Repairs Maintenances Of Dg Sets Amf Panels Servo Stabilizers And Connected Works At South And North Side Of Runway Under Age Em I Of Ge Nw Vasco 8311/E8, Vasco-Goa

TDR : 25927263

Tender Notice
Corrigendum Details
BOQ

Expired

Vasco , Goa

Tender Brief : Corrigendum : Repairs Maintenances Of Dg Sets Amf Panels Servo Stabilizers And Connected Works At South And North Side Of Runway Under Age Em I Of Ge Nw Vasco 8311/E8

Document Fees
₹ 500 /-

EMD
₹ 70000.0 /-

Tender Value
₹ 35 Lakhs /-

Submission Date
03-12-2020

Competition Type
Indian

Bidding Type
Tender

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Sr No	Corrigendum Date	Corrigendum	Type	New Submission Date
1	26-11-2020	Bid Auto Extn Corrigendum	Bid Auto Extn Corrigendum	03-12-2020

NAME OF WORK : REPAIRS / MAINTENANCES OF DG SETS, AMF PANELS SERVO STABILIZERS AND CONNECTED WORKS AT SOUTH & NORTH SIDE OF RUNWAY UNDER AGE E/M - I OF GE (NW) VASCO.
	Sl.No.	Item Description	Item Code / Make	Quantity	Units
1	1	Service Charges for Carrying out 'C' Check maintenance for DG sets from authorised rep or service engineer from the OEM of DG set of 320 KVA capacity injector & valve tappet setting, checking of vibration damper, checking turbocharger, oil leakage, tightening mounting screws & nuts, replacement of filters & oil, checking inlet & Exhaust manifold cap, screws, checking of fan hub & water pump, removing the existing unserviceable engine oil, clean the oil sump and refilling with required quantity of new oil & coolant top up, charging of battery, filling of distilled water, cleaning of radiator fins by using blower / inside tank with solution (caustic soda with water) to the entire satisfaction of Engineer-in-Charge, trial & testing etc.\n(Note :- (a) New spares required for 'C' check will be measured and paid separately as supply only. \n \n		9	Each Job
2	2	Supply only Kit fuel filter and ring		18	Kit
3	3	Supply only Element for Lubrication oil filter.		18	Each
4	4	Supply only Kit Element of super bypass filter.		9	Kit
5	5	Supply only Kit Conversion		9	Kit
6	6	supply only fuel Feed pump		1	Each
7	7	Supply only Air Cleaner element outer and inner complete.		1	Each Set
8	8	S&F in repairs Low lub oil pressure switch with adaptor		9	Each
9	9	All as per item No 1.00 above but DG set of 200/250 KVA capacity Engine.		3	Each Job
10	10	Supply only Lubrication oil filter		6	Each
11	11	Supply only Air Cleaner element outer and inner complete.		3	Each Set
12	12	Supply only Fuel Filter		3	Each
13	13	supply only fuel Feed pump		2	Each
14	14	All as per item No 1.00 above but DG set of 160/180KVA capacity Engine.		7	Each Job
15	15	Supply only Lubrication oil filter element		7	Each
16	16	Supply only Fuel Filter element		7	Each
17	17	Supply only Air Cleaner element outer and inner complete.		7	Each Set
18	18	supply only fuel Feed pump		3	Each
19	19	All as per item No 1.00 above but DG set of 100/125 KVA capacity Engine.		4	Each Job
20	20	Supply only Filter Fuel element		4	Each
21	21	Supply only Cartridge, Lub oil filter		4	Each
22	22	Supply only Air Cleaner element outer and inner complete.		4	Each
23	23	Supply only fuel Feed pump		2	Each
24	24	All as per item No 1.00 above but DG set of 30/35KVA capacity Engine.		4	Each Job
25	25	Supply only Lubrication oil filter element		4	Each
26	26	Supply only Fuel Filter element		4	Each
27	27	Supply only Air Cleaner element outer and inner complete.		4	Each
28	28	supply only fuel Feed pump		2	Each
29	29	All as per item No 1.00 above but DG set of 20 KVA capacity Engine.		7	Each Job
30	30	Supply only Lubrication oil filter element		7	Each
31	31	Supply only Fuel Filter element		7	Each
32	32	Supply only Air Cleaner element outer and inner complete.		7	Each
33	33	supply only fuel Feed pump		4	Each
34	34	All as per item No 1.00 above but DG set of 15 KVA capacity Engine.		3	Each Job
35	35	Supply only Lubrication oil filter element		3	Each
36	36	Supply only Fuel Filter element		3	Each
37	37	Supply only Air Cleaner element outer and inner complete.		3	Each
38	38	supply only fuel Feed pump		2	Each
39	39	All as per item No 1.00 above but DG set of 60 to 65 KVA capacity Engine.		7	Each Job
40	40	Supply only Lubrication oil filter element		7	Each
