81357 Repair / Maintenance Of Dg Sets At Ins Parundu Under Ge Tirunelveli Repair / Maintainance Of Dg Sets At Ins Parundu Under Ge Tirunelveli
Tender Overview
Project Description
81357 Repair / Maintenance Of Dg Sets At Ins Parundu Under Ge Tirunelveli Repair / Maintainance Of Dg Sets At Ins Parundu Under Ge Tirunelveli
Corrigendum
| Sr No | Corrigendum Date | Corrigendum | Type | New Submission Date |
|---|---|---|---|---|
| 1 | 26-Apr-2021 | Corrigendum No.1 | BOQ | 03-May-2021 |
| 2 | 03-May-2021 | Bid Auto Extn Corrigendum | Bid Auto Extn Corrigendum | 10-May-2021 |
BOQ
| Name of Work: REPAIR/MAINTENANCE OF DG SETS AT INS PARUNDU UNDER GE TIRUNELVELI (TENDER ID: 2021_MES_435613 _1) | |||||
|---|---|---|---|---|---|
| Sl.No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 1 | Comprehensive maintenance for diesel engine drive generating set by carrying out routine 'A' check and 'B' check as recommended by the respective manufacture of following capacity DG sets complete including cost of minor items like petroleum jelly, grease, nut bolts etc during routine AMC checks once in every month and attending unlimated breakdown calls. Note:- (a) Engine oil, radiator coolant oil, filters reqired during the maintenance period shall be measured and apid seperatly at supply only rates and cost of labour for fixing those spares/filling of oils shal be deemed to be included in the rat quoted for this item. (b) Required T&P shall be arranged by the COntractor at site. (c) List of checks to be carriedout under'A' and 'B' Check is attached as | |||
| 2 | 2 | (a) 500 KVA DG sets at UAV Power house (make : Kirloskar) | 11 | one job | |
| 3 | 3 | (b) 250 KVA DG Set at UAV Power house (Make-Kirloskar | 11 | one job | |
| 4 | 4 | (c) 160 KVA DG set at ATC power house (make- ashok leyland) | 11 | one job | |
| 5 | 5 | (d) 100 KVA DG Set at NEW ATM Block (Make- Ashok leyland) | 11 | one job | |
| 6 | 6 | (e) 82.5 KVA DG set at 7N DET (make- Ashol leyland) | 11 | one job | |
| 7 | 7 | (f) 82.5 KVA DG Sets at DFO (make-Ashok leyland) | 11 | one job | |
| 8 | 8 | (g) 15 KVA DG set at TS pump house (make-Ashok leyland) | 11 | one job | |
| 9 | 9 | (h) 35 KVA DG set at TS Pump House (make-Mahindra) | 11 | one job | |
| 10 | 10 | (j) 40n KVA DG set at TS Pump house (Make-ashok leyland) | 11 | one job | |
| 11 | 11 | Dismantling the radiator and aftercooler of following DG sets for removing all scales from the pipes by pressure washing and by using suitable solutions, checking for leakag, arresting leakage if any by welding / brazing, finiihng, drying and refixing, filling coolant and testing complete all as required will be measured and paid seperately under respective item herein after | |||
| 12 | 12 | (a) 500 KVA DG sets at UAV Power house | 1 | one job | |
| 13 | 13 | (b) 250 KVA DG Set at UAV Power house | 1 | one job | |
| 14 | 14 | (c) 160 KVA DG set at ATC power house | 1 | one job | |
| 15 | 15 | (d) 100 KVA DG Set at NEW ADM Block | 1 | one job | |
| 16 | 16 | (e) 82.5 KVA DG set at 7N DET | 1 | one job | |
| 17 | 17 | (f) 82.5 KVA DG Sets at DFO | 1 | one job | |
| 18 | 18 | Supply and fix in replacement of battery 12 volt 180 AH including taking down old underviceable item | 2 | Each | |
| 19 | 19 | Supply and fix Battery terminal heavy duty 1mtr long standard copper cable with brass clamps, bolts,nuts,washers etc. Including taking down old unserviceable item. | 18 | Each set | |
