Department Of Technical Education has published Procurement Of Machinery Equipment Group B. Submission Date for this Tender is 11-01-2021. Machine Tools Tenders in Various ITIs of JK UT Jammu And Kashmir. Bidders can get complete Tender details and download the document.
Name of Work:Procurement of Machinery Equipment Group B (Mechanical) | |||||
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Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
1 | 1 | Mechanical Group | BI01010001010000000000000515BI0100001112 | ||
2 | 1.01 | Three/four door refrigerator 300L carrying with HC R-600a : - | item1 | 2 | Nos |
3 | 1.02 | Evacuating and refrigerant charging station, consist of\na) Rotary two stage vacuum pump and motor (with gas ballast and anti-such back) b) manifold with gauges and valves and capable of pulling vacuum up to 50 microns of Hg and with provision of connecting to a microns level vacuum gauge\nb) Graduated charging cylinder with provision for temperature correction and all necessary isolating valves II) Evacuating and charging station as above but fitted with weighing scale (CAP. 2 kg. In lieu of (b) above and with accuracy of +/-1 g for charging hydrocarbons) : - | item2 | 1 | Nos |
4 | 1.03 | Two stage rotary vacuum pump capacity approx 60 - 10 rmp of evaluating to 50 microns of Hg and fitted with gas ballast anti such back valve and single-phase Motor. : - | item3 | 1 | Nos |
5 | 1.04 | Air compressor, two stage for oil – less dry air, with rush proof tank assembly, heater and controls max. pr. 10 kgs /sq.m Capacity 45 ltr. Motor 1 hp. : - | item4 | 1 | Nos |
6 | 1.05 | Reciprocating compressor provision of capacity control etc. for demonstration. Capacity 2 ton open type. : - | item5 | 1 | Nos |
7 | 1.06 | Dry N2 in cylinder 2 stage regulator or commercial N 2 in cylinder with drier unit and 2 stage regular & meter cube | item6 | 1 | Nos |
8 | 1.07 | Split A.C 1.5 Ton with R134a or R22 reciprocating compressor : - | item7 | 2 | Nos |
9 | 1.08 | Duct able split A.C 1.5 ton ,1.5 ton with R134 a or R22 reciprocating compressor : - | item8 | 2 | Nos |
10 | 1.09 | Recovery unit with cylinders for CFC & CFC, HFC & HCFC, with cylinder capacity 5 KG. : - | item9 | 1 | Nos |
11 | 1.1 | Cassette Air conditioner 4500 kcal/hr : - | item10 | 2 | Nos |
12 | 1.11 | De scaling pump set with stainless steel impeller & hosing complete with motor ½ hp & accessories (Standard made) : - | item11 | 1 | Nos |
13 | 1.12 | Fan coil unit with water valves (2 & 3 way) : - | item12 | 1 | Nos |
14 | 1.13 | Shell and tube, DX chillers (small) 5 Ton with copper tubing only : - | item13 | 1 | Nos |
15 | 1.14 | Circulating water pump (small) 0.5 H. P with stainless steel with tank capacity 20 Ltr’s with inlet/outlet Provision. : - | item14 | 1 | Nos |
16 | 1.15 | Shell and tube type condenser 5 Ton : - | item15 | 1 | Nos |
17 | 1.16 | Rotary hermetic compressor 2 Ton : - | item16 | 2 | Nos |
18 | 1.17 | Screw compressor 5Ton : - | item17 | 2 | Nos |
19 | 1.18 | Bottle cooler visible 200 L carrying with HFC134a & reciprocating compressor : - | item18 | 2 | Nos |
20 | 1.19 | Deep freezer 200 L carrying with HFC134 a & reciprocating compressor : - | item19 | 2 | Nos |
21 | 1.2 | Water cooler storage type 200 L carrying HFC134 a & reciprocating compressor : - | item20 | 2 | Nos |
22 | 1.21 | Ice candy plant 2 ton with capacity to make 32 ice candy at a time with form a tray , stainless steel tank on trolley. : - | item21 | 2 | Nos |