41	41	Supply only Fuel Filter element		7	Each
42	42	Supply only Air Cleaner element outer and inner complete.		7	Each
43	43	supply only fuel Feed pump		2	Each
44	44	All as per item No 1.00 above but DG set of 625 KVA capacity Engine.		1	Each Job
45	45	S & F in repairs Kit, fuel filter and ring.		2	Kit
46	46	S & F in repairs Element for Lubrication oil filter.		2	Each
47	47	S & F in repairs Kit, Element of super bypass filter.		1	Kit
48	48	S & F in repairs Air filter Outer element.		2	Each
49	49	S & F in repairs Air Filter inner element.		2	Each
50	50	S & F in repairs fuel feed pump assly		1	Each
51	51	All as per item No 1.00 above but DG set of 500 KVA capacity Engine.		1	Each Job
52	52	S & F in repairs Kit, fuel filter and ring		2	Kit
53	53	S & F in repairs Element for Lubrication oil filter.		2	Each
54	54	S & F in repairs Kit, Element of super bypass filter.		1	Kit
55	55	S & F in repairs Air filter Outer element.		2	Each
56	56	S & F in repairs Air Filter inner element.		2	Each
57	57	S&F in repairs fuel feed pump		1	Each
58	58	All as per item No 1.00 above but DG set of 400 KVA capacity Engine.		1	Each
59	59	S & F in repairs Lubrication oil filter, Cartridge.		1	Each
60	60	S & F in repairs Fuel Filter element		1	Each
61	61	S & F in repairs Kit, Element of super bypass filter.		1	Kit
62	62	S & F in repairs Air filter Outer and inner element complete.		2	Each
63	63	S&F in repairs fuel feed pump \nNote :- (1) The 'C' Check Maint spares, engine oil, Coolant, caustic soda solution (restore plus) will be measured and paid separately under relevent item of this schedule. (2) Any other check as per menufacturer's instructions / Engr In charge directeion shall be carried out by the contractor and the same may be included in the quoted rate.and directed by Engineer-in-charge.		1	Each
64	64	S & F in repairs Radiator assy with tank of complete set made up of copper fins and tube suitable for 160 KVA to 320 KVA DG set of any make all as directed.		1	Each
65	65	Service Charges for Carrying out the 'B' Check maint from authorised rep or service engineer from the manufacturer of DG set of 320 KVA capacity Engine checking of vibration damper, checking turbocharger, oil leakage, tightening mounting screws & nuts, replacement of filters, checking inlet & Exhaust manifold caps crews, checking of fan hub & water pump, toping up level the existing engine oil, coolant top up and in replacement, supplying & fixing of following spares :-\n(a) Kit, fuel filter and ring - 2 Kit\n(b) Element for Lubrication oil filter - 2 Nos.\nNote :- 'B' check shall be carried out on running of 500 hrs or three months whichever is earlier.\n(c) Kit, Element of super bypass filter - 01 Kit		9	Each Job
66	66	All as per item No 65 above here above but DG Set Capacity 200/250 KVA.		3	Each Job
67	67	All as per item No 65 above but DG Set Capacity 160/180 KVA.		7	Each Job
68	68	All as per item No 65 above here above but DG Set Capacity 100/125 KVA.		7	Each Job
69	69	All as per item No 65 above here above but DG Set Capacity 60/65 KVA.		7	Each Job
70	70	All as per item No 65 above here above but DG Set Capacity 30/35 KVA.		4	Each Job
71	71	All as per item No 65 above here above but DG Set Capacity 20 KVA.		7	Each Job
72	72	All as per item No 65 above here above but DG Set Capacity 15 KVA.		3	Each Job
73	73	All as per item No 65 above above but DG Set Capacity 625 KVA.		1	Each Job
74	74	All as per item No 65 above above but DG Set Capacity 500 KVA.		1	Each Job
75	75	All as per item No 65 above above but DG Set Capacity 400 KVA.		1	Each Job
76	76	Supply & filling Coolant concentrate Superkool xtra as required in the DG oil sump all as directed.\nMake : VALVOLINE/SERVO/ HINDUSTAN / Bosch		300	Ltrs
77	77	Supply & filling Engine Oil Premium Blue 15 W 40 grade API CI 4 PLUS as required in the DG oil sump all as directed.\nMake : VALVOLINE/SERVO/HP.		1500	Ltrs
78	78	Supply & chelating cleaner Restore Plus solution Part No. AX1001098\nMake : Cummins for engines cooling system all as directed.		4	Per Gallon
