Integrated Defence Staff has published Concluding Rrc For Repair/Routine Of M/S Rochem Make Reverse Osmosis Plant Fitted Onboard In Ships. Submission Date for this Tender is 01-02-2021. Wrenches and Drivers Tenders in NAVAL SHIP REPAIR YARD, PORT BLAIR Andaman And Nicobar Islands. Bidders can get complete Tender details and download the document.
Name of Work: CONCLUDING RRC FOR REPAIR/ROUTINE OF M/S ROCHEM MAKE REVERSE OSMOSIS PLANT FITTED ONBOARD IN SHIPS | |||||
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Sl. No. | Description of Service / Spare | HSN/ SAC Code | Quantity | Units | |
1 | 0.1 | Note: Bidders are requested to quote GST in terms of % only. Example If GST is 18% fill 0.18 in the GST column | |||
2 | 1 | SERVICES | |||
3 | 1.01 | REPAIR/ROUTINES ON 02/04 TPD RO PLANTS | |||
4 | 1.02 | Module ( One Module) | 2 | Job | |
5 | 1.03 | Module ( per Extra Module) | 2 | Job | |
6 | 1.04 | PUMPS | |||
7 | 1.05 | HP PUMP (PP60) | |||
8 | 1.06 | (A) Normal Routines | |||
9 | 1.07 | Renew Crankcase oil | 2 | Job | |
10 | 1.08 | Lubricate Oiler wicks of the Plungers | 2 | Job | |
11 | 1.09 | Renew Anode Plug | 2 | Job | |
12 | 1.1 | Replace drive belts. | 2 | Job | |
13 | 1.11 | Alignment to be corrected | 2 | Job | |
14 | 1.12 | Valve plug/spring inspection/replacement | 2 | Job | |
15 | 1.13 | (B) Inspection of HP Manifolds/Valves & Valve seat | |||
16 | 1.14 | Replace Seal Kit ( Every 1500 Hrs) | 2 | Job | |
17 | 1.15 | Replace Valve kit ( Every 3000 Hrs) | 2 | Job | |
18 | 1.16 | Inspect Inlet / Dischage Manifolds for sealing areas | 2 | Job | |
19 | 1.17 | Replace LP seals | 2 | Job | |
20 | 1.18 | HP Pump Top O'hauling | 2 | Job | |
21 | 1.19 | (C) Crankcase Inspection | |||
22 | 1.2 | H P pump crankshaft bearings to Renew | 2 | Job | |
23 | 1.21 | Replace crankshaft oil seals | 2 | Job | |
24 | 1.22 | Replace crankcase oil seals | 2 | Job | |
25 | 1.23 | HP pump crankshft / plunger rod to check | 2 | Job | |
26 | 1.24 | (D) HP Pump Major O'hauling | |||
27 | 1.25 | HP Pump to be replaced | 2 | Job | |
28 | 1.26 | HP Pump Motor to be replaced | 2 | Job | |
29 | 1.27 | (E) HP Pump acessories | |||
30 | 1.28 | Check / Charge / Renew pulsation damper of PP-60 | 2 | Job | |
31 | 1.29 | Relief Valve to be tested / serviced - If serviceable | 2 | Job | |
32 | 1.3 | Relief Valve to be renewed | 2 | Job | |
33 | 1.31 | Check / Renew AV Mounts of the Pump Trolley | 2 | Job | |
34 | 1.32 | Replace Belt tensioning Device | 2 | Job | |
35 | 1.33 | Replace Pulley & Taper bush | 2 | Job | |
36 | 1.34 | HP Pump mounting plate corroded. To renew | 2 | Job | |
37 | 1.35 | LP PUMP PK 30 | |||
38 | 1.36 | Shaft seal to renew | 2 | Job | |
39 | 1.37 | Pump to be serviced | 2 | Job | |
40 | 1.38 | Pump to be replaced | 2 | Job | |
41 | 1.39 | Motor bearing to be replaced | 2 | Job | |
42 | 1.4 | Pump Motor to be replaced | 2 | Job | |
43 | 1.41 | LP PUMP PK 20 | |||
