Construction Of 11Kv Compact Substation And Ht Network For Rehabitation And Resettlement Of Villages Abadi In Jewar Bangar ( Phase-1 ) , Yeida, Yamuna Expressway Industrial Development Authority-Uttar Pradesh

TDR : 26003960

Tender Notice
BOQ

Expired

Yamuna Expressway Industrial Development Authority , Uttar Pradesh

Tender Brief : Construction Of 11Kv Compact Substation And Ht Network For Rehabitation And Resettlement Of Villages Abadi In Jewar Bangar ( Phase-1 ) , Yeida

Document Fees
₹ 1770 /-

EMD
₹ 1183000.0 /-

Tender Value
Refer document

Submission Date
27-11-2020

Competition Type
Indian

Bidding Type
Tender

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Name of Work: Construction of 11KV Compact Substation and HT Network for Rehabilitation and Resettlement of Village - Abadi's in Jewar Banger (Phase-1), YEIDA
1	1	COMPACT SUBSTATIONS
2	1.01	The 11kV Outdoor Unitised Sub-Station shall be consisting of following
3	1.02	HT Switchgear
4	1.03	11kV, 21kA for 1 sec. Non-Extinsible Compact switchgear consisting of 2 No. Fixed Manually operated 630A Vacuum Circuit Breaker & one no. Load break switch in SF6 insulated stainless steel enclosure along with below mentioned items. Interconnection between HT switchgear and transformer shall be using Al. unarmorured XLPE Cable.
5	1.04	2 nos. VCB Feeder consists of following :
6	1.05	Manual spring charging arrangement and manual close & open push buttons, ON / OFF indication.\nSelf powered O/C & E/F relay type CSPR with single core cast resin type CT. (Protection Core – 2.5VA & CL-5P10)
7	1.06	Manually operated 630A load breaker switch with built-in earth switch having full making capacity.\nMechanical position indicator. Switch ON/OFF/EARTHED.\nLive Cable Indication.\nCable compartment cover interlocked with earth switch.\nCable termination bushings suitable for 3 no. 1CX300mm2 XLPE cable. \nCable termination cover boots (Push on type)
8	1.07	TRANSFORMER
9	1.08	3 phase 50 Hz, 1000kVA, 11KV /433V, DYn11, Cast Resin Dry Type Distribution transformer having a no load voltage ratio of 11KV/433V with top HT & LT Bushings. Tapping +5% to -5% in steps of 2.5% shall be provided at line end of HV winding. Changing of taps shall be carried out by means Off load tap changing. Class of insulation shall be \"F\".\nWinding Temperature Indicator
10	1.09	LT Switchgear
11	1.1	433V LT switchgear with 1600A Aluminium busbars. Interconnection between Transformer and LT Switchgear shall be using Aluminium Busbar.\nIncomer cum outgoing : 1600A, FP, 50KA ACB with Microprocesor Based release for O/L S/C Protection
12	1.11	Outdoor Enclosure
13	1.12	Outdoor type enclosure having modular construction of Galvanised Sheet Steel in corrugated type wall design for better heat dissipation and providing robust construction. The Enclosure shall have IP54 degree of protection for HT & LT switchgear compartment & IP23 degree of protection for Transformer compartment. The enclosure exterior shall be painted with epoxy based powder paint ( colour RAL 7032 ). Each compartment will be provided with the door and pad locking arrangement. Doors of transformer compartment are fitted with Arc reflectors from the inside for providing better safety. The Compartment illumination lamp with door operated switch shall be provided for each compartment.
14	1.13	The above components of LT, HT , Transformer & Body of CSS/PSS shall be from single manufacturer inhoused or from a one make entity.
15	1.14	Interconnection & Earthing
16	1.15	Interconnection Between HT switchgear & Transformer using Al. Armoured XLPE Single core cable & Interconnection between Transformer & LT switchgear using Busbars. Internal earthing connections by 50 x 6mm GI strips.
17	1.16	Package substation complete but excluding civil and foundation worls.	10	Each