23 | 1.22 | Air-conditioning, direct and indirect system. Complete with all controls including humidity control capacity 15000Kcal/hr. : - | item22 | 2 | Nos |
24 | 1.23 | Car A.C components (full kit)\nA) Wobble plate compressor with mounting brackets.\nB) Serpentine Evaporator \nC) Parallel flow condenser\nD) Hoses, Tubes, Receiver, expansion valve \nE) Electrical component & wiring harness : - | item23 | 2 | Nos |
25 | 1.24 | CAR AC tutorial model : - | item24 | 2 | Nos |
26 | 1.25 | Welding Transformer : with all accessories ( 400A, OCV 60–100 V, 60% duty cycle) | item25 | 4 | Nos |
27 | 1.26 | Welding Transformer (or) Inverter based welding machine : with all accessories (300A , OCV 60 – 100 V, 60% duty cycle) | item26 | 6 | Nos |
28 | 1.27 | D.C Arc welding rectifiers set with all accessories : (400 A. OCV 60 – 100 V, 60% duty cycle ) | item27 | 3 | Nos |
29 | 1.28 | GMAW welding machine : 400A capacity with air cooled torch, Regulator, Gas preheater, Gas hose and Standard accessories | item28 | 7 | Nos |
30 | 1.29 | AC/DC GTAW welding machine : with water cooled torch 300 A, Argon regulator, Gas hose, water circulating system and standard accessories. | item29 | 4 | Nos |
31 | 1.3 | Air Plasma cutting equipment : with all accessories, capacity to cut 12 mm clear cut | item30 | 4 | Nos |
32 | 1.31 | Air compressor : suitable for air plasma cutting system with 50 litre tank | item31 | 4 | Nos |
33 | 1.32 | Spot welding machine : 15 KVA with all accessories. | item32 | 4 | Nos |
34 | 1.33 | Portable gas cutting machine : capable of cutting Straight & Circular with all accessories | item33 | 6 | Nos |
35 | 1.34 | Pedestal grinder fitted with coarse and medium grain size grinding wheels : dia. 300 mm | item34 | 4 | Nos |
36 | 1.35 | Bench grinder fitted with fine grain size silicon carbide green grinding wheel : dia. 150 mm | item35 | 3 | Nos |
37 | 1.36 | AG 4 Grinder : - | item36 | 4 | Nos |
38 | 1.37 | Suitable gas welding table : with fire bricks | item37 | 4 | Nos |
39 | 1.38 | Suitable Arc welding table : with positioner | item38 | 10 | Nos |
40 | 1.39 | Trolley for cylinder (H.P. Unit) : - | item39 | 6 | Nos |
41 | 1.4 | Hand shearing machine : capacity to cut 6 mm sheets and flats | item40 | 4 | Nos |
42 | 1.41 | Power saw machine : 14 “ hydraulic & cooling attachment | item41 | 4 | Nos |
43 | 1.42 | Work bench : 340x120x75 cm with 4 bench vices of 150 mm jaw opening | item42 | 4 | Nos |
44 | 1.43 | Oxy Acetylene Gas cutting blow pipe. : - | item43 | 4 | Nos |
45 | 1.44 | Oxygen, Acetylene Cylinders. : - | item44 | 3 | Nos |
46 | 1.45 | CO2 cylinder. : - | item45 | 4 | Nos |
47 | 1.46 | Argon gas cylinder. : - | item46 | 4 | Nos |
48 | 1.47 | Anvil 12 sq. inches working area with stand. : - | item47 | 2 | Nos |
49 | 1.48 | Swage block. : - | item48 | 2 | Nos |
50 | 1.49 | Die penetrant testing kit : - | item49 | 3 | Nos |
51 | 1.5 | Magnetic particle testing Kit. : - | item50 | 4 | Nos |
52 | 1.51 | Fire extinguishers (foam type and CO2 type) : - | item51 | 6 | Nos |
53 | 1.52 | Fire buckets with stand : - | item52 | 8 | Nos |
54 | 1.53 | Portable abrasive cut-off machine : - | item53 | 3 | Nos |
55 | 1.54 | Suitable Gas cutting table : - | item54 | 3 | Nos |
