

Name of Work: RRC Repair onboard SMB's of IN Ships/Units. | |||||
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Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
1 | 1 | SERVICE CHARGE | |||
2 | 1.01 | Decarbonizing of Cylinder Head | item1 | 1 | Nos |
3 | 1.02 | Chemical Cleaning and Pressure Testing of Cylinder Head | item2 | 1 | Nos |
4 | 1.03 | Chemical Cleaning and Pressure Testing of Exhaust Manifold | item3 | 1 | Nos |
5 | 1.04 | Decarbonizing and Checking Freeness of Turbo Charger | item4 | 1 | Nos |
6 | 1.05 | Calibration of Fuel Injectors | item5 | 1 | Nos |
7 | 1.06 | Calibration of Fuel Pump | item6 | 1 | Nos |
8 | 1.07 | Random Checking Piston Ring Wear down | item7 | 1 | Nos |
9 | 1.08 | Flushing and Changing of Lub Oil and its System | item8 | 1 | Nos |
10 | 1.09 | Flushing and Changing of Fresh Water System | item9 | 1 | Nos |
11 | 1.1 | Assembling the Cylinder Head and Valve Setting | item10 | 1 | Nos |
12 | 1.11 | Check all Instrumentation for its Working | item11 | 1 | Nos |
13 | 1.12 | Major Overhauling | item12 | 1 | Nos |
14 | 1.13 | Top Overhauling | item13 | 1 | Nos |
15 | 1.14 | Cylinder Block Reconditioning | item14 | 1 | Nos |
16 | 1.15 | Crank Shaft Reconditioning | item15 | 1 | Nos |
17 | 1.16 | Flywheel and Housing Checking if required replacement | item16 | 1 | Nos |
18 | 1.17 | Cylinder Head Reconditioning | item17 | 1 | Nos |
19 | 1.18 | Checking and Reconditioning of Main Bearing Bore | item18 | 1 | Nos |
20 | 1.19 | Overhauling of Alternator | item19 | 1 | Nos |
21 | 1.2 | Overhauling of Starter | item20 | 1 | Nos |
22 | 1.21 | Check the Conditions of SV Mounts and Change if required | item21 | 1 | Nos |
23 | 1.22 | Complete Survey of Electrical System and Change if required | item22 | 1 | Nos |
24 | 1.23 | Check and overhaul of Sea water pump | item23 | 1 | Nos |
25 | 1.24 | Check and overhaul of Fresh water pump | item24 | 1 | Nos |
26 | 1.25 | Check and overhaul of Lub oil pump | item25 | 1 | Nos |
27 | 1.26 | Chemical Cleaning and Pressure Testing of Fresh Water Cooler | item26 | 1 | Nos |
28 | 1.27 | Chemical Cleaning and Pressure Testing of Lub Oil Cooler | item27 | 1 | Nos |
29 | 1.28 | Chemical Cleaning and Pressure Testing of Air Inter Cooler | item28 | 1 | Nos |
30 | 1.29 | Overhauling of Sea Water Pump | item29 | 1 | Nos |
31 | 1.3 | Overhauling of Turbo Charger(Including R&R) | item30 | 1 | Nos |
32 | 1.31 | Calibration / Changing of Fuel Injectors | item31 | 1 | Nos |
33 | 1.32 | Calibration / Changing of Fuel Injection Pump | item32 | 1 | Nos |
34 | 1.33 | Repair / Replacing of Fuel Feed Pump | item33 | 1 | Nos |
35 | 1.34 | Overheating of Engine | item34 | 1 | Nos |
36 | 1.35 | Engine Knocks heavily and Vibrates | item35 | 1 | Nos |