18	2	MAIN L.T. Panel Outdoor Tpye Panel
19	2.01	1 No. 1600 A, 50kA , 4 Pole, Electrical draw out type, Electrically interlocked, integral protections (for over current and Earth fault protections) A.C.B,fitted with interlocked door, automatic safety shutters, mechanical ON/OFF and service/test/isolated position indicators and frame earthing contact, conforming to IS/IEC-60947 as amended up-to-date . with all indications, metering, protections, push buttons etc, complete in all respects as mentioned in specifications and as required. each feeder shall have following:
20	2.02	Dual core calibrated digital Multifuctional meter of class 1.0 to record demand (KVA), energy (KWH & KVAH), power factor, current (in each phase and the neutral), volatge (between phases and between each phase and neutral),and 1 set of dual core CT of 1600 /5 A Class 1.0 accuracy and 15 VA burden .
21	2.03	Microprocessor release/s based relay/s (EMI & EMC certified) for over current, earth fault & short circuit protection,Under voltage with definite time ,Trip ckt. supervision, Master trip relays along with dual core CT of current transformers of 1600/5A ratio, 15 VA class-5P10 protection - 1 set.
22	2.04	Independent /electrical/manual spring closing mechanism - 1 No.\n1 - 24 volts DC/220 volts AC (as per manufacturer/site requirement) shunt trip coil\nNO/NC contacts for remote opening & closing etc. as per system requirement\nTerminals to receive 1600A Al. Bus duct suitable & complete required as per site
23	2.05	BUS BAR
24	2.06	3 Sections of Electrolytic high conductivity Aluminium extensible three phase and neutral busbars rated at 2000 amps ,insulated with heat shrinkable coloured PVC sleeves & clip on shrouds for joints having a maximum current density as per indian standards suitable to with stand symmetrical fault level of 50 kA at 433 volts.The neutral busbar is to be of full capacity.\n1 Nos. Associated 1 set of dual core CT of 2000 /5 A Class 1.0 accuracy and 5 VA burden for APFC relay .
25	2.07	OUTGOINGS
26	2.08	Following Outgoings MDO ACB's 50 KA (Ics=Icu=Icw for 1 second) conforming to IS-60947 as amended up-to-date, fitted with interlocked door, automatic safety shutters, mechanical ON/OFF and service/test/isolated position indicators and frame earthing contact with KWH Meter & required CT's,indications,push buttons complete and acessories as specified in notes,specifications and anywhere else in the tender.
27	2.09	1000 Amps TP -1 Nos.\nFollowing Outgoings with Micro Processor based releases from 250 A and thermal magnetic based upto 160A with KWH Meter & required CT's,indications, operating handle with door interlock,suitable contactors for BMS opertaions required as per site and acessories as specified in notes,specifications and anywhere else in the tender. (Ics=Icu=50kA) for each.\n630A 4P MCCB-10 Nos.
28	2.1	PLC
29	2.11	1 no. 32-bit microprocessor based PLC with MMI for auto load Management of Main LT Panel as required with BUSCOUPLER, Transformer incomers ACB's and electrical interlocking etc as required and complete interfacing with DG Panel.\nNecessary interlocking with PLC auto controls such that 3 Nos. T/F incomer, 2 No Bus couplers, shall be successfully operational in all possible combinations.\nThe Switchboard with Logic control panel shall be complete with all interconnections, risers, internal wiring, labels, control/circuit fuses etc. complete as required.
30	2.12	Battery & Battery Charger
31	2.13	Supplying, installing, testing and commissioning of 230 V, Single Phase, 50 HZ, AC operated suitable capacity (capacity to be decided after selecting the Makes of Material for switchgears) AH battery with Battery Charger for DC supply of following rating with Boost and trickle charging facility and protection from over charging a DC DB with required numbers of outgoing DP MCB's plus 2 Nos. of 16 Amp. DP MCB's as spare feeders complete as required and as per specifications.
