioning of roof drain, opening of connected flange joints, cleaning of the swivel joints and drain sumps of tanks with wire brushes/ water, replacement of gaskets, packing seals, bearing balls etc. and finally boxing up of the joint. The job includes hydro testing if required and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
190 20.064 Dia 3" Roof Drain Item 20.640 1 EA
191 20.065 Dia 4" Roof Drain Item 20.650 1 EA
192 20.066 Dia 6" Roof Drain Item 20.660 1 EA
193 20.067 TESTING OF ROOF DRAIN SYSTEM OF TANK Hydro-testing of swivel joints including opening of flanges, blinding if required, dismantling of swivel joint, installation of hydraulic pump and pressure gauge, testing at pressure suggested by inspection and as per instruction of engineer-in-charge, rotation testing of all swivel joints including piping and NRV in assembled condition. All labour, tools, tackles, machinery, consumables, instruments will be in the scope of contractor. "O" rings and steel balls required for above job will be in the owner's scope.
194 20.068 Dia 3" Roof Drain Item 20.680 1 EA
195 20.069 Dia 4" Roof Drain Item 20.690 1 EA
196 20.07 Dia 6" Roof Drain Item 20.700 1 EA
197 20.071 REPLACEMENT OF FIRE WATER SPRINKLER RING OF OIL STORAGE TANKS AND FABRICATION OF NEW SYSTEM Dismantling of complete cooling ring by cold cutting from existing location (from height 10-15 meter) of the tank and lowering down to ground level, transportation of new pipe from owners storage point to place of work. Fabrication of sprinkler piping with flange joints at every 20 meter interval, (this includes bending, cutting, grinding, bevelling, fabrication, providing supports, welding of flanges as per site requirement, welding of sockets for sprinklers) Erection, laying of firewater sprinkler system (cooling ring) in original shape and position including sockets with sprinkler welding at suitable location as per inspection and safety department recommendation. Testing of all joints, section before erection, jointing these pipes with 8"/6" vertical header by equal tee and flanged end connection, testing and commissioning the system, fabrication, erection of support brackets and U-clamps for ring wherever required with owners supplied material, complete the job in all respect including supply of all equipment (welding machine, pipe bending machine, lifting tools and tackles, grinding machines etc.). Consumables such as electrodes, grinding wheels etc. as per specification and direction of EIC. This also includes salvaging of sprinklers from old piping, fabrication of mitres etc. Shifting of all scrap to scrap yard shall be in the scope of contractor. This also includes cutting and rebuilding of dyke if required for movement. Note: 1. The contractor shall be paid on the actual measurement on running meter basis of sprinkler system. 2. If the item is operated when tank is in operation then no hot job shall be permissible at site. The ring system shall be fabricated with flanges at ends of bend pipe and to be erected and boxed up. However, if it is carried out during M&I of tank then hot job may be permissible. The maintenance philosophy shall be decided by EIC at the time of execution. The rate of item shall remain unchanged for both maintenance philosophy. 3. The above item is applicable for replacement of fire water sprinkler ring only. 4. Payment for vertical riser pipe/ horizontal header (other than ring portion) shall be paid in separate item under this SOR. 5. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Note: Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
198 20.072 Pipe - Dia 3" Item 20.720 1 M
199 20.073 Pipe - Dia 4" Item 20.730 1 M
200 20.074 Pipe - Dia 6" Item 20.740 1 M
201 20.075 REINFORCEMENT OF EXISTING WELD JOINT (E-6013) Item 20.750 4 M
202 20.076 REINFORCEMENT OF EXISTING WELD JOINT (E-7018) Item 20.760 4 M
203 20.077 STEEL SCAFFLODING (MATERIALS IN CONTRACTOR'S SCOPE) The job includes supply of all scaffolding materials, transportation to work site, erection of scaffolding at site covering the areas specified as per ISMS-1007 safety standards and dismantling scaffolding after completion of job and taking away the scaffolding material including supply of all tools, tackles, consumables, labours and contractor's supervision as directed by the Engineer-in-Charge Note: 1. For measurement in SQM: 2 (length + width) X height area covered by the scaffolding is to be taken. 2. Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs
204 20.078 Upto 6 M Item 20.780 54 M2
205 20.079 Above 6 m upto 10 m Item 20.790 360 M2
206 20.08 Above 10 m upto 20 m Item 20.800 80 M2
207 20.081 Intermediate plate form Item 20.810 54 M2
208 20.082 Volumetric (For inside Furnace/ Vessels etc.) (For volumetric scaffolding beyond 10 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 10 meters.) Item 20.820 18 M3
209 20.083 WELDING OF CS PLATES Transportation of all items including plates etc. from owner's storage point to work site and / or prefabrication yard and welding of CS plates including cutting / grinding / edge preparing and required testing to prove soundness of weld joint with supply of all consumables, manpower, tools & tackles, supervision as per technical specifications, drawings and complete the job in all respect as per direction of the Engineer-in-Charge. Note: Heat treatment and other NDT charges shall be paid extra.
210 20.084 Upto 3mm thick Item 20.840 11 M
211 20.085 Above 3mm & upto 5mm thick. Item 20.850 11 M
212 20.086 Above 5mm & upto 6mm thick Item 20.860 11 M
213 20.087 Above 6mm & upto 7mm thick Item 20.870 11 M
214 20.088 Above 7mm & upto 9mm thick. Item 20.880 11 M
215 20.089 Above 9mm & upto 11mm thick Item 20.890 18 M
216 20.09 Above 11mm & upto 12.7mm thick Item 20.900 10 M
217 20.091 INSTALLATION OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Transportation of all types of flanged / RTJ valves, level troll, fire hydrant, monitor, gaskets, nut bolts etc. either from owner's storage point to workshop and/ or worksite. Installation at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenches including assembly of valve accessories, cleaning of flanged faces, lapping of RTJ rings, providing new gasket (IOCL supplied) or cutting of new gaskets to proper size if required, placing the gaskets / RTJ ring properly, installation in position with correct direction, tightening of studs, providing earthing protection by way of fixing strips, complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. and tightening of the gland to ensure zero leak including hot bolting wherever applicable. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
218 20.092 For Valves (other than RTJ) Item 20.920 39.97 KG
219 20.093 REMOVAL OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Item 20.930 11 KG
220 20.094 FABRICATION AND ERECTION OF PIPE SUPPORT / PLATFORMS / DAVITS / STAIR CASE ETC. Item 20.940 1 TO
221 20.095 DISMANTLING OF STRUCTURALS LIKE PIPE SUPPORT / STAIRWAY / DAVITS ETC. Item 20.950 1 TO
222 20.096 CS weld deposit for tank surface (upto 2.5mm depth) Item 20.960 54 M2
223 20.097 GOOSE NECK CLEANING Cleaning of goose neck and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
224 20.098 DIA 6 INCH Item 20.980 1 EA
225 20.099 DIA 8 INCH Item 20.990 1 EA
226 20.1 DIA 10" Item 20.1000 1 EA
227 20.101 HOT/ COLD BENDING OF PIPES FOR SPRINKLER SYSTEM ON THE TANK Item 20.1010 36 IM
228 20.102 REVISIONING OF GUIDE ROLLERS IN TANKS Revisioning of guide rollers in tanks and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Item 20.1020 9 EA
229 20.103 All kinds of soil Item 20.1030 36 M3
230 20.104 Cement mortar 1:4 (1 cement : 4 coarse sand) Item 20.1040 36 M2
231 20.105 Filling available excavated earth (excluding rock ) in trenches, plinth, sides of foundations etc., in layers not exceeding 20cm in depth: consolidating each deposited layer by ramming and watering, lead up to 50m and lift upto 1.5m Item 20.1050 45 M3
232 20.106 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) Item 20.1060 102 M3
233 20.107 Foundations, footings, bases of columns etc. for mass concrete. Item 20.1070 86 M2
234 20.108 Thermo-mechanically treated bars Item 20.1080 90 KG
235 20.109 Design, supply, fabrication, making of suitable foundation and erection of barricade around the tank undertaken for repair, isolating it from other tanks and without disturbing normal operation of other nearby tanks, using structural steel/steel pipes andCGI/AL sheets, clamps, wire rope etc., covering fully from grade level and upto a height of 1.0 mtr. above the Crown of the tanks. Barricading should be designed to withstand natural calamities, like heavy rain fall, seasonal wind load etc. Dismantlingand removal of the barricading materials from the operating area, immediately after completion of tank repairing. [A portion towards the road side to be left open for access to work place. Part of the barricading erected to repair one Tank will be used for repairing of other tanks, if found suitable. For a new tank, 30% barricading will be done with new GI sheets and 70% to be done with GI sheets used in previous tank repair if found suitable for use by EIC].