56 | 1.55 | Welding Simulators for SMAW/GTAW/GMAW : Sheild metal arc welding, Gas metalarc welding, gas tungsten arc welding,\nWelding position, horizontal position, flat/down hand position, vertical position, over head position,\nJoint types, plate butt(groove), plate fillet(Tee & Lap), pipe to pipe butt,\nMaterial- carbon steel\nMedium of Instruction- English, Hindi\nModel work bench model-monitor for trainer viewing,\nSMAW holder with cables & necessary accessories\nGMAW torch with cables & necessary accessories.\nGTAW holder with cables & necessary accessories\nNetwork connectivity: Ethernet connectivity to be provided for online support\nData recording & analysis: provision for recording & analysis of parameters, provision for data retrievals & playback, provision for print out analysis, provision for having record to min. 50 welder performance, USB port provide for data transfer.\nWelding simulator should have provision of didactic guidance for welding parameters, distance & position of weld pool & skill\nWelding simulator should have provision of helmet with integral high definition/3D screen so as to have actual simulation of welding.\nWelding simulator should have green learing with no real arc/smoke simulation methodology.\nWelding simulator should have feature of 180 degree rotation in 3D view.\nSMAW process should have feature of arc ignition, manipulation of electrode, slag removal, electrode consumption & choice of selecting different electrode diameter.\nGMAW process should have feature of optimum welding speed , tilt angle of welding torch, choice of selection of wire size/shielding gas. | item55 | 4 | Nos |
57 | 1.56 | Lathe S.S & S.C. (All geared type) : Lathe S.S & S.C. (All geared type) with minimum specification as 150 mm Center height, 1000 mm between centers, gap bed machine to be motorized and supplied with coolant installation, 4-jaw independent chuck 250 mm , 3-jaw self-centering chuck 200 mm fixed steady, face plate, driving plate, 4-way tool post, quick change gear box for Metric/British threads, live and dead centers with taper attachments, Motor Capacity -5.5 KW | item57 | 1 | Nos |
58 | 1.57 | Lathe tool room S.S & S.C. (All geared type) : Lathe tool room S.S & S.C. (All geared head type) 150 mm center height, 1000 mm between centers. Machine to be motorized and supplied with coolant installation, 4-jaw independent chuck 250 mm, 3-jaw self-centering chuck 150 mm fixed steady, traveling steady, face plate, driving plate, 1-way tool post, draw in type collets set up to 25mm, 0.5 mm, relieving attachments, Motor Capacity -5.5 KW | item58 | 1 | Nos |
59 | 1.58 | Grinding machine pedestal type : Grinding machine pedestal type Double ended 200 mm dia. Wheel with wheel guard and vision one wheel fine and one rough Motor Capacity .75 KW | item59 | 1 | Nos |
60 | 1.59 | Drill machine pillar type-motorized : Drill machine pillar type-motorized up to 12mm capacity with coolant installation, Motor Capacity 0.75 KW | item60 | 3 | Nos |
61 | 1.6 | Power saw machine- hydraulic feed system : Power saw machine- hydraulic feed system- 400mm Blade size with coolant installation, Motor Capacity 0.75 KW | item61 | 1 | Nos |
62 | 1.61 | CNC lathe /CNC turn Centre : CNC lathe/ CNC turn center with minimum specification as per latest NSQF-5 syllabus Detailed specification for 2 axis CNC Lathe / Turning centre\n1\tMACHINE CAPACITY\tUnits\tSize\na\tSwing over bed\tmm\t350 or higher\nb\tTurning diameter\tmm\t135 or higher\nc\tDistance between centers\tmm\t250 or higher\nd\tMaximum Turning Length\tmm\t200 or higher\ne\tSlant angle (bed or saddle)\tdegrees\t30 to horizontal or higher\nf\tCast Iron grade for bed and saddle\tGrade 25 or equivalent\ng\tMachine weight nett\tkg\t1500 or higher\n2\tSPINDLE\t\na\tSpindle nose\tA2-4 / A2-5\nb\tBore through Spindle\tmm\t35 or higher\nc\tMaximum spindle speed\tRPM\t4000 or higher\nd\tSpindle power, continuous\tkW\t3.7 