32	2.14	Supply, Receiving, Installation, testing & Commissioning for the above Panel for Main LT Panel	10	Set
33	3	S/E of Section Double pole structure on ST pole 410 SP-62 with 1/6 over length of poles grounted with cement concrete in 1:3:6 (one cement : 3 coarse sand :6 Stone balleast) including plingthing of pole 30 cm above grade level, plastering of plinth including excavation & back filling etc. The double pole structure consist of 100X50X2.24 mtr. & 75X40 mm 2.24 mtr. M.S. channel and bracings with M.S. clamp packing piece Nuts Bolts etc. The rates includes all materials labour T&P etc. required for proper completion f work as per direction of E/I. A.R.-23	1	Nos
34	4	S/F of cross arm made of 100X50 mm M.S. channel 2.5 mtr. long on poles with packing, piece, M.S. clamp, Nut bolts etc. complete in all respect. A.R-29	2	Nos.
35	5	Painting of the electric pole with two coat of Al-paint over red oxide primer complete in all respect. (PS-634)	2	Nos.
36	6	Supply & fixing of MS rod for earthing with 2.5 m long, solid, 20 mm dia hot dipped galvanised MS rod buried till the top reaches 1.7 mts. Below the GL complete with bolts & nuts & GI earth wire 7/14. A.R-44	2	Nos.
37	7	S/F of HDPE. pipe 160mm dia PE-63/PN-4 including required material, T&P etc. complete in all respects. A.R-59	12	mtr
38	8	S/L of 160mm dia. H.D.P.E pipe for drawing of power cable across the road by drilling of 200mm dia. at 1mtr. below the road level thereby doing the work of providing H.D.P.E pipe by Trenchless method PE-63/PN-6 .(For above 300 Sqmm. 11KV XLPE cable) A.R-60	417	mtr.
39	9	Supply, delivery, laying testing & commissioning of 11KV (E), XLPE cable having compacted circular staranded aluminium conductor, conductor screening of extruded semi conducting compound, cross linked polythylane (XLPE), insulation screening of the extruded semi conducting compound followed by copper tape, cores laid up, taped PVC inner sheath, single layer of steel strip armouring, overall PVC outer sheath conforming to IS: 7098 (Part-amendments) for following mentioned sizes.
40	9.01	It should be operational at 11 KV, 50 Hz. AC system in ground at a depth of 1200 mm below ground level over a cushion of 75 mm thick sand alround and protected with bricks on sides and top on surface the cable run shall be fixed on M.S. clamps etc of suitable size or as directed by the E/I. Complete in all respect. The price are inclusive of all earth work such as digging, back filling, supply & spreading of good earth all around the cable, supply & providing cable identification markers. The installation should be complete in all respects and as per requirement of the job. (CCI (Bombay/Nashik), Fort Gloster (Calcutta / Baripara), Asian (Thane / Silvasha), Universal (Satna), Nicco (Calcutta), ICL (Rajpura), Diamond, Havells make Analysis of rate (a) 3CX300 Sqmm.	4794	Mtr
41	10	Supply, Delivery, Installation, Testing & Commissioning of 11 KV Out door type cable termination kit of 3 core cable for cable termination at the panel & transformer complete in all respects as required for proper completion of work. (650mm length) A.R-6 (make Raychem/C.C.I./Frontec) (a).3CX300 Sq.mm.	24	Nos.
42	11	Supply, Delivery, Installation, Testing & Commissioning of 11 KV Straight through cable jointing kit of 3 core cable for cable jointing. Complete in all respects as required for proper completion of work. A.R-7 (make Raychem/C.C.I./ Frontec ) 3CX240/300 Sq.mm.	2	Nos.
43	12	Supply & fixing of Cable route marker including Painting & Writing Analysis of rates A.R-78	50	Nos.