236 20.11 Design, supply, fabrication isolating Item 20.1100 1700 M2
237 20.111 "MAKING INLET/OUTLETNOZZLE, MANHOLE, VENT HOLE, ETC. ON ROOF & SHELL: Making hole of required size, fabrication of tank nozzle/neck flange as per code and drawing, providing re-inforcement pad, welding of the same to the tank, making necessary cover & connection & boxing up to complete the work as per instruction of Engineer-In-Charge. Item 20.1110 70 ID
238 20.112 Sprinkler coil ( approx length 60-70 m) from old 1.5 to 2.0 inch dia pipe all around the tank to spray FW during hot job in tank Item 20.1120 2 LS
239 20.113 Column support for temporary staging of roof structure for top course of shell plate replacement (material: BGR SCOPE) Item 20.1130 10 EA
240 20.114 Removal of Oily sludge from tank, cleaning of shell and bottom plates, weld beads for handover to Inspection for thickness gauging and transportation of sludge after collection of disposal at siphoning pond with BGR complexat a distance about 1KM or at melting pit at east side of pump house-I as per direction of EIC. Item 20.1140 100 M3
241 20.115 Foam Pourer overhauling : Scaffolding, Dismantling, shifting to CWS for overhauling and put back into service after overhauling. Item 20.1150 10 EA
242 20.116 DISMANTLING & REMOVAL OF FOLDING LADDER INSTALLED AT WLG, SHIFTING THE SAME TO DESIGNATED SITE/SCRAPYARD, INSTALLATION OF NEWLY FABRICATED LADDER AT SITE AFTER PROPER BALANCING, FIXING OF RUBBER PADS AND COUNTERWEIGHTS WITH PROPER FASTENERS TO COMPLETE WORK IN ALL RESPECTS AS PER DIRECTION OF ENGINEER -IN-CHARGE INCLUDING SUPPLY OF TOOLS,TACKLES, LIFTING ARRANGE MENT, LABOUR ETC. Item 20.1160 1 EA
243 20.117 STRUCTURAL WORK WITH IOCL (BGR) SUPPLY :- Drawing and shifting of structural materials, Fabrication and Erection of structures,making of all types of joints for partial/total replacement of tank roof supporting structures, curb angles, stairway, hand rails, landing plate-forms, gratings, including supply of all types consumables, machineries, nut-bolts, laborurers, to complete the structure repairing and modification work as per instruction of Engineer-in-charge.[Structural Materials required for replacement of structures will be supplied by IOCL (BGR)].
244 20.118 Fabrication/Erection of piping support/platforms etc for tank reparing job. Item 20.1180 1 TO
245 20.119 Erection of temporary plate lifting stru Item 20.1190 1 TO
246 20.12 Fabrication & Erection of new grating, hand railing, ladder etc. including supply and application of Red Oxide Zinc Chromate Primer (excluding cost of structural steel). Item 20.1200 1 EA
247 20.121 TACK WELDING (Length of 1 tack is 10 mm)
248 20.122 CS to CS Tack Welding Item 20.1220 120 EA
249 20.123 SS to SS Tack Welding Item 20.1230 20 EA
250 20.124 Internal cleaning of tank of ANY capacity ,scrapping of the bottom ,side walls,roof,steam coils,roof legs etc.to make it oil free and Supply of semi skilled manpower on per day basis to complete the jobs. UOM = DAY Item 20.1240 100 EA
251 30 Part-C: Tank M&I jobs Group-2 (GQ)
252 30.001 DISMANTLING OF FLOATING/FIXED ROOF TANK Retrieving all existing fittings, instruments, foam seals, side railings, dismantling of damaged corroded shell / roof of welded oil storage tank by gas cuttings/cold cutting or any other suitable means as directed by engineer in charge and transporting them to storage point/ scrapyard as designated without disturbing / damaging any portion of existing piping, equipment, tank and complete in all respect with all labour, tools, machineries, supervision etc. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
253 30.002 Roof : Dismantling of complete roof/ structural/ shell/ course/ truss: Retrieving all the existing fittings, instrumentations, side rails, etc. by gas cutting/ cold cuttings directed by Inspection/ site engineer. And shifting of dismantled roof plates, structural etc. to ground (only scrap) to transport and kept properly the same in scrap yard after taking/ recording weight. During the entire job all safety norms to be followed in any case. Note: The measurement of dismantling, shall be calculated based on actual area laid of complete roof plate minus 10% corrosion correction. Item 30.20 15 TO
254 30.003 Shell: Dismantling of shell course retrieving/ removing of shell plates. Retrieving all existing manholes/ nozzles/ fittings, instrumentation, side rail etc. by gas cutting/ cold cutting as directed by EIC. Shifting of all scrap to scrap yard/ designated location as per EIC after taking and recording weight. During the entire shifting job, all safety norms to be followed. Note: The measurement of dismantling, shall be calculated based on actual area of shell plate replaced minus 10% correction corrosion. Item 30.30 10 TO
255 30.004 Bottom: Dismantling of bottom (Annular) plates completely: Dismantling of bottom (Annular) plates, job involves cutting of bottom plateand shell to bottom plate welding, jacking of shell. And also cutting of annular to sketch plate cutting. Dismantling of bottom (sketch) plate: Dismantling of bottom (sketch) plates by gas cutting and roof to be properly supported and handing over to civil maintenance for tank bottom foundation repair. Shifting of roof support as and when required to facilitate repair/ relaying of foundation. Note: The measurement of dismantling, shall be calculated based on actual area laid of complete bottom sketch plate minus 10% corrosion correction. Item 30.40 4 TO
256 30.005 RESTORATION OF STORAGE TANKS Transportation of MS Plate from storage points to worksite, cleaning, cutting in required sizes, rolling, edge preparing, laying shell courses / roof plates for the storage tanks and partial laying above existing bottom after bulged portions to be cut and new plate to be welded, flushing with existing bottom and continuous welding, installation, fixing of various types of manholes, nozzles, flanges, gaskets, orifice assemblies, tapping for gauges and thermowells etc. all types of fittings, level and other fittings retrieved during the dismantling of the corroded roof, fixing back the side railings of dismantled along with the corroded roof plates, and pneumatic, vacuum and other types of testing, flushing, cleaning, pickling of welded joints where required by the specification and completing all such works in all respect for restoring the tanks to the original condition and commissioning as per drawings, specifications, relevant code (API-650/ API-653 IS-803) and instruction of the Engineer-in-Charge and Inspection Manager. Note: The MS plates for bottom, shell, roof, extension plates, reinforcement pads plates for shell manholes, foam dam will be supplied by the owner as per drawing and specifications. All other labour and materials etc. shall be arranged by the contractor at his cost. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
257 30.006 Roof: Fabrication/ erection of fixed/ floating/ fixed cum floating roof from store to work site, cleaning, cutting in required sizes, rolling, edge preparation and handing over to painting agency and recollection for laying shell course/ roof plates (keeping painted surface in side tank) and to be welded new plates/ structural/ truss etc. as per Inspection recommendations as to develop complete new roof for the tank after installation of various types of manholes, nozzles, flanges, orifice assemblies, instrumentation tapping for gauges/ thermo-wells/ walkways/ platform for Operation requirements etc., fittings for all required valves etc. all such articles, which were retrieved before dismantling the old roof. Fixing back all the same in repaired condition if not usable; the side railing, All jobs related to tank roof replacement to be completed including all NDT as per codes in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, relevant latest codes (per API-650/653/IS:803) and to the satisfaction of inspection/ production and engineer-in-charge. Item 30.60 15 TO
258 30.007 Shell: Installation of shell plates along with all nozzles connected to inlet/ outlet lines, drains, roof drain connection as per original drawing and all other existing fittings, instrumentations, side rails, etc. to bring back the tank in original condition and to the satisfaction of Inspection/ Operation and Engineer-in-charge. All weld joints conforming to NDT, such as DP test, Pneumatic test; joints radiography etc. As per code API-650/653 and IS-803 Note: Radiography and DP test shall be paid as separate item. Item 30.70 10 TO
