Textiles Government Departments Closing in 0 days TDR #26033203

Supply Of Mattress Manufacturing Machinery/Equipments For Its Coir Mattress Manufacturing Unit At Kanichukulangara , Alappuzha , Kerala .

Issued by Government Departments · Alappuzha, Kerala
Tender Value
Ref. Documents
Estimated cost
Bid Submission
09 Dec 2020
0 days left
EMD
2 Lakhs
Bank guarantee accepted
Document Fee
1180
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
Alappuzha → Kerala
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Supply Of Mattress Manufacturing Machinery/Equipments For Its Coir Mattress Manufacturing Unit At Kanichukulangara , Alappuzha , Kerala . , Untwisting Machine , Untwisting Machine Should Be Suitable For Opening And Carding Of Curled Coir Ropes Of 20 Mm To 35 Mm Diameter Into Springy Loose Fibre For Feeding Into The Sheet Forming Capacity: 400Kg/Hr ( As Per Sl . No . 1 In Annexure A ) , Rubberised Coir Fleece Manufacturing Line , The Plant Should Be Capable Of Producing In Continuous Processs , Endless Fleece Of Maximum Width 2 . 2 Meters . It Should Be Complete With Feeding Section , Web Forming Section , Spray Station , Drying Section And Cutting Section . Capacity: 400 Kg/Hr ( As Per Sl . No . 2 In Annexure A ) , Pre Lamination Spray System , The In-Line Spray Station Should Provide A Light Coat Of Latex For Binding The Laminations Before Pressing . ( As Per Sl . No . 3 In Annexure A ) , Drum Press , The Drum Press Should Consist Of A Positively Driven Feeding Conveyer , Large Diameter Adjustable Drum Rollers , And A Holding Roller Table . ( As Per Sl . No . 4 In Annexure A ) , Electronic Weighing Table , ( As Per Sl . No . 5 In Annexure A ) , Hydraulic Mat Press , Solid Press , Six Daylights , Platen Size 84X104 , Thickness Of Plate 50 Mm , No . Of Rams 4 , Dia Of Ram 110 ( Minimum ) Complete With Power Pack , Flexible Hoses , Temperature Guages Etc . ( As Per Sl . No . 6 In Annexure A ) , Vulcaniser , Should Consist Of Glass Wool Insulated Double Walled Chamber , Heat Exchangers , Blowers To Create Cycloid Flow Of Hot Air , Pad Stacking Trolleys And Rails . ( As Per Sl . No . 7 In Annexure A ) , Bandsaw Cutter With Table , 3 Wheeled Cutting Machine Should Consist Of A C Shaped Multilayer Frame , Moving Steel Tables , Endless Band Saws , Attached Sharpening Devices , Tensioning Devices , Measuring Marks . ( As Per Sl . No . 8 In Annexure A ) , Ball Mill , Balls Are To Be Robust In Design And Designed For 300 Kgs Loading Capacity And Made Of High Quality Steel . ( As Per Sl . No . 9 In Annexure A ) , Latex Pressure Tank , Should Be Of Robust In Design , Made Out Of Tested Epoxy Coated Mild Steel With Dished Ends . Capacity: 1500 Litre . ( As Per Sl . No . 10 In Annexure A ) , Deammoniating Stirrer And Mixing Tank Unit , Should Consist Of Suspended Stirrer Shaft , Blades , 5 Latex Tanks Of 400 Litres . The Tanks Should Have Epoxy Coasting Inside And Enamel Paint Outside . ( As Per Sl . No . 11 In Annexure A ) , Dust Extraction System , Should Suck Effectively Dust Arising From The Untwisting Section , Volumetric Chambers And The Layering Drums . ( As Per Sl . No . 12 In Annexure A ) , Air Compressor , Single Stage , Compact Design , Rotary Screw Element Complete With Dry Paper Type Suction Air Filter With Silencer . ( As Per Sl . No . 13 In Annexure A ) , Thermic Fluid Heater , Heat Output: 10 Lacs Kcal With Standard Vertical Type Coil Heater . ( As Per Sl . No . 14 In Annexure A ) , Chimney And Flue Duct , Standard Chimney Of Appropriate Diameter , Complete With Ladder And Other Accessories . Should Conform To Isi Standards . ( As Per Sl . No . 15 In Annexure A ) , Utility Pipelines , Standard Utility Pipelines For Thermic Fluid , Compressed Air With Booster Pumps . ( As Per Sl . No . 16 In Annexure A ) , Material Handling Equipments , A Set Of Material Handling Materials Like Trolleys , Pallets , Electric Hoists , Barrel Movers Etc . ( As Per Sl . No . 17 In Annexure A ) , Weighing Equipments , Weighing Equipments Like Platform Scales At Various Points Of Production And Packing For Despatch . ( As Per Sl . No . 18 In Annexure A ) , Hand Tools , Hand Tools For Routine Maintenance And Repairs Like Welding Set , Angle Grinders , Drilling Machines Etc . ( As Per Sl . No . 19 In Annexure A ) , Coir Needlefelt Machine With Latex Spray And Dryer , Non-Woven Coir Needlefelt Machine , Width Of Coir Felt 7 Ft , Production Output 2 . 5 Meters To 4 Meters ( Variable ) , Per Minute , Density Variation Capability: 500 Gsm To 1200 Gsm , Hessain Or Nylon Net Backing Facility . Latex Spray Should Consist Of Latex Pressure Tank , Compatible Latex Spray System , On Both Sides , Efficient Dryer Mechanism . Dryer Must Be Complete With Single Pass Steel Strat Conveyer System Of 6 Meters And Capable Of Proper Circulation Of Hot Air Within The Dryer . There Should Be 2 Sets Of Calendering Systems . ( As Per Sl . No . 20 In Annexure A ) , Waste Opening Machine , Should Be Designed To Open And Separate The Rubberised Coir Cut Waste So As To Recycle For Further Utilisation . Capacity: 100 Kg Per Hour . ( As Per Sl . No . 21 In Annexure A )