| 20 | 20 | Supply only engine oil SAE 15W40 high quality suitable for kirloskar make DG set Make:Kirloskar K-OIL | 140 | Ltr | |
| 21 | 21 | supply only engine oil SAE 15W40 high quality suitable for Ashok Leyland/Mahindra make DG set. Make: Servo super/Gulf Leypower XLL Diesel Engine oil | 120 | Ltr | |
| 22 | 22 | Supply only coolant oil heavy duty suitable for kirloskar DG set. Make: Kirloskar K-cool | 150 | Ltr | |
| 23 | 23 | Supply onlt coolant oilr heavy duty suitable for ashok leyland/Mahindra DG set.Make LEY power coolant 5000/TVS Girling vericool radiator coolant concentrate | 100 | Ltr | |
| 24 | 24 | Supply only distilled water suitable for DG set | 400 | ltr | |
| 25 | 25 | Dismantling the fuel pump from the enginr, transporting to the service center and complete servicing and overhauling of the pump including replacement of service kit element, delivery valve, plunger, copper washer etc all as required including re-calibration, refixing and testing complete | |||
| 26 | 26 | (a) 82.5 KVA/160 KVA/100 KVA DG set | 1 | Each set | |
| 27 | 27 | Dismantling the water pump from the engine and supply and fixing new water pump of existing size and testing including taking down old unservicable item complete | |||
| 28 | 28 | (a) 82.5 KVA/160 KVA/100 KVA DG set | 1 | Each job | |
| 29 | 29 | (b) 500 KVA/250 KVA DG set | 1 | Each job | |
| 30 | 30 | Deaining out the diesel tank, cleaning / washing out the sludge using and re-filling with diesel for following DG set | |||
| 31 | 31 | (a) 500 KVA DG set at UAV Power house | 1 | one job | |
| 32 | 32 | (b) 250 KVA DG set at UAV pwer house | 1 | one job | |
| 33 | 33 | (c) 100 KVA DG set at New Adm Block | 1 | one job | |
| 34 | 34 | (d) 82.5 KVA DG set at 7N DET | 1 | one job | |
| 35 | 35 | (e) 82.5 KVA DG set at 7N DFO | 1 | one job | |
| 36 | 36 | (f) 15 KVA DGs et at TS pump House | 1 | one job | |
| 37 | 37 | Removing and replacving of fuel injector for following DG set 82.5 KVA DG set including taking down old unservicable | 1 | Each | |
| 38 | 38 | Heating and varnishing of alternator for DG set 100 KVA DG set | 1 | Each job | |
| 39 | 39 | Supply and replacement of the following items for DG set any capacity including taking down old unserviceable items | |||
| 40 | 40 | (a) Oil pressure gauge | 2 | Each | |
| 41 | 41 | (b) radiator Cap | 3 | Each | |
| 42 | 42 | (c) Fuel Tank Cap with Lock | 4 | Each set | |
| 43 | 43 | (d) Door lock of any type and size complete set | 18 | Each set | |
| 44 | 44 | (e) Door gasket of any type and size complete set | 6 | Each set | |
| 45 | 45 | (f) AVR Suitable for 15 to 120 KVA Alternators | 1 | Each | |
| 46 | 46 | (g)AVR Suitable for 120 to 200 KVA Alternators | 1 | Each | |
| 47 | 47 | (h) AVR Suitable for 250 to 500 KVA Alternators | 1 | Each | |
| 48 | 48 | (j) AC Ammeter analog type | 3 | Each | |
| 49 | 49 | (k) AC voltmeter analog type 0 to 500 volt | 3 | Each | |
| 50 | 50 | (m) Frequency analog meter | 3 | Each | |
| 51 | 51 | (p) Multifunction digital meter | 2 | Each | |
| 52 | 52 | (q) Ac Ammeter selector swtich | 3 | Each | |
| 53 | 53 | (r) Volt meter selector swtich | 3 | Each | |
| 54 | 54 | (s) Ignition switch with key for on, off and run | 3 | Each | |
| 55 | 55 | (t) Shunt coil for MCCB | 2 | Each | |
| 56 | 56 | (u) Indicator lamp for panel board as per exisiting size | 30 | Each | |