44 | 1.42 | Shaft seal to renew | 2 | Job | |
45 | 1.43 | Pump to be serviced | 2 | Job | |
46 | 1.44 | Pump to be replaced | 2 | Job | |
47 | 1.45 | Motor bearing to be replaced | 2 | Job | |
48 | 1.46 | Pump Motor to be replaced | 2 | Job | |
49 | 1.47 | LP PUMP PK 80 | |||
50 | 1.48 | Shaft seal to renew | 2 | Job | |
51 | 1.49 | Pump to be serviced | 2 | Job | |
52 | 1.5 | Pump to be replaced | 2 | Job | |
53 | 1.51 | Motor bearing to be replaced | 2 | Job | |
54 | 1.52 | Pump Motor to be replaced | 2 | Job | |
55 | 1.53 | FILTERS | |||
56 | 1.54 | FC 40 CARTRIDGE FILTER | |||
57 | 1.55 | Renew C/F Element | 2 | Job | |
58 | 1.56 | Renew C/F Head O ring | 2 | Job | |
59 | 1.57 | IN/OUT Fittings damaged. To renew | 2 | Job | |
60 | 1.58 | Filter Head to renew | 2 | Job | |
61 | 1.59 | Filter housing / Complete Filter to renew | 2 | Job | |
62 | 1.6 | FS 40 SAND FILTER | |||
63 | 1.61 | Replace O ring | 2 | Job | |
64 | 1.62 | IN/OUT Fittings to renew | 2 | Job | |
65 | 1.63 | Renewal of head Distributor | 2 | Job | |
66 | 1.64 | Renewal of Filter Media | 2 | Job | |
67 | 1.65 | Repair / Renewal of Relief Valve of Sand Filter | 2 | Job | |
68 | 1.66 | Filter housing / Complete Filter to renew | 2 | Job | |
69 | 1.67 | FD 80 DA FILTER | |||
70 | 1.68 | Replace O ring | 2 | Job | |
71 | 1.69 | IN/OUT Fittings to renew | 2 | Job | |
72 | 1.7 | Renewal of head Distributor | 2 | Job | |
73 | 1.71 | Renewal of Filter Media | 2 | Job | |
74 | 1.72 | Filter housing / Complete Filter to renew | 2 | Job | |
75 | 1.73 | FM 60 DT MODULE | |||
76 | 1.74 | Check Torque & retrque to 100 Nm | 2 | Job | |
77 | 1.75 | Chemical cleaning | 2 | Job | |
78 | 1.76 | Preservation | 2 | Job | |
79 | 1.77 | Replace HP connector O rings / HP connectors | 2 | Job | |
80 | 1.78 | Inspect / clean / Replace LIP seals | 2 | Job | |
81 | 1.79 | Repairs of Local defects of Module | 2 | Job | |
82 | 1.8 | Serviciability checks at works ( Per Module-exclusive of Transport) | 2 | Job | |
83 | 1.81 | Removal & refitment of module ( Per Module) | 2 | Job | |
84 | 1.82 | CONTROLS | |||
85 | 1.83 | PT 60 PR. TRANSMITTER | |||
86 | 1.84 | On board functional checks / tuning / Replacement | 2 | Job | |
87 | 1.85 | PR. TRANSMITTER VS 60 SERVO MOTOR VALVE | |||
88 | 1.86 | On board functional checks / turning | 2 | Job | |
89 | 1.87 | Serviceability Checks ( at Works) | 2 | Job | |
90 | 1.88 | Replacement of Valve & Spindle | 2 | Job | |
91 | 1.89 | CIRCUITRY Repairs of Actuator ( If reparable) | 2 | Job | |
92 | 1.9 | Replacement of valve unit / Actuator Unit | 2 | Job | |
93 | 1.91 | Check for friction Pad's surfaces | 2 | Job | |
94 | 1.92 | VE 82/83 SOLENOID VALVE | |||
95 | 1.93 | On board functional checks | 2 | Job | |
96 | 1.94 | Replacement of coil/valve | 2 | Job | |
97 | 1.95 | PLC | |||
98 | 1.96 | On board functional checks. | 2 | Job | |
99 | 1.97 | Repairs ( If reparable) | 2 | Job | |