Corrigendum

Sr No Corrigendum Date Corrigendum Type New Submission Date
1 04-Dec-2020 Supply of Mattress Manufacturing Machinery/Equipments for its Coir Mattress Manufacturing Unit at Kanichukulangara, Alappuzha, Kerala Date 09-Dec-2020

BOQ

Name of Work: Supply of Mattress Manufacturing Machinery/Equipments for its Coir Mattress Manufacturing Unit at Kanichukulangara, Alappuzha, Kerala
Sl.No.Item DescriptionItem Code / MakeQuantityUnits
11UNTWISTING MACHINE
21.01Untwisting machine should be suitable for opening and carding of curled coir ropes of 20 mm to 35 mm diameter into springy loose fibre for feeding into the sheet forming Capacity: 400kg/hr (As per Sl.No.1 in Annexure \"A\")item12Nos
32RUBBERISED COIR FLEECE MANUFACTURING LINE
42.01The plant should be capable of producing in continuous processs, endless fleece of maximum width 2.2 meters. It should be complete with feeding section, web forming section, spray station, drying section and cutting section. Capacity: 400 kg/hr (As per Sl.No.2 in Annexure \"A\")item21Nos
53PRE LAMINATION SPRAY SYSTEM
63.01The in-line spray station should provide a light coat of latex for binding the laminations before pressing. (As per Sl.No.3 in Annexure \"A\")item31Nos
74DRUM PRESS
84.01The Drum Press should consist of a positively driven feeding conveyer, large diameter adjustable drum rollers, and a holding roller table. (As per Sl.No.4 in Annexure \"A\")item41Nos
95ELECTRONIC WEIGHING TABLE
105.01(As per Sl.No.5 in Annexure \"A\")item51Nos
116HYDRAULIC MAT PRESS
126.01Solid press, six daylights, platen size 84\"x104\", thickness of plate 50 mm, No. of rams 4, Dia of ram 110 (minimum) complete with power pack, flexible hoses, temperature guages etc. (As per Sl.No.6 in Annexure \"A\")item62Nos
137VULCANISER
147.01Should consist of glass wool insulated double walled chamber, heat exchangers, blowers to create cycloid flow of hot air, pad stacking trolleys and rails. (As per Sl.No.7 in Annexure \"A\")item73Nos
158BANDSAW CUTTER WITH TABLE
168.013 wheeled cutting machine should consist of a C shaped multilayer frame, moving steel tables, endless band saws, attached sharpening devices, tensioning devices, measuring marks. (As per Sl.No.8 in Annexure \"A\")item81Nos
179BALL MILL
189.01Balls are to be robust in design and designed for 300 kgs loading capacity and made of high quality steel. (As per Sl.No.9 in Annexure \"A\")item92Nos
1910LATEX PRESSURE TANK
2010.01Should be of robust in design, made out of tested epoxy coated mild steel with dished ends. Capacity: 1500 litre. (As per Sl.No.10 in Annexure \"A\")item102Nos
2111DEAMMONIATING STIRRER AND MIXING TANK UNIT
2211.01Should consist of suspended stirrer shaft, blades, 5 latex tanks of 400 litres. The tanks should have epoxy coasting inside and enamel paint outside. (As per Sl.No.11 in Annexure \"A\")item111Nos
2312DUST EXTRACTION SYSTEM
2412.01Should suck effectively dust arising from the Untwisting Section, volumetric chambers and the layering drums. (As per Sl.No.12 in Annexure \"A\")item121Nos
2513AIR COMPRESSOR
2613.01Single stage, compact design, rotary screw element complete with dry paper type suction air filter with silencer. (As per Sl.No.13 in Annexure \"A\")item131Nos
2714THERMIC FLUID HEATER
2814.01Heat output: 10 lacs kcal with standard vertical type coil heater. (As per Sl.No.14 in Annexure \"A\")item141Nos
2915CHIMNEY AND FLUE DUCT
3015.01Standard Chimney of appropriate diameter, complete with ladder and other accessories. Should conform to ISI standards. (As per Sl.No.15 in Annexure \"A\")item151Nos
3116UTILITY PIPELINES
3216.01Standard utility pipelines for thermic fluid, compressed air with booster pumps. (As per Sl.No.16 in Annexure \"A\")item161Set
3317MATERIAL HANDLING EQUIPMENTS
3417.01A set of material handling materials like trolleys, pallets, electric hoists, barrel movers etc. (As per Sl.No.17 in Annexure \"A\")item171Set
3518WEIGHING EQUIPMENTS
3618.01Weighing equipments like platform scales at various points of production and packing for despatch. (As per Sl.No.18 in Annexure \"A\")item181Set
3719HAND TOOLS
3819.01Hand tools for routine maintenance and repairs like welding set, angle grinders, drilling machines etc. (As per Sl.No.19 in Annexure \"A\")item191Set
3920COIR NEEDLEFELT MACHINE WITH LATEX SPRAY AND DRYER
4020.01Non-woven coir needlefelt machine, width of coir felt 7 ft, production output 2.5 meters to 4 meters (variable), per minute, density variation capability: 500 gsm to 1200 gsm, hessain or nylon net backing facility. Latex spray should consist of latex pressure tank, compatible latex spray system, on both sides, efficient dryer mechanism. Dryer must be complete with single pass steel strat conveyer system of 6 meters and capable of proper circulation of hot air within the dryer. There should be 2 sets of calendering systems. (As per Sl.No.20 in Annexure \"A\")item201Nos
4121WASTE OPENING MACHINE
4221.01Should be designed to open and separate the rubberised coir cut waste so as to recycle for further utilisation. Capacity: 100 kg per hour. (As per Sl.No.21 in Annexure \"A\")item211Nos