or higher\ne\tMinimum spindle speed @ full power\tRPM\t1200 or lower\nf\tType of drive\tAC servo spindle motor (digital)\ng\tChuck size\tmm\t135 or higher\nh\tChuck type\t3-jaw hydraulic, Hydraulic Power operated\ni\tSpindle bearing class\tP4 class\nj\tFront Bearing Dia. (ID)\tmm\t60 or higher\n3\tAXES\t\na\tX - axis Travel\tmm\t100 or higher\nb\tZ - axis Travel\tmm\t200 or higher\nc\tProgrammable feed rate- X & Z\tmm/min\t10 - 10000\nd\tMinimum programmable command - X & Z\tmm\t0.001\ne\tRapid traverse - X & Z\tm/min\t20 or higher\nf\tType of drive - X & Z\tAC servo motor\ng\tMotor torque - Z axis\tNm\t3 or higher\nh\tMotor torque - X axis\tNm\t3 or higher with brake\ni\tBall screw - Z & X axes (diameter x pitch)\tmm\t25 x 10 or higher\nj\tBall screw finish - Z & X axes\tHardened and Ground\nk\tBall screw class- Z & X axes\tPre-loaded with C3 or better\nl\tGuideway type - Z & X axes\tAntifriction linear motion guideway\nm\tGuideway size - Z & X axes\tmm\t25 or higher\nn\tGuideway precision - Z & X axes\tP class\n4\tTURRET\t\na\tBi-Directional Tool Turret\tElectromechanical/Servo/Hydraulic\nb\tNo. of Tools\tNos.\t8 or higher\nc\tTool shank size\tmm\t20 x 20 or higher\nd\tMaximum boring bar diameter\tmm\t25 or higher\n5\tTAIL STOCK\t\na\tQuill Diameter\tmm\t65 or higher\nb\tQuill Stroke\tmm\t70 or higher\nc\tQuill Taper\tMT-4 or higher\nd\tQuill actuation\tHydraulic\ne\tTail stock base travel manual\tmm\t150 or higher\nf\tThrust (Adjustable)\tKgf\t300 or higher\n6\tCOOLANT/LUBRICATION/HYDRAULIC\t\na\tCoolant tank Capacity\tLitres\t100 or higher\nb\tCoolant pump motor\tkW\t0.37\nc\tCoolant pump out put\tLPM\t20 or higher\nd\tLubrication type\tAutomatic centralized lubrication\ne\tLubrication tank capacity\tLitres\t3 or higher\nf\tHydraulic pump discharge\tLPM\t8 or higher\ng\tHydraulic tank capacity\tLitres\t30 or higher\nh\tHydraulic system pressure maximum\tBar\t30 or higher\n7\tACCURACY as per ISO 230-2\t\na\tPositioning accuracy X & Z axes\tmm\t0.012\nb\tRepeatability X & Z axes\tmm\t± 0.007\nc\tGeometrical Alignment\tISO 13041-Part 1\nd\tAccuracy of finish test piece\tISO 13041-Part 6\n8\tCNC SYSTEM\na\tControl System\tFANUC /Siemens\nb\tSystem resolution\t0.001 mm\t\nc\tMotors & Drives\tCompatible with CNC controllers mentioned above\nd\tTool number display\tOn machine operator panel\ne\tMachine control panel\tFeed rate, spindle speed override knob\nf\tMPG (Manual pulse generator)\tOn machine operator panel\ng\tCNC features\tGraphic Simulation, Programming help, Tool Offsets, MDI,\n\tAbsolute/ Incremental Positioning, Pitch error compensation\n9\tPOWER SOURCE\t\na\tMains supply (± 10 %)\t415 V, 3 Ph., 50Hz\t\nb\tTotal connected load requirement\tApprox. 15 kVA\t\n10\tSTANDARD EQUIPMENT\t\na\tVoltage Stabilizer\t15 kVA\t\nb\tAir conditioning unit for electrical cabinet\t1 No\t\n\tBackup CD for PLC Ladder Logic\t1 No\t\nd\tMachine lighting\t1 No\t\ne\tLevelling pads and jacking screws\t4 No\t\nf\tOperation manual\t1 No\t\ng\tMaintenance manual\t1 No\t\nh\tInstallation kit\t1 No\t\ni\tMaintenance tool kit\t1 No\t\nj\t6 rack trolley (Size 25"x22"x45")with lock\t1 No\t\nk\tMachine guarding with safety compliance\t1 No\t\n11\tMAKES OF CRITICAL MACHINE TOOL COMPONENTS\na\tLinear Motion Guideways\tHIWIN/THK/PMI/STAR\nb\tBall Screws\tHIWIN/THK/TSUBAKI/PMI/STAR/HMT/NSK\nc\tSpindle Bearings\tRHP/NSK/FAG/SKF/NRB\nd\tTurret\tPRAGATI/BARUFFALDI/SAUTER/DUPLOMATIC\ne\tHydraulic Chuck & Cylinder\tGMT/KITAGAWA/AIRTECH/PRAGATI/ROHM\nf\tHydraulic Power Pack\tYUKEN/FLUID/REXROTH\ng\tPanel AC\tWERNER FINLEY/RITTAL/LEXTECNOID\nh\tStabilizer\tNEEL/SERVOMAX/CONSUL/FARMAX/EQUIVALENT\ni\tLubrication\tCENLUBE/DROPCO/EQUIVALENT\nj\tCoolant Pump\tRAJAMANE/GRUNDFOS\nk\tCutting tools and holders SANDVIK/TAEGUTEC/KENNAMETAL/SECO/ISCAR/MITSUBISHI | item62 | 3 | Nos |
