Concluding Rrc For Repair/Routine Of M/S Rochem Make Reverse Osmosis Plant Fitted Onboard In Ships

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Concluding Rrc For Repair / Routine Of M / S Rochem Make Reverse Osmosis Plant Fitted Onboard In Ships -2 Services 3 Repair / Routines On 02 / 04 Tpd Ro Plants 4 Module ( One Module ) 5 Module ( Per Extra Module ) 6 Pumps 7 Hp Pump ( Pp60 ) 8 ( A ) Normal Routines 9 Renew Crankcase Oil 10 Lubricate Oiler Wicks Of The Plungers 11 Renew Anode Plug 12 Replace Drive Belts. 13 Alignment To Be Corrected 14 Valve Plug / Spring Inspection / Replacement 15 ( B ) Inspection Of Hp Manifolds / Valves & Valve Seat 16 Replace Seal Kit ( Every 1500 Hrs ) 17 Replace Valve Kit ( Every 3000 Hrs ) 18 Inspect Inlet / Dischage Manifolds For Sealing Areas 19 Replace Lp Seals 20 Hp Pump Top Ohauling 21 ( C ) Crankcase Inspection 22 H P Pump Crankshaft Bearings To Renew 23 Replace Crankshaft Oil Seals 24 Replace Crankcase Oil Seals 25 Hp Pump Crankshft / Plunger Rod To Check 26 ( D ) Hp Pump Major Ohauling 27 Hp Pump To Be Replaced 28 Hp Pump Motor To Be Replaced 29 ( E ) Hp Pump Acessories 30 Check / Charge / Renew Pulsation Damper Of Pp-60 31 Relief Valve To Be Tested / Serviced - If Serviceable 32 Relief Valve To Be Renewed 33 Check / Renew Av Mounts Of The Pump Trolley 34 Replace Belt Tensioning Device 35 Replace Pulley & Taper Bush 36 Hp Pump Mounting Plate Corroded. To Renew 37 Lp Pump Pk 30 38 Shaft Seal To Renew 39 Pump To Be Serviced 40 Pump To Be Replaced 41 Motor Bearing To Be Replaced 42 Pump Motor To Be Replaced 43 Lp Pump Pk 20 44 Shaft Seal To Renew 45 Pump To Be Serviced 46 Pump To Be Replaced 47 Motor Bearing To Be Replaced 48 Pump Motor To Be Replaced 49 Lp Pump Pk 80 50 Shaft Seal To Renew 51 Pump To Be Serviced 52 Pump To Be Replaced 53 Motor Bearing To Be Replaced 54 Pump Motor To Be Replaced 55 Filters 56 Fc 40 Cartridge Filter 57 Renew C / F Element 58 Renew C / F Head O Ring 59 In / Out Fittings Damaged. To Renew 60 Filter Head To Renew 61 Filter Housing / Complete Filter To Renew 62 Fs 40 Sand Filter 63 Replace O Ring 64 In / Out Fittings To Renew 65 Renewal Of Head Distributor 66 Renewal Of Filter Media 67 Repair / Renewal Of Relief Valve Of Sand Filter 68 Filter Housing / Complete Filter To Renew 69 Fd 80 Da Filter 70 Replace O Ring 71 In / Out Fittings To Renew 72 Renewal Of Head Distributor 73 Renewal Of Filter Media 74 Filter Housing / Complete Filter To Renew 75 Fm 60 Dt Module 76 Check Torque & Retrque To 100 Nm 77 Chemical Cleaning 78 Preservation 79 Replace Hp Connector O Rings / Hp Connectors 80 Inspect / Clean / Replace Lip Seals 81 Repairs Of Local Defects Of Module 82 Serviciability Checks At Works ( Per Module-Exclusive Of Transport ) 83 Removal & Refitment Of Module ( Per Module ) 84 Controls 85 Pt 60 Pr. Transmitter 86 On Board Functional Checks / Tuning / Replacement 87 Pr. Transmitter Vs 60 Servo Motor Valve 88 On Board Functional Checks / Turning 89 Serviceability Checks ( At Works ) 90 Replacement Of Valve & Spindle 91 Circuitry Repairs Of Actuator ( If Reparable ) 92 Replacement Of Valve Unit / Actuator Unit 93 Check For Friction Pads Surfaces 94 Ve 82 / 83 Solenoid Valve 95 On Board Functional Checks 96 Replacement Of Coil / Valve 97 Plc 98 On Board Functional Checks. 99 Repairs ( If Reparable ) 100 Replacement 101 Serviceability Checks ( At Works ) 102 Cis 80 103 On Board Functional Checks 104 Fittment / Replacement 105 Fis 80 Switch Flow Meter 106 On Board Functional Checks 107 Replacement 108 Ps 51 / 71 / 81 Pressure Switches 109 Functional Checks 110 Cleaning Of The Water Passage Under Diaphragm ( Per Switch ) 111 Replacement ( Per Switch ) 112 Ls 01 / 02 Level Switches 113 Functional Checks 114 Replacement ( Per Switch ) 115 Piping & Fittings 116 Lp Piping 117 Replacement Of Defective Piping / Fittings 118 Hp Piping 119 Replacement Of Defective Piping / Fittings 120 Replacement Of Ss Fittings And Testing 121 Control Panel 122 Control Cabinet 123 On Board Functional Checks 124 Minor Repairs - Replacing E Kit Items 125 Replacing Circuitbreakers / Contactors Etc. 126 Replacing Control Transformer 127 Misc 128 Air Backwash Frame Repair Tank 129 Replacement / Calibration Of Regulator 130 Calibrations ( If In Working Condition ) 131 Torque Wrench 132 Hand Conductivty Meter. 