| 57 | 57 | (v) No Volt coil suitable for 3 phase power contactor 300 Amps ratings | 1 | Each | |
| 58 | 58 | (w) AMF relay 12 Volt AC | 4 | Each | |
| 59 | 59 | (x) Battery charging alternator 24 volt | 1 | Each | |
| 60 | 60 | (y) RPM Meter with connecting cable | 1 | Each | |
| 61 | 61 | (z) RPM mater wioth connecting cable | 1 | Each | |
| 62 | 62 | (aa) oil pressure swensor | 3 | Each | |
| 63 | 63 | (ab) Contactor 4 pole 250 amps capacity | 1 | Each | |
| 64 | 64 | (ac) Thermostat | 3 | Each | |
| 65 | 65 | Removing dismantling and overhauling of 12 volt starter motor, replacement of armature coil, field coil, bush bearing etc to make the starter motor serviceable complete all as specified and as directed | 1 | Each job | |
| 66 | 66 | Removing dismantling and overhauling of 24 volt starter motor, replacement of armature coil, bush bearing etc to make the starter motor serviceable complete all as direcetd | 1 | Each job | |
| 67 | 67 | Spary painting of diesel generating set of following capacity with acoustic enclosure with one coat of synthetic enamel paint including writing of SM/MES No on engine and alternator, body colour shall be apple green black for foundation base frame, red for all guards, all as specified and as directed ` | |||
| 68 | 68 | (a) 82.5 KVA DG set | 1 | Each job | |
| 69 | 69 | (b) 15KVA DG Set | 1 | Each job | |
| 70 | 70 | M&L for PCC 1:2:4 Type B2 using 40mm graded aggregate as in foundation, filling and mass concrete complete all as specified and as directed by the Engineer-in-charge | 2 | Cum | |
| 71 | 71 | M&L for shifiting DG set using one location to another location complete all as specified and directed | 2 | Each job | |
| 72 | 72 | Supply and replacement of auto 24V battery charger with wiring | 2 | Each job | |
| 73 | 73 | Supply and replacement of canopy light 24V 18W qwith wiring | 9 | Each | |
| 74 | 74 | Supply and replacement of Battery top leg changing | 6 | Each | |
| 75 | 75 | Supply and replacement of Asbestos rope | 50 | RM | |
| 76 | 76 | Supply and replacement of Emergency stop swtich | 5 | Each | |
| 77 | 77 | Supply and replacement of the following items for 82.5 KVA DG set including taking down old unserviceable items | |||
| 78 | 78 | (a) Alternator adopter box | 2 | one job | |
| 79 | 79 | (b) engine safety controller | 2 | one job | |
| 80 | 80 | (c) stop solenoid | 2 | one job | |
| 81 | 81 | (d) Oil pressure swtich | 2 | each | |
| 82 | 82 | (e) Temperature switch | 2 | Each | |
| 83 | 83 | (f) Engine safety complete wiring | 2 | one job | |
| 84 | 84 | (g) Power Panel comlete wiring | 2 | one job | |
| 85 | 85 | (h) Engine ON/OFF relay | 2 | Each | |
| 86 | 86 | (j) Fan Belt | 2 | Each | |
| 87 | 87 | (k) Engine control panel controller and display with wiring | 2 | Each | |
| 88 | 88 | (m) Fuel filter | 2 | Each | |
| 89 | 89 | (n) Oil filter | 2 | Each | |
| 90 | 90 | (p) Air Filter assembly | 2 | Each | |
| 91 | 91 | (q) Fuel Tank indicator dial page | 1 | Each | |
| 92 | 92 | (r) Extension of exhaust pipe | 4 | RM | |
| 93 | 93 | Supply and replacement of the following items for 10KVA DG set including taking down old unserviceable | |||
| 94 | 94 | (a) Air Filter inner and outer set | 1 | Each | |
| 95 | 95 | (b) Oil filter | 1 | Each | |
| 96 | 96 | (c) Fuel filter with water sepertor | 1 | Each | |
| 97 | 97 | (D) Diesel House | 1 | set | |