63 | 1.62 | a) Multimedia based simulator for CNC technology : Multimedia based simulator with minimum specification \nMultimedia based simulator for CNC technology and interactive CNC part programming software for turning & milling with virtual machine operation and simulation using popular operation control system such as Fanuc, Siemens, etc. (Web-based or licensed based) (10 trainees + 1 faculty) b) Desktop with MS-Windows-7 or latest to run above software, networked on LAN | item63 | 6 | Nos |
64 | 1.63 | Tool holders to suit the CNC Machine for turning, Threading, Grooving, (External and internal), parting off operation, boring undercutting with 20 insert of each operation : 12\tCutting tools & tool holders\tQuantity\tInserts\tQuantity\n\t1 year\t3 years\t\t1 year\t3 years\n1. External turning holder, insert type, MWLNL\t2\t4\tWNMG\t20\t40\n2. External turning holder, insert type, MVJNL\t2\t4\tVNMG\t10\t20\n3. External turning holder, insert type, PDJNR\t2\t4\tDNMG\t10\t20\n4. Threading Holder - External, LH\t2\t4\t0.5 to 2\t10\t30\n5. Threading Holder - Internal, LH\t2\t4\t0.5 to 2\t10\t30\n6. Grooving Holder External, LH\t2\t4\t3 mm\t10\t30\n7. Grooving Holder Internal, LH\t2\t4\t3 mm\t10\t30\n8. Parting off Holder for insert width 2 mm, LH\t2\t4\t2 mm\t10\t30\n9. Boring holder SCLCL for minimum bore dia. 12 mm\t2\t4\tWCMT\t20\t60\n10. Boring holder SCLCL for minimum bore dia. 16 mm\t2\t4\tCCMT\t20\t60\n11. Internal grooving holder LH, for minimum bore dia. 12mm.\t2\t4\t2 mm\t10\t30\n12. Internal threading holder LH, for minimum bore dia. 12mm\t2\t4\tw mm\t10\t30\n13. Insert drill 12.7 mm\t2\t4\tSuitable e\t10 sets\t30 sets\n14. Reducing sleeves for internal holders - Dia 12 and 16 mm\t1 set\t2 sets\t\t\t\n15. Centre drill HSS A\n 2.5 x 6.3\t2\t6\t\t\t\n16. Twist drill HSS straight shank, dia 6,8,10,12 mm\t2 Sets\t6 sets\t\t\t\n17. Collets suitable for the above drills\t1 Set\t2 sets\t\t\t\n18. Collet Holder\t2\t4\t\t\t\n19. Boring bar holder\t3\t3\t\t\t | item64 | 2 | Nos |
65 | 1.64 | SS and SC centre lathe (all geared ) : Centre height 150 mm and centre distance 1000 mm along with 3 & 4 jaw chucks, auto feed system, safety guard, taper turning attachment, motorised coolant system, lighting arrangement and standard accessories | item65 | 2 | Nos |
66 | 1.65 | Driiling machine Pillar Type : Sensitive 0-20 mm cap with swivel table motorised with chuck & key | item66 | 3 | Nos |
67 | 1.66 | Drilling machine bench type : Sensitive 0-12 mm cap motorised with chuck & key | item67 | 2 | Nos |
68 | 1.67 | D.E. pedestal Grinding machine with wheels rough and smooth : 2 H.P. -3Phase-415V ,1500 rpm,250 Dia wheel | item68 | 2 | Nos |
69 | 1.68 | Slotter 180mm stroke (motorized) with all attachments : Slotter 180mm stroke (motorized) with all attachments. Motor capacity -0.75KW | item69 | 2 | Nos |
70 | 1.69 | SS and SC centre lathe (all geared) with specification as: centre height 150mm and centre distance 1000mm along with 4 Jaw chuck,Taper turning attachment, steadies, auto feed system, safety guard, motorized coolant system, with lighting arrangement and set of lathe tools, set of all tools , Motor capacity 3.5 KW | item70 | 1 | Nos |
71 | 1.7 | Drilling Machine pillar 20mm capacity : Drilling Machine pillar 20mm capacity with drill chuck & key, 0.75 kW | item71 | 2 | Nos |
