Repair Maintenance Of Dg Sets , Amf Panels , Apfc Panels , Voltage Stabilizers At Jalipa Mil Stn Under Ge ( A ) Barmer

Tender Notice

25850648
Repair Maintenance Of Dg Sets , Amf Panels , Apfc Panels , Voltage Stabilizers At Jalipa Mil Stn Under Ge ( A ) Barmer
Indian
Rajasthan
28-10-2020
18-11-2020
21-11-2020

Tender Details

Repair Maintenance Of Dg Sets , Amf Panels , Apfc Panels , Voltage Stabilizers At Jalipa Mil Stn Under Ge ( A ) Barmer

Key Value

Document Fees
INR 500 /-
EMD
INR 20000.00 /-
Tender Value
Refer document

BOQ Items

Name of Work : REPAIR / MAINTENANCE OF DG SETS, AMF PANELS, APFC PANELS, VOLTAGE STABILIZERS AT JALIPA MIL STN UNDER GE (A) BARMER.
Sl. No. Item Description Item Code / Make Quantity Units
1 1 M&L for maintenance and servicing of DG sets (monthly Inspection), of the following capacities including alternator, electric panel board connection to DG set for routine check (A check) of DG set for smooth functioning and carrying out maintanance all as per manufactures instructions and all as directed as specified for the following DG sets at Jalipa mil stn :- \n \n \n
2 1.01 250 KVA Capacity, 01 Nos at 81 Armd P.H. 10 Each\nJob
3 1.02 100 KVA Capacity, 04 Nos at MES P.H., Bde P.H., 81 long term P.H & Jalipa P.H. 40 Each\nJob
4 1.03 82.5 KVA Capacity, 01 Nos at 13 Guard P.H. 10 Each\nJob
5 1.04 62.5 KVA Capacity, 04 Nos at main P.H, MH, Signal Centre & Jalipa P.H. 40 Each\nJob
6 1.05 31.5 KVA Capacity, 01 Nos at main P.H. 10 Each\nJob
7 1.06 30 KVA Capacity, 01 Nos at Bde P.H. 10 Each\nJob
8 1.07 (i) Checking engine oil level and topping up as and when required . \nNote for Item No. 1. Oil shall be measures and paid separately \n(ii) Checking and adjusting the belt for tension and replacement of belt. Note : Belt shall be measured and paid seperately \n(iii)Checking of Air cleaner element \n(iv) Checking of exhaust system for leakage\n(v) Draining of sediment from fuel filter and fuel tank\n(vi) Cleaning of air cleaner element\n(vii) Checking engine alternator coupling, mounting bolts and alignment\n(viii) Tighting all nuts, bolts, in altenator terminal block\n(ix) Checking of alternator carbon brush and connections in alternator\n(x) Checking and tighting of all connection in DC control wiring.\n(xi) Checking of all radiator rubber hose and replacement if required. \n(xii) Checking and recording oil pressure, water and oil temperarute\n(xiii) Checking anti vibration mounting and replacement if required. Note : Anti vibration pad shall be measured and paid separately\n(xiv) Checking throttle linkage\n(xv) Checking battery for cell test, electrolyte level, gravity and topping up to required level\n(xvi) Routine check / repair work of panel, switch, MCCB, main switch, all contactors, engine control unit.\n(xvii) Checking of AMF panel, all electrical connections etc\n(xviii) Checking of earthing resistance\n(xix) Cleaning of vegitation around the DG set up to 1.5 mtr area.\n(xx) Contractor shall employ skilled labour (FGM) for the above repairs and one company engineer/ technician for over all repairs once every in month.\n\n
9 2 M&L required for Inspection, maintenance and servicing of DG Sets of following Capacities including alternator, electric panel board connection to DG set for routine check (B - Check) of DG set for smooth functioning and carrying out maintanance complete all as directed and specified.\nNote: (i) B-Check once in six month OR 250 Hrs running of DG set whichever is earlier.\n(ii) B- Check of all DG sets ones shall be paid as one Job \n(iii) All spare parts required shall be measured and paid separately as supply only\n \n