259 30.008 Bottom: Fabrication/ erection/ laying of bottom/ annular plates 10/14/16 mm thick: Transport of MS Plates from store to work site, fabrication, erection, overlaying and welding of bottom/ annular plates keeping painted surface towards bituminous pad. Making slot in tank shell, insertion of annular plate, shell to bottom welding from both side of shell, testing of butt/ lap joints by soap solutions under pneumatic test, chalk-diesel test of shell to bottom annular plate all around. Job involves-Edge preparation; fixing of backing strip; welding; NDT i.e. performing DP test, pneumatic test; joints radiography etc. misc. job involves. Lifting of tank shell by jacking. Hydraulically jack up of tank shell to be done in case of annular plate replacement. All weld joints preparation by buffing to facilitate NDT, shell window cutting (of appropriate size) in 1st shell course for insertion of bottom plates and reposition and welding the same after completion of job. Welding of shell window after preheating the plate. Proper stiffening/ support to be provided in cut out plate to prevent deformation. All jobs related to tank bottom replacement to be completed in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, relevant latest codes (API-650/653; IS-803) and to the satisfaction of Inspection/ Operation and Engineer-in-charge. Note: Radiography and DP test shall be paid as separate item. Fabrication/ erection/ laying of bottom sketch plates 6/8 mm thick: Transport of MS Plates from store to work site, fabrication, erection, overlaying, edge preparation/ fixing of backing strip/ welding of bottom sketch plates keeping painted surface towards bituminous pad. All weld joints conforming to NDT, such as DP test, pneumatic test, vacuum test, joints radiography etc. as per code API-650/653; IS-803. Misc. jobs involves all weld joints preparation by buffing to facilitate NDT, preparation of mud dam, conducting pneumatic test as per inspection recommendation. All jobs related to tank bottom replacement to be completed in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, related latest codes (API-650/ 653; IS 803) and to the satisfaction of inspection/ production and engineer in charge. Note: Radiography and DP test shall be paid as separate item. Item 30.80 4 TO
260 30.009 PNEUMATIC TEST OF TANK BOTTOM / ROOF Item 30.90 42 M2
261 30.01 HYDRAULIC TESTING OF THE TANK The job includes hydraulic testing of the tank to identify leaks including all connected jobs like blinding / de-blinding, temporary piping arrangements to fill in and empty out the water and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables, supervision, machineries, instruments (duly calibrated) etc. Repetitive hydrotesting of tank to be carried out if required on account of repair or for roof floatation test as per Inspection requirement. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
262 30.011 ABOVE 500 UPTO 1000 M3 Item 30.110 1 EA
263 30.012 Above 1000 up to 2000 M3 Item 30.120 1 EA
264 30.013 Above 2000 up to 3000 M3 Item 30.130 1 EA
265 30.014 Above 3000 up to 4000 M3 Item 30.140 1 EA
266 30.015 Above 4000 up to 5000 M3 Item 30.150 1 EA
267 30.016 Above 5000 up to 6000 M3 Item 30.160 1 EA
268 30.017 Above 9000 up to 10000 M3 Item 30.170 1 EA
269 30.018 Above 10000 M3 Item 30.180 1 EA
270 30.019 CAPACITY UPTO 500 M3 Item 30.190 1 EA
271 30.02 FABRICATION/FIXING OF GAUGE WELL PIPE Item 30.200 1 EA
272 30.021 EMERGENCY DRAIN REPLACEMENT Item 30.210 1 EA
273 30.022 RIM VENT / BLEEDER VENT REPLACEMENT Cutting / removal of existing rim vent / bleeder vent and fabrication, fixing, installation of the same, fixing proper support, including all testing and supply of brass fittings (for bleeder vent) and complete in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables, equipment, machineries and supervision etc.
274 30.023 Rim vent (4" size) Item 30.230 1 EA
275 30.024 Bleeder vent (6" Size) Item 30.240 1 EA
276 30.025 REPLACEMENT OF SWIVEL TYPE FLOATING ROOF DRAIN Complete replacement of roof drain / swivel joint after cutting, removing, dismantling the same, fabrication, erection, laying, aligning and welding of swivel joint type roof drain of with all types of clamping, bolting, as required, providing proper counter weight and hydrostatic testing of swivel joints including revisioning/ rectifications if required, including supply of labour, tools and tackles, equipment , machineries and complete the job in all respect to the entire satisfaction the Engineer-in-charge (Material is in the scope of IOCL's supply).
277 30.026 80 mm Item 30.260 1 EA
278 30.027 100 mm Item 30.270 1 EA
279 30.028 150 mm Item 30.280 1 EA
280 30.029 200 mm Item 30.290 1 EA
281 30.03 CLEANING MOPPING OF TANKS Item 30.300 77 M2
282 30.031 CALIBRATION OF TANKS Calibration of the tank as per IS-2007 and IS-2008, preparing the calibration sheets on standard forms showing strapping details, ca lculation details and other relevant details including bottom calibration after taking measurement of dead wood etc. and certified by CPWD or Weights and Measures Department or any other equivalent government authority with all labour, tools & tackles, consu mables, instruments (duly calibrated) and delivery of calibration charts to the Engineer-in-Charge. Fee for calibration of tank to be paid separately as per actuals against valid documents. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be arranged/ paid separately.
283 30.032 ABOVE 500 UPTO 1000 M3 Item 30.320 1 EA
284 30.033 Above 1000 upto 2000 M3 Item 30.330 1 EA
285 30.034 Above 2000 upto 3000 M3 Item 30.340 1 EA
286 30.035 Above 3000 upto 4000 M3 Item 30.350 1 EA
287 30.036 Above 4000 upto 5000 M3 Item 30.360 1 EA
288 30.037 Above 5000 upto 6000 M3 Item 30.370 1 EA
289 30.038 Above 7500 upto 9000 M3 Item 30.380 1 EA
290 30.039 Above 9000 upto 10000 M3 Item 30.390 1 EA
291 30.04 Above 10000 M3 Item 30.400 1 EA
292 30.041 CAPACITY UPTO 500 M3 Item 30.410 1 EA
293 30.042 FOAM POURER NOZZLE ON TANK TOP SHELL The job includes cutting, rolling, fabrication, fixing, aligning and welding of shell nozzle in the top shell course of the tank along with fixing of reinforcement pad, nozzle flanges with the applicable requirements of API-650. The scope also includes fixing of foam deflector inside the tank and all the testing like radiography, DP, testing of reinforcement pad etc. and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
294 30.043 80 mm Item 30.430 1 EA
295 30.044 100 mm Item 30.440 1 EA
296 30.045 150 mm Item 30.450 1 EA
297 30.046 200 mm Item 30.460 1 EA
298 30.047 250 mm Item 30.470 1 EA
299 30.048 300 mm Item 30.480 1 EA
300 30.049 REPLACEMENT ROOF SUPPORT LEGS Cutting/ removal of corroded existing pipe sleeves/ support legs/ pontoon and fabrication, fitting, fixing of pipe sleeve (100 mm. N.B.) with new pad plates and stiffener plate and providing support leg (adjustable type of 80 mm N.B.) with cotter pin of 40 mm dia. U-type drain hole, caps etc. and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
301 30.05 Pipe sleeve Item 30.500 6 EA
302 30.051 Support Leg Item 30.510 6 EA
303 30.052 REPAIRING OF CORRODED/ DAMAGED STEAM HEATING COIL Transportation of material from storage points to work site, cutting, bending, of pipe to 180 degree or as required, threading, edge repairing, welding and laying on supports, welded and threaded pipelines of different pressure and temperature ratings, installation/ fixing of all types of valves, flanges, gaskets, orifice assemblies, all types of fittings like elbows reducers, tees, drains, funnels etc. tapping's for pressure gauges and thermowells, flushing, cleaning and pickling of welded joints where required by specification, erection on all types of supports, fixing of all types of lugs, strips, U-clamps, and hydrostatic, pneumatic, vacuum, NDT and other type of testing and completing all such work in all respect for commissioning as per drawings, specification and and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Item 30.520 8 M
304 30.053 FABRICATION AND ERECTION OF CENTRAL DRUM/ MANHOLE Item 30.530 1 EA
305 30.054 BOTTOM DRAW-OFF SUMP & ALLIED JOBS Item 30.540 1 EA
306 30.055 FABRICATION/ ERECTION OF SPLASH BOARD Item 30.550 1 EA
307 30.056 TANK MISCELLANEOUS JOBS The job includes checking and rectification of earthing connection for electrical continuity, checking and rectification of anchor bolts, opening and fixing of level indicator with all accessories / goose neck etc., chipping of pre-mix carpeting of tank foundation at desire places and complete all such work in all respect as per direction of Engineer-in-Charge. The scope also includes installation of Flame Arrestor / Breather valves (grinding, buffing) etc.