79	79	Dismantling the defective alternator of any capacity from the existing foundation and from Engine after removing all electrical connections, transporting to approved / authorised / directed workshop, opening and taking out burnt winding, cleaning the stator assy rewinding with super enameled copper wire as per existing gauge as per original manufacturer and applying insulating varnishing of ‘F’ class, baking in oven re-assembling the alternator, transporting back to site re-installing the same position, carrying out alignment of complete DG set connecting up all electrical connections testing and commissioning complete.\nNote : - (a) Rate quoted shall be deemed to be inclusive of making good the disturbed surfaces.\n(b) The DG set shall be tested on load as per rated capacity for the satisfaction of Engineer- in- Charge to achieve designed parameters.\n		600	KVA
80	80	S & F in repair door hinges for canopy of any capacity of DG set door including nut, bolt, drilling of hole, welding as per directed.		4	Set
81	81	Dismantling the old and unserviceable DG Set rubber hose pipe up to 2'' dia and replacing the same with of existing size and equal length for any capacity DG Set including both side hose clamp, with nut, bolt and washers as required , etc as directed by the Engineer in Charge .		6	RM
82	82	All as per item No 81.00 here in before but of hose size 3\" all as directed.		2	RM
83	83	All as per item No 81.00 here in before but of hose size 4\" all as directed.		2	RM
84	84	Supply and fixing in repair battery terminals brass suitable for 95 AH to 180 AH battery .		50	Each
85	85	Dismantling the radiator assy from the DG set of 125 to 320 KVA capacity carefully for necessary repair, soldering the cooling tube if found weak /leakage, cleaning properly, replacement of nuts, bolts, rubber mounting bushes etc and refixing at the same site including testing on completion.		5	Job
86	86	All as per Item No 85.00 above, but for 15 KVA to 35 KVA DG set		3	Job
87	87	S & F battery charging unit panel mounted automatic operated electronically 24 Volts DC out put and 230 volts incoming AC, as per the existing make and size to accommodate in the space provided in the AMF panel board. Make : NHP/STC		15	Each
88	88	S & F battery charging unit industrial type floor mounted heavy duty, with steel enclosure, volt meter, Ammeter, Toggle switch, charger ON-OFF switches suitable for charging 2 Nos of lead acid battery 12- 24 V DC (20 Amp) output type and suitable for 230 volts incoming AC supply all as directed.		1	Each
89	89	S & F in repairs connecting and commissioning lead acid battery 12 volts 180 AH.\nMake : Exide/ Amaran		10	Each
90	90	S & F in repiars connecting and commissioning lead acid battery 12 volts 130 AH.\nMake : Exide/Amaran		6	Each
91	91	Dismantling the unserviceable Dynamo / Alternators 12/24 volts and rewinding with ‘F’ class copper wire of 22 /existing gauge incl dismantling the old coil, cleaning thoroughly and winding with super enamelled copper cord of existing size and gauge, varnishing, drying etc and re fixing with dynamo/ alternator properly including testing on completion.		6	Job
92	92	Dismantling the defective Dynamo /Alternators 12/24 volts and necessary repair with replacement of defective spares such as, carbon brushes, carbon spring, bearing, bushes, defective wiring, and soldering after re-fixing at site.		4	Job
93	93	Dismantling the defective self starter assy of 12/24 volts and necessary repair with replacement of defective spares such as, carbon brushes, carbon spring, bearing, bushes, defective wiring and soldering after repair, re-assembling and refixing at site complete as directed including testing on completion.		8	Job
94	94	M&L for providing new AVR unit suitable for 62.5 KVA to 200 KVA DG Set size in repairs ie taking down of old AVR unit, complete all as specified and as directed by Engineer -in-charge. \nMake: Kirloskar/cummins/stanford		4	Each
95	95	All as per Item No 97.00 above, but for 320 KVA to 625 KVA DG set Make: Kirloskar/cummins/stanford		6	Each
96	96	All as per Item No 97.00 above, but for 15 to 35 KVA DG set \nMake: Kirloskar/cummins/stanford		3	Each
97	97	Dismantling the old and unserviceable DG Set Diesel/oil pressure pipe of existing size and replacing the same with of existing size and equal length of 15 KVA to 320 KVA DG Set including both side hose clamp, etc as directed by the Engineer in Charge .		12	Nos