10 2.01 250 KVA Capacity, 01 Nos at 81 Armd P.H. 1 Each\nJob
11 2.02 100 KVA Capacity, 04 Nos at MES P.H., Bde P.H., 81 long term P.H & Jalipa P.H. 4 Each\nJob
12 2.03 82.5 KVA Capacity, 01 Nos at 13 Guard P.H. 1 Each\nJob
13 2.04 62.5 KVA Capacity, 04 Nos at main P.H, MH, Signal Centre & Jalipa P.H. 4 Each\nJob
14 2.05 31.5 KVA Capacity, 01 Nos at main P.H. 1 Each\nJob
15 2.06 30 KVA Capacity, 01 Nos at Bde P.H. 1 Each\nJob
16 2.07 NOTES :\n(i) Repeat the activities of A Check replacement of lubricating oil. \n(ii) Replaceing lubricant oil filter element with 'O' ring\n(iii) Replacing fuel filter element\n(iv) Replacing coolant\n(v) Replacing Governer oil\n(vi) Coolent, Lubricant oil shall be measured and paid seperately under relevant items\n(vii) Contractor shall employ skilled labour (FGM) for the above repairs and one company engineer/technician for over all repairs \n(viii) Replacing water separator\n(ix) Replacing water separater\n(x) Dismantling of radiator complete from DG Set and including cleaning /scraping by manualy from outside of the radiator, cleaning of all copper tubes of radiator with descaling solution from inside & outside with forged feed method & with water and air compressor (by using separate chemical pump water pump & compressor) plugging of all leakage in welding, brazing of copper tubes, cleaning of fins and replacement of gaskets etc, and refixing in original position of DG set complete all as specified and directed by Engr-in-Charge\n(xi) Replacement of by pass filter \n(xii) Checking of all radiator rubber hose and replacement if required. \n(xiii) Checking and recording oil pressure, water and oil temperarute\n(xiv) Checking anti vibration mounting and replacement if required. Note : Anti vibration pad shall be measured and paid separately\n(xv) Checking throttle linkage\n(xvi) Checking battery for cell test, electrolyte level, gravity and topping up to required level\n(xvii) Routine check / repair work of panel, switch, MCCB, main switch, all contactors, engine control unit.\n(xviii) Checking of AMF panel, all electrical connections etc.\n(xix) Checking of earthing resistance\n(xx) Cleaning of vegitation around the DG set up to 1.5 mtr area.\n
17 3 M&L for repair and maintenance of AMF Panel of DG set (Monthly) of the following capacilites routine/preventive maintenance check for trouble free functioning as required.
18 3.01 250 KVA Capacity, 01 Nos at 81 Armd P.H. 11 Each\nJob
19 3.02 100 KVA Capacity, 04 Nos at MES P.H., Bde P.H., 81 long term P.H & Jalipa P.H. 44 Each\nJob
20 3.03 82.5 KVA Capacity, 01 Nos at 13 Guard P.H. 11 Each\nJob
21 3.04 62.5 KVA Capacity, 04 Nos at main P.H, MH, Signal Centre & Jalipa P.H. 44 Each\nJob
22 3.05 31.5 KVA Capacity, 01 Nos at main P.H. 11 Each\nJob
23 3.06 30 KVA Capacity, 01 Nos at Bde P.H. 11 Each\nJob
24 3.07 (i) Checking all electrical connections.\n(ii) Checking all contact points/Bus bar.\n(iii) Checking/replace timers (AC or DC).\n(iv) Checking/replace buttons\n(v) Checking/replace selector switches (Volt/Amp meter)\n(vi) Checking/replace indicator lamps\n(vii) Checking/replace main auxullary contacts/relays\n(viii) Checking/replace contact coils\n(ix) Checking/replace volt/Amps/Energy/P.F./KWH meters/CTs\n(x) Checking auto/Manual functions\n(xi) Checking and tightening of screws and bolts\n(xii) Checking battery charger output voltage\n(xiii) Cleaning of the panel\nNote : All spares will be measured and paid separately.