308 30.057 Installation of flame arrestor/ breather valve. Item 30.570 1 EA
309 30.058 Fixing/ adjusting of anchor bolts. Item 30.580 3 EA
310 30.059 Fixing of earthing connections/ misc. welds for cleats, supports for level indicator and any other small patch welding. Item 30.590 1 EA
311 30.06 Fixing of level indicator with all accessories/ goose neck etc. Item 30.600 1 EA
312 30.061 HYDRAULIC TESTING OF STEAM COIL Item 30.610 56 EA
313 30.062 DISMANTLING OF STEAM HEATING COIL Item 30.620 32 M
314 30.063 REVISIONING OF SWIVEL JOINT TYPE ROOF DRAIN The job involves revisioning of roof drain, opening of connected flange joints, cleaning of the swivel joints and drain sumps of tanks with wire brushes/ water, replacement of gaskets, packing seals, bearing balls etc. and finally boxing up of the joint. The job includes hydro testing if required and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
315 30.064 Dia 3" Roof Drain Item 30.640 1 EA
316 30.065 Dia 4" Roof Drain Item 30.650 1 EA
317 30.066 Dia 6" Roof Drain Item 30.660 1 EA
318 30.067 TESTING OF ROOF DRAIN SYSTEM OF TANK Hydro-testing of swivel joints including opening of flanges, blinding if required, dismantling of swivel joint, installation of hydraulic pump and pressure gauge, testing at pressure suggested by inspection and as per instruction of engineer-in-charge, rotation testing of all swivel joints including piping and NRV in assembled condition. All labour, tools, tackles, machinery, consumables, instruments will be in the scope of contractor. "O" rings and steel balls required for above job will be in the owner's scope.
319 30.068 Dia 3" Roof Drain Item 30.680 1 EA
320 30.069 Dia 4" Roof Drain Item 30.690 1 EA
321 30.07 Dia 6" Roof Drain Item 30.700 1 EA
322 30.071 REPLACEMENT OF FIRE WATER SPRINKLER RING OF OIL STORAGE TANKS AND FABRICATION OF NEW SYSTEM Dismantling of complete cooling ring by cold cutting from existing location (from height 10-15 meter) of the tank and lowering down to ground level, transportation of new pipe from owners storage point to place of work. Fabrication of sprinkler piping with flange joints at every 20 meter interval, (this includes bending, cutting, grinding, bevelling, fabrication, providing supports, welding of flanges as per site requirement, welding of sockets for sprinklers) Erection, laying of firewater sprinkler system (cooling ring) in original shape and position including sockets with sprinkler welding at suitable location as per inspection and safety department recommendation. Testing of all joints, section before erection, jointing these pipes with 8"/6" vertical header by equal tee and flanged end connection, testing and commissioning the system, fabrication, erection of support brackets and U-clamps for ring wherever required with owners supplied material, complete the job in all respect including supply of all equipment (welding machine, pipe bending machine, lifting tools and tackles, grinding machines etc.). Consumables such as electrodes, grinding wheels etc. as per specification and direction of EIC. This also includes salvaging of sprinklers from old piping, fabrication of mitres etc. Shifting of all scrap to scrap yard shall be in the scope of contractor. This also includes cutting and rebuilding of dyke if required for movement. Note: 1. The contractor shall be paid on the actual measurement on running meter basis of sprinkler system. 2. If the item is operated when tank is in operation then no hot job shall be permissible at site. The ring system shall be fabricated with flanges at ends of bend pipe and to be erected and boxed up. However, if it is carried out during M&I of tank then hot job may be permissible. The maintenance philosophy shall be decided by EIC at the time of execution. The rate of item shall remain unchanged for both maintenance philosophy. 3. The above item is applicable for replacement of fire water sprinkler ring only. 4. Payment for vertical riser pipe/ horizontal header (other than ring portion) shall be paid in separate item under this SOR. 5. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Note: Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
323 30.072 Pipe - Dia 3" Item 30.720 1 M
324 30.073 Pipe - Dia 4" Item 30.730 1 M
325 30.074 Pipe - Dia 6" Item 30.740 1 M
326 30.075 REINFORCEMENT OF EXISTING WELD JOINT (E-6013) Item 30.750 6 M
327 30.076 REINFORCEMENT OF EXISTING WELD JOINT (E-7018) Item 30.760 6 M
328 30.077 STEEL SCAFFLODING (MATERIALS IN CONTRACTOR'S SCOPE) The job includes supply of all scaffolding materials, transportation to work site, erection of scaffolding at site covering the areas specified as per ISMS-1007 safety standards and dismantling scaffolding after completion of job and taking away the scaffolding material including supply of all tools, tackles, consumables, labours and contractor's supervision as directed by the Engineer-in-Charge Note: 1. For measurement in SQM: 2 (length + width) X height area covered by the scaffolding is to be taken. 2. Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs
329 30.078 Upto 6 M Item 30.780 84 M2
330 30.079 Above 6 m upto 10 m Item 30.790 490 M2
331 30.08 Above 10 m upto 20 m Item 30.800 490 M2
332 30.081 Intermediate plate form Item 30.810 84 M2
333 30.082 Volumetric (For inside Furnace/ Vessels etc.) (For volumetric scaffolding beyond 10 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 10 meters.) Item 30.820 28 M3
334 30.083 WELDING OF CS PLATES Transportation of all items including plates etc. from owner's storage point to work site and / or prefabrication yard and welding of CS plates including cutting / grinding / edge preparing and required testing to prove soundness of weld joint with supply of all consumables, manpower, tools & tackles, supervision as per technical specifications, drawings and complete the job in all respect as per direction of the Engineer-in-Charge. Note: Heat treatment and other NDT charges shall be paid extra.