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Construction Of 11Kv Compact Substation And Ht Network For Rehabitation And Resettlement Of Villages Abadi In Jewar Bangar ( Phase-1 ) , Yeida, Yamuna Expressway Industrial Development Authority-Uttar Pradesh

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Name of Work: Construction of 11KV Compact Substation and HT Network for Rehabilitation and Resettlement of Village - Abadi's in Jewar Banger (Phase-1), YEIDA
	Sl.No.	Item Description	Item Code / Make	Quantity	Units
1	1	COMPACT SUBSTATIONS
2	1.01	The 11kV Outdoor Unitised Sub-Station shall be consisting of following
3	1.02	HT Switchgear
4	1.03	11kV, 21kA for 1 sec. Non-Extinsible Compact switchgear consisting of 2 No. Fixed Manually operated 630A Vacuum Circuit Breaker & one no. Load break switch in SF6 insulated stainless steel enclosure along with below mentioned items. Interconnection between HT switchgear and transformer shall be using Al. unarmorured XLPE Cable.
5	1.04	2 nos. VCB Feeder consists of following :
6	1.05	Manual spring charging arrangement and manual close & open push buttons, ON / OFF indication.\nSelf powered O/C & E/F relay type CSPR with single core cast resin type CT. (Protection Core – 2.5VA & CL-5P10)
7	1.06	Manually operated 630A load breaker switch with built-in earth switch having full making capacity.\nMechanical position indicator. Switch ON/OFF/EARTHED.\nLive Cable Indication.\nCable compartment cover interlocked with earth switch.\nCable termination bushings suitable for 3 no. 1CX300mm2 XLPE cable. \nCable termination cover boots (Push on type)
8	1.07	TRANSFORMER
9	1.08	3 phase 50 Hz, 1000kVA, 11KV /433V, DYn11, Cast Resin Dry Type Distribution transformer having a no load voltage ratio of 11KV/433V with top HT & LT Bushings. Tapping +5% to -5% in steps of 2.5% shall be provided at line end of HV winding. Changing of taps shall be carried out by means Off load tap changing. Class of insulation shall be \"F\".\nWinding Temperature Indicator
10	1.09	LT Switchgear
11	1.1	433V LT switchgear with 1600A Aluminium busbars. Interconnection between Transformer and LT Switchgear shall be using Aluminium Busbar.\nIncomer cum outgoing : 1600A, FP, 50KA ACB with Microprocesor Based release for O/L S/C Protection
12	1.11	Outdoor Enclosure
13	1.12	Outdoor type enclosure having modular construction of Galvanised Sheet Steel in corrugated type wall design for better heat dissipation and providing robust construction. The Enclosure shall have IP54 degree of protection for HT & LT switchgear compartment & IP23 degree of protection for Transformer compartment. The enclosure exterior shall be painted with epoxy based powder paint ( colour RAL 7032 ). Each compartment will be provided with the door and pad locking arrangement. Doors of transformer compartment are fitted with Arc reflectors from the inside for providing better safety. The Compartment illumination lamp with door operated switch shall be provided for each compartment.
14	1.13	The above components of LT, HT , Transformer & Body of CSS/PSS shall be from single manufacturer inhoused or from a one make entity.
15	1.14	Interconnection & Earthing
16	1.15	Interconnection Between HT switchgear & Transformer using Al. Armoured XLPE Single core cable & Interconnection between Transformer & LT switchgear using Busbars. Internal earthing connections by 50 x 6mm GI strips.
17	1.16	Package substation complete but excluding civil and foundation worls.		10	Each
18	2	MAIN L.T. Panel Outdoor Tpye Panel
19	2.01	1 No. 1600 A, 50kA , 4 Pole, Electrical draw out type, Electrically interlocked, integral protections (for over current and Earth fault protections) A.C.B,fitted with interlocked door, automatic safety shutters, mechanical ON/OFF and service/test/isolated position indicators and frame earthing contact, conforming to IS/IEC-60947 as amended up-to-date . with all indications, metering, protections, push buttons etc, complete in all respects as mentioned in specifications and as required. each feeder shall have following:
20	2.02	Dual core calibrated digital Multifuctional meter of class 1.0 to record demand (KVA), energy (KWH & KVAH), power factor, current (in each phase and the neutral), volatge (between phases and between each phase and neutral),and 1 set of dual core CT of 1600 /5 A Class 1.0 accuracy and 15 VA burden .
21	2.03	Microprocessor release/s based relay/s (EMI & EMC certified) for over current, earth fault & short circuit protection,Under voltage with definite time ,Trip ckt. supervision, Master trip relays along with dual core CT of current transformers of 1600/5A ratio, 15 VA class-5P10 protection - 1 set.
22	2.04	Independent /electrical/manual spring closing mechanism - 1 No.\n1 - 24 volts DC/220 volts AC (as per manufacturer/site requirement) shunt trip coil\nNO/NC contacts for remote opening & closing etc. as per system requirement\nTerminals to receive 1600A Al. Bus duct suitable & complete required as per site
23	2.05	BUS BAR
24	2.06	3 Sections of Electrolytic high conductivity Aluminium extensible three phase and neutral busbars rated at 2000 amps ,insulated with heat shrinkable coloured PVC sleeves & clip on shrouds for joints having a maximum current density as per indian standards suitable to with stand symmetrical fault level of 50 kA at 433 volts.The neutral busbar is to be of full capacity.\n1 Nos. Associated 1 set of dual core CT of 2000 /5 A Class 1.0 accuracy and 5 VA burden for APFC relay .
25	2.07	OUTGOINGS