25 4 S&F in replacement of display unit (As per existing make & model ) in control panel of 62.5 KVA DG set including connecting with necessary wiring with soldering and testing & commsioning, complete all as specified & directed by Engineer-in-Charge. \n 1 Each\nJob
26 5 Repair and servicing of self starter assembly of DG set of 250 KVA at Jalipa mil stn by disconnecting from engine and dismantling the same cleaning all accessories replacing its all worn out items like as brushes, bushes, contact plates, jumping leads, and seals,revarnishing the field coil, armature and reassembling the same after repair and testing complete as directed by Engineer-in-charge. 1 Each Job
27 6 All as per item no. 5.00 here-in-above but 100 KVA DG set installed at MES Pump House, Bde Pump House, 81 long term Pump House and Jalipa Pump House 4 Each Job
28 7 All as per item no. 5.00 here-in-above but 82.5 KVA DG set at 13 GUARDS Pump House 1 Each Job
29 8 All as per item no. 5.00 here-in-above but 62.5 KVA DG set at main Pump House, MH, Signal Centre and Jalipa Pump House 4 Each Job
30 9 All as per item no. 5.00 here-in-above but 31.5 KVA DG set Trolly mounted at main Pump House 1 Each Job
31 10 All as per item no. 5.00 here-in-above but 30 KVA DG set at Bde Pump House 1 Each Job
32 11 S&F in repair lead acid battery 12 V 180 AH maintenance free dry type, moulded PVC body, complete all as specified and directed by Engineer-in-Charge. \nMake : Exide/Amaron or equivalent make as approved by GE 4 Each
33 12 S&F in repair lead acid battery 12 V 130 AH maintenance free dry type, moulded PVC body, complete all as specified and directed by Engineer-in-Charge. \nMake : Exide/Amaron or equivalent make as approved by GE 2 Each
34 13 Supply only Engine oil 15 W 40 turbo CH grade synthetic superior quality engine oil \nMake : Kirloskar / Catrol / Volvoline/servo/HP/IOC 200 Ltr
35 14 Supply only Radiator Coolent complete all as specified and directed by Engineer in charge. \nMake: K-cool/Indian oil/Volvoline 60 Ltr
36 15 S&F in repair of external battery charger 12 V DC of DG set room of any capacity and any type at Jalipa main pump house including necessary connection and testing complete all as specified and directed by Engineer-in-charge. 2 Each
37 16 S&F in repair of battery charger 24 V DC of in existing control panel, cutting for fix the ammeter & voltmeter and connection to battery, complete all as specified and directed by Engineer-in-charge. 1 Each
38 17 S&F in repair of battery charger 12 Volt DC of in existing control panel, cutting for fix the ammeter & voltmeter and connection to battery, complete all as specified and directed by Engineer-in-charge. 2 Each
39 18 S&F in replacement of the Radiator unit (assembly) of DG set for 62.5 KVA DG set capacity to match with existing radiator & specification of orignal Manufacturer including replacement of U/S durette hoses etc complete all as specified and directed by Engineer-in-charge. 1 Each
40 19 Supply only for Air filter/ cleaner element inner and outer suitable for existing make & model for 250 KVA DG set 1 Each set
41 20 Supply only for Air filter/cleaner element inner and outer suitable for existing make & model for 100 KVA DG set 4 Each set
42 21 Supply only for Air filter/cleaner element inner and outer suitable for existing make & model for 82.5 KVA DG set 1 Each set
43 22 Supply only for Air filter/cleaner element inner and outer suitable for existing make & model for 62.5 KVA DG set 4 Each set
44 23 Supply only for Air filter/cleaner element inner and outer suitable for existing make & model for 31.5/30 KVA DG set 2 Each set
45 24 Supply only for fan belts as per existing make & model for 250 KVA DG set 1 Each\nset
46 25 Supply only for fan belts as per existing make & model for 100 KVA DG set 2 Each\nset
47 26 Supply only for fan belts as per existing make & model for 82.5 / 62.5 KVA DG set 3 Each\nset
48 27 Supply only for fan belts as per existing make & model for 31.5 / 30 KVA DG set 2 Each\nset
49 28 Supply only for Solenoid switch, 24 V DC as per existing make & model suitable for 62.5 KVA DG set 1 Each
50 29 Supply only for Engine control unit [IN-NT-PLUS] as per existing make & model for 250 KVA DG set 1 Each
