Annual Rate Contract For Industrial Painting Of Steel Structures Pipelines Equipments And Tanks As Per Inspection Recommendation At Digboi Refinery Aod Digboi, IOCL(AOD)DIGBOI REFINERY-Assam

Annual Rate Contract For Industrial Painting Of Steel Structures Pipelines Equipments And Tanks As Per Inspection Recommendation At Digboi Refinery Aod Digboi-10 Industrial Painting At Digboi Refinery 10.01 Grit / Shot Blasting On Steel Surfaces Like Storage Tanks, Columns, Vessels, Exchangers, Chimneys, Steel Structures And Other Flat Surfaces To S.A. 2-1 / 2 Sweedish Specifications In Position At All Heights Excluding Cost Of Scaffolding With All Tools And Plants, Consumables, Labour Etc, Complete In All Respect As Directed By Engineer-In-Charge. Air In The Scope Of Contractor ( Contractor Will Have To Make Is Own Arrangement For Compressor Etc. For Arranging Required Air For Sand Blasting ) . 10.02 Applying Priming Coat With Ready Mixed Primer Of Approved Brand And Manufacturer Like Zinc Cromate Red Oxide / Mio Zinc Phosphate Red Oxide / Epoxy Primers Or Any Other Equivalent Primer At All Heights Over Steel Surfaces Like Structures, Columns, Pipes, Vessels, Tanks Etc. Including Cleaning The Surface Using Emery Papers, Consumables, Tools, Tackles, Labour Etc. Complete As Per Manufacturers Specifications And Directions Of The Engineering-In- Charge. Engineering-In- Charge. 10.03 Self Priming High Build Coating Primer Like Protectomastic Self Priming High Build Coating To Achive A Minimum Dft Of 100 Microns. 10.04 Supplying & Applying One Coat Of High Built Red Oxide Zinc Phosphate Metal Primer To Achive Minimum 60 Microns Dft ( Min ) 10.05 Supplying & Applying One Coat Of Zinc Phosphate Metal Primer To Achive Minimum 50 Microns Dft ( Min ) 10.06 Supplying & Applying One Coat Of Epoxy Zinc Rich Metal Primer To Achive Minimum 60 Microns Dft ( Min ) 10.07 Application Of Inorganic Zinc Ethyl Silicate Primer To Achieve A Dft Of 75 Micron Min. In A Single Coat Primer By Airless Spray Or Equivalent Means 10.08 One Or More Coat Of Epoxy Based Phenolkamine Cured Zinc Phosphate Anticorrosive Pigment Primer To Achieve Minimum Dft Of 100 Microns By Brush Or Spray Application. 10.09 Supplying & Applying Various Epoxy And Other Protective Finish Paints Of Approved Make And Brand Over Steel Structures, Pipelines, Tanks And Equipments, Concrete Floors Etc. With All Materials, Labours, Tools-Tackles And Consumables Etc. Complete As Per Manufacturers Specification & Directions Of Engineer-In-Charge. 10.1 Two Or More Coats Of High Build Tank Liner Epoxy Paint Such As Epilux 78 Hbtl Of M / S. Berger Paints Or Equivalent To Achieve A Minimum Dft Of 100 Microns In Each Coat And A Total Of 200 Microns By Brush Or Spray Application 10.11 Two Or More Coats Of Coaltar Epoxy Paint I.E. Epilux 5 Of M / S Berger Paints Or Equivalent To Achieve Minimum Dft Of 80-100Microns In Each Coat And Total Of 160 To 200 Microns In Two Coats By Brush Or Spray Application. 10.12 Two Or More Coats Of Phenolic Epoxy Paint Such As Epilux 9 Phenolic Coating Of M / S. Berger Paints Or Equivalent Prepared And Applied As Per Manufacturers Specification To Achieve A Finish Coat Dft Up To 250 Micron Min. By Brush Or Spray Application. 10.13 One Or More Coats Of Anti Corrosive High Build Phenolic Based Bitumen Paint Such As Tuffkote Bituminous Black Of M / S. Shalimar Paints Or Intertuf 16 Of M / S. Akzo Nobel Or Equivalent To Achieve A Minimum Dft Of 100 Micron. 10.14 One Or More Coats Of Acrylic Polyurethane Paint To Achieve A Finish Coat Dft Up To 100 Micron Min. Etc