37 | 1.36 | Engine not reach Correct Speed at Wide Open Throttle(WOT) | item36 | 1 | Nos |
38 | 1.37 | Engine is difficult to Start | item37 | 1 | Nos |
39 | 1.38 | Engine does not Start | item38 | 1 | Nos |
40 | 1.39 | Engine runs Unevenly | item39 | 1 | Nos |
41 | 1.4 | Engine omitting heavy Black smoke | item40 | 1 | Nos |
42 | 1.41 | Engine gives Blue or White Exhaust Smoke | item41 | 1 | Nos |
43 | 1.42 | Engine Oil Pressure is Too Low | item42 | 1 | Nos |
44 | 1.43 | Replacements of Engine Mounts and Alignment | item43 | 1 | Nos |
45 | 1.44 | Calibration / Changing of Sensors | item44 | 1 | Nos |
46 | 1.45 | Calibration / Changing of All Instruments | item45 | 1 | Nos |
47 | 1.46 | Overhauling of Outboard Drive | item46 | 1 | Nos |
48 | 1.47 | Removal and Refitment of Propeller | item47 | 1 | Nos |
49 | 1.48 | Removal and Refitment of Housing and Exhaust Bellows | item48 | 1 | Nos |
50 | 1.49 | Overhauling of Control Mechanism | item49 | 1 | Nos |
51 | 1.5 | Changing of Control Cables | item50 | 1 | Nos |
52 | 1.51 | Overhauling / Replacing of Trimming Cylinder and its System | item51 | 1 | Nos |
53 | 1.52 | Overhauling / Replacing of Trimming Pump and its System | item52 | 1 | Nos |
54 | 1.53 | Rectification of Faulty / Wrong Indication of Trimming Angle | item53 | 1 | Nos |
55 | 1.54 | Overhaul of Upper Gear or Gear Box | item54 | 1 | Nos |
56 | 1.55 | Overhaul / Replacing of Shifting Mechanism or Clutch | item55 | 1 | Nos |
57 | 1.56 | Overhaul of Lower Gear Unit | item56 | 1 | Nos |
58 | 1.57 | Overhaul of Jack Shaft Housing and Universal Coupling | item57 | 1 | Nos |
59 | 1.58 | Overhaul of Flywheel Housing and Primary Shaft | item58 | 1 | Nos |
60 | 1.59 | Steering hard to turn same to be rectified | item59 | 1 | Nos |
61 | 1.6 | Overhauling Steering Gear Pump and systems | item60 | 1 | Nos |
62 | 1.61 | Rectification of Faulty Indication of Rudder Angle | item61 | 1 | Nos |
63 | 1.62 | Overhauling of Intermediate Housing | item62 | 1 | Nos |
64 | 1.63 | Engine Alignment | item63 | 1 | Nos |
65 | 1.64 | Removal/Renewal of Sump | item64 | 1 | Nos |
66 | 1.65 | Renewal of Exhaust Hose(Jack Shaft Assembly) | item65 | 1 | Nos |
67 | 1.66 | Renewal of Splined Sleeve-Intermediate Housing | item66 | 1 | Nos |
68 | 1.67 | Renewal of Hydraulic Hoses/unit | item67 | 1 | Nos |
69 | 1.68 | Renewal of Exhaust Pipe Elbow | item68 | 1 | Nos |
70 | 1.69 | Electrical Works-Control Panel to Engine | item69 | 1 | Nos |
71 | 1.7 | Water Ingress in Engine | item70 | 1 | Nos |
72 | 1.71 | Flushing of Engine Oil | item71 | 1 | Nos |
73 | 1.72 | Renewal of Conduit Hose | item72 | 1 | Nos |
74 | 1.73 | Removal and fitment of transom shield ( Drive Removed) | item73 | 1 | Nos |
75 | 1.74 | Removal and fitment of Outboard Drive | item74 | 1 | Nos |