51 30 M&L for servicing and calibration of governor unit of 250 KVA DG set (Checking / Detecting faults & Removing Faults). including. replacement of worn-out parts, if any and testing it for maximum drop of 20 % , complete all as specified and directed by Engg-in-charge. 1 Each Job
52 31 All as per item no. 30.00 here-in-above but 100 KVA DG set 4 Each Job
53 32 All as per item no. 30.00 here-in-above but 82.5 / 62.5 KVA DG set 5 Each Job
54 33 All as per item no. 30.00 here-in-above but 31.5 / 30 KVA DG set 2 Each Job
55 34 Supply & fix in replacement of Tacho drive meter including cable assembly 1.5 mtr length [0.200] RPM \nMake: KOEL / VDO 2 Each
56 35 Supply & fix in replacement of brass battery terminals 24 Each
57 36 Supply & fix in replacement of Automatic voltage regulator for alternator 62.5 / 82.5 / 100 / 250 KVA\n 2 Each
58 37 Supply & fix in replacement of residential type silencer suitable for 62.5 KVA DG set as per CPCB specification after removing old u/s industrial silencer including cutting, welding through proper T&P and provide suitable supports.complete all as per specified and directed by Engg-in-charge.\n 1 Each\nJob
59 38 Supply & fix in replacement of residential type silencer suitable for 100 KVA DG set as per CPCB specification after removing old u/s industrial silencer including cutting, welding through proper T&P and provide suitable supports.complete all as per specified and directed by Engg-in-charge.\n 1 Each\nJob
60 39 Supply & fix in replacement of 100mm bore medium grade (4" dia B class) MS silencer pipe suitable for verticle extension of exaust pipe of DG set after removing old u/s silencer including all fittings/fixtures, cutting, welding through proper T&P and provide suitable supports.complete as per existing make & model all as per specified and directed by Engg-in-charge.\n 10 RM
61 40 M&L for aluminium cladding to the exaust pipe & silencer pipe of DG sets after removing the existing totally worn out asbestos rope and preparation of surfaceand providing with 50 mm thick high quality glass wool thermal insulator packing and binding tightly with chicken wiremesh of approved quality of the exaust pipe upto 4" (100mm) bore pipe neatly finish, sealing with 24 SWG aluminium sheet complete as per existing make & model all as per specified and directed by Engg-in-charge.\n 10 RM
62 41 Repair and servicing of 250 KVA DG set PT pump assembly and injectors by replacing the unserviceable parts like as:, center shaft, loading spring, relief valve-2 Nos bearings governor barrels & plunger-1 set, O-ring kits, injector barrels & plunger- 6 Nos, ball check-6 Nos and calibration and phasing of injectors and FIP in test bench and reassembling etccomplete as per existing make & model all as per specified and directed by Engg-in-charge. 1 Each\nJob
63 42 All as per item no. 41.00 here-in-above but 100 KVA DG set 1 Each Job
64 43 All as per item no.41.00 here-in-above but 82.5 KVA DG set 1 Each Job
65 44 All as per item no. 41.00 here-in-above but 62.5 KVA DG set 2 Each Job
66 45 All as per item no. 41.00 here-in-above but 31.5 / 30 KVA DG set 1 Each Job
67 46 Cleaning the fuel tank internally and externally by draining out the fuel and painting to 62.5 KVA DG set and its encloser complete i.e. alternator, panel, diesel tank, base frame, etc. first by removing old paints completely with coating of vernishing and then painting with two coats of synthetic enamel paint incld wrting SM/MES No. and date of cleaning of fuel tank, complete all as specfified and directed by Engineer-in-charge. 1 Each Job
68 47 Cleaning the fuel tank internally and externally by draining out the fuel and painting to 31.5 / 30 KVA DG set and its encloser complete i.e. alternator, panel diesel tank, base frame, etc. first by removing old paints completely with coating of vernishing and then painting with two coats of synthetic enamel paint incld wrting SM/MES No. and date of cleaning of fuel tank complete all as specfified and directed by Engineer-in-charge. 1 Each Job