72 | 1.71 | Radial Drilling Machine : Radial Drill 1200mm Area motorized with tapping attachment, 3.6 KW | item72 | 2 | Nos |
73 | 1.72 | Silicon carbide grinder for carbide zipped tools : Silicon carbide grinder for carbide zipped tools with tool rest, machine light and different sizes of carbide grinding wheels with 1 H.P. 3 phase motor. | item73 | 1 | Nos |
74 | 1.73 | Double Ended pedestal grinder with 178mm wheels (one fine and one rough) : Double Ended pedestal grinder with 178mm dia wheels (one fine and one rough, safety guards, 0.75KW | item74 | 1 | Nos |
75 | 1.74 | Universal Milling Machine. : Universal Milling Machine with min specification as: \nHorizontal table length x breadth 1200 x 300mm having Motorized up and down along with auto feed arrangement with Motor capacity 7.5 kw with all attachments such as \na. Vertical Head\nb. Slotting Attachment\nc. Rack Cutting Attachment\nd. Rotary Table\ne. Dividing Head \nAdapters, Arbors, collets etc for straight shank drills and cutter from 3mm to 25mm. | item75 | 2 | Nos |
76 | 1.75 | Horizontal Milling Machine : Horizontal Milling Machine with minimum specification as:-Table length x width 1200 x 300mm having motorized up & down movement along with auto feed arrangements universal machine vice 150mm , Machine capacity 7.5 KW | item76 | 1 | Nos |
77 | 1.76 | Surface Grinding Machine : Surface Grinding Machine with minimum specification as:\nGrinding machine plain surface, wheel dia. 175mm (or near) with reciprocating table having longitudinal table traverse 200mm (or near) fully automatic and fitted with adjustable traverse stops, machine to be fully motorized and fitted with ace guards and pumps , tank and pump fittings and also to be supplied with magnetic chuck 250 x 112mm. Diamond tool holder, set of spanners , grease gun, oil-can and spare grinding wheel for general purpose grinding ,Motor Capacity 3.0 KW | item77 | 1 | Nos |
78 | 1.77 | Cylindrical grinder : Cylindrical grinder Max. grinding length 300mm height of centre 130mm Max. distance between centers 340mm. | item78 | 1 | Nos |
79 | 1.78 | CNC Milling machine /vertical machining centre : Detailed specification for CNC Vertical Machining Centre\n1.\tMACHINE CAPACITY\tUnits\tSize\na\tTable size\tmm\t500x250 or higher\nb\tMax. load on table\tKg\t150 or higher\nc\tT slot dimension (N x W x P)\tmm\t3 x 14 x 100 or higher\nd\tTable height from floor\tmm\t800 ~ 900\ne\tCast Iron grade for bed and saddle\tGrade 25 or equivalent\nf\tMachine net weight\tkg\t1500 or higher\n2.\tSPINDLE\t\na\tSpindle nose\tBT30 / BT40\nb\tMinimum distance (spindle nose to table)\tmm\t100 - 150\nd\tMaximum spindle speed\tRPM\t6000 or higher\ne\tSpindle power, continuous\tkW\t3.7 or higher\nf\tType of drive\tAC servo spindle motor (digital)\ng\tSpindle bearing class\tP4\nh\tFront Bearing Dia. (ID)\tmm\t50 or higher\n3.\tAXES\t\na\tX - axis Travel\tmm\t300 or higher\nb\tY - axis Travel\tmm\t250 or higher\nc\tZ - axis Travel\tmm\t250 or higher\nd\tRapid traverse - X/Y/Z\tm/min\t20/20/20 or higher\ne\tMinimum programmable command- X/Y/ Z\tmm\t0.001\nf\tProgrammable feed range - X, Y & Z axes\tmm/mi\nn\t10 - 10000\ng\tType of drive\tAC servo motor\nh\tMotor Torque - X & Y axes\tNm\t3 or higher\ni\tMotor torque - Z axis\tNm\t6 or higher with brake\nj\tBall screw - X, Y & Z axes (diameter x pitch )\tmm\t25 x 10 or higher\nk\tBall screw finish - X, Y & Z axes\tGround and hardened\nl\tBall screw class - X, Y & Z axes\tPre-loaded with C3 or better\nm\tGuideways - X, Y & Z axes\tAntifriction linear motion guideway\nn\tGuideways size - X, Y & Z axes\tmm\t25 or higher\no\tGuideway precision - X, Y, & Z axes\tP Class\n4.