76 | 1.75 | Overhauling of Lub Oil Pump | item75 | 1 | Nos |
77 | 1.76 | Renewal of Steering hoses | item76 | 1 | Nos |
78 | 1.77 | Engine removal and installation | item77 | 1 | Nos |
79 | 1.78 | Vibration damper (Clutch replace) | item78 | 1 | Nos |
80 | 1.79 | Transom Shield removal and refit incl. drive | item79 | 1 | Nos |
81 | 1.8 | Input shaft replace( Drive removed) | item80 | 1 | Nos |
82 | 1.81 | 50 HRS Service | item81 | 1 | Nos |
83 | 1.82 | 100 HRS Service | item82 | 1 | Nos |
84 | 1.83 | 200 HRS Service | item83 | 1 | Nos |
85 | 1.84 | 600 HRS Service | item84 | 1 | Nos |
86 | 1.85 | 1200 HRS Service | item85 | 1 | Nos |
87 | 1.86 | Gimbal bearing replace | item86 | 1 | Nos |
88 | 1.87 | Propeller shaft seals replace | item87 | 1 | Nos |
89 | 1.88 | Pull out the input shaft stuck in gimbal bearing | item88 | 1 | Nos |
90 | 1.89 | Alternator belt tensioner pully replace | item89 | 1 | Nos |
91 | 1.9 | Drive oil change | item90 | 1 | Nos |
92 | 1.91 | Propeller hub replacement | item91 | 1 | Nos |
93 | 1.92 | Programming control unit | item92 | 1 | Nos |
94 | 1.93 | Timing belt tensioner pulley replace | item93 | 1 | Nos |
95 | 2 | ADDITIONAL JOBS | |||
96 | 2.01 | COMPRESSION TEST OPERATION - MECHANICAL | item94 | 1 | Nos |
97 | 2.02 | COPPER SLEEVE, INJECTOR - R&R ONE (CYLINDER HEAD REMOVED) | item95 | 1 | Nos |
98 | 2.03 | COPPER SLEEVE, INJECTOR - R&R ALL(CYLINDER HEAD REMOVED) | item96 | 1 | Nos |
99 | 2.04 | CRANKSHAFT SEAL, FRONT END - R&R | item97 | 1 | Nos |
100 | 2.05 | VIBRATION DAMPER/ PULLEY, FRONT - R&R | item98 | 1 | Nos |
101 | 2.06 | FUEL FILTER, WATER SEPARATOR - R&R | item99 | 1 | Nos |
102 | 2.07 | FUEL RAIL (COMMON RAIL) - R&R | item100 | 1 | Nos |
103 | 2.08 | FUEL PRESSURE RELIEF VALVE/MPROP - R&R | item101 | 1 | Nos |
104 | 2.09 | INTAKE MANIFOLD - R&R | item102 | 1 | Nos |
105 | 2.1 | HEAT EXCHANGER - PRESSURE TEST (CHEMICAL CLEANING - EXCLUDED) | item103 | 1 | Nos |
106 | 2.11 | EXPANSION TANK - R&R | item104 | 1 | Nos |
107 | 2.12 | HOSE, COOLANT WATER SYSTEM - R&R | item105 | 1 | Nos |
108 | 2.13 | CIRCULATION PUMP - R&R | item106 | 1 | Nos |
109 | 2.14 | IGNITION SWITCH - R&R | item107 | 1 | Nos |
110 | 2.15 | MAIN SWITCH - R&R | item108 | 1 | Nos |
111 | 2.16 | HCU - REPLACE | item109 | 1 | Nos |
112 | 2.17 | HIU - REPLACE | item110 | 1 | Nos |
113 | 2.18 | CABLE HARNESS, INSTR. PANEL - R&R | item111 | 1 | Nos |
114 | 2.19 | DISPLAY PANEL - R&R | item112 | 1 | Nos |
115 | 2.2 | CONTROL PANEL, EVC - R&R | item113 | 1 | Nos |
116 | 2.21 | JACKSHAFT HOUSING R&R, OVERHAUL | item114 | 1 | Nos |
117 | 2.22 | REVERSE GEAR - R&R | item115 | 1 | Nos |
118 | 2.23 | POWER STEERING CYLINDER - R&R | item116 | 1 | Nos |
119 | 2.24 | CYLINDER HEAD - R&R ONE | item117 | 1 | Nos |
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