100 | 1.98 | Replacement | 2 | Job | |
101 | 1.99 | Serviceability Checks (at works) | 2 | Job | |
102 | 2 | CIS 80 | |||
103 | 2.01 | On board functional checks | 2 | Job | |
104 | 2.02 | Fittment / Replacement | 2 | Job | |
105 | 2.03 | FIS 80 SWITCH FLOW METER | 2 | Job | |
106 | 2.04 | On board functional checks | 2 | Job | |
107 | 2.05 | Replacement | 2 | Job | |
108 | 2.06 | PS 51/71/81 PRESSURE SWITCHES | |||
109 | 2.07 | functional checks | 2 | Job | |
110 | 2.08 | Cleaning of the water passage under diaphragm ( Per Switch) | 2 | Job | |
111 | 2.09 | Replacement ( Per Switch) | 2 | Job | |
112 | 2.1 | LS 01/02 LEVEL SWITCHES | |||
113 | 2.11 | functional checks | 2 | Job | |
114 | 2.12 | Replacement ( Per Switch ) | 2 | Job | |
115 | 2.13 | PIPING & FITTINGS | |||
116 | 2.14 | LP PIPING | |||
117 | 2.15 | Replacement of defective piping / fittings | 2 | Job | |
118 | 2.16 | HP PIPING | |||
119 | 2.17 | Replacement of defective piping / fittings | 2 | Job | |
120 | 2.18 | Replacement of SS fittings and Testing | 2 | Job | |
121 | 2.19 | CONTROL PANEL | |||
122 | 2.2 | CONTROL CABINET | |||
123 | 2.21 | On board functional checks | 2 | Job | |
124 | 2.22 | Minor repairs - Replacing E Kit items | 2 | Job | |
125 | 2.23 | Replacing circuitbreakers / contactors etc. | 2 | Job | |
126 | 2.24 | Replacing control transformer | 2 | Job | |
127 | 2.25 | MISC | |||
128 | 2.26 | AIR BACKWASH FRAME REPAIR TANK | |||
129 | 2.27 | Replacement / Calibration of Regulator | 2 | Job | |
130 | 2.28 | CALIBRATIONS (IF IN WORKING CONDITION) | |||
131 | 2.29 | Torque wrench | 2 | Job | |
132 | 2.3 | Hand Conductivty meter. | 2 | Job | |
133 | 2.31 | Panel Conductivity Meter Calibration ( IF IN WORKING CONDITION ) | 2 | Job | |
134 | 2.32 | REPAIR/ROUTINES ON 20/30 TPD RO PLANTS | |||
135 | 2.33 | Module ( One Module) | 2 | Job | |
136 | 2.34 | Module ( per Extra Module) | 2 | Job | |
137 | 2.35 | PUMPS | |||
138 | 2.36 | HP PUMP (PP60) | |||
139 | 2.37 | (A) Normal Routines | |||
140 | 2.38 | Renew Crankcase oil | 2 | Job | |
141 | 2.39 | Lubricate Oiler wicks of the Plungers | 2 | Job | |
142 | 2.4 | Renew Anode Plug | 2 | Job | |
143 | 2.41 | Replace drive belts. | 2 | Job | |
144 | 2.42 | Alignment to be corrected | 2 | Job | |
145 | 2.43 | Valve plug/spring inspection/replacement | 2 | Job | |
146 | 2.44 | (B) Inspection of HP Manifolds/Valves & Valve seat | |||
147 | 2.45 | Replace Seal Kit ( Every 1500 Hrs) | 2 | Job | |
148 | 2.46 | Replace Valve kit ( Every 3000 Hrs) | 2 | Job | |
149 | 2.47 | Inspect Inlet / Dischage Manifolds for sealing areas | 2 | Job | |
150 | 2.48 | Replace LP seals | 2 | Job | |
151 | 2.49 | HP Pump Top O'hauling | 2 | Job | |
152 | 2.5 | (C) Crankcase Inspection | |||
153 | 2.51 | H P pump crankshaft bearings to Renew | 2 | Job | |
154 | 2.52 | Replace crankshaft oil seals | 2 | Job | |
155 | 2.53 | Replace crankcase oil seals | 2 | Job | |