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INR 33919.0 /-

INR 40.02 Lakhs /-

Name of Work: Annual rate Contract for Industrial painting of Steel structures, Pipelines, Equipments and Tanks as per Inspection Recommendation at Digboi Refinery (AOD), Digboi
	Sl. No.	Item Description	Item Code / Make	Quantity	Units
1	10	Industrial painting at Digboi Refinery	Item 00010
2	10.01	"Grit/shot blasting on steel surfaces like storage tanks, columns, vessels, exchangers, chimneys, steel structures and other flat surfaces to S.A. 2-1/2 sweedish specifications in position at all heights excluding cost of scaffolding with all tools and plants,consumables, labour etc, complete in all respect as directed by Engineer-in-charge. Air in the scope of contractor (contractor will have to make is own arrangement for compressor etc. for arranging required air for sand blasting)."	Item 10.10	1000	M2
3	10.02	Applying priming coat with ready mixed primer of approved brand and manufacturer like zinc cromate red oxide/MIO zinc phosphate red oxide/epoxy primers or any other equivalent primer at all heights over steel surfaces like structures, columns, pipes, vessels, tanks etc. including cleaning the surface using emery papers, consumables, tools, tackles, labour etc. complete as per manufacturers specifications and directions of the Engineering-in- Charge.	Item 10.20
4	10.03	Self priming high build coating primer like Protectomastic self priming high build coating to achive a minimum DFT of 100 microns.	Item 10.30	1500	M2
5	10.04	Supplying & applying one coat of High Built Red Oxide Zinc Phosphate metal primer to achive minimum 60 microns DFT (min)	Item 10.40	1000	M2
6	10.05	Supplying & applying one coat of Zinc Phosphate metal primer to achive minimum 50 microns DFT (min)	Item 10.50	1500	M2
7	10.06	Supplying & applying one coat of Epoxy Zinc rich metal primer to achive minimum 60 microns DFT (min)	Item 10.60	1000	M2
8	10.07	Application of Inorganic Zinc Ethyl Silicate primer to achieve a DFT of 75 micron min. in a single coat primer by Airless spray or equivalent means	Item 10.70	1000	M2
9	10.08	One or more coat of Epoxy based phenolkamine cured Zinc Phosphate anticorrosive pigment primer to achieve minimum DFT of 100 microns by brush or spray application.	Item 10.80	1000	M2
10	10.09	Supplying & Applying various epoxy and other protective finish paints of approved make and brand over steel structures, pipelines, tanks and equipments, concrete floors etc. with all materials, labours, tools-tackles and consumables etc. complete as per manufacturers specification & directions of Engineer-in-charge.	Item 10.90
11	10.1	Two or more coats of High Build Tank Liner Epoxy Paint such as Epilux 78 HBTL of M/s. Berger paints or equivalent to achieve a minimum DFT of 100 microns in each coat and a total of 200 microns by brush or spray application	Item 10.100	500	M2
12	10.11	Two or more coats of Coaltar epoxy paint i.e. Epilux 5 of M/s Berger Paints or equivalent to achieve minimum DFT of 80-100microns in each coat and total of 160 to 200 microns in two coats by brush or spray application.	Item 10.110	500	M2
13	10.12	Two or more coats of Phenolic Epoxy Paint such as Epilux 9 Phenolic coating of M/s. Berger paints or equivalent prepared and applied as per manufacturer's specification to achieve a finish coat DFT up to 250 micron min. by brush or spray application.	Item 10.120	500	M2
14	10.13	One or more coats of Anti corrosive high build phenolic based bitumen paint such as Tuffkote Bituminous Black of M/s. Shalimar paints or Intertuf 16 of M/s. Akzo nobel or equivalent to achieve a minimum DFT of 100 micron.	Item 10.130	1000	M2