AI Tender Summary

OUR REF NO 26033203
AUTHORITY Government Departments
TENDER VALUE Ref. Documents
LAST DATE 09-12-2020
Authority
Authority Name Kerala State Coir Corporation Limited
Work Description Supply Of Mattress Manufacturing Machinery/Equipments For Its Coir Mattress Manufacturing Unit At Kanichukulangara , Alappuzha , Kerala . , Untwisting Machine , Untwisting Machine Should Be Suitable For Opening And Carding Of Curled Coir Ropes Of 20 Mm To 35 Mm Diameter Into Springy Loose Fibre For Feeding Into The Sheet Forming Capacity: 400Kg/Hr ( As Per Sl . No . 1 In Annexure A ) , Rubberised Coir Fleece Manufacturing Line , The Plant Should Be Capable Of Producing In Continuous Processs , Endless Fleece Of Maximum Width 2 . 2 Meters . It Should Be Complete With Feeding Section , Web Forming Section , Spray Station , Drying Section And Cutting Section . Capacity: 400 Kg/Hr ( As Per Sl . No . 2 In Annexure A ) , Pre Lamination Spray System , The In-Line Spray Station Should Provide A Light Coat Of Latex For Binding The Laminations Before Pressing . ( As Per Sl . No . 3 In Annexure A ) , Drum Press , The Drum Press Should Consist Of A Positively Driven Feeding Conveyer , Large Diameter Adjustable Drum Rollers , And A Holding Roller Table . ( As Per Sl . No . 4 In Annexure A ) , Electronic Weighing Table , ( As Per Sl . No . 5 In Annexure A ) , Hydraulic Mat Press , Solid Press , Six Daylights , Platen Size 84X104 , Thickness Of Plate 50 Mm , No . Of Rams 4 , Dia Of Ram 110 ( Minimum ) Complete With Power Pack , Flexible Hoses , Temperature Guages Etc . ( As Per Sl . No . 6 In Annexure A ) , Vulcaniser , Should Consist Of Glass Wool Insulated Double Walled Chamber , Heat Exchangers , Blowers To Create Cycloid Flow Of Hot Air , Pad Stacking Trolleys And Rails . ( As Per Sl . No . 7 In Annexure A ) , Bandsaw Cutter With Table , 3 Wheeled Cutting Machine Should Consist Of A C Shaped Multilayer Frame , Moving Steel Tables , Endless Band Saws , Attached Sharpening Devices , Tensioning Devices , Measuring Marks . ( As Per Sl . No . 8 In Annexure A ) , Ball Mill , Balls Are To Be Robust In Design And Designed For 300 Kgs Loading Capacity And Made Of High Quality Steel . ( As Per Sl . No . 9 In Annexure A ) , Latex Pressure Tank , Should Be Of Robust In Design , Made Out Of Tested Epoxy Coated Mild Steel With Dished Ends . Capacity: 1500 Litre . ( As Per Sl . No . 10 In Annexure A ) , Deammoniating Stirrer And Mixing Tank Unit , Should Consist Of Suspended Stirrer Shaft , Blades , 5 Latex Tanks Of 400 Litres . The Tanks Should Have Epoxy Coasting Inside And Enamel Paint Outside . ( As Per Sl . No . 11 In Annexure A ) , Dust Extraction System , Should Suck Effectively Dust Arising From The Untwisting Section , Volumetric Chambers And The Layering Drums . ( As Per Sl . No . 12 In Annexure A ) , Air Compressor , Single Stage , Compact Design , Rotary Screw Element Complete With Dry Paper Type Suction Air Filter With Silencer . ( As Per Sl . No . 