26	2.08	Following Outgoings MDO ACB's 50 KA (Ics=Icu=Icw for 1 second) conforming to IS-60947 as amended up-to-date, fitted with interlocked door, automatic safety shutters, mechanical ON/OFF and service/test/isolated position indicators and frame earthing contact with KWH Meter & required CT's,indications,push buttons complete and acessories as specified in notes,specifications and anywhere else in the tender.
27	2.09	1000 Amps TP -1 Nos.\nFollowing Outgoings with Micro Processor based releases from 250 A and thermal magnetic based upto 160A with KWH Meter & required CT's,indications, operating handle with door interlock,suitable contactors for BMS opertaions required as per site and acessories as specified in notes,specifications and anywhere else in the tender. (Ics=Icu=50kA) for each.\n630A 4P MCCB-10 Nos.
28	2.1	PLC
29	2.11	1 no. 32-bit microprocessor based PLC with MMI for auto load Management of Main LT Panel as required with BUSCOUPLER, Transformer incomers ACB's and electrical interlocking etc as required and complete interfacing with DG Panel.\nNecessary interlocking with PLC auto controls such that 3 Nos. T/F incomer, 2 No Bus couplers, shall be successfully operational in all possible combinations.\nThe Switchboard with Logic control panel shall be complete with all interconnections, risers, internal wiring, labels, control/circuit fuses etc. complete as required.
30	2.12	Battery & Battery Charger
31	2.13	Supplying, installing, testing and commissioning of 230 V, Single Phase, 50 HZ, AC operated suitable capacity (capacity to be decided after selecting the Makes of Material for switchgears) AH battery with Battery Charger for DC supply of following rating with Boost and trickle charging facility and protection from over charging a DC DB with required numbers of outgoing DP MCB's plus 2 Nos. of 16 Amp. DP MCB's as spare feeders complete as required and as per specifications.
32	2.14	Supply, Receiving, Installation, testing & Commissioning for the above Panel for Main LT Panel		10	Set
33	3	S/E of Section Double pole structure on ST pole 410 SP-62 with 1/6 over length of poles grounted with cement concrete in 1:3:6 (one cement : 3 coarse sand :6 Stone balleast) including plingthing of pole 30 cm above grade level, plastering of plinth including excavation & back filling etc. The double pole structure consist of 100X50X2.24 mtr. & 75X40 mm 2.24 mtr. M.S. channel and bracings with M.S. clamp packing piece Nuts Bolts etc. The rates includes all materials labour T&P etc. required for proper completion f work as per direction of E/I. A.R.-23		1	Nos
34	4	S/F of cross arm made of 100X50 mm M.S. channel 2.5 mtr. long on poles with packing, piece, M.S. clamp, Nut bolts etc. complete in all respect. A.R-29		2	Nos.
35	5	Painting of the electric pole with two coat of Al-paint over red oxide primer complete in all respect. (PS-634)		2	Nos.
36	6	Supply & fixing of MS rod for earthing with 2.5 m long, solid, 20 mm dia hot dipped galvanised MS rod buried till the top reaches 1.7 mts. Below the GL complete with bolts & nuts & GI earth wire 7/14. A.R-44		2	Nos.
37	7	S/F of HDPE. pipe 160mm dia PE-63/PN-4 including required material, T&P etc. complete in all respects. A.R-59		12	mtr
38	8	S/L of 160mm dia. H.D.P.E pipe for drawing of power cable across the road by drilling of 200mm dia. at 1mtr. below the road level thereby doing the work of providing H.D.P.E pipe by Trenchless method PE-63/PN-6 .(For above 300 Sqmm. 11KV XLPE cable) A.R-60		417	mtr.
39	9	Supply, delivery, laying testing & commissioning of 11KV (E), XLPE cable having compacted circular staranded aluminium conductor, conductor screening of extruded semi conducting compound, cross linked polythylane (XLPE), insulation screening of the extruded semi conducting compound followed by copper tape, cores laid up, taped PVC inner sheath, single layer of steel strip armouring, overall PVC outer sheath conforming to IS: 7098 (Part-amendments) for following mentioned sizes.
40	9.01	It should be operational at 11 KV, 50 Hz. AC system in ground at a depth of 1200 mm below ground level over a cushion of 75 mm thick sand alround and protected with bricks on sides and top on surface the cable run shall be fixed on M.S. clamps etc of suitable size or as directed by the E/I. Complete in all respect. The price are inclusive of all earth work such as digging, back filling, supply & spreading of good earth all around the cable, supply & providing cable identification markers. The installation should be complete in all respects and as per requirement of the job. (CCI (Bombay/Nashik), Fort Gloster (Calcutta / Baripara), Asian (Thane / Silvasha), Universal (Satna), Nicco (Calcutta), ICL (Rajpura), Diamond, Havells make Analysis of rate (a) 3CX300 Sqmm.		4794	Mtr
41	10	Supply, Delivery, Installation, Testing & Commissioning of 11 KV Out door type cable termination kit of 3 core cable for cable termination at the panel & transformer complete in all respects as required for proper completion of work. (650mm length) A.R-6 (make Raychem/C.C.I./Frontec) (a).3CX300 Sq.mm.		24	Nos.
42	11	Supply, Delivery, Installation, Testing & Commissioning of 11 KV Straight through cable jointing kit of 3 core cable for cable jointing. Complete in all respects as required for proper completion of work. A.R-7 (make Raychem/C.C.I./ Frontec ) 3CX240/300 Sq.mm.		2	Nos.
43	12	Supply & fixing of Cable route marker including Painting & Writing Analysis of rates A.R-78		50	Nos.

Construction Of 11Kv Compact Substation And Ht Network For Rehabitation And Resettlement Of Villages Abadi In Jewar Bangar ( Phase-1 ) , Yeida, Yamuna Expressway Industrial Development Authority-Uttar Pradesh

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