133 Panel Conductivity Meter Calibration ( If In Working Condition ) 134 Repair / Routines On 20 / 30 Tpd Ro Plants 135 Module ( One Module ) 136 Module ( Per Extra Module ) 137 Pumps 138 Hp Pump ( Pp60 ) 139 ( A ) Normal Routines 140 Renew Crankcase Oil 141 Lubricate Oiler Wicks Of The Plungers 142 Renew Anode Plug 143 Replace Drive Belts. 144 Alignment To Be Corrected 145 Valve Plug / Spring Inspection / Replacement 146 ( B ) Inspection Of Hp Manifolds / Valves & Valve Seat 147 Replace Seal Kit ( Every 1500 Hrs ) 148 Replace Valve Kit ( Every 3000 Hrs ) 149 Inspect Inlet / Dischage Manifolds For Sealing Areas 150 Replace Lp Seals 151 Hp Pump Top Ohauling 152 ( C ) Crankcase Inspection 153 H P Pump Crankshaft Bearings To Renew 154 Replace Crankshaft Oil Seals 155 Replace Crankcase Oil Seals 156 Hp Pump Crankshft / Plunger Rod To Check 157 ( D ) Hp Pump Major Ohauling 158 Hp Pump To Be Replaced 159 Hp Pump Motor To Be Replaced 160 ( E ) Hp Pump Acessories 161 Check / Charge / Renew Pulsation Damper Of Pp-60 162 Relief Valve To Be Tested / Serviced - If Serviceable 163 Relief Valve To Be Renewed 164 Check / Renew Av Mounts Of The Pump Trolley 165 Replace Belt Tensioning Device 166 Replace Pulley & Taper Bush 167 Hp Pump Mounting Plate Corroded. To Renew 168 Lp Pump Pk 30 169 Shaft Seal To Renew 170 Pump To Be Serviced 171 Pump To Be Replaced 172 Motor Bearing To Be Replaced 173 Pump Motor To Be Replaced 174 Lp Pump Pk 20 175 Shaft Seal To Renew 176 Pump To Be Serviced 177 Pump To Be Replaced 178 Motor Bearing To Be Replaced 179 Pump Motor To Be Replaced 180 Lp Pump Pk 80 181 Shaft Seal To Renew 182 Pump To Be Serviced 183 Pump To Be Replaced 184 Motor Bearing To Be Replaced 185 Pump Motor To Be Replaced 186 Filters 187 Fc 40 Cartridge Filter 188 Renew C / F Element 189 Renew C / F Head O Ring 190 In / Out Fittings Damaged. To Renew 191 Filter Head To Renew 192 Filter Housing / Complete Filter To Renew 193 Fs 40 Sand Filter 194 Replace O Ring 195 In / Out Fittings To Renew 196 Renewal Of Head Distributor 197 Renewal Of Filter Media 198 Repair / Renewal Of Relief Valve Of Sand Filter 199 Filter Housing / Complete Filter To Renew 200 Fd 80 Da Filter 201 Replace O Ring 202 In / Out Fittings To Renew 203 Renewal Of Head Distributor 204 Renewal Of Filter Media 205 Filter Housing / Complete Filter To Renew 206 Fm 60 Dt Module 207 Check Torque & Retrque To 100 Nm 208 Chemical Cleaning 209 Preservation 210 Replace Hp Connector O Rings / Hp Connectors 211 Inspect / Clean / Replace Lip Seals 212 Repairs Of Local Defects Of Module 213 Serviciability Checks At Works ( Per Module-Exclusive Of Transport ) 214 Removal & Refitment Of Module ( Per Module ) 215 Controls 216 Pt 60 Pr. Transmitter 217 On Board Functional Checks / Tuning / Replacement 218 Pr. Transmitter Vs 60 Servo Motor Valve 219 On Board Functional Checks / Turning 220 Serviceability Checks ( At Works ) 221 Replacement Of Valve & Spindle 222 Circuitry Repairs Of Actuator ( If Reparable ) 223 Replacement Of Valve Unit / Actuator Unit 224 Check For Friction Pads Surfaces 225 Ve 82 / 83 Solenoid Valve 226 On Board Functional Checks 227 Replacement Of Coil / Valve 228 Plc 229 On Board Functional Checks. 230 Repairs ( If Reparable ) 231 Replacement 232 Serviceability Checks ( At Works ) 233 Cis 80 234 On Board Functional Checks 235 Fittment / Replacement 236 Fis 80 Switch Flow Meter 237 On Board Functional Checks 238 Replacement 239 Ps 51 / 71 / 81 Pressure Switches 240 Functional Checks 241 Cleaning Of The Water Passage Under Diaphragm ( Per Switch ) 242 Replacement ( Per Switch ) 243 Ls 01 / 02 Level Switches 244 Functional Checks 245 Replacement ( Per Switch ) 246 Piping & Fittings 247 Lp Piping 248 Replacement Of Defective Piping / Fittings 249 Hp Piping 250 Replacement Of Defective Piping / Fittings 251 Replacement Of Ss Fittings And Testing 252 Control Panel 253 Control Cabinet 254 On Board Functional Checks 255 Minor Repairs - Replacing E Kit Items 256 Replacing Circuitbreakers / Contactors Etc. 257 Replacing Control Transformer 258 Misc 259 Air Backwash Frame Repair Tank 260 Replacement / Calibration Of Regulator 261 Calibrations ( If In Working Condition ) 262 Torque Wrench 263 Hand Conductivty Meter. 264 Panel Conductivity Meter Calibration ( If In Working Condition )