\tAUTOMATIC TOOL CHANGER\t\na\tNumber of tool pockets\tNos\t8 or higher\nb\tMax tool diameter\tmm\t80 or higher\nc\tTool selection\tBi-directional\nd\tTool shank type\tBT30 / BT40\ne\tTool weight max\tkg\t2.5 for BT30 / 6 for BT40\nf\tTool length max\tmm\t100 ~150 for BT30 / 150~200 for BT40\ng\tTool change time (chip to chip)\tsec\t5 or lower\nh\tTool clamp & unclamp\tDisc Spring & Hydro-Pneumatic\n5.\tACCURACY as per ISO 230-2\na\tPositioning accuracy for X,Y& Z axes\tmm\t0.012\nb\tRepeatability for X,Y& Z axes\tmm\t±0.007\nc\tGeometrical Alignment\t\tISO 10791-Part 1\nd\tAccuracy of finish test piece\t\tISO 10791-Part 7\n6.\tCNC SYSTEM\na\tControl System\tFANUC/Siemens\nb\tMotors & Drives\tCompatible with CNC controllers as\n Mentioned above\nc\tSystem resolution\t0.001 mm\nd\tTool number display\tOn machine operator panel\ne\tMachine control panel\tFeed rate, spindle speed override knob\nf\tMPG (Manual pulse generator)\tOn machine operator panel\ng\tCNC Features\tGraphic Simulation, Programming help, \nTool Offsets MDI\n\t\tAbsolute/Incremental Positioning, \nPitch error\ncompensation\n7.\tCOOLANT/LUBRICATION\na\tCoolant tank Capacity\tLitres\t100 or higher\nb\tCoolant pump motor\tkW\t0.37\nc\tCoolant pump output\tlpm\t20 or higher\nd\tLubrication type\t\tAutomatic centralized\n lubrication\ne\tLubrication tank capacity\tLitres\t3 or higher\n8.\tAIR COMPRESSOR FOR TOOL UNCLAMP\t\na\tCompressor Type\tScrew type with dryer, filter & air receiver\nb\tTank capacity\tlitres\t200 or higher\nc\tAir Flow\tCFM\t10 or higher\nd\tPressure\tbar\t7 max.\n9.\tPOWER SOURCE\na\tMains supply (± 10 %)\t\t415 V, 3 Ph., 50Hz\nb\tTotal connected load requirement\t\tApprox. 15 kVA\n10.\tSTANDARD EQUIPMENT\nA\tVoltage Stabilizer\t15 kVA\t\nb\tAir conditioning unit for electrical cabinet\t1 no.\t\nc\tBackup CD for PLC Ladder Logic\t1 no.\t\nd\tMachine lightning\t1 no.\t\ne\tLeveling pads and jacking screws\t4 nos.\t\nf\tOperation manual\t1 no.\t\ng\tMaintenance manual\t1 no.\t\nh\tInstallation kit\t1 no.\t\ni\tMaintenance tool kit\t1 no.\t\nj\t6 rack tool trolley (Size 25"x22"x45") with lock\t1 no.\t\nh\tMachine guarding with safety compliance\t1 no.\t\n11.\tMAKES OF CRITICAL COMPONENTS\na\tLM guideways\tHIWIN/THK/PMI/STAR\nb\tBall Screws\tHIWIN/THK/TSUBAKI/PMI/STAR/HMT/NSK\nc\tSpindle Bearings\tRHP/NSK/FAG/SKF/NRB\nd\tATC\tPRAGATI/GIFU\ne\tPanel AC\tWERNER FINLEY/RITTAL/LEXTECNOID\nf\tStabilizer\tNEEL/SE RVOMAX/CONSUL/FARMAX\ng\tLubrication\tCENLUBE/DROPCO\nh\tCoolant Pump\tRAJAMANE/GRU NDFOS\ni\tCutting tools and holders\tSANDVIK/TAEGUTEC/KEN\nNAMETAL/SECO/MITSUBISHI\nj\tAir compressor (capacity: 6 kg/cm2 - 300 lpmmin.)\tGODREJ/ELGI/KAESER/ATLASCOPCO | item79 | 3 | Nos |
80 | 1.79 | Multimedia based simulator for CNC part programming software for turning & milling with virtual machine operation and simulation using popular operation control system such as Fanuc, Siemens etc. (web based or licensed based) (10 trainees + 1 faculty) b) Desktop with MS-Windows-7 or latest to run above software, networked on LAN : Multimedia based simulator for CNC technology and interactive CNC part programming software for turning & milling with virtual machine operation and simulation using popular operation control system such as Fanuc, Siemens, etc. (Web-based or licensed based) (12 trainees + 1faculty) & Desktop Computers compatible to run simulation software with LAN facility | item80 | 4 | Nos |