98	98	Dismantling the defective exciter of DG set of any capacity from the existing foundation and engine after removing all electrical connections, transporting to workshop rewinding the burn out coil complete with super enamelled copper wire rewinding, applying insulating varnish of 'F' class baking in oven reassembling the alternator, transporting back to site, re-installing the same carrying out alignment of complete DG Set connecting up all electrical connections, testing & commissioning complete.		200	KVA
99	99	Supply and fixing in repair type digital volt meter square type 96x96 mm up to 3 Phase AC 50 HZ, 500 volts of and connecting complete. \nMake : Meco/AE or equivalent all as directed.		4	Each
100	100	Supply and fixing copper cable multi stranded suitable for 12/24 volts battery replacing the same with of existing size and equal length complete fixing with brass clamp at both ends including taking down of old one from the existing battery.		15	Each
101	101	supply and fixing of lamp indicator assy LED lamp type 230 volts AC .		6	Each
102	102	S &F in repair asbestos rope 12 mm dia of superior quality for wrapping with the exhaust pipe of the DG set complete as directed.		12	Kgs
103	103	S&F in replacement fan belt suitable for 320 to 625 KVA DG Set as per existing model and size including dismantling the old one.		10	Each
104	104	All as per item No 103.00 above but for 100 KVA to 250 KVA DG Set as per existing model and size including dismantling the old one.		8	Each
105	105	All as per item No 103.00 above but for 15KVA to 63 KVA DG Set as per existing model and size including dismantling the old one.		6	Each
106	106	Scraping the old paint from the DG set of 320 KVA capacity, applying one coat of synthetic enamel paint of approved make, writing of SM/MES No at easily visible manner complete as directed.		4	Job
107	107	All as per item No 106.00 above but DG Set 100 KVA to 250 KVA DG Set.		4	Job
108	108	All as per item No 106 above but DG Set 15 KVA to 63 KVA DG Set.		4	Job
109	109	S & F in repairs Turbo kit for 320 to 625 KVA DG Set for Cummins / Kirloskar / Greaves DG Set		4	Set
110	110	S & F in repairs Turbo kit for 62.5 to 250 KVA DG Set for Cummins / Kirloskar / Greaves DG Set		4	Set
111	111	S & F in repairs self starter 12V/24V with sononoid switch assy complete set as per existing make of DG Set 320 to 625 KVA all as directed.		1	Set
112	112	S & F in repairs self starter 12V/24V with solenoid switch assy complete set as per existing make of DG Set for 100 to 250 KVA all as directed.		1	Set
113	113	S & F in repairs solenoid switch 12 Volt complete set as per existing size and make of DG Set.		2	Each
114	114	S & F in repairs solenoid switch 24 Volt complete set as per existing size and make of DG Set.		2	Each
115	115	S & F in repairs magnetic speed censor assy suitable for Kirloskar make DG sets all as directed. \nMake : Kirloskar		2	Each
116	116	S & F in repairs Electronic Speed control unit suitable for 100 to 250 KVA Capacity DG sets incl neccessary connections and testing complete all as directed.		2	Each
117	117	S & F in repairs Electronic Speed control unit suitable for 320 to 625 KVA Capacity DG sets incl neccessary connections and testing complete all as directed.		1	Each
118	118	S & F in repairs Electronic Speed control unit suitable for 15 to 63 KVA Capacity Kirloskar make DG sets all as directed.		1	Each
119	119	Dismantling and taking out the defected Electromagnetic speed Governor unit with fuel injector pump assy from the DG set, transport to authorised work shop, cleaning the Fuel injector, Nozzle, calibration in test bench re-assembling into the DG set with necessary new gaskets/ nut, bolt and washer and testing complete all as directed. \nNote : The cost of spares like new injector/nozzle/gasket/seal/nut, bolt and washers are deemed to be included in the quoted rates.		2	Job
120	120	Dismantling the defective Radiator assy form the DG set of 15 to 63 KVA capacity by disconnecting all incoming and out going cooling line, transporting to the work shop cutting and taking out the all fins with cooing line replace the same size with new copper cooling line with fins by bracing work complete incl leak arrest in radiator tank by welding and sealing and re-fix the same into the old position all as directed.		3	Job