15	10.14	One or more coats of Acrylic Polyurethane Paint to achieve a finish coat DFT up to 100 micron min.	Item 10.140	2000	M2
16	10.15	Two or more coats of HEAT RESISTANT COATING of temparature resistance upto 250 degree centigrade i.e. Ferrotol HR Aluminium paint of M/s Berger Paints or equivalent to achieve a minimum DFT of 15-20microns in each coat and total 30 to 40 microns in two coats by brush or spray application.	Item 10.150	500	M2
17	10.16	Two or more coats of Heat resisting aluminium paint temparature resistance upto 250 deg to 400 deg centigrade such as Lustrotherm HT 400 of M/s. Shalimar paints or Intertherm 972 of M/s. Akzo nobel or equivalent of other IOCL approved manufacturer to achieve the DFT of 50 microns (25 microns in each coat) by brush or spray application.	Item 10.160	500	M2
18	10.17	Two or more coats of Heat resisting aluminium paint 400 deg to 600 deg centigrade such as Lustrotherm HT 600 of M/s. Shalimar paints or Intertherm 972 of M/s. Akzo nobel or equivalent of other IOCL approved manufacturer to achieve the DFT of 50 microns (25 microns in each coat) by brush or spray application at site	Item 10.170	1000	M2
19	10.18	Two or more coats of Epoxy based solvent free liner coating to achieve minimum DFT of 200 microns in each coat and total of 400 microns in two coats by brush or spray application.	Item 10.180	500	M2
20	10.19	Applying priming coat.	Item 10.190
21	10.2	With ready mixed red oxide zinc chromate primer of approved brand and manufacture on steel/galvanised iron/steel works.	Item 10.200	1000	M2
22	10.21	Painting with aluminium paint of approved brand and manufacture to give an even shade.	Item 10.210
23	10.22	Two or more coats on new work	Item 10.220	650	M2
24	10.23	Painting with synthetic enamel paint of approved brand and manufacture to give an even shade:	Item 10.230
25	10.24	Two or more coats on new work Old surface	Item 10.240	1500	M2
26	10.25	26.73% escalation on M&I Civil SOR-2018 items (Item No. 10.01 to 10.24) as approved by comittee (circular attached)	Item 10.250	100	%
27	10.26	STEEL SCAFFLODING MATERIALS IN CONTRACTOR'S SCOPE The job includes transportation of scaffolding materials in contractor's scope of supply, erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at inter distance of 1.5 m and horizontal numbers at a inter distance of 0.5 to 0.75 m, providing tie rods at corners to give sufficient strength to the structure, placing the wooden / steel planks / FRP gratings on top for making sufficient area. Dismantling scaffolding after completion of job and returning the scaffolding material to specified place including all tools, tackles, consumables, labours and contractor's supervision as directed by the Engineer-in-Charge 1. For measurement in SQM: 2 (length + width) X height area covered by the scaffolding is to be taken. 2. Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs.	Item 10.260
28	10.27	Upto 6 M	Item 10.270	500	M2
29	10.28	Above 6 m upto 10 m	Item 10.280	500	M2
30	10.29	Above 10 m upto 20 m	Item 10.290	250	M2
31	10.3	Above 20 m upto 30 m	Item 10.300	250	M2
32	10.31	Above 30 m upto 40 m	Item 10.310	100	M2
33	10.32	Above 40 m upto 50 m	Item 10.320	100	M2
34	10.33	Above 50 m upto 90 m	Item 10.330	100	M2
35	10.34	Intermediate plate form	Item 10.340	1000	M2
36	10.35	Supply and apply Alkyd Based High Build MIO - Intermediate Paint.(Dry film thickness in micron (DFT 100)	Item 10.350	2000	M2
37	10.36	Deduction of 1.5% charge (1% for water and 0.5% for electricity) on all above items (Item No. 10.01 to 10.35)	Item 10.360	100	%