335 30.084 Upto 3mm thick Item 30.840 17 M
336 30.085 Above 3mm & upto 5mm thick. Item 30.850 17 M
337 30.086 Above 5mm & upto 6mm thick Item 30.860 17 M
338 30.087 Above 6mm & upto 7mm thick Item 30.870 17 M
339 30.088 Above 7mm & upto 9mm thick. Item 30.880 17 M
340 30.089 Above 9mm & upto 11mm thick Item 30.890 28 M
341 30.09 Above 11mm & upto 12.7mm thick Item 30.900 20 M
342 30.091 INSTALLATION OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Transportation of all types of flanged / RTJ valves, level troll, fire hydrant, monitor, gaskets, nut bolts etc. either from owner's storage point to workshop and/ or worksite. Installation at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenches including assembly of valve accessories, cleaning of flanged faces, lapping of RTJ rings, providing new gasket (IOCL supplied) or cutting of new gaskets to proper size if required, placing the gaskets / RTJ ring properly, installation in position with correct direction, tightening of studs, providing earthing protection by way of fixing strips, complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. and tightening of the gland to ensure zero leak including hot bolting wherever applicable. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
343 30.092 For Valves (other than RTJ) Item 30.920 62 KG
344 30.093 REMOVAL OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Item 30.930 17 KG
345 30.094 FABRICATION AND ERECTION OF PIPE SUPPORT / PLATFORMS / DAVITS / STAIR CASE ETC. Item 30.940 1 TO
346 30.095 DISMANTLING OF STRUCTURALS LIKE PIPE SUPPORT / STAIRWAY / DAVITS ETC. Item 30.950 1 TO
347 30.096 CS weld deposit for tank surface (upto 2.5mm depth) Item 30.960 84 M2
348 30.097 GOOSE NECK CLEANING Cleaning of goose neck and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
349 30.098 DIA 6 INCH Item 30.980 1 EA
350 30.099 DIA 8 INCH Item 30.990 1 EA
351 30.1 DIA 10" Item 30.1000 1 EA
352 30.101 HOT/ COLD BENDING OF PIPES FOR SPRINKLER SYSTEM ON THE TANK Item 30.1010 56 IM
353 30.102 REVISIONING OF GUIDE ROLLERS IN TANKS Revisioning of guide rollers in tanks and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Item 30.1020 14 EA
354 30.103 All kinds of soil Item 30.1030 56 M3
355 30.104 Cement mortar 1:4 (1 cement : 4 coarse sand) Item 30.1040 56 M2
356 30.105 Filling available excavated earth (excluding rock ) in trenches, plinth, sides of foundations etc., in layers not exceeding 20cm in depth: consolidating each deposited layer by ramming and watering, lead up to 50m and lift upto 1.5m Item 30.1050 70 M3
357 30.106 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) Item 30.1060 200 M3
358 30.107 Foundations, footings, bases of columns etc. for mass concrete. Item 30.1070 196 M2
359 30.108 Thermo-mechanically treated bars Item 30.1080 140 KG
360 30.109 Design, supply, fabrication, making of suitable foundation and erection of barricade around the tank undertaken for repair, isolating it from other tanks and without disturbing normal operation of other nearby tanks, using structural steel/steel pipes andCGI/AL sheets, clamps, wire rope etc., covering fully from grade level and upto a height of 1.0 mtr. above the Crown of the tanks. Barricading should be designed to withstand natural calamities, like heavy rain fall, seasonal wind load etc. Dismantlingand removal of the barricading materials from the operating area, immediately after completion of tank repairing. [A portion towards the road side to be left open for access to work place. Part of the barricading erected to repair one Tank will be used for repairing of other tanks, if found suitable. For a new tank, 30% barricading will be done with new GI sheets and 70% to be done with GI sheets used in previous tank repair if found suitable for use by EIC].
361 30.11 Design, supply, fabrication isolating Item 30.1100 1600 M2
362 30.111 "MAKING INLET/OUTLETNOZZLE, MANHOLE, VENT HOLE, ETC. ON ROOF & SHELL: Making hole of required size, fabrication of tank nozzle/neck flange as per code and drawing, providing re-inforcement pad, welding of the same to the tank, making necessary cover & connection & boxing up to complete the work as per instruction of Engineer-In-Charge. Item 30.1110 100 ID
363 30.112 Sprinkler coil ( approx length 60-70 m) from old 1.5 to 2.0 inch dia pipe all around the tank to spray FW during hot job in tank Item 30.1120 2 LS
364 30.113 Column support for temporary staging of roof structure for top course of shell plate replacement (material: BGR SCOPE) Item 30.1130 18 EA
365 30.114 Removal of Oily sludge from tank, cleaning of shell and bottom plates, weld beads for handover to Inspection for thickness gauging and transportation of sludge after collection of disposal at siphoning pond with BGR complexat a distance about 1KM or at melting pit at east side of pump house-I as per direction of EIC. Item 30.1140 260 M3
366 30.115 Foam Pourer overhauling : Scaffolding, Dismantling, shifting to CWS for overhauling and put back into service after overhauling. Item 30.1150 18 EA
367 30.116 DISMANTLING & REMOVAL OF FOLDING LADDER INSTALLED AT WLG, SHIFTING THE SAME TO DESIGNATED SITE/SCRAPYARD, INSTALLATION OF NEWLY FABRICATED LADDER AT SITE AFTER PROPER BALANCING, FIXING OF RUBBER PADS AND COUNTERWEIGHTS WITH PROPER FASTENERS TO COMPLETE WORK IN ALL RESPECTS AS PER DIRECTION OF ENGINEER -IN-CHARGE INCLUDING SUPPLY OF TOOLS,TACKLES, LIFTING ARRANGE MENT, LABOUR ETC. Item 30.1160 1 EA
368 30.117 STRUCTURAL WORK WITH IOCL (BGR) SUPPLY :- Drawing and shifting of structural materials, Fabrication and Erection of structures,making of all types of joints for partial/total replacement of tank roof supporting structures, curb angles, stairway, hand rails, landing plate-forms, gratings, including supply of all types consumables, machineries, nut-bolts, laborurers, to complete the structure repairing and modification work as per instruction of Engineer-in-charge.[Structural Materials required for replacement of structures will be supplied by IOCL (BGR)].
369 30.118 Fabrication/Erection of piping support/platforms etc for tank reparing job. Item 30.1180 1 TO
370 30.119 Erection of temporary plate lifting stru Item 30.1190 1 TO
371 30.12 Fabrication & Erection of new grating, hand railing, ladder etc. including supply and application of Red Oxide Zinc Chromate Primer (excluding cost of structural steel). Item 30.1200 1 EA
372 30.121 TACK WELDING (Length of 1 tack is 10 mm)
373 30.122 CS to CS Tack Welding Item 30.1220 180 EA
374 30.123 SS to SS Tack Welding Item 30.1230 60 EA
375 30.124 Internal cleaning of tank of ANY capacity ,scrapping of the bottom ,side walls,roof,steam coils,roof legs etc.to make it oil free and Supply of semi skilled manpower on per day basis to complete the jobs. UOM = DAY Item 30.1240 150 EA
376 40 Part-D: Tank M&I jobs Group-2 (GO)
377 40.001 DISMANTLING OF FLOATING/FIXED ROOF TANK Retrieving all existing fittings, instruments, foam seals, side railings, dismantling of damaged corroded shell / roof of welded oil storage tank by gas cuttings/cold cutting or any other suitable means as directed by engineer in charge and transporting them to storage point/ scrapyard as designated without disturbing / damaging any portion of existing piping, equipment, tank and complete in all respect with all labour, tools, machineries, supervision etc. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
378 40.002 Roof : Dismantling of complete roof/ structural/ shell/ course/ truss: Retrieving all the existing fittings, instrumentations, side rails, etc. by gas cutting/ cold cuttings directed by Inspection/ site engineer. And shifting of dismantled roof plates, structural etc. to ground (only scrap) to transport and kept properly the same in scrap yard after taking/ recording weight. During the entire job all safety norms to be followed in any case. Note: The measurement of dismantling, shall be calculated based on actual area laid of complete roof plate minus 10% corrosion correction. Item 40.20 8 TO
379 40.003 Shell: Dismantling of shell course retrieving/ removing of shell plates. Retrieving all existing manholes/ nozzles/ fittings, instrumentation, side rail etc. by gas cutting/ cold cutting as directed by EIC. Shifting of all scrap to scrap yard/ designated location as per EIC after taking and recording weight. During the entire shifting job, all safety norms to be followed. Note: The measurement of dismantling, shall be calculated based on actual area of shell plate replaced minus 10% correction corrosion. Item 40.30 6 TO
380 40.004 Bottom: Dismantling of bottom (Annular) plates completely: Dismantling of bottom (Annular) plates, job involves cutting of bottom plateand shell to bottom plate welding, jacking of shell. And also cutting of annular to sketch plate cutting. Dismantling of bottom (sketch) plate: Dismantling of bottom (sketch) plates by gas cutting and roof to be properly supported and handing over to civil maintenance for tank bottom foundation repair. Shifting of roof support as and when required to facilitate repair/ relaying of foundation. Note: The measurement of dismantling, shall be calculated based on actual area laid of complete bottom sketch plate minus 10% corrosion correction. Item 40.40 2 TO