13 In Annexure A ) , Thermic Fluid Heater , Heat Output: 10 Lacs Kcal With Standard Vertical Type Coil Heater . ( As Per Sl . No . 14 In Annexure A ) , Chimney And Flue Duct , Standard Chimney Of Appropriate Diameter , Complete With Ladder And Other Accessories . Should Conform To Isi Standards . ( As Per Sl . No . 15 In Annexure A ) , Utility Pipelines , Standard Utility Pipelines For Thermic Fluid , Compressed Air With Booster Pumps . ( As Per Sl . No . 16 In Annexure A ) , Material Handling Equipments , A Set Of Material Handling Materials Like Trolleys , Pallets , Electric Hoists , Barrel Movers Etc . ( As Per Sl . No . 17 In Annexure A ) , Weighing Equipments , Weighing Equipments Like Platform Scales At Various Points Of Production And Packing For Despatch . ( As Per Sl . No . 18 In Annexure A ) , Hand Tools , Hand Tools For Routine Maintenance And Repairs Like Welding Set , Angle Grinders , Drilling Machines Etc . ( As Per Sl . No . 19 In Annexure A ) , Coir Needlefelt Machine With Latex Spray And Dryer , Non-Woven Coir Needlefelt Machine , Width Of Coir Felt 7 Ft , Production Output 2 . 5 Meters To 4 Meters ( Variable ) , Per Minute , Density Variation Capability: 500 Gsm To 1200 Gsm , Hessain Or Nylon Net Backing Facility . Latex Spray Should Consist Of Latex Pressure Tank , Compatible Latex Spray System , On Both Sides , Efficient Dryer Mechanism . Dryer Must Be Complete With Single Pass Steel Strat Conveyer System Of 6 Meters And Capable Of Proper Circulation Of Hot Air Within The Dryer . There Should Be 2 Sets Of Calendering Systems . ( As Per Sl . No . 20 In Annexure A ) , Waste Opening Machine , Should Be Designed To Open And Separate The Rubberised Coir Cut Waste So As To Recycle For Further Utilisation . Capacity: 100 Kg Per Hour . ( As Per Sl . No . 21 In Annexure A )
Basic Detail
Tender No KSCC/PRO/RCP/19-20/2
Bidding Type Tender
Location
City Alappuzha
State Kerala
Key Dates
Publish Date 04 Dec 2020
Submission Date 09 Dec 2020
Open Date 12 Dec 2020
Finance
Tender Value Ref. Documents
Tender Fee 1180
EMD 2 Lakhs
Exemption Not Available
Document List
Tendernotice_1.pdf
Tenderdocuments.pdf
Layout.pdf
BOQ_568555.xls
F8027C48-2E2B-4EC3-84CC-474C12C3CB11.html
TenderSpecification.pdf

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Tender Timeline

Dec 04, 2020
11:30 IST

Tender Published

Tender notice published.

Completed
Dec 09, 2020
18:00 IST

Corrigendum-1 Issued

Clarifications on tender conditions and amendments issued.

Completed
Dec 09, 2020
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Dec 12, 2020

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

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pdf

Tendernotice_1.pdf

pdf

Tenderdocuments.pdf

pdf

Layout.pdf

xls

BOQ_568555.xls

html

F8027C48-2E2B-4EC3-84CC-474C12C3CB11.html

pdf

TenderSpecification.pdf

TenderDetail
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