| 98 | 98 | (e) Diesel strainer | 1 | Each | |
| 99 | 99 | (f) Radiator hose set | 1 | Each set | |
| 100 | 100 | (g) Water pump radiator belt | 1 | Each | |
| 101 | 101 | Supply and replacement of the following items for 500 KVA DG set including taking down old unserviceable item | |||
| 102 | 102 | (a) Extension of exhaust pipe | 5 | RM | |
| 103 | 103 | (b) air filter inner and outer set | 1 | Each set | |
| 104 | 104 | (c) oil filter (2Nos) | 1 | Each set | |
| 105 | 105 | (d) Diesel filter with water seperator bowl and hand priming pump | 1 | Each set | |
| 106 | 106 | (e) Diesel Hose set | 1 | Each set | |
| 107 | 107 | (f) Radiator hose set | 1 | Each set | |
| 108 | 108 | (g) Emergency stop switch | 1 | Each | |
| 109 | 109 | (h) Bus bar insulator | 16 | Each | |
| 110 | 110 | (j) Oil flasher unit | 1 | Each | |
| 111 | 111 | (k) Turbo charger compressor, turbine wheel and center housing | 1 | Each set | |
| 112 | 112 | (m) Turbo charger turbine and compressor housing | 1 | Each set | |
| 113 | 113 | (n) Turbo charger actuator and oulet elbow | 1 | Each set | |
| 114 | 114 | (p) panel board glass with beading | 2 | Each | |
| 115 | 115 | (q) Radiator fan belt (3Nos) | 1 | Each set | |
| 116 | 116 | (r) Breather hose | 1 | Each | |
| 117 | 117 | Supply and replacement of the following items for 250KVA DG set including taking down old unserviceable item | |||
| 118 | 118 | (a) Oil filter | 1 | Each | |
| 119 | 119 | (b) air filter inner and outer set | 1 | Each set | |
| 120 | 120 | (c) Fuel filter | 1 | Each | |
| 121 | 121 | (d) Radiator fan belt | 1 | Each set | |
| 122 | 122 | Supply and replacement of the following items for 15KVA DG Set including taking down old unserviceable item | |||
| 123 | 123 | (a) Emergency stop meter | 1 | Each | |
| 124 | 124 | (b) Oil pressure meter | 1 | Each | |
| 125 | 125 | (c) Oil filter | 1 | Each | |
| 126 | 126 | (d) Air filter | 1 | Each | |
| 127 | 127 | (e) Fuel filter | 1 | Each | |
| 128 | 128 | (f) 12V relay control board | 1 | Each | |
| 129 | 129 | Supply and replacement of the following items for 160 KVA DG set including taking down old unserviceable item | |||
| 130 | 130 | (a) Oil filter | 1 | Each | |
| 131 | 131 | (b) air filter inner and outer set | 1 | Each | |
| 132 | 132 | (c) Fuel filter | 1 | Each | |
| 133 | 133 | (d) Fan belt | 1 | Each | |
| 134 | 134 | (e) Diesel hose set (2 Nos) | 1 | Each set | |
| 135 | 135 | M&L for earthing complete with galvanised steel earth electrode 60cmx60cmx6mm thick, buried directly in ground (earth pit not less than 2.25metres deep below normal ground level) with top edge of the plate not less than 1.5 metres below normal ground level, connected to 32x6mm GI strip as earthing lead by means of bolts, nuts,check nuts and washers of copper all as shown in electrical plate No.3 connected to earthing test point, inluding 20mm GI pipe (medium grade) for watering and 40mm GI pipe (medium grade) for protection of earth strip and etc., including testing on completion, PCC chambers in PCC 1:3:6 type C1, RCC M25 type cover slab 50mm thick with 8mm dia TMT HCR/CRS steel bars at 140mm C/C both way and lifting handle GI funnel & wiremesh, funnel, lugs and charcoal, salt etc all as applicable complete all as specified andas directed by the Engineer-in-Charge | 5 | Each set |
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