381 40.005 RESTORATION OF STORAGE TANKS Transportation of MS Plate from storage points to worksite, cleaning, cutting in required sizes, rolling, edge preparing, laying shell courses / roof plates for the storage tanks and partial laying above existing bottom after bulged portions to be cut and new plate to be welded, flushing with existing bottom and continuous welding, installation, fixing of various types of manholes, nozzles, flanges, gaskets, orifice assemblies, tapping for gauges and thermowells etc. all types of fittings, level and other fittings retrieved during the dismantling of the corroded roof, fixing back the side railings of dismantled along with the corroded roof plates, and pneumatic, vacuum and other types of testing, flushing, cleaning, pickling of welded joints where required by the specification and completing all such works in all respect for restoring the tanks to the original condition and commissioning as per drawings, specifications, relevant code (API-650/ API-653 IS-803) and instruction of the Engineer-in-Charge and Inspection Manager. Note: The MS plates for bottom, shell, roof, extension plates, reinforcement pads plates for shell manholes, foam dam will be supplied by the owner as per drawing and specifications. All other labour and materials etc. shall be arranged by the contractor at his cost. Requirement of heavy equipment to be envisaged by Engineer-in-Charge and to be arranged separately, if required, as the same in not included in the item rate. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
382 40.006 Roof: Fabrication/ erection of fixed/ floating/ fixed cum floating roof from store to work site, cleaning, cutting in required sizes, rolling, edge preparation and handing over to painting agency and recollection for laying shell course/ roof plates (keeping painted surface in side tank) and to be welded new plates/ structural/ truss etc. as per Inspection recommendations as to develop complete new roof for the tank after installation of various types of manholes, nozzles, flanges, orifice assemblies, instrumentation tapping for gauges/ thermo-wells/ walkways/ platform for Operation requirements etc., fittings for all required valves etc. all such articles, which were retrieved before dismantling the old roof. Fixing back all the same in repaired condition if not usable; the side railing, All jobs related to tank roof replacement to be completed including all NDT as per codes in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, relevant latest codes (per API-650/653/IS:803) and to the satisfaction of inspection/ production and engineer-in-charge. Item 40.60 8 TO
383 40.007 Shell: Installation of shell plates along with all nozzles connected to inlet/ outlet lines, drains, roof drain connection as per original drawing and all other existing fittings, instrumentations, side rails, etc. to bring back the tank in original condition and to the satisfaction of Inspection/ Operation and Engineer-in-charge. All weld joints conforming to NDT, such as DP test, Pneumatic test; joints radiography etc. As per code API-650/653 and IS-803 Note: Radiography and DP test shall be paid as separate item. Item 40.70 6 TO
384 40.008 Bottom: Fabrication/ erection/ laying of bottom/ annular plates 10/14/16 mm thick: Transport of MS Plates from store to work site, fabrication, erection, overlaying and welding of bottom/ annular plates keeping painted surface towards bituminous pad. Making slot in tank shell, insertion of annular plate, shell to bottom welding from both side of shell, testing of butt/ lap joints by soap solutions under pneumatic test, chalk-diesel test of shell to bottom annular plate all around. Job involves-Edge preparation; fixing of backing strip; welding; NDT i.e. performing DP test, pneumatic test; joints radiography etc. misc. job involves. Lifting of tank shell by jacking. Hydraulically jack up of tank shell to be done in case of annular plate replacement. All weld joints preparation by buffing to facilitate NDT, shell window cutting (of appropriate size) in 1st shell course for insertion of bottom plates and reposition and welding the same after completion of job. Welding of shell window after preheating the plate. Proper stiffening/ support to be provided in cut out plate to prevent deformation. All jobs related to tank bottom replacement to be completed in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, relevant latest codes (API-650/653; IS-803) and to the satisfaction of Inspection/ Operation and Engineer-in-charge. Note: Radiography and DP test shall be paid as separate item. Fabrication/ erection/ laying of bottom sketch plates 6/8 mm thick: Transport of MS Plates from store to work site, fabrication, erection, overlaying, edge preparation/ fixing of backing strip/ welding of bottom sketch plates keeping painted surface towards bituminous pad. All weld joints conforming to NDT, such as DP test, pneumatic test, vacuum test, joints radiography etc. as per code API-650/653; IS-803. Misc. jobs involves all weld joints preparation by buffing to facilitate NDT, preparation of mud dam, conducting pneumatic test as per inspection recommendation. All jobs related to tank bottom replacement to be completed in all respect for restoring the tank in original condition and commissioning as per the drawing, specifications, related latest codes (API-650/ 653; IS 803) and to the satisfaction of inspection/ production and engineer in charge. Note: Radiography and DP test shall be paid as separate item. Item 40.80 2 TO
385 40.009 PNEUMATIC TEST OF TANK BOTTOM / ROOF Item 40.90 18 M2
386 40.01 HYDRAULIC TESTING OF THE TANK The job includes hydraulic testing of the tank to identify leaks including all connected jobs like blinding / de-blinding, temporary piping arrangements to fill in and empty out the water and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables, supervision, machineries, instruments (duly calibrated) etc. Repetitive hydrotesting of tank to be carried out if required on account of repair or for roof floatation test as per Inspection requirement. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
387 40.011 ABOVE 500 UPTO 1000 M3 Item 40.110 1 EA
388 40.012 Above 1000 up to 2000 M3 Item 40.120 1 EA
389 40.013 Above 2000 up to 3000 M3 Item 40.130 1 EA
390 40.014 Above 3000 up to 4000 M3 Item 40.140 1 EA
391 40.015 Above 4000 up to 5000 M3 Item 40.150 1 EA
392 40.016 Above 5000 up to 6000 M3 Item 40.160 1 EA
393 40.017 Above 9000 up to 10000 M3 Item 40.170 1 EA
394 40.018 Above 10000 M3 Item 40.180 1 EA
395 40.019 CAPACITY UPTO 500 M3 Item 40.190 1 EA
396 40.02 FABRICATION/FIXING OF GAUGE WELL PIPE Item 40.200 1 EA
397 40.021 EMERGENCY DRAIN REPLACEMENT Item 40.210 1 EA
398 40.022 RIM VENT / BLEEDER VENT REPLACEMENT Cutting / removal of existing rim vent / bleeder vent and fabrication, fixing, installation of the same, fixing proper support, including all testing and supply of brass fittings (for bleeder vent) and complete in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables, equipment, machineries and supervision etc.
399 40.023 Rim vent (4" size) Item 40.230 1 EA
400 40.024 Bleeder vent (6" Size) Item 40.240 1 EA
401 40.025 REPLACEMENT OF SWIVEL TYPE FLOATING ROOF DRAIN Complete replacement of roof drain / swivel joint after cutting, removing, dismantling the same, fabrication, erection, laying, aligning and welding of swivel joint type roof drain of with all types of clamping, bolting, as required, providing proper counter weight and hydrostatic testing of swivel joints including revisioning/ rectifications if required, including supply of labour, tools and tackles, equipment , machineries and complete the job in all respect to the entire satisfaction the Engineer-in-charge (Material is in the scope of IOCL's supply).
402 40.026 80 mm Item 40.260 1 EA
403 40.027 100 mm Item 40.270 1 EA
404 40.028 150 mm Item 40.280 1 EA
405 40.029 200 mm Item 40.290 1 EA
406 40.03 CLEANING MOPPING OF TANKS Item 40.300 20 M2
407 40.031 CALIBRATION OF TANKS Calibration of the tank as per IS-2007 and IS-2008, preparing the calibration sheets on standard forms showing strapping details, ca lculation details and other relevant details including bottom calibration after taking measurement of dead wood etc. and certified by CPWD or Weights and Measures Department or any other equivalent government authority with all labour, tools & tackles, consu mables, instruments (duly calibrated) and delivery of calibration charts to the Engineer-in-Charge. Fee for calibration of tank to be paid separately as per actuals against valid documents. Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be arranged/ paid separately.