69 48 Dismantling and taking down carefully the existing unserviceable geysers of 25 Ltrs storage capacity, any make, any model fixed in any position by disconnecting from electric connection and water inlet, out let connection and vent pipes etc from site (inside or outside bldgs) and transporting geysers from any location in Army Area to MES store yard / workshop, for carrying out repair work such as De-scaling/ over hauling / brazing welding etc and painting with one coat white colour synthetic enamel paint and re-fixing in same position including making good disturbed surface after complete repair work and reconnection of inlet, outlet pipe and vent pipe including testing complete to the satisfaction of Engineer-in-charge.\n\nNote: -(i) Replacement of parts shell be measured and paid separately as supply only.\n(ii) Quoted rate is deemed to be inclusive of transportation of geysers (incld. take back) from any location in Army Area to MES store yard / workshop, for carrying out repair work such as De-scaling/ over hauling / brazing / welding / painting and etc. 50 Each Job
70 49 Supply only for replacement of the following items with complete all as specified and directed by Engr-in-Charge
71 49.01 Heating element 2000 w round type as per existing make & model complete all as per specified and directed by Engg-in-charge. 15 Each
72 49.02 Heating element 2000 w triangular type as per existing make & model complete all as per specified and directed by Engg-in-charge. 35 Each
73 49.03 Thermostat for 25/50 Ltr cap of geyser as per existing make & model complete all as per specified and directed by Engg-in-charge. 30 Each
74 49.04 Neon type round/rectangular red / green indicator lamps 230 V as per existing make & model suitable for geyser of any type/capacity complete all as per specified and directed by Engg-in-charge. 30 Each
75 49.05 Pressure release valve, safety valve ISI maked for any type/capacity of geyser and making connection as per existing make & model suitable for geyser of any type/capacity complete all as per specified and directed by Engg-in-charge. 6 Each
76 49.06 Non-return valve ISI marked, chromium plated, in suction line of geyser and making connection as per existing make & model complete all as per specified and directed by Engg-in-charge. 20 Each
77 49.07 Supply only of ground toggle bolt (tower/anchor) , 4" long along with washers and nuts for fixing gyeser 25/50 ltrs capacity complete all as per specified and directed by Engg-in-charge. 20 Each
78 49.08 Supply only of PVC metal braided connection pipe ISI Marked for hot water supply with brass adaptors 450 mm long 15 mm dia capacity complete all as per specified and directed by Engg-in-charge. 30 Each
79 49.09 Supply only of PVC metal braided connection pipes ISI Marked for hot water supply with brass adaptors 600 mm long 15 mm dia capacity complete all as per specified and directed by Engg-in-charge. 30 Each
80 49.1 Supply and fix in replacement of Plug top 3 pin 15 Amp ISI Marked complete all as per specified and directed by Engg-in-charge. 20 Each
81 49.11 Supply and fix in replacement of fusible Plug made of brass for gyeser ISI Marked complete all as per specified and directed by Engg-in-charge. 20 Each
82 50 Supply and fix in replacement of PVC insulated PVC sheated 3 core 2.50 sqmm copper conductor cable ISI Marked complete all as per specified and directed by Engg-in-charge. 80 RM
83 51 Comprehensive maintenance and repairs of solar water heating system consisting of solar water heater tank with stand, flat plate collector (copper based), electrical coil ( for backup), Non return valve at inlet and outlet, pressure release valve etc, complete of 10 nos of 200 LPD capacities incld replacement of all necessary items, complete all as specified and directed by Engg-in-charge.\n(Spares / items mentioned here-in-after shall be measured and paid separately) 11 Each\nJob
84 52 Supply only solar flat plate collector (copper based) panel including toughened glass suitable for 100/200/300 litres capacity solar system with MS supporting stand of approved make of solar system complete all as per specified and directed by Engineer-in-charge. 1 Each
85 53 Supply only power coated stand for Hot water tank complete all as per specified and directed by Engineer-in-charge. 150 Kg
86 54 Supply only pressure released valve for pressurized system, spring type complete all as specified & directed by Engineer-in-charge. 1 Each
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