81 | 1.8 | CNC Milling Tools : Specifications as per latest NSQF-5 syllabus\nCutting Tools & Tool Holders (for BT30 or BT40 as per machine supplied)\nS\nNo.\tItem\tQuantity\tInserts\tQuantity\n\t\t1 year\t3 years\t\t1 year\t3 years\na.\tFace mill 45 degree 63 mm., insert type\t2\t4\tSuitable\ninserts\t5 sets\t15\nb.\tFace mill square shoulder 50 mm., insert type\t2\t4\tSuitable\ninserts\t5 sets\t15\nc\tSolid carbide End mill straight shank - 10, 12 mm dia.\t2\t4\t\t\t\nd.\tEnd mill insert type straight shank - 16 mm dia.\t2\t4\tSuitable\ninserts\t10\t30\ne.\tMachine Taps HSS - M8, M10\t2\t4\t\t10\t30\nf.\tSolid carbide Reamer straight shank - 10 mm\t2\t4\t\t10\t30\ng.\tHolder for face mills (Adapter)\t2\t4\t\t20\t60\nh.\tCollet holder suitable for collets\t4\t4\t\t\t\ni.\tMachine vice 0-150 mm range - Mechanical type\t1\t1\t\t\t\nj.\tC spanner for tightening tools in holder\t1\t2\t\t\t\nk.\tMagnetic dial stand\t1\t2\t\t\t\nl.\tMallet\t2\t4\t\t\t\nm\tTap wrench\t1\t2\t\t\t\nn.\tHands tools set (spanners, Allen keys, etc.)\t1 box\t\t\t\t\no.\tT Nuts, Strap clamps, Clamping Nuts and studs\t1 set\t\t\t\t\np.\tTap wrench\t1\t2\t\t\t\nq.\tHands tools set (spanners, Allen keys, etc.)\t1 box\t\t\t\t\nr.\tT Nuts, Strap clamps, Clamping Nuts and studs\t1 set\t\t\t\t | item81 | 3 | Nos |
82 | 1.81 | CNC hole machining tools assorted such as adapters to suit above machine to accommodate different boring bars (along with Cutters)\nCutting Tools & Tool Holders (for BT30 or BT40 as per machine supplied)\nSNo.\tItem\tQuantity\tInserts\tQuantity\n\t\t1 year\t3 years\t\t1 year\t3yrs\nA\tTwist drill HSS straight shank 6, 6.7, 8.5, 9.7\t2\t4\t\t20\t60\nb.\tSpot drill Carbide, dia. 8 mm X 90°\t2\t4\t\t20\t60\nc.\tDrill insert type - 16 mm.\t2\t4\tSuitable\ninserts\t10\t30\nD\tSolid carbide Twist drill straight shank - 8 mm\t2\t4\t\t\t\ne.\tFinish boring bar dia. 20 to 25 mm\t1\t3\tSuitable\ninserts\t10\t30\nf.\tCollets for above drills, reamers, end mills\t2 sets\t4 sets\t\t\t\ng.\tSide lock holder for 16 mm insert drill\t1\t2\t\t\t | item82 | 3 | Nos |
83 | 1.82 | Digital theodolite : Latest model with all accessories (main frame, rechargeable battery, battery charger, operation manual, carrying case, belt for case, plummet, tools kit), Based on laser technology, Two large LCD panel with easy to read, Automatically compensates tilt in two directions and compensates vertical angles. High integrated electronic board and IC elements. | item83 | 3 | Nos |
84 | 1.83 | Instrument for total station : Graphic LCD display on both sides. Multy function key board on both sides. Able to interchange data between GPS and total station without any data conversion. Minimum 8 hours rechargeable li-ion battery. Poles and prism 2 no’s each. | item84 | 4 | Nos |
85 | 1.84 | Hand held GPS : Latest model, Water proof, Display resolution 120X160 pixels, dimensions 5.4X10.33X3.3, 142g with batteries. | item85 | 3 | Nos |
86 | 1.85 | Auto level : Auto level with all accessories like carry case, adjustable tripod stand, user manual, levelling staff ,battery with charger. | item86 | 6 | Nos |
87 | 1.86 | Drafting Machine vertical type : Vertical type complete with drawing board adjustable and pair of metric scales 30cm and 40cm long | item87 | 10 | Nos |
88 | 1.87 | Drafting Machine horizontal type : Horizontal type complete with drawing board adjustable and pair of metric scales 30cm and 40cm long | item88 | 10 | Nos |
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