408 40.032 ABOVE 500 UPTO 1000 M3 Item 40.320 1 EA
409 40.033 Above 1000 upto 2000 M3 Item 40.330 1 EA
410 40.034 Above 2000 upto 3000 M3 Item 40.340 1 EA
411 40.035 Above 3000 upto 4000 M3 Item 40.350 1 EA
412 40.036 Above 4000 upto 5000 M3 Item 40.360 1 EA
413 40.037 Above 5000 upto 6000 M3 Item 40.370 1 EA
414 40.038 Above 7500 upto 9000 M3 Item 40.380 1 EA
415 40.039 Above 9000 upto 10000 M3 Item 40.390 1 EA
416 40.04 Above 10000 M3 Item 40.400 1 EA
417 40.041 CAPACITY UPTO 500 M3 Item 40.410 1 EA
418 40.042 FOAM POURER NOZZLE ON TANK TOP SHELL The job includes cutting, rolling, fabrication, fixing, aligning and welding of shell nozzle in the top shell course of the tank along with fixing of reinforcement pad, nozzle flanges with the applicable requirements of API-650. The scope also includes fixing of foam deflector inside the tank and all the testing like radiography, DP, testing of reinforcement pad etc. and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
419 40.043 80 mm Item 40.430 1 EA
420 40.044 100 mm Item 40.440 1 EA
421 40.045 150 mm Item 40.450 1 EA
422 40.046 200 mm Item 40.460 1 EA
423 40.047 250 mm Item 40.470 1 EA
424 40.048 300 mm Item 40.480 1 EA
425 40.049 REPLACEMENT ROOF SUPPORT LEGS Cutting/ removal of corroded existing pipe sleeves/ support legs/ pontoon and fabrication, fitting, fixing of pipe sleeve (100 mm. N.B.) with new pad plates and stiffener plate and providing support leg (adjustable type of 80 mm N.B.) with cotter pin of 40 mm dia. U-type drain hole, caps etc. and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
426 40.05 Pipe sleeve Item 40.500 2 EA
427 40.051 Support Leg Item 40.510 2 EA
428 40.052 REPAIRING OF CORRODED/ DAMAGED STEAM HEATING COIL Transportation of material from storage points to work site, cutting, bending, of pipe to 180 degree or as required, threading, edge repairing, welding and laying on supports, welded and threaded pipelines of different pressure and temperature ratings, installation/ fixing of all types of valves, flanges, gaskets, orifice assemblies, all types of fittings like elbows reducers, tees, drains, funnels etc. tapping's for pressure gauges and thermowells, flushing, cleaning and pickling of welded joints where required by specification, erection on all types of supports, fixing of all types of lugs, strips, U-clamps, and hydrostatic, pneumatic, vacuum, NDT and other type of testing and completing all such work in all respect for commissioning as per drawings, specification and and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Item 40.520 4 M
429 40.053 FABRICATION AND ERECTION OF CENTRAL DRUM/ MANHOLE Item 40.530 1 EA
430 40.054 BOTTOM DRAW-OFF SUMP & ALLIED JOBS Item 40.540 1 EA
431 40.055 FABRICATION/ ERECTION OF SPLASH BOARD Item 40.550 1 EA
432 40.056 TANK MISCELLANEOUS JOBS The job includes checking and rectification of earthing connection for electrical continuity, checking and rectification of anchor bolts, opening and fixing of level indicator with all accessories / goose neck etc., chipping of pre-mix carpeting of tank foundation at desire places and complete all such work in all respect as per direction of Engineer-in-Charge. The scope also includes installation of Flame Arrestor / Breather valves (grinding, buffing) etc.
433 40.057 Installation of flame arrestor/ breather valve. Item 40.570 1 EA
434 40.058 Fixing/ adjusting of anchor bolts. Item 40.580 1 EA
435 40.059 Fixing of earthing connections/ misc. welds for cleats, supports for level indicator and any other small patch welding. Item 40.590 1 EA
436 40.06 Fixing of level indicator with all accessories/ goose neck etc. Item 40.600 1 EA
437 40.061 HYDRAULIC TESTING OF STEAM COIL Item 40.610 15 EA
438 40.062 DISMANTLING OF STEAM HEATING COIL Item 40.620 14 M
439 40.063 REVISIONING OF SWIVEL JOINT TYPE ROOF DRAIN The job involves revisioning of roof drain, opening of connected flange joints, cleaning of the swivel joints and drain sumps of tanks with wire brushes/ water, replacement of gaskets, packing seals, bearing balls etc. and finally boxing up of the joint. The job includes hydro testing if required and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
440 40.064 Dia 3" Roof Drain Item 40.640 1 EA
441 40.065 Dia 4" Roof Drain Item 40.650 1 EA
442 40.066 Dia 6" Roof Drain Item 40.660 1 EA
443 40.067 TESTING OF ROOF DRAIN SYSTEM OF TANK Hydro-testing of swivel joints including opening of flanges, blinding if required, dismantling of swivel joint, installation of hydraulic pump and pressure gauge, testing at pressure suggested by inspection and as per instruction of engineer-in-charge, rotation testing of all swivel joints including piping and NRV in assembled condition. All labour, tools, tackles, machinery, consumables, instruments will be in the scope of contractor. "O" rings and steel balls required for above job will be in the owner's scope.
444 40.068 Dia 3" Roof Drain Item 40.680 1 EA
445 40.069 Dia 4" Roof Drain Item 40.690 1 EA
446 40.07 Dia 6" Roof Drain Item 40.700 1 EA
447 40.071 REPLACEMENT OF FIRE WATER SPRINKLER RING OF OIL STORAGE TANKS AND FABRICATION OF NEW SYSTEM Dismantling of complete cooling ring by cold cutting from existing location (from height 10-15 meter) of the tank and lowering down to ground level, transportation of new pipe from owners storage point to place of work. Fabrication of sprinkler piping with flange joints at every 20 meter interval, (this includes bending, cutting, grinding, bevelling, fabrication, providing supports, welding of flanges as per site requirement, welding of sockets for sprinklers) Erection, laying of firewater sprinkler system (cooling ring) in original shape and position including sockets with sprinkler welding at suitable location as per inspection and safety department recommendation. Testing of all joints, section before erection, jointing these pipes with 8"/6" vertical header by equal tee and flanged end connection, testing and commissioning the system, fabrication, erection of support brackets and U-clamps for ring wherever required with owners supplied material, complete the job in all respect including supply of all equipment (welding machine, pipe bending machine, lifting tools and tackles, grinding machines etc.). Consumables such as electrodes, grinding wheels etc. as per specification and direction of EIC. This also includes salvaging of sprinklers from old piping, fabrication of mitres etc. Shifting of all scrap to scrap yard shall be in the scope of contractor. This also includes cutting and rebuilding of dyke if required for movement. Note: 1. The contractor shall be paid on the actual measurement on running meter basis of sprinkler system. 2. If the item is operated when tank is in operation then no hot job shall be permissible at site. The ring system shall be fabricated with flanges at ends of bend pipe and to be erected and boxed up. However, if it is carried out during M&I of tank then hot job may be permissible. The maintenance philosophy shall be decided by EIC at the time of execution. The rate of item shall remain unchanged for both maintenance philosophy. 3. The above item is applicable for replacement of fire water sprinkler ring only. 4. Payment for vertical riser pipe/ horizontal header (other than ring portion) shall be paid in separate item under this SOR. 5. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. Note: Requirement of scaffolding to be envisaged and decided by Engineer-in-Charge as per site requirement and scaffolding item to be paid separately.
448 40.072 Pipe - Dia 3" Item 40.720 1 M
449 40.073 Pipe - Dia 4" Item 40.730 1 M
450 40.074 Pipe - Dia 6" Item 40.740 1 M
451 40.075 REINFORCEMENT OF EXISTING WELD JOINT (E-6013) Item 40.750 2 M
452 40.076 REINFORCEMENT OF EXISTING WELD JOINT (E-7018) Item 40.760 2 M
453 40.077 STEEL SCAFFLODING (MATERIALS IN CONTRACTOR'S SCOPE) The job includes supply of all scaffolding materials, transportation to work site, erection of scaffolding at site covering the areas specified as per ISMS-1007 safety standards and dismantling scaffolding after completion of job and taking away the scaffolding material including supply of all tools, tackles, consumables, labours and contractor's supervision as directed by the Engineer-in-Charge Note: 1. For measurement in SQM: 2 (length + width) X height area covered by the scaffolding is to be taken. 2. Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs
454 40.078 Upto 6 M Item 40.780 36 M2
455 40.079 Above 6 m upto 10 m Item 40.790 40 M2
456 40.08 Above 10 m upto 20 m Item 40.800 40 M2
457 40.081 Intermediate plate form Item 40.810 30 M2
458 40.082 Volumetric (For inside Furnace/ Vessels etc.) (For volumetric scaffolding beyond 10 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 10 meters.) Item 40.820 12 M3
459 40.083 WELDING OF CS PLATES Transportation of all items including plates etc. from owner's storage point to work site and / or prefabrication yard and welding of CS plates including cutting / grinding / edge preparing and required testing to prove soundness of weld joint with supply of all consumables, manpower, tools & tackles, supervision as per technical specifications, drawings and complete the job in all respect as per direction of the Engineer-in-Charge. Note: Heat treatment and other NDT charges shall be paid extra.
