Catalyst Replacement In Plant-207 Ohcu Reactors 207-R-01 , 207-R-02 And 207-R-201 During Refinery-Iii M And I Shutdown-2021 At Cpcl-Manali , Part - A Sor Items , Part - A Sor Items , Plant-207 Reactors Catalyst Replacement The Rate Quoted For Unit Cum Includes The Following Jobs , I ) Unloading Of Complete Catalyst By Inert Atmosphere By Vacuum Machine / Dump Nozzle . Ii ) Loading Of Fresh Catalyst By Sock / Dense At Normal Atmospheric Condition . Iii ) Collection & Transportaion Of Empty Drums / Fresh Catalyst From Cpcl Stores To Site . Iv ) Collection And Transporation Of Old Removed Catalyst From Site To The Place As Identified By Eic With In Cpcl Permises . V ) Necessary Torque Tool Tightening Kit & Video Recording Facility . Vi ) Manway Opening , Inside Lighting , Internal Scaffolding , Thorough Cleaning , Removal And Refixing Of Internals/ Cold Repair . Vii ) Shutting Down/ Start Up Assistance To Manufacturing . Viii ) Area Cleaning . , Carryout Complete Catalyst Replacement In 207-R-01 As Per Enclosed Scope Of Work And Detailed Loading Diagram . , Carryout Complete Catalyst Replacement In 207-R-02 As Per Enclosed Scope Of Work And Detailed Loading Diagram . , Carryout Complete Catalyst Replacement In 207-R-201 As Per Enclosed Scope Of Work And Detailed Loading Diagram . , Mobilisation And Demobilisation Charges For Equipments , Tools & Tackles For Plant -207 Reacctors Catalyst Replacement . , Part - B Sor Items , Part - B Sor Items , Blinding And De-Blinding The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds , Gaskets , Fasteners , Etc . , From Owners Storage Point , Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening , Cleaning Of Flanges , Insertions And Removal Of Blind & Gaskets , Providing New Gaskets After Removal Of Blinds , Overhauling Of Fasteners Using Oil , Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting . The Job Also Includes Supplying Of All Types Of Tools & Tackles , Lifting Arrangements Like Chain Pulley Blocks , Machineries , All Consumables And Labour To Complete The Job In All Respects , Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions . , Blinding And Deblinding For 1500# & 2500# Ratings: , Blinding & Deblinding - Size Upto 1-1/2 Inch Dia . , Blinding & Deblinding - Size 2 Inch Dia . To 5 Inch Dia . , Blinding & Deblinding - Size 6 Inch Dia . To 10 Inch Dia . , Blinding & Deblinding - Size 12 Inch Dia . To 16 Inch Dia . , Blinding & Deblinding - Size 18 Inch Dia . To 24 Inch Dia . , Supply , Erection & Dismantling Of Steel Scaffolding- For External Purpose - Insulation Removal , Thickness Gauging , Ndt Jobs The Job Includes Transportaiton Of Scaffolding Materials In Contractors Scope Of Supply , Erection Of Scaffolding At Site Covering The Areas Specified Including Providing Vertical Posts Of Pipes At Inter Distance Of 1 . 5M And Horizontal Numbers At A Inter Distance Of 0 . 5 To 0 . 75 Meter , Providing Rods At Corners To Give Sufficient Strength To The Structure , Placing The Wooden / Steel Planks / Frp Gratings On Top For Making Sufficient Area . Dismantling Scaffolding After Completion Of Job And Returning The Scaffolding Material To Specified Place Including All Tools , Tackles , Consumables , Labours And Contractors Supervision As Directed By The Engineer-In-Charge . Note: I ) For Measurement In Sqm : 2 ( Length + Width ) X Height Area Covered By The Scaffolding Is To Be Taken . Ii ) Scaffolding Measurement To Be Done By Breaking The Height Into Parts As Per Height Slab Mentioned Below And Adopting Respective Rates Against Mentioned Height Slabs . , Supply , Scaffolding Erection & Dismantling ( External ) , Up To 6M Height . , Above 6 M Up To 10 M Height . , Above 10 M Up To 20 M Height . , Above 20 M Up To 30 M Height . , Above 30 M Up To 40 M Height . , Buffing Of Weld Joints Job