156 | 2.54 | HP pump crankshft / plunger rod to check | 2 | Job | |
157 | 2.55 | (D) HP Pump Major O'hauling | |||
158 | 2.56 | HP Pump to be replaced | 2 | Job | |
159 | 2.57 | HP Pump Motor to be replaced | 2 | Job | |
160 | 2.58 | (E) HP Pump acessories | |||
161 | 2.59 | Check / Charge / Renew pulsation damper of PP-60 | 2 | Job | |
162 | 2.6 | Relief Valve to be tested / serviced - If serviceable | 2 | Job | |
163 | 2.61 | Relief Valve to be renewed | 2 | Job | |
164 | 2.62 | Check / Renew AV Mounts of the Pump Trolley | 2 | Job | |
165 | 2.63 | Replace Belt tensioning Device | 2 | Job | |
166 | 2.64 | Replace Pulley & Taper bush | 2 | Job | |
167 | 2.65 | HP Pump mounting plate corroded. To renew | 2 | Job | |
168 | 2.66 | LP PUMP PK 30 | |||
169 | 2.67 | Shaft seal to renew | 2 | Job | |
170 | 2.68 | Pump to be serviced | 2 | Job | |
171 | 2.69 | Pump to be replaced | 2 | Job | |
172 | 2.7 | Motor bearing to be replaced | 2 | Job | |
173 | 2.71 | Pump Motor to be replaced | 2 | Job | |
174 | 2.72 | LP PUMP PK 20 | |||
175 | 2.73 | Shaft seal to renew | 2 | Job | |
176 | 2.74 | Pump to be serviced | 2 | Job | |
177 | 2.75 | Pump to be replaced | 2 | Job | |
178 | 2.76 | Motor bearing to be replaced | 2 | Job | |
179 | 2.77 | Pump Motor to be replaced | 2 | Job | |
180 | 2.78 | LP PUMP PK 80 | |||
181 | 2.79 | Shaft seal to renew | 2 | Job | |
182 | 2.8 | Pump to be serviced | 2 | Job | |
183 | 2.81 | Pump to be replaced | 2 | Job | |
184 | 2.82 | Motor bearing to be replaced | 2 | Job | |
185 | 2.83 | Pump Motor to be replaced | 2 | Job | |
186 | 2.84 | FILTERS | |||
187 | 2.85 | FC 40 CARTRIDGE FILTER | |||
188 | 2.86 | Renew C/F Element | 2 | Job | |
189 | 2.87 | Renew C/F Head O ring | 2 | Job | |
190 | 2.88 | IN/OUT Fittings damaged. To renew | 2 | Job | |
191 | 2.89 | Filter Head to renew | 2 | Job | |
192 | 2.9 | Filter housing / Complete Filter to renew | 2 | Job | |
193 | 2.91 | FS 40 SAND FILTER | |||
194 | 2.92 | Replace O ring | 2 | Job | |
195 | 2.93 | IN/OUT Fittings to renew | 2 | Job | |
196 | 2.94 | Renewal of head Distributor | 2 | Job | |
197 | 2.95 | Renewal of Filter Media | 2 | Job | |
198 | 2.96 | Repair / Renewal of Relief Valve of Sand Filter | 2 | Job | |
199 | 2.97 | Filter housing / Complete Filter to renew | 2 | Job | |
200 | 2.98 | FD 80 DA FILTER | |||
201 | 2.99 | Replace O ring | 2 | Job | |
202 | 3 | IN/OUT Fittings to renew | 2 | Job | |
203 | 3.01 | Renewal of head Distributor | 2 | Job | |
204 | 3.02 | Renewal of Filter Media | 2 | Job | |
205 | 3.03 | Filter housing / Complete Filter to renew | 2 | Job | |
206 | 3.04 | FM 60 DT MODULE | |||
207 | 3.05 | Check Torque & retrque to 100 Nm | 2 | Job | |
208 | 3.06 | Chemical cleaning | 2 | Job | |
209 | 3.07 | Preservation | 2 | Job | |
210 | 3.08 | Replace HP connector O rings / HP connectors | 2 | Job | |
211 | 3.09 | Inspect / clean / Replace LIP seals | 2 | Job | |