460 40.084 Upto 3mm thick Item 40.840 3 M
461 40.085 Above 3mm & upto 5mm thick. Item 40.850 3 M
462 40.086 Above 5mm & upto 6mm thick Item 40.860 3 M
463 40.087 Above 6mm & upto 7mm thick Item 40.870 3 M
464 40.088 Above 7mm & upto 9mm thick. Item 40.880 3 M
465 40.089 Above 9mm & upto 11mm thick Item 40.890 3 M
466 40.09 Above 11mm & upto 12.7mm thick Item 40.900 3 M
467 40.091 INSTALLATION OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Transportation of all types of flanged / RTJ valves, level troll, fire hydrant, monitor, gaskets, nut bolts etc. either from owner's storage point to workshop and/ or worksite. Installation at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenches including assembly of valve accessories, cleaning of flanged faces, lapping of RTJ rings, providing new gasket (IOCL supplied) or cutting of new gaskets to proper size if required, placing the gaskets / RTJ ring properly, installation in position with correct direction, tightening of studs, providing earthing protection by way of fixing strips, complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. and tightening of the gland to ensure zero leak including hot bolting wherever applicable. For job execution beyond 5 Mtr. elevation above or below ground level, rates are to be escalated by 10% for every 5 meters. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately.
468 40.092 For Valves (other than RTJ) Item 40.920 26 KG
469 40.093 REMOVAL OF FLANGED / RTJ VALVES/ LEVEL TROLL/ FIRE HYDRANT/ MONITORS/ SAFETY VALVES ETC. Item 40.930 7 KG
470 40.094 FABRICATION AND ERECTION OF PIPE SUPPORT / PLATFORMS / DAVITS / STAIR CASE ETC. Item 40.940 1 TO
471 40.095 DISMANTLING OF STRUCTURALS LIKE PIPE SUPPORT / STAIRWAY / DAVITS ETC. Item 40.950 1 TO
472 40.096 CS weld deposit for tank surface (upto 2.5mm depth) Item 40.960 20 M2
473 40.097 GOOSE NECK CLEANING Cleaning of goose neck and complete the job in all respect as per direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc.
474 40.098 DIA 6 INCH Item 40.980 1 EA
475 40.099 DIA 8 INCH Item 40.990 1 EA
476 40.1 DIA 10" Item 40.1000 1 EA
477 40.101 HOT/ COLD BENDING OF PIPES FOR SPRINKLER SYSTEM ON THE TANK Item 40.1010 24 IM
478 40.102 REVISIONING OF GUIDE ROLLERS IN TANKS Revisioning of guide rollers in tanks and complete the job in all respect as per drawings and direction of the Engineer-in-Charge, including all labour, tools, tackles, consumables and supervision etc. Item 40.1020 6 EA
479 40.103 All kinds of soil Item 40.1030 20 M3
480 40.104 Cement mortar 1:4 (1 cement : 4 coarse sand) Item 40.1040 20 M2
481 40.105 Filling available excavated earth (excluding rock ) in trenches, plinth, sides of foundations etc., in layers not exceeding 20cm in depth: consolidating each deposited layer by ramming and watering, lead up to 50m and lift upto 1.5m Item 40.1050 20 M3
482 40.106 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) Item 40.1060 20 M3
483 40.107 Foundations, footings, bases of columns etc. for mass concrete. Item 40.1070 20 M2
484 40.108 Thermo-mechanically treated bars Item 40.1080 20 KG
485 40.109 Design, supply, fabrication, making of suitable foundation and erection of barricade around the tank undertaken for repair, isolating it from other tanks and without disturbing normal operation of other nearby tanks, using structural steel/steel pipes andCGI/AL sheets, clamps, wire rope etc., covering fully from grade level and upto a height of 1.0 mtr. above the Crown of the tanks. Barricading should be designed to withstand natural calamities, like heavy rain fall, seasonal wind load etc. Dismantlingand removal of the barricading materials from the operating area, immediately after completion of tank repairing. [A portion towards the road side to be left open for access to work place. Part of the barricading erected to repair one Tank will be used for repairing of other tanks, if found suitable. For a new tank, 30% barricading will be done with new GI sheets and 70% to be done with GI sheets used in previous tank repair if found suitable for use by EIC].
486 40.11 Design, supply, fabrication isolating Item 40.1100 1000 M2
487 40.111 "MAKING INLET/OUTLETNOZZLE, MANHOLE, VENT HOLE, ETC. ON ROOF & SHELL: Making hole of required size, fabrication of tank nozzle/neck flange as per code and drawing, providing re-inforcement pad, welding of the same to the tank, making necessary cover & connection & boxing up to complete the work as per instruction of Engineer-In-Charge. Item 40.1110 70 ID
488 40.112 Sprinkler coil ( approx length 60-70 m) from old 1.5 to 2.0 inch dia pipe all around the tank to spray FW during hot job in tank Item 40.1120 2 LS
489 40.113 Column support for temporary staging of roof structure for top course of shell plate replacement (material: BGR SCOPE) Item 40.1130 10 EA
490 40.114 Removal of Oily sludge from tank, cleaning of shell and bottom plates, weld beads for handover to Inspection for thickness gauging and transportation of sludge after collection of disposal at siphoning pond with BGR complexat a distance about 1KM or at melting pit at east side of pump house-I as per direction of EIC. Item 40.1140 120 M3
491 40.115 Foam Pourer overhauling : Scaffolding, Dismantling, shifting to CWS for overhauling and put back into service after overhauling. Item 40.1150 18 EA
492 40.116 DISMANTLING & REMOVAL OF FOLDING LADDER INSTALLED AT WLG, SHIFTING THE SAME TO DESIGNATED SITE/SCRAPYARD, INSTALLATION OF NEWLY FABRICATED LADDER AT SITE AFTER PROPER BALANCING, FIXING OF RUBBER PADS AND COUNTERWEIGHTS WITH PROPER FASTENERS TO COMPLETE WORK IN ALL RESPECTS AS PER DIRECTION OF ENGINEER -IN-CHARGE INCLUDING SUPPLY OF TOOLS,TACKLES, LIFTING ARRANGE MENT, LABOUR ETC. Item 40.1160 1 EA
493 40.117 STRUCTURAL WORK WITH IOCL (BGR) SUPPLY :- Drawing and shifting of structural materials, Fabrication and Erection of structures,making of all types of joints for partial/total replacement of tank roof supporting structures, curb angles, stairway, hand rails, landing plate-forms, gratings, including supply of all types consumables, machineries, nut-bolts, laborurers, to complete the structure repairing and modification work as per instruction of Engineer-in-charge.[Structural Materials required for replacement of structures will be supplied by IOCL (BGR)].
494 40.118 Fabrication/Erection of piping support/platforms etc for tank reparing job. Item 40.1180 1 TO
495 40.119 Erection of temporary plate lifting stru Item 40.1190 1 TO
496 40.12 Fabrication & Erection of new grating, hand railing, ladder etc. including supply and application of Red Oxide Zinc Chromate Primer (excluding cost of structural steel). Item 40.1200 1 EA
497 40.121 TACK WELDING (Length of 1 tack is 10 mm)
498 40.122 CS to CS Tack Welding Item 40.1220 180 EA
499 40.123 SS to SS Tack Welding Item 40.1230 60 EA
500 40.124 Internal cleaning of tank of ANY capacity ,scrapping of the bottom ,side walls,roof,steam coils,roof legs etc.to make it oil free and Supply of semi skilled manpower on per day basis to complete the jobs. UOM = DAY Item 40.1240 80 EA
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