Involves Buffing And Cleaning Of Total Weld Area Of The Reactor / Vessel / Column Etc , Using Power Brush , Thejob Has To Be Completed In All Respect To The Entire Satisfaction Of The Engineer-In-Charge ( Each Length Of Buffing Will Be Up To Width Of 150 Mm ) . Necessaty Buffing Tools/ Machineries And Consumables Are In Contractors Scope Note: ( 1 ) For Weld Seam Buffing The Width Of Buffing Shall Be 150Mm ( I . E ) 75Mm On Both Sides Of The Weld Seam . , Power Tool Cleaning / Buffing To Sspc - Sp-2 / St3 Standards - 150 Mm Width Of Weld Seams / Haz . , Dye Penetration Test For Weld Joints Carryout Dp Test Of The Critical Weld Joints , New / Old Rtj Gakets / Rtj Gasket Seating Surface Areas As Per Cpcl Inspection Advice . Performance Of Dye Penetration Test Including Supply Of All Necessary Materials , Penetrant , Developer Etc , Along With All Equipments , Labour For Carrying Out The Work As Per Specification And Direction Of Engineer-In-Charge At All Elevations . Test Has To Be Carried Out In All Metallurgy The Test Has To Carry Out On All Schedule . , Dp Test Of Weld Joints ( One Unit Ea = One Inch Length ) , Hiring Of Crane , Tractor Trailer , Fork Lifts The Contractor Shall Mobilise The Following Equipments For Completion Of The Entrire Job In All Respects . The Contractor Shall De Mobilise The Equipment On Completion Of The Job With Approval From Eic . If There Is Any Extension Of Days The Contractor Shall Obtain Prior Approval From Eic For Retaining The Equipements . For The Extended Days The Rate Will Be Paid On Pro Rata Basis . Entry And Exist Gate Passes Including The Operators Time Sheet ( Duly Signed By Cpcl In Charge On Daily Basis ) For All The Below Mentioned Equipments To Be Enclosed Along With Bill For Processing . , Hiring Of 5 Ton Capacity Fork Lift With Valid Operator For Transportaion Of New Catalysts/ Adsorbent Stored In Drums / Jumbo Bags From Cpcl-Manali Ware Hosue To Refinery-3 Plant-207 Site Area & Shifting Of The Removed Old Catalysts / Adsorbent From Plant Area To The Place As Identified By Eic With In Cpcl Permises . Necessary Diesel Is In Contractor Scope . Minimum Capacity : 5 Ton No Of Fork Lift Requried : 3 Nos X 30 Days : 90 Days On Round The Clock Basis Rate Is Inclusive Of Mobilisation And Demobilisation . , Hiring Of 10 Ton 20 Feet Capacity Tractor Trailer With Valid Operator For Transportaion Of New Catalysts/ Adsorbent Stored In Drums / Jumbo Bags From Cpcl-Manali Ware Hosue To Refinery-3 Plant-205 , 206 Site Area & Shifting Of The Removed Old Catalysts / Adsorbent From Plant Area To The Place As Identifed By Eic With In Cpcl Permises . Necessary Diesel Is In Contractor Scope . Minimum Capacity : 10 Ton , 20 Feet On Round The Clock Basis No Of Tractor / Trailer Required : 3 Nos X 30 Days =90 Days Rate Is Inclusive Of Mobilisation And Demobilisation . , Hiring Of 5 Ton Capacity Fork Lift With Valid Operator For Transportaion Of New Catalysts/ Adsorbent Stored In Drums / Jumbo Bags From Cpcl-Manali Ware Hosue To Refinery-3 Plant-207 Site Area & Shifting Of The Removed Old Catalysts / Adsorbent From Plant Area To The Place As Identified By Eic With In Cpcl Permises . Necessary Diesel Is In Contractor Scope . Minimum Capacity : 5 Ton No Of Fork Lift Requried : 3 Nos X 30 Days : 90 Days On Round The Clock Basis Rate Is Inclusive Of Mobilisation And Demobilisation . , Hiring Of 200 Ton Capacity Crane ( For 207R-01/02 ) With Required Boom Height For Executing The Job With Valid Operator For Fresh Catalyst Loading , Removal / Refixing Of Top Manway / Elbow Piece And Other Allied Maintenance Jobs For Catalyst Replacement In Plant-207 . Necessary Diesel Is In Contractor Scope . Minimum Capacity : 200 Ton , On Round The Clock Basis . No Of Crane Requried : 1No X 20 Days : 20 Days . Rate Is Inclusive Of Mobilisation And De