212 | 3.1 | Repairs of Local defects of Module | 2 | Job | |
213 | 3.11 | Serviciability checks at works ( Per Module-exclusive of Transport) | 2 | Job | |
214 | 3.12 | Removal & refitment of module ( Per Module) | 2 | Job | |
215 | 3.13 | CONTROLS | |||
216 | 3.14 | PT 60 PR. TRANSMITTER | |||
217 | 3.15 | On board functional checks / tuning / Replacement | 2 | Job | |
218 | 3.16 | PR. TRANSMITTER VS 60 SERVO MOTOR VALVE | |||
219 | 3.17 | On board functional checks / turning | 2 | Job | |
220 | 3.18 | Serviceability Checks ( at Works) | 2 | Job | |
221 | 3.19 | Replacement of Valve & Spindle | 2 | Job | |
222 | 3.2 | CIRCUITRY Repairs of Actuator ( If reparable) | 2 | Job | |
223 | 3.21 | Replacement of valve unit / Actuator Unit | 2 | Job | |
224 | 3.22 | Check for friction Pad's surfaces | 2 | Job | |
225 | 3.23 | VE 82/83 SOLENOID VALVE | |||
226 | 3.24 | On board functional checks | 2 | Job | |
227 | 3.25 | Replacement of coil/valve | 2 | Job | |
228 | 3.26 | PLC | |||
229 | 3.27 | On board functional checks. | 2 | Job | |
230 | 3.28 | Repairs ( If reparable) | 2 | Job | |
231 | 3.29 | Replacement | 2 | Job | |
232 | 3.3 | Serviceability Checks (at works) | 2 | Job | |
233 | 3.31 | CIS 80 | |||
234 | 3.32 | On board functional checks | 2 | Job | |
235 | 3.33 | Fittment / Replacement | 2 | Job | |
236 | 3.34 | FIS 80 SWITCH FLOW METER | |||
237 | 3.35 | On board functional checks | 2 | Job | |
238 | 3.36 | Replacement | 2 | Job | |
239 | 3.37 | PS 51/71/81 PRESSURE SWITCHES | |||
240 | 3.38 | functional checks | 2 | Job | |
241 | 3.39 | Cleaning of the water passage under diaphragm ( Per Switch) | 2 | Job | |
242 | 3.4 | Replacement ( Per Switch) | 2 | Job | |
243 | 3.41 | LS 01/02 LEVEL SWITCHES | |||
244 | 3.42 | functional checks | 2 | Job | |
245 | 3.43 | Replacement ( Per Switch ) | 2 | Job | |
246 | 3.44 | PIPING & FITTINGS | |||
247 | 3.45 | LP PIPING | |||
248 | 3.46 | Replacement of defective piping / fittings | 2 | Job | |
249 | 3.47 | HP PIPING | |||
250 | 3.48 | Replacement of defective piping / fittings | 2 | Job | |
251 | 3.49 | Replacement of SS fittings and Testing | 2 | Job | |
252 | 3.5 | CONTROL PANEL | |||
253 | 3.51 | CONTROL CABINET | |||
254 | 3.52 | On board functional checks | 2 | Job | |
255 | 3.53 | Minor repairs - Replacing E Kit items | 2 | Job | |
256 | 3.54 | Replacing circuitbreakers / contactors etc. | 2 | Job | |
257 | 3.55 | Replacing control transformer | 2 | Job | |
258 | 3.56 | MISC | |||
259 | 3.57 | AIR BACKWASH FRAME REPAIR TANK | |||
260 | 3.58 | Replacement / Calibration of Regulator | 2 | Job | |
261 | 3.59 | CALIBRATIONS (IF IN WORKING CONDITION) | |||
262 | 3.6 | Torque wrench | 2 | Job | |
263 | 3.61 | Hand Conductivty meter. | 2 | Job | |
264 | 3.62 | Panel Conductivity Meter Calibration ( IF IN WORKING CONDITION ) | 2 | Job |
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