121	121	All as per item No 120 here in before but of DG set capacity 100 KVA to 250 KVA.		2	Job
122	122	All as per item No 120 here in before but of DG set capacity 320 KVA to 625 KVA.		2	Job
123	123	S & F in repairs Complete Wring harness system incl necessary elect connections for 15 to 125 KVA Capacity Kirloskar Make DG set complete all as directed.		2	Job
124	124	All as per item No 123.00 here in before but of 160 to 320 KVA capacity		1	Job
125	125	S & F in repairs self starter push button / or with Key arrangement for DG starting suitable for Kirloskar / Cummins DG sets all as directed.		2	Each
126	126	S & F in repairs governer controller unit suitable for 320 KVA to 625 KVA Capacity Kirloskar make DG sets incl neccessary connections and testing complete all as directed.		1	Each
127	127	S & F of distilled water in the DG battery all as directed.		300	Ltrs
128	128	Supply and fix in repair changeover swithcs on load changeover switches 4 pole 400 Amps in sheet steel enclosure with inclosure as per the directions of Engineer-in-charge		1	Each
129	129	S & F and repairs PLC card 12/24V DC suitable for 625 KVA DG Set Make: Kirloskar (As per S. No- 4L530A 02NO) incuding testing and dismantling of old PLC Card.		1	Each
130	130	M & L for opening the cylinder head of the engine and oil sump carefully for replacement of head gasket including sump gasket complete refixing the head and sump to arrest oil leakage with engine complete with proper alignment and testing the engine for 1 hrs on load to achiveve designed parameters all as directed by Engineer-in-Charge of capacity 15 KVA to 125 KVA.		2	Each
131	131	M & L for opening the cylinder head of the engine and oil sump carefully for replacement of head gasket including sump gasket complete refixing the head and sump to arrest oil leakage with engine complete with proper alignment and testing the engine for 1 hrs on load to achiveve designed parameters all as directed by Engineer-in-Charge of capacity 160 KVA to 320 KVA.		1	Each
132	132	Charges for attending break down of DG set of 320 to 625 KVA capacity by only auth OEM rep / team for fault finding incl attending repairs as and when required such as No start condition of DG and repairing, starting the DG set till smooth running and setting up the alighnment / required paramenters of all major parts such as fan belt, AVR, RPM, sencors, actuators, Engine safety units, bty chargers, AMF relays, fuel / oli levels, speed governer, Micro processor based control panel, Injector pumps etc as required in ground / as ordered by EIC all as directed. (The payment for the above shall be made to Contractors after submitting the original invoice only)		27	Per visit
133	133	All as per item No 132.00 here in before but of DG set capacity 15 to 250 KVA		35	Per visit
134	134	Excavation in post holes in soft and loose soil n. exc 0.5 cum each and removing surplus soil to a diastance n exc 50m and making good surfaces etc complete all as specified and directed.		12	Each
135	135	Cement concrete in foundation filling and mass concrete Type D-2 (1:4:8) 40mm graded agrregates etc complete all as specified and directed.		1	cum
136	136	S& F Pre painted galvatume aluminium Zinc coating GI based corrugated steel sheet of 0.50mm thick of any colour having tensile strength of 550 Mpa as in roof covering /cladding fixed with self taping screws as specified.		80	Sqm
137	137	M&L in replacement of steel work in tubular section, rolled section as columns, posts including welding to plates, angles forming bases for columns and brackets for sheds etc complete all as specified.		500	Kg
138	138	M&L for two coats of synthetic enamel paint over a coat of red oxide primer including preparation of newly or previously untreated surfaces on steel surfaces.		20	Sqm

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Repairs Maintenances Of Dg Sets Amf Panels Servo Stabilizers And Connected Works At South And North Side Of Runway Under Age Em I Of Ge Nw Vasco 8